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CN107716346A - Multistage cullet light selects sorting system and its control method - Google Patents

Multistage cullet light selects sorting system and its control method Download PDF

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Publication number
CN107716346A
CN107716346A CN201711041943.9A CN201711041943A CN107716346A CN 107716346 A CN107716346 A CN 107716346A CN 201711041943 A CN201711041943 A CN 201711041943A CN 107716346 A CN107716346 A CN 107716346A
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sorting
optical
cullet
materials
sorting system
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CN107716346B (en
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王清华
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Limited Use Of Renewable Resources In Shanghai Yan Dragon
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • B07C5/3425Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B15/00Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/363Sorting apparatus characterised by the means used for distribution by means of air
    • B07C5/365Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
    • B07C5/366Sorting apparatus characterised by the means used for distribution by means of air using a single separation means during free fall of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0054Sorting of waste or refuse
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0072Sorting of glass

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  • Sorting Of Articles (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

本发明公开了一种多级废玻璃光选分拣系统及其控制方法,包括粗料分选光拣系统、余料再分选光拣系统和细料分选光拣系统;所述粗料分选光拣系统包括多台碎玻璃光学分选机,所述粗料分选光拣系统对破碎除杂后的物料按不同颗粒规格进行分类,并将分类后的物料分别送至余料再分选光拣系统或细料分选光拣系统,所述粗料分选光拣系统和余料再分选光拣系统之间设置去标签机。本发明通过粗料分选、余料再分选以及细料分选,能够细分多种不同规格,便于剔除所有杂质杂物,大大提升分拣质量和产能,且不会影响分拣效率。

The invention discloses a multi-stage waste glass optical sorting system and its control method, including a coarse material sorting optical sorting system, a residual material re-sorting optical sorting system and a fine material sorting optical sorting system; The sorting optical sorting system includes multiple cullet optical sorting machines. The coarse material sorting optical sorting system classifies the crushed and impurity-removed materials according to different particle sizes, and sends the sorted materials to the remaining materials. Sorting optical sorting system or fine material sorting optical sorting system, a delabeling machine is set between the coarse material sorting optical picking system and the remaining material re-sorting optical picking system. The present invention can subdivide a variety of different specifications through coarse material sorting, residual material re-sorting and fine material sorting, which facilitates the removal of all impurities, greatly improves sorting quality and production capacity, and does not affect sorting efficiency.

Description

多级废玻璃光选分拣系统及其控制方法Multi-stage waste glass optical separation and sorting system and its control method

技术领域technical field

本发明涉及一种再生资源回收系统及其控制方法,尤其涉及一种多级废玻璃光选分拣系统及其控制方法。The invention relates to a regeneration resource recovery system and a control method thereof, in particular to a multi-stage waste glass optical sorting system and a control method thereof.

背景技术Background technique

生活中的废玻璃,在欧洲回收率高达90%,而在我国85%都被混在垃圾中废弃。我国再生资源利用率偏低,尤其废玻璃、废纺织物、废包装纸等低值可回收物被大量废弃,既加剧了垃圾围城趋势,又造成了环境污染。废玻璃烧到1000多度不熔化,埋在地里几百年不降解,对环境危害极大。The recycling rate of waste glass in life is as high as 90% in Europe, while 85% in our country is mixed with garbage and discarded. The utilization rate of renewable resources in my country is low, especially low-value recyclables such as waste glass, waste textiles, and waste packaging paper are discarded in large quantities, which not only intensifies the trend of garbage siege, but also causes environmental pollution. Waste glass does not melt when burned to more than 1,000 degrees, and does not degrade after being buried in the ground for hundreds of years, which is extremely harmful to the environment.

我国再生资源行业尚存诸多技术瓶颈,回收环节分拣粗放,缺少精细化分拣技术。考虑到分拣难度及生产效率,现有的废玻璃一般采用光选机进行一次分选。因此,有必要对现有的废玻璃分拣系统及其控制方法进行改进。There are still many technical bottlenecks in my country's renewable resource industry. The sorting in the recycling process is extensive and lacks fine sorting technology. Considering the difficulty of sorting and production efficiency, the existing waste glass is generally sorted by an optical sorter. Therefore, it is necessary to improve the existing waste glass sorting system and its control method.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种多级废玻璃光选分拣系统及其控制方法,能够大大提升分拣质量和产能,且不会影响分拣效率。The technical problem to be solved by the present invention is to provide a multi-stage waste glass optical sorting system and its control method, which can greatly improve the sorting quality and production capacity without affecting the sorting efficiency.

本发明为解决上述技术问题而采用的技术方案是提供一种多级废玻璃光选分拣系统,包括粗料分选光拣系统、余料再分选光拣系统和细料分选光拣系统;所述粗料分选光拣系统包括多台碎玻璃光学分选机,所述粗料分选光拣系统对破碎除杂后的物料按不同颗粒规格进行分类,并将分类后的物料分别送至余料再分选光拣系统或细料分选光拣系统,所述粗料分选光拣系统和余料再分选光拣系统之间设置去标签机。The technical solution adopted by the present invention to solve the above technical problems is to provide a multi-stage waste glass optical sorting system, including a coarse material sorting optical sorting system, a surplus material re-sorting optical sorting system and a fine material sorting optical sorting system. system; the coarse material sorting optical sorting system includes multiple cullet optical sorting machines, the coarse material sorting optical sorting system classifies the crushed and impurity-removed materials according to different particle specifications, and the classified materials They are respectively sent to the optical sorting system for the re-sorting of the remaining materials or the optical sorting system for the sorting of the fine materials, and a de-labeling machine is set between the optical sorting system for the coarse material sorting and the optical sorting system for the re-sorting of the remaining materials.

上述的多级废玻璃光选分拣系统,其中,所述粗料分选光拣系统包括三组并列设置碎玻璃光学分选机,所述三组碎玻璃光学分选机的入料口分别和第一弛张振动筛的三个出料口相连,所述第一弛张振动筛的入料口和第一L型振动给料机的出料口相连,所述第一弛张振动筛的细料出口直接送至细料分选光拣系统。The above-mentioned multi-stage waste glass optical sorting system, wherein, the coarse material sorting optical sorting system includes three groups of cullet optical sorting machines arranged side by side, and the feeding ports of the three groups of cullet optical sorting machines are respectively It is connected with the three outlets of the first relaxation vibrating screen, and the inlet of the first relaxation vibrating screen is connected with the outlet of the first L-shaped vibrating feeder. The first relaxation vibrating screen The fine material outlet is directly sent to the fine material sorting optical sorting system.

上述的多级废玻璃光选分拣系统,其中,所述细料分选光拣系统包括两路分选通道;第一路3-8mm物料通过第一分级振动筛和第一组碎玻璃光学分选机进行分选,所述第一分级振动筛和第一组碎玻璃光学分选机之间设有第一碎玻璃Z形筛和第一旋流分离器,所述第一组碎玻璃光学分选机上设有第一风循环装置;所述第一分级振动筛前设有涡电流分选机和烘干机,所述第一分级振动筛的出口和金属分类打包装置相连;第二路0-3mm细料通过第二分级振动筛和第二组碎玻璃光学分选机进行分选,所述第二分级振动筛和第二组碎玻璃光学分选机之间设有第二碎玻璃曲折筛分机和第二旋流分离器,所述第二组碎玻璃光学分选机上设有第二风循环装置。The above-mentioned multi-stage waste glass optical sorting system, wherein, the fine material sorting optical sorting system includes two sorting channels; the first channel of 3-8mm materials passes through the first classifying vibrating screen and the first group of cullet optical Sorting machine for sorting, the first cullet Z-shaped sieve and the first cyclone separator are arranged between the first grading vibrating screen and the first group of cullet optical separators, and the first group of cullet The optical sorter is provided with a first wind circulation device; an eddy current sorter and a dryer are arranged in front of the first classifying vibrating screen, and the outlet of the first classifying vibrating screen is connected with a metal classification and packing device; the second The 0-3mm fine material is sorted through the second grading vibrating screen and the second group of cullet optical separators, and a second cullet is arranged between the second grading vibrating sieve and the second group of cullet optical separators. A glass zigzag screening machine and a second cyclone separator, the second group of cullet optical separators are provided with a second wind circulation device.

上述的多级废玻璃光选分拣系统,其中,所述余料再分选光拣系统包括三级依次相连的碎玻璃光学分选机,第一级包含两组碎玻璃光学分选机,第二级包含两组碎玻璃光学分选机,第三级采用一组碎玻璃光学分选机;第一级碎玻璃光学分选机前设有第二弛张振动筛,所述第二弛张振动筛和去标签机相连,第二级碎玻璃光学分选机的一个出料口为主色玻璃,另一出料口为陶瓷石子杂质;第三级碎玻璃光学分选的一个出料口为有色玻璃,另一出料口为陶瓷石子杂质。The above multi-stage waste glass optical sorting and sorting system, wherein, the remaining material re-sorting and sorting optical sorting system includes three successively connected cullet optical sorting machines, the first level includes two sets of cullet optical sorting machines, The second level includes two groups of cullet optical sorting machines, and the third level adopts a set of cullet optical sorting machines; the first level of cullet optical sorting machines is equipped with a second relaxation vibrating screen, and the second relaxation The vibrating screen is connected with the label removing machine. One outlet of the second-stage cullet optical sorting machine is mainly colored glass, and the other outlet is ceramic stone impurities; one outlet of the third-stage cullet optical sorting The outlet is colored glass, and the other outlet is ceramic stone impurities.

本发明为解决上述技术问题还提供一种上述多级废玻璃光选分拣系统的控制方法,其中,包括如下步骤:S1:入料预处理:包括计量、筛分除杂及对物料进行破碎;S2:粗料光拣:采用涡电流分选机去除有色金属,按1-3mm,3-8mm和8-50mm完成三级分筛,并将颗粒大小为0~8mm物料送至细料分选光拣系统,剩余物料采用粗料分选光拣系统分成8~14mm,14~22mm和22~50mm三类后,通过除标签机中的滚筒旋转使物料之间产生摩擦去掉标签后,送至余料再分选光拣系统;S3:细料光拣:细料烘干筛分后5~8mm的物料通过传送带输送到碎玻璃光学分选机的一个通道,3~5mm的物料通过传送带输送到相同碎玻璃光学分选机的另一通道;两个粒度范围未吹出的物料经传送带输送至0~8mm产品仓,吹出的物料进入下一级碎玻璃光学分选机进行杂质和杂色分离;0~3mm物料通过传送带输送至筛分单元,筛分后0~1mm物料直接进入到细料仓,1~3mm物料剔除有机物后经布料机输送至碎玻璃光学分选机,吹出的石子陶瓷将被直接输送至石子陶瓷存放区,未被吹出的碎玻璃产品通过传送带输送至0~8mm碎玻璃产品料区;S4:余料再分选光拣:采用三级碎玻璃光学分选机对8-50mm继续分筛进行杂质和杂色分离,获得8-16,16-22,22-50mm的物料;S5:出料计量:对分离后的主色玻璃、有色玻璃杂片和石子陶瓷分别计量出料。In order to solve the above technical problems, the present invention also provides a control method for the above-mentioned multi-stage waste glass optical sorting and sorting system, which includes the following steps: S1: Pretreatment of incoming materials: including metering, screening and removing impurities, and crushing materials ;S2: Coarse material light sorting: Use eddy current separator to remove non-ferrous metals, complete three-stage sieving according to 1-3mm, 3-8mm and 8-50mm, and send materials with a particle size of 0-8mm to the fine material separator Light sorting system, the remaining materials are divided into 8~14mm, 14~22mm and 22~50mm by the coarse material sorting light sorting system, after the rollers in the label removing machine rotate to cause friction between the materials to remove the labels, send Optical sorting system for re-sorting of remaining materials; S3: Optical sorting of fine materials: after drying and screening of fine materials, the 5-8mm materials are transported to a channel of the cullet optical sorting machine through the conveyor belt, and the 3-5mm materials pass through the conveyor belt It is transported to another channel of the same cullet optical sorter; the unblown materials in the two particle size ranges are transported to the 0-8mm product bin through the conveyor belt, and the blown materials enter the next-level cullet optical sorter for impurities and variegated colors. Separation; 0-3mm materials are transported to the screening unit through the conveyor belt, and the 0-1mm materials are directly sent to the fine material bin after screening, and the 1-3mm materials are transported to the crushed glass optical sorting machine through the distributor after removing organic matter, and the blown stones The ceramics will be directly transported to the stone ceramic storage area, and the cullet products that have not been blown out will be transported to the 0-8mm cullet product material area through the conveyor belt; S4: re-sorting of the remaining materials Optical sorting: use a three-stage cullet optical sorting machine Continue to sieve 8-50mm to separate impurities and variegated colors, and obtain materials of 8-16, 16-22, 22-50mm; S5: output metering: after separation, the main color glass, colored glass miscellaneous pieces and stone ceramics Measure the output separately.

上述的多级废玻璃光选分拣系统的控制方法,其中,所述步骤S1包括在计量运送带上采用磁性除铁装置除掉传送带上方的铁块。In the control method of the above-mentioned multi-stage waste glass optical sorting system, the step S1 includes using a magnetic iron removal device on the weighing conveyor belt to remove iron blocks above the conveyor belt.

上述的多级废玻璃光选分拣系统的控制方法,其中,所述步骤S1将小于60mm的物料采用分级振动滤掉后直接送至步骤S2进行粗料光拣,剩余物料按如下方式进行分级破碎:采用交替滑道引导玻璃瓶罐整料到对辊式破碎机,第一台对辊式破碎机对辊间距50mm,用于挤压破碎玻璃瓶底;破碎后的物料经过布料机输送到提升装置,然后经棒条筛将小一点整料从碎片玻璃中筛分出来,碎片料送至传送带上;未破碎的整料经过棒条筛后传送至第二台对辊式破碎机进行击打,对辊间距为15mm,将瓶头部分破碎,让瓶盖脱落;再利用棒条筛将瓶盖和木塞从碎玻璃中筛分出来,碎玻璃则通过布料机输送到传送带上。The control method of the above-mentioned multi-stage waste glass optical sorting and sorting system, wherein, in the step S1, materials smaller than 60 mm are filtered out by grading and vibration, and then directly sent to step S2 for optical sorting of coarse materials, and the remaining materials are classified as follows Crushing: Alternating slides are used to guide the whole glass bottle and jar to the roller crusher. The distance between the rollers of the first roller crusher is 50mm, which is used to squeeze the bottom of the broken glass bottle; the crushed material is transported to the Lifting device, and then sieve the smaller whole material from the broken glass through the bar screen, and the broken material is sent to the conveyor belt; the unbroken whole material is sent to the second roller crusher for crushing after passing through the bar screen. Beating, the distance between the rollers is 15mm, the head part of the bottle is broken, and the bottle cap falls off; the bottle cap and cork are screened out from the broken glass with a bar sieve, and the broken glass is transported to the conveyor belt through the distributor.

上述的多级废玻璃光选分拣系统的控制方法,其中,所述步骤S4中杂色玻璃的分离过程如下:待分选的碎玻璃经布料机将物料分散成单层,在布料机下端排出;在碎玻璃自由下落过程中,首先由高分辨率的CCD传感器对碎玻璃颗粒进行扫描,根据对其颜色、亮度和粒度扫描的结果,由预先调节好的信息处理机进行数据处理;CCD传感器检测到物料数量超过预设阈值后,根据碎玻璃颗粒位置及大小给位于下面的一排高压空气喷射阀下达指令使其启动或者不启动,空气喷射阀启动后,将待选碎玻璃颗粒或杂质吹离正常下落轨迹后,得到两个分选产品。The control method of the above-mentioned multi-stage waste glass optical sorting and sorting system, wherein, the separation process of the variegated glass in the step S4 is as follows: the broken glass to be sorted is dispersed into a single layer by the distributing machine, and the material is dispersed into a single layer at the lower end of the distributing machine Discharge; in the process of cullet falling freely, the cullet particles are first scanned by a high-resolution CCD sensor, and the data is processed by a pre-adjusted information processor according to the scanning results of its color, brightness and particle size; CCD After the sensor detects that the amount of material exceeds the preset threshold, it will give instructions to a row of high-pressure air injection valves located below to activate or not according to the position and size of the cullet particles. After the air injection valve is activated, the cullet particles or After the impurities are blown away from the normal falling track, two sorted products are obtained.

本发明对比现有技术有如下的有益效果:本发明提供的多级废玻璃光选分拣系统及其控制方法,通过粗料分选、余料再分选以及细料分选,能够细分多种不同规格,便于剔除所有杂质杂物,同时可对每种规格区分出主色玻璃和杂色玻璃,大大提升分拣质量和产能,且不会影响分拣效率。Compared with the prior art, the present invention has the following beneficial effects: the multi-stage waste glass optical separation and sorting system and its control method provided by the present invention can be subdivided through coarse material sorting, residual material re-sorting and fine material sorting. A variety of different specifications are convenient for removing all impurities and sundries. At the same time, it can distinguish between main colored glass and variegated glass for each specification, which greatly improves the sorting quality and production capacity without affecting the sorting efficiency.

附图说明Description of drawings

图1为本发明多级废玻璃光选分拣系统中粗料分选光拣系统结构示意图;Fig. 1 is a schematic structural diagram of the coarse material sorting and sorting system in the multi-stage waste glass optical sorting system of the present invention;

图2为本发明多级废玻璃光选分拣系统中余料再分选光拣系统结构示意图;Fig. 2 is a structural schematic diagram of the optical sorting system for re-sorting residual materials in the multi-stage waste glass optical sorting system of the present invention;

图3为本发明多级废玻璃光选分拣系统中细料分选光拣系统结构示意图。Fig. 3 is a schematic structural diagram of the fine material sorting and sorting system in the multi-stage waste glass optical sorting system of the present invention.

具体实施方式detailed description

下面结合附图和实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

本发明提供的多级废玻璃光选分拣系统,包括粗料分选光拣系统、余料再分选光拣系统和细料分选光拣系统;所述粗料分选光拣系统包括多台碎玻璃光学分选机,所述粗料分选光拣系统对破碎除杂后的物料按不同颗粒规格进行分类,并将分类后的物料分别送至余料再分选光拣系统或细料分选光拣系统,所述粗料分选光拣系统和余料再分选光拣系统之间设置去标签机。The multi-stage waste glass optical sorting system provided by the present invention includes a coarse material sorting optical sorting system, a surplus material re-sorting optical sorting system and a fine material sorting optical sorting system; the coarse material sorting optical sorting system includes A plurality of cullet optical sorting machines, the coarse material sorting optical sorting system classifies the broken and impurity-removed materials according to different particle sizes, and sends the sorted materials to the remaining material re-sorting optical sorting system or An optical sorting system for fine material sorting, a delabeling machine is set between the optical sorting system for coarse material sorting and the optical picking system for re-sorting remaining materials.

图1为本发明多级废玻璃光选分拣系统中粗料分选光拣系统结构示意图。Fig. 1 is a schematic structural diagram of the coarse material sorting and sorting system in the multi-stage waste glass optical sorting system of the present invention.

请参见图1,本发明提供的多级废玻璃光选系统,所述粗料分选光拣系统包括三组并列设置碎玻璃光学分选机,所述三组碎玻璃光学分选机的入料口分别和第一弛张振动筛1440的三个出料口相连,所述第一弛张振动筛1440的入料口和第一L型振动给料机1435的出料口相连,所述第一弛张振动筛1440的细料出口(0-8mm的物料)由皮带输送机1441直接送至细料分选光拣系统;第一组为碎玻璃光学分选机1509和1510,用于筛选22-50mm的物料,布料速度为20t/h;第二组为碎玻璃光学分选机1539和1540,用于筛选14-22mm的物料,布料速度为18t/h;第三组为碎玻璃光学分选机1569和1570,用于筛选8-14mm的物料,布料速度为12t/h;1450、1460、1470和1590为皮带输送机。Please refer to Fig. 1, the multi-stage waste glass optical sorting system provided by the present invention, the coarse material sorting optical sorting system includes three groups of cullet optical sorting machines arranged side by side, the input of the three groups of cullet optical sorting machines The feed ports are respectively connected to the three discharge ports of the first relaxation vibrating screen 1440, the feed port of the first relaxation vibrating screen 1440 is connected to the discharge port of the first L-shaped vibrating feeder 1435, and the The fine material outlet (0-8mm material) of the first relaxation vibrating screen 1440 is directly sent to the fine material sorting optical sorting system by the belt conveyor 1441; the first group is cullet optical sorting machines 1509 and 1510 for Screening of 22-50mm materials, the distribution speed is 20t/h; the second group is cullet optical sorting machines 1539 and 1540, used to screen 14-22mm materials, the distribution speed is 18t/h; the third group is cullet Optical sorting machines 1569 and 1570 are used to screen 8-14mm materials with a cloth speed of 12t/h; 1450, 1460, 1470 and 1590 are belt conveyors.

图2为本发明多级废玻璃光选分拣系统中余料再分选光拣系统结构示意图。Fig. 2 is a structural schematic diagram of the optical sorting system for re-sorting residual materials in the multi-stage waste glass optical sorting system of the present invention.

请参见图2,本发明提供的多级废玻璃光选系统,所述余料再分选光拣系统包括三级依次相连的碎玻璃光学分选机,第一级包含两组碎玻璃光学分选机3399、3400、3419和3420,第二级包含两组碎玻璃光学分选机3409、3410、3429和3430,第三级采用一组碎玻璃光学分选机3439和3440。第一、二级碎玻璃光学分选机通过振动给料机3425和3426相连,第二、三级碎玻璃光学分选机通过皮带输送机3436和3437相连;第一级碎玻璃光学分选机前设有第二弛张振动筛1610,所述第二弛张振动筛1610通过皮带输送机1607、振动给料机1605和去标签机1600相连,第二弛张振动筛1610的细料出口通过皮带输送机1640为送至0-8mm物料仓,余料一路通过皮带输送机1620送至第一级碎玻璃光学分选机3399,另一路通过皮带输送机1630送至第一级碎玻璃光学分选机3419。第二级碎玻璃光学分选机3410、3430的一个出料口通过皮带输送机3435送至主色玻璃物料仓,另一个出料口通过皮带输送机3415送至陶瓷石子杂质物料仓;第三级碎玻璃光学分选3440的一个出料口通过3445送至有色玻璃物料仓,另一出料口通过皮带输送机3446、3470、3415送至陶瓷石子杂质物料仓。Please refer to Fig. 2, the multi-stage waste glass optical sorting system provided by the present invention, the left material re-sorting optical sorting system includes three successively connected cullet optical sorting machines, the first level includes two groups of cullet optical sorting machines Separators 3399, 3400, 3419 and 3420, the second stage includes two sets of cullet optical separators 3409, 3410, 3429 and 3430, and the third stage uses a set of cullet optical separators 3439 and 3440. The first and second cullet optical sorting machines are connected by vibrating feeders 3425 and 3426, the second and third cullet optical sorting machines are connected by belt conveyors 3436 and 3437; the first cullet optical sorting machine There is a second relaxation vibrating screen 1610 in front, and the second relaxation vibrating screen 1610 is connected by a belt conveyor 1607, a vibrating feeder 1605 and a label removing machine 1600, and the fine material outlet of the second relaxation vibrating screen 1610 passes through The belt conveyor 1640 is sent to the 0-8mm material bin. The remaining material is sent to the first-stage cullet optical sorting machine 3399 through the belt conveyor 1620, and the other is sent to the first-stage cullet optical separator through the belt conveyor 1630. Select machine 3419. One outlet of the second-stage cullet optical separator 3410, 3430 is sent to the main color glass material bin through the belt conveyor 3435, and the other outlet is sent to the ceramic stone impurity material bin through the belt conveyor 3415; the third One outlet of the first-grade cullet optical sorting 3440 is sent to the colored glass material bin through 3445, and the other outlet is sent to the ceramic stone impurity material bin through belt conveyors 3446, 3470, and 3415.

图3为本发明多级废玻璃光选系统中细料分选光拣系统结构示意图。Fig. 3 is a schematic structural diagram of the fine material sorting optical sorting system in the multi-stage waste glass optical sorting system of the present invention.

请参见图3,本发明提供的多级废玻璃光选系统,所述细料分选光拣系统第一次通过振动给料机3058、摩根森振动筛3050筛分形成0-3mm和3-8mm,3-8mm细料通过第一分级振动筛3059和碎玻璃光学分选机3088、3089、3098、3099进行分选,所述第一分级振动筛3059和碎玻璃光学分选机之间设有第一碎玻璃Z形筛3053和第一旋流分离器3055,所述光学分选机上设有第一风循环装置3057;所述第一分级振动筛3059前设有涡电流分选机3047、烘干机3000和烘干机除尘系统3005。烘干机3000进料口设有皮带输送机2090和振动给料机2091,出料口通过振动给料机3010、大倾角皮带机3046、惯性振动给料机3043和涡电流分选机3047相连;所述第一分级振动筛3059的出口和金属分类打包装置相连。所述金属分类打包装置包括多个不同规格的成品仓4100、4200、4300、4400,分别用于存储1-3,3-8,8-22,22-50mm物料;0-3mm细料通过第二分级振动筛3100、第二旋流分离器3115、第二碎玻璃曲折筛分机3110、第二风循环装置3117、第二L型振动给料机3118,碎玻璃光学分选机3119、3120、3129、3130进行分选。3058为振动给料机,3051、3060、3065、3070、3105、3150和3180均为皮带输送机。Please refer to Fig. 3 , the multi-stage waste glass optical separation system provided by the present invention, the fine material sorting optical separation system passes through the vibrating feeder 3058 and the Mogensen vibrating screen 3050 for the first time to form 0-3mm and 3- 8mm, 3-8mm fine materials are sorted through the first classifying vibrating screen 3059 and the cullet optical separator 3088, 3089, 3098, 3099, and the first classifying vibrating screen 3059 and the cullet optical separator There is a first cullet Z-shaped screen 3053 and a first cyclone separator 3055. The optical separator is provided with a first wind circulation device 3057; the first grading vibrating screen 3059 is provided with an eddy current separator 3047 , dryer 3000 and dryer dust removal system 3005. The feed port of the dryer 3000 is equipped with a belt conveyor 2090 and a vibrating feeder 2091, and the discharge port is connected by a vibrating feeder 3010, a large-angle belt conveyor 3046, an inertial vibrating feeder 3043 and an eddy current separator 3047 ; The outlet of the first classifying vibrating screen 3059 is connected with the metal sorting and packing device. The metal sorting and packaging device includes a plurality of finished product bins 4100, 4200, 4300, and 4400 of different specifications, which are respectively used to store 1-3, 3-8, 8-22, 22-50mm materials; 0-3mm fine materials pass through the first Two-stage vibrating screen 3100, second cyclone separator 3115, second cullet zigzag screening machine 3110, second wind circulation device 3117, second L-shaped vibrating feeder 3118, cullet optical separator 3119, 3120, 3129, 3130 sorting. 3058 is a vibrating feeder, 3051, 3060, 3065, 3070, 3105, 3150 and 3180 are all belt conveyors.

本发明还提供一种上述的多级废玻璃光选系统的控制方法,其中,包括如下步骤:The present invention also provides a control method for the above-mentioned multi-stage waste glass optical separation system, which includes the following steps:

S1:入料预处理:包括计量、筛分除杂及对物料进行破碎;在计量运送带上采用磁性除铁装置除掉传送带上方的铁块;S1: Feed pretreatment: including metering, screening and impurity removal and crushing of materials; on the metering conveyor belt, a magnetic iron removal device is used to remove iron blocks above the conveyor belt;

S2:粗料光拣:采用涡电流分选机去除有色金属,按1-3mm,3-8mm和8-50mm完成三级分筛,并将颗粒大小为0~8mm物料送至细料分选光拣系统,剩余物料采用粗料分选光拣系统分成8~14mm,14~22mm和22~50mm三类后,通过除标签机中的滚筒旋转使物料之间产生摩擦去掉标签后,送至余料再分选光拣系统;S2: Coarse material light sorting: Use eddy current separator to remove non-ferrous metals, complete three-stage sieving according to 1-3mm, 3-8mm and 8-50mm, and send materials with a particle size of 0-8mm to fine material sorting Optical sorting system, the remaining materials are divided into three categories of 8-14mm, 14-22mm and 22-50mm by the coarse material sorting optical sorting system, and the labels are removed by friction between the materials through the rotation of the roller in the label removing machine, and then sent to Surplus material re-sorting optical sorting system;

S3:细料光拣:细料烘干筛分后5~8mm的物料通过传送带输送到碎玻璃光学分选机的一个通道,3~5mm的物料通过传送带输送到相同碎玻璃光学分选机的另一通道;两个粒度范围未吹出的物料经传送带输送至0~8mm产品仓,吹出的物料进入下一级碎玻璃光学分选机进行杂质和杂色分离;S3: Light sorting of fine materials: After the fine materials are dried and screened, the 5-8mm materials are transported to a channel of the cullet optical sorting machine through the conveyor belt, and the 3-5mm materials are transported to the same channel of the cullet optical sorter through the conveyor belt. Another channel; the unblown materials in the two particle size ranges are conveyed to the 0-8mm product bin by the conveyor belt, and the blown materials enter the next-level cullet optical sorter for impurities and variegated separation;

0~3mm物料通过传送带输送至筛分单元,筛分后0~1mm物料直接进入到细料仓,1~3mm物料剔除有机物后经布料机输送至碎玻璃光学分选机,吹出的石子陶瓷将被直接输送至石子陶瓷存放区,未被吹出的碎玻璃产品通过传送带输送至0~8mm碎玻璃产品料区;The 0-3mm material is transported to the screening unit through the conveyor belt. After screening, the 0-1mm material directly enters the fine material bin, and the 1-3mm material is transported to the cullet optical sorting machine through the distributor after the organic matter is removed. The blown stone ceramics will be It is directly transported to the stone ceramic storage area, and the cullet products that have not been blown out are transported to the 0-8mm cullet product material area through the conveyor belt;

S4:余料再分选光拣:采用三级碎玻璃光学分选机对8-50mm继续分筛进行杂质和杂色分离,获得8-16,16-22,22-50mm的物料;S4: Re-sorting of remaining materials Optical sorting: use a three-stage cullet optical sorting machine to continue to sieve 8-50mm to separate impurities and variegated colors, and obtain 8-16, 16-22, 22-50mm materials;

S5:出料计量:对分离后的主色玻璃、有色玻璃杂片和石子陶瓷分别计量出料。S5: Discharge measurement: Measure and discharge the separated main color glass, colored glass miscellaneous pieces and stone ceramics respectively.

本发明提供的多级废玻璃光选分拣系统的控制方法,所述步骤S1将小于60mm的物料采用分级振动滤掉后直接送至步骤S2进行粗料光拣,剩余物料按如下方式进行分级破碎:采用交替滑道引导玻璃瓶罐整料到对辊式破碎机,第一台对辊式破碎机对辊间距50mm,用于挤压破碎玻璃瓶底;破碎后的物料经过布料机输送到提升装置,然后经棒条筛将小一点整料从碎片玻璃中筛分出来,碎片料送至传送带上;未破碎的整料经过棒条筛后传送至第二台对辊式破碎机进行击打,对辊间距为15mm,将瓶头部分破碎,让瓶盖脱落;再利用棒条筛将瓶盖和木塞从碎玻璃中筛分出来,碎玻璃则通过布料机输送到传送带上。In the control method of the multi-stage waste glass optical sorting system provided by the present invention, in the step S1, the materials smaller than 60 mm are filtered out by grading and vibrating, and then directly sent to the step S2 for optical sorting of coarse materials, and the remaining materials are classified as follows Crushing: Alternating slides are used to guide the whole glass bottle and jar to the roller crusher. The distance between the rollers of the first roller crusher is 50mm, which is used to squeeze the bottom of the broken glass bottle; the crushed material is transported to the Lifting device, and then sieve the smaller whole material from the broken glass through the bar screen, and the broken material is sent to the conveyor belt; the unbroken whole material is sent to the second roller crusher for crushing after passing through the bar screen. Beating, the distance between the rollers is 15mm, the head part of the bottle is broken, and the bottle cap falls off; the bottle cap and cork are screened out from the broken glass with a bar sieve, and the broken glass is transported to the conveyor belt through the distributor.

本发明可根据物料的颜色和亮度、颗粒大小、颗粒的长/宽比来进行分析或选别,利用高敏度感应识别黑色金属和有色金属。其工作原理是:待分选的碎玻璃经布料机将物料分散成单层,在布料机下端排出。碎玻璃自由下落过程中,首先由高分辨率的彩色摄像机(CCD传感器)对碎玻璃颗粒进行扫描,根据对其颜色、亮度和粒度扫描的结果,由事先调节好的高信息处理机进行数据处理。CCD传感器亦可根据分选任务或碎玻璃分选要求进行选择以达到最大精度,CCD传感器每秒钟检测物料数量超过15000个,几毫秒后,根据碎玻璃颗粒位置及大小给位于下面的一排高压空气喷射阀下达指令使其启动或者不启动,空气喷射阀启动时间可以快至3毫秒。将待选碎玻璃颗粒或杂质吹离正常下落轨迹后,得到两个分选产品。喷嘴精度极高,间距最小可达到2.24毫米,可最小分选1毫米的碎玻璃,大大增加碎玻璃回收率。The invention can analyze or sort according to the color and brightness of the material, the particle size, and the length/width ratio of the particle, and use high-sensitivity induction to identify ferrous metals and non-ferrous metals. Its working principle is: the broken glass to be sorted is dispersed into a single layer by the distributing machine, and discharged from the lower end of the distributing machine. During the free falling process of broken glass, the broken glass particles are first scanned by a high-resolution color camera (CCD sensor), and the data is processed by a pre-adjusted high-information processor according to the scanning results of its color, brightness and particle size. . The CCD sensor can also be selected according to the sorting task or cullet sorting requirements to achieve maximum accuracy. The CCD sensor detects more than 15,000 materials per second. The high-pressure air injection valve gives instructions to activate or not to activate, and the activation time of the air injection valve can be as fast as 3 milliseconds. After the broken glass particles or impurities to be selected are blown away from the normal falling track, two sorting products are obtained. The precision of the nozzles is extremely high, and the pitch can be as small as 2.24 mm, and the cullet can be sorted at a minimum of 1 mm, which greatly increases the recovery rate of cullet.

综上所述,本发明提供的多级废玻璃光选系统及其控制方法,能够细分多种不同规格,剔除所有杂质杂物,大大提升分拣质量,提高分拣效和产能,具体优点如下:1、自动化程度高:能实现自动计量、控制、纠偏、自动分拣处理、打包、加水、装车、装船等。2、分拣齐全:分拣技术采用:光拣、磁拣、重拣、风选等先进技术,彻底解决金属、石子陶瓷、颜色、轻质有机物和粉尘的完全分离。3、产品质量优:加工形成的产品纯度高,品质优。不仅从颜色上可以分离,而且规格齐全,可以形成从1-3、3-5、5-8、8-16、16-25、25-50mm不等的十几个品种。To sum up, the multi-stage waste glass optical separation system and its control method provided by the present invention can subdivide various specifications, remove all impurities, greatly improve the sorting quality, improve sorting efficiency and production capacity, and have specific advantages As follows: 1. High degree of automation: It can realize automatic measurement, control, deviation correction, automatic sorting, packaging, adding water, loading, loading, etc. 2. Complete sorting: The sorting technology adopts: optical sorting, magnetic sorting, re-sorting, winnowing and other advanced technologies to completely solve the complete separation of metals, stones, ceramics, colors, light organic matter and dust. 3. Excellent product quality: the processed product has high purity and excellent quality. Not only can it be separated from the color, but also has complete specifications, and can form more than a dozen varieties ranging from 1-3, 3-5, 5-8, 8-16, 16-25, 25-50mm.

虽然本发明已以较佳实施例揭示如上,然其并非用以限定本发明,任何本领域技术人员,在不脱离本发明的精神和范围内,当可作些许的修改和完善,因此本发明的保护范围当以权利要求书所界定的为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art may make some modifications and improvements without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection should be defined by the claims.

Claims (8)

1.一种多级废玻璃光选分拣系统,其特征在于,包括粗料分选光拣系统、余料再分选光拣系统和细料分选光拣系统;1. A multi-stage waste glass optical sorting system, characterized in that it includes a coarse material sorting optical sorting system, a surplus material re-sorting optical sorting system and a fine material sorting optical sorting system; 所述粗料分选光拣系统包括多台碎玻璃光学分选机,所述粗料分选光拣系统对破碎除杂后的物料按不同颗粒规格进行分类,并将分类后的物料分别送至余料再分选光拣系统或细料分选光拣系统,所述粗料分选光拣系统和余料再分选光拣系统之间设置去标签机。The coarse material sorting optical sorting system includes multiple cullet optical sorting machines, the coarse material sorting optical sorting system classifies the crushed and impurity-removed materials according to different particle sizes, and sends the classified materials to To the optical sorting system for re-sorting the remaining materials or the optical sorting system for sorting the fine materials, a de-labeling machine is set between the optical sorting system for sorting the coarse materials and the optical sorting system for re-sorting the remaining materials. 2.如权利要求1所述的多级废玻璃光选分拣系统,其特征在于,所述粗料分选光拣系统包括三组并列设置碎玻璃光学分选机,所述三组碎玻璃光学分选机的入料口分别和第一弛张振动筛(1440)的三个出料口相连,所述第一弛张振动筛(1440)的入料口和第一L型振动给料机(1435)的出料口相连,所述第一弛张振动筛(1440)的细料出口直接送至细料分选光拣系统。2. The multi-stage waste glass optical sorting system according to claim 1, wherein the coarse material sorting optical sorting system comprises three groups of cullet optical sorting machines arranged side by side, and the three groups of cullet optical sorting machines The feed port of the optical separator is connected to the three discharge ports of the first relaxation vibrating screen (1440) respectively, and the feed port of the first relaxation vibrating screen (1440) is connected to the first L-shaped vibrating feeder. The discharge port of the machine (1435) is connected, and the fine material outlet of the first relaxation vibrating screen (1440) is directly sent to the fine material sorting system. 3.如权利要求1所述的多级废玻璃光选分拣系统,其特征在于,所述细料分选光拣系统包括两路分选通道;第一路3-8mm物料通过第一分级振动筛(3059)和第一组碎玻璃光学分选机(3088、3089、3098、3099)进行分选,所述第一分级振动筛(3059)和第一组碎玻璃光学分选机之间设有第一碎玻璃Z形筛(3053)和第一旋流分离器(3055),所述第一组碎玻璃光学分选机上设有第一风循环装置(3057);所述第一分级振动筛(3059)前设有涡电流分选机(3047)和烘干机(3000),所述第一分级振动筛(3059)的出口和金属分类打包装置相连;第二路0-3mm细料通过第二分级振动筛(3100)和第二组碎玻璃光学分选机(3119、3120、3129、3130)进行分选,所述第二分级振动筛(3100)和第二组碎玻璃光学分选机之间设有第二碎玻璃曲折筛分机(3110)和第二旋流分离器(3115),所述第二组碎玻璃光学分选机上设有第二风循环装置(3117)。3. The multi-stage waste glass optical sorting system according to claim 1, characterized in that the fine material sorting optical sorting system includes two sorting channels; the first 3-8mm material passes through the first classification The vibrating screen (3059) and the first group of cullet optical sorting machines (3088, 3089, 3098, 3099) are sorted, and the first classifying vibrating screen (3059) and the first group of cullet optical sorting machines A first cullet Z-shaped screen (3053) and a first cyclone separator (3055) are provided, and a first air circulation device (3057) is provided on the first group of cullet optical separators; the first classification An eddy current separator (3047) and a dryer (3000) are arranged in front of the vibrating screen (3059), and the outlet of the first classifying vibrating screen (3059) is connected to the metal sorting and packaging device; the second road is 0-3mm fine The material is sorted through the second classifying vibrating screen (3100) and the second group of cullet optical separators (3119, 3120, 3129, 3130), and the second classifying vibrating screen (3100) and the second group of cullet optical A second cullet zigzag screening machine (3110) and a second cyclone separator (3115) are arranged between the separators, and a second wind circulation device (3117) is arranged on the second group of cullet optical separators. 4.如权利要求1所述的多级废玻璃光选分拣系统,其特征在于,所述余料再分选光拣系统包括三级依次相连的碎玻璃光学分选机,第一级包含两组碎玻璃光学分选机(3399、3400、3419和3420),第二级包含两组碎玻璃光学分选机(3409、3410、3429和3430),第三级采用一组碎玻璃光学分选机(3439和3440);第一级碎玻璃光学分选机(3400、3420)前设有第二弛张振动筛(1610),所述第二弛张振动筛(1610)和去标签机(1600)相连,第二级碎玻璃光学分选机(3410、3430)的一个出料口为主色玻璃,另一出料口为陶瓷石子杂质;第三级碎玻璃光学分选(3440)的一个出料口为有色玻璃,另一出料口为陶瓷石子杂质。4. The multi-stage waste glass optical sorting system according to claim 1, characterized in that, the remaining material re-sorting optical sorting system comprises three successively connected cullet optical sorting machines, the first level includes Two sets of cullet optical sorters (3399, 3400, 3419 and 3420), the second stage contains two sets of cullet optical sorters (3409, 3410, 3429 and 3430) sorting machines (3439 and 3440); the first level of cullet optical sorting machines (3400, 3420) is provided with a second relaxation vibrating screen (1610), and the second relaxation vibrating screen (1610) and labeling machine (1600) connected, one outlet of the second-stage cullet optical sorting machine (3410, 3430) is mainly colored glass, and the other outlet is ceramic stone impurities; the third-stage cullet optical sorting (3440) One of the outlets is colored glass, and the other outlet is ceramic stone impurities. 5.一种如权利要求1所述的多级废玻璃光选分拣系统的控制方法,其特征在于,包括如下步骤:5. A control method for a multi-stage waste glass optical sorting system as claimed in claim 1, characterized in that it comprises the following steps: S1:入料预处理:包括计量、筛分除杂及对物料进行破碎;S1: Feed pretreatment: including metering, screening and impurity removal and crushing of materials; S2:粗料光拣:采用涡电流分选机去除有色金属,按1-3mm,3-8mm和8-50mm完成三级分筛,并将颗粒大小为0~8mm物料送至细料分选光拣系统,剩余物料采用粗料分选光拣系统分成8~14mm,14~22mm和22~50mm三类后,通过除标签机中的滚筒旋转使物料之间产生摩擦去掉标签后,送至余料再分选光拣系统;S2: Coarse material light sorting: Use eddy current separator to remove non-ferrous metals, complete three-stage sieving according to 1-3mm, 3-8mm and 8-50mm, and send materials with a particle size of 0-8mm to fine material sorting Optical sorting system, the remaining materials are divided into three categories of 8-14mm, 14-22mm and 22-50mm by the coarse material sorting optical sorting system, and the labels are removed by friction between the materials through the rotation of the roller in the label removing machine, and then sent to Surplus material re-sorting optical sorting system; S3:细料光拣:细料烘干筛分后5~8mm的物料通过传送带输送到碎玻璃光学分选机的一个通道,3~5mm的物料通过传送带输送到相同碎玻璃光学分选机的另一通道;两个粒度范围未吹出的物料经传送带输送至0~8mm产品仓,吹出的物料进入下一级碎玻璃光学分选机进行杂质和杂色分离;S3: Light sorting of fine materials: After the fine materials are dried and screened, the 5-8mm materials are transported to a channel of the cullet optical sorting machine through the conveyor belt, and the 3-5mm materials are transported to the same channel of the cullet optical sorter through the conveyor belt. Another channel; the unblown materials in the two particle size ranges are conveyed to the 0-8mm product bin by the conveyor belt, and the blown materials enter the next-level cullet optical sorter for impurities and variegated separation; 0~3mm物料通过传送带输送至筛分单元,筛分后0~1mm物料直接进入到细料仓,1~3mm物料剔除有机物后经布料机输送至碎玻璃光学分选机,吹出的石子陶瓷将被直接输送至石子陶瓷存放区,未被吹出的碎玻璃产品通过传送带输送至0~8mm碎玻璃产品料区;The 0-3mm material is transported to the screening unit through the conveyor belt. After screening, the 0-1mm material directly enters the fine material bin, and the 1-3mm material is transported to the cullet optical sorting machine through the distributor after the organic matter is removed. The blown stone ceramics will be It is directly transported to the stone ceramic storage area, and the cullet products that have not been blown out are transported to the 0-8mm cullet product material area through the conveyor belt; S4:余料再分选光拣:采用三级碎玻璃光学分选机对8-50mm继续分筛进行杂质和杂色分离,获得8-16,16-22,22-50mm的物料;S4: Re-sorting of remaining materials Optical sorting: use a three-stage cullet optical sorting machine to continue to sieve 8-50mm to separate impurities and variegated colors, and obtain 8-16, 16-22, 22-50mm materials; S5:出料计量:对分离后的主色玻璃、有色玻璃杂片和石子陶瓷分别计量出料。S5: Discharge measurement: Measure and discharge the separated main color glass, colored glass miscellaneous pieces and stone ceramics respectively. 6.如权利要求5所述的多级废玻璃光选分拣系统的控制方法,其特征在于,所述步骤S1包括在计量运送带上采用磁性除铁装置除掉传送带上方的铁块。6. The control method of the multi-stage waste glass optical sorting system according to claim 5, characterized in that the step S1 comprises using a magnetic iron removal device on the weighing conveyor belt to remove the iron pieces above the conveyor belt. 7.如权利要求5所述的多级废玻璃光选分拣系统的控制方法,其特征在于,所述步骤S1将小于60mm的物料采用分级振动滤掉后直接送至步骤S2进行粗料光拣,剩余物料按如下方式进行分级破碎:采用交替滑道引导玻璃瓶罐整料到对辊式破碎机,第一台对辊式破碎机对辊间距50mm,用于挤压破碎玻璃瓶底;破碎后的物料经过布料机输送到提升装置,然后经棒条筛将小一点整料从碎片玻璃中筛分出来,碎片料送至传送带上;未破碎的整料经过棒条筛后传送至第二台对辊式破碎机进行击打,对辊间距为15mm,将瓶头部分破碎,让瓶盖脱落;再利用棒条筛将瓶盖和木塞从碎玻璃中筛分出来,碎玻璃则通过布料机输送到传送带上。7. The control method of the multi-stage waste glass optical separation and sorting system according to claim 5, characterized in that, in the step S1, the materials smaller than 60 mm are filtered out by grading and vibrating, and then directly sent to the step S2 for coarse material sorting. Sorting, and the remaining materials are graded and crushed in the following manner: Alternate slides are used to guide the whole glass bottle and can to the roller crusher. The first roller crusher has a 50mm distance between the rollers and is used to squeeze the bottom of the broken glass bottle; The crushed material is conveyed to the lifting device through the distributor, and then the small whole material is screened out from the broken glass through the bar screen, and the broken material is sent to the conveyor belt; the unbroken whole material is sent to the second Two sets of roller crushers hit the rollers with a distance of 15mm to crush the bottle head and let the bottle cap fall off; then use the bar sieve to screen the bottle cap and cork from the broken glass, and the broken glass is then Conveyed to the conveyor belt by the distribution machine. 8.如权利要求5所述的多级废玻璃光选分拣系统的控制方法,其特征在于,所述步骤S4中杂色玻璃的分离过程如下:待分选的碎玻璃经布料机将物料分散成单层,在布料机下端排出;在碎玻璃自由下落过程中,首先由高分辨率的CCD传感器对碎玻璃颗粒进行扫描,根据对其颜色、亮度和粒度扫描的结果,由预先调节好的信息处理机进行数据处理;CCD传感器检测到物料数量超过预设阈值后,根据碎玻璃颗粒位置及大小给位于下面的一排高压空气喷射阀下达指令使其启动或者不启动,空气喷射阀启动后,将待选碎玻璃颗粒或杂质吹离正常下落轨迹后,得到两个分选产品。8. The control method of the multi-stage waste glass optical sorting and sorting system according to claim 5, characterized in that, the separation process of the variegated glass in the step S4 is as follows: the cullet to be sorted passes through the distributing machine to the material Disperse into a single layer and discharge at the lower end of the distributing machine; during the free falling process of broken glass, firstly, the high-resolution CCD sensor scans the broken glass particles, according to the scanning results of its color, brightness and particle size, the pre-adjusted After the CCD sensor detects that the amount of material exceeds the preset threshold, according to the position and size of the broken glass particles, it will give instructions to the row of high-pressure air injection valves located below to start or not, and the air injection valve will start. Finally, after the broken glass particles or impurities to be selected are blown away from the normal falling track, two sorting products are obtained.
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CN114289449A (en) * 2021-12-24 2022-04-08 甄智(苏州)智能科技有限公司 Glass sorting and recycling system
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