CN107725480A - A kind of fan of the sweeper with strong adsorption force - Google Patents
A kind of fan of the sweeper with strong adsorption force Download PDFInfo
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- CN107725480A CN107725480A CN201710954409.0A CN201710954409A CN107725480A CN 107725480 A CN107725480 A CN 107725480A CN 201710954409 A CN201710954409 A CN 201710954409A CN 107725480 A CN107725480 A CN 107725480A
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- adsorption force
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- strong adsorption
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
- F04D29/4233—Fan casings with volutes extending mainly in axial or radially inward direction
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/24—Floor-sweeping machines, motor-driven
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明公开了一种具有吸附力强的扫地机的风扇机构,蜗壳本体上设置有隔板、蜗壳本体自隔板处分割为上腔体和下腔体;隔板中部设置有安装风扇的支架,风扇安装于支架上并位于上腔体内,电机位于下腔体内、且与风扇连接;上腔体由位于边缘位置的第一风道挡板和第二风道挡板与隔板构成;第一风道挡板包括顺次连接的第一延伸部、第二延伸部和翻边部,第一延伸部上边沿的高度相等,第二延伸部自中部向两侧的高度逐渐增大;第二风道挡板自与第一延伸部等高的蜗壳本体的上表面延伸至蜗壳本体的下底面,第一风道挡板和第二风道挡板与风扇之间形成的空隙构成风道。该风扇机构叶片与风道蜗壳之间的间隙小、吸附力强。
The invention discloses a fan mechanism of a sweeping machine with strong adsorption force. The volute body is provided with a baffle, and the volute body is divided into an upper cavity and a lower cavity from the baffle; a fan is installed in the middle of the baffle. The bracket, the fan is installed on the bracket and located in the upper cavity, the motor is located in the lower cavity and connected with the fan; the upper cavity is composed of the first air duct baffle plate, the second air duct baffle plate and the partition located on the edge ; The first air duct baffle includes a first extension part, a second extension part and a flange part connected in sequence, the height of the upper edge of the first extension part is equal, and the height of the second extension part gradually increases from the middle part to both sides The second air duct baffle extends from the upper surface of the volute body at the same height as the first extension to the lower bottom surface of the volute body, and the first air duct baffle, the second air duct baffle and the fan are formed The voids form air ducts. The gap between the blades of the fan mechanism and the volute of the air duct is small, and the adsorption force is strong.
Description
技术领域technical field
本发明涉及扫地机器人技术领域,具体的涉及一种具有吸附力强的扫地机的风扇机构。The invention relates to the technical field of sweeping robots, in particular to a fan mechanism of a sweeping machine with strong adsorption force.
技术背景technical background
随着人们生活水平的提高和工作的忙碌,家里打扫卫生成为很多人特别是年轻人比较头疼的事情,为了解放家人的双手,空余更多时间享受家庭生活,多采用智能扫地机器人来代替人工;市面上较常规的智能扫地机器人其基本包括智能控制系统、驱动装置和吸附产生负压的装置,通过负压吸附灰尘,通过驱动装置自由行走,通过智能控制系统实现转弯、撤回、后退等功能,实现全面的打扫效果;但是目前市场上的这种扫地机,其吸附力并不是很理想,虽然可以把细小的灰尘、纸屑吸附,但是对于密度较大的物质,比如米粒,粘性面屑等则显得吸附力不够,很难将这些垃圾一并清除干净;之所以会出现上述的不足,主要是由于其中的风扇机构设置的不甚理想,现有技术用于扫地机的风扇机构,一般包括一个与扫地机内的吸收存放垃圾的壳体连接的风道蜗壳,风道蜗壳内安装有电机和电机带动的叶片,风道蜗壳位于电机和叶片的外周将电机好叶片包覆于其中、叶片位于电机上部、电机自蜗壳底部向上延伸并托举叶片基本与蜗壳上边沿等高、且风道蜗壳与电机带动的叶片之间不接触,并且彼此之间有很大的空间间隙;然后通过电机带动叶片高速旋转,风道蜗壳内产生空气负压,然后在负压的作用下灰尘从存放垃圾的壳体的开口被吸附到壳体内储存起来;但是这种风扇结构,由于风道蜗壳与电机带动的叶片之间不接触,并且彼此之间有很大的空间间隙,产生的负压相对较小从而导致吸附效果不理想。With the improvement of people's living standards and busy work, cleaning at home has become a headache for many people, especially young people. In order to free the hands of family members and have more time to enjoy family life, intelligent sweeping robots are often used instead of manual work; The more conventional intelligent sweeping robots on the market basically include an intelligent control system, a driving device, and a device that absorbs negative pressure. It absorbs dust through negative pressure, walks freely through the driving device, and realizes functions such as turning, withdrawing, and retreating through the intelligent control system. To achieve a comprehensive cleaning effect; however, the adsorption force of this kind of sweeper on the market is not very ideal. Although it can absorb fine dust and paper scraps, it is difficult for dense materials, such as rice grains, sticky flour crumbs, etc. Then it seems that the adsorption force is not enough, and it is difficult to remove these rubbish together; An air duct volute connected to the housing that absorbs and stores garbage in the sweeper. A motor and blades driven by the motor are installed in the air duct volute. Among them, the blade is located on the upper part of the motor, the motor extends upward from the bottom of the volute and lifts the blade to the same height as the upper edge of the volute, and there is no contact between the air duct volute and the blades driven by the motor, and there is a large gap between them Space gap; then the motor drives the blades to rotate at high speed, and the air negative pressure is generated in the air duct volute, and then under the action of the negative pressure, the dust is absorbed into the housing from the opening of the housing where the garbage is stored; but this fan structure , because the air duct volute and the blades driven by the motor are not in contact, and there is a large space gap between them, the negative pressure generated is relatively small, resulting in an unsatisfactory adsorption effect.
发明内容Contents of the invention
本发明针对现有技术的上述不足,提供一种叶片与风道蜗壳之间的间隙小、吸附力强的具有吸附力强的扫地机的风扇机构。The present invention aims at the above-mentioned deficiencies in the prior art, and provides a fan mechanism for a sweeper with strong adsorption with small gap between the blade and the volute of the air duct and strong adsorption.
为了解决上述技术问题,本发明采用的技术方案为:一种具有吸附力强的扫地机的风扇机构,该结构包括风道蜗壳、风扇和电机,所述的风道蜗壳包括蜗壳本体,蜗壳本体上设置有隔板、蜗壳本体自隔板处分割为上腔体和下腔体;所述的隔板中部设置有安装风扇的支架,所述的风扇安装于支架上并位于上腔体内,所述的电机位于下腔体内、且与风扇连接;所述的上腔体由位于边缘位置的第一风道挡板和第二风道挡板与隔板构成;所述的第一风道挡板包括顺次连接的第一延伸部、第二延伸部和翻边部,第一延伸部上边沿的高度相等,第二延伸部自中部向两侧的高度逐渐增大;所述的第二风道挡板自与第一延伸部等高的蜗壳本体的上表面延伸至蜗壳本体的下底面,所述的第一风道挡板和第二风道挡板与风扇之间形成的空隙构成风道。In order to solve the above technical problems, the technical solution adopted by the present invention is: a fan mechanism of a sweeping machine with strong adsorption force, the structure includes an air duct volute, a fan and a motor, and the air duct volute includes a volute body , the volute body is provided with a partition, and the volute body is divided into an upper cavity and a lower cavity from the partition; the middle part of the partition is provided with a bracket for installing a fan, and the fan is installed on the bracket and located In the upper cavity, the motor is located in the lower cavity and connected to the fan; the upper cavity is composed of the first air duct baffle plate, the second air duct baffle plate and the partition located at the edge; the described The first air duct baffle includes a first extension part, a second extension part and a flange part connected in sequence, the height of the upper edge of the first extension part is equal, and the height of the second extension part gradually increases from the middle part to both sides; The second air duct baffle extends from the upper surface of the volute body at the same height as the first extension to the lower bottom surface of the volute body, and the first air duct baffle and the second air duct baffle are connected with The gaps formed between the fans form the air ducts.
采用上述结构,电机通过其输出轴与风扇连接,带动风扇高速旋转,而通过本发明特定结构的第一风道挡板和第二风道挡板形成了与风扇旋转轨迹切线方向相接触的风道,从而有力的加强了风力的旋转速度,进而提高了整个扫地机吸附垃圾的壳体的真空度,最终使得吸附力得到大幅提高,同样的转速下,相对于传统的风扇结构的扫地机、真空度能增加20%甚至以上,因此具有更强的吸附能力,有效的吸附米粒、粘性面屑等密度更大的垃圾、尘屑。With the above-mentioned structure, the motor is connected to the fan through its output shaft, which drives the fan to rotate at high speed, and the first air duct baffle and the second air duct baffle with the specific structure of the present invention form a wind that contacts the tangential direction of the fan rotation track. In this way, the rotation speed of the wind force is effectively strengthened, and the vacuum degree of the shell of the whole sweeper absorbing garbage is improved, and finally the adsorption force is greatly improved. At the same speed, compared with the traditional sweeper with fan structure, The vacuum can be increased by 20% or more, so it has a stronger adsorption capacity, and can effectively absorb denser garbage and dust such as rice grains and sticky flour crumbs.
作为优选,所述的支架包括沿着隔板向下凹陷的凹环、与凹环连接的多个格栅和位于多个格栅中间的安装板,格栅自与凹环的连接端至与安装板的连接端向下倾斜设置;采用该结构,在风扇旋转过程,可以形成涡流状的气流,增加气流的流速和力度,从而进一步增加扫地机运行时内部的真空度、提高吸附能力。Preferably, the bracket includes a concave ring that is depressed downward along the partition, a plurality of grids connected to the concave ring and a mounting plate located in the middle of the plurality of grids, and the grid is from the connection end with the concave ring to the The connecting end of the mounting plate is set downwards; with this structure, a vortex-like airflow can be formed during the rotation of the fan to increase the flow rate and strength of the airflow, thereby further increasing the vacuum inside the sweeper and improving the adsorption capacity.
作为优选,所述的多个格栅沿着安装板的周向均匀分布,采用该结构可以保证气流均匀的从多个格栅彼此之间形成的空隙中流出,提高气流的涡流效果和力度。Preferably, the plurality of grids are evenly distributed along the circumference of the mounting plate, and this structure can ensure that the airflow evenly flows out from the gaps formed between the plurality of grids, improving the vortex effect and strength of the airflow.
作为进一步的优选,所述的多个格栅为4-12个,优选的为6-8个。As a further preference, the plurality of grids is 4-12, preferably 6-8.
作为优选,所述的风扇包括平面安装板、叶片和与电机连接的带有安装孔的安装座,所述的叶片为多个,多个叶片自靠近安装座端延伸至安装板边缘,且高度逐渐缩小,多个叶片彼此之间的间距相等且呈蜗壳状弯曲;采用上述结构,可以进一步提高风扇叶片与支架之间的配合度,从而增加气流的流速和力度,进一步增加扫地机运行时内部的真空度从而提高吸附能力。Preferably, the fan includes a flat mounting plate, blades, and a mounting seat with mounting holes connected to the motor. There are multiple blades, and the multiple blades extend from the end near the mounting seat to the edge of the mounting plate, and the height Gradually shrinking, the distance between multiple blades is equal and curved like a volute; the above structure can further improve the fit between the fan blades and the bracket, thereby increasing the flow velocity and strength of the airflow, and further increasing the operating time of the sweeper. The internal vacuum improves the adsorption capacity.
作为进一步优选,所述的多个叶片可以是4-16个,优选的为6-10个。As a further preference, the plurality of blades may be 4-16, preferably 6-10.
作为优选,所述的蜗壳本体的一侧壁为与扫地机垃圾壳体连接的直边,蜗壳本体的另一侧壁呈弧形、且该弧形侧壁位于第二风道挡板与第三风道挡板之间,该侧壁底部水平延伸有底板;采用该结构,结合第一风道挡板、第二风道挡板、第三风道挡板和底板构成一个具有特定结构的风道,该风道与风扇处于同一水平面的部分形成流速和力度较大的涡流气流,然后气流再严着第二风道挡板和第三风道挡板形成的风道运行从扫地机的壳体上的出风口出去,整个风道提高了气流的流速,从而更进一步的加强了吸附力。As a preference, one side wall of the volute body is a straight side connected to the garbage housing of the sweeper, the other side wall of the volute body is arc-shaped, and the arc-shaped side wall is located at the second air duct baffle Between the third air duct baffle plate, the bottom of the side wall extends horizontally with a bottom plate; with this structure, the first air duct baffle plate, the second air duct baffle plate, the third air duct baffle plate and the bottom plate form a special The air duct of the structure, the part of the air duct at the same level as the fan forms a vortex airflow with a high velocity and force, and then the airflow runs against the air duct formed by the second air duct baffle and the third air duct baffle to sweep the floor The air outlet on the casing of the machine goes out, and the entire air duct increases the flow velocity of the airflow, thereby further strengthening the adsorption force.
附图说明Description of drawings
图1本发明的蜗壳本体结构示意图(方位1)。Fig. 1 is a schematic diagram of the structure of the volute body of the present invention (direction 1).
图2本发明的蜗壳本体结构示意图(方位2)。Fig. 2 is a schematic diagram of the structure of the volute body of the present invention (direction 2).
图3本发明的蜗壳本体结构示意图(方位3)。Fig. 3 is a schematic diagram of the structure of the volute body of the present invention (direction 3).
图4 本发明的风扇结构示意图(叶片可见)。Fig. 4 Schematic diagram of the structure of the fan of the present invention (blades are visible).
图5 本发明的风扇结构示意图(叶片不可见)。Fig. 5 Schematic diagram of the structure of the fan of the present invention (the blades are not visible).
图6 安装了本发明风扇机构的扫地机结构示意图。Fig. 6 is a structural schematic diagram of a sweeping machine installed with a fan mechanism of the present invention.
具体实施方式detailed description
下面通过具体实施例对本发明做进一步详细描述,但本发明不仅仅局限于以下实施例。该领域的技术熟练人员根据本发明内容对本发明作出的一些非本质的改进和调整仍属于本发明的保护范围。The present invention is described in further detail below through specific examples, but the present invention is not limited only to the following examples. Some non-essential improvements and adjustments made by those skilled in the art according to the content of the present invention still belong to the protection scope of the present invention.
如附图1-3、6所示本发明的一种具有吸附力强的扫地机的风扇机构,该结构包括风道蜗壳1、风扇2和电机3,所述的风道蜗壳包括蜗壳本体4,蜗壳本体上设置有隔板5、蜗壳本体自隔板处分割为上腔体6和下腔体7;所述的隔板5中部设置有安装风扇的支架8,所述的风扇2安装于支架8上并位于上腔体内,所述的电机位于下腔体内、且与风扇连接;所述的上腔体由位于边缘位置的第一风道挡板6.1和第二风道挡板6.2与隔板5构成;所述的第一风道挡板包括顺次连接的第一延伸部6.11、第二延伸部6.12和翻边部6.13,第一延伸部的上边沿的高度相等,第二延伸部自中部向两侧的高度逐渐增大;所述的第二风道挡板自与第一延伸部等高的蜗壳本体的上表面延伸至蜗壳本体的下底面,所述的第一风道挡板和第二风道挡板与风扇之间形成的空隙构成风道。As shown in the accompanying drawings 1-3, 6, a fan mechanism of the sweeping machine with strong adsorption force of the present invention, the structure includes an air duct volute 1, a fan 2 and a motor 3, and the air duct volute includes a volute The shell body 4, the volute body is provided with a partition 5, and the volute body is divided into an upper cavity 6 and a lower cavity 7 from the partition; the middle part of the partition 5 is provided with a bracket 8 for installing a fan, and the The fan 2 is installed on the bracket 8 and located in the upper cavity, the motor is located in the lower cavity and connected with the fan; the upper cavity is composed of the first air duct baffle plate 6. The duct baffle 6.2 is formed with the partition 5; the first air duct baffle includes the first extension 6.11, the second extension 6.12 and the flange 6.13 connected in sequence, and the height of the upper edge of the first extension is Equal, the height of the second extension portion gradually increases from the middle to both sides; the second air duct baffle extends from the upper surface of the volute body at the same height as the first extension portion to the lower bottom surface of the volute body, The gap formed between the first air duct baffle plate, the second air duct baffle plate and the fan constitutes an air duct.
采用上述结构,电机通过其输出轴与风扇连接,带动风扇高速旋转,而通过本发明特定结构的第一风道挡板和第二风道挡板形成了与风扇旋转轨迹切线方向相接触的风道,从而有力将强了风力的旋转速度,从而提高了整个扫地机吸附垃圾的壳体的真空度,进而吸附力得到大幅提高,同样的转速下,相对于传统的风扇结构的扫地机、真空度能增加20%甚至以上,因此具有更强的吸附能力,有效的吸附米粒、粘性面屑等密度更大的垃圾、尘屑。With the above-mentioned structure, the motor is connected to the fan through its output shaft, which drives the fan to rotate at high speed, and the first air duct baffle and the second air duct baffle with the specific structure of the present invention form a wind that contacts the tangential direction of the fan rotation track. In this way, the rotation speed of the wind force is effectively strengthened, thereby increasing the vacuum degree of the shell of the entire sweeper to absorb garbage, and the adsorption force is greatly improved. At the same speed, compared with the traditional sweeper with fan structure The density can be increased by 20% or more, so it has stronger adsorption capacity, and can effectively absorb denser garbage and dust such as rice grains and sticky flour crumbs.
如附图1-3所示,所述的支架8包括沿着蜗壳本体上表面向下凹陷的凹环8.1、与凹环连接的多个格栅8.2和位于多个格栅中间的安装板8.3,格栅自与凹环的连接端至与安装板的连接端向下倾斜设置;采用该结构,在风扇旋转过程,可以形成涡流的气流,增加气流的流速和力度,进一步增加扫地机运行时内部的真空度从而提高吸附能力。As shown in Figures 1-3, the bracket 8 includes a recessed ring 8.1 that is depressed downward along the upper surface of the volute body, a plurality of grilles 8.2 connected to the recessed ring, and a mounting plate located in the middle of the plurality of grilles 8.3, the grille is inclined downward from the connection end with the concave ring to the connection end with the mounting plate; with this structure, a vortex airflow can be formed during the fan rotation process, increasing the flow velocity and strength of the airflow, and further increasing the operation of the sweeper When the internal vacuum degree to improve the adsorption capacity.
本发明的所述的多个格栅沿着安装板的周向均匀分布,采用该结构可以保证气流均匀的从多个格栅彼此之间形成的空隙中流出,提高气流的涡流效果和力度;作为进一步的优选,所述的多个格栅为4-12个,优选的为6-8个,本实施例为8个。The plurality of grids of the present invention are evenly distributed along the circumference of the mounting plate, and this structure can ensure that the airflow evenly flows out from the gaps formed between the plurality of grids, improving the vortex effect and strength of the airflow; As a further preference, the number of the plurality of grids is 4-12, preferably 6-8, and this embodiment is 8.
如图4所示:本发明的所述的风扇2包括平面安装板2.1、叶片2.2和与电机连接的带有安装孔的安装座2.3,所述的叶片为多个,多个叶片自靠近安装座端延伸至安装板边缘,且高度逐渐缩小,多个叶片彼此之间的间距相等且呈蜗壳状弯曲;采用上述结构,可以进一步提高风扇叶片与支架之间的配合度,从而增加气流的流速和力度,进一步增加扫地机运行时内部的真空度从而提高吸附能力。作为进一步优选,所述的多个叶片可以是4-16个,优选的为6-10个,本实施例为7个。As shown in Figure 4: the fan 2 of the present invention includes a plane mounting plate 2.1, a blade 2.2 and a mounting seat 2.3 with a mounting hole connected to the motor, the blades are multiple, and multiple blades are self-approaching and installed The end of the seat extends to the edge of the mounting plate, and the height gradually decreases. The distance between the multiple blades is equal and curved in a volute shape; the above structure can further improve the fit between the fan blades and the bracket, thereby increasing the air flow. The flow rate and strength further increase the vacuum inside the sweeper to improve the adsorption capacity. As a further preference, the plurality of blades may be 4-16, preferably 6-10, and the present embodiment is 7.
如附图1-3所示,所述的蜗壳本体的一侧壁4.1为与扫地机垃圾壳体连接的直边,蜗壳本体与侧壁4.1相对设置的另一侧壁4.2呈弧形、且该弧形侧壁位于第二风道挡板与第三风道挡板之间,该侧壁底部水平延伸有底板4.3;采用该结构,结合第一风道挡板、第二风道挡板、第三风道挡板和底板构成一个具有特定结构的风道,该风道与风扇处于同一水平面的部分形成流速和力度较大的涡流气流,然后气流再严着第二风道挡板和第三风道挡板形成的风道运行从扫地机的壳体上的出风口出去,整个风道提高了气流的流速,从而更进一步的加强了吸附力。As shown in Figures 1-3, the side wall 4.1 of the volute body is a straight side connected to the garbage housing of the sweeper, and the other side wall 4.2 of the volute body opposite to the side wall 4.1 is arc-shaped , and the arc-shaped side wall is located between the second air duct baffle and the third air duct baffle, and the bottom of the side wall extends horizontally with a bottom plate 4.3; with this structure, combined with the first air duct baffle, the second air duct The baffle, the third air duct baffle and the bottom plate form an air duct with a specific structure, and the part of the air duct that is at the same level as the fan forms a vortex airflow with a high velocity and force, and then the airflow is tight against the second air duct baffle. The air duct formed by the plate and the third air duct baffle runs out from the air outlet on the housing of the sweeper, and the entire air duct improves the flow velocity of the airflow, thereby further strengthening the adsorption force.
本发明的蜗壳本体上设置多个安装孔,用于与扫地机的壳体之间进行固定。The volute body of the present invention is provided with a plurality of installation holes for fixing with the housing of the sweeping machine.
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