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CN107698478B - A method of it prepares different with oil viscosity beta carotene - Google Patents

A method of it prepares different with oil viscosity beta carotene Download PDF

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Publication number
CN107698478B
CN107698478B CN201711036792.8A CN201711036792A CN107698478B CN 107698478 B CN107698478 B CN 107698478B CN 201711036792 A CN201711036792 A CN 201711036792A CN 107698478 B CN107698478 B CN 107698478B
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beta carotene
oil viscosity
condensation reaction
reaction solution
indexing
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CN107698478A (en
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陈建煌
李伟明
谷倩倩
胡松涛
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SHANGYU XINHECHENG BIO-CHEMICAL Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C403/00Derivatives of cyclohexane or of a cyclohexene or of cyclohexadiene, having a side-chain containing an acyclic unsaturated part of at least four carbon atoms, this part being directly attached to the cyclohexane or cyclohexene or cyclohexadiene rings, e.g. vitamin A, beta-carotene, beta-ionone
    • C07C403/24Derivatives of cyclohexane or of a cyclohexene or of cyclohexadiene, having a side-chain containing an acyclic unsaturated part of at least four carbon atoms, this part being directly attached to the cyclohexane or cyclohexene or cyclohexadiene rings, e.g. vitamin A, beta-carotene, beta-ionone having side-chains substituted by six-membered non-aromatic rings, e.g. beta-carotene
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/045Hydroxy compounds, e.g. alcohols; Salts thereof, e.g. alcoholates
    • A61K31/047Hydroxy compounds, e.g. alcohols; Salts thereof, e.g. alcoholates having two or more hydroxy groups, e.g. sorbitol
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/44Oils, fats or waxes according to two or more groups of A61K47/02-A61K47/42; Natural or modified natural oils, fats or waxes, e.g. castor oil, polyethoxylated castor oil, montan wax, lignite, shellac, rosin, beeswax or lanolin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals

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  • Chemical & Material Sciences (AREA)
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Abstract

The different methods for matching oil viscosity beta carotene are prepared the invention discloses a kind of, include the following steps: (1) under the action of alkali catalyst, C15 phosphonium salt and C10 dialdehyde carry out condensation reaction in reaction dissolvent, obtain condensation reaction solution by neutralization after fully reacting;(2) step (1) resulting condensation reaction solution is added to turn device, infinite reflux indexing is carried out under heating condition;(3) stirring rate is reduced after indexing completely, adds crystalline seed, carry out crystallisation by cooling, the beta carotene is obtained by filtration.In the present invention, the different beta carotenes for matching oil viscosity can be obtained, technological operation is simple, and purpose is strong by the adding manner of adjusting condensation reaction solution.

Description

A method of it prepares different with oil viscosity beta carotene
Technical field
The present invention relates to the preparation methods of beta carotene more particularly to a kind of prepare to meet difference with oil viscosity demand The method of beta carotene.
Background technique
Beta carotene is a Carotenoids most generally existing in nature, is crocus fat-soluble compound. As a kind of antioxidant, beta carotene has detoxication, is the maintenance indispensable nutrient of human health, anti- Cancer, prevention cardiovascular disease, cataract and it is anti-oxidant on have significant function, a variety of as caused by aging and aging move back can be prevented The property changed disease.When required, beta carotene can be changed into vitamin A after entering human body, do not have and ingest because excessive Vitamin A and cause vitamin A progressive poisoning phenomenon.Meanwhile beta carotene has well UV-induced cutaneum carcinoma Therapeutic effect.Therefore, functional food, cosmetics and in terms of be with a wide range of applications.
Existing beta carotene preparation method mainly includes chemical synthesis, salt algae cultivation, plant extraction method and life Object fermentation method etc..Wherein chemical synthesis yield is maximum, for the preparation method of main product currently on the market.Common β-Hu Radish element preparation has: crystallization, 30% oil suspension, 10% water-soluble dry powder, 1% aqueous suspensions and 1.5% Water-soluble powder.It is 30% beta carotene vegetable oil with oil that wherein main dosage form, which is content,.In general, being prepared by chemical synthesis Resulting 30% beta carotene vegetable oil fluctuates between 500~50000CP with oil, viscosity, and floatability is very big, mesh Before, the prior art there are no document disclose which kind of technology can efficient, high purpose control beta carotene with oil viscosity.And When being greater than 10000CP with oil viscosity, the mobility with oil weakens, and formulation spray treatment is seriously affected, therefore, in order to meet The demand of the manufacture craft of beta carotene microcapsules can stablize the beta carotene prepared and match oil viscosity with different size It is most important.
The correlative study of rheology shows that fine grain ratio in dispersion is too high or too low can all increase the viscous of slurry Degree.Therefore correlation technique is had to look for, the average crystal size size of required beta carotene can be clearly controlled, to meet difference Needs with oil viscosity.
Summary of the invention
First technical problem to be solved by this invention are as follows: a kind of preparation method of beta carotene, this method are provided It is easy to operate, oil viscosity can be matched with stability contorting product beta carotene, beta carotene is avoided to match the floating of oil viscosity, and According to different need that viscosity is adjusted.
A method of difference is prepared with oil viscosity beta carotene, is included the following steps:
(1) under the action of alkali catalyst, C15 phosphonium salt and C10 dialdehyde carry out condensation reaction in reaction dissolvent, reaction Condensation reaction solution is obtained by neutralization after completely;
(2) step (1) resulting condensation reaction solution is added to turn device, infinite reflux indexing is carried out under heating condition;
In step (2), the difference of oil viscosity is matched according to the beta carotene of required preparation, to the addition side of condensation reaction solution Formula is adjusted;
(3) stirring rate is reduced after indexing completely, adds crystalline seed, carry out crystallisation by cooling, the β-is obtained by filtration Carrotene.
Wherein, the structural formula of C15 phosphonium salt isThe structural formula of C10 dialdehyde is
The present inventor has found that the factor with oil viscosity for influencing beta carotene essentially consists in indexing by long-term research When β-carrot condensation reaction solution adding manner, the present invention goes the drop of turn device by adjusting β-carrot condensation reaction solution Add mode and time for adding simultaneously optimize crystallization mode after indexing, can stably obtain the various different β-Hu Luo for matching oil viscosity Bu Su, efficiently avoids the fluctuation with oil viscosity of beta carotene, to meet the needs of different occasions.
In step (2), the different dropwise addition modes are to be added at one time or be added dropwise in batches condensation reaction solution.
It is added at one time when condensation reaction solution is used to prepare the beta carotene with oil viscosity greater than 10000 and first adds 10% ~15% indexable solvent, is then directly put into turn device for condensation reaction solution entirely, puts Bi Shengwen indexing.
When condensation reaction solution being added dropwise in batches, need that 10% indexable solvent and 10% contracting is added in turn device in advance Reaction solution is closed, after being heated to required temperature starts that remaining condensation reaction solution is added dropwise.
In industrial application, the beta carotene with oil viscosity lower (being less than 10000CP, more preferably less than 1000CP) exists There is higher application value during formulation, but preparation is not easy, another problem to be solved by this invention is to provide A kind of preparation method of the low beta carotene with oil viscosity.
When preparation is with 200~1000CP of oil viscosity beta carotene, preferably, remaining condensation liquid time for adding control is 10~20 hours.The beta carotene with oil viscosity is not easy to prepare using other methods, and uses preparation method of the invention It can efficiently prepare.
When preparation is with oil viscosity 3000CP or so beta carotene, preferably, remaining condensation liquid time for adding control is 7 Hour.
When preparation is with oil viscosity 5000CP or so beta carotene, preferably, remaining condensation liquid time for adding control is 5 Hour.
When preparation is with oil viscosity 7000CP or so beta carotene, preferably, remaining condensation liquid time for adding control is 3 Hour.
When preparation is with oil viscosity 9000CP or so beta carotene, preferably, remaining condensation liquid time for adding control is 1 Hour.
Contain part Z formula structure by the beta carotene that condensation reaction obtains, needs to be translated into corresponding E formula knot Structure keeps the application value of product higher.
In step (2), the indexable solvent for supplementing addition is C1~C6Alcohols solvent or C1~C6Ketones solvent or its mixing Object.Such as methanol, ethyl alcohol, acetone etc. and their mixture.
Preferably, the temperature of indexing is 40~80 DEG C, the indexable time is 8~24 hours, at this point, the efficiency of indexing Height, the content of E formula structure is higher in obtained product.
It is adjusted stirring rate after indexing completely, carries out crystallisation by cooling, final filtration obtains the beta carotene.
Preferably, the stirring rate of crystallisation by cooling is reduced to original 10% in step (3), with cool down 5 per hour~ 10 DEG C of rates are cooled to 10~25 DEG C and are crystallized.
The preparation method of the different beta carotenes with oil viscosity of the present invention, advantage have technological operation letter Single, purpose is strong;30% β-Hu of different viscosities can be prepared by adjusting the dropwise addition mode of beta carotene condensation reaction solution Radish element meets the demand of subsequent beta carotene microcapsules manufacture craft with oil, is highly convenient for realizing industrialization cleaning life It produces.
Specific embodiment
Embodiment 1
It takes 84g (0.13mol) C15 phosphonium salt to be added in 1000ml four-hole boiling flask, adds 400ml methanol stirring and dissolving, be passed through nitrogen Then four-hole boiling flask is put into thermostat and is cooled to 10 DEG C by gas shielded;10.83g (0.065mol) C10 dialdehyde is added four mouthfuls It in flask, starts simultaneously at and sodium methoxide solution (30% sodium methoxide+50ml methanol dilution of 20g) is added dropwise, time for adding control exists 10min or so.Drop finishes, 10 DEG C of insulation reactions.TCL monitoring reaction, C10 residue disappear substantially, reach reaction end.Reaction Finish, 20g water is added, is passed through CO2Neutralize excessive sodium methoxide.It neutralizes and finishes, reaction solution is fully transferred to containing 45ml acetone solvent Indexable four-hole boiling flask in, directly heating carry out indexing for 24 hours, when indexable stirring rate be 225rpm.Indexing is finished, and stirring speed is lowered Rate adds 0.057g beta carotene crystal seed, is down to 25 DEG C with the rate of temperature fall of 5 DEG C/h, filter to obtain β-Hu to original 10% Radish element finished product 26.1g.Under the conditions of HPLC, AE.LICHROM-SiO is used2- 5 (250mm*4.6mm SN:C14080401) columns, stream Dynamic is mutually n-hexane: acetone=95:5, flow velocity 1.5ml/min are detected at 455nm, and (E)-isomers is 98.56%, (Z)-isomers is 1.35%.30% is carried out with oil to beta carotene to synthesized using commercially available sunflower oil, matches oil grinding 1h is tested, viscosity 11400CP using viscosity apparatus (instrument producer model: the permanent flat viscosimeter NDJ-5S in Shanghai).
Embodiment 2
It takes 84g (0.13mol) C15 phosphonium salt to be added in 1000ml four-hole boiling flask, adds 400ml methanol stirring and dissolving, be passed through nitrogen Then four-hole boiling flask is put into thermostat and is cooled to 10 DEG C by gas shielded;10.83g (0.065mol) C10 dialdehyde is added four mouthfuls It in flask, starts simultaneously at and sodium methoxide solution (30% sodium methoxide+50ml methanol dilution of 20g) is added dropwise, time for adding control exists 10min or so.Drop finishes, 10 DEG C of insulation reactions.TCL monitoring reaction C10 residue disappears substantially, reaches reaction end.Reaction Finish, 20g water is added, is passed through CO2Neutralize excessive sodium methoxide.Neutralize finish, into indexable flask be added 45ml acetone solvent and 45ml reaction solution is warming up to indexable temperature, residual reaction liquid is added dropwise into indexable four-hole boiling flask by constant pressure funnel, when dropwise addition Between about 10h.Drop finishes, and for 24 hours, stirring rate is 225rpm when indexable for indexing.Indexing is finished, and lowers stirring rate to original 10%, 0.057g beta carotene crystal seed is added, is down to 25 DEG C with the rate of temperature fall of 5 DEG C/h, filters to obtain beta carotene finished product 26.3g.Under the conditions of HPLC, AE.LICHROM-SiO is used2- 5 (250mm*4.6mm SN:C14080401) columns, mobile phase are positive Hexane: acetone=95:5, flow velocity 1.5ml/min are detected at 455nm, and (E)-isomers is 98.43%, (Z)-isomery Body is 1.44%.30% is carried out with oil to beta carotene to synthesized using commercially available sunflower oil, matches oil grinding 1h, using viscous Degree instrument (instrument producer model: the permanent flat viscosimeter NDJ-5S in Shanghai) is tested, viscosity 670CP.
Embodiment 3
It takes 84g (0.13mol) C15 phosphonium salt to be added in 1000ml four-hole boiling flask, adds 400ml methanol stirring and dissolving, be passed through nitrogen Then four-hole boiling flask is put into thermostat and is cooled to 10 DEG C by gas shielded;10.83g (0.065mol) C10 dialdehyde is added four mouthfuls It in flask, starts simultaneously at and sodium methoxide solution (preparation of 30% sodium methoxide+50ml methanol of 20g) is added dropwise, time for adding control exists 10min or so.Drop finishes, 10 DEG C of insulation reactions.TCL monitoring reaction C10 residue disappears substantially, reaches reaction end.Reaction Finish, 20g water is added, is passed through CO2Neutralize excessive sodium methoxide.It neutralizes and finishes, 45ml acetone is added into indexable flask and 45ml is anti- Liquid is answered, is heated up, and remaining condensation reaction solution is added dropwise into 1000ml indexing four-hole boiling flask by constant pressure funnel, time for adding is about It is 7 hours.Drop finishes, and for 24 hours, stirring rate is 225rpm when indexable for indexing.Indexing is finished, downward stirring rate to original 10%, 0.057g beta carotene crystal seed is added, is down to 25 DEG C with the rate of temperature fall of 5 DEG C/h, filters to obtain beta carotene finished product 25.9g. Under the conditions of HPLC, AE.LICHROM-SiO is used2- 5 (250mm*4.6mm SN:C14080401) columns, mobile phase is n-hexane: Acetone=95:5, flow velocity 1.5ml/min are detected at 455nm, and (E)-isomers is 98.29%, and (Z)-isomers is 1.51%.30% is carried out with oil to beta carotene to synthesized using commercially available sunflower oil, matches oil grinding 1h, using viscosity apparatus (instrument producer model: the permanent flat viscosimeter NDJ-5S in Shanghai) is tested, viscosity 3100CP.
Embodiment 4
It takes 84g (0.13mol) C15 phosphonium salt to be added in 1000ml four-hole boiling flask, adds 400ml methanol stirring and dissolving, be passed through nitrogen Then four-hole boiling flask is put into thermostat and is cooled to 10 DEG C by gas shielded;10.83g (0.065mol) C10 dialdehyde is added four mouthfuls It in flask, starts simultaneously at and sodium methoxide solution (preparation of 30% sodium methoxide+50ml methanol of 20g) is added dropwise, time for adding control exists 10min or so.Drop finishes, 10 DEG C of insulation reactions.TCL monitoring reaction C10 residue disappears substantially, reaches reaction end.Reaction Finish, 20g water is added, is passed through CO2Neutralize excessive sodium methoxide.It neutralizes and finishes, 45ml acetone is added into indexable flask and 45ml is anti- Liquid is answered, is heated up, and condensation reaction solution is added dropwise into 1000ml indexing four-hole boiling flask by constant pressure funnel, time for adding is about 3 Hour.Drop finishes, and for 24 hours, stirring rate is 225rpm when indexable for infinite reflux.Indexing is finished, and is lowered stirring rate to original 10%, is mended Add 0.057g beta carotene crystal seed, be down to 25 DEG C with the rate of temperature fall of 5 DEG C/h, filters to obtain beta carotene finished product 26.3g.? Under the conditions of HPLC, AE.LICHROM-SiO is used2- 5 (250mm*4.6mm SN:C14080401) columns, mobile phase is n-hexane: third Ketone=95:5, flow velocity 1.5ml/min are detected at 455nm, and (E)-isomers is 98.15%, and (Z)-isomers is 1.61%.30% is carried out with oil to beta carotene to synthesized using commercially available sunflower oil, matches oil grinding 1h, using viscosity apparatus (instrument producer model: the permanent flat viscosimeter NDJ-5S in Shanghai) is tested, viscosity 7300CP.

Claims (7)

1. a kind of prepare the different methods for matching oil viscosity beta carotene, which comprises the steps of:
(1) under the action of alkali catalyst, C15 phosphonium salt and C10 dialdehyde carry out condensation reaction, fully reacting in reaction dissolvent Condensation reaction solution is obtained by neutralization afterwards;
Highly basic is or mixtures thereof one kind of sodium hydroxide, potassium hydroxide and sodium alkoxide or potassium alcoholate;
(2) step (1) resulting condensation reaction solution is added to turn device, infinite reflux indexing is carried out under heating condition;
In step (2), the difference of oil viscosity is matched according to the beta carotene of required preparation, to the adding manner of condensation reaction solution into Row is adjusted;
When required beta carotene is 10000cp or more with oil viscosity, in step (2), first it is added in turn device Then the indexable solvent of 10%~15% mass is directly added into whole condensation reaction solutions and carries out heating indexing;
When required beta carotene matches oil viscosity between 1000~10000cp, the first addition 10% in turn device~ 15% indexable solvent and 10% condensation reaction solution, heating start to be added dropwise remaining condensation reaction solution and carry out heating indexing;
(3) stirring rate is reduced after indexing completely, adds crystalline seed, carry out crystallisation by cooling, the β-Hu Luo is obtained by filtration Bu Su;
Wherein, the structural formula of C15 phosphonium salt isThe structural formula of C10 dialdehyde is
2. preparation difference according to claim 1 matches the method for oil viscosity beta carotene, which is characterized in that step (1) In, the reaction dissolvent is C1~C6Alcohols solvent or C1~C6Ketones solvent;
The molar ratio of the C15 phosphonium salt and C10 dialdehyde is 1.5~2.5:1.
3. preparation difference according to claim 1 matches the method for oil viscosity beta carotene, which is characterized in that step (1) In, the alkali catalyst is sodium methoxide, sodium ethoxide, potassium ethoxide, or mixtures thereof one of sodium tert-butoxide;
The setting-up point is between 0 DEG C~40 DEG C;
Neutralization reaction Shi Xianjia water, the dosage of the water of addition is the 3%~8% of condensation reaction solution quality, and is passed through excessive CO2Into Row neutralizes.
4. preparation difference according to claim 1 matches the method for oil viscosity beta carotene, which is characterized in that be added dropwise remaining The time of condensation reaction solution is 0.5~10 hour.
5. preparation difference according to claim 1 matches the method for oil viscosity beta carotene, which is characterized in that translocation reaction Temperature be 40~80 DEG C, index time be 8~24 hours.
6. the according to claim 1, method of 4~5 described in any item beta carotenes of the preparation difference with oil viscosity, feature It is, the indexable solvent is C1~C6Alcohols solvent or C1~C6One or more kinds of mixing of ketones solvent.
7. preparation difference according to claim 1 matches the method for oil viscosity beta carotene, which is characterized in that step (3) In, 10% of stirring rate when stirring rate when crystallization is indexing, stirring rate is 150~300rpm, cooling when indexable Rate is 5~10 DEG C/h, is cooled to 10~25 DEG C and is crystallized.
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CN113333025B (en) * 2021-06-28 2022-07-12 万华化学集团股份有限公司 Catalyst for preparing all-trans beta-carotene and preparation method and application thereof
CN119798127B (en) * 2025-01-02 2025-12-30 万华化学集团股份有限公司 A method for preparing β-carotene

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Application publication date: 20180216

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Denomination of invention: A method for preparing different oil blending viscosities b- Method for carotene production

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Record date: 20231019