CN107722239A - A kind of epoxide resin material and preparation method thereof - Google Patents
A kind of epoxide resin material and preparation method thereof Download PDFInfo
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- CN107722239A CN107722239A CN201711000492.4A CN201711000492A CN107722239A CN 107722239 A CN107722239 A CN 107722239A CN 201711000492 A CN201711000492 A CN 201711000492A CN 107722239 A CN107722239 A CN 107722239A
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- epoxide resin
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- 239000003822 epoxy resin Substances 0.000 title claims abstract description 68
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 68
- 239000000463 material Substances 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 104
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims abstract description 85
- 229910052742 iron Inorganic materials 0.000 claims abstract description 52
- 239000000203 mixture Substances 0.000 claims abstract description 31
- 239000012745 toughening agent Substances 0.000 claims abstract description 27
- -1 imidazole ion Chemical class 0.000 claims abstract description 22
- 229920000570 polyether Polymers 0.000 claims abstract description 19
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 150000002148 esters Chemical class 0.000 claims abstract description 5
- 150000001412 amines Chemical class 0.000 claims abstract 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract 2
- 239000002608 ionic liquid Substances 0.000 claims description 56
- 238000006243 chemical reaction Methods 0.000 claims description 47
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 42
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 36
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 21
- 229920002755 poly(epichlorohydrin) Polymers 0.000 claims description 16
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 15
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical class CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 claims description 14
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 claims description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 14
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 claims description 14
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical class ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 238000007711 solidification Methods 0.000 claims description 10
- 230000008023 solidification Effects 0.000 claims description 10
- 229910015900 BF3 Inorganic materials 0.000 claims description 7
- QOSSAOTZNIDXMA-UHFFFAOYSA-N Dicylcohexylcarbodiimide Chemical compound C1CCCCC1N=C=NC1CCCCC1 QOSSAOTZNIDXMA-UHFFFAOYSA-N 0.000 claims description 7
- ITZGNPZZAICLKA-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) 7-oxabicyclo[4.1.0]heptane-3,4-dicarboxylate Chemical compound C1C2OC2CC(C(=O)OCC2OC2)C1C(=O)OCC1CO1 ITZGNPZZAICLKA-UHFFFAOYSA-N 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims 3
- LRWZZZWJMFNZIK-UHFFFAOYSA-N 2-chloro-3-methyloxirane Chemical compound CC1OC1Cl LRWZZZWJMFNZIK-UHFFFAOYSA-N 0.000 claims 1
- 229960000549 4-dimethylaminophenol Drugs 0.000 claims 1
- IISBACLAFKSPIT-UHFFFAOYSA-N Bisphenol A Natural products C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims 1
- 150000003851 azoles Chemical class 0.000 claims 1
- 238000005660 chlorination reaction Methods 0.000 claims 1
- 150000002118 epoxides Chemical class 0.000 claims 1
- 150000002460 imidazoles Chemical class 0.000 claims 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims 1
- 238000002386 leaching Methods 0.000 abstract description 16
- 238000012360 testing method Methods 0.000 abstract description 16
- 238000013467 fragmentation Methods 0.000 abstract description 8
- 238000006062 fragmentation reaction Methods 0.000 abstract description 8
- 230000006835 compression Effects 0.000 abstract 2
- 238000007906 compression Methods 0.000 abstract 2
- UHHKSVZZTYJVEG-UHFFFAOYSA-N oxepane Chemical compound C1CCCOCC1 UHHKSVZZTYJVEG-UHFFFAOYSA-N 0.000 abstract 1
- 238000010257 thawing Methods 0.000 abstract 1
- 239000002041 carbon nanotube Substances 0.000 description 40
- 229910021393 carbon nanotube Inorganic materials 0.000 description 40
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 30
- 239000000243 solution Substances 0.000 description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 23
- RAXXELZNTBOGNW-UHFFFAOYSA-O Imidazolium Chemical compound C1=C[NH+]=CN1 RAXXELZNTBOGNW-UHFFFAOYSA-O 0.000 description 21
- 239000004593 Epoxy Substances 0.000 description 18
- 239000002901 radioactive waste Substances 0.000 description 17
- 239000008367 deionised water Substances 0.000 description 14
- 229910021641 deionized water Inorganic materials 0.000 description 14
- 238000003756 stirring Methods 0.000 description 13
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 12
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 11
- AUSGLDHLCBXRML-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) 2-[(3-methyloxiran-2-yl)methyl]butanedioate Chemical compound C(C1CO1)OC(=O)CC(CC1C(C)O1)C(=O)OCC1CO1 AUSGLDHLCBXRML-UHFFFAOYSA-N 0.000 description 8
- 230000007935 neutral effect Effects 0.000 description 8
- 239000004568 cement Substances 0.000 description 7
- 230000008859 change Effects 0.000 description 7
- 230000009467 reduction Effects 0.000 description 7
- 238000005119 centrifugation Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 6
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 5
- 239000012043 crude product Substances 0.000 description 5
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 5
- 229940050176 methyl chloride Drugs 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 230000035484 reaction time Effects 0.000 description 5
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical class [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000011056 performance test Methods 0.000 description 4
- MCTWTZJPVLRJOU-UHFFFAOYSA-N 1-methyl-1H-imidazole Chemical compound CN1C=CN=C1 MCTWTZJPVLRJOU-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- ZWVMLYRJXORSEP-LURJTMIESA-N (2s)-hexane-1,2,6-triol Chemical compound OCCCC[C@H](O)CO ZWVMLYRJXORSEP-LURJTMIESA-N 0.000 description 2
- FZEAOFWFZZCBBO-UHFFFAOYSA-N 1-hexyl-1h-imidazol-1-ium;chloride Chemical compound [Cl-].CCCCCC[NH+]1C=CN=C1 FZEAOFWFZZCBBO-UHFFFAOYSA-N 0.000 description 2
- STCBHSHARMAIOM-UHFFFAOYSA-N 1-methyl-1h-imidazol-1-ium;chloride Chemical compound Cl.CN1C=CN=C1 STCBHSHARMAIOM-UHFFFAOYSA-N 0.000 description 2
- POVPOADUCDQYMB-UHFFFAOYSA-N 3-butyl-1h-imidazol-3-ium;chloride Chemical compound [Cl-].CCCCN1C=C[NH+]=C1 POVPOADUCDQYMB-UHFFFAOYSA-N 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 150000007942 carboxylates Chemical class 0.000 description 2
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000002285 radioactive effect Effects 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- NTLINZCRGRBHCF-UHFFFAOYSA-N CC(CC)[Fe] Chemical compound CC(CC)[Fe] NTLINZCRGRBHCF-UHFFFAOYSA-N 0.000 description 1
- RSXYMYVPCLZOBB-UHFFFAOYSA-N CCCC(CC)[Fe] Chemical compound CCCC(CC)[Fe] RSXYMYVPCLZOBB-UHFFFAOYSA-N 0.000 description 1
- 241000282412 Homo Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009375 geological disposal Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- ZODDGFAZWTZOSI-UHFFFAOYSA-N nitric acid;sulfuric acid Chemical compound O[N+]([O-])=O.OS(O)(=O)=O ZODDGFAZWTZOSI-UHFFFAOYSA-N 0.000 description 1
- 239000003758 nuclear fuel Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000941 radioactive substance Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000002525 ultrasonication Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5046—Amines heterocyclic
- C08G59/5053—Amines heterocyclic containing only nitrogen as a heteroatom
- C08G59/5073—Amines heterocyclic containing only nitrogen as a heteroatom having two nitrogen atoms in the ring
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Epoxy Resins (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
技术领域technical field
本发明涉及环氧树脂技术领域,尤其涉及一种环氧树脂材料及其制备方法。The invention relates to the technical field of epoxy resin, in particular to an epoxy resin material and a preparation method thereof.
背景技术Background technique
核能的开发和利用给人类带来巨大的经济效益和社会效益,同时也产生了大量的放射性废物,给人类的生存环境带来了较大的威胁。因此,如何安全有效地处置放射性废物,使其最大限度地与生物圈隔离,已成为核工业、核科学面临的日益迫切的重要课题,是影响核能持续健康发展的关键因素。对放射性废物的处置,人们认为最合理的措施是首先将放射性废物进行固化处理,然后将得到的放射性废物固化体进行最终的地质处置。对放射性废物进行有效的固化处理可以达到3个目的:一是使液态的放射性物质转变成便于安全运输、贮存和处置操作的固化体;二是将放射性核素固结,阻挡放射性核素进入人类生物圈;三是减少废物的体积。已经发展起来的放射性废物固化处理方法有很多,对于中低放射性废物,主要有水泥固化、沥青固化和塑料固化;对于高放射性废物,主要有玻璃固化以及现在极具发展潜力的人造岩石固化。在放射性废物的固化处理方面,水泥固化技术开发最早,至今已有40多年的历史。水泥固化已是一种成熟的技术,已被很多国家的核电站、核工业部门和核研究中心广泛采用,在德国、法国、美国、日本、印度等都有大规模工程化应用。我国的秦山核电站、大亚湾核电站等都采用了水泥固化工艺来处理。目前采用水泥基固化的废物主要是轻水堆核电站的浓缩废液、废离子交换树脂和滤渣,以及核燃料。与水泥固化相比,聚合物固化有以下优点:①核素浸出率较低,比沥青固化略低,比水泥固化低2~4个数量级,这对实现长期安全隔离有着重要意义;②包容废物量较高,固化产品数量少,处置费用减少。在聚合物中,环氧树脂具有较好的耐辐照性能,因此可作为放射性废物固化的基体树脂来使用。但国内目前没有环氧树脂固化放射性废物的工程化实例。The development and utilization of nuclear energy has brought huge economic and social benefits to human beings, but at the same time produced a large amount of radioactive waste, which has brought a greater threat to the living environment of human beings. Therefore, how to safely and effectively dispose of radioactive waste to maximize its isolation from the biosphere has become an increasingly urgent and important issue facing the nuclear industry and nuclear science, and is a key factor affecting the sustainable and healthy development of nuclear energy. For the disposal of radioactive waste, people think that the most reasonable measure is to solidify the radioactive waste first, and then carry out the final geological disposal of the obtained solidified radioactive waste. Effective solidification of radioactive waste can achieve three purposes: one is to transform liquid radioactive substances into solidified bodies that are convenient for safe transportation, storage and disposal operations; the other is to solidify radionuclides to prevent radionuclides from entering humans. biosphere; the third is to reduce the volume of waste. There are many radioactive waste immobilization methods that have been developed. For medium and low radioactive waste, there are mainly cement immobilization, asphalt immobilization and plastic immobilization; for high radioactive waste, there are mainly glass immobilization and artificial rock immobilization with great development potential. In terms of solidification treatment of radioactive waste, cement solidification technology was developed the earliest and has a history of more than 40 years. Cement solidification is a mature technology, which has been widely adopted by nuclear power plants, nuclear industry departments and nuclear research centers in many countries, and has large-scale engineering applications in Germany, France, the United States, Japan, and India. my country's Qinshan Nuclear Power Plant, Daya Bay Nuclear Power Plant, etc. have all adopted cement solidification process to deal with. At present, the waste solidified by cement is mainly concentrated waste liquid, spent ion exchange resin and filter residue of light water reactor nuclear power plant, and nuclear fuel. Compared with cement solidification, polymer solidification has the following advantages: ①The nuclide leaching rate is lower, slightly lower than asphalt solidification, and 2 to 4 orders of magnitude lower than cement solidification, which is of great significance for long-term safe isolation; ②Inclusive waste Higher volume, less quantity of cured product, reduced disposal costs. Among polymers, epoxy resin has better radiation resistance, so it can be used as a matrix resin for curing radioactive waste. However, there is currently no engineering example of epoxy resin curing radioactive waste in China.
目前通用环氧树脂处理放射性湿废物(废树脂、放射性盐块)时存在如下缺点:(1)室温固化环氧机械性能不足,(2)材料受到辐照后的抗浸出性能难以达到GB14569.2-1993《低、中水平放射性废物固化体性能要求塑料固化体》标准中的相关要求。At present, general-purpose epoxy resins have the following disadvantages when dealing with radioactive wet waste (waste resin, radioactive salt block): (1) The mechanical properties of room temperature curing epoxy are insufficient, (2) The anti-leaching performance of the material after irradiation is difficult to reach GB14569.2 - Relevant requirements in the 1993 "Low and Medium Level Radioactive Waste Solidified Body Performance Requirements Plastic Solidified Body" standard.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种环氧树脂材料及其制备方法,该环氧树脂材料辐照后具有良好的机械性能和抗浸出性。In view of this, the object of the present invention is to provide an epoxy resin material and a preparation method thereof, the epoxy resin material has good mechanical properties and leaching resistance after irradiation.
本发明提供了一种环氧树脂材料,由包括以下重量份组分的原料制得:The invention provides an epoxy resin material, which is prepared from raw materials comprising the following components in parts by weight:
环氧树脂混合物100份;100 parts of epoxy resin mixture;
碳纳米管基铁基咪唑离子液体10~20份;10-20 parts of carbon nanotube-based iron-based imidazole ionic liquid;
端氨基聚醚10~20份;10-20 parts of amino-terminated polyether;
所述环氧树脂混合物包括双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯;所述活性增韧剂具有式Ⅰ结构:The epoxy resin mixture includes bisphenol A diglycidyl ether, an active toughening agent and 4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester; the active toughening agent has the structure of formula I :
n=1~10; n=1~10;
所述碳纳米管基铁基咪唑离子液体具有式Ⅱ结构:The carbon nanotube-based iron-based imidazole ionic liquid has the structure of formula II:
所述R选自-CH3,-C4H9,-C6H13或-C11H23。The R is selected from -CH 3 , -C 4 H 9 , -C 6 H 13 or -C 11 H 23 .
优选地,所述双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯的质量比为100:25~40:10~15。Preferably, the mass ratio of bisphenol A diglycidyl ether, active toughening agent and 4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester is 100:25-40:10-15 .
优选地,所述端氨基聚醚选自型号为D-230、D-200、T-403和T-5000端氨基聚醚中的一种或多种。Preferably, the amino-terminated polyether is selected from one or more of D-230, D-200, T-403 and T-5000 amino-terminated polyethers.
优选地,所述活性增韧剂得环氧值为0.12~0.14。Preferably, the reactive toughening agent has an epoxy value of 0.12-0.14.
优选地,所述双酚A二缩水甘油醚选自型号为E-51双酚A二缩水甘油醚;所述4,5-环氧己烷-1,2-二甲酸二缩水甘油酯选自型号为TDE-85 4,5-环氧己烷-1,2-二甲酸二缩水甘油酯。Preferably, the bisphenol A diglycidyl ether is selected from the model E-51 bisphenol A diglycidyl ether; the 4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester is selected from The model is TDE-85 4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester.
优选地,所述活性增韧剂由以下方法制得:Preferably, the active toughening agent is made by the following method:
a)将二氯乙烷、三氟化硼·乙醚溶液和乙二醇混合后,滴加环氧氯丙烷,反应,得到的反应液冲洗至中性,再蒸出二氯乙烷,得到端羟基聚环氧氯丙烷;a) After dichloroethane, boron trifluoride ether solution and ethylene glycol are mixed, epichlorohydrin is added dropwise for reaction, and the obtained reaction solution is washed until neutral, and then dichloroethane is distilled off to obtain terminal Hydroxypolyepichlorohydrin;
b)将端羟基聚环氧氯丙烷的甲苯溶液和NaOH反应,将得到的反应液中和,水洗,再将甲苯蒸出,得到活性增韧剂。b) reacting the toluene solution of hydroxyl-terminated polyepichlorohydrin with NaOH, neutralizing the obtained reaction liquid, washing with water, and distilling the toluene to obtain the active toughening agent.
优选地,所述步骤a)中反应的温度为38~42℃;反应的时间为55~65min;Preferably, the reaction temperature in step a) is 38-42° C.; the reaction time is 55-65 minutes;
所述步骤b)中反应的温度为85~95℃;反应的时间为3.5~4.5h。The reaction temperature in the step b) is 85-95° C.; the reaction time is 3.5-4.5 hours.
优选地,所述碳纳米管基铁基咪唑离子液体由以下方法制得:Preferably, the carbon nanotube-based iron-based imidazolium ionic liquid is prepared by the following method:
a)将1-烷基咪唑和氯甲烷反应,得到1-烷基-3-甲基咪唑氯盐离子液体;所述1-烷基咪唑中烷基选自甲基、丁基、己基或十一烷基;将1-烷基-3-甲基咪唑氯盐离子液体与三氯化铁反应,得到铁基咪唑离子液体;a) reacting 1-alkylimidazole and methyl chloride to obtain 1-alkyl-3-methylimidazolium chloride salt ionic liquid; the alkyl group in the 1-alkylimidazole is selected from methyl, butyl, hexyl or deca An alkyl group; 1-alkyl-3-methylimidazolium chloride salt ionic liquid is reacted with ferric chloride to obtain an iron-based imidazolium ionic liquid;
b)在二甲基甲酰胺、二环己基碳二亚胺与4-二甲氨基吡啶的存在下,将羧基碳纳米管和铁基咪唑离子液体反应,得到碳纳米管基铁基咪唑离子液体。b) In the presence of dimethylformamide, dicyclohexylcarbodiimide and 4-dimethylaminopyridine, react carboxyl carbon nanotubes with iron-based imidazole ionic liquid to obtain carbon nanotube-based iron-based imidazole ionic liquid .
优选地,所述羧基碳纳米管和铁基咪唑离子液体反应的温度为55~65℃;羧基碳纳米管和铁基咪唑离子液体反应的时间为22~26h。Preferably, the reaction temperature of the carboxyl carbon nanotubes and the iron-based imidazolium ionic liquid is 55-65°C; the reaction time of the carboxyl carbon nanotubes and the iron-based imidazolium ionic liquid is 22-26 hours.
本发明提供了一种上述技术方案所述环氧树脂材料的制备方法,包括以下步骤:The present invention provides a kind of preparation method of epoxy resin material described in above-mentioned technical scheme, comprises the following steps:
将环氧树脂混合物100份、碳纳米管基铁基咪唑离子液体10~20份和端氨基聚醚10~20份混合,固化,得到环氧树脂材料。100 parts of epoxy resin mixture, 10-20 parts of carbon nanotube-based iron-based imidazole ionic liquid and 10-20 parts of amino-terminated polyether are mixed and cured to obtain an epoxy resin material.
本发明提供了一种环氧树脂材料,由包括以下重量份组分的原料制得:环氧树脂混合物100份;碳纳米管基铁基咪唑离子液体10~20份;端氨基聚醚10~20份;所述环氧树脂混合物包括双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯;所述活性增韧剂具有式Ⅰ结构;所述碳纳米管基铁基咪唑离子液体具有式Ⅱ结构。本发明提供的环氧树脂材料在上述组分的配伍下,使其在辐射后具有良好的机械性能和抗浸出性能。实验结果表明:辐照剂量106后,抗压强度为20MPa(降低程度小于10%),10m高度垂直跌落至混凝土地面不产生明显碎裂;冻-融试验后,体积变化小于1%,无肉眼可见裂缝,抗压强度降低小于10%;体积膨胀小于2%;试样在25℃去离子水中浸出,第42天相关核素浸出率限制为Cs+<5×10-4cm/d、Co2+<1×10-4cm/d。The invention provides an epoxy resin material, which is prepared from raw materials comprising the following components in parts by weight: 100 parts of epoxy resin mixture; 10-20 parts of carbon nanotube-based iron-based imidazole ionic liquid; 10-20 parts of amino-terminated polyether 20 parts; the epoxy resin mixture includes bisphenol A diglycidyl ether, active toughening agent and 4,5-epoxy hexane-1,2-diglycidyl carboxylate; the active toughening agent has Formula I structure; the carbon nanotube-based iron-based imidazolium ionic liquid has a formula II structure. The epoxy resin material provided by the invention has good mechanical properties and anti-leaching properties after irradiation under the compatibility of the above components. The experimental results show that: after the irradiation dose is 10 6 , the compressive strength is 20MPa (the degree of reduction is less than 10%), and the vertical drop from a height of 10m to the concrete floor does not produce obvious fragmentation; after the freeze-thaw test, the volume change is less than 1%, and there is no Cracks are visible to the naked eye, and the decrease in compressive strength is less than 10%; the volume expansion is less than 2%; the sample is leached in deionized water at 25°C, and the leaching rate of relevant nuclides on the 42nd day is limited to Cs + <5×10 -4 cm/d, Co 2+ <1×10 -4 cm/d.
具体实施方式detailed description
本发明提供了一种环氧树脂材料,由包括以下重量份组分的原料制得:The invention provides an epoxy resin material, which is prepared from raw materials comprising the following components in parts by weight:
环氧树脂混合物100份;100 parts of epoxy resin mixture;
碳纳米管基铁基咪唑离子液体10~20份;10-20 parts of carbon nanotube-based iron-based imidazole ionic liquid;
端氨基聚醚10~20份;10-20 parts of amino-terminated polyether;
所述环氧树脂混合物包括双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯;所述活性增韧剂具有式Ⅰ结构:The epoxy resin mixture includes bisphenol A diglycidyl ether, an active toughening agent and 4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester; the active toughening agent has the structure of formula I :
n=1~10; n=1~10;
所述碳纳米管基铁基咪唑离子液体具有式Ⅱ结构:The carbon nanotube-based iron-based imidazole ionic liquid has the structure of formula II:
所述R选自-CH3,-C4H9,-C6H13或-C11H23。The R is selected from -CH 3 , -C 4 H 9 , -C 6 H 13 or -C 11 H 23 .
本发明提供的环氧树脂材料在上述组分的配伍下,使其在辐射后具有良好的机械性能和抗浸出性能。The epoxy resin material provided by the invention has good mechanical properties and anti-leaching properties after irradiation under the compatibility of the above components.
以重量份数计,本发明提供的环氧树脂材料的制备原料包括环氧树脂混合物100份;所述环氧树脂混合物包括双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯;所述双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯的质量比优选为100:25~40:10~15;在本发明得具体实施例中,所述环氧树脂混合物包括双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯的质量比为100:30:10;100:40:10;或100:25:10。所述双酚A二缩水甘油醚优选选自型号为E-51双酚A二缩水甘油醚;所述4,5-环氧己烷-1,2-二甲酸二缩水甘油酯优选选自型号为TDE-854,5-环氧己烷-1,2-二甲酸二缩水甘油酯。In parts by weight, the raw materials for the preparation of the epoxy resin material provided by the present invention include 100 parts of epoxy resin mixture; the epoxy resin mixture includes bisphenol A diglycidyl ether, active toughening agent and 4,5-ring Diglycidyl oxyhexane-1,2-dicarboxylate; the bisphenol A diglycidyl ether, active toughening agent and 4,5-epoxyhexane-1,2-diglycidyl dicarboxylate The mass ratio is preferably 100:25-40:10-15; in a specific embodiment of the present invention, the epoxy resin mixture includes bisphenol A diglycidyl ether, active toughening agent and 4,5-epoxyhexyl The mass ratio of diglycidyl alkane-1,2-dicarboxylate is 100:30:10; 100:40:10; or 100:25:10. The bisphenol A diglycidyl ether is preferably selected from the model E-51 bisphenol A diglycidyl ether; the 4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester is preferably selected from the model It is TDE-854,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester.
本发明对所述双酚A二缩水甘油醚和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯的来源没有特殊得限制,优选采用其市售商品。In the present invention, there is no special limitation on the sources of the bisphenol A diglycidyl ether and 4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester, and commercially available products are preferably used.
在本发明中,所述活性增韧剂得环氧值优选为0.12~0.14。所述活性增韧剂优选由以下方法制得:In the present invention, the epoxy value of the active toughening agent is preferably 0.12-0.14. The active toughening agent is preferably prepared by the following method:
a)将二氯乙烷、三氟化硼·乙醚溶液和乙二醇混合后,滴加环氧氯丙烷,反应,得到的反应液冲洗至中性,再蒸出二氯乙烷,得到端羟基聚环氧氯丙烷;a) After dichloroethane, boron trifluoride ether solution and ethylene glycol are mixed, epichlorohydrin is added dropwise for reaction, and the obtained reaction solution is washed until neutral, and then dichloroethane is distilled off to obtain terminal Hydroxypolyepichlorohydrin;
b)将端羟基聚环氧氯丙烷的甲苯溶液和NaOH反应,将得到的反应液中和,水洗,再将甲苯蒸出,得到活性增韧剂。b) reacting the toluene solution of hydroxyl-terminated polyepichlorohydrin with NaOH, neutralizing the obtained reaction liquid, washing with water, and distilling the toluene to obtain the active toughening agent.
本发明将二氯乙烷、三氟化硼·乙醚溶液和乙二醇混合后,滴加环氧氯丙烷,反应,得到的反应液冲洗至中性,再蒸出二氯乙烷,得到端羟基聚环氧氯丙烷。滴加环氧氯丙烷时体系温度为18~23℃;环氧氯丙烷滴加完毕后将体系升温至38~42℃进行反应。在本发明中,所述步骤a)中反应的温度优选为38~42℃,更优选为40℃;反应的时间优选为55~65min,更优选为60min。本发明优选将得到的反应液冷却至室温后,采用饱和碳酸氢钠溶液和去离子水冲洗至中性。In the present invention, after mixing dichloroethane, boron trifluoride ether solution and ethylene glycol, epichlorohydrin is added dropwise for reaction, and the obtained reaction solution is washed to neutrality, and then dichloroethane is distilled off to obtain terminal Hydroxypolyepichlorohydrin. When the epichlorohydrin is added dropwise, the system temperature is 18-23°C; after the epichlorohydrin is added dropwise, the temperature of the system is raised to 38-42°C for reaction. In the present invention, the reaction temperature in step a) is preferably 38-42°C, more preferably 40°C; the reaction time is preferably 55-65min, more preferably 60min. In the present invention, the obtained reaction solution is preferably cooled to room temperature, and then washed to neutrality with saturated sodium bicarbonate solution and deionized water.
得到端羟基聚环氧氯丙烷后,本发明将端羟基聚环氧氯丙烷的甲苯溶液和NaOH反应,将得到的反应液中和,水洗,再将甲苯蒸出,得到活性增韧剂。本发明将端羟基聚环氧氯丙烷溶解于甲苯中,将体系升温至85~95℃后加入NaOH反应,更优选为90℃;反应的时间优选为3.5~4.5h,更优选为4h。本发明优选加入HCl溶液中和掉剩余的NaOH。After the hydroxyl-terminated polyepichlorohydrin is obtained, the present invention reacts the toluene solution of the hydroxyl-terminated polyepichlorohydrin with NaOH, neutralizes the obtained reaction solution, washes it with water, and distills the toluene to obtain the active toughening agent. In the present invention, hydroxyl-terminated polyepichlorohydrin is dissolved in toluene, and NaOH is added after the system is heated to 85-95°C for reaction, more preferably at 90°C; the reaction time is preferably 3.5-4.5 hours, more preferably 4 hours. In the present invention, it is preferred to add HCl solution to neutralize the remaining NaOH.
本发明提供的环氧树脂材料的制备原料包括碳纳米管基铁基咪唑离子液体10~20份。所述碳纳米管基铁基咪唑离子液体具有式Ⅱ结构:The raw materials for preparing the epoxy resin material provided by the invention include 10-20 parts of carbon nanotube-based iron-based imidazole ionic liquid. The carbon nanotube-based iron-based imidazole ionic liquid has the structure of formula II:
所述R选自-CH3,-C4H9,-C6H13或-C11H23。The R is selected from -CH 3 , -C 4 H 9 , -C 6 H 13 or -C 11 H 23 .
在本发明中,所述碳纳米管基铁基咪唑离子液体优选由以下方法制得:In the present invention, the carbon nanotube-based iron-based imidazolium ionic liquid is preferably prepared by the following method:
a)将1-烷基咪唑和氯甲烷反应,得到1-烷基-3-甲基咪唑氯盐离子液体;所述1-烷基咪唑中烷基选自甲基、丁基、己基或十一烷基;将1-烷基-3-甲基咪唑氯盐离子液体与三氯化铁反应,得到铁基咪唑离子液体;a) reacting 1-alkylimidazole and methyl chloride to obtain 1-alkyl-3-methylimidazolium chloride salt ionic liquid; the alkyl group in the 1-alkylimidazole is selected from methyl, butyl, hexyl or deca An alkyl group; 1-alkyl-3-methylimidazolium chloride salt ionic liquid is reacted with ferric chloride to obtain an iron-based imidazolium ionic liquid;
b)在二甲基甲酰胺、二环己基碳二亚胺(DCC)与4-二甲氨基吡啶(DMAP)的存在下,将羧基碳纳米管和铁基咪唑离子液体反应,得到碳纳米管基铁基咪唑离子液体。b) In the presence of dimethylformamide, dicyclohexylcarbodiimide (DCC) and 4-dimethylaminopyridine (DMAP), react carboxyl carbon nanotubes with iron-based imidazole ionic liquid to obtain carbon nanotubes Iron-based imidazolium ionic liquid.
在本发明中,所述铁基咪唑离子液体的合成路线如反应路线1所示:In the present invention, the synthetic route of described iron-based imidazolium ionic liquid is as shown in reaction scheme 1:
反应路线1中,所述R为-CH3,-C4H9,-C6H13或-C11H23。In the reaction scheme 1, the R is -CH 3 , -C 4 H 9 , -C 6 H 13 or -C 11 H 23 .
本发明对所述羧基碳纳米管的来源没有特殊的限制,采用本领域技术人员熟知的羧基碳纳米管即可。在本发明中,所述羧基碳纳米管优选按照以下方法制备:In the present invention, there is no special limitation on the source of the carboxy carbon nanotubes, and carboxy carbon nanotubes well known to those skilled in the art can be used. In the present invention, the carboxyl carbon nanotubes are preferably prepared according to the following method:
将碳纳米管和硫酸-硝酸混酸混合,超声,回流反应,将反应产物和水混合后用聚四氟乙烯膜抽滤至滤液的pH值约为7,得到羧基碳纳米管。Mixing carbon nanotubes with sulfuric acid-nitric acid mixed acid, ultrasonication, and reflux reaction, mixing the reaction product with water and suction filtering with a polytetrafluoroethylene membrane until the pH value of the filtrate is about 7, to obtain carboxyl carbon nanotubes.
在本发明中,所述羧基碳纳米管和铁基咪唑离子液体反应的温度优选为55~65℃,更优选为58~62℃,最优选为60℃;羧基碳纳米管和铁基咪唑离子液体反应的时间优选为22~26h,更优选为23h~15h,最优选为24h。In the present invention, the reaction temperature of the carboxyl carbon nanotube and iron-based imidazolium ionic liquid is preferably 55-65°C, more preferably 58-62°C, most preferably 60°C; The time of liquid reaction is preferably 22-26h, more preferably 23h-15h, most preferably 24h.
本发明将羧基碳纳米管和铁基咪唑离子液体反应的产物离心分离得到粗产物后,用乙腈对粗产物进行多次洗涤并离心除去多余原料等杂质,最后置于真空烘箱中干燥,得到碳纳米管基铁基咪唑离子液体。In the present invention, after the reaction product of carboxyl carbon nanotubes and iron-based imidazole ionic liquid is centrifuged to obtain the crude product, the crude product is washed with acetonitrile for several times and centrifuged to remove impurities such as excess raw materials, and finally placed in a vacuum oven for drying to obtain carbon Nanotube-based iron-based imidazolium ionic liquid.
在本发明具体实施例中,碳纳米管基铁基咪唑离子液体的合成路线如反应路线2所示:In a specific embodiment of the present invention, the synthesis route of carbon nanotube-based iron-based imidazole ionic liquid is shown in reaction scheme 2:
本发明提供的环氧树脂材料的制备原料包括端氨基聚醚10~20份。在本发明中,所述端氨基聚醚优选选自型号为D-230、D-200、T-403和T-5000端氨基聚醚中的一种或多种。上述所述型号的端氨基聚醚由红宝丽集团股份有限公司生产。The raw materials for preparing the epoxy resin material provided by the invention include 10-20 parts of amino-terminated polyether. In the present invention, the amino-terminated polyether is preferably selected from one or more of D-230, D-200, T-403 and T-5000 amino-terminated polyethers. The amino-terminated polyether of the above-mentioned model is produced by Hongbaoli Group Co., Ltd.
本发明提供了一种上述技术方案所述环氧树脂材料的制备方法,包括以下步骤:The present invention provides a kind of preparation method of epoxy resin material described in above-mentioned technical scheme, comprises the following steps:
将环氧树脂混合物100份、碳纳米管基铁基咪唑离子液体10~20份和端氨基聚醚10~20份混合,固化,得到环氧树脂材料。100 parts of epoxy resin mixture, 10-20 parts of carbon nanotube-based iron-based imidazole ionic liquid and 10-20 parts of amino-terminated polyether are mixed and cured to obtain an epoxy resin material.
本发明优选将环氧树脂混合物、碳纳米管基铁基咪唑离子液体和端氨基聚醚混合均匀后脱除气泡。在本发明中,所述固化的温度优选为20~25℃。In the present invention, the epoxy resin mixture, the carbon nanotube-based iron-based imidazole ionic liquid and the amino-terminated polyether are preferably mixed uniformly to remove air bubbles. In the present invention, the curing temperature is preferably 20-25°C.
本发明提供了一种环氧树脂材料,由包括以下重量份组分的原料制得:环氧树脂混合物100份;碳纳米管基铁基咪唑离子液体10~20份;端氨基聚醚10~20份;所述环氧树脂混合物包括双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯;所述活性增韧剂具有式Ⅰ结构;所述碳纳米管基铁基咪唑离子液体具有式Ⅱ结构。本发明提供的环氧树脂材料在上述组分的配伍下,使其在辐射后具有良好的机械性能和抗浸出性能。实验结果表明:辐照剂量106后,抗压强度为20MPa(降低程度小于10%),10m高度垂直跌落至混凝土地面不产生明显碎裂;冻-融试验后,体积变化小于1%,无肉眼可见裂缝,抗压强度降低小于10%;体积膨胀小于2%;试样在25℃去离子水中浸出,第42天相关核素浸出率限制为Cs+<5×10-4cm/d、Co2+<1×10-4cm/d。The invention provides an epoxy resin material, which is prepared from raw materials comprising the following components in parts by weight: 100 parts of epoxy resin mixture; 10-20 parts of carbon nanotube-based iron-based imidazole ionic liquid; 10-20 parts of amino-terminated polyether 20 parts; the epoxy resin mixture includes bisphenol A diglycidyl ether, active toughening agent and 4,5-epoxy hexane-1,2-diglycidyl carboxylate; the active toughening agent has Formula I structure; the carbon nanotube-based iron-based imidazolium ionic liquid has a formula II structure. The epoxy resin material provided by the invention has good mechanical properties and anti-leaching properties after irradiation under the compatibility of the above components. The experimental results show that: after the irradiation dose is 10 6 , the compressive strength is 20MPa (the degree of reduction is less than 10%), and the vertical drop from a height of 10m to the concrete floor does not produce obvious fragmentation; after the freeze-thaw test, the volume change is less than 1%, and there is no Cracks are visible to the naked eye, and the decrease in compressive strength is less than 10%; the volume expansion is less than 2%; the sample is leached in deionized water at 25°C, and the leaching rate of relevant nuclides on the 42nd day is limited to Cs + <5×10 -4 cm/d, Co 2+ <1×10 -4 cm/d.
为了进一步说明本发明,下面结合实施例对本发明提供的一种环氧树脂材料及其制备方法进行详细地描述,但不能将它们理解为对本发明保护范围的限定。In order to further illustrate the present invention, an epoxy resin material provided by the present invention and its preparation method are described in detail below in conjunction with examples, but they should not be construed as limiting the protection scope of the present invention.
实施例1Example 1
在反应釜中加入一定量的二氯乙烷、三氟化硼·乙醚溶液和乙二醇,搅拌均匀后,开始滴加环氧氯丙烷,整个反应温度控制在18-23℃。当环氧氯丙烷滴加完毕后,将反应液升温至40℃,反应一个小时。待反应液冷却至室温后,用饱和碳酸氢钠溶液和去离子水将其反复冲洗至中性,再将二氯乙烷蒸出后即为端羟基聚环氧氯丙烷(PECH)。将自制的PECH溶在适量的甲苯中,升温至90℃后加入一定量的分析纯NaOH,反应四个小时后,加入HCl水溶液中和掉剩余的NaOH,用去离子水反复洗直至溶液呈中性,再将甲苯蒸出后即为环氧A,环氧值为0.12;Add a certain amount of dichloroethane, boron trifluoride·ether solution and ethylene glycol into the reaction kettle, stir evenly, start to add epichlorohydrin dropwise, and control the whole reaction temperature at 18-23°C. After the epichlorohydrin was added dropwise, the temperature of the reaction solution was raised to 40° C., and the reaction was carried out for one hour. After the reaction solution is cooled to room temperature, it is washed repeatedly with saturated sodium bicarbonate solution and deionized water until it becomes neutral, and dichloroethane is distilled off to obtain hydroxyl-terminated polyepichlorohydrin (PECH). Dissolve the self-made PECH in an appropriate amount of toluene, heat up to 90°C and add a certain amount of analytically pure NaOH. After reacting for four hours, add HCl aqueous solution to neutralize the remaining NaOH, and wash repeatedly with deionized water until the solution is neutral. properties, after distilling the toluene, it becomes epoxy A, and the epoxy value is 0.12;
向1-甲基咪唑中滴加新蒸馏的氯甲烷,于60℃加热搅拌条件下反应得到3-甲基咪唑氯盐离子液体。水解后然后将得到的3-甲基咪唑氯盐离子液体与三氯化铁反应,得到铁基咪唑离子液体。然后羧基化的MWNT与铁基咪唑离子液体加入DMF,DCC与DMAP,超声1 0min于60。C下加热搅拌24h。反应完毕后,离心分离得到粗产物后,用乙腈对产物进行多次洗涤并离心除去多余原料等杂质。最后真空烘箱中60。C干燥得到碳纳米管基3-甲基铁基咪唑离子液体B。Add freshly distilled methyl chloride dropwise to 1-methylimidazole, and react under the condition of heating and stirring at 60° C. to obtain 3-methylimidazolium chloride salt ionic liquid. After the hydrolysis, the obtained 3-methylimidazolium chloride salt ionic liquid is reacted with ferric chloride to obtain the iron-based imidazolium ionic liquid. Then carboxylated MWNT and iron-based imidazolium ionic liquid were added into DMF, DCC and DMAP, and ultrasonicated for 10min at 60°C. C under heating and stirring for 24h. After the reaction is completed, the crude product is obtained by centrifugation, and the product is washed with acetonitrile for several times, and impurities such as excess raw materials are removed by centrifugation. Finally vacuum oven 60. C is dried to obtain carbon nanotube-based 3-methyliron-based imidazolium ionic liquid B.
将100份环氧树脂混合物(E-51:环氧A:TDE-85=100:30:10)与碳纳米管基铁基咪唑离子液体10份、20份聚醚胺环氧固化剂D-230混合,搅拌均匀,脱除气泡,制得胶黏剂,放置在20~25℃下固化24h后获得环氧树脂材料并进行性能测试。Mix 100 parts of epoxy resin mixture (E-51: Epoxy A: TDE-85=100:30:10) with 10 parts of carbon nanotube-based iron-based imidazole ionic liquid, 20 parts of polyetheramine epoxy curing agent D- Mix at 230°C, stir evenly, remove air bubbles, and prepare an adhesive, place it at 20-25°C and cure for 24 hours to obtain an epoxy resin material and conduct a performance test.
测试标准:GB14569.2-1993《低、中水平放射性废物固化体性能要求塑料固化体》Test standard: GB14569.2-1993 "Low and medium level radioactive waste solidified body performance requirements plastic solidified body"
测试结果:辐照剂量106Gy后:Test results: After an irradiation dose of 10 6 Gy:
抗压强度:20MPa(降低程度小于10%),10m高度垂直跌落至混凝土地面不产生明显碎裂;Compressive strength: 20MPa (the degree of reduction is less than 10%), and the vertical drop from a height of 10m to the concrete floor does not produce obvious fragmentation;
抗冻-融性:冻-融试验后,体积变化小于1%,无肉眼可见裂缝,抗压强度降低小于10%;Freeze-thaw resistance: After the freeze-thaw test, the volume change is less than 1%, no visible cracks, and the compressive strength is reduced by less than 10%;
体积膨胀小于2%;Volume expansion is less than 2%;
模拟抗水性和抗浸泡性:试样在25℃去离子水中浸出,第42d相关核素浸出率限制为Cs+<5×10-4cm/d、Co2+<1×10-4cm/d。Simulated water resistance and immersion resistance: the sample is leached in deionized water at 25°C, and the leaching rate of relevant nuclides on the 42nd day is limited to Cs + <5×10 -4 cm/d, Co 2+ <1×10 -4 cm/d d.
实施例2Example 2
在反应釜中加入一定量的二氯乙烷、三氟化硼·乙醚溶液和乙二醇,搅拌均匀后,开始滴加环氧氯丙烷,整个反应温度控制在18-23℃。当环氧氯丙烷滴加完毕后,将反应液升温至40℃,反应两个小时。待反应液冷却至室温后,用饱和碳酸氢钠溶液和去离子水将其反复冲洗至中性,再将二氯乙烷蒸出后即为端羟基聚环氧氯丙烷(PECH)。将自制的PECH溶在适量的甲苯中,升温至90℃后加入一定量的分析纯NaOH,反应四个小时后,加入HCl水溶液中和掉剩余的NaOH,用去离子水反复洗直至溶液呈中性,再将甲苯蒸出后即为环氧A,环氧值为0.14;Add a certain amount of dichloroethane, boron trifluoride·ether solution and ethylene glycol into the reaction kettle, stir evenly, start to add epichlorohydrin dropwise, and control the whole reaction temperature at 18-23°C. After the epichlorohydrin was added dropwise, the temperature of the reaction solution was raised to 40° C., and the reaction was carried out for two hours. After the reaction solution is cooled to room temperature, it is washed repeatedly with saturated sodium bicarbonate solution and deionized water until it becomes neutral, and dichloroethane is distilled off to obtain hydroxyl-terminated polyepichlorohydrin (PECH). Dissolve the self-made PECH in an appropriate amount of toluene, heat up to 90°C and add a certain amount of analytically pure NaOH. After reacting for four hours, add HCl aqueous solution to neutralize the remaining NaOH, and wash repeatedly with deionized water until the solution is neutral. properties, after distilling the toluene, it becomes epoxy A, and the epoxy value is 0.14;
向1-甲基咪唑中滴加新蒸馏的氯甲烷,于60℃加热搅拌条件下反应得到3-丁基咪唑氯盐离子液体。水解后然后将得到的3-丁基咪唑氯盐离子液体与三氯化铁反应,得到铁基咪唑离子液体。然后羧基化的MWNT与铁基咪唑离子液体加入DMF,DCC与DMAP,超声1 0min于60。C下加热搅拌24h。反应完毕后,离心分离得到粗产物后,用乙腈对产物进行多次洗涤并离心除去多余原料等杂质。最后真空烘箱中60。C干燥得到碳纳米管基3-丁基铁基咪唑离子液体B。Add freshly distilled methyl chloride dropwise to 1-methylimidazole, and react under the condition of heating and stirring at 60° C. to obtain 3-butylimidazolium chloride salt ionic liquid. After hydrolysis, the obtained 3-butylimidazolium chloride salt ionic liquid is reacted with ferric chloride to obtain the iron-based imidazolium ionic liquid. Then carboxylated MWNT and iron-based imidazolium ionic liquid were added into DMF, DCC and DMAP, and ultrasonicated for 10min at 60°C. C under heating and stirring for 24h. After the reaction is completed, the crude product is obtained by centrifugation, and the product is washed with acetonitrile for several times, and impurities such as excess raw materials are removed by centrifugation. Finally vacuum oven 60. C is dried to obtain carbon nanotube-based 3-butyliron-based imidazolium ionic liquid B.
将100份环氧树脂混合物(E-51:A:TDE-85=100:40:10)与碳纳米管基铁基咪唑离子液体15份、20份聚醚胺环氧固化剂T-403混合,搅拌均匀,脱除气泡,制得胶黏剂,放置在20~25℃下固化24h后获得环氧树脂材料并进行性能测试。Mix 100 parts of epoxy resin mixture (E-51:A:TDE-85=100:40:10) with 15 parts of carbon nanotube-based iron-based imidazole ionic liquid and 20 parts of polyetheramine epoxy curing agent T-403 , stir evenly, remove air bubbles, and prepare an adhesive, place it at 20-25°C and cure for 24 hours to obtain an epoxy resin material and conduct a performance test.
测试标准:GB14569.2-1993《低、中水平放射性废物固化体性能要求塑料固化体》Test standard: GB14569.2-1993 "Low and medium level radioactive waste solidified body performance requirements plastic solidified body"
测试结果:辐照剂量106Gy后:Test results: After an irradiation dose of 106Gy:
抗压强度:20MPa(降低程度小于10%),10m高度垂直跌落至混凝土地面不产生明显碎裂;Compressive strength: 20MPa (the degree of reduction is less than 10%), and the vertical drop from a height of 10m to the concrete floor does not produce obvious fragmentation;
抗冻-融性:冻-融试验后,体积变化小于1%,无肉眼可见裂缝,抗压强度降低小于10%;Freeze-thaw resistance: After the freeze-thaw test, the volume change is less than 1%, no visible cracks, and the compressive strength is reduced by less than 10%;
体积膨胀小于2%;Volume expansion is less than 2%;
模拟抗水性和抗浸泡性:试样在25℃去离子水中浸出,第42d相关核素浸出率限制为Cs+<5×10-4cm/d、Co2+<1×10-4cm/d。Simulated water resistance and immersion resistance: the sample is leached in deionized water at 25°C, and the leaching rate of relevant nuclides on the 42nd day is limited to Cs + <5×10 -4 cm/d, Co 2+ <1×10 -4 cm/d d.
实施例3Example 3
在反应釜中加入一定量的二氯乙烷、三氟化硼·乙醚溶液和乙二醇,搅拌均匀后,开始滴加环氧氯丙烷,整个反应温度控制在18-23℃。当环氧氯丙烷滴加完毕后,将反应液升温至40℃,反应两个小时。待反应液冷却至室温后,用饱和碳酸氢钠溶液和去离子水将其反复冲洗至中性,再将二氯乙烷蒸出后即为端羟基聚环氧氯丙烷(PECH)。将自制的PECH溶在适量的甲苯中,升温至90℃后加入一定量的分析纯NaOH,反应四个小时后,加入HCl水溶液中和掉剩余的NaOH,用去离子水反复洗直至溶液呈中性,再将甲苯蒸出后即为环氧A,环氧值为0.14;Add a certain amount of dichloroethane, boron trifluoride·ether solution and ethylene glycol into the reaction kettle, stir evenly, start to add epichlorohydrin dropwise, and control the whole reaction temperature at 18-23°C. After the epichlorohydrin was added dropwise, the temperature of the reaction solution was raised to 40° C., and the reaction was carried out for two hours. After the reaction solution is cooled to room temperature, it is washed repeatedly with saturated sodium bicarbonate solution and deionized water until it becomes neutral, and dichloroethane is distilled off to obtain hydroxyl-terminated polyepichlorohydrin (PECH). Dissolve the self-made PECH in an appropriate amount of toluene, heat up to 90°C and add a certain amount of analytically pure NaOH. After reacting for four hours, add HCl aqueous solution to neutralize the remaining NaOH, and wash repeatedly with deionized water until the solution is neutral. properties, after distilling the toluene, it becomes epoxy A, and the epoxy value is 0.14;
向1-甲基咪唑中滴加新蒸馏的氯甲烷,于60℃加热搅拌条件下反应得到3-己基咪唑氯盐离子液体。水解后然后将得到的3-己基咪唑氯盐离子液体与三氯化铁反应,得到铁基咪唑离子液体。然后羧基化的MWNT与铁基咪唑离子液体加入DMF,DCC与DMAP,超声1 0min于60。C下加热搅拌24h。反应完毕后,离心分离得到粗产物后,用乙腈对产物进行多次洗涤并离心除去多余原料等杂质。最后真空烘箱中60。C干燥得到碳纳米管基3-己基铁基咪唑离子液体B。Add freshly distilled methyl chloride dropwise to 1-methylimidazole, and react under the condition of heating and stirring at 60° C. to obtain 3-hexylimidazolium chloride salt ionic liquid. After hydrolysis, the obtained 3-hexylimidazolium chloride salt ionic liquid is reacted with ferric chloride to obtain the iron-based imidazolium ionic liquid. Then carboxylated MWNT and iron-based imidazolium ionic liquid were added into DMF, DCC and DMAP, and ultrasonicated for 10min at 60°C. C under heating and stirring for 24h. After the reaction is completed, the crude product is obtained by centrifugation, and the product is washed with acetonitrile for several times, and impurities such as excess raw materials are removed by centrifugation. Finally vacuum oven 60. C is dried to obtain carbon nanotube-based 3-hexyliron-based imidazolium ionic liquid B.
将100份环氧树脂混合物(E-51:A:TDE-85=100:25:10)与碳纳米管基铁基咪唑离子液体15份、10份聚醚胺环氧固化剂T-5000混合,搅拌均匀,脱除气泡,制得胶黏剂,放置在20~25℃下固化24h后获得环氧树脂材料并进行性能测试。Mix 100 parts of epoxy resin mixture (E-51:A:TDE-85=100:25:10) with 15 parts of carbon nanotube-based iron-based imidazole ionic liquid and 10 parts of polyetheramine epoxy curing agent T-5000 , stir evenly, remove air bubbles, and prepare an adhesive, place it at 20-25°C and cure for 24 hours to obtain an epoxy resin material and conduct a performance test.
测试标准:GB14569.2-1993《低、中水平放射性废物固化体性能要求塑料固化体》Test standard: GB14569.2-1993 "Low and medium level radioactive waste solidified body performance requirements plastic solidified body"
测试结果:辐照剂量106Gy后:Test results: After an irradiation dose of 10 6 Gy:
抗压强度:20MPa(降低程度小于10%),10m高度垂直跌落至混凝土地面不产生明显碎裂;Compressive strength: 20MPa (the degree of reduction is less than 10%), and the vertical drop from a height of 10m to the concrete floor does not produce obvious fragmentation;
抗冻-融性:冻-融试验后,体积变化小于1%,无肉眼可见裂缝,抗压强度降低小于10%%;Freeze-thaw resistance: After the freeze-thaw test, the volume change is less than 1%, no visible cracks, and the compressive strength is reduced by less than 10%%;
体积膨胀小于2%;Volume expansion is less than 2%;
模拟抗水性和抗浸泡性:试样在25℃去离子水中浸出,第42d相关核素浸出率限制为Cs+<5×10-4cm/d、Co2+<1×10-4cm/dSimulated water resistance and immersion resistance: the sample is leached in deionized water at 25°C, and the leaching rate of relevant nuclides on the 42nd day is limited to Cs + <5×10 -4 cm/d, Co 2+ <1×10 -4 cm/d d
实施例4Example 4
采用实施例1制备得环氧A和碳纳米管基铁基咪唑离子液体。Epoxy A and carbon nanotube-based iron-based imidazole ionic liquids were prepared by using Example 1.
将100份环氧树脂混合物(E-51:环氧A:TDE-85=100:40:10)与碳纳米管基铁基咪唑离子液体15份、15份聚醚胺环氧固化剂T-5000混合,搅拌均匀,脱除气泡,制得胶黏剂,放置在20~25℃下固化24h后获得环氧树脂材料并进行性能测试。Mix 100 parts of epoxy resin mixture (E-51: Epoxy A: TDE-85=100:40:10) with 15 parts of carbon nanotube-based iron-based imidazole ionic liquid, 15 parts of polyetheramine epoxy curing agent T- Mix at 5000°C, stir evenly, remove air bubbles, and prepare an adhesive. After curing at 20-25°C for 24 hours, an epoxy resin material is obtained and performance tests are performed.
测试标准:GB14569.2-1993《低、中水平放射性废物固化体性能要求塑料固化体》Test standard: GB14569.2-1993 "Low and medium level radioactive waste solidified body performance requirements plastic solidified body"
测试结果:辐照剂量106Gy后:Test results: After an irradiation dose of 10 6 Gy:
抗压强度:20MPa(降低程度小于10%),10m高度垂直跌落至混凝土地面不产生明显碎裂;Compressive strength: 20MPa (the degree of reduction is less than 10%), and the vertical drop from a height of 10m to the concrete floor does not produce obvious fragmentation;
抗冻-融性:冻-融试验后,体积变化小于1%,无肉眼可见裂缝,抗压强度降低小于10%;Freeze-thaw resistance: After the freeze-thaw test, the volume change is less than 1%, no visible cracks, and the compressive strength is reduced by less than 10%;
体积膨胀小于2%;Volume expansion is less than 2%;
模拟抗水性和抗浸泡性:试样在25℃去离子水中浸出,第42d相关核素浸出率限制为Cs+<5×10-4cm/d、Co2+<1×10-4cm/d。Simulated water resistance and immersion resistance: the sample is leached in deionized water at 25°C, and the leaching rate of relevant nuclides on the 42nd day is limited to Cs + <5×10 -4 cm/d, Co 2+ <1×10 -4 cm/d d.
由以上实施例可知,本发明提供了一种环氧树脂材料,由包括以下重量份组分的原料制得:环氧树脂混合物100份;碳纳米管基铁基咪唑离子液体10~20份;端氨基聚醚10~20份;所述环氧树脂混合物包括双酚A二缩水甘油醚、活性增韧剂和4,5-环氧己烷-1,2-二甲酸二缩水甘油酯;所述活性增韧剂具有式Ⅰ结构;所述碳纳米管基铁基咪唑离子液体具有式Ⅱ结构。本发明提供的环氧树脂材料在上述组分的配伍下,使其在辐射后具有良好的机械性能和抗浸出性能。实验结果表明:辐照剂量106后,抗压强度为20MPa(降低程度小于10%),10m高度垂直跌落至混凝土地面不产生明显碎裂;冻-融试验后,体积变化小于1%,无肉眼可见裂缝,抗压强度降低小于10%;体积膨胀小于2%;试样在25℃去离子水中浸出,第42天相关核素浸出率限制为Cs+<5×10-4cm/d、Co2+<1×10-4cm/d。As can be seen from the above examples, the present invention provides an epoxy resin material, which is prepared from raw materials comprising the following components by weight: 100 parts of epoxy resin mixture; 10-20 parts of carbon nanotube-based iron-based imidazole ionic liquid; 10-20 parts of amino-terminated polyether; the epoxy resin mixture includes bisphenol A diglycidyl ether, active toughening agent and 4,5-epoxyhexane-1,2-dicarboxylic acid diglycidyl ester; The active toughening agent has a structure of formula I; the carbon nanotube-based iron-based imidazole ionic liquid has a structure of formula II. The epoxy resin material provided by the invention has good mechanical properties and anti-leaching properties after irradiation under the compatibility of the above components. The experimental results show that: after the irradiation dose is 10 6 , the compressive strength is 20MPa (the degree of reduction is less than 10%), and the vertical drop from a height of 10m to the concrete floor does not produce obvious fragmentation; after the freeze-thaw test, the volume change is less than 1%, and there is no Cracks are visible to the naked eye, and the decrease in compressive strength is less than 10%; the volume expansion is less than 2%; the sample is leached in deionized water at 25°C, and the leaching rate of relevant nuclides on the 42nd day is limited to Cs + <5×10 -4 cm/d, Co 2+ <1×10 -4 cm/d.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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CN117567725A (en) * | 2024-01-15 | 2024-02-20 | 长春中科赫帝森材料科技有限公司 | Poly (epichlorohydrin) epoxy resin, preparation method thereof and epoxy resin cured product |
CN117567725B (en) * | 2024-01-15 | 2024-04-09 | 长春中科赫帝森材料科技有限公司 | Poly (epichlorohydrin) epoxy resin, preparation method thereof and epoxy resin cured product |
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