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CN107701353A - The adaptive thrust bearing external circulation cooling system of pump-storage generator - Google Patents

The adaptive thrust bearing external circulation cooling system of pump-storage generator Download PDF

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Publication number
CN107701353A
CN107701353A CN201711202682.4A CN201711202682A CN107701353A CN 107701353 A CN107701353 A CN 107701353A CN 201711202682 A CN201711202682 A CN 201711202682A CN 107701353 A CN107701353 A CN 107701353A
Authority
CN
China
Prior art keywords
oil
types
temperature
motor pump
thrust bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711202682.4A
Other languages
Chinese (zh)
Inventor
高尚
孙凯
魏玉国
尤振科
毕纯辉
胡丽杰
梁彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Electric Machinery Co Ltd
Original Assignee
Harbin Electric Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Electric Machinery Co Ltd filed Critical Harbin Electric Machinery Co Ltd
Priority to CN201711202682.4A priority Critical patent/CN107701353A/en
Publication of CN107701353A publication Critical patent/CN107701353A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B11/00Parts or details not provided for in, or of interest apart from, the preceding groups, e.g. wear-protection couplings, between turbine and generator
    • F03B11/06Bearing arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B11/00Parts or details not provided for in, or of interest apart from, the preceding groups, e.g. wear-protection couplings, between turbine and generator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B11/00Parts or details not provided for in, or of interest apart from, the preceding groups, e.g. wear-protection couplings, between turbine and generator
    • F03B11/008Measuring or testing arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03BMACHINES OR ENGINES FOR LIQUIDS
    • F03B13/00Adaptations of machines or engines for special use; Combinations of machines or engines with driving or driven apparatus; Power stations or aggregates
    • F03B13/06Stations or aggregates of water-storage type, e.g. comprising a turbine and a pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C37/00Cooling of bearings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/16Mechanical energy storage, e.g. flywheels or pressurised fluids

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

The present invention discloses a kind of adaptive thrust bearing external circulation cooling system of pump-storage generator, and system has automatic detection and adapts to the function that the bearing temperature as caused by accumulation of energy unit emergency case rises automatically within the specific limits.Including industrial computer, PLC device, data acquisition device, contactor, temperature sensor, pressure sensor, flow sensor, frequency converter, motor pump group, cooler.The data that the present invention is gathered by analyze data harvester, automatically select running status, when accumulation of energy unit operation runs into emergency case and causes the too fast rising of bearing temperature, or during thrust bearing cooling system itself generation partial fault, cooling system actively can switch over and adjust cooling flow, required cooling flow is provided for unit thrust bearing, ensures the operation of unit continuous-stable, new foundation is provided for the optimization design of hydraulic generator thrust bearing.

Description

The adaptive thrust bearing external circulation cooling system of pump-storage generator
Technical field:
The present invention relates to a kind of adaptive thrust bearing external circulation cooling system of pump-storage generator.
Background technology:
Hydraulic generator thrust bearing is carrying unit weight, the critical component of the hydraulic turbine and generator is connected, in unit Running in can produce amount of heat because of friction, need a set of rational external circulation cooling system to be cooled down, to ensure The operation of unit continuous-stable.The rotating speed of pump-storage generator is 4~6 times of conventional turbine-generator units rotating speed, to cooling system The stability requirement of system is higher, and traditional hydraulic generator thrust bearing cooling system is to start motor pump by soft initiator Group, circulation suction cools down to the deep fat of thrust bearing as caused by motor pump group, cold because the rotating speed of motor pump group is fixed Oily flow is unadjustable, cooling capacity can not be increased when bearing temperature rises too fast, so most cooling systems are set It is often bigger than normal to count flow, causes pipeline bubble to become more, increases vibrations and the noise of bearing cooling system, it is cold to greatly reduce bearing But the service life of system, and traditional bearing cooling system does not have automatic decision function, in thrust bearing cooling system When motor pump group breaks down, or when accumulation of energy unit operation runs into emergency case and causes bearing temperature too fast rising, system sheet Body can not be switched over actively could find occur with cooling flow regulation, it is necessary to which unit bearing temperature reaches when alarm is shut down Fortuitous event.
The content of the invention:
The purpose of the present invention is to disclose a kind of adaptive thrust bearing external circulation cooling system of pump-storage generator, by right The collection and analysis of thrust bearing running temperature and cooling system self-operating parameter, can automatically select bearing cooling system Running status, there is provided the cooling oil flow appropriate to thrust bearing, and accumulation of energy unit can be preserved under different operating conditions Thrust bearing cooling system operational factor.
The technical scheme is that:A kind of adaptive thrust bearing external circulation cooling system of pump-storage generator, including Industrial computer, PLC device, data acquisition device, contactor, temperature sensor, pressure sensor, flow sensor, frequency conversion Device, motor pump group, cooler, in-line, outlet line;NI-CompactRIO-910X types data acquisition device (1) passes through Pt100 temperature sensors (3) in the first SIMOTICS-GP type motor pump groups (2) measure the first SIMOTICS-GP types The temperature of motor pump group (2), pass through the Pt100 temperature sensors in the 2nd SIMOTICS-GP type motor pump groups (4) (5) temperature of the 2nd SIMOTICS-GP type motor pump groups (4) is measured, passes through the Pt100 TEMPs installed in flowline (6) Device (7) measures oil outlet temperature, and oil pressure is measured by the SIENENS-QBE types pressure sensor (8) installed in flowline (6) Power, oil stream amount is measured by the SIENENS-MAG5000 types flow sensor (9) installed in flowline (6), by installed in Pt100 temperature sensors (11) measure Thrust-vectoring nozzle on thrust bearing shoe valve in oil groove (10), by installed in oil inlet pipe (12) Pt100 temperature sensors (13) measure inlet oil temperature, pass through the SIENENS-QBE type pressure sensors installed in oil inlet pipe (12) (14) measure oil pressure, by installed in the SIENENS-MAG5000 types flow sensor (15) of oil inlet pipe (12) measure into The data of collection are passed through EPA real-time delivery by oil stream amount, NI-CompactRIO-910X types data acquisition device (1) Analyzed to industrial computer (16) industrial computer (16) by program and calculate data, with the product meter of oil stream amount and temperature The energy of disengaging oil groove is calculated, using constant watt of temperature as controlled quentity controlled variable, by adjusting the oil stream amount of disengaging oil groove in real time, a watt temperature is carried out Closed-loop control, industrial computer (16) read the state parameter of SINAMICS-G120 types frequency converter (17) by EPA, When SINAMICS-G120 types frequency converter (17) is when being in unfaulty conditions, industrial computer (16) passes through SIMATIC- 200PLC types device (18) control contactor device (19) is powered to frequency converter (17), and according to the flow calculated, industry calculates Machine (16) controls LC1D245M7C types contactor arrangement (20) to connect first by SIMATIC-200PLC types PLC device (18) SIMOTICS-GP type motor pump groups (2) are not enough to provide the flow calculated when the first pump group, are also turned on second SIMOTICS-GP type motor pump groups (4), industrial computer (16) pass through Industrial Ethernet Control SINAMICS-G120 type frequency conversions The output of device (17) carrys out the rotating speed of controlled motor pump group, so as to control the oil stream amount of cooling system, works as SINAMICS-G120 When being in malfunction of type frequency converter (17), industrial computer (16) are connect by SIMATIC-200PLC types device (18) control LC1D245M7C type tentaculum devices (19) and LC1D245M7C types contactor arrangement (20) are directly motor pump group (2) and electric-motor pump Group (4) is powered, and system forms variable circulation power by controlled motor pump group, by the profit in thrust bearing oil groove (10) Cooled down in the cooler (21) of sliding deep fat suction cooling system, then cooling oil is returned into oil groove (10) inside.
The technique effect of the present invention:Traditional hydraulic generator thrust bearing cooling system be started by soft initiator it is electronic Pump group, because the rotating speed of motor pump group is fixed, the flow of cooling oil is unadjustable, can not when bearing temperature rises too fast Cooling capacity is increased, and (the design of Cooling System flow of most of Hydropower Units is all big when design of Cooling System flow is bigger than normal Flow is actually needed in unit), pipeline bubble can be caused to become more, increase vibrations and the noise of bearing cooling system, substantially reduce The service life of bearing cooling system, and traditional bearing cooling system do not have automatic decision function, in thrust bearing When cooling system motor pump group breaks down, or accumulation of energy unit operation, which runs into emergency case, causes the too fast rising of bearing temperature When, system can not actively switch over and adjust cooling capacity, it is necessary to which unit bearing temperature reaches when alarm is shut down just in itself The fortuitous event occurred can be found, have impact on the stability and reliability of unit operation, and the rotating speed of pump-storage generator is normal Advise turbine-generator units rotating speed 4~6 times are higher to the reliability requirement of cooling system.
The data that the present invention is gathered by analyze data harvester, automatically select running status, in accumulation of energy unit operation It is cold when running into emergency case causes bearing temperature too fast rising, or when partial fault occurs for thrust bearing cooling system itself But system actively can switch over and adjust cooling flow, and required cooling flow is provided for unit thrust bearing, ensure The operation of unit continuous-stable, new foundation is provided for the optimization design of hydraulic generator thrust bearing.
The data acquisition device NI-CompactRIO-910X that the present invention uses has parallel data processing function, precision Height, the high resolution of data, can be in the complicated electromagnetic interference environment in hydroelectric power plant the characteristics of strong antijamming capability up to 25ns It is lower to carry out reliable data acquisition and processing (DAP).The Siemens SIMOTICS-GP type variable-frequency motors that the present invention uses are in 30~50HZ Output torque is constant, has the speed-regulating function of 5~50HZ wide scopes.
The present invention can reach the purpose at utmost saving electricity using Frequency Converter Control electric motor starting, operation.
Brief description of the drawings:
Fig. 1 present invention installation and work connection figure
Embodiment:
As shown in figure 1, a kind of adaptive thrust bearing external circulation cooling system of pump-storage generator includes industrial computer, PLC device, data acquisition device, contactor, temperature sensor, pressure sensor, flow sensor, frequency converter, motor pump group, Cooler, in-line, outlet line.
As shown in figure 1, a kind of adaptive thrust bearing external circulation cooling system of pump-storage generator, including industry calculate Machine, PLC device, data acquisition device, contactor, temperature sensor, pressure sensor, flow sensor, frequency converter, electric-motor pump Group, cooler, in-line, outlet line;NI-CompactRIO-910X types data acquisition device 1 is by installed in first Pt100 temperature sensors 3 in SIMOTICS-GP type motors pump group 2 measure the temperature of the first SIMOTICS-GP type motors pump group 2 Degree, the 2nd SIMOTICS- is measured by the Pt100 temperature sensors 5 in the 2nd SIMOTICS-GP type motors pump group 4 The temperature of GP type motors pump group 4, oil outlet temperature is measured by the Pt100 temperature sensors 7 installed in flowline 6, passes through installation Oil pressure is measured in the SIENENS-QBE types pressure sensor 8 of flowline 6, passes through the SIENENS- installed in flowline 6 MAG5000 types flow sensor 9 measures oil stream amount, passes through Pt100 temperature sensors on the thrust bearing shoe valve in oil groove 10 11 measurement Thrust-vectoring nozzles, by installed in oil inlet pipe 12 Pt100 temperature sensors 13 measure inlet oil temperature, by installed in The SIENENS-QBE types pressure sensor 14 of oil inlet pipe 12 measures oil pressure, passes through the SIENENS- installed in oil inlet pipe 12 MAG5000 types flow sensor 15 measures oil-feed flow, and NI-CompactRIO-910X types data acquisition device 1 is by the number of collection According to by EPA real-time delivery to industrial computer 16, industrial computer 16 is analyzed by program and calculates data, uses The product of oil stream amount and temperature calculates the energy of disengaging oil groove, using constant watt of temperature as controlled quentity controlled variable, by adjusting in real time into fuel-displaced The oil stream amount of groove, closed-loop control is carried out to a watt temperature, and industrial computer 16 reads SINAMICS-G120 types by EPA and become The state parameter of frequency device 17, when SINAMICS-G120 types frequency converter 17 is when being in unfaulty conditions, industrial computer 16 passes through The control contactor device 19 of SIMATIC-200PLC types device 18 is powered to frequency converter 17, according to the flow calculated, industry meter Calculation machine 16 controls LC1D245M7C types contactor arrangement 20 to connect first by SIMATIC-200PLC types PLC device 18 SIMOTICS-GP type motors pump group 2 is not enough to provide the flow calculated when the first pump group, is also turned on the 2nd SIMOTICS- GP type motors pump group 4, industrial computer 16 are controlled by the output of Industrial Ethernet Control SINAMICS-G120 types frequency converter 17 The rotating speed of motor pump group processed, so as to control the oil stream amount of cooling system, when being in for SINAMICS-G120 types frequency converter 17 During malfunction, industrial computer 16 connects LC1D245M7C type tentaculums device 19 by the control of SIMATIC-200PLC types device 18 Directly it is powered with LC1D245M7C types contactor arrangement 20 for motor pump group 2 and motor pump group (4), system is by controlling electricity Pump group forms variable circulation power, by the cooler 21 of the lubrication deep fat suction cooling system in thrust bearing oil groove 10 Cooled down, then cooling oil is returned inside oil groove 10.

Claims (1)

1. a kind of adaptive thrust bearing external circulation cooling system of pump-storage generator, it is characterized in that:Including industrial computer, PLC device, data acquisition device, contactor, temperature sensor, pressure sensor, flow sensor, frequency converter, motor pump group, Cooler, in-line, outlet line;NI-CompactRIO-910X types data acquisition device (1) is by installed in first Pt100 temperature sensors (3) in SIMOTICS-GP type motor pump groups (2) measure the first SIMOTICS-GP type motor pump groups (2) temperature, Pt100 temperature sensors (5) in the 2nd SIMOTICS-GP type motor pump groups (4) measurement the is passed through The temperature of two SIMOTICS-GP type motor pump groups (4), measured by the Pt100 temperature sensors (7) installed in flowline (6) Oil outlet temperature, oil pressure is measured by the SIENENS-QBE types pressure sensor (8) installed in flowline (6), passes through installation Oil stream amount is measured in the SIENENS-MAG5000 types flow sensor (9) of flowline (6), by oil groove (10) Thrust bearing shoe valve on Pt100 temperature sensors (11) measurement Thrust-vectoring nozzle, pass through installed in oil inlet pipe (12) Pt100 temperature pass Sensor (13) measures inlet oil temperature, is measured by the SIENENS-QBE types pressure sensor (14) installed in oil inlet pipe (12) Oil pressure, oil-feed flow, NI- are measured by the SIENENS-MAG5000 types flow sensor (15) installed in oil inlet pipe (12) CompactRIO-910X types data acquisition device (1) calculates the data of collection by EPA real-time delivery to industry Machine (16) industrial computer (16) is analyzed by program and calculates data, is calculated with the product of oil stream amount and temperature into fuel-displaced The energy of groove, using constant watt of temperature as controlled quentity controlled variable, by adjusting the oil stream amount of disengaging oil groove in real time, closed-loop control is carried out to a watt temperature, Industrial computer (16) reads the state parameter of SINAMICS-G120 types frequency converter (17) by EPA, when When being in unfaulty conditions of SINAMICS-G120 types frequency converter (17), industrial computer (16) passes through SIMATIC-200PLC Type device (18) control contactor device (19) is powered to frequency converter (17), according to the flow calculated, industrial computer (16) LC1D245M7C types contactor arrangement (20) is controlled to connect first by SIMATIC-200PLC types PLC device (18) SIMOTICS-GP type motor pump groups (2) are not enough to provide the flow calculated when the first pump group, are also turned on second SIMOTICS-GP type motor pump groups (4), industrial computer (16) pass through Industrial Ethernet Control SINAMICS-G120 type frequency conversions The output of device (17) carrys out the rotating speed of controlled motor pump group, so as to control the oil stream amount of cooling system, works as SINAMICS-G120 When being in malfunction of type frequency converter (17), industrial computer (16) are connect by SIMATIC-200PLC types device (18) control LC1D245M7C type tentaculum devices (19) and LC1D245M7C types contactor arrangement (20) are directly motor pump group (2) and electric-motor pump Group (4) is powered, and system forms variable circulation power by controlled motor pump group, by the profit in thrust bearing oil groove (10) Cooled down in the cooler (21) of sliding deep fat suction cooling system, then cooling oil is returned into oil groove (10) inside.
CN201711202682.4A 2017-11-27 2017-11-27 The adaptive thrust bearing external circulation cooling system of pump-storage generator Pending CN107701353A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711202682.4A CN107701353A (en) 2017-11-27 2017-11-27 The adaptive thrust bearing external circulation cooling system of pump-storage generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711202682.4A CN107701353A (en) 2017-11-27 2017-11-27 The adaptive thrust bearing external circulation cooling system of pump-storage generator

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CN107701353A true CN107701353A (en) 2018-02-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107939847A (en) * 2017-11-15 2018-04-20 哈尔滨电机厂有限责任公司 The adaptive thrust bearing external circulation cooling system of pump-storage generator
CN109162856A (en) * 2018-08-23 2019-01-08 南方电网调峰调频发电有限公司 The method for monitoring state and system of turbine-generator units

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201575285U (en) * 2009-12-10 2010-09-08 天津钢管集团股份有限公司 Thin oil lubrication system for large reducer
US20100254827A1 (en) * 2009-04-03 2010-10-07 Energywin Technology Co., Limited Method and Auto-control System on Improving Pumping System Performance
CN206397647U (en) * 2017-01-03 2017-08-11 国家电网公司 Oil pressure numerical value harvester and hydraulic oil jack-up pressure monitoring system
CN107939847A (en) * 2017-11-15 2018-04-20 哈尔滨电机厂有限责任公司 The adaptive thrust bearing external circulation cooling system of pump-storage generator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100254827A1 (en) * 2009-04-03 2010-10-07 Energywin Technology Co., Limited Method and Auto-control System on Improving Pumping System Performance
CN201575285U (en) * 2009-12-10 2010-09-08 天津钢管集团股份有限公司 Thin oil lubrication system for large reducer
CN206397647U (en) * 2017-01-03 2017-08-11 国家电网公司 Oil pressure numerical value harvester and hydraulic oil jack-up pressure monitoring system
CN107939847A (en) * 2017-11-15 2018-04-20 哈尔滨电机厂有限责任公司 The adaptive thrust bearing external circulation cooling system of pump-storage generator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107939847A (en) * 2017-11-15 2018-04-20 哈尔滨电机厂有限责任公司 The adaptive thrust bearing external circulation cooling system of pump-storage generator
CN107939847B (en) * 2017-11-15 2019-06-21 哈尔滨电机厂有限责任公司 The adaptive thrust bearing external circulation cooling system of pump-storage generator
CN109162856A (en) * 2018-08-23 2019-01-08 南方电网调峰调频发电有限公司 The method for monitoring state and system of turbine-generator units
CN109162856B (en) * 2018-08-23 2020-09-25 南方电网调峰调频发电有限公司 Method and system for monitoring state of hydroelectric generating set

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Application publication date: 20180216