CN107696299B - Integrated movable cutting device with adjustable cutting wire spacing - Google Patents
Integrated movable cutting device with adjustable cutting wire spacing Download PDFInfo
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- CN107696299B CN107696299B CN201710938962.5A CN201710938962A CN107696299B CN 107696299 B CN107696299 B CN 107696299B CN 201710938962 A CN201710938962 A CN 201710938962A CN 107696299 B CN107696299 B CN 107696299B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 317
- 230000007246 mechanism Effects 0.000 claims abstract description 106
- 238000009413 insulation Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 44
- 238000004321 preservation Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 238000009966 trimming Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000000428 dust Substances 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000005192 partition Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/14—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by boring or drilling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
- B26D1/553—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member with a plurality of wire-like cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a movable cutting device with an adjustable integral cutting wire interval, which comprises two sliding rails arranged in parallel, a first cutting machine for cutting the upper end face, the lower end face and the side end face of a self-heat-insulation block green body along the parallel direction of the side end face, a second cutting machine for cutting the front end face and the rear end face of the self-heat-insulation block green body along the three parallel directions of the end faces, and a connecting rod, wherein two ends of the connecting rod are respectively fixedly connected with the first cutting machine and the second cutting machine. The equipment adopts wet cutting, can share the same travelling mechanism, greatly improves the production efficiency, reduces the labor cost, has lower labor intensity, has adjustable cutting wire spacing, greatly improves the practicability and operability of a production line, can completely realize single operation, has no dust in the production process, and is consistent with the aim of building an environment-friendly factory by enterprises.
Description
Technical Field
The invention belongs to the technical field of self-heat-preservation building block production equipment for buildings, and particularly relates to a movable cutting device with an adjustable integral cutting wire spacing.
Background
At present, a production line of self-heat-preservation building blocks adopts wet method and dry method cutting, and the dry method cutting is used for cutting the building blocks repeatedly by a common electric saw after the self-heat-preservation building blocks are molded and dried, so that on one hand, the wall boards cut by the method are uneven in thickness, difficult to operate and have a certain danger, operators are easy to be injured, and on the other hand, a large amount of dust is generated due to the adoption of the dry method cutting, so that the working environment of workers is polluted, and the aim of building a green environment-friendly factory by enterprises is violated. The existing self-heat-preservation building blocks are cut by a wet method, namely the self-heat-preservation building blocks are cut before being dried after being formed, but the structure of the existing self-heat-preservation building block cutting equipment for the wet method is not reasonable enough, the occupied area is large, the degree of automation is low, personnel in the production process are more, the input cost of the whole process is high, the production efficiency is low, and the production cost is high.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a mobile cutting device with adjustable integral cutting wire spacing, which adopts wet cutting and can share the same travelling mechanism, thus not only greatly improving the production efficiency, reducing the labor cost and lowering the labor intensity, but also greatly improving the practicability and operability of a production line.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a disjunctor formula cutting wire interval adjustable removes cutting device, includes two parallel arrangement's slide rail, is used for excision self preservation temperature building block body up and down terminal surface and side terminal surface and carries out the cutting machine one of cutting along side terminal surface parallel direction, is used for excision self preservation temperature building block body around the terminal surface and carries out cutting machine two and the connecting rod along the preceding terminal surface parallel direction, connecting rod both ends fixed connection cutting machine one and cutting machine two respectively.
The first cutting machine and the second cutting machine comprise a frame, and the first cutting machine or the second cutting machine is provided with a travelling mechanism for driving the cutting machine to move on the sliding rail.
The frame comprises a main frame, a lifting frame arranged in the main frame and a lifting mechanism for driving the lifting frame to move up and down, wherein the main frame and the lifting frame are cuboid frames, the lifting frame is connected with the main frame in a sliding way through a sliding rod mechanism, the sliding rod mechanism comprises a sliding rod and a sliding sleeve arranged outside the sliding rod, the sliding rod is connected with an upper frame and a lower frame of the main frame, the sliding sleeve is connected with the lifting frame, the lifting mechanism comprises a lifting motor, a first driving rod, a second driving rod, a driving chain and a lifting chain, the first driving rod and the second driving rod respectively comprise a first sprocket arranged at two ends of a rod body and a second sprocket arranged in the middle of the rod body, the lifting motor drives the second sprocket of the first driving rod to rotate through the driving chain, the second sprocket of the first driving rod is driven to rotate through the driving chain, so that four first sprockets of the first driving rod and the second driving rod synchronously rotate, a sprocket set is correspondingly arranged below the first sprocket of the end of the first driving rod, the sprocket set is fixedly arranged on the lower frame of the main frame, the sprocket set comprises a third sprocket and two mounting plates, the two sprockets are arranged in parallel to each other and are fixedly arranged at the other end of the lifting frame and the other end of the lifting frame; the lifting frame of the second cutting machine comprises a lifting base frame and two cutting base frames, wherein the lifting frame comprises the lifting base frame and the two cutting base frames, and the two cutting base frames are symmetrically arranged below the lifting base frame and fixedly connected with the lifting base frame.
The main frame of cutting machine one is provided with the anti-shake cylinder that is used for alleviating device shake, and anti-shake cylinder includes the third cylinder and with third cylinder telescopic link fixed tongs of fixed connection, the base of third cylinder is fixed on the main frame and its telescopic link directional slide rail setting, before cutting down the operation is carried out to the partition slabbing mechanism of cutting machine one, third cylinder telescopic link promotes fixed tongs top slide rail up end to alleviate cutting machine one and shake.
The travelling mechanism comprises a travelling motor, a third transmission rod, a driving wheel and a driven wheel, wherein the travelling motor is used for driving the cutting machine to move on a sliding rail, the travelling motor is fixedly installed on a main frame, the third transmission rod is rotatably arranged on the main frame, the third transmission rod comprises a first sprocket arranged at two ends of a rod body and a second sprocket arranged in the middle of the rod body, the driving wheel and the driven wheel are both installed at the bottom of the main frame, the driving wheel comprises an integrally arranged sprocket end and a pulley end, the pulley end is in contact with the sliding rail, the travelling motor drives the second sprocket of the third transmission rod to rotate through a driving chain, and the first sprocket at the end of the third transmission rod drives the sprocket end of the driving wheel to rotate through the driving chain so as to drive the cutting machine to move on the sliding rail.
The first cutting machine further comprises a transverse cutting edge mechanism for cutting the upper end face and the lower end face and an equal-dividing and cutting block mechanism for cutting the side end face and cutting along the parallel direction of the side end face.
The transverse cutting edge mechanism is provided with two groups and symmetrically installed below the front end of the main frame, each group of transverse cutting edge mechanism comprises a first cylinder part, two first cutting wires, a reset spring buckle and a pulley shaft used for supporting the first cutting wires to reciprocate, the pulley shaft is vertically installed on one side of an L-shaped installation arm below the front end of the main frame, first fixed pulleys are respectively arranged at the upper end and the lower end of the pulley shaft, each first cylinder part comprises a first cylinder and a cutting wire fixing plate arranged at the telescopic rod end of the first cylinder, the first cylinder is installed at a corner on the L-shaped installation arm, a second fixed pulley is arranged on the inner side of a vertical frame of the front end of the main frame, a driven wheel is installed at the front end of the main frame, the first cutting wires are horizontally arranged, one end of each first cutting wire fixing plate is fixedly connected, the other end of each first cutting wire is wound around the first fixed pulley and the second fixed pulley and is detachably connected with the reset spring buckle, the part of the upper cutting wires located between the two fixed pulleys forms an upper cutting wire part, and the part of the lower cutting wires located between the two fixed pulleys.
The equal-dividing and cutting mechanism is provided with two groups and symmetrically arranged on the lifting frame, each group of equal-dividing and cutting mechanism comprises a second cylinder part, a second cutting wire and a cutting frame used for installing the second cutting wire, the second cutting wire is uniformly arranged in the cutting frame along the direction of the sliding rail, the second cylinder part comprises a second cylinder and two swinging frames, the swinging frames are rotationally connected with the lifting frame through a rotating shaft penetrating through the middle part of the second cylinder part, the cutting frame is hinged between lower frames of the two swinging frames through the rotating shaft, the base end of the second cylinder is fixed on the lifting frame, and the telescopic rod end of the second cylinder is hinged with one side of the swinging frames.
The second cutting machine further comprises a vertical trimming mechanism for cutting the front end face and the rear end face of the self-heat-preservation building block green body and cutting along the parallel direction of the front end face and the rear end face.
The vertical trimming mechanism comprises a reciprocating driving mechanism, two groups of cutting mechanisms and a reciprocating motion bracket, wherein the reciprocating driving mechanism is arranged on a lifting base frame and comprises a reciprocating motor, a push rod assembly used for driving the reciprocating motion bracket to move and a slide block mechanism used for supporting the reciprocating motion bracket to reciprocate on the lifting base frame; the third cutting wire is detachably connected with a parallel arm of the reciprocating support, hooks are fixedly connected to two ends of the third cutting wire, and hanging rings matched and connected with the hooks are arranged on the parallel arm.
As a further improvement of the movable cutting device, four roll shafts of each group of cutting mechanism are arranged, wherein two roll shafts are arranged above the upper end frame of the cutting base frame, and the other two roll shafts are arranged below the lower end frame of the cutting base frame.
As a further improvement of the mobile cutting device of the invention, the depth of the annular groove is greater than the diameter of the cutting wire.
As a further improvement of the movable cutting device, two slide block mechanisms are fixedly connected with each parallel arm.
As a further improvement of the movable cutting device, two connecting rods are arranged in parallel, and two ends of each connecting rod are connected with the first cutting machine and the second cutting machine through bolts respectively.
Advantageous effects
The movable cutting device is characterized in that the first cutting machine and the second cutting machine are connected into a whole through the connecting rod, the same travelling mechanism can be shared, the structure of the device is most degenerated and the use state is optimal on the basis of meeting the structural function of the lifting vertical cutting mechanism, the integral movable cutting machine is characterized in that the transverse cutting mechanism and the equal-dividing cutting mechanism are arranged on the first cutting machine, the vertical cutting mechanism is arranged on the second cutting machine, the vertical cutting function is independently separated out and used as a single brand new device, the integral movable cutting machine vertical cutting mechanism before the first cutting machine vertical cutting mechanism adopts a single cutting wire to manually position for a plurality of times, the production efficiency is low, the operation error is difficult to avoid, the defective percentage is high, the second cutting machine can cut a self-heat-insulation block body vertically, the cutting along the front end face and the rear end face and the middle cutting face parallel to the cutting face can be completed only by one time, the production efficiency is greatly improved, and compared with the single cutting wire, the spacing distance is already set, the cutting wire is easy to control the first cutting mechanism and the reciprocating driving mechanism is easy to control the driving mechanism, the reciprocating motion of the two driving mechanism is more accurate, the driving mechanism is easy to control the reciprocating motion of the two driving mechanism is realized, and the reciprocating driving mechanism is easy to control the driving mechanism is more accurate, and the driving mechanism is easy to control the driving mechanism is more accurate. The vertical trimming mechanism is provided with a roll shaft, the roll shaft is provided with a groove along the length direction, the groove depth of the annular groove is larger than the diameter of the third cutting wire, sliding deflection can be prevented from occurring in the cutting process of the cutting wire, the cutting wire is conveniently distributed according to the specification of a finished product, and the cutting wire is connected with a hanging ring on a parallel arm through a hanging hook, so that the cutting wire is further convenient to detach and install.
Drawings
FIG. 1 is a schematic diagram of a mobile cutting device according to the present invention;
FIG. 2 is a schematic view of a first cutter of the mobile cutting device according to the present invention;
FIG. 3 is a schematic view of a first cross-cut edge mechanism of a cutting machine in the mobile cutting device of the present invention;
FIG. 4 is a schematic view of the structure of a first lifting frame and a uniform cutting mechanism of a cutting machine in the mobile cutting device of the invention;
FIG. 5 is a schematic diagram of a second cutter in the mobile cutting device of the present invention;
FIG. 6 is a schematic diagram A of a structure of a lifting frame and a cutting mechanism of a second cutting machine in the mobile cutting device of the invention;
FIG. 7 is a schematic diagram B of a structure of a lifting frame and a cutting mechanism of a second cutting machine in the mobile cutting device of the invention;
FIG. 8 is a schematic view of a structure of a second roller of the cutting machine in the mobile cutting device of the present invention;
fig. 9 is a schematic structural view of a self-heat-preserving block blank according to the present invention;
the marks in the figure: 1. slide rail, 2, cutting machine one, 3, cutting machine two, 4, self-insulation block blank, 5, upper and lower end faces, 6, side end faces, 7, front and rear end faces, 10, C-shaped clamping frame, 11, air pump, 12, anti-shake air cylinder, 13, connecting rod, 14, block finished product, 21, main frame, 22, lifting frame, 23, slide bar mechanism, 24, lifting motor, 25, first transmission rod, 26, second transmission rod, 27, chain wheel group, 28, lifting chain, 31, walking motor, 32, third transmission rod, 33, driving wheel, 34, driven wheel, 51, first air cylinder, 52, first cutting wire, 53, pulley shaft, 54, reset spring buckle, 55, cutting wire fixing plate, 56, first fixed pulley, 57, L-shaped mounting arm, 58, second fixed pulley, 61, third cutting wire, 62, roll shaft, 63, annular groove, 71, second air cylinder, 72, swinging frame, 73, second cutting wire, 74, cutting frame, 81, reciprocating bracket, 82, reciprocating motor, 83, reciprocating motor, 84, 86, base frame, 85, base frame, 222, lifting mechanism, lifting frame, and lifting mechanism.
Detailed Description
In order to make the technical scheme and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and examples.
As shown in the figure: the embodiment of the invention provides a mobile cutting device with an adjustable integral cutting wire interval, which comprises two parallel sliding rails 1, a first cutting machine 2 for cutting an upper end face 5, a lower end face 5 and a side end face 6 of a self-heat-insulation block green body 4 and cutting the self-heat-insulation block green body along the parallel direction of the side end face 6, a second cutting machine 3 for cutting a front end face 7 and a rear end face 7 of the self-heat-insulation block green body 4 and cutting the self-heat-insulation block green body along the parallel direction of the front end face 7, and connecting rods 13, wherein the two connecting rods 13 are arranged in parallel, and two ends of each connecting rod 13 are respectively connected with the first cutting machine 2 and the second cutting machine 3 through bolts.
The first cutting machine 2 and the second cutting machine 3 comprise a frame, and the first cutting machine 2 or the second cutting machine 3 is provided with a travelling mechanism for driving the cutting machine to move on the sliding rail 1.
The frame comprises a main frame 21, a lifting frame 22 arranged in the main frame 21 and a lifting mechanism for driving the lifting frame 22 to move up and down, wherein the main frame 21 and the lifting frame 22 are cuboid frames, the lifting frame 22 is connected with the main frame 21 in a sliding way through a sliding rod mechanism 23, the sliding rod mechanism 23 comprises a sliding rod and a sliding sleeve arranged outside the sliding rod, the sliding rod is connected with an upper frame and a lower frame of the main frame 21, the sliding sleeve is connected with the lifting frame 22, the lifting mechanism comprises a lifting motor 24, a first transmission rod 25, a second transmission rod 26, a driving chain and a lifting chain 28, the first transmission rod 25 and the second transmission rod 26 respectively comprise a first sprocket arranged at two ends of a rod body and a second sprocket arranged in the middle of the rod body, the lifting motor 24 drives the second sprocket of the first transmission rod 25 to rotate through the driving chain, the second sprocket of the first transmission rod 25 drives the second sprocket of the second transmission rod 26 to rotate through a driving chain so as to realize synchronous rotation of the four first sprockets of the first transmission rod 25 and the second transmission rod 26, a sprocket set 27 is correspondingly arranged below the first sprocket at the end parts of the first transmission rod 25 and the second transmission rod 26, the sprocket set 27 is fixedly arranged on the lower frame of the main frame 21, the sprocket set 27 comprises a third sprocket and two sprocket mounting plates, the two sprocket mounting plates are vertically and mutually parallel, the third sprocket is rotatably arranged between the two sprocket mounting plates, one end of each lifting chain 28 is fixedly connected to the upper frame of the lifting frame 22, and the other end of each lifting chain 28 bypasses the first sprocket at the end part of the first transmission rod 25 or the second transmission rod 26 and the third sprocket of the sprocket set 27 to be connected with the lower frame of the lifting frame 22; the lifting frame 22 of the second cutting machine 3 comprises a lifting base frame 221 and a cutting base frame 222, the lifting frame 22 comprises a lifting base frame 221 and two cutting base frames 222, and the two cutting base frames 222 are symmetrically arranged below the lifting base frame 221 and fixedly connected with the lifting base frame 221.
The main frame 21 of cutting machine one 2 is provided with the anti-shake cylinder 12 that is used for alleviating device shake frequency, and anti-shake cylinder 12 includes the third cylinder and with third cylinder telescopic link fixed gripper of fixed connection, the base of third cylinder is fixed on main frame 21 and its telescopic link directional slide rail 1 sets up, before the halving slabbing mechanism of cutting machine one 2 carries out the undercut operation, the fixed gripper of third cylinder telescopic link promotion jack up slide rail 1 up end to alleviate cutting machine one 2 shake.
The travelling mechanism comprises a travelling motor 31, a third transmission rod 32, a driving wheel 33 and a driven wheel 34, wherein the travelling motor 31 is fixedly arranged on the main frame 21, the third transmission rod 32 is rotatably arranged on the main frame 21, the third transmission rod 32 comprises a first sprocket arranged at two ends of a rod body and a second sprocket arranged in the middle of the rod body, the driving wheel 33 and the driven wheel 34 are both arranged at the bottom of the main frame 21, the driving wheel 33 comprises a sprocket end and a pulley end which are integrally arranged, the pulley end is in contact with the sliding rail 1, the travelling motor 31 drives the second sprocket of the third transmission rod 32 to rotate through a driving chain, and the first sprocket at the end of the third transmission rod 32 drives the sprocket end of the driving wheel 33 to rotate through the driving chain so as to drive the cutting machine 2 to move on the sliding rail 1.
The first cutting machine 2 further comprises a transverse cutting edge mechanism for cutting the upper end face 5 and the lower end face 5 and an equal-dividing and cutting block mechanism for cutting the side end face 6 and cutting along the parallel direction of the side end face 6.
The transverse edge mechanism is provided with two groups and symmetrically installed below the front end of the main frame 21, each group of transverse edge mechanism comprises a first cylinder part, two first cutting wires 52, a reset spring buckle 54 and a pulley shaft 53 for supporting the first cutting wires 52 to reciprocate, the pulley shaft 53 is vertically installed on one side of an L-shaped installation arm 57 below the front end of the main frame 21, the upper end and the lower end of the pulley shaft 53 are respectively provided with a first fixed pulley 56, the first cylinder part comprises a first cylinder 51 and a cutting wire fixing plate 55 arranged at the telescopic rod end of the first cylinder 51, the first cylinder 51 is installed at a corner on the L-shaped installation arm 57, the inner side of a vertical frame of the front end of the main frame 21 is provided with a second fixed pulley 58, the first cutting wires 52 are horizontally arranged, one end of the first cutting wires 52 is fixedly connected with the cutting wire fixing plate 55, the other end of the first cutting wires 52 bypasses the first fixed pulley 56 and the second fixed pulley 58 and is detachably connected with the reset spring buckle 54, the part of the upper cutting wires 52 between the two fixed pulleys forms an upper cutting wire part, and the part of the lower cutting wires 52 is located between the two fixed pulleys.
The equal-dividing and cutting mechanism is provided with two groups and symmetrically arranged on the lifting frame 22, each group of equal-dividing and cutting mechanism comprises a second cylinder part, a second cutting wire 73 and a cutting frame 74 for mounting the second cutting wire 73, the second cutting wire 73 is uniformly arranged in the cutting frame 74 along the direction of the sliding rail 1, the second cylinder part comprises a second cylinder 71 and two swinging frames 72, the swinging frames 72 are rotationally connected with the lifting frame 22 through a rotating shaft penetrating through the middle part of the swinging frames, the cutting frame 74 is erected between lower frames of the two swinging frames 72 and hinged through the rotating shaft, and the telescopic rod end of the second cylinder 71 is hinged with one side of the swinging frames 72.
The second cutting machine 3 further comprises a vertical trimming mechanism for cutting the front end face 7 and the rear end face 7 of the self-insulation block green body 4 and cutting along the parallel direction of the front end face 7 and the rear end face 7.
The vertical trimming mechanism comprises a reciprocating driving mechanism, two groups of cutting mechanisms and a reciprocating support 81, wherein the reciprocating driving mechanism is arranged on a lifting base frame 221 and comprises a reciprocating motor 82, a push rod assembly for driving the reciprocating support 81 to move and a sliding block mechanism 86 for supporting the reciprocating support 81 to reciprocate on the lifting base frame 221, the push rod assembly comprises a rotating wheel 83 and a push rod 84, the rotating wheel 83 is arranged on a power output shaft of the reciprocating motor 82, one end of the push rod 84 is hinged with a pin shaft on the end face of the rotating wheel 83, the other end of the push rod 84 is hinged with a vertical arm 85 vertically arranged at the upper end of the reciprocating support 81, the reciprocating support 81 is of an I-shaped structure and comprises two parallel arms and a connecting arm arranged between the two parallel arms, the upper parts of the parallel arms are fixedly provided with sliding block mechanisms 86, the sliding block mechanisms 86 comprise sliding rods and sliding blocks arranged outside the sliding rods, two ends of the sliding blocks are fixedly connected with the parallel arms, the sliding rods are fixedly arranged on the lifting base frame 221, the cutting mechanisms are arranged on the cutting base frame 222, each group of cutting mechanisms comprises a third cutting wire 61 and a roll shaft 62 arranged along the parallel direction of the sliding rail 1, the two ends of the roll shaft 62 are rotatably arranged on the roll shaft 222, the roll shaft 62 is uniformly arranged on the cutting base frame 62 and is connected with a plurality of the other sides of the cutting wire 61 in parallel to the length direction of the cutting support 61, and the other sides of the cutting wire 61 are connected with the other sides of the parallel to the cutting support 61, and the other sides of the cutting wire support 61 are connected with the parallel to the other side of the cutting wire frame 61, and the cutting wire is connected with the cutting wire frame and the other end of the cutting wire frame 61, and the cutting mechanism is arranged on the side; the third cutting wire 61 is detachably connected with a parallel arm of the reciprocating support 81, two ends of the third cutting wire 61 are fixedly connected with hooks, and hanging rings which are matched and connected with the hooks are arranged on the parallel arm.
The first cutting machine 2 and the second cutting machine 3 further comprise a C-shaped clamping frame 10 for fixing the lifting frame 22, the C-shaped clamping frame 10 comprises a first short arm and a second short arm, when the cutting machine 2 is stopped, the opening support of the C-shaped clamping frame 10 is connected with the lifting frame 22 and the main frame 21, the first short arm of the C-shaped clamping frame 10 is contacted with the lifting frame 22, and the second short arm is contacted with the upper side frame of the main frame 21. The C-shaped clamping frame 10 avoids the problems of gear deformation and the like caused by direct stress of each chain, chain wheel and lifting motor 24 of the lifting mechanism, and can help to prolong the service life of each component.
The upper cutting wire part and the lower cutting wire part of the transverse cutting edge mechanism form an included angle of 45-60 degrees with the sliding rail 1, so that small cutting resistance in the advancing process is maintained, the problem of high defective rate caused by cracks when the blank body is stressed excessively is solved, and the cutting of the upper end face 5 and the lower end face 5 is smoother.
The main frame 21 is provided with the anti-shake cylinder 12 that is used for preventing the device from taking place the shake at perpendicular cutting mechanism and partition cutting mechanism during operation, and anti-shake cylinder 12 includes the third cylinder and in the fixed tongs of third cylinder telescopic link fixed connection, and the base of third cylinder is fixed on main frame 21 and its telescopic link directional guide rail 1 sets up, before cutting machine one 2 partition cutting mechanism carries out the undercut operation, the shake of the tight slide rail 1 up end of third cylinder telescopic link promotion fixed tongs jack in order to alleviate cutting machine one 2 and cutting machine two 3.
In the invention, the upper end face 5 and the lower end face refer to the upper end face and the lower end face of the self-heat-preservation building block green body 4, the side end faces 6 refer to two vertical end faces of the self-heat-preservation building block green body 4 parallel to the sliding rail 1, and the front end face and the rear end face 7 refer to two vertical end faces of the self-heat-preservation building block green body 4 perpendicular to the sliding rail 1.
The present invention is provided with an air pump 11 for providing a source of air for a plurality of air cylinders of the device. The air pump 11 is provided on the main frame 21 of the first cutter 2.
In the invention, two ends of a connecting rod 13 are respectively connected with a first cutting machine 2 and a second cutting machine 3 through bolts. The disassembly and the installation of the device are more convenient.
The working principle of the integrated mobile cutting machine is as follows: step one: by utilizing the first cutting machine 2 to carry out transverse cutting, the first cutting machine 2 and the second cutting machine 3 of the invention move on the sliding rail 1 through the travelling mechanism, the travelling motor 31 drives the third transmission rod 32 to rotate, the third transmission rod 32 drives the first cutting machine 2 and the second cutting machine 3 to rotate through the chain, when the first cutting wire 52 of the first transverse cutting edge mechanism of the first cutting machine 2 contacts the self-insulation block green body 4, the first cutting wire 52 continuously moves forwards, the upper end face 5 and the lower end face 5 of the self-insulation block green body 4 are cut flatly, and after the action of the transverse cutting edge mechanism is finished, the first cutting machine 2 continuously moves forwards to continue the cutting of the next self-insulation block green body 4. And step one, obtaining a block blank after transverse cutting.
Step two: when the vertical structure edge cutter of the cutting machine II 3 is operated to a proper position above a block blank after transverse cutting, the lifting motor 24 drives the lifting frame 22 to move downwards, the reciprocating motor 82 drives the connecting end of the push rod 84 to synchronously move through driving the rotating wheel 83 by circular motion of a crank pin on the rotating wheel 83, so that the vertical arm 85 connected with the other end of the push rod 84 is driven to reciprocate in the horizontal direction, and the cutting wires fixedly arranged on two sides of the reciprocating support 81 reciprocate along with the fixed roller shaft 62 to cut. And step two, obtaining a vertical cut block blank.
Step three: the side end face 6 and the cutting are carried out by utilizing the first cutting machine 2 and the cutting is carried out along the parallel face of the cutting machine, so that the final dicing operation is finished, when the dividing and dicing mechanism of the first cutting machine 2 is operated to a proper position above a vertically-cut block blank, the lifting motor 24 drives the lifting frame 22 to move downwards, the third air cylinder 71 controls the swinging frame 72 to drive the cutting frame 74 to swing forwards and backwards along the direction of the sliding rail 1, when the lifting frame 22 contacts the lower limit switch, the dicing operation is finished, the lifting motor 31 is controlled by a computer to reversely rotate, the lifting frame 22 is driven to restore the original position upwards, the cutting operation of a group of self-heat-preservation block blanks 4 is completely finished, the first cutting machine 2 is moved continuously, and the cutting of the next group of blanks is continued. Step three yields a block finished product 14.
The present invention is not limited to the above-mentioned embodiments, but is intended to be limited to the following embodiments, and any modifications, equivalent changes and variations in the above-mentioned embodiments can be made by those skilled in the art without departing from the scope of the present invention.
Claims (3)
1. The utility model provides a disjunctor formula cutting wire interval adjustable removes cutting device, includes two parallel arrangement's slide rail (1), is used for excision self preservation temperature block body (4) up and down terminal surface (5) and side end face (6) and carries out cutting machine one (2) along side end face (6) parallel direction, is used for excision self preservation temperature block body (4) front and back terminal surface (7) and carries out cutting machine two (3) and connecting rod (13) along front and back terminal surface (7) parallel direction, connecting rod (13) both ends fixed connection cutting machine one (2) and cutting machine two (3) respectively; the method is characterized in that: the first cutting machine (2) and the second cutting machine (3) comprise a frame, and the first cutting machine (2) or the second cutting machine (3) is provided with a travelling mechanism for driving the cutting machine to move on the sliding rail (1);
the frame comprises a main frame (21), a lifting frame (22) arranged in the main frame (21) and a lifting mechanism for driving the lifting frame (22) to move up and down, wherein the main frame (21) and the lifting frame (22) are cuboid frames, the lifting frame (22) is slidably connected with the main frame (21) through a slide bar mechanism (23), the slide bar mechanism (23) comprises a slide bar and a sliding sleeve arranged outside the slide bar, the slide bar is connected with an upper frame and a lower frame of the main frame (21), the sliding sleeve is connected with the lifting frame (22), the lifting mechanism comprises a lifting motor (24), a first transmission rod (25), a second transmission rod (26), a driving chain and a lifting chain (28), the first transmission rod (25) and the second transmission rod (26) comprise a first sprocket arranged at two ends of a rod body and a second sprocket in the middle of the rod body, the lifting motor (24) drives the second sprocket of the first transmission rod (25) to rotate through the driving chain, the second sprocket of the first transmission rod (25) drives the second sprocket of the second transmission rod (26) to rotate through the driving chain so as to realize that the first transmission rod (25) and the second sprocket (26) rotate correspondingly to the first sprocket (27) of the first transmission rod (25) and the second sprocket (26) are fixedly arranged at the two ends of the main frame (27), the chain wheel set (27) comprises a third chain wheel and two chain wheel mounting plates, the two chain wheel mounting plates are vertical and are arranged in parallel, the third chain wheel is rotatably arranged between the two chain wheel mounting plates, one end of each lifting chain (28) is fixedly connected to the upper frame of the lifting frame (22), and the other end of each lifting chain bypasses the first chain wheel at the end part of the first transmission rod (25) or the second transmission rod (26) and the third chain wheel of the chain wheel set (27) to be connected with the lower frame of the lifting frame (22); the lifting frame (22) of the second cutting machine (3) comprises a lifting base frame (221) and two cutting base frames (222), and the two cutting base frames (222) are symmetrically arranged below the lifting base frame (221) and fixedly connected with the lifting base frame (221);
the main frame (21) of the first cutting machine (2) is provided with an anti-shake air cylinder (12) for reducing device shake, the anti-shake air cylinder (12) comprises a third air cylinder and a fixed grip fixedly connected with a telescopic rod of the third air cylinder, a base of the third air cylinder is fixed on the main frame (21) and the telescopic rod of the third air cylinder is arranged in a direction of the sliding rail (1), and when the equal-dividing and blocking mechanism of the first cutting machine (2) performs downward cutting operation, the telescopic rod of the third air cylinder pushes the fixed grip to tightly prop against the upper end face of the sliding rail (1) so as to reduce shake of the first cutting machine (2);
the travelling mechanism comprises a travelling motor (31), a third transmission rod (32), a driving wheel (33) and a driven wheel (34) which are used for driving the cutting machine to move on the sliding rail (1), the travelling motor (31) is fixedly arranged on the main frame (21), the third transmission rod (32) is rotatably arranged on the main frame (21), the third transmission rod (32) comprises a first sprocket arranged at two ends of a rod body and a second sprocket arranged in the middle of the rod body, the driving wheel (33) and the driven wheel (34) are both arranged at the bottom of the main frame (21), the driving wheel (33) comprises a sprocket end and a pulley end which are integrally arranged, the pulley end is in contact with the sliding rail (1), the travelling motor (31) drives the second sprocket of the third transmission rod (32) to rotate through a driving chain, and the first sprocket at the end of the third transmission rod (32) drives the sprocket end of the driving wheel (33) to rotate through the driving chain so as to drive the cutting machine to move on the sliding rail (1);
the first cutting machine (2) further comprises a transverse cutting edge mechanism for cutting the upper end face (5) and the lower end face (5) and an equal dividing and cutting mechanism for cutting the side end face (6) and cutting along the parallel direction of the side end face (6);
the transverse edge mechanism is provided with two groups and is symmetrically arranged below the front end of the main frame (21), each group of transverse edge mechanism comprises a first cylinder part, two first cutting wires (52), a reset spring buckle (54) and a pulley shaft (53) for supporting the first cutting wires (52) to reciprocate, the pulley shaft (53) is vertically arranged on one side of an L-shaped mounting arm (57) below the front end of the main frame (21), the upper end and the lower end of the pulley shaft (53) are respectively provided with a first fixed pulley (56), the first cylinder part comprises a first cylinder (51) and a cutting wire fixing plate (55) arranged at the telescopic rod end of the first cylinder (51), the first cylinder (51) is arranged at the corner of the L-shaped mounting arm (57), the inner side of a vertical frame of the main frame (21) is provided with a second fixed pulley (58) for supporting the driven wheel (34), one end of the first cutting wires (52) is horizontally arranged, the other end of the first cutting wires is fixedly connected with the cutting wire fixing plate (55), the other end of the first cutting wires bypasses the first fixed pulley (56) and the second fixed pulley (58) to form a part between the upper and lower parts of the first fixed pulleys (52) of the cutting wires, which are detachably connected with the first fixed pulleys (52;
the equal-dividing and cutting mechanism is provided with two groups and is symmetrically arranged on the lifting frame (22), each group of equal-dividing and cutting mechanism comprises a second cylinder part, a second cutting wire (73) and a cutting frame (74) for mounting the second cutting wire (73), the second cutting wire (73) is uniformly arranged in the cutting frame (74) along the direction of the sliding rail (1), the second cylinder part comprises a second cylinder (71) and two swinging frames (72), the swinging frames (72) are rotationally connected with the lifting frame (22) through a rotating shaft penetrating through the middle part of the second cylinder part, the cutting frame (74) is erected between lower frames of the two swinging frames (72) and is hinged through the rotating shaft, the base end of the second cylinder (71) is fixed on the lifting frame (22), and the telescopic rod end of the second cylinder (71) is hinged with one side of the swinging frames (72);
the second cutting machine (3) further comprises a vertical trimming mechanism for cutting off the front end face and the rear end face (7) of the self-insulation block green body (4) and cutting along the parallel direction of the front end face and the rear end face (7);
the vertical trimming mechanism comprises a reciprocating driving mechanism, two groups of cutting mechanisms and a reciprocating motion bracket (81), the reciprocating driving mechanism is arranged on a lifting base frame (221), the reciprocating driving mechanism comprises a reciprocating motor (82), a push rod assembly for driving the reciprocating motion bracket (81) to move and a sliding block mechanism (86) for supporting the reciprocating motion bracket (81) to reciprocate on the lifting base frame (221), the push rod assembly comprises a rotating wheel (83) and a push rod (84), the rotating wheel (83) is arranged on a power output shaft of the reciprocating motor (82), one end of the push rod (84) is hinged with a pin shaft on the end face of the rotating wheel (83), the other end of the push rod is hinged with a vertical arm (85) vertically arranged at the upper end of the reciprocating motion bracket (81), the reciprocating motion bracket (81) is in an I-shaped structure, the reciprocating motion bracket comprises two parallel arms and a connecting arm erected between the two parallel arms, a sliding block mechanism (86) is fixedly arranged above each parallel arm, the sliding block mechanism (86) comprises a sliding block and a sliding block arranged outside the sliding rod, the sliding block is fixedly connected with the parallel arm, two ends of the sliding rod are fixedly connected with the lifting base frame (221), the cutting mechanism is arranged on the base frame (62) and the cutting roller shaft (62) is arranged on the cutting base frame (62) in the direction of the cutting wire (62) along the two ends of the cutting direction of the cutting lines (62), a plurality of annular grooves (63) for accommodating third cutting wires (61) are formed in the shaft body of the roller shaft (62) along the length direction, the annular grooves (63) are uniformly distributed, one end of each third cutting wire (61) is connected with one side of a parallel arm of the reciprocating support (81), and the other end of each third cutting wire sequentially bypasses the other side of the parallel arm, connected with the reciprocating support (81), of the plurality of roller shafts (62); the third cutting wire (61) is detachably connected with a parallel arm of the reciprocating support (81), two ends of the third cutting wire (61) are fixedly connected with hooks, and hanging rings which are matched and connected with the hooks are arranged on the parallel arm;
four roll shafts (62) of each group of cutting mechanism are arranged, wherein two roll shafts (62) are arranged above the upper frame of the cutting base frame (222), and the other two roll shafts (62) are arranged below the lower frame of the cutting base frame (222);
the groove depth of the annular groove (63) is larger than the diameter of the third cutting wire (61).
2. The integrated movable cutting device with adjustable cutting wire spacing as claimed in claim 1, wherein: two slide block mechanisms (86) are fixedly connected with each parallel arm.
3. The integrated movable cutting device with adjustable cutting wire spacing as claimed in claim 1, wherein: the two connecting rods (13) are arranged in parallel, and two ends of each connecting rod (13) are connected with the first cutting machine (2) and the second cutting machine (3) through bolts respectively.
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| CN201710938962.5A CN107696299B (en) | 2017-10-11 | 2017-10-11 | Integrated movable cutting device with adjustable cutting wire spacing |
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| CN108189206B (en) * | 2018-03-12 | 2023-09-05 | 南通诺博特机器人制造有限公司 | Duplex servo blank cutting machine of automatic code cutting and conveying production line |
| CN109349790B (en) * | 2018-11-28 | 2020-12-18 | 武汉市弘润创思机械有限公司 | End face trimming device for toothbrush bristles |
| CN112109216A (en) * | 2020-09-09 | 2020-12-22 | 李港 | Swelling agent raw and other materials processing apparatus |
| CN113427646A (en) * | 2021-06-17 | 2021-09-24 | 湖南良诚新材料科技有限公司 | Diamond lasts cutting equipment |
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