CN107718611B - One kind being based on 3D printing and the formed in mould bionic compound eyes preparation method of negative pressure - Google Patents
One kind being based on 3D printing and the formed in mould bionic compound eyes preparation method of negative pressure Download PDFInfo
- Publication number
- CN107718611B CN107718611B CN201710891099.2A CN201710891099A CN107718611B CN 107718611 B CN107718611 B CN 107718611B CN 201710891099 A CN201710891099 A CN 201710891099A CN 107718611 B CN107718611 B CN 107718611B
- Authority
- CN
- China
- Prior art keywords
- compound eye
- mold
- curved
- negative pressure
- array template
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00317—Production of lenses with markings or patterns
- B29D11/00326—Production of lenses with markings or patterns having particular surface properties, e.g. a micropattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/0048—Moulds for lenses
- B29D11/00548—Moulds for lenses with surfaces formed by films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/0048—Moulds for lenses
- B29D11/00557—Moulds for lenses with deformable mould walls, e.g. to make lenses with different shapes
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B3/00—Simple or compound lenses
- G02B3/0006—Arrays
- G02B3/0012—Arrays characterised by the manufacturing method
- G02B3/0031—Replication or moulding, e.g. hot embossing, UV-casting, injection moulding
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Prostheses (AREA)
- Micromachines (AREA)
Abstract
本发明提供了一种基于3D打印和负压模具成型的仿生复眼制备方法,采用了设备原料较为简单的复眼模具注模加工方式生产曲面仿生复眼,设备原料成本较为低廉,并且通过对复眼模具结构的改进,能够通过使用不同微透镜模孔直径的曲面微孔阵列模板和改变设定复眼模具中隔离空间层的负压真空度,来改变复眼模具中有机硅柔性薄膜对应于微透镜模孔位置处受负压作用下凹的深度和曲率,从而调整注模生产的曲面仿生复眼的微透镜曲率,其制备流程操作简单,制备加工周期短,可拓展性强,能够很好的确保仿生复眼产品的制备加工精度,有效的解决了现有技术中生产不同微透镜曲率仿生复眼产品的便利性和低成本难以兼顾的问题。
The invention provides a bionic compound eye preparation method based on 3D printing and negative pressure mold molding. The compound eye mold injection molding processing method with relatively simple equipment and raw materials is adopted to produce curved bionic compound eyes, and the cost of equipment and raw materials is relatively low. The improvement of the method can change the position of the silicone flexible film in the compound eye mold corresponding to the microlens mold hole by using a curved microhole array template with different microlens mold hole diameters and changing the negative pressure vacuum of the isolation space layer in the compound eye mold. The depth and curvature of the concave surface under the action of negative pressure can adjust the curvature of the microlens of the curved bionic compound eye produced by injection molding. The preparation and processing accuracy of the invention effectively solves the problem that the convenience and low cost of producing bionic compound eye products with different microlens curvatures are difficult to balance in the prior art.
Description
技术领域technical field
本发明涉及仿生光学技术领域,尤其涉及曲面仿生复眼制备技术,具体涉及一种基于3D打印和负压模具成型的仿生复眼制备方法。The invention relates to the technical field of bionic optics, in particular to a technology for preparing curved bionic compound eyes, in particular to a bionic compound eye preparation method based on 3D printing and negative pressure mold forming.
背景技术Background technique
仿生复眼受启于自然界中昆虫的主要视觉器官,在微光学领域受到了广泛关注,鉴于其具有体积小、视场角大以及灵敏度高等特点,是微光机电一体化系统的重要组成部分。复眼由数目众多的小眼构成,但其体积在微米量级,且每个小眼都具备独立的感光能力。虽然其相比于人眼其分辨率不高,但是复眼通常拥有远超人眼的视场角,最大的接近180°,为全景相机的制备提供了可能。此外复眼对运动物体具有很高的灵敏度,日常生活中苍蝇便是凭借这一特性轻易得躲避我们的攻击。仿生复眼的研究成果在军用、民事与医疗等领域已广泛应用,并拥有许多的潜在应用领域。Inspired by the main visual organs of insects in nature, bionic compound eyes have received extensive attention in the field of micro-optics. Because of their small size, large field of view and high sensitivity, they are an important part of micro-optical mechatronics systems. Compound eyes are composed of a large number of ommatidium, but their volume is on the order of micrometers, and each ommatidium has an independent light-sensing ability. Although its resolution is not high compared to the human eye, the compound eye usually has a field of view far beyond that of the human eye, the largest being close to 180°, which provides the possibility for the preparation of panoramic cameras. In addition, compound eyes have high sensitivity to moving objects, and flies in daily life can easily avoid our attacks by virtue of this feature. The research results of bionic compound eyes have been widely used in military, civil and medical fields, and have many potential application fields.
目前,仿生复眼的加工方法主要有直接加工法和注膜法。常用的直接加工法主要包括超精密雕刻加工方法、软光刻法、激光直写法等,这类方法的优点是能够根据需要而方便地调整设计仿生复眼上微透镜的曲率,以使得微透镜达到需要的焦距,但是这些加工方法存在着加工周期较长,设备昂贵,工艺较复杂等问题。而注膜法则是通过先制作仿生复眼加工模具,然后采用光敏聚合物注模固化后脱模取出,得到仿生复眼产品,这类方法的优点是工周期较短,设备原料简单,成本较为低廉,但往往由于仿生复眼加工模具制作成型后,其仿生复眼上微透镜的形状曲率也相应的被模具所固定,若要生产不同微透镜曲率的仿生复眼则需要重新制作相应的加工模具,因此难以实现仿生复眼产品中微透镜曲率的灵活调整加工。这就导致目前的加工技术存在着生产不同微透镜曲率仿生复眼产品的便利性和低成本难以兼顾的矛盾,而在很多不同的应用场景下,往往需要多种不同微透镜曲率和焦距的仿生复眼产品。因此,如何采用较低成本的方案方便灵活的生产出多种不同微透镜曲率的仿生复眼产品,成为了领域内的一个重要技术研究方向。At present, the processing methods of bionic compound eyes mainly include direct processing method and film injection method. Commonly used direct processing methods mainly include ultra-precision engraving processing methods, soft lithography methods, laser direct writing methods, etc. The advantage of such methods is that the curvature of the microlenses on the bionic compound eye can be easily adjusted and designed according to needs, so that the microlenses can achieve However, these processing methods have problems such as long processing cycle, expensive equipment and complicated process. The film injection method is to first make a bionic compound eye processing mold, and then use a photosensitive polymer for injection molding and curing, and then demould and take out to obtain a bionic compound eye product. However, after the bionic compound eye processing mold is formed, the shape and curvature of the microlenses on the bionic compound eye are correspondingly fixed by the mold. To produce bionic compound eyes with different microlens curvatures, the corresponding processing molds need to be remade, so it is difficult to achieve Flexible adjustment and processing of microlens curvature in bionic compound eye products. This leads to the contradiction between the convenience and low cost of producing bionic compound eye products with different microlens curvatures in the current processing technology. In many different application scenarios, bionic compound eyes with different microlens curvatures and focal lengths are often required. product. Therefore, how to conveniently and flexibly produce a variety of bionic compound eye products with different microlens curvatures using a lower-cost solution has become an important technical research direction in the field.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的上述不足,本发明的目的在于提供一种基于3D打印和负压模具成型的仿生复眼制备方法,其采用设备原料较为简单的复眼模具注模加工方式生产曲面仿生复眼,并且通过对复眼模具结构的改进,能够通过使用不同微透镜模孔直径的曲面微孔阵列模板和改变设定复眼模具中隔离空间层的负压真空度来调整注模生产的曲面仿生复眼的微透镜曲率,从而实现了低成本生产不同微透镜曲率的仿生复眼产品的技术目标,解决了现有技术中生产不同微透镜曲率仿生复眼产品的便利性和低成本难以兼顾的问题。In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a bionic compound eye preparation method based on 3D printing and negative pressure mold molding, which adopts the compound eye mold injection molding processing method with relatively simple equipment and raw materials to produce curved bionic compound eyes, And by improving the structure of the compound eye mold, it is possible to adjust the microstructure of the curved bionic compound eye produced by injection molding by using the curved micropore array template with different diameters of the microlens mold hole and changing the negative pressure vacuum of the isolation space layer in the compound eye mold. Therefore, the technical goal of low-cost production of bionic compound eye products with different microlens curvatures is achieved, and the problem of difficulty in combining convenience and low cost of producing bionic compound eye products with different microlens curvatures in the prior art is solved.
为解决上述技术问题,本发明采用了如下的技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种基于3D打印和负压模具成型的仿生复眼制备方法,包括如下步骤:A bionic compound eye preparation method based on 3D printing and negative pressure mold forming, comprising the following steps:
1)采用3D打印技术制备曲面微孔阵列模板,所述曲面微孔阵列模板整体呈球冠面状,且曲面微孔阵列模板上按照预设的复眼阵列排布密度列排分布设置有若干个贯通的微透镜模孔;1) 3D printing technology is used to prepare a curved microporous array template. The curved microporous array template is in the shape of a spherical cap as a whole, and there are several arranged and distributed on the curved microporous array template according to the preset density of compound eye arrays. Through the micro lens mold hole;
2)利用液态有机硅固化制备得到有机硅柔性薄膜,所述有机硅柔性薄膜的整体大小尺寸与所述曲面微孔阵列模板的凹侧面相匹配;2) A flexible silicone film is prepared by curing liquid silicone, and the overall size of the flexible silicone film matches the concave side of the curved microporous array template;
3)构建复眼模具,所述复眼模具由模具箱体装置、所述曲面微孔阵列模板和所述有机硅柔性薄膜组合构成;3) Constructing a compound eye mold, the compound eye mold is composed of a mold box device, the curved microporous array template and the organic silicon flexible film combination;
所述模具箱体装置包括箱体和箱盖,所述箱体具有上端开口的中空腔室,所述曲面微孔阵列模板的周侧密封地固定安装在所述箱体的中空腔室的侧壁上,且曲面微孔阵列模板的球冠面状顶部朝下设置,从而由曲面微孔阵列模板将箱体的中空腔室分隔为上方的开放空间层和下方的隔离空间层两个部分;所述有机硅柔性薄膜贴附铺设在所述曲面微孔阵列模板的凹侧面上,并将曲面微孔阵列模板上的各个微透镜模孔密封覆盖住,使得所述隔离空间层成为密闭空间,且箱体装置还设置有连通至箱体的所述隔离空间层的真空泵,用以对隔离空间层抽真空;所述箱盖密闭的盖合在箱体的上端开口上,箱盖的下底面为球面状,当箱盖盖合在箱体上时,其球面状的下底面与曲面微孔阵列模板的凹侧面处于同球心设置状态,且箱盖的下底面与贴附铺设在曲面微孔阵列模板的凹侧面上的有机硅柔性薄膜之间留有间隙,使得箱盖的下底面与有机硅柔性薄膜之间间隔形成注模腔室空间,所述箱盖上设置有透气通孔和微流注射通道,所述透气通孔和微流注射通道分别连通至所述注模腔室空间边缘的两个相对位置处,且微流注射通道经由毛细管与一个微流注射泵相连通;The mold box device includes a box body and a box cover, the box body has a hollow cavity with an upper end open, and the peripheral side of the curved microporous array template is sealed and fixedly installed on the side of the hollow cavity of the box body on the wall, and the spherical cap-shaped top of the curved microwell array template is set downward, so that the curved microwell array template divides the hollow chamber of the box into two parts, an upper open space layer and a lower isolated space layer; The silicone flexible film is attached and laid on the concave side of the curved microporous array template, and seals and covers each microlens mold hole on the curved microporous array template, so that the isolation space layer becomes a closed space, And the box body device is also provided with a vacuum pump connected to the isolation space layer of the box body to vacuumize the isolation space layer; the closed cover of the box cover is closed on the upper end opening of the box body, and the bottom surface of the box cover is closed. It is spherical. When the box cover is closed on the box body, its spherical lower bottom surface and the concave side surface of the curved microporous array template are in a concentric setting state, and the lower bottom surface of the box cover is attached to the curved surface micropore. There is a gap between the silicone flexible films on the concave side of the hole array template, so that the lower bottom surface of the box cover and the silicone flexible film are spaced to form an injection molding cavity space, and the box cover is provided with ventilation through holes and a microfluidic injection channel, the gas permeable through hole and the microfluidic injection channel are respectively connected to two opposite positions of the space edge of the injection molding chamber, and the microfluidic injection channel is communicated with a microfluidic injection pump via a capillary;
4)启动所述复眼模具的真空泵对隔离空间层抽真空,在复眼模具的隔离空间层内达到设定的真空度后,通过微流注射泵向复眼模具的注模腔室空间内注满光敏聚合物,待固化后将其脱模取出,得到曲面仿生复眼。4) Start the vacuum pump of the compound eye mold to evacuate the isolation space layer, and after the set vacuum degree is reached in the isolation space layer of the compound eye mold, fill the space of the injection molding cavity of the compound eye mold with photosensitive materials through a micro-flow injection pump. After curing, the polymer is demolded and taken out to obtain a curved bionic compound eye.
上述基于3D打印和负压模具成型的仿生复眼制备方法中,作为优选方案,所述曲面微孔阵列模板采用3D打印的立体光固化成型法加以制备。In the above-mentioned bionic compound eye preparation method based on 3D printing and negative pressure mold forming, as a preferred solution, the curved microporous array template is prepared by a 3D printing stereolithography method.
上述基于3D打印和负压模具成型的仿生复眼制备方法中,作为优选方案,所述步骤2)中采用的液态有机硅为液态聚二甲基硅氧烷,且添加有固化剂,固化剂的添加量为聚二甲基硅氧烷质量的10%~15%,由此制备得到的有机硅柔性薄膜为聚二甲基硅氧烷柔性薄膜。In the above bionic compound eye preparation method based on 3D printing and negative pressure mold forming, as a preferred solution, the liquid silicone used in the step 2) is liquid polydimethylsiloxane, and a curing agent is added. The addition amount is 10% to 15% of the mass of the polydimethylsiloxane, and the organosilicon flexible film thus prepared is a polydimethylsiloxane flexible film.
上述基于3D打印和负压模具成型的仿生复眼制备方法中,作为优选方案,制备聚二甲基硅氧烷柔性薄膜时采用旋涂法,控制旋涂仪的转速为300~1000rpm,并进行加热固化,加热温度为60~80℃,加热时间为50~70min,制备得到厚度为80~150μm的聚二甲基硅氧烷柔性薄膜。In the above-mentioned bionic compound eye preparation method based on 3D printing and negative pressure mold forming, as a preferred solution, the spin coating method is used to prepare the polydimethylsiloxane flexible film, and the rotational speed of the spin coater is controlled to be 300-1000 rpm, and heating is performed. For curing, the heating temperature is 60-80° C. and the heating time is 50-70 min, and a polydimethylsiloxane flexible film with a thickness of 80-150 μm is prepared.
上述基于3D打印和负压模具成型的仿生复眼制备方法中,作为进一步优选方案,采用旋涂法得到聚二甲基硅氧烷柔性薄膜后,先使用无水酒精浸泡20~30min,再将聚二甲基硅氧烷柔性薄膜从旋涂仪上揭下。In the above bionic compound eye preparation method based on 3D printing and negative pressure mold forming, as a further preferred solution, after the polydimethylsiloxane flexible film is obtained by the spin coating method, it is first soaked in anhydrous alcohol for 20-30 minutes, and then the polydimethylsiloxane is soaked for 20-30 minutes. The flexible film of dimethylsiloxane was peeled from the spin coater.
上述基于3D打印和负压模具成型的仿生复眼制备方法中,作为优选方案,所述模具箱体装置中的箱盖采用液态有机硅通过模具倒模而制成。In the above-mentioned bionic compound eye preparation method based on 3D printing and negative pressure mold forming, as a preferred solution, the box cover in the mold box device is made of liquid silicone through mold injection.
上述基于3D打印和负压模具成型的仿生复眼制备方法中,作为优选方案,所述步骤4)中,通过微流注射泵向复眼模具的注模腔室内注满光敏聚合物的注射速率为80~150μL/min。In the above-mentioned bionic compound eye preparation method based on 3D printing and negative pressure mold molding, as a preferred solution, in the step 4), the injection rate of filling the photosensitive polymer into the injection molding cavity of the compound eye mold through a microfluidic injection pump is 80 ℃. ~150 μL/min.
上述基于3D打印和负压模具成型的仿生复眼制备方法中,作为优选方案,所述步骤4)中采用的光敏聚合物为紫外固化光敏胶NOA81。In the above bionic compound eye preparation method based on 3D printing and negative pressure mold forming, as a preferred solution, the photosensitive polymer used in the step 4) is UV-curable photosensitive adhesive NOA81.
上述基于3D打印和负压模具成型的仿生复眼制备方法中,作为进一步优选方案,在通过微流注射泵向复眼模具的注模腔室空间内注满紫外固化光敏胶NOA81后,固化处理的具体方式为:将复眼模具放入紫外光设备中进行紫外光固化,紫外光曝光功率为200~400W,曝光时间为1~2min,使得紫外固化光敏胶NOA81固化。In the above-mentioned bionic compound eye preparation method based on 3D printing and negative pressure mold molding, as a further preferred solution, after the injection cavity space of the compound eye mold is filled with UV-curable photosensitive adhesive NOA81 through a microfluidic injection pump, the specific curing process is as follows: The method is: put the compound eye mold into the ultraviolet light equipment for ultraviolet light curing, the ultraviolet light exposure power is 200~400W, and the exposure time is 1~2min, so that the ultraviolet curing photosensitive adhesive NOA81 is cured.
相比于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明基于3D打印和负压模具成型的仿生复眼制备方法,采用了设备原料较为简单的复眼模具注模加工方式生产曲面仿生复眼,设备原料成本较为低廉,并且通过对复眼模具结构的改进,能够通过使用不同微透镜模孔直径的曲面微孔阵列模板和改变设定复眼模具中隔离空间层的负压真空度,来改变复眼模具中有机硅柔性薄膜对应于微透镜模孔位置处受负压作用下凹的深度和曲率,从而调整注模生产的曲面仿生复眼的微透镜曲率,实现了低成本生产不同微透镜曲率的仿生复眼产品的技术目标。1. The present invention is based on a bionic compound eye preparation method based on 3D printing and negative pressure mold molding, and adopts a compound eye mold injection molding process with relatively simple equipment and raw materials to produce curved bionic compound eyes. The cost of equipment and raw materials is relatively low. , it is possible to change the position of the silicone flexible film in the compound eye mold corresponding to the position of the microlens mold hole by using a curved microhole array template with different microlens mold hole diameters and changing the negative pressure vacuum of the isolation space layer in the compound eye mold. Under the action of negative pressure, the concave depth and curvature can be adjusted to adjust the microlens curvature of the curved bionic compound eye produced by injection molding, and the technical goal of producing bionic compound eye products with different microlens curvatures at low cost is achieved.
2、本发明基于3D打印和负压模具成型的仿生复眼制备方法,其制备流程操作简单,制备加工周期短,且能够灵活调整所使用曲面微孔阵列模板的微透镜模孔直径以及隔离空间层的负压真空度,可拓展性强。2. The bionic compound eye preparation method based on 3D printing and negative pressure mold molding of the present invention has the advantages of simple operation in the preparation process, short preparation and processing cycle, and flexible adjustment of the diameter of the microlens die holes and the isolation space layer of the used curved micropore array template. The vacuum degree of negative pressure is high, and the scalability is strong.
3、本发明基于3D打印和负压模具成型的仿生复眼制备方法中通过3D打印技术制备曲面微孔阵列模板,能够很好的确保加工精度,从而保证仿生复眼产品的制备加工精度。3. In the bionic compound eye preparation method based on 3D printing and negative pressure mold forming of the present invention, the curved microporous array template is prepared by 3D printing technology, which can well ensure the processing precision, thereby ensuring the preparation and processing precision of the bionic compound eye product.
4. 本发明基于3D打印和负压模具成型的仿生复眼制备方法,通过微流注射通道过量注射能有效排尽气体以及防止可能存在的杂质影响;采用NOA81作为成型材料具有良好光学性质,能在1~2min完成固化,不仅缩短了工艺周期,更有效的保护了光刻设备。4. The bionic compound eye preparation method of the present invention is based on 3D printing and negative pressure mold molding. Excessive injection through the microfluidic injection channel can effectively exhaust gas and prevent the influence of possible impurities; using NOA81 as the molding material has good optical properties and can be used in The curing is completed in 1~2min, which not only shortens the process cycle, but also protects the lithography equipment more effectively.
附图说明Description of drawings
图1为本发明基于3D打印的多焦距仿生复眼制备方法的流程图。FIG. 1 is a flow chart of a method for preparing a multifocal bionic compound eye based on 3D printing of the present invention.
图2为本发明方法中所采用的复眼模具的结构示意图。FIG. 2 is a schematic structural diagram of the compound eye mold used in the method of the present invention.
图3为本发明实施例中制备得到的3个不同的曲面仿生复眼产品和一个采用3D打印技术制备曲面微孔阵列模板的实物图。FIG. 3 is a physical diagram of three different curved bionic compound eye products prepared in the embodiment of the present invention and a curved microporous array template prepared by 3D printing technology.
具体实施方式Detailed ways
本发明提供了一种3D打印和负压模具成型的仿生复眼制备方法,其流程如图1所示,包括如下步骤:The present invention provides a bionic compound eye preparation method of 3D printing and negative pressure mold forming, the process of which is shown in FIG. 1 and includes the following steps:
1)采用3D打印技术制备曲面微孔阵列模板,所述曲面微孔阵列模板整体呈球冠面状,且曲面微孔阵列模板上按照预设的复眼阵列排布密度列排分布设置有若干个贯通的微透镜模孔。1) 3D printing technology is used to prepare a curved microporous array template. The curved microporous array template is in the shape of a spherical cap as a whole, and there are several arranged and distributed on the curved microporous array template according to the preset density of compound eye arrays. A through-hole microlens die hole.
该步骤制备的曲面微孔阵列模板,是用于作为复眼模具的结构组件。而曲面微孔阵列模板上的微透镜模孔按照预设的复眼阵列排布密度进行列排设计,用于定位加工曲面仿生复眼上的微透镜位置,因此微透镜模孔的直径可以根据曲面仿生复眼上微透镜尺寸的加工要求进行设计。而为了较好的保证曲面微孔阵列模板的制备加工精度,最好采用3D打印的立体光固化成型法加以制备,其3D打印加工精度误差可以达到30μm以下,能够很好的确保加工精度。针对不同的生产目标,可以制备微透镜模孔直径不同的多个曲面微孔阵列模板备用。The curved micropore array template prepared in this step is used as a structural component of a compound eye mold. The micro-lens die holes on the curved micro-hole array template are arranged and designed according to the preset density of the compound eye array, which is used to locate the position of the micro-lens on the bionic compound eye of the curved surface. Therefore, the diameter of the micro-lens die hole can be adjusted according to the surface bionic The processing requirements of the microlens size on the compound eye are designed. In order to better ensure the preparation and processing accuracy of the curved micro-hole array template, it is best to use the 3D printing stereo light curing method to prepare, and the 3D printing processing accuracy error can reach below 30 μm, which can well ensure the processing accuracy. For different production goals, multiple curved micro-hole array templates with different diameters of micro-lens die holes can be prepared for future use.
2)利用液态有机硅固化制备得到有机硅柔性薄膜,所述有机硅柔性薄膜的整体大小尺寸与所述曲面微孔阵列模板的凹侧面相匹配。2) A flexible silicone film is prepared by curing liquid silicone, and the overall size of the flexible silicone film matches the concave side of the curved microporous array template.
该步骤制备的有机硅柔性薄膜也是用于作为复眼模具的结构组件。制备所用的液态有机硅可以采用常用的有机硅材料;但作为优选方案,最好采用液态聚二甲基硅氧烷作为制备有机硅柔性薄膜的液态有机硅材料,且为了便于固化加工,最好在其中添加固化剂,固化剂的添加量为聚二甲基硅氧烷质量的10%~15%,由此制备得到的有机硅柔性薄膜即为聚二甲基硅氧烷柔性薄膜,其具备较好的弹性和韧性。制备聚二甲基硅氧烷柔性薄膜时最好采用旋涂法,能够较好的控制制备所得聚二甲基硅氧烷柔性薄膜的厚度;制备时,控制旋涂仪的转速为300~1000rpm,并进行加热固化,加热温度为60~80℃,加热时间为50~70min,制备得到厚度为80~150μm的聚二甲基硅氧烷柔性薄膜。借助聚二甲基硅氧烷材料的弹性和韧性性能,采用旋涂法制备厚度为80~150μm的聚二甲基硅氧烷柔性薄膜,能够使其较好的与曲面微孔阵列模板配合在负压下形成微透镜注模型腔;若聚二甲基硅氧烷柔性薄膜的厚度过厚,容易导致其在负压下形变程度受限而难以形成符合要求的微透镜注模型腔;而若聚二甲基硅氧烷柔性薄膜的厚度过薄,则容易导致其在负压下形变过度而破裂。采用旋涂法得到聚二甲基硅氧烷柔性薄膜后,最好先使用无水酒精浸泡20~30min,再将聚二甲基硅氧烷柔性薄膜从硅基底上揭下,这样更有助于避免聚二甲基硅氧烷柔性薄膜从硅基底上揭膜时破裂损坏。由于每生产一个曲面仿生复眼后都需要更换一张有机硅柔性薄膜,因此,作为消耗件,可以制备多张有机硅柔性薄膜以备用;具体制备时,可以利用液态聚二甲基硅氧烷采用旋涂法制备一张大尺寸(例如4~8寸)的有机硅柔性薄膜材料层,然后在有机硅柔性薄膜材料层上切割得到多张有机硅柔性薄膜。The silicone flexible film prepared in this step is also used as a structural component of a compound eye mold. The liquid silicone used in the preparation can be made of common silicone materials; but as a preferred solution, it is best to use liquid polydimethylsiloxane as the liquid silicone material for preparing the silicone flexible film, and in order to facilitate curing and processing, it is best to use liquid polydimethylsiloxane. A curing agent is added in it, and the amount of the curing agent is 10% to 15% of the mass of the polydimethylsiloxane. The silicone flexible film thus prepared is the polydimethylsiloxane flexible film, which has Good elasticity and toughness. It is best to use the spin coating method when preparing the polydimethylsiloxane flexible film, which can better control the thickness of the obtained polydimethylsiloxane flexible film; when preparing, control the rotation speed of the spin coater to be 300~1000rpm , and heating and curing, the heating temperature is 60-80 °C, and the heating time is 50-70 min, to prepare a polydimethylsiloxane flexible film with a thickness of 80-150 μm. With the help of the elasticity and toughness of polydimethylsiloxane materials, a flexible polydimethylsiloxane film with a thickness of 80-150 μm was prepared by spin coating method, which can make it better match with the curved microporous array template. The microlens injection mold cavity is formed under negative pressure; if the thickness of the polydimethylsiloxane flexible film is too thick, it is easy to cause its deformation degree under negative pressure to be limited and it is difficult to form a microlens injection mold cavity that meets the requirements; If the thickness of the polydimethylsiloxane flexible film is too thin, it is easy to cause excessive deformation and rupture under negative pressure. After the polydimethylsiloxane flexible film is obtained by spin coating, it is best to soak it in anhydrous alcohol for 20~30min, and then peel off the polydimethylsiloxane flexible film from the silicon substrate, which is more helpful. To prevent the polydimethylsiloxane flexible film from being broken and damaged when it is peeled off from the silicon substrate. Since a flexible silicone film needs to be replaced after each curved bionic compound eye is produced, as a consumable part, multiple flexible silicone films can be prepared for future use; in specific preparation, liquid polydimethylsiloxane can be used for A large size (for example, 4-8 inches) silicone flexible film material layer is prepared by spin coating, and then multiple silicone flexible films are obtained by cutting on the silicone flexible film material layer.
3)构建复眼模具,该复眼模具由模具箱体装置、以及此前加工制备的所述曲面微孔阵列模板和有机硅柔性薄膜组合而构成。3) Constructing a compound eye mold, the compound eye mold is composed of a mold box device, a combination of the curved microporous array template and the silicone flexible film prepared previously.
复眼模具的结构如图2所示。复眼模具的构成部件包括模具箱体装置10、曲面微孔阵列模板20和有机硅柔性薄膜30;其中,模具箱体装置10是预先已制备成型备用的,其包括箱体11和箱盖12,箱体11具有上端开口的中空腔室,曲面微孔阵列模板20的周侧密封地固定安装在箱体1的中空腔室的侧壁上,且曲面微孔阵列模板20的球冠面状顶部朝下设置(即曲面微孔阵列模板的凹侧面朝上、凸侧面朝下设置),从而由曲面微孔阵列模板20将箱体1的中空腔室分隔为上方的开放空间层和下方的隔离空间层13两个部分;有机硅柔性薄膜30贴附铺设在曲面微孔阵列模板20的凹侧面上,并将曲面微孔阵列模板20上的各个微透镜模孔21密封覆盖住,使得隔离空间层13成为密闭空间,且箱体11装置还设置有连通至箱体的隔离空间层的真空泵40,用以对隔离空间层13抽真空;箱盖12密闭的盖合在箱体11的上端开口上,箱盖12的下底面为球面状,当箱盖12盖合在箱体上时,其球面状的下底面与曲面微孔阵列模板20的凹侧面处于同球心设置状态,且箱盖12的下底面与贴附铺设在曲面微孔阵列模板的凹侧面上的有机硅柔性薄膜30之间留有间隙,使得箱盖12的下底面与有机硅柔性薄膜30之间间隔形成注模腔室空间14,箱盖12上还设置有透气通孔15和微流注射通道16,透气通孔15和微流注射通道16分别连通至注模腔室空间14边缘的两个相对位置处,且微流注射通道16经由毛细管与一个微流注射泵相50连通。The structure of the compound eye mold is shown in Figure 2. The components of the compound eye mold include a mold box device 10, a curved microporous array template 20 and a silicone flexible film 30; wherein, the mold box device 10 is pre-prepared for molding, which includes a box body 11 and a box cover 12, The box body 11 has a hollow chamber with an open upper end, the peripheral side of the curved microwell array template 20 is sealed and fixedly installed on the side wall of the hollow chamber of the box body 1, and the spherical cap-shaped top of the curved microwell array template 20 is sealed. It is set downward (that is, the concave side of the curved microwell array template is set up and the convex side is set downward), so that the hollow chamber of the box 1 is divided into the upper open space layer and the lower isolation layer by the curved microwell array template 20 There are two parts of the space layer 13; the silicone flexible film 30 is attached and laid on the concave side of the curved microporous array template 20, and each microlens mold hole 21 on the curved microporous array template 20 is sealed and covered, so that the space is isolated The layer 13 becomes a closed space, and the box body 11 is also provided with a vacuum pump 40 connected to the isolation space layer of the box body to evacuate the isolation space layer 13; the closed cover of the box cover 12 is closed on the upper end opening of the box body 11 Above, the lower bottom surface of the box cover 12 is spherical. When the box cover 12 is closed on the box body, its spherical lower bottom surface and the concave side surface of the curved microporous array template 20 are in a concentric setting state, and the box cover There is a gap between the lower bottom surface of 12 and the silicone flexible film 30 attached to the concave side of the curved microwell array template, so that the space between the lower bottom surface of the box cover 12 and the silicone flexible film 30 forms an injection molding cavity The chamber space 14, the box cover 12 is also provided with a ventilation through hole 15 and a microfluidic injection channel 16, and the ventilation through hole 15 and the microfluidic injection channel 16 are respectively connected to two opposite positions on the edge of the injection molding cavity space 14, and The microfluidic injection channel 16 communicates with a microfluidic injection pump 50 via capillaries.
在由此构建的复眼模具中,可以看到,在模具箱体装置放入箱盖盖合在箱体上端开口上时,曲面微孔阵列模板及其凹侧面上贴附铺设的有机硅柔性薄膜将模具箱体装置内部的中空腔室分隔为了隔离空间层和注模腔室空间两个空间区域,并且对靠下方的隔离空间层形成了密封,同时由于靠上方的注模腔室空间是通过箱盖上的透气通孔与外界大气压相通的,从而可以通过真空泵对隔离空间层抽真空以形成负压,使得曲面微孔阵列模板的凹侧面上贴附铺设的有机硅柔性薄膜对应于微透镜模孔的位置处受到隔离空间层的负压作用而向下凹陷,形成微透镜型注模腔,而对隔离空间层抽真空形成负压的真空度不同,则有机硅柔性薄膜对应于微透镜模孔位置处受负压作用下凹的深度和曲率也会不同。In the compound eye mold thus constructed, it can be seen that when the mold box device is put into the box and the lid is closed on the upper end opening of the box, the curved microporous array template and its concave side are attached to the silicone flexible film. The hollow cavity inside the mold box device is divided into two space areas, the isolation space layer and the injection molding cavity space, and the isolation space layer below is sealed. The ventilation through holes on the box cover communicate with the external atmospheric pressure, so that the isolation space layer can be evacuated by a vacuum pump to form a negative pressure, so that the silicone flexible film attached to the concave side of the curved microporous array template corresponds to the microlens. The position of the mold hole is depressed downward by the negative pressure of the isolation space layer to form a microlens-type injection molding cavity, and the vacuum degree of the negative pressure formed by evacuating the isolation space layer is different, and the silicone flexible film corresponds to the microlens. The depth and curvature of the concave under the action of the negative pressure at the position of the die hole will also be different.
在复眼模具中,模具箱体的箱盖也是构成注模腔室空间的重要构件之一,为了保证加工精度,模具箱体中箱盖最好采用液态有机硅通过模具倒模而制成。箱盖上的微流注射通道是内径尺寸小于1000μm的微管道;而微流注射泵(也称为微量注射泵)是指使用微管道(内径尺寸为10~1000μm)控制流体精确、微量、均匀、持续地输出的泵力仪器,其能够控制流体进量速度以每小时毫升数计算,最大的99.9ml/h,最小的0.1ml/h。在复眼模具中使用微流注射通道结构和微流注射泵,是为了更加精确的控制向注模腔室空间内注入光敏聚合物制备曲面仿生复眼的注入量,有助于更好的避免制备的曲面仿生复眼中存在气泡或杂志而影响制备质量。In the compound eye mold, the box cover of the mold box is also one of the important components that constitute the space of the injection molding cavity. In order to ensure the machining accuracy, the box cover in the mold box is preferably made of liquid silicone through mold injection. The microfluidic injection channel on the box cover is a micropipe with an inner diameter of less than 1000μm; while the microfluidic injection pump (also called a microinjection pump) refers to the use of micropipes (with an inner diameter of 10~1000μm) to control the fluid precisely, trace amounts, and uniformity. , Continuous output pump force instrument, which can control the fluid feed rate in milliliters per hour, the maximum is 99.9ml/h, and the minimum is 0.1ml/h. The use of microfluidic injection channel structure and microfluidic injection pump in the compound eye mold is to more accurately control the injection amount of photosensitive polymer into the injection molding cavity space to prepare the curved bionic compound eye, which helps to better avoid preparation The presence of air bubbles or magazines in the curved bionic compound eye affects the preparation quality.
4)启动所述复眼模具的真空泵对隔离空间层抽真空,在复眼模具的隔离空间层内达到设定的真空度后,通过微流注射泵向复眼模具的注模腔室空间内注满光敏聚合物,待固化后将其脱模取出,得到曲面仿生复眼。4) Start the vacuum pump of the compound eye mold to evacuate the isolation space layer, and after the set vacuum degree is reached in the isolation space layer of the compound eye mold, fill the space of the injection molding cavity of the compound eye mold with photosensitive materials through a micro-flow injection pump. After curing, the polymer is demolded and taken out to obtain a curved bionic compound eye.
该步骤用于向复眼模具注胶脱模制备曲面仿生复眼。其中,所采用的光敏聚合物可以选择紫外固化光敏胶NOA81或其他型号的紫外固化光敏胶,同时通过微流注射泵向复眼模具的注模腔室内注满光敏聚合物的注射速率最好控制为80~150μL/min,并最好进行过量注射,以确保排出注模腔室内可能存在的气泡或杂质;向注模腔室空间内注满紫外固化光敏胶NOA81后,可以等待其自然固化,但为了可以加速固化、缩短生产周期,针对紫外固化光敏胶NOA81,可以采用如下的紫外光固化处理方式:将复眼模具放入紫外光设备中进行紫外光固化,紫外光曝光功率为200~400W,曝光时间为1~2min,使得紫外固化光敏胶NOA81固化。This step is used for preparing a curved bionic compound eye by injecting glue into a compound eye mold and demoulding. Among them, the photosensitive polymer used can choose UV-curable photosensitive adhesive NOA81 or other types of UV-curable photosensitive adhesive, and at the same time, the injection rate at which the photosensitive polymer is filled into the injection cavity of the compound eye mold through the microfluidic injection pump is preferably controlled as 80~150μL/min, and it is best to over-inject to ensure that the bubbles or impurities that may exist in the injection molding chamber are discharged; In order to speed up the curing and shorten the production cycle, for the UV-curable photosensitive adhesive NOA81, the following UV-curing treatment method can be used: put the compound eye mold into the UV-light equipment for UV-curing, the UV-light exposure power is 200~400W, and the exposure The time is 1~2min, so that the UV-curable photosensitive adhesive NOA81 is cured.
通过上述流程可以看到,本发明基于3D打印和负压模具成型的仿生复眼制备方法,采用了设备原料较为简单的复眼模具注模加工方式生产曲面仿生复眼,并且由于对复眼模具结构进行了改进,通过模具箱体装置结构与有机硅柔性薄膜和曲面微孔阵列模板相配合,使得可以通过真空泵对复眼模具的隔离空间层抽真空而使得曲面微孔阵列模板的凹侧面上贴附铺设的有机硅柔性薄膜对应于微透镜模孔的位置处受到隔离空间层的负压作用而向下凹陷,形成微透镜型注模腔;如果采用的曲面微孔阵列模板上微透镜模孔的直径尺寸设置不同、对隔离空间层抽真空形成负压的真空度不同,则有机硅柔性薄膜对应于微透镜模孔位置处受负压作用下凹的深度和曲率也会不同,进而能够使得向注模腔室空间内注胶得到的曲面仿生复眼上的微透镜曲率和焦距也相应的不同;由此,在采用本发明方法制备仿生复眼时,可以先制备多个微透镜模孔直径不同的曲面微孔阵列模板和多张有机硅柔性薄膜,每制备生产一个曲面仿生复眼后需要更换一张新的有机硅柔性薄膜,若需要生产相同微透镜曲率的曲面仿生复眼,则在复眼模具中使用相同微透镜模孔直径的曲面微孔阵列模板、在注模前通过控制真空泵对复眼模具的隔离空间层抽真空达到相同的真空度即可,而如果需要生产不同微透镜曲率的曲面仿生复眼,则相应的在复眼模具中更换不同微透镜模孔直径的曲面微孔阵列模板、调整真空泵对复眼模具的隔离空间层抽真空的真空度便能够实现,这样就达到了能够灵活调整生产所得的曲面仿生复眼上微透镜曲率和焦距的目的,从而实现了低成本生产不同微透镜曲率的仿生复眼产品的技术目标,很好的解决了现有技术中生产不同微透镜曲率仿生复眼产品的便利性和低成本难以兼顾的问题。It can be seen from the above process that the bionic compound eye preparation method of the present invention based on 3D printing and negative pressure mold molding adopts the compound eye mold injection molding processing method with relatively simple equipment and raw materials to produce curved bionic compound eyes, and the compound eye mold structure is improved due to the improvement of the compound eye mold structure. , through the combination of the mold box device structure with the silicone flexible film and the curved microporous array template, it is possible to vacuum the isolation space layer of the compound eye mold by a vacuum pump, so that the concave surface of the curved microporous array template is attached to the surface of the organic microporous array template. The position of the silicon flexible film corresponding to the microlens die hole is depressed downward by the negative pressure of the isolation space layer to form a microlens-type injection molding cavity; if the diameter of the microlens die hole on the curved micropore array template is used, set the diameter of the microlens die hole. Different, the vacuum degree of vacuuming the isolation space layer to form negative pressure is different, the depth and curvature of the concave depression of the silicone flexible film corresponding to the position of the micro-lens mold hole under the action of negative pressure will also be different, which can make the injection mold cavity The curvature and focal length of the microlenses on the curved bionic compound eye obtained by injecting glue in the chamber space are also different accordingly; therefore, when the bionic compound eye is prepared by the method of the present invention, a plurality of curved microholes with different diameters of the microlens die holes can be prepared first Array template and multiple silicone flexible films, each time a curved biomimetic compound eye needs to be replaced with a new silicone flexible film, if the curved biomimetic compound eye with the same microlens curvature needs to be produced, the same microlens should be used in the compound eye mold The surface micro-hole array template with the diameter of the die hole can be evacuated to the same vacuum degree by controlling the vacuum pump to the isolation space layer of the compound eye mold before injection molding. If it is necessary to produce curved bionic compound eyes with different microlens curvatures, the corresponding It can be achieved by replacing the curved micro-hole array template with different micro-lens hole diameters in the compound eye mold and adjusting the vacuum degree of the vacuum pump to the isolation space layer of the compound eye mold, so that the curved bionic compound eye can be flexibly adjusted for production. The purpose of microlens curvature and focal length, thus realizing the technical goal of low-cost production of bionic compound eye products with different microlens curvatures, and solving the difficulty of convenience and low cost in producing bionic compound eye products with different microlens curvatures in the prior art issues of balance.
下面用实施方式来说明本发明方法。应该理解的是这些实施方式仅仅是用于进一步说明本发明的实施方案,而不是用于限制本发明。The method of the present invention will be described below with embodiments. It should be understood that these embodiments are only used to further illustrate the embodiments of the present invention, not to limit the present invention.
实施例:Example:
本实施例采用本发明方法来制备曲面仿生复眼,制备流程如下:The present embodiment adopts the method of the present invention to prepare curved bionic compound eyes, and the preparation process is as follows:
1)采用3D打印技术制备曲面微孔阵列模板,曲面微孔阵列模板整体呈球冠面状,且曲面微孔阵列模板上按照预设的复眼阵列排布密度列排分布设置有若干个贯通的微透镜模孔。1) 3D printing technology is used to prepare the curved microwell array template. The curved microwell array template is in the shape of a spherical cap as a whole, and several through holes are arranged on the curved microwell array template according to the preset compound eye array arrangement density. Microlens die hole.
本实施例采用3D打印技术分别制备了微透镜模孔直径不同的七个曲面微孔阵列模板,其各自的微透镜模孔直径分别为600μm、800μm、1000μm、1200μm、1400μm、1600μm、1800μm。In this example, 3D printing technology was used to prepare seven curved micro-hole array templates with different diameters of micro-lens die holes, and the diameters of their respective micro-lens die holes were 600 μm, 800 μm, 1000 μm, 1200 μm, 1400 μm, 1600 μm, and 1800 μm, respectively.
2)利用液态有机硅固化制备得到有机硅柔性薄膜,所述有机硅柔性薄膜的整体大小尺寸与所述曲面微孔阵列模板的凹侧面相匹配。2) A flexible silicone film is prepared by curing liquid silicone, and the overall size of the flexible silicone film matches the concave side of the curved microporous array template.
本实施例中采用添加固化剂的液态聚二甲基硅氧烷制备了多张聚二甲基硅氧烷柔性薄膜(有机硅柔性薄膜),同时,为了便于比较不同微透镜模孔直径、不同抽真空负压条件对于制备的曲面仿生复眼的微透镜曲率的影响情况,本实施例中统一控制制备的聚二甲基硅氧烷柔性薄膜厚度均为100μm。In this example, a plurality of polydimethylsiloxane flexible films (silicon flexible films) were prepared by using liquid polydimethylsiloxane added with a curing agent. The influence of vacuum negative pressure conditions on the curvature of the microlens of the prepared curved bionic compound eye, the thickness of the polydimethylsiloxane flexible film prepared under unified control in this example is all 100 μm.
3)采用模具箱体装置、曲面微孔阵列模板和有机硅柔性薄膜组合构建如图2所示的复眼模具。3) A compound eye mold as shown in Figure 2 was constructed by using a combination of a mold box device, a curved microporous array template and a silicone flexible film.
4)启动所述复眼模具的真空泵对隔离空间层抽真空,在复眼模具的隔离空间层内达到设定的真空度后,通过微流注射泵向复眼模具的注模腔室空间内注满光敏聚合物,待固化后将其脱模取出,得到曲面仿生复眼。4) Start the vacuum pump of the compound eye mold to evacuate the isolation space layer, and after the set vacuum degree is reached in the isolation space layer of the compound eye mold, fill the space of the injection molding cavity of the compound eye mold with photosensitive materials through a micro-flow injection pump. After curing, the polymer is demolded and taken out to obtain a curved bionic compound eye.
本实施例中重复执行上述的步骤3)~4)七次制备七个曲面仿生复眼,七次制备过程分别采用上述七个微透镜模孔直径不同的曲面微孔阵列模板构建复眼模具,并分别控制真空泵对隔离空间层抽真空达到不同的真空度,然后注胶固化脱模后,对得到的曲面仿生复眼的微透镜凸起高度和曲率半径进行测量,得到的数据如表1所示。In this embodiment, the above-mentioned steps 3) to 4) are repeated seven times to prepare seven curved bionic compound eyes. The seven preparation process uses the above seven curved microhole array templates with different diameters of the microlens mold holes to construct compound eye molds, and respectively Control the vacuum pump to evacuate the isolation space layer to achieve different degrees of vacuum, and then measure the convex height and curvature radius of the microlens of the obtained curved bionic compound eye after curing and demoulding. The data obtained are shown in Table 1.
表1Table 1
可以看到,在上述制备的七个曲面仿生复眼中,由于采用的曲面微孔阵列模板上微透镜模孔的直径尺寸不同、对隔离空间层抽真空形成负压的真空度不同,导致有机硅柔性薄膜对应于微透镜模孔位置处受负压作用下凹的深度和曲率也会不同,因此制备得到的曲面仿生复眼的微透镜凸起高度和曲率半径也均不相同,从而得到七个微透镜曲率和焦距各不相同的曲面仿生复眼产品。图3示出了采用本发明方法制备得到的3个不同的曲面仿生复眼产品(如图3中编号①、②、③所示)和一个采用3D打印技术制备曲面微孔阵列模板(如图3中编号④所示)。由此也证实了,本发明方法能够低成本的、方便的生产不同微透镜曲率的仿生复眼产品。It can be seen that among the seven curved bionic compound eyes prepared above, due to the different diameters and sizes of the microlens mold holes on the curved micropore array template used, and the different vacuum degrees of vacuuming the isolation space layer to form a negative pressure, the silicone The concave depth and curvature of the flexible film corresponding to the position of the microlens mold hole under the action of negative pressure will also be different. Therefore, the convex height and curvature radius of the microlens of the prepared curved bionic compound eye are also different, resulting in seven microlenses. A curved bionic compound eye product with different lens curvatures and focal lengths. Fig. 3 shows 3 different curved bionic compound eye products prepared by the method of the present invention (as shown by the numbers ①, ②, ③ in Fig. 3) and a curved micropore array template prepared by 3D printing technology (as shown in Fig. 3 shown in No. ④). It is also confirmed that the method of the present invention can produce bionic compound eye products with different curvatures of microlenses in a low-cost and convenient manner.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710891099.2A CN107718611B (en) | 2017-09-27 | 2017-09-27 | One kind being based on 3D printing and the formed in mould bionic compound eyes preparation method of negative pressure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710891099.2A CN107718611B (en) | 2017-09-27 | 2017-09-27 | One kind being based on 3D printing and the formed in mould bionic compound eyes preparation method of negative pressure |
Publications (2)
Publication Number | Publication Date |
---|---|
CN107718611A CN107718611A (en) | 2018-02-23 |
CN107718611B true CN107718611B (en) | 2019-11-29 |
Family
ID=61208161
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710891099.2A Active CN107718611B (en) | 2017-09-27 | 2017-09-27 | One kind being based on 3D printing and the formed in mould bionic compound eyes preparation method of negative pressure |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107718611B (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109655945B (en) * | 2018-12-25 | 2020-08-18 | 华中科技大学 | Fly-eye micro-lens array and preparation method thereof |
CN109856709A (en) * | 2019-03-29 | 2019-06-07 | 刘刚 | A kind of production method of major diameter Fresnel Lenses |
CN112649905B (en) * | 2020-12-28 | 2022-02-11 | 中国科学院长春光学精密机械与物理研究所 | A kind of preparation method of fly-eye lens with free-form surface base |
CN112959576A (en) * | 2021-01-28 | 2021-06-15 | 清华大学 | Preparation process of horn-shaped microstructure array adhesion surface |
CN113126188A (en) * | 2021-04-26 | 2021-07-16 | 中国科学院长春光学精密机械与物理研究所 | Curved fly-eye lens and preparation method thereof |
CN113427685B (en) * | 2021-05-31 | 2022-12-09 | 天津大学 | Manufacturing model and application method of a periodic porous membrane-based structure rubber product |
CN114346444A (en) * | 2021-12-30 | 2022-04-15 | 江苏大学 | A laser shock forming method for compound eye-like double-scale curved surface structure |
CN115291306A (en) * | 2022-07-26 | 2022-11-04 | 武汉大学 | A preparation method of a bionic compound eye structure with zoom performance |
CN115453669B (en) * | 2022-09-23 | 2023-06-20 | 广西科技师范学院 | Fly compound eye manufacturing process |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4678731B2 (en) * | 2005-09-09 | 2011-04-27 | 株式会社リコー | Manufacturing method of honeycomb structure or fine composite part |
WO2010038554A1 (en) * | 2008-09-30 | 2010-04-08 | コニカミノルタオプト株式会社 | Method for manufacturing optical component, lens, lens unit and camera module |
CN104216035B (en) * | 2014-09-26 | 2016-03-23 | 厦门大学 | Fabrication method of curved surface variable focal length fly-eye microlens located at the top of imaging fiber |
CN104692332B (en) * | 2014-12-31 | 2017-10-10 | 北京航空航天大学 | One kind constructs hollow pipe microarray metal oxide materials and preparation method thereof using template |
CN205364551U (en) * | 2015-12-28 | 2016-07-06 | 南京百川行远激光科技有限公司 | Photocuring 3D prints silica gel template for shaping |
CN106079174B (en) * | 2016-06-06 | 2018-11-09 | 南京航空航天大学 | PDMS microwell array method for preparing template |
CN105911620B (en) * | 2016-06-14 | 2017-07-25 | 西安交通大学 | A method for manufacturing a fly-eye lens with a nano-nano tertiary structure |
-
2017
- 2017-09-27 CN CN201710891099.2A patent/CN107718611B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN107718611A (en) | 2018-02-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107718611B (en) | One kind being based on 3D printing and the formed in mould bionic compound eyes preparation method of negative pressure | |
CN101339364B (en) | Method for manufacturing micro-lens array by soft mould impression | |
CN108663730B (en) | Preparation method of curvature-controllable fly-eye lens | |
CN101481079B (en) | A kind of preparation method of micronano lens array | |
CN108318946B (en) | Fabrication method of curved microlens array with focal length varying with spatial distribution | |
CN102967890B (en) | Simple preparation method and application of polydimethylsiloxane (PDMS) polymer microlens array | |
CN103913784A (en) | Method for preparing polymer micro lens array | |
CN106772715B (en) | Preparation method of curved bionic compound eye | |
CN102540705A (en) | Preparation method of bionic PDMS (Polydimethylsiloxane) curved compound eye | |
JP2012198390A (en) | Method of manufacturing eyeglass polarizing plastic lens | |
CN104199130B (en) | A kind of manufacture method of PDMS lens | |
Luo et al. | Rapid fabrication of curved microlens array using the 3D printing mold | |
CN101574840B (en) | Cavity manufacturing method | |
US12204116B2 (en) | Method for fabricating fly-eye lens | |
CN100495078C (en) | Liquid microlens with adjustable focal length and field of view and its manufacturing method | |
CN104708800A (en) | Soft imprinting method for manufacturing micro-nano structure in cycloalkene polymer micro-fluidic chip | |
JP2001315217A (en) | Optical element producing method, optical element produced by the method, display element and display device having the optical element, and imaging element and imaging device having the optical element | |
CN112649905B (en) | A kind of preparation method of fly-eye lens with free-form surface base | |
CN106873057A (en) | The preparation method of controllable focal length liquid lens array | |
JP2012198389A (en) | Method of manufacturing eyeglass polarizing plastic lens | |
CN112987493B (en) | Preparation device and preparation method of high-aspect-ratio structural film | |
CN114454507B (en) | An inverted gas expansion forming method of tilted microhole array | |
CN201017048Y (en) | Liquid Microlens with Adjustable Focal Length and Field of View | |
CN113860254B (en) | A method for manufacturing a three-dimensional microstructure by filling a heterogeneous material with a mold and combining it with reflow | |
JP2016035597A (en) | Manufacturing method of polarizing plastic lens for spectacles |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |