CN107687042A - A kind of multi-functional plait flame of comfortable skin care - Google Patents
A kind of multi-functional plait flame of comfortable skin care Download PDFInfo
- Publication number
- CN107687042A CN107687042A CN201710831679.2A CN201710831679A CN107687042A CN 107687042 A CN107687042 A CN 107687042A CN 201710831679 A CN201710831679 A CN 201710831679A CN 107687042 A CN107687042 A CN 107687042A
- Authority
- CN
- China
- Prior art keywords
- yarn
- fiber
- speed
- decorative
- controlled
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000835 fiber Substances 0.000 claims abstract description 489
- 238000000034 method Methods 0.000 claims abstract description 221
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 86
- 229920000728 polyester Polymers 0.000 claims description 65
- 210000002268 wool Anatomy 0.000 claims description 50
- 238000012545 processing Methods 0.000 claims description 35
- 150000002500 ions Chemical class 0.000 claims description 33
- 229910052709 silver Inorganic materials 0.000 claims description 32
- 239000004332 silver Substances 0.000 claims description 32
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 30
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 29
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 28
- 238000002360 preparation method Methods 0.000 claims description 28
- 229920000297 Rayon Polymers 0.000 claims description 26
- 238000002156 mixing Methods 0.000 claims description 26
- 239000003610 charcoal Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 229920002978 Vinylon Polymers 0.000 claims description 24
- 241000722949 Apocynum Species 0.000 claims description 19
- 229920002972 Acrylic fiber Polymers 0.000 claims description 18
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 18
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 18
- 241000283973 Oryctolagus cuniculus Species 0.000 claims description 18
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 18
- 229920002334 Spandex Polymers 0.000 claims description 18
- 239000011425 bamboo Substances 0.000 claims description 18
- 239000004759 spandex Substances 0.000 claims description 18
- 239000011487 hemp Substances 0.000 claims description 17
- 241000282836 Camelus dromedarius Species 0.000 claims description 16
- 229920002101 Chitin Polymers 0.000 claims description 15
- 240000000249 Morus alba Species 0.000 claims description 15
- 235000008708 Morus alba Nutrition 0.000 claims description 15
- 240000007154 Coffea arabica Species 0.000 claims description 14
- 235000016213 coffee Nutrition 0.000 claims description 14
- 235000013353 coffee beverage Nutrition 0.000 claims description 14
- 229910052697 platinum Inorganic materials 0.000 claims description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 150000001450 anions Chemical class 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 244000060011 Cocos nucifera Species 0.000 claims description 9
- 235000013162 Cocos nucifera Nutrition 0.000 claims description 9
- 241000894006 Bacteria Species 0.000 claims description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 239000010231 banlangen Substances 0.000 claims description 5
- 229920000615 alginic acid Polymers 0.000 claims description 4
- 235000010443 alginic acid Nutrition 0.000 claims description 4
- 229920002994 synthetic fiber Polymers 0.000 claims description 4
- 241001465754 Metazoa Species 0.000 claims description 3
- 235000012489 doughnuts Nutrition 0.000 claims 2
- 230000009977 dual effect Effects 0.000 claims 2
- 239000007787 solid Substances 0.000 claims 2
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 claims 1
- 241000282832 Camelidae Species 0.000 claims 1
- 229920004934 Dacron® Polymers 0.000 claims 1
- 244000082204 Phyllostachys viridis Species 0.000 claims 1
- 229920004933 Terylene® Polymers 0.000 claims 1
- 229940072056 alginate Drugs 0.000 claims 1
- 230000003115 biocidal effect Effects 0.000 claims 1
- 235000004879 dioscorea Nutrition 0.000 claims 1
- 239000005020 polyethylene terephthalate Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 44
- 239000004744 fabric Substances 0.000 abstract description 43
- 230000036541 health Effects 0.000 abstract description 39
- 230000000694 effects Effects 0.000 abstract description 37
- 230000006870 function Effects 0.000 abstract description 26
- 238000010521 absorption reaction Methods 0.000 abstract description 15
- 238000004332 deodorization Methods 0.000 abstract description 6
- 230000003796 beauty Effects 0.000 abstract description 4
- 230000003020 moisturizing effect Effects 0.000 abstract description 3
- 230000003110 anti-inflammatory effect Effects 0.000 abstract description 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 211
- 238000004804 winding Methods 0.000 description 99
- 238000009987 spinning Methods 0.000 description 79
- 238000009960 carding Methods 0.000 description 66
- 229920000742 Cotton Polymers 0.000 description 45
- 239000000428 dust Substances 0.000 description 37
- 239000002994 raw material Substances 0.000 description 36
- 239000000126 substance Substances 0.000 description 34
- 239000000047 product Substances 0.000 description 30
- 210000004209 hair Anatomy 0.000 description 29
- -1 hotel and family Substances 0.000 description 24
- 230000002829 reductive effect Effects 0.000 description 22
- 239000004743 Polypropylene Substances 0.000 description 21
- 238000004140 cleaning Methods 0.000 description 21
- 239000003921 oil Substances 0.000 description 21
- 229920001155 polypropylene Polymers 0.000 description 21
- 210000003491 skin Anatomy 0.000 description 20
- 230000003068 static effect Effects 0.000 description 20
- 239000004753 textile Substances 0.000 description 20
- 230000005611 electricity Effects 0.000 description 19
- 241001330002 Bambuseae Species 0.000 description 17
- 238000013461 design Methods 0.000 description 17
- 241001474374 Blennius Species 0.000 description 16
- 244000025254 Cannabis sativa Species 0.000 description 15
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 15
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 15
- 239000002216 antistatic agent Substances 0.000 description 15
- 235000009120 camo Nutrition 0.000 description 15
- 235000005607 chanvre indien Nutrition 0.000 description 15
- 239000002781 deodorant agent Substances 0.000 description 14
- 239000012510 hollow fiber Substances 0.000 description 12
- 230000002411 adverse Effects 0.000 description 11
- 239000012535 impurity Substances 0.000 description 11
- 230000014759 maintenance of location Effects 0.000 description 11
- 241000334160 Isatis Species 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 10
- 238000004043 dyeing Methods 0.000 description 9
- 239000003086 colorant Substances 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 230000035699 permeability Effects 0.000 description 8
- 239000002585 base Substances 0.000 description 7
- 235000019645 odor Nutrition 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 241001589086 Bellapiscis medius Species 0.000 description 6
- 241001391944 Commicarpus scandens Species 0.000 description 6
- 206010020112 Hirsutism Diseases 0.000 description 6
- 230000003385 bacteriostatic effect Effects 0.000 description 6
- 230000008901 benefit Effects 0.000 description 6
- 238000005034 decoration Methods 0.000 description 6
- 230000005923 long-lasting effect Effects 0.000 description 6
- 239000002932 luster Substances 0.000 description 6
- 238000012805 post-processing Methods 0.000 description 6
- 230000004224 protection Effects 0.000 description 6
- 238000001179 sorption measurement Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 238000005303 weighing Methods 0.000 description 6
- 230000000840 anti-viral effect Effects 0.000 description 5
- 230000002155 anti-virotic effect Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 5
- 229920002678 cellulose Polymers 0.000 description 5
- 239000001913 cellulose Substances 0.000 description 5
- 239000010779 crude oil Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 241000222122 Candida albicans Species 0.000 description 4
- 229920001661 Chitosan Polymers 0.000 description 4
- 241000191967 Staphylococcus aureus Species 0.000 description 4
- 238000010009 beating Methods 0.000 description 4
- 229940095731 candida albicans Drugs 0.000 description 4
- 230000001877 deodorizing effect Effects 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 230000001788 irregular Effects 0.000 description 4
- 231100000252 nontoxic Toxicity 0.000 description 4
- 230000003000 nontoxic effect Effects 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 210000004243 sweat Anatomy 0.000 description 4
- 239000011573 trace mineral Substances 0.000 description 4
- 235000013619 trace mineral Nutrition 0.000 description 4
- 229920003043 Cellulose fiber Polymers 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 3
- 241000588724 Escherichia coli Species 0.000 description 3
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 3
- 239000004594 Masterbatch (MB) Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000000783 alginic acid Substances 0.000 description 3
- 229960001126 alginic acid Drugs 0.000 description 3
- 150000004781 alginic acids Chemical class 0.000 description 3
- 150000001413 amino acids Chemical class 0.000 description 3
- 230000009172 bursting Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229940097275 indigo Drugs 0.000 description 3
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 3
- 238000009940 knitting Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 230000004089 microcirculation Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229910052573 porcelain Inorganic materials 0.000 description 3
- 238000007378 ring spinning Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- CRDNMYFJWFXOCH-YPKPFQOOSA-N (3z)-3-(3-oxo-1h-indol-2-ylidene)-1h-indol-2-one Chemical compound N/1C2=CC=CC=C2C(=O)C\1=C1/C2=CC=CC=C2NC1=O CRDNMYFJWFXOCH-YPKPFQOOSA-N 0.000 description 2
- 229920001875 Ebonite Polymers 0.000 description 2
- 206010020772 Hypertension Diseases 0.000 description 2
- 229920001131 Pulp (paper) Polymers 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- 230000036772 blood pressure Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 230000008821 health effect Effects 0.000 description 2
- 230000036039 immunity Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 231100000957 no side effect Toxicity 0.000 description 2
- 238000000554 physical therapy Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000012748 slip agent Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 239000011882 ultra-fine particle Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000002166 wet spinning Methods 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 241000304886 Bacilli Species 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- CRDNMYFJWFXOCH-BUHFOSPRSA-N Couroupitine B Natural products N\1C2=CC=CC=C2C(=O)C/1=C1/C2=CC=CC=C2NC1=O CRDNMYFJWFXOCH-BUHFOSPRSA-N 0.000 description 1
- 241000238424 Crustacea Species 0.000 description 1
- 241000238557 Decapoda Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 206010020751 Hypersensitivity Diseases 0.000 description 1
- 102000011782 Keratins Human genes 0.000 description 1
- 108010076876 Keratins Proteins 0.000 description 1
- 241000588747 Klebsiella pneumoniae Species 0.000 description 1
- 240000002853 Nelumbo nucifera Species 0.000 description 1
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 1
- 108091005804 Peptidases Proteins 0.000 description 1
- 241000199919 Phaeophyceae Species 0.000 description 1
- 244000302661 Phyllostachys pubescens Species 0.000 description 1
- 235000003570 Phyllostachys pubescens Nutrition 0.000 description 1
- 239000004365 Protease Substances 0.000 description 1
- 102000016611 Proteoglycans Human genes 0.000 description 1
- 108010067787 Proteoglycans Proteins 0.000 description 1
- 208000003251 Pruritus Diseases 0.000 description 1
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
- 206010044302 Tracheitis Diseases 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 241001147416 Ursus maritimus Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000000172 allergic effect Effects 0.000 description 1
- 230000003266 anti-allergic effect Effects 0.000 description 1
- 230000002924 anti-infective effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 208000010668 atopic eczema Diseases 0.000 description 1
- MSWZFWKMSRAUBD-UHFFFAOYSA-N beta-D-galactosamine Natural products NC1C(O)OC(CO)C(O)C1O MSWZFWKMSRAUBD-UHFFFAOYSA-N 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229920001222 biopolymer Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 210000004204 blood vessel Anatomy 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 230000020411 cell activation Effects 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 235000020197 coconut milk Nutrition 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 208000029078 coronary artery disease Diseases 0.000 description 1
- 238000001784 detoxification Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000916 dilatatory effect Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000000578 dry spinning Methods 0.000 description 1
- 230000002526 effect on cardiovascular system Effects 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 229930003935 flavonoid Natural products 0.000 description 1
- 150000002215 flavonoids Chemical class 0.000 description 1
- 235000017173 flavonoids Nutrition 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 229960002442 glucosamine Drugs 0.000 description 1
- MSWZFWKMSRAUBD-IVMDWMLBSA-N glucosamine group Chemical group OC1[C@H](N)[C@@H](O)[C@H](O)[C@H](O1)CO MSWZFWKMSRAUBD-IVMDWMLBSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 208000019622 heart disease Diseases 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 241000411851 herbal medicine Species 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- CRDNMYFJWFXOCH-UHFFFAOYSA-N isoindigotin Natural products N1C2=CC=CC=C2C(=O)C1=C1C2=CC=CC=C2NC1=O CRDNMYFJWFXOCH-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 239000012567 medical material Substances 0.000 description 1
- 230000007102 metabolic function Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000035935 pregnancy Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 208000017520 skin disease Diseases 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 208000010110 spontaneous platelet aggregation Diseases 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 229910052613 tourmaline Inorganic materials 0.000 description 1
- 229940070527 tourmaline Drugs 0.000 description 1
- 239000011032 tourmaline Substances 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009970 yarn dyeing Methods 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/042—Blended or other yarns or threads containing components made from different materials all components being made from natural material
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/10—Inorganic fibres based on non-oxides other than metals
- D10B2101/12—Carbon; Pitch
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2101/00—Inorganic fibres
- D10B2101/20—Metallic fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/06—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated alcohols, e.g. polyvinyl alcohol, or of their acetals or ketals
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
本发明提供了一种舒适护肤多功能辫子花式纱线,辫子花式纱线由固纱、饰纱和芯纱制成,将饰纱以超喂的方法喂入,饰纱扭结为辫子状附着在芯纱和固纱之间形成辫子花式纱线。本发明混纺纱线和织物不仅就难以达到抑菌、防菌、防霉、抗菌、消炎、护肤健体、养颜、滋润皮肤、亲肤性好等保健功能,悬垂性好,舒适性佳,耐磨性好,色泽自然,吸附异味,同时具有优良的除臭、美容护肤、发射远红外线等多种保健功能,用该纤维做成的产品穿着舒适,服用性能好,色泽靓丽,手感滑爽,立体感强,亲肤性好。产品用途广泛,适合生产高档面料、披肩、窗帘、装饰用布和床上用品等。The invention provides a multifunctional braid fancy yarn for comfort and skin care. The braid fancy yarn is made of fixed yarn, decorative yarn and core yarn. The decorative yarn is fed by an overfeeding method, and the decorative yarn is twisted into a braid shape. Attached between core yarn and anchor yarn to form braid fancy yarn. The blended yarn and fabric of the present invention are not only difficult to achieve health care functions such as antibacterial, antibacterial, mildew-proof, antibacterial, anti-inflammatory, skin care and fitness, beauty, skin moisturizing, and good skin affinity, but also have good drape, good comfort, and durability. Good abrasion resistance, natural color, odor absorption, excellent deodorization, beauty and skin care, emission of far infrared and other health care functions. Products made of this fiber are comfortable to wear, good in wearing performance, beautiful in color and smooth in hand. Strong three-dimensional effect and good skin affinity. The products have a wide range of uses and are suitable for the production of high-grade fabrics, shawls, curtains, decorative cloth and bedding, etc.
Description
技术领域technical field
本发明涉及纺织品领域,具体涉及一种舒适护肤多功能辫子花式纱线及其制备方法。The invention relates to the field of textiles, in particular to a multifunctional braided fancy yarn for comfort and skin care and a preparation method thereof.
背景技术Background technique
目前,花式纱线的应用正处于增长趋势,花式纱线产品的效益明显优于传统纺织产品,近几年,国内花式纱线的应用领域逐年增加,不仅在针织业广泛应用,在梭织业应用也越来越多,在家纺产品中应用更是前景广泛,并且花式纱线的应用在未来有望走向高档领域,用花式纱线织造的各种织物具有美观、新颖、高雅、舒适、柔软、别致的特点,花式纱线可以广泛用于各类服装、装饰织物及产业用等,如床罩、窗帘及沙发布等家用纺织品。At present, the application of fancy yarns is in a growing trend, and the benefits of fancy yarn products are significantly better than traditional textile products. In recent years, the application fields of domestic fancy yarns have increased year by year, not only in the knitting industry There are more and more applications in the woven industry, and the application in home textile products is even more promising, and the application of fancy yarns is expected to move to the high-end field in the future. Various fabrics woven with fancy yarns are beautiful, novel and elegant. , Comfortable, soft and unique features, fancy yarn can be widely used in all kinds of clothing, decorative fabrics and industrial use, such as home textiles such as bed covers, curtains and sofa releases.
多元化、多种色彩及多原料组合是花式纱线原料的发展趋势,采用多种天然纤维和各种化学纤维原料加工的单纱构成花式纱线,花式纱线产品则趋向于复杂化,即多种色彩及多种造型组合,能够取长补短,符合休闲自然的时代潮流和多样化个性需求,原料多色彩组合再加上各种花式纱线交替使用,多色彩的组合不仅丰富纱线的外观,使产品更加丰富多彩,多种色彩、造型在同一纱条中可随机组合,而且使织物外观色调丰富、豪华、奇体感强,改善了应用效果,扩大了纱线的实用性,更能吸收消费者满足不同层次消费者的需求,在纱线染色上各种不同原料成分有可能染成不同的颜色混合效果。Diversification, multi-color and multi-material combination are the development trend of fancy yarn raw materials. Single yarns processed with various natural fibers and various chemical fiber raw materials form fancy yarns, and fancy yarn products tend to be complex. In other words, a variety of colors and a variety of styling combinations can learn from each other, in line with the trend of leisure and natural times and diverse individual needs, multi-color combinations of raw materials and alternate use of various fancy yarns, multi-color combinations not only enrich yarn The appearance of the thread makes the product more colorful. Various colors and shapes can be randomly combined in the same yarn, and the appearance of the fabric is rich in color, luxurious, and has a strong sense of body, which improves the application effect and expands the practicability of the yarn. It can better absorb consumers and meet the needs of consumers at different levels. In yarn dyeing, various raw material components may be dyed into different color mixing effects.
竹炭粘胶纤维是选用我国南方优质山野毛竹制得的竹香炭,经过特殊加工工艺,粉碎成纳米级超细粉体,然后添加入粘胶中,精心开发的功能性纤维。该粘胶纤维包含有竹炭微粉,因为竹炭拥有超大比表面积、超高吸附等特性,该纤维充分体现出了竹炭所具有的吸附异味、散发淡雅清香、防菌抑菌、遮挡电磁波辐射、发射远红外线、产生负离子、消除异味、调节温湿度、美容护肤、抑菌功能等功效;是新一代绿色环保纤维。用该纤维可以制作医疗防护服饰、婴幼及孕妇防护服、床上用品、高档内外衣面料、宾馆及家庭、车船等交通工具装饰用品;还可以做空气过滤用材、家用电器防电磁波辐射面罩等。颜色可选黑色、白色、灰色,主要应用于内衣产品、衬衫、T恤、袜子、毛巾、床上用品及运动休闲装等,以充分发挥竹炭纤维天然、环保、多功能的优异特性。但耐磨性差,湿态断裂强度小,利用纯竹炭纤维制得的织物缩水变形大。Bamboo charcoal viscose fiber is a kind of bamboo charcoal made from high-quality wild moso bamboo in southern my country. After special processing technology, it is crushed into nano-scale ultrafine powder, and then added to viscose. It is a carefully developed functional fiber. The viscose fiber contains bamboo charcoal micropowder, because bamboo charcoal has super large specific surface area, super high adsorption and other characteristics, the fiber fully embodies the adsorption odor of bamboo charcoal, emits elegant fragrance, antibacterial and antibacterial, shields electromagnetic radiation, emits far Infrared rays, generating negative ions, eliminating odors, regulating temperature and humidity, beauty and skin care, and antibacterial functions; it is a new generation of green and environmentally friendly fibers. The fiber can be used to make medical protective clothing, protective clothing for infants and pregnant women, bedding, high-end inner and outer clothing fabrics, hotel and family, vehicles and boats and other transportation decorations; it can also be used as air filter materials, anti-electromagnetic radiation masks for household appliances, etc. Available in black, white, and gray colors, it is mainly used in underwear, shirts, T-shirts, socks, towels, bedding, and sportswear, etc., to give full play to the natural, environmentally friendly, and multifunctional characteristics of bamboo charcoal fiber. However, the wear resistance is poor, the wet breaking strength is small, and the fabric made of pure bamboo charcoal fiber has a large shrinkage deformation.
板蓝根抗病毒保健粘胶纤维是一种新型植物性保健功能纤维,板蓝根为十字花科植物菘蓝的干燥根,它是一种中药材,主要含有靛蓝、靛玉红及多种氨基酸,具有抗病毒原微生物作用,对各种杆菌都有不同的抑制作用;具有改善心血管微循环,降低血压作用;具有一定的解毒作用;具有消肿和抗过敏作用。板蓝根抗病毒保健粘胶纤维是将从植物菘蓝的根中提取的天然功能机等溶解液以适当的比例与粘胶纺丝原液共混而制成的一种具有护肤、保健和抗菌功能的粘胶纤维,该纤维不仅安全无毒,无副作用,绿色环保,对环境无污染,同时有具有粘胶纤维吸湿透气、服用舒适的特性;而且能提高人体免疫能力,另外由于板蓝根中含有生物碱类、有机酸类物质,能一直人体皮肤表面的各种细菌;因含有多种氨基酸和蛋白多糖等对皮肤具有很好的营养滋润作用,由于板蓝根提取物是一种天然功能剂,且均匀地分布在纤维中,使纤维及制品功能持久,耐洗涤性好,用该纤维加工的纺织产品,穿着舒适,护肤保健,适合于加工高档针织内衣、床上用品等,具有非常广阔的市场开发前景。但耐磨性差,湿态断裂强度小,利用纯板蓝根抗病毒保健粘胶纤维制得的织物缩水变形大。Isatis root anti-virus health viscose fiber is a new type of plant-based health-care functional fiber. Isatis indigo is the dried root of the cruciferous plant Isatis indigo. It is a traditional Chinese medicine, mainly containing indigo, indirubin and various amino acids. The effect of the original microorganisms of the virus has different inhibitory effects on various bacilli; it can improve cardiovascular microcirculation and lower blood pressure; it has a certain detoxification effect; it has detumescence and anti-allergic effects. Isatis antiviral health care viscose fiber is a kind of fiber with skin care, health care and antibacterial functions, which is made by blending the dissolving solution such as natural functional machine extracted from the root of Isatis indigo with the viscose spinning stock solution in an appropriate proportion. Viscose fiber, the fiber is not only safe and non-toxic, has no side effects, is green and environmentally friendly, and has no pollution to the environment. class, organic acids, can keep all kinds of bacteria on the surface of human skin; because it contains a variety of amino acids and proteoglycans, it has a good nutritional and moisturizing effect on the skin, because the Radix Radix is a natural functional agent, and evenly Distributed in the fiber, the fiber and products have long-lasting functions and good washing resistance. The textile products processed with this fiber are comfortable to wear, skin care and health care, suitable for processing high-grade knitted underwear, bedding, etc., and have very broad market development prospects. However, the wear resistance is poor, the wet breaking strength is small, and the fabric made of pure Radix isatidis antiviral health-care viscose fiber has a large shrinkage deformation.
铜改性聚酯纤维是一种新型抗菌除臭防螨防霉纤维,它是将抗菌铜材料经过高科技加工处理后,熔入到纺丝熔体之中,再经过纺丝加工而制成的一种新型功能型纤维,它的抗菌、杀菌、抑菌效果持久、对人体安全无害。国家权威机构对铜改性聚酯纤维的测试,铜改性聚酯纤维对金黄色葡萄球菌、肺炎杆菌、白色念珠菌的抗菌效果显著。铜改性聚酯纤维具有强力且持久地抗菌、消臭、自洁,防螨、防臭,提高机体免疫能力,有明显的对人体保护、保健和护理作用。铜改性聚酯纤维,不仅拥有棉和聚酯纤维的优点,吸湿量适中,穿着挺括且更加舒适;染色靓丽,手感柔软、丰满、滑爽,而且具有优良的悬垂性和比棉更优良的光泽;强度和伸度能满足几乎所有纺织品的需要。但是纤维抱合力小,表面光滑,质量比电阻大,抗静电现象突出,可纺性差。Copper-modified polyester fiber is a new type of antibacterial, deodorizing, anti-mite and anti-mildew fiber. It is made by melting antibacterial copper material into the spinning melt after high-tech processing, and then spinning. A new type of functional fiber, it has long-lasting antibacterial, bactericidal and antibacterial effects, and is safe and harmless to the human body. According to the test of copper-modified polyester fiber by the national authority, the antibacterial effect of copper-modified polyester fiber on Staphylococcus aureus, Klebsiella pneumoniae and Candida albicans is remarkable. Copper-modified polyester fiber has strong and durable antibacterial, deodorizing, self-cleaning, anti-mite, deodorant, improves the body's immunity, and has obvious effects on human body protection, health care and care. Copper-modified polyester fiber, not only has the advantages of cotton and polyester fiber, moderate moisture absorption, crisp and more comfortable to wear; beautiful dyeing, soft, plump, smooth, and has excellent drapability and better than cotton Gloss; strength and elongation can meet the needs of almost all textiles. However, the fiber cohesion is small, the surface is smooth, the mass specific resistance is large, the antistatic phenomenon is prominent, and the spinnability is poor.
甲壳素纤维是一种功能性纤维,甲壳素是一种天然生物高分子聚合物,广泛存在于昆虫、甲壳类动物 (虾、蟹等)的硬壳中,它在自然界中的含量仅次于纤维素。甲壳胺是甲壳素的脱乙酚化产物,与纤维素的化学结构相似,都是六碳糖的聚合体,基本单元是乙酸葡萄糖胺。甲壳胺用稀酸溶解后纺丝制得的甲壳胺纤维是自然界中唯一带正电荷的再生纤维。因此该纤维被人们称作为“保健型纤维”。在纤维中含有羟基和氨基官能团,兼有纤维素和蛋白质纤维的官能团,具有相当的生物活性、生物相容性,生物可降解性和优良的抗菌性能。它被广泛用作医用纤维制品,它与棉、毛、丝、麻、粘胶等混纺制成保健纺织品,当甲壳胺纤维含量在10%-30%范围,已有很好的抑菌性能和保健护理性能。但耐磨性差,湿态断裂强度小。Chitin fiber is a functional fiber, and chitin is a natural biopolymer, which widely exists in the hard shells of insects and crustaceans (shrimp, crab, etc.), and its content in nature is second only to cellulose. Chitosan is the product of deethylphenolation of chitin, similar to the chemical structure of cellulose, both are polymers of six-carbon sugars, and the basic unit is glucosamine acetate. The chitosan fiber obtained by dissolving chitosan with dilute acid and spinning is the only positively charged regenerated fiber in nature. Therefore, this fiber is called "health-care fiber". It contains hydroxyl and amino functional groups in the fiber, as well as the functional groups of cellulose and protein fibers. It has considerable biological activity, biocompatibility, biodegradability and excellent antibacterial properties. It is widely used as medical fiber products. It is blended with cotton, wool, silk, hemp, viscose, etc. to make health care textiles. When the chitosan fiber content is in the range of 10%-30%, it has good antibacterial properties and Healthcare performance. But the wear resistance is poor, and the wet breaking strength is small.
水溶性维纶纤维长丝是一种很有价值的功能性差别化纤维,水溶性维纶纤维有长丝和短纤两大类。水溶性维纶长丝是理想的水溶性纤维,是维纶的特色品种,可有0-100℃水溶温度,供各种用途使用。它具有理想的水溶温度和强伸度,良好的耐酸、耐碱、耐干热性能,溶于水后无味、无毒,水溶液呈无色透明状,在较短时间内能自然生物降解。其特点是:使最终产品能得到柔软的手感;可使产品轻量化;使产品有蓬松感;具有一定的弹性;使产品具有保温性;提高可纺性,可编织性;提高生产效率。目前广泛应用于无捻毛巾、织袜、精细窄花边织物、羊毛面料、针织品原料等。但耐热水性不够好,弹性较差,染色性较差。Water-soluble vinylon fiber filament is a valuable functional differential fiber. Water-soluble vinylon fiber has two categories: filament and staple fiber. Water-soluble vinylon filament is an ideal water-soluble fiber. It is a characteristic variety of vinylon. It can have a water-soluble temperature of 0-100°C and can be used for various purposes. It has ideal water solubility temperature and elongation, good acid resistance, alkali resistance and dry heat resistance. It is tasteless and non-toxic after being dissolved in water. The aqueous solution is colorless and transparent, and can be naturally biodegraded in a short period of time. Its characteristics are: to make the final product have a soft feel; to make the product lightweight; to make the product have a fluffy feeling; to have a certain degree of elasticity; to make the product have heat preservation; to improve spinnability and weavability; to improve production efficiency. At present, it is widely used in untwisted towels, hosiery, fine narrow lace fabrics, wool fabrics, knitwear raw materials, etc. But the hot water resistance is not good enough, the elasticity is poor, and the dyeability is poor.
负离子丙纶纤维是一种功能型纤维,它不同于一般的普通丙纶纤维,它能使周围的空气产生负离子。负离子丙纶纤维是将含有微量放射性元素的矿石,将其研磨成粒径在微米以下的具有纳米级的细粉末,将粉末共混做成负离子聚丙烯母粒,按比例与聚丙烯共混,并混入远红外放射矿粉,最后加工出负离子丙纶纤维。用该纤维加工的面料能释放出负离子,促进血液净化和细胞的活化作用,增强人体的免疫力,有益于人体健康。但是纤维抱合力小,表面光滑,回潮率较低,质量比电阻大,抗静电现象突出,可纺性差,生产中纯纺时较困难。Negative ion polypropylene fiber is a functional fiber, which is different from ordinary polypropylene fiber, and it can generate negative ions in the surrounding air. Negative ion polypropylene fiber is to grind the ore containing trace radioactive elements into nano-scale fine powder with a particle size below micron, blend the powder to make anion polypropylene masterbatch, blend with polypropylene in proportion, and Mixed with far-infrared radiating mineral powder, and finally processed into negative ion polypropylene fiber. Fabrics processed with this fiber can release negative ions, promote blood purification and cell activation, enhance human immunity, and benefit human health. However, the fiber cohesion is small, the surface is smooth, the moisture regain is low, the mass specific resistance is large, the antistatic phenomenon is prominent, the spinnability is poor, and it is difficult to purely spin in production.
有光涤纶纤维-是一种新型优良的仿真丝原料,不仅具有普通聚酯纤维良好的特性,而且具有高强低伸、光泽好、收缩小、条干均匀、疵点少、可纺性好、手感柔和、抗污性好、耐磨牢度好、透光性好、蓬松性好、耐热性能好、抗起毛起球能力大等特点,其加工生产难度大。纤维抱合力小,表面光滑,回潮率较低,质量比电阻大,抗静电现象突出,可纺性差,生产中纯纺时较困难。Glossy polyester fiber - is a new type of excellent imitation silk raw material, not only has the good characteristics of ordinary polyester fiber, but also has high strength and low elongation, good gloss, small shrinkage, uniform dryness, few defects, good spinnability, and hand feeling Soft, good stain resistance, good wear fastness, good light transmission, good bulkiness, good heat resistance, high anti-pilling ability, etc., its processing and production is difficult. The fiber cohesion is small, the surface is smooth, the moisture regain is low, the mass specific resistance is large, the antistatic phenomenon is prominent, the spinnability is poor, and it is difficult to purely spin in production.
兔毛纤维具有细、长、松、白、净、轻、暖、柔、滑等特点,兔毛由角蛋白组成,耐酸不耐碱,光泽好,吸湿防湿性好,保暖性好,兔毛纤维洁白,纤维细长,长度离散性和细度离散性较大,强度低,蓬松柔软,兔毛容易毡并,光洁滑爽,密度小,柔软蓬松,弹性好,但是卷曲小,摩擦系数小,比电阻大,静电严重,表面光滑,抱合力小,容易断裂,飞毛和落毛严重,成网成条不匀严重,可纺性差,且没有保健功能。Rabbit hair fiber has the characteristics of thin, long, loose, white, clean, light, warm, soft and slippery. Rabbit hair is composed of keratin, acid and alkali resistant, good luster, good moisture absorption and moisture resistance, and good warmth retention. The fibers are white, slender, with high discrete length and fineness, low strength, fluffy and soft, rabbit fur is easy to feel, smooth and smooth, low density, soft and fluffy, good elasticity, but small curl and small friction coefficient , high specific resistance, serious static electricity, smooth surface, small cohesion, easy to break, serious flying hair and nodding, serious uneven web forming, poor spinnability, and no health care function.
汉麻纤维是天然纤维素纤维,属于绿色环保纤维,含有人体所需要的微量元素,颜色呈现黄灰色或褐色等,其横截面为不规则的三角、多边、扁圆形形状,纤维端部呈钝角型,纤维中心有细长的空腔、裂缝和孔洞等,纵向表面分布较多的裂纹、微孔和小孔等,毛细效应好,吸附性好,吸湿透气性好,抗霉菌,抑菌杀菌性好,含有多种人体所需要的微量元素,手感柔软,显微结构稳定,耐热性好,耐晒性好,防紫外线好,取向度高,细度细,强度大,断裂伸长小,坚固耐用。其产品凉爽宜人,天然抗菌,吸臭排污,绿色保健,透气透湿,穿着舒适,无粗硬感和刺痒感,吸湿性好,保形性好,抗菌性好,抗静电能力强,防紫外线辐射能力强,适合做男女服装、手感柔软和细腻的贴身内衣、外衣,但是汉麻纤维弯曲刚度和扭转刚度大,纤维之间的抱合性差,长度不匀率大,纯纺汉麻纤维纱毛羽多,硬脆,存在单强低、麻结多等缺陷,在针织编织过程容易造成弯纱、成圈困难、断纱多、疵点多等问题。Hemp fiber is a natural cellulose fiber, which is a green and environmentally friendly fiber. It contains trace elements needed by the human body. Its color is yellow-gray or brown. Obtuse angle type, there are slender cavities, cracks and holes in the center of the fiber, and more cracks, micropores and small holes on the longitudinal surface, good capillary effect, good adsorption, good moisture absorption and air permeability, anti-mold, antibacterial Good bactericidal, containing a variety of trace elements needed by the human body, soft to the touch, stable microstructure, good heat resistance, good light fastness, good UV protection, high orientation, fine fineness, high strength, elongation at break Small, sturdy and durable. Its products are cool and pleasant, natural antibacterial, odor absorption and sewage discharge, green health care, breathable and moisture permeable, comfortable to wear, no rough and itchy feeling, good hygroscopicity, good shape retention, good antibacterial property, strong antistatic ability, anti-ultraviolet radiation Strong ability, suitable for men's and women's clothing, soft and delicate underwear and outerwear, but hemp fiber has high bending stiffness and torsional stiffness, poor cohesion between fibers, large length unevenness, and pure hemp fiber yarn has more hairiness , hard and brittle, with defects such as low single strength and many knots, which are easy to cause problems such as bent yarn, difficult loop formation, many broken yarns, and many defects during the knitting process.
雅赛尔纤维是一种新型的纤维素纤维,原料直接取材于拉丁美洲的亚马逊河流,以100%纯天然木浆,制成木质浆液后经过专门的纺丝工艺制作而成,与莫代尔、棉等一样同属于纤维素纤维,是纯正的天然纤维,能够自然分解,天然环保,不会对皮肤产生任何刺激,该纤维具有良好的吸湿透气性,吸水性好,爽滑柔顺,丝般质感,亲肤性好,染色性能好,染色后色彩鲜艳,上染率高,色牢度好,具有优良的水洗后尺寸稳定性。雅赛尔纤维具有高强力、低伸度的特点,具有良好的可纺性和纺织性,加工的面料能保持柔软、滑爽,具有吸水和透气性能佳,触摸感觉柔软滑爽,舒适平整的特点,主要被用于人们的贴身衣物制造和家用纺织品中,其柔软光滑的特性会让人们穿着非常的健康舒适,也可以与其它材质的面料一起混纺,形成不同感觉的面料。雅赛尔纤维面料可用于生产运动装,休闲装,衬衣,高级成衣面料等。但雅赛尔纤维价格较高,没有抗菌除臭等保健功能。Yacel fiber is a new type of cellulose fiber. The raw material is directly taken from the Amazon River in Latin America. It is made of 100% pure natural wood pulp and made into wood pulp after a special spinning process. It is compatible with Modal and cotton It is a pure natural fiber that can be naturally decomposed, natural and environmentally friendly, and will not cause any irritation to the skin. The fiber has good moisture absorption and air permeability, good water absorption, smooth and smooth, and a silky texture. Good skin affinity, good dyeing performance, bright colors after dyeing, high dyeing rate, good color fastness, and excellent dimensional stability after washing. Yacel fiber has the characteristics of high strength and low elongation, good spinnability and textile performance, the processed fabric can keep soft and smooth, has good water absorption and air permeability, soft and smooth to the touch, comfortable and flat It is mainly used in the manufacture of people's underwear and home textiles. Its soft and smooth characteristics will make people wear very healthy and comfortable. It can also be blended with other fabrics to form fabrics with different feelings. Yassel fiber fabrics can be used to produce sportswear, casual wear, shirts, advanced ready-to-wear fabrics, etc. However, the price of Yassel fiber is relatively high, and there is no health care function such as antibacterial and deodorant.
椰炭纤维分黑椰炭和白椰炭两种。椰子是我国南方热带地区的重要树种之一,当椰子的果肉和椰汁被取走加工为食品后,硕大的椰壳废弃将给环境治理带来不小的压力。将废弃的椰壳回收,可使它变废为宝,通过浸泡、敲打、除杂、晾晒,最终提取椰壳的纤维质,将椰壳纤维质加热至1200℃,生成活性炭,再与聚酯混合制成椰炭母粒,并以聚酯为载体稀释,最终制成椰炭纤维。椰炭纤维已成为环保保健类纤维家庭的新成员。椰炭纤维富含各种矿物质,对人体具有活化细胞、净化血液、消除疲劳、改善过敏体质等保健作用。且具有消臭、发射远红外线、吸湿透气、干爽等效果,给人一种温馨舒适的感觉。椰炭纤维中的椰炭形成一种多孔渗水的表面,能快速大量吸收人体皮肤和湿气并迅速的挥发,保证人体皮肤表面和服装内层的干爽透气,适合开发运动服饰、T恤、超快干内衣、衬衣,可以预防潮湿环境下细菌滋生面引发皮肤病。椰炭纤维优良的吸附、除味、释放负离子和远红外等功能,特别适合开发新功能性纺织服装,如保健内衣、护腰护膝带、妇婴服装、睡衣睡袍、袜子等。但椰炭涤纶纤维质量比电阻大,静电现象突出,可纺性差。Coconut charcoal fiber is divided into black coconut charcoal and white coconut charcoal. Coconut is one of the important tree species in the tropical regions of southern my country. When the coconut pulp and coconut milk are taken away and processed into food, the huge coconut shell discarded will bring considerable pressure to environmental governance. Recycling the discarded coconut shell can turn waste into treasure. By soaking, beating, removing impurities, and drying, the fiber of coconut shell is finally extracted, and the coconut shell fiber is heated to 1200°C to generate activated carbon, which is then mixed with polyester Mixed to make coconut charcoal masterbatch, and diluted with polyester as the carrier, and finally made into coconut charcoal fiber. Coconut charcoal fiber has become a new member of the environmental protection and health care fiber family. Coconut charcoal fiber is rich in various minerals, which has health effects on the human body such as activating cells, purifying blood, eliminating fatigue, and improving allergic constitution. And it has the effects of deodorization, emission of far infrared rays, moisture absorption, breathability, dryness, etc., giving people a warm and comfortable feeling. The coconut charcoal in the coconut charcoal fiber forms a porous and water-permeable surface, which can quickly absorb a large amount of human skin and moisture and quickly volatilize, ensuring the dry and breathable surface of the human skin and the inner layer of clothing, suitable for the development of sportswear, T-shirts, super Quick-drying underwear and shirts can prevent skin diseases caused by bacteria breeding in humid environment. Coconut charcoal fiber has excellent functions such as adsorption, deodorization, release of negative ions and far infrared, and is especially suitable for the development of new functional textiles and clothing, such as health underwear, waist and knee pads, maternity and infant clothing, pajamas and nightgowns, socks, etc. However, the quality of coconut charcoal polyester fiber has a large specific resistance, prominent electrostatic phenomena, and poor spinnability.
银纤维是将纺丝级银系抗菌材料熔入纺丝熔体之中,经纺丝加工而制成的一种永久性功能纤维,该纤维不仅具有优异的抗菌防臭功能,安全无毒;优良的吸湿排汗功能,透气性能好;抗菌效果持久,而且具有耐洗涤性、抗菌性能等,同时还具有很好的抗紫外特性,所制作的面料具有永久性的抗菌效果,和抗菌后整理的方法相比,具有广谱抗菌、抗菌率高、抗菌效果持久、对人体安全无害、适用范围广的优点。抗菌机理是纤维中的银离子与细菌体内蛋白酶中巯基结合使酶失活,致细菌死亡,达到抗菌防臭的效果。细菌被杀灭后,银离子又将游离出来,继续发挥作用。因此具有长效抗菌性能。银离子抗菌纤维可以与天然纤维混纺或纯纺用于各种床上用品、家具布、装饰织物、专用服装、鞋用材料、手套以及各种内衣裤及服装。但比电阻大,静电严重,用纯银纤维纺纱有一定的难度。Silver fiber is a permanent functional fiber made by melting spinning-grade silver-based antibacterial materials into spinning melt and spinning. The fiber not only has excellent antibacterial and deodorizing functions, but also is safe and non-toxic; excellent Excellent moisture absorption and perspiration function, good air permeability; long-lasting antibacterial effect, and has washing resistance, antibacterial properties, etc., and also has good anti-ultraviolet properties. Compared with the method, it has the advantages of broad-spectrum antibacterial, high antibacterial rate, long-lasting antibacterial effect, safe and harmless to human body, and wide application range. The antibacterial mechanism is that the silver ions in the fiber combine with the sulfhydryl group in the protease in the bacteria to inactivate the enzyme, causing the bacteria to die, and achieve the effect of antibacterial and deodorant. After the bacteria are killed, the silver ions will dissociate again and continue to play a role. Therefore, it has long-lasting antibacterial properties. Silver ion antibacterial fibers can be blended with natural fibers or purely spun for various bedding, furniture cloth, decorative fabrics, special clothing, shoe materials, gloves and various underwear and clothing. However, the specific resistance is large and the static electricity is serious, so it is difficult to spin with pure silver fiber.
海藻纤维是指通过利用海藻酸加工而成的纤维。海藻酸是一种广泛存在于棕色海藻之中的天然高分子化合物,和植物中的纤维素一样,它起到了强化海藻细胞壁的作用。海藻酸适宜中水溶性的线型高分子材料,它可以通过湿法纺丝被加工成海藻纤维。海藻纤维具有高吸湿性、高透氧性、生物降解性和相容性、金属离子吸附性和抗菌除臭性能等。海藻纤维不仅可做医用材料外,而且还可以开发衬衣、家用纺织品、床上用品、日常生活用品、服装等。但湿态断裂强度小,利用纯有色海藻纤维制得的织物缩水变形大。Seaweed fiber refers to fiber processed by utilizing alginic acid. Alginic acid is a natural high-molecular compound widely present in brown seaweed. Like cellulose in plants, it plays a role in strengthening the cell wall of seaweed. Alginic acid is suitable for medium-water-soluble linear polymer materials, which can be processed into seaweed fibers by wet spinning. Seaweed fiber has high hygroscopicity, high oxygen permeability, biodegradability and compatibility, metal ion adsorption and antibacterial and deodorizing properties, etc. Seaweed fiber can not only be used as medical materials, but also can be used to develop shirts, home textiles, bedding, daily necessities, clothing, etc. However, the wet breaking strength is small, and the fabric made of pure colored seaweed fiber has a large shrinkage deformation.
氨纶长丝(莱卡)是杜邦公司独家发明生产的一种人造弹力氨纶纤维的商品名称。它是用干法纺丝生产的聚酯型氨纶,其纤维是由柔性链段和刚性链段组成。正是这样的分子结构赋予了莱卡优异的延伸性和弹性回复性能。莱卡可拉伸到原长的4倍-7倍,回复率100%,与橡胶相比,弹性更长更持久,而且重量轻1/3。氨纶由于有极好的伸缩弹性,松弛后又可迅速恢复原状,具有柔软舒适感、良好的耐化学药品、耐油、耐汗水、不虫蛀、不霉、在阳光下不变黄等特性,被广泛应用于针织和机织的各种弹力织物中。它不可单独使用,能与任何其他人造或天然纤维交织使用。它不改变织物的外观,是一种看不见的纤维,能极大改善织物的性能。目前,莱卡已被广泛用于纺织产品生产的各个领域,其在服装行业的应用也十分宽广:从轻薄贴身内衣到厚重外衣、从运动装到时尚套装等。但氨纶弹性长丝存在不耐氯漂、不耐微生物、耐疲劳性较差、难染深色、染色后易损伤弹性的缺点。Spandex filament (Lycra) is the trade name of a kind of artificial elastic spandex fiber exclusively invented and produced by DuPont. It is a polyester spandex produced by dry spinning, and its fibers are composed of flexible segments and rigid segments. It is this molecular structure that gives Lycra excellent extensibility and elastic recovery properties. Lycra can be stretched to 4-7 times its original length, with a recovery rate of 100%. Compared with rubber, it has longer and more durable elasticity, and it is 1/3 lighter in weight. Due to its excellent stretch and elasticity, spandex can quickly return to its original shape after relaxation. It has the characteristics of softness and comfort, good chemical resistance, oil resistance, sweat resistance, no moth, no mildew, and no yellowing in the sun. It is widely used in various elastic fabrics of knitting and weaving. It cannot be used alone and can be interwoven with any other man-made or natural fibers. It does not change the appearance of the fabric, is an invisible fiber, and can greatly improve the performance of the fabric. At present, Lycra has been widely used in various fields of textile product production, and its application in the clothing industry is also very broad: from light and thin underwear to heavy outerwear, from sportswear to fashion suits, etc. However, spandex elastic filament has the disadvantages of being intolerant to chlorine bleaching, intolerant to microorganisms, poor fatigue resistance, difficult to dye dark colors, and easy to damage elasticity after dyeing.
抗菌涤纶长丝是一种新型功能性纤维,蓬松形大,回弹性和保暖性好,能抑制细菌,对人体有保护作用,具有保健功效。但抗菌涤纶纤维质量比电阻大,静电现象突出,可纺性差。利用纯抗菌涤纶纤维制得的织物吸湿性差,手感不柔软,舒适性不佳,不适合制作服装、内衣、休闲服、健身服、家纺产品等。Antibacterial polyester filament is a new type of functional fiber, with large fluffy shape, good resilience and warmth retention, can inhibit bacteria, protect the human body, and have health care effects. However, the mass specific resistance of antibacterial polyester fiber is large, the electrostatic phenomenon is prominent, and the spinnability is poor. The fabric made of pure antibacterial polyester fiber has poor hygroscopicity, soft hand feeling and poor comfort, so it is not suitable for making clothing, underwear, casual clothes, fitness clothes, home textile products, etc.
骆驼毛绒纤维主要由鳞片层和皮质层组成的,无髓质层,横截面近似圆形或椭圆形,髓腔较少,骆驼绒纤维的鳞片边缘圆纯光滑,色泽分为乳白、浅黄、黄褐等七个色别,选用的乳白色骆驼绒,强度大,光泽好,手感柔软,质地轻盈,保暖性好,卷曲性能不如羊毛,因此抱合力小,但是卷曲小,摩擦系数小,比电阻大,静电严重,表面光滑,抱合力小,可纺性差,且没有保健功能。Camel hair fiber is mainly composed of scale layer and cortex layer, no medullary layer, the cross section is approximately round or oval, less medullary cavity, the scale edge of camel hair fiber is round and smooth, and the color is divided into milky white, light yellow, Yellow-brown and other seven colors, the selected milky white camel hair has high strength, good luster, soft hand feeling, light texture, good warmth retention, curl performance is not as good as wool, so the cohesion force is small, but the curl is small, the friction coefficient is small, and the specific resistance Large, serious static electricity, smooth surface, small cohesion, poor spinnability, and no health care function.
罗布麻纤维的化学组成中含有黄酮、氨基酸等,其药用价值高,可以治疗高血压、心脏病的一种中草药,对预防高血压、冠心病、气管炎等有很好的作用;罗布麻纤维细度细,光泽好,强度高,吸湿性和透气性好,用它加工的服饰除具有天然纤维风格,还具有抗菌、凉爽、挺阔和舒适等优点,对人体有保健作用。但罗布麻纤维长度整齐度差,短绒率高,纤维间抱合力小,纤维表面光滑,纺织加工中易散落,制成率低,罗布麻纤维基本上无天然卷曲,罗布麻纤维伸长小,刚性大,可纺性差,这给罗布麻纤维的加工带了一定困难。The chemical composition of Apocynum fiber contains flavonoids, amino acids, etc., and its medicinal value is high. It can treat high blood pressure and heart disease. It is a kind of Chinese herbal medicine, and it has a good effect on preventing hypertension, coronary heart disease, tracheitis, etc.; The fineness of the fiber is fine, the luster is good, the strength is high, the hygroscopicity and air permeability are good, and the clothing processed with it not only has the natural fiber style, but also has the advantages of antibacterial, cool, wide and comfortable, and has a health care effect on the human body. But the uniformity of the length of the apocynum fiber is poor, the short-lint rate is high, the cohesion force between the fibers is small, the fiber surface is smooth, easy to scatter in the textile processing, and the production rate is low. The apocynum fiber basically has no natural curl, and the elongation of the apocynum fiber is small. , high rigidity and poor spinnability, which brings certain difficulties to the processing of apocynum fiber.
银抗菌防臭纤维是由纺丝级银系抗菌粉体制作成的抗菌母粒,在纺丝时添加制作而成的抗菌吸湿排汗纤维,由于属于前纺添加,所制作的面料具有永久性的抗菌效果,价值纤维十字异型界面设计,使得所制的面料具有较强的吸水性和导汗性能。优异的抗菌防臭功能,安全无毒;优良的吸湿排汗功能,透气性能好;抗菌效果持久,具有耐洗涤性。银抗菌防臭纤维可以与天然纤维混纺或纯纺用于各种床上用品、家具布、装饰织物、专用服装、鞋用材料、手套以及各种内衣裤及服装。但比电阻大,静电严重,用纯银纤维纺纱有一定的难度。Silver antibacterial and deodorant fiber is an antibacterial masterbatch made of spinning-grade silver-based antibacterial powder. The antibacterial, moisture-absorbing and sweat-wicking fiber is added during spinning. Since it is added before spinning, the fabric produced has permanent antibacterial The effect, value fiber cross-shaped interface design makes the fabrics have strong water absorption and sweat-conducting properties. Excellent antibacterial and deodorant function, safe and non-toxic; excellent moisture absorption and perspiration function, good air permeability; long-lasting antibacterial effect, and washable. Silver antibacterial and deodorant fiber can be blended with natural fibers or purely spun for various bedding, furniture cloth, decorative fabrics, special clothing, shoe materials, gloves and various underwear and clothing. However, the specific resistance is large and the static electricity is serious, so it is difficult to spin with pure silver fiber.
咖啡炭纤维是利用咖啡渣经过煅烧后而制成的碳体,再研磨呈纳米级粉体,然后加入到涤纶纤维中,生产出的一种功能性涤纶纤维,对皮肤有益处,可以促进代谢功能,具有微孔/多孔结构,毛细管效应好,能够迅速吸收、扩散和挥发掉人体产生的汗水和水汽,比表面积大,具有速干、控制异味、蓄热保温、抑菌除臭、去除异味、发射负离子、防紫外线、耐日晒、吸附性好等特点,它能迅速吸收汗水并加以扩散,将衣服上的水汽蒸发掉,达到迅速干燥的效果;纱线表面的微小孔洞,能消除异味,保暖性好;主要可用于内衣、T恤等,但咖啡纤维质量比电阻大,静电现象突出,可纺性差。Coffee charcoal fiber is a carbon body made of coffee grounds after calcination, then ground into nano-scale powder, and then added to polyester fiber to produce a functional polyester fiber, which is beneficial to the skin and can promote metabolism Function, with microporous/porous structure, good capillary effect, can quickly absorb, diffuse and volatilize sweat and water vapor produced by the human body, large specific surface area, quick-drying, odor control, heat storage and heat preservation, antibacterial deodorization, and odor removal , emit negative ions, anti-ultraviolet, sun-resistant, good adsorption, etc., it can quickly absorb sweat and spread it, evaporate the water vapor on the clothes, and achieve the effect of rapid drying; the tiny holes on the surface of the yarn can eliminate odors , good warmth retention; mainly used in underwear, T-shirts, etc., but the quality of coffee fiber has a large specific resistance, prominent static electricity, and poor spinnability.
铂金纤维是中国吉林化纤股份有限公司与日本光电医疗资材株式会社共同合作开发的一种功能性纤维,铂金纤维是以天然植物为原料.采用日本光电医疗资材株式会社的发明专利.通过特殊的工艺技术加工处理及纺丝方法.将纳米级超细微粒子铂金光离子微量元素粉末,用特殊的工艺使之与纤维素粘胶溶液完美结合.经湿法纺丝而制得的。铂金纤维含有的超微粒子.可是宇宙中的光量子反复增幅作用与人体,具有激活人体生物大分子的活性、使生物体的分子能够被激发而处于较高振动状态。具有扩张血管、加快血液循环作用、降压作用和抑制血小板凝集作用等,具有显著的抑菌、抗菌作用,有保健理疗功能,能够提高人体抗感染能力;可以改善人体的微循环功能,促进人体的新陈代谢.加快人体内的有害毒素的排除,具有保健理疗功能;具有显著的抗菌、抑菌作用,抑菌率高;具有良好的吸排湿性和保暖作用。但耐磨性差,湿态断裂强度小。Platinum fiber is a functional fiber jointly developed by China Jilin Chemical Fiber Co., Ltd. and Japan Kohden Medical Materials Co., Ltd. Platinum fiber is made of natural plants. It adopts the invention patent of Japan Kohden Medical Materials Co., Ltd. through a special process Technical processing and spinning method. The nano-scale ultrafine particle platinum photoion trace element powder is perfectly combined with the cellulose viscose solution by a special process. It is made by wet spinning. The ultrafine particles contained in the platinum fiber. However, the light quantum in the universe repeatedly amplifies the human body, and has the activity of activating the biological macromolecules of the human body, so that the molecules of the biological body can be excited and in a higher vibration state. It has the functions of dilating blood vessels, accelerating blood circulation, lowering blood pressure and inhibiting platelet aggregation, etc. It has significant antibacterial and antibacterial effects, has health care and physical therapy functions, and can improve the human body's anti-infection ability; it can improve the microcirculation function of the human body and promote human body. It can speed up the elimination of harmful toxins in the human body, and has the function of health care and physiotherapy; it has significant antibacterial and antibacterial effects, and the antibacterial rate is high; it has good moisture absorption and drainage properties and warmth retention. But the wear resistance is poor, and the wet breaking strength is small.
Porel中空纤维是一种新型差别化纤维,Porel中空纤维回弹性好,保暖性好,蓬松性好,它不仅具有合成纤维强度高,收缩率低等特点,而且还具有柔软、染色性好等性能。Porel中空纤维蓬松性大,有多孔结构,加工的产品,能保留较多的空气,增加服装的保暖性能,同时开发的各类产品手感柔软,轻薄舒适,具有较好的抗起毛球性能。但价格较贵,比电阻大,静电严重,刚度大。Porel hollow fiber is a new type of differentiated fiber. Porel hollow fiber has good resilience, good warmth retention and good bulkiness. It not only has the characteristics of high synthetic fiber strength and low shrinkage, but also has softness and good dyeability. . Porel hollow fibers are bulky and have a porous structure. The processed products can retain more air and increase the thermal performance of clothing. At the same time, various products developed are soft, light and comfortable, and have good anti-pilling performance. But the price is more expensive, the specific resistance is large, the static electricity is serious, and the rigidity is large.
双抗腈纶纤维是一种特殊的纤维,具有较好的抗起毛起球效果和抗静电作用。普通腈纶在使用过程中容易产生静电和易起毛起球,影响产品的外观质量,为了解决该问题,双抗腈纶的出现,解决了这一难题,使腈纶纤维拥有更好的服用性能。双抗腈纶纤维不仅具有普通腈纶纤维密度小、柔软保暖、日晒牢度高、保暖效果等优点,而且具有抗起毛起球性、柔软、膨松、易染、色泽鲜艳、耐光、色彩丰富的特点,同时具有抗静电作用,广泛用于服装、室内装饰、地毯、人造毛皮等领域。但腈纶纤维也没有保健功能。Double anti-acrylic fiber is a special fiber with good anti-pilling effect and antistatic effect. Ordinary acrylic fiber is prone to static electricity and pilling during use, which affects the appearance quality of the product. In order to solve this problem, the emergence of double-resistant acrylic fiber solves this problem and makes acrylic fiber have better wearability. Double-resistant acrylic fiber not only has the advantages of ordinary acrylic fiber, such as low density, softness and warmth, high light fastness, and heat preservation effect, but also has anti-pilling, softness, bulkiness, easy dyeing, bright color, light resistance, and rich colors. Features, also has antistatic effect, widely used in clothing, interior decoration, carpets, artificial fur and other fields. But acrylic fiber has no health care function either.
三角形涤纶纤维是近年来发展迅速的一种差别化纤维,是新一代的合成纤维,是高技术的产物。三角形涤纶纤维比表面积大,纤维截面近似于三角形,三角截面具有三棱镜折光效果,三角异形纤维由于纤维截面的异形化,与粘胶、阳离子可染纤维和普通短纤维等混纺后,可以改善纺织品的光泽、膨松性、吸湿性、弹性和手感等,开发的纺织品由于具有特殊的风格特征,广泛受到客户的青昧。但其加工生产难度大。纤维抱合力小,表面光滑,回潮率较低,质量比电阻大,抗静电现象突出,可纺性差,生产中纯纺时较困难。Triangular polyester fiber is a differentiated fiber that has developed rapidly in recent years. It is a new generation of synthetic fiber and a product of high technology. The triangular polyester fiber has a large specific surface area, and the fiber cross section is similar to a triangle. The triangular cross section has a prism refraction effect. Due to the special shape of the fiber cross section, the triangular special-shaped fiber can be blended with viscose, cationic dyeable fiber and ordinary short fiber. Gloss, bulkiness, hygroscopicity, elasticity and hand feeling, etc., the developed textiles are widely favored by customers due to their special style characteristics. But its processing and production is difficult. The fiber cohesion is small, the surface is smooth, the moisture regain is low, the mass specific resistance is large, the antistatic phenomenon is prominent, the spinnability is poor, and it is difficult to purely spin in production.
负离子粘胶纤维是一种功能性纤维,他就有抑菌功效,它利用高科技技术把电气石经过特殊的处理,能释放出负离子的功能性保健型粘胶纤维,它不同于一般的普通粘胶纤维,它能使方并提供人体需要的微量元素,改善微循环,对多种疾病有较好的保健功能,对人体无副作用,负离子粘胶纤维能释放负离子,具有抗菌、抑菌和消臭等作用。但耐磨性差,湿态断裂强度小。Negative ion viscose fiber is a functional fiber, which has antibacterial effect. It uses high-tech technology to treat tourmaline specially, and can release functional health-care viscose fiber with negative ions. It is different from ordinary Viscose fiber, it can make prescriptions and provide trace elements needed by the human body, improve microcirculation, have better health care functions for various diseases, and have no side effects on the human body. Anion viscose fibers can release negative ions, which have antibacterial, antibacterial and Deodorization and other effects. But the wear resistance is poor, and the wet breaking strength is small.
抗菌中空涤纶纤维是仿北极熊的毛发的中空而研制的一种差别化纤维,具有中空结构,并且在涤纶分子中含有抗菌物质,其抗菌物质能抑制人体表皮的细菌生长,具有优良的抗菌保健作用;又因抗菌中空涤纶纤维中间有空腔,这种纤维具有良好的回弹性、蓬松性和保暖性,由于纤维具有畅通的中腔结构,能使温暖的空气留住,与外界冷空气隔离,起到隔热保温的功能,抗菌中空纤维的比表面积大,能迅速排除人体表皮的湿气,使身体保持干爽舒适,故具有抗菌性和较强的抗紫外线能力,对人体的皮肤具有保健功能。中空涤纶纤维的抗菌物质结合在纤维大分子上,该纤维的比电阻小,抗静电性和抗沾污性能好,穿着舒适,不会对皮肤造成过敏反应。由于具有中腔结构,吸湿性好,能迅速吸收和排除汗水,使织物表面保持干燥,在潮湿和运动环境中穿着特别舒适。用该纤维加工的产品服用性能好,适用于各种高档服饰的应用,在纺织服饰中具有广阔的应用前景。但该纤维的比电阻大,静电严重,刚度大,抗弯曲性差,利用纯中空涤纶纤维纺纱有一定的难度。Antibacterial hollow polyester fiber is a differentiated fiber developed by imitating the hollowness of polar bear hair. It has a hollow structure and contains antibacterial substances in polyester molecules. The antibacterial substances can inhibit the growth of bacteria on the human epidermis and have excellent antibacterial and health effects. ; and because there is a cavity in the middle of the antibacterial hollow polyester fiber, this fiber has good resilience, bulkiness and warmth retention. Because the fiber has a smooth cavity structure, it can keep warm air and isolate it from the cold outside air. It has the function of heat insulation and antibacterial hollow fiber has a large specific surface area, which can quickly eliminate the moisture of the human skin and keep the body dry and comfortable. Therefore, it has antibacterial properties and strong anti-ultraviolet ability, and has health care functions for human skin. . The antibacterial substances of the hollow polyester fiber are combined with the fiber macromolecules. The fiber has low specific resistance, good antistatic and anti-contamination properties, comfortable to wear, and will not cause allergic reactions to the skin. Due to its mid-cavity structure, it has good hygroscopicity, can quickly absorb and remove sweat, and keeps the surface of the fabric dry, making it particularly comfortable to wear in wet and sports environments. The products processed with this fiber have good wearability, are suitable for the application of various high-end clothing, and have broad application prospects in textile clothing. However, the fiber has high specific resistance, severe static electricity, high rigidity, and poor bending resistance, so it is difficult to spin with pure hollow polyester fiber.
丝光羊毛纤维有良好的伸长和弹性回复率,弹性好,手感蓬松柔软,蓬松度高,色泽亮丽,有丝般光泽,光滑性好,保暖性好,其制品具有弹性好、手感丰满、光泽柔和等特点,是珍贵高档的纺织原料,其制品具有悬垂性好,光泽柔和,质地优良,外观华丽,手感柔软,舒适美观等特点,但没有保健功能。Mercerized wool fiber has good elongation and elastic recovery rate, good elasticity, fluffy and soft hand feeling, high bulkiness, bright color, silky luster, good smoothness, and good warmth retention. Its products have good elasticity, full hand feel, and luster. It is a precious and high-grade textile raw material. Its products have the characteristics of good drapability, soft luster, excellent texture, gorgeous appearance, soft hand feeling, comfortable and beautiful appearance, etc., but it has no health care function.
桑皮纤维是我国资源丰富的一种天然纺织纤维,来源于废弃的桑树皮,属于韧皮类纤维,是一种新型的天然纺织原料。桑皮纤维的细度与棉纤维接近,比麻纤维小,长度偏短,长度差异大,短绒率较高,它具有优异的吸湿透气性、保暖性、抑菌性、环保性和抑菌性能等,可自然降解,并具有较好的吸湿性、透气性、保暖性能等,与人体肌肤有良好的亲和性,是一种具有高附加值的纯天然“绿色环保纤维素纤维”。但桑皮纤维刚性较大,纤维之间抱合力小,容易脆断,纤维长度差异较大,在梳棉工序加工中成网较困难。Mulberry fiber is a kind of natural textile fiber rich in resources in our country. It comes from discarded mulberry bark, belongs to bast fiber, and is a new type of natural textile raw material. The fineness of mulberry fiber is close to that of cotton fiber, smaller than that of hemp fiber, the length is relatively short, the length difference is large, and the short-lint rate is high. It has excellent moisture absorption, breathability, warmth retention, antibacterial, environmental protection and antibacterial properties. It can be degraded naturally, and has good hygroscopicity, air permeability, thermal performance, etc., and has good affinity with human skin. It is a pure natural "green environmental protection cellulose fiber" with high added value. But the rigidity of mulberry fiber is relatively large, the cohesion force between fibers is small, it is easy to be brittle, and the difference in fiber length is large, so it is difficult to form a web in the carding process.
发明内容Contents of the invention
本发明提出了一种舒适护肤多功能辫子花式纱线及其制备方法,用一根强捻纱作饰纱,在生产过程中,由于饰纱的超喂,使其在松弛状态下,因回弹力发生扭结而产生不规则的小辫子,附着在芯纱和固结纱中间成为辫子纱。主要用于色织女线呢、针织汗衫、花呢、毛衣、大衣呢和手编毛线等。利用中空辫子花式多功能抗病毒保健保健纱加工的针织面料穿着舒适,是加工高档产品的的理想面料。The present invention proposes a kind of comfortable and skin-care multifunctional braided fancy yarn and its preparation method. A strongly twisted yarn is used as decorative yarn. The kink of the resilience produces irregular small braids, which are attached to the middle of the core yarn and the consolidation yarn to become a braided yarn. It is mainly used for yarn-dyed women's wool, knitted sweaters, tweeds, sweaters, overcoats and hand-knitted wool, etc. The knitted fabric made of hollow braid fancy multifunctional antiviral health care yarn is comfortable to wear and is an ideal fabric for processing high-end products.
实现本发明的技术方案是:一种舒适护肤多功能辫子花式纱线,辫子花式纱线由固纱、饰纱和芯纱制成,将饰纱以超喂的方法喂入,饰纱扭结为辫子状附着在芯纱和固纱之间形成辫子花式纱线。The technical scheme for realizing the present invention is: a comfortable and skin-care multifunctional braided fancy yarn, the braided fancy yarn is made of fixed yarn, decorative yarn and core yarn, the decorative yarn is fed by an overfeeding method, and the decorative yarn The kinks are braided and attached between the core yarn and the fixed yarn to form a braided fancy yarn.
本发明辫子花式纱线包括三种,第一种是中空辫子花式纱线,第二种是弹力辫子花式纱线,第三种是多孔辫子花式纱线。The braid fancy yarn of the present invention comprises three kinds, and the first is hollow braid fancy yarn, the second is elastic braid fancy yarn, and the third is porous braid fancy yarn.
第一种中空辫子纱线制备:Preparation of the first hollow braid yarn:
中空辫子花式纱线中芯纱为竹炭纤维、板蓝根纤维、铜纤维、甲壳素纤维、水溶性维纶长丝加工的包芯纱;固纱为负离子丙纶纤维和有光涤纶纤维制成的混纺纱;饰纱为兔毛纤维和汉麻纤维混纺的强捻纱。The core yarn of the hollow braid fancy yarn is a core-spun yarn processed from bamboo charcoal fiber, isatis root fiber, copper fiber, chitin fiber, and water-soluble vinylon filament; the fixed yarn is a blend made of negative ion polypropylene fiber and bright polyester fiber Yarn; decorative yarn is a strong twisted yarn blended with rabbit hair fiber and hemp fiber.
第一步,首先纺制花式纱线的芯纱,系统工艺流程如下:开清棉→梳棉→并条(三道)→粗纱→细纱→后加工。The first step is to spin the core yarn of the fancy yarn. The process flow of the system is as follows: opening and cleaning→carding→drawing (three passes)→roving→spinning→post-processing.
纺竹铜甲壳素抗病毒中空纱(水溶性维纶纤维长丝)的设备流程如下:The equipment process for spinning bamboo copper chitin antiviral hollow yarn (water-soluble vinylon fiber filament) is as follows:
竹炭纤维、板蓝根抗病毒保健纤维、铜纤维、甲壳素纤维→采用自动称量混合→FA042型自动称量机→FA017型自动混棉机→FA106A型梳针滚筒开棉机→FA161型振动给棉机→FA142型单打手成卷机组成的机组制成卷→FA231型梳棉机→FA302型并条机(三道)→TJFA458A型粗纱机→EJM128K型细纱机→GA015型络筒机→成包。Bamboo charcoal fiber, Radix isatidis anti-virus health fiber, copper fiber, chitin fiber → automatic weighing and mixing → FA042 automatic weighing machine → FA017 automatic cotton mixing machine → FA106A comb roller opener → FA161 vibration feeding Machine → FA142 type single-hand lapping machine to make rolls → FA231 carding machine → FA302 drawing frame (three lanes) → TJFA458A roving frame → EJM128K spinning frame → GA015 winding machine → baling .
在开清棉步骤中不采用圆盘自动抓棉机,减少打击点的数量,适当增大开清棉机打手与给棉罗拉间的隔距,打手与尘棒间的隔距要适当偏大控制;配料比例需适应棉包的合理布置。棉包排列做到相同原料纵向分散、横向叉开。棉包高低不平时,要做到“削高嵌缝,低包松高,大面积看水平”。混用回花应该由棉包夹紧,最好打包后使用。按照“勤抓和少抓”的原则,做好开松效果好,运转效率高。一般采用短流程。棉箱具有增进混合与改善棉卷均匀的作用。生产过程中,要以“多松少打、以分割代替打击、不落少落、充分开松与混合”的原则。打手形式应采用梳针式,清棉机采用梳针或综合打手,以求轻打多梳。一般梳针滚筒速度为500-600r/min;三翼梳针打手为750-900r/min;风扇速度一般为1200-1400r/min,棉卷罗拉速度10.3-12.5转/分。In the cotton opening and cleaning step, the disc automatic catching machine is not used, the number of hitting points is reduced, and the distance between the beater and the cotton feeding roller of the cotton opening and cleaning machine is appropriately increased, and the distance between the beater and the dust bar should be appropriately large Control; the proportion of ingredients should be adapted to the reasonable arrangement of cotton bales. Cotton bales are arranged so that the same raw materials are dispersed vertically and split horizontally. When the cotton bales are uneven, it is necessary to "cut high and caulk, low bales are loose and high, and the large area depends on the level". Mixed flowers should be clamped by cotton bales, and it is best to use them after baling. According to the principle of "grasping frequently and grasping less", the effect of opening and loosening is good and the operation efficiency is high. Usually a short process is used. The cotton box has the function of promoting mixing and improving the uniformity of the cotton lap. During the production process, the principle of "more loosening and less beating, splitting instead of beating, no falling and less falling, fully opening and mixing" should be followed. The beater form should adopt the combing needle type, and the cotton cleaning machine should use combing needles or integrated beaters, in order to beat lightly and comb more. Generally, the speed of the comb roller is 500-600r/min; the speed of the three-wing card beater is 750-900r/min; the speed of the fan is generally 1200-1400r/min, and the speed of the lap roller is 10.3-12.5 rpm.
梳棉机采用金属针布能阻止纤维下沉,减少充塞,能获得较好的梳理质量。因此,针布的选择不仅需要考虑使纤维受到良好的梳理作用,而且还应注意使纤维易于从一个针面向另一个针面顺利转移。加工涤纶纤维选择工作角较小,齿密大的刺辊锯条。正确选择锡林和道夫的针布规格,是解决梳理和转移的关键问题。刺辊速度必须与锡林速度相适应,刺辊速度高,有利于开松除杂,但过高会造成纤维损伤。一般情况下,锡林速度为280-340r/min,刺辊速度为600-860r/min。盖板速度影响除杂效率和盖板花量,由于化纤杂质较少,并且短纤维容易在盖板花中排出,因此盖板速度可适当偏低掌握,一般控制在78-140mm/min;道夫速度偏低掌握,有利于改善棉网的质量,一般为22-30r/min。在并条工序中三道并条罗拉隔距均采用 15×24mm,三道并条胶辊加压均采用30×32×30kg;在粗纱工序中锭速550-700r/min,前罗拉速度160-225 r/min。The carding machine adopts metal card clothing, which can prevent the fibers from sinking, reduce stuffing, and obtain better carding quality. Therefore, the selection of the card clothing not only needs to consider the good carding effect of the fibers, but also pays attention to the smooth transfer of the fibers from one needle surface to another. For processing polyester fibers, choose a licker-in saw blade with a small working angle and large tooth density. Correct selection of cylinder and doffer card clothing specifications is the key problem in carding and transfer. The licker-in speed must match the cylinder speed. A high licker-in speed is good for opening and removing impurities, but too high will cause fiber damage. Generally, the cylinder speed is 280-340r/min, and the licker-in speed is 600-860r/min. The cover plate speed affects the impurity removal efficiency and the cover plate flower amount. Since the chemical fiber has less impurities and short fibers are easy to be discharged in the cover plate flower, the cover plate speed can be controlled at an appropriate low level, generally controlled at 78-140mm/min; Doffer The speed is controlled at a low level, which is beneficial to improve the quality of the cotton net, generally 22-30r/min. In the drawing process, the gauge of the three drawing rollers is 15×24mm, and the pressure of the three drawing rollers is 30×32×30kg; in the roving process, the spindle speed is 550-700r/min, and the front roller speed is 160 -225 r/min.
在细纱工序纺纱时,采用EJM128K型细纱机,在环锭细纱机进行改造,加装一套水溶性维纶长丝积极喂入装置,就可以生产包芯纱,退维处理后就纺制成竹铜甲壳素抗病毒中空纱(水溶性维纶长丝)。When spinning in the spinning process, the EJM128K spinning frame is used, and the ring spinning frame is modified, and a set of water-soluble vinylon filament positive feeding device is installed to produce core-spun yarn, which is then spun into Bamboo copper chitin antiviral hollow yarn (water-soluble vinylon filament).
在络筒工序,采用GA015型络筒机,由于静电现象较突出,络纱毛羽数量多,络纱速度采用 300-500m/min,采用较小的络纱速度和络纱张力,采用适当的车间温湿度,确保络纱通道光洁,减少络纱毛羽,最大限度地保持纱线的弹性和物理机械性能。In the winding process, the GA015 winding machine is used. Due to the prominent electrostatic phenomenon and the large amount of winding hairiness, the winding speed is 300-500m/min, and the winding speed and tension are relatively small. Temperature and humidity, to ensure smooth winding channel, reduce winding hairiness, and maintain the elasticity and physical and mechanical properties of the yarn to the greatest extent.
第二步,选取固纱和饰纱,在多功能抗病毒保健中空辫子花式纱线产品中:固纱→负离子丙纶纤维和有光涤纶纤维混纺纱;饰纱→兔毛纤维、汉麻纤维混纺强捻纱。The second step is to select fixed yarn and decorative yarn. In the multi-functional anti-virus health care hollow braid fancy yarn products: fixed yarn→negative ion polypropylene fiber and bright polyester fiber blended yarn; decorative yarn→rabbit hair fiber, hemp Fiber blended strong twist yarn.
(1)加工固纱→负离子丙纶纤维和有光涤纶纤维混纺纱时,采用与上述第一步相似的工艺流程。(1) When processing fixed yarn → negative ion polypropylene fiber and bright polyester fiber blended yarn, the process flow similar to the first step above is adopted.
原料包进入车间后要及时撤去打包铁丝,至少放置24小时,使原料包与车间温湿度取得平衡。为了提高纤维的可纺性,同时还要在细旦涤纶纤维上喷洒适量的水和抗静电剂,以确保成纱具有良好的质量。After the raw material package enters the workshop, the packaging wire should be removed in time, and it should be placed for at least 24 hours to balance the temperature and humidity between the raw material package and the workshop. In order to improve the spinnability of the fiber, it is also necessary to spray an appropriate amount of water and antistatic agent on the fine denier polyester fiber to ensure good quality of the yarn.
开清棉工序工艺设计的原则是“短流程、低速度、混合充分、渐进开松、减少翻滚、多分梳、多松少打、薄喂入、充分混合、低速度、薄喂入”。The principle of the process design of the opening and cleaning process is "short process, low speed, full mixing, gradual opening, less tumbling, more carding, more loosening and less beating, thin feeding, full mixing, low speed, thin feeding".
梳棉工序工艺设计的原则是“强分梳、轻定量、低速度、小加压、紧隔距、强分梳、通道光洁畅通、防堵塞、大速比、合适的隔距、五锋一准”的工艺原则。The principle of carding process design is "strong carding, light weight, low speed, small pressure, tight gauge, strong carding, clean and smooth channel, anti-blocking, large speed ratio, appropriate gauge, five fronts and one Standard" process principle.
并条工序工艺设计的原则是“合适的隔距、稳握持、强控制、匀牵伸、顺牵伸、多并合、重加压、轻定量、大隔距、低速度、防缠绕”。The principle of drawing frame process design is "proper gauge, stable grip, strong control, uniform draft, smooth draft, multiple mergers, heavy pressure, light weight, large gauge, low speed, and anti-winding" .
粗纱工序工艺设计的原则是“轻定量、大隔距、重加压、大捻度、小张力、中轴向和径向卷绕密度、小伸长、小后区牵伸、小钳口、适中的集合器口径”。The principle of roving process design is "light weight, large gauge, heavy pressure, large twist, small tension, medium axial and radial winding density, small elongation, small rear draft, small jaw, moderate collector caliber".
细纱工序工艺设计的原则是“大隔距、中捻度、重加压、中弹中硬胶辊、中速度、小后区牵伸、小钳口、合理的车间温湿度、采用新型纺纱器材”。The principle of the spinning process design is "large gauge, medium twist, heavy pressure, medium-hard rubber roller, medium speed, small rear area draft, small jaw, reasonable workshop temperature and humidity, and the use of new spinning equipment ".
络筒工序工艺设计的原则是:生产中采用“轻张力、小伸长、保弹性、减磨损、小速度、减毛羽”。The principle of the process design of the winding process is: "light tension, small elongation, elastic retention, wear reduction, small speed, and hairiness reduction" are adopted in production.
(2)加工饰纱→兔毛纤维、汉麻纤维混纺强捻纱时,采用半精纺加工技术。(2) When processing decorative yarn → rabbit hair fiber and hemp fiber blended strong twisted yarn, semi-worsted processing technology is used.
1)半精纺加工工艺流程:1) Semi-worsted processing process:
原料→散纤维原色或染色→采用人工小量混合→和毛加油→FB219型盖板制条机→FA306型并条机 (三道)→A456型粗纱机→DTM129型细纱机→GA015型络筒机→后加工Raw material → bulk fiber primary color or dyeing → artificial small amount mixing → oiling with wool → FB219 flat plate making machine → FA306 drawing frame (three passes) → A456 roving frame → DTM129 spinning frame → GA015 winding machine → post-processing
2)半精纺生产的工艺和关键技术:2) Process and key technologies of semi-worsted production:
上述的半精纺兔毛纤维、汉麻纤维混纺纱线的制备方法,依次包括原料和毛加油、制条、并条、粗纱和细纱工序,其特征在于:The preparation method of the above-mentioned semi-worsted rabbit hair fiber and hemp fiber blended yarn comprises successively raw materials and wool oiling, sliver making, drawing frame, roving and spun yarn operations, and is characterized in that:
在原料和毛加油工序,由于兔毛质地轻盈,手感柔软,密度小,在加工中容易产生飞毛,因其松,卷曲少,比较滑爽,纤维之间抱合力差,生产过程中落毛较多,尤其在梳毛机出机处毛网易破,毛条易断,影响后道工序的加工。另外由于纤维的组织结构中大多数为髓质层,强力低,在梳毛加工中纤维容易断裂,降低了兔毛的长度,增加了短毛率,因此对兔毛的技工比其他动物纤维难度大,为了减小纤维的损伤和减少静电干扰的影响,提高纤维的抱合力和可纺性,要加入适量的和毛油、防滑剂和抗静电剂等,一般加油为0.7-1.1%,加水为7-18%,加抗静电剂为1.25-1.98%,并密封24h后使用,确保和毛油剂被所有原料吸收充分,达到均衡的上机回潮率;车间的温湿度要合理调整,保证各工序的生产能够正常进行。In the process of raw materials and wool refueling, because rabbit hair is light in texture, soft to the touch, and low in density, it is easy to produce flying hairs during processing. More, especially at the outlet of the carding machine, the wool net is easy to break, and the wool top is easy to break, which affects the processing of the subsequent process. In addition, because most of the fiber structure is the medullary layer, the strength is low, and the fibers are easy to break during the carding process, which reduces the length of rabbit hair and increases the short hair rate. Therefore, it is more difficult for rabbit hair technicians than other animal fibers. , in order to reduce fiber damage and reduce the influence of static interference, improve fiber cohesion and spinnability, add appropriate amount of wool oil, anti-slip agent and antistatic agent, etc., generally add 0.7-1.1% for oil, and add water for 7-18%, add antistatic agent to 1.25-1.98%, and use it after sealing for 24 hours to ensure that the hair oil agent is fully absorbed by all raw materials and achieve a balanced moisture regain on the machine; the temperature and humidity of the workshop should be adjusted reasonably to ensure that all The production process can proceed normally.
在梳毛制条工序,因纤维较短,长度离散度大,在梳毛过程中,通过采用合理的锡林和道夫的速度,以增加梳理,适当放大各梳理隔距,采用合理的锡林与刺辊的线速度比,使纤维能够顺利转移,以确保纤维混合均匀,减少对纤维的损伤,减少毛粒产生的几率。车间的相对速度要控制在60-78%,以减小静电的不良影响。其出条重量15.8-19.2g/5m,出条速度34.5-46.0m/min,喂毛量36.0-50.0g/次,刺辊速度减小到 530-670r/min,锡林速度290-340r/min,盖板速度60-112mm/min,道夫速度17.5-24.2r/min,锡林-道夫之间的隔距为0.15-0.19mm,锡林-盖板隔距为14、12、13、13、14/1000英寸。In the process of carding and making sliver, because the fiber is short and the length of the dispersion is large, in the carding process, by adopting a reasonable speed of the cylinder and doffer to increase the carding, appropriately enlarge the carding distance, and adopt a reasonable cylinder and doffer speed. The ratio of the linear speed of the rollers enables the fibers to be transferred smoothly to ensure that the fibers are mixed evenly, reducing damage to the fibers and reducing the chance of hair particles. The relative speed of the workshop should be controlled at 60-78% to reduce the adverse effects of static electricity. The output weight is 15.8-19.2g/5m, the output speed is 34.5-46.0m/min, the wool feeding amount is 36.0-50.0g/time, the licker-in speed is reduced to 530-670r/min, and the cylinder speed is 290-340r/min. min, cover speed 60-112mm/min, doffer speed 17.5-24.2r/min, cylinder-doffer interval 0.15-0.19mm, cylinder-cover interval 14, 12, 13, 13 , 14/1000 inches.
在并条工序,针对这两种纤维差异大的情况,为了保证两者混合均匀,混合比例正确,伸直平行度一致的要求,并条工艺设计时要采用重加压和适当偏大的隔距。在生产过程中,并条工艺要合理选择罗拉中心距、罗拉压力与压力分配、牵伸倍数等。前张力牵伸倍数大小以棉网能顺利集束下引,不起皱为准,较小的牵伸倍数对条干均匀有利。车间的相对湿度控制在60-75%,温度控制在22.0-27.5℃;头并采用6根并合,二道与三道采用8根并合,车速不宜过高,采用158-210m/min,头并采用6根喂入,出条重量 16.8-19.8g/5m,隔距14×25mm,喇叭口径3.6-3.8mm;二并采用8根喂入,出条重量16.0-18.6g/5m,隔距13×24 mm,喇叭口径3.4-3.6mm;三并采用8根喂入,出条重量15.6g/5m,隔距12.5×23mm,喇叭口径3.2-3.6mm;In the drawing process, in view of the large difference between the two fibers, in order to ensure that the two fibers are mixed evenly, the mixing ratio is correct, and the parallelism of straightening is consistent, the design of the drawing process should adopt heavy pressure and an appropriately large spacer. distance. In the production process, the draw frame process should reasonably select the roller center distance, roller pressure and pressure distribution, draft ratio, etc. The drafting ratio of the front tension is based on the fact that the cotton web can be bundled and drawn down smoothly without wrinkling, and a smaller drafting ratio is beneficial to evenness. The relative humidity of the workshop is controlled at 60-75%, and the temperature is controlled at 22.0-27.5°C; the first and third lanes are combined with 6 pieces, and the second and third lanes are combined with 8 pieces. The speed should not be too high, and the speed should be 158-210m/min. The head is fed with 6 feeders, the weight of the sliver is 16.8-19.8g/5m, the gauge is 14×25mm, and the horn diameter is 3.6-3.8mm; The distance is 13×24 mm, the diameter of the horn is 3.4-3.6mm; the three parallels are fed by 8 pieces, the weight of the bars is 15.6g/5m, the distance is 12.5×23mm, and the diameter of the horn is 3.2-3.6mm;
在粗纱工序生产过程中,粗纱工艺要合理选择罗拉中心距、罗拉压力与压力分配、牵伸倍数等。罗拉加压适当偏大掌握,车间相对湿度控制在60-67%,保证生产能够正常进行。牵伸倍数5.4-7.2倍,粗纱定量4.6-6.4g/10m,隔距24.0×34.0mm,捻系数60-78,轴向卷绕密度3.165-3.385圈/cm,锭速546-664r/min,前罗拉速度164-190r/min。In the production process of the roving process, the roving process should reasonably select the roller center distance, roller pressure and pressure distribution, draft multiple, etc. The pressure of the rollers should be properly controlled, and the relative humidity of the workshop should be controlled at 60-67% to ensure normal production. The draft ratio is 5.4-7.2 times, the roving basis weight is 4.6-6.4g/10m, the gauge is 24.0×34.0mm, the twist coefficient is 60-78, the axial winding density is 3.165-3.385 turns/cm, and the spindle speed is 546-664r/min. Front roller speed 164-190r/min.
在细纱工序,强捻线是在普通纱的捻度基础上进行加捻,增加纱线的捻缩率,其捻度系数一般为普通纱的2倍左右,超过了临界系数。故纱线强力低,在细纱工序纺纱时纱发脆,纱线断头多,但是为保证强捻线独特的绉感风格,在布面上生产均匀的绉纹,又有使纱线有一定的捻系数,随着捻系数增大,强力反而下降,为此,在细纱工序采取有效的技术措施。由于捻纱强度大,钢丝圈质量要比同特数纱轻1-2号,以减少断头,解决接头难,捻头重等问题。同时,适当降低锭速和车速,以便使生产正常进行。钳口隔距块隔距要偏大掌握,以避免产生硬头。因纤维长度长,罗拉隔距适当增加,以改善条干水平,确保纤维在牵伸中运动稳定。在纺纱过程中加捻和卷绕部件光洁、无毛刺,合理掌握钢领及钢丝圈使用周期,减少纺纱张力及张力波动,有利于减少断头。车间温度控制在30-32℃之间;相对湿度控制在65%左右。钢领直径为35-45mm。捻度1050-1380捻/米,锭速13000-15000r/min。In the spinning process, the strong twisted yarn is twisted on the basis of the twist of ordinary yarn to increase the twist shrinkage of the yarn. The twist coefficient is generally about 2 times that of ordinary yarn, exceeding the critical coefficient. Therefore, the strength of the yarn is low, and the yarn becomes brittle during spinning in the spinning process, and there are many yarn breaks. With a certain twist coefficient, as the twist coefficient increases, the strength decreases instead. Therefore, effective technical measures are taken in the spinning process. Due to the high strength of the twisted yarn, the quality of the traveler is 1-2 sizes lighter than that of the same number of yarns, so as to reduce broken ends, solve problems such as difficult joints and heavy twisted ends. At the same time, the spindle speed and vehicle speed should be appropriately reduced so that the production can proceed normally. The distance between the jaw spacers should be relatively large to avoid hard ends. Due to the long fiber length, the roller gauge is appropriately increased to improve the evenness level and ensure the stable movement of the fiber during drafting. During the spinning process, the twisting and winding parts are clean and burr-free, and the service life of the steel ring and traveler is reasonably controlled to reduce spinning tension and tension fluctuations, which is beneficial to reducing broken ends. The workshop temperature is controlled between 30-32°C; the relative humidity is controlled at around 65%. The ring diameter is 35-45mm. Twist 1050-1380 twist/m, spindle speed 13000-15000r/min.
在络筒工序,生产按“小张力、小伸长、小速度、减磨损、保弹性”的工艺原则。络纱速度355-429m/min,络纱速度要适当降低,减少对强捻纱的损伤,保持强捻纱的耐磨性,为下道工序顺利进行创造条件。In the winding process, the production follows the technological principle of "small tension, small elongation, small speed, wear reduction, and elasticity preservation". The winding speed is 355-429m/min, and the winding speed should be appropriately reduced to reduce damage to the strong twist yarn, maintain the wear resistance of the strong twist yarn, and create conditions for the smooth progress of the next process.
第三步,退维处理:采用上海全宇公司生产的水溶性维纶,溶解温度为95℃,取60组纱线,每间隔 6min取出一组,水洗烘干,称重分析。Step 3: Retrieval treatment: use water-soluble vinylon produced by Shanghai Quanyu Company, with a dissolution temperature of 95°C, take 60 groups of yarns, take out a group every 6 minutes, wash and dry, weigh and analyze.
第四步,空心锭花式捻线机是将纺纱、调色、加捻、络筒等几个不同工序组合在同一机台上完成。选用YCHN--505型花式捻线机,它的牵伸机构由五罗拉组成,加工多功能抗病毒保健中空辫子花式纱线。The fourth step is the hollow spindle fancy twister, which combines several different processes such as spinning, color matching, twisting, and winding on the same machine. Choose YCHN--505 fancy twisting machine, its drafting mechanism is composed of five rollers, and process multifunctional anti-virus health care hollow braid fancy yarn.
(1)生产原理:主要是利用强捻饰纱的超喂方法,使其在松弛状态下,因其具有较大的回弹力,使其发生扭结而产生不规则的小辫子,然后附着在芯线和固线中间成为辫子线,一般饰纱超喂芯纱的范围掌握在1.95-3.59倍之间。饰纱的捻度控制1050-1380捻/米,捻度不能过大,否则会影响筒子成形质量,不仅造成退绕时不顺畅,而且容易在空心锭入口处产生拥堵等不良现象,影响中空辫子花式纱线的质量。(1) Production principle: It mainly uses the overfeeding method of strong twisted decorative yarn to make it in a relaxed state, because of its large resilience, it will kink and produce irregular braids, and then attach to the core The middle of the thread and the fixed thread becomes a braided thread, and the range of the superfeeding core yarn of the decorative yarn is generally controlled between 1.95-3.59 times. The twist of decorative yarn is controlled at 1050-1380 twists/m, and the twist should not be too large, otherwise it will affect the quality of bobbin forming, not only causing unsmooth unwinding, but also easy to cause congestion at the entrance of the hollow spindle, which will affect the hollow braid pattern Yarn quality.
(2)工艺过程:①挂上芯纱;②将固纱络筒至固线管上,确认固线缠绕方向与空心锭转向相同。③将准备好的线管套入空心锭,空心锭拉出位置;④将芯线引出经过张力器、芯线弹簧,穿过芯线瓷管,芯线压辊处于空悬位置;⑤抬起摇架,将纱引入后喇叭口,去除纱头端乱纤,使纱线端处于前罗拉与后罗拉中间;⑥将芯纱与固线同时引入空心锭,并在空心锭下端的加捻钩上,按假捻钩运动的方向围绕半圈或一圈,假捻器运行方向应该与空心锭运动的方向相同;⑦将芯纱与固线引入输出罗拉;推入空心锭,空心锭处于工作位置;⑧压下摇架,粗纱牵伸工作,前罗拉口处输出纱条;压下芯线压辊,芯线张力受拉;⑨去除芯线引出端不良成形部分,将纱经过槽筒引出纱管,开始卷绕工作。(2) Process: ① Hang up the core yarn; ② Wind the fixed yarn to the fixed thread tube, and confirm that the winding direction of the fixed thread is the same as that of the hollow spindle. ③Insert the prepared wire tube into the hollow ingot, and pull out the hollow ingot; ④Lead out the core wire through the tensioner, core wire spring, and pass through the core wire porcelain tube, and the core wire pressure roller is in the suspended position; ⑤Lift up Cradle, introduce the yarn into the rear bell mouth, remove the random fibers at the end of the yarn, and make the yarn end between the front roller and the rear roller; According to the direction of the movement of the false twisting hook, the movement direction of the false twister should be the same as that of the hollow spindle; ⑦Introduce the core yarn and the fixed thread into the output roller; push into the hollow spindle, and the hollow spindle is at work Position; ⑧Depress the cradle, the roving draft works, and the yarn sliver is output at the front roller mouth; press down the core thread roller, and the core thread tension is pulled; ⑨Remove the badly formed part of the core thread lead-out end, and lead the yarn out through the groove drum Bobbin, start winding work.
(3)工艺参数的设定:空心锭转速345-495r/min,环锭转速300-390r/min,上捻度360-500T/m,下捻度295-400T/m,输出线速3.00-6.00r/min,牵伸比1为0.43-0.67,牵伸比2为4.00-4.30,速比为0.75-0.89。(3) Setting of process parameters: hollow ingot speed 345-495r/min, ring speed 300-390r/min, upper twist 360-500T/m, lower twist 295-400T/m, output line speed 3.00-6.00r /min, the draft ratio 1 is 0.43-0.67, the draft ratio 2 is 4.00-4.30, and the speed ratio is 0.75-0.89.
混纺纱线性能指标为:断裂强度9.17-15.72cN/tex,断裂强度变异系数Cv值15.3-23.4%,辫子间距 16.8-44.6mm,辫子长度5.8-11.8mm。The performance indicators of the blended yarn are: breaking strength 9.17-15.72cN/tex, breaking strength coefficient of variation Cv value 15.3-23.4%, braid spacing 16.8-44.6mm, braid length 5.8-11.8mm.
加工的纬平针组织针面料的性能指标如下:织物干燥重量188-368g/m2;顶破强力232-490N;耐洗色牢度3-4级;金黄色葡萄球菌(ATCC6538)抑菌率大于85.0%,大肠杆菌(ATCC 8089)抑菌率大于86.5%,白色念珠菌(ATCC10231)抑菌率大于85.7%,远红外发射率大于87.2%,负离子浓度大于4230个/cm3。The performance indicators of the processed weft plain knitted fabric are as follows: fabric dry weight 188-368g/m 2 ; bursting strength 232-490N; color fastness to washing 3-4 grades; Staphylococcus aureus (ATCC6538) antibacterial rate Greater than 85.0%, Escherichia coli (ATCC 8089) bacteriostatic rate greater than 86.5%, Candida albicans (ATCC10231) bacteriostatic rate greater than 85.7%, far-infrared emission rate greater than 87.2%, negative ion concentration greater than 4230/cm 3 .
所述芯纱中各物质的重量百分比为:10-70%的竹炭纤维、10-70%的板蓝根纤维、10-70%的铜纤维和 10-70%的甲壳素纤维;固纱中各物质的重量百分比为:25-75%的负离子丙纶纤维和20-75%有光涤纶纤维;饰纱中各物质的重量百分比为:20-75%的兔毛纤维和25-80%的汉麻纤维。The percentage by weight of each substance in the core yarn is: 10-70% bamboo charcoal fiber, 10-70% isatis root fiber, 10-70% copper fiber and 10-70% chitin fiber; each substance in the fixed yarn The weight percentage of each substance in the decorative yarn is: 25-75% anion polypropylene fiber and 20-75% glossy polyester fiber: 20-75% rabbit hair fiber and 25-80% hemp fiber .
竹炭纤维(包括黑色、灰色、白色)的物理指标平均值:单纤维线密度1.27-1.87dtex,长度38.00-45.00mm,干态断裂强度2.68cN/dtex,湿态断裂强度1.31cN/dtex,干态断裂伸长率18.72%,湿态断裂伸长率20.94%,质量比电阻为107.78Ω.g.cm-2,回潮率12.3%,含油率0.13﹪,密度1.26g/cm3。The average physical index of bamboo charcoal fiber (including black, gray and white): single fiber linear density 1.27-1.87dtex, length 38.00-45.00mm, dry breaking strength 2.68cN/dtex, wet breaking strength 1.31cN/dtex, dry The elongation at break in the state is 18.72%, the elongation at break in the wet state is 20.94%, the mass specific resistance is 10 7.78 Ω.g.cm -2 , the moisture regain is 12.3%, the oil content is 0.13%, and the density is 1.26g/cm 3 .
板蓝根纤维的物理指标平均值:单纤维线密度1.33-1.69dtex,长度38.00-45.00mm,干态断裂强度 2.82-3.12cN/dtex,湿态断裂强度1.59-1.88cN/dtex,干态断裂伸长率19.23-21.03%,湿态断裂伸长率 22.34-24.13%,质量比电阻lg(Ω.g/cm2)为8.3-8.5,回潮率11.7-12.8%。The average physical index of Radix isatidis fiber: single fiber linear density 1.33-1.69dtex, length 38.00-45.00mm, dry breaking strength 2.82-3.12cN/dtex, wet breaking strength 1.59-1.88cN/dtex, dry breaking elongation The rate is 19.23-21.03%, the wet elongation at break is 22.34-24.13%, the mass specific resistance lg (Ω.g/cm 2 ) is 8.3-8.5, and the moisture regain is 11.7-12.8%.
铜纤维的物理指标平均值:单纤维线密度1.27-1.57dtex,长度38.00-48.00mm,平均干态断裂强度 4.37cN/dtex,平均湿态断裂强度4.02cN/dtex,平均干态断裂伸长率26.79%,平均湿态断裂伸长率27.24%,平均质量比电阻lg(Ω.g/cm2)为8.8,平均回潮率0.53%。The average physical index of copper fiber: single fiber linear density 1.27-1.57dtex, length 38.00-48.00mm, average dry breaking strength 4.37cN/dtex, average wet breaking strength 4.02cN/dtex, average dry elongation at break 26.79%, the average wet elongation at break is 27.24%, the average mass specific resistance lg (Ω.g/cm 2 ) is 8.8, and the average moisture regain is 0.53%.
甲壳素纤维的物理指标平均值:单纤维线密度1.13-1.67dtex,长度38.00-53.00mm,干态断裂强度 1.531-2.452cN/dtex,湿态断裂强度1.462-1.898cN/dtex,干态断裂伸长率19.12-22.12%,湿态断裂伸长率 16.02-20.95%,质量比电阻为107.7Ω.g.cm-2,回潮率11.9%,含油率0.15﹪。The average physical index of chitin fiber: single fiber linear density 1.13-1.67dtex, length 38.00-53.00mm, dry breaking strength 1.531-2.452cN/dtex, wet breaking strength 1.462-1.898cN/dtex, dry breaking elongation The elongation is 19.12-22.12%, the wet elongation at break is 16.02-20.95%, the mass specific resistance is 10 7.7 Ω.g.cm -2 , the moisture regain is 11.9%, and the oil content is 0.15%.
水溶性维纶长丝的物理指标:细度22-44dtex(20-40D),强度3.4-3.9cN/dtex,伸长率14.7-17.5%,回潮率2.1-2.8%,卷曲数3-8个/cm,质量比电阻107.9Ω.g/cm2。Physical indicators of water-soluble vinylon filament: fineness 22-44dtex (20-40D), strength 3.4-3.9cN/dtex, elongation 14.7-17.5%, moisture regain 2.1-2.8%, crimp number 3-8/ cm, mass specific resistance 10 7.9 Ω.g/cm 2 .
负离子丙纶纤维的物理指标平均值:单纤维线密度1.33-1.73dtex,长度38.00-49.00mm,平均干态断裂强度3.69cN/dtex,平均湿态断裂强度3.61cN/dtex,平均干态断裂伸长率25.50%,平均湿态断裂伸长率 27.01%,平均质量比电阻为108.1Ω.g.cm-2,平均回潮率0.03%,平均含油率0.18﹪。The average physical index of anion polypropylene fiber: single fiber linear density 1.33-1.73dtex, length 38.00-49.00mm, average dry breaking strength 3.69cN/dtex, average wet breaking strength 3.61cN/dtex, average dry breaking elongation The average wet elongation at break is 27.01%, the average mass specific resistance is 10 8.1 Ω.g.cm -2 , the average moisture regain is 0.03%, and the average oil content is 0.18%.
有光涤纶纤维的物理指标平均值:细度1.00-1.67dtex,长度38.00-51.00mm,干态断裂强度 3.05-4.73cN/dtex,湿态断裂强度2.87-4.46cN/dtex,干态断裂伸长率19.6-26.2%,湿态断裂伸长率21.1-28.8%,回潮率0.46-0.51%,质量比电阻lg(Ω.g/cm2)为7.9-8.5,含油率0.13-0.18%。The average physical index of glossy polyester fiber: fineness 1.00-1.67dtex, length 38.00-51.00mm, dry breaking strength 3.05-4.73cN/dtex, wet breaking strength 2.87-4.46cN/dtex, dry breaking elongation The percentage is 19.6-26.2%, the elongation at break in wet state is 21.1-28.8%, the moisture regain is 0.46-0.51%, the mass specific resistance lg (Ω.g/cm 2 ) is 7.9-8.5, and the oil content is 0.13-0.18%.
兔毛纤维的物理指标平均值:长度34.42mm,细度15.43um,卷曲度5.32%,顺向摩擦系数0.131,逆向摩擦系数0.273,断裂强度1.46cN/dtex,断裂伸长率36.12%。The average physical index of rabbit hair fiber: length 34.42mm, fineness 15.43um, crimp 5.32%, forward friction coefficient 0.131, reverse friction coefficient 0.273, breaking strength 1.46cN/dtex, breaking elongation 36.12%.
汉麻纤维的物理指标:单纤维平均细度1.54dtex,平均长度29.5mm,回潮率12.4%,断裂强度 4.63cN/dtex,断裂伸长率2.38%,初始模量174.13cN/dtex。Physical indicators of hemp fiber: average single fiber fineness 1.54dtex, average length 29.5mm, moisture regain 12.4%, breaking strength 4.63cN/dtex, breaking elongation 2.38%, initial modulus 174.13cN/dtex.
第二种弹力辫子花式纱线的制备:Preparation of the second elastic braid fancy yarn:
弹力辫子花式纱线中芯纱为雅赛尔纤维、椰炭纤维、银纤维、海藻纤维和氨纶长丝加工的包绕纱;固纱为负离子丙纶长丝和抗菌涤纶长丝,饰纱为骆驼毛绒纤维和罗布麻纤维混纺的强捻纱。The core yarn of the elastic braid fancy yarn is wrapping yarn processed by Yasser fiber, coconut carbon fiber, silver fiber, seaweed fiber and spandex filament; the fixed yarn is negative ion polypropylene filament and antibacterial polyester filament, and the decorative yarn is Strong twist yarn blended with camel plush fiber and apocynum fiber.
第一步,首先纺制花式纱线的芯纱,系统工艺流程如下:开清棉→梳棉→并条(三道)→粗纱→细纱→后加工。The first step is to spin the core yarn of the fancy yarn. The process flow of the system is as follows: opening and cleaning→carding→drawing (three passes)→roving→spinning→post-processing.
雅赛尔纤维、椰炭纤维、银纤维、海藻纤维→采用自动称量混合→FA042型自动称量机→FA016型自动混棉机→FA106A型梳针滚筒开棉机→FA161型振动给棉机→FA141A型单打手成卷机组成的机组制成卷→FA201型梳棉机→FA326A型并条机(三道)→FA481型粗纱机→FA507型细纱机→GA012型络筒机→成包。Yasser fiber, coconut charcoal fiber, silver fiber, seaweed fiber → automatic weighing and mixing → FA042 automatic weighing machine → FA016 automatic cotton mixing machine → FA106A comb roller opener → FA161 vibrating cotton feeder → FA141A single-hand lapping machine is used to make rolls → FA201 carding machine → FA326A drawing frame (three lanes) → FA481 roving frame → FA507 spinning frame → GA012 winding machine → baling.
在开清棉步骤中不采用圆盘自动抓棉机,遵循最低限度地开松打击,防止纤维损伤与纠结;加强落棉控制,减少纤维散落及棉结产生的几率。尽可能采用自由打击或梳针打手,以多松轻打为主,使纤维充分分解,减少损伤。自动混棉机尘棒间的隔距,一般在9.5-12.5mm之间。剥棉打手和尘棒间的进口控制在 6-18mm之间,出口控制在8-22mm之间。打手转速的高低,直接影响纤维块的剥取和纤维块对尘格的撞击作用,对开松和除杂均有影响。打手转速过高,易出现返花,形成束丝或棉结。剥棉打手的转速控制在 350-750r/min之间。在一定范围内增加打手速度,增加打击数,可以提高开松除杂效果。但打手速度过高,容易打碎杂质和损伤纤维。一般情况下,打手的转速控制在900-1000r/min之间。打手与天平曲杆工作面间的隔距,一般情况下,隔距控制在8.5-10.5mm之间。打手与尘棒间的进口隔距8-10mm,出口隔距 16-18mm。尘棒与尘棒间的隔距,控制在5-8mm之间。梳针滚筒速度掌握在430-630r/min,风扇速度一般为1250-1600r/min,棉卷罗拉速度10.5-14.5转/分,化纤卷子定量340-420g/m。In the cotton opening and cleaning steps, the disc automatic plucking machine is not used, and the minimum opening and blowing is followed to prevent fiber damage and entanglement; the control of nodding is strengthened to reduce the probability of fiber scattering and neps. Use free strike or comb needle beater as much as possible, mainly loose and light beats, so that the fibers can be fully decomposed and damage can be reduced. The distance between the dust bars of the automatic cotton blender is generally between 9.5-12.5mm. The inlet between the cotton stripper and the dust bar is controlled between 6-18mm, and the outlet is controlled between 8-22mm. The speed of the beater directly affects the stripping of the fiber blocks and the impact of the fiber blocks on the dust grid, and has an impact on both opening and impurity removal. If the beater's rotating speed is too high, it is easy to return flowers and form bunches or neps. The speed of the cotton stripper is controlled between 350-750r/min. Increase the beater speed within a certain range and increase the number of blows, which can improve the effect of loosening and removing impurities. But the beater speed is too high, it is easy to break impurities and damage fibers. Under normal circumstances, the beater's speed is controlled between 900-1000r/min. The distance between the beater and the working surface of the balance curved rod, under normal circumstances, the distance is controlled between 8.5-10.5mm. The inlet distance between beater and dust bar is 8-10mm, and the outlet distance is 16-18mm. The distance between the dust stick and the dust stick is controlled between 5-8mm. The speed of the carding cylinder is controlled at 430-630r/min, the speed of the fan is generally 1250-1600r/min, the speed of the lap roller is 10.5-14.5r/min, and the basis weight of the chemical fiber roll is 340-420g/m.
加工雅赛尔纤维等时,要选择工作角较小,齿密大的刺辊锯条。正确选择锡林和道夫的针布规格,是解决梳理和转移的关键问题。盖板针布的选择要求针尖能承受较大的梳理负荷,不容易绕锡林和充塞纤维。锡林和道夫的隔距以偏小掌握;前上罩板上口与锡林的隔距一般比纺棉时略大;刺辊与锡林的隔距主要起转移作用,要求紧隔距,必须做到隔距准确。盖板速度影响除杂效率和盖板花量,由于化纤杂质较少,并且短纤维容易在盖板花中排出,因此盖板速度可适当偏低掌握,一般情况下,锡林速度控制在320-390r/min, 刺辊速度掌握在590-820r/min。盖板速度控制在70-129mm/min,道夫速度22.5-27.5r/min。在并条工序中要保证纤维平行伸直,达到较完整的分离状态,并使棉条的短片段不匀、重量不匀率和重量偏差控制在较好的水平,还要求涤纶与棉纤维混合均匀和混合比例准确。工艺参数为:三道并条罗拉隔距均采用 13-14.5×20.5-24.5mm,三道并条胶辊加压均采用30×32×30kg,定量16.60-18.18g/5m,喇叭口径3.4-3.8mm,出条速度173-215m/min。When processing Yassel fiber, etc., it is necessary to choose a licker-in saw blade with a small working angle and a large tooth density. Correct selection of cylinder and doffer card clothing specifications is the key problem in carding and transfer. The choice of flat card clothing requires that the needle tip can bear a large carding load, and it is not easy to wind around the cylinder and fill the fiber. The distance between the cylinder and the doffer should be relatively small; the distance between the opening of the front upper cover plate and the cylinder is generally slightly larger than that of spinning cotton; The spacing must be accurate. The flat speed affects the impurity removal efficiency and the flat flower amount. Since the chemical fiber has less impurities and the short fibers are easy to be discharged in the flat flower, the flat speed can be controlled at an appropriate low level. Generally, the cylinder speed is controlled at 320 -390r/min, the licker-in speed is controlled at 590-820r/min. The cover plate speed is controlled at 70-129mm/min, and the doffer speed is 22.5-27.5r/min. In the drawing process, it is necessary to ensure that the fibers are stretched in parallel to achieve a relatively complete separation state, and to control the short segment unevenness, weight unevenness and weight deviation of the sliver at a better level, and it is also required to mix polyester and cotton fibers. Homogeneous and accurate mixing ratio. The process parameters are: the gauges of the three drawing rollers are all 13-14.5×20.5-24.5mm, the pressure of the three drawing rollers are all 30×32×30kg, the weight is 16.60-18.18g/5m, and the horn diameter is 3.4- 3.8mm, delivery speed 173-215m/min.
在粗纱工序加工过程中,因牵伸力较大,要采用较大的罗拉握持距,粗纱工艺配置是否合理对成品质量有很大的关系。在生产过程中,在粗纱工艺要合理选择罗拉中心距、罗拉压力与压力分配、牵伸倍数等。工艺参数为:前罗拉速度169-225r/min,粗纱定量4.10-5.47g/10m,粗纱捻度4.30-4.74g/10cm,轴向卷绕密度为3.225-3.495圈/cm,罗拉隔距23.0-26.5×31.0-34.5mm,锭速539-720r/min,加压量 24-28×15-17×20-25Kg/双锭,钳口隔距3.5-5.5mm,前区集合器6.2-8.5mm。In the roving process, due to the large draft force, a larger roller holding distance should be used. Whether the roving process configuration is reasonable has a great relationship with the quality of the finished product. In the production process, the roller center distance, roller pressure and pressure distribution, draft ratio, etc. should be reasonably selected in the roving process. The process parameters are: front roller speed 169-225r/min, roving basis weight 4.10-5.47g/10m, roving twist 4.30-4.74g/10cm, axial winding density 3.225-3.495 turns/cm, roller gauge 23.0-26.5 ×31.0-34.5mm, spindle speed 539-720r/min, pressurization amount 24-28×15-17×20-25Kg/double spindle, jaw gap 3.5-5.5mm, front collector 6.2-8.5mm.
在细纱工序纺纱时,采用FA507型细纱机,在环锭细纱机进行改造,加装一套氨纶长丝积极喂入装置,就可以生产包绕纱(氨纶长丝)。工艺参数为:罗拉隔距19.5-22.5×33.5-35.0mm,加压量18×12×14kg/双锭,锭速13400-15620r/min,前罗拉速度171-220r/min,钳口隔距2.5-3.0mm。为保证车间生活好做,要严格控制车间的温湿度,以减少因静电现象造成的缠绕罗拉和胶辊等不良现象;防止车间生产过程中因飞花过多而产生大量的纱疵;另外,为了保证成纱条干,在纺纱器材专方面,选用优质的纺专器材,如压力棒上销、压力棒钳口隔距块、新型胶辊、陶瓷导纱钩、镀氟钢领钢丝圈等,它能够明显提高成纱质量。When spinning in the spinning process, the FA507 spinning frame is used, and the ring spinning frame is modified, and a set of spandex filament positive feeding device is installed to produce wrapping yarn (spandex filament). The process parameters are: roller gauge 19.5-22.5×33.5-35.0mm, pressurization amount 18×12×14kg/double spindle, spindle speed 13400-15620r/min, front roller speed 171-220r/min, jaw gap 2.5 -3.0mm. In order to ensure that the life in the workshop is easy to do, it is necessary to strictly control the temperature and humidity in the workshop to reduce the bad phenomena such as winding rollers and rubber rollers caused by static electricity; to prevent a large number of yarn defects due to excessive flying flowers in the production process of the workshop; in addition, in order to To ensure that the yarn is even and dry, in terms of spinning equipment, select high-quality spinning equipment, such as pressure rod upper pin, pressure rod jaw spacer, new rubber roller, ceramic yarn guide hook, fluorine-coated steel ring traveler, etc. , it can significantly improve the yarn quality.
在络筒工序加工过程中,针对弹力包绕纱的特点,生产中要遵循“减磨损、保伸长、保弹性、低伸长、小速度、低张力”的工艺原则,合理选择工艺参数,保持机械状态良好,尽可能保持原纱的物理机械性能,使用GA012型络筒机,不用电子清纱器,确保络纱通道光洁,工艺参数:络纱速度310-470m/min,张力圈5-10g,卷纱密度0.429g/cm3,导纱距离69-87mm。In the process of winding process, according to the characteristics of elastic wrapping yarn, the process principle of "reducing wear, maintaining elongation, maintaining elasticity, low elongation, low speed and low tension" should be followed in production, and the process parameters should be selected reasonably. Keep the mechanical condition in good condition and keep the physical and mechanical properties of the original yarn as much as possible. Use the GA012 winder without electronic yarn clearer to ensure that the winding channel is clean. Process parameters: winding speed 310-470m/min, tension ring 5- 10g, winding density 0.429g/cm 3 , guide distance 69-87mm.
第二步,选取固纱和饰纱,在多功能、多组分、多花型、多色彩弹力辫子花式保健纱线产品中:固纱→负离子丙纶长丝、抗菌涤纶长丝;饰纱→骆驼毛绒纤维、罗布麻纤维混纺强捻纱。The second step is to select fixed yarn and decorative yarn. Among the multi-functional, multi-component, multi-pattern and multi-color elastic braided fancy health care yarn products: fixed yarn → negative ion polypropylene filament, antibacterial polyester filament; decorative yarn →Camel plush fiber and apocynum fiber blended strong twisted yarn.
(1)加工饰纱→骆驼毛绒纤维、罗布麻纤维混纺强捻纱时,采用半精纺加工技术。(1) When processing decorative yarn → camel plush fiber and apocynum fiber blended strong twisted yarn, semi-worsted processing technology is used.
1)半精纺加工工艺流程:1) Semi-worsted processing process:
原料→散纤维原色或染色→采用人工小量混合→和毛加油→FB219型盖板制条机→FA311型并条机 (三道)→FA481型粗纱机→FA507型细纱机→GA012型络筒机→后加工Raw materials→Natural color or dyeing of loose fibers→Mixing in small quantities by hand→Adding oil with wool→FB219 flat frame making machine→FA311 drawing frame (three-pass)→FA481 roving frame→FA507 spinning frame→GA012 winding machine → post-processing
2)半精纺生产的工艺和关键技术:2) Process and key technologies of semi-worsted production:
上述的半精纺骆驼毛绒纤维、罗布麻纤维混纺纱线的制备方法,依次包括原料和毛加油、制条、并条、粗纱和细纱工序,其特征在于:The preparation method of the above-mentioned semi-worsted camel plush fiber and apocynum fiber blended yarn comprises successively raw materials and wool oiling, sliver making, drawing frame, roving and spun yarn operations, and is characterized in that:
在原料和毛加油工序,加入和毛油,可以增加纤维润湿性,减小静电的不良影响,减小纤维的损伤,增加纤维的柔软性和韧性,使纤维在梳理时不容易断裂,并改善纤维之间的抱合力,提高纤维的可纺性,要加入适量的和毛油、防滑剂和抗静电剂等,一般加油为0.6-1.2%,加水为6-16%,加抗静电剂为1.28-1.82%,并密封24h后使用,确保和毛油剂被所有原料吸收充分,达到均衡的上机回潮率;车间的温湿度要合理调整,保证各工序的生产能够正常进行。In the raw material and wool oiling process, adding wool oil can increase the wettability of fibers, reduce the adverse effects of static electricity, reduce the damage of fibers, increase the softness and toughness of fibers, and make the fibers not easy to break when carding, and To improve the cohesion between fibers and improve the spinnability of fibers, add appropriate amount of wool oil, anti-slip agent and antistatic agent, etc., generally add oil at 0.6-1.2%, add water at 6-16%, add antistatic agent 1.28-1.82%, and sealed for 24 hours before use, to ensure that the crude oil agent is fully absorbed by all raw materials to achieve a balanced moisture regain on the machine; the temperature and humidity of the workshop should be adjusted reasonably to ensure that the production of each process can be carried out normally.
在梳毛制条工序,控制好条子的重量不匀率和短毛率是关键。合理选择锡林速度,优选各梳理原件的隔距,适当放大给棉板与刺辊的隔距,增大盖板和锡林之间的隔距。盖板速度合理掌握,减小盖板花量,提高制成率。选择合理的针布,采用适宜的定量,低速度,可以减少纤维损伤,降低出条的短绒和毛粒含量,为保证成纱质量创造条件。车间的相对速度要控制在60-70%,以减小静电的不良影响。工艺参数为:出条重量15.9-19.8g/5m,出条速度37.5-45.0m/min,喂毛量34.0-49.0g/次,刺辊速度减小到570-660r/min,锡林速度300-340r/min,盖板速度68-100mm/min,道夫速度18.5-24.5r/min,锡林-道夫之间的隔距为0.15-0.18mm,锡林-盖板隔距为15、13、14、14、15/1000英寸。In the carding and sliver making process, it is the key to control the weight unevenness and short hair rate of the sliver. Reasonably select the cylinder speed, optimize the gauge of each carding original, appropriately enlarge the gauge between the cotton feeding plate and the licker-in roller, and increase the gauge between the cover plate and the cylinder. The speed of the cover plate is reasonably controlled to reduce the cost of the cover plate and improve the production rate. Selecting a reasonable card clothing, adopting a suitable basis weight and low speed can reduce fiber damage, reduce the content of short pile and hair particles in the sliver, and create conditions for ensuring the quality of the yarn. The relative speed of the workshop should be controlled at 60-70% to reduce the adverse effects of static electricity. The process parameters are: sliver weight 15.9-19.8g/5m, sliver speed 37.5-45.0m/min, wool feeding amount 34.0-49.0g/time, licker-in speed reduced to 570-660r/min, cylinder speed 300 -340r/min, cover plate speed 68-100mm/min, doffer speed 18.5-24.5r/min, cylinder-doffer interval is 0.15-0.18mm, cylinder-cover plate interval is 15, 13, 14, 14, 15/1000 inches.
在并条工序,针对这两种纤维差异大的情况,为了保证两者混合均匀,混合比例正确,伸直平行度一致的要求,工艺参数为:车间的相对湿度控制在60-73%,温度控制在23.5-27.0℃;头并采用6根并合,二道与三道采用7-8根并合,车速不宜过高,采用168-200m/min,头并采用6根喂入,出条重量16.2-18.8g/5m, 隔距13-14×25-26mm,喇叭口径3.6-3.8mm;二并采用8根喂入,出条重量15.8-17.9g/5m,隔距12.5-13×24-25 mm,喇叭口径3.4-3.6mm;三并采用8根喂入,出条重量15.2-15.6g/5m,隔距12-12.5×23-24mm,喇叭口径3.2-3.6mm。In the drawing process, in view of the large difference between the two fibers, in order to ensure that the two fibers are mixed evenly, the mixing ratio is correct, and the parallelism of straightening is consistent, the process parameters are: the relative humidity of the workshop is controlled at 60-73%, the temperature Control at 23.5-27.0°C; use 6 merging for the head and merging, 7-8 merging for the second and third lanes, the speed should not be too high, use 168-200m/min, 6 feeding for the head and sliver output Weight 16.2-18.8g/5m, Gauge 13-14×25-26mm, Horn diameter 3.6-3.8mm; Two parallels are fed with 8 strands, output weight 15.8-17.9g/5m, Gauge 12.5-13×24 -25 mm, horn caliber 3.4-3.6mm; triple paralleling adopts 8 feeders, output weight 15.2-15.6g/5m, gauge 12-12.5×23-24mm, horn caliber 3.2-3.6mm.
在粗纱工序生产过程中,生产过程中,粗纱工艺采用“大隔距、重加压、小张力、小捻系数”的原则。粗纱机的牵伸分配主要根据牵伸形式和总牵伸倍数而定,同时参考熟条定量和粗纱定量等因素。纤维长度长,纺纱过程中的牵伸力大,因此采用较大的罗拉握持距,罗拉加压较纺纯棉时大20-25%。车间相对湿度控制在60-67%,保证生产能够正常进行。工艺参数为:牵伸倍数5.8-7.6倍,粗纱定量4.2-5.8g/10m,隔距23.5-25×33.0-35mm,捻系数62-82,轴向卷绕密度3.115-3.375圈/cm,锭速540-685r/min,前罗拉速度 169-195r/min。In the production process of the roving process, the roving process adopts the principle of "large gauge, heavy pressure, small tension, and small twist coefficient". The draft distribution of the roving frame is mainly determined by the draft form and the total draft multiple, and at the same time refer to factors such as the sliver weight and roving weight. The fiber length is long, and the drafting force in the spinning process is large, so a larger roller holding distance is adopted, and the roller pressure is 20-25% larger than that of spinning pure cotton. The relative humidity of the workshop is controlled at 60-67% to ensure normal production. The process parameters are: draft ratio 5.8-7.6 times, roving basis weight 4.2-5.8g/10m, gauge 23.5-25×33.0-35mm, twist coefficient 62-82, axial winding density 3.115-3.375 turns/cm, ingot Speed 540-685r/min, front roller speed 169-195r/min.
在细纱工序,生产过程中采用“大隔距、重加压、小附加摩擦力界”的原则。强捻线是在普通纱的捻度基础上进行加捻,增加纱线的捻缩率,其捻度系数一般为普通纱的2倍左右,超过了临界系数。故纱线强力低,在细纱工序纺纱时纱发脆,纱线断头多,但是为保证强捻线独特的绉感风格,在布面上生产均匀的绉纹,又有使纱线有一定的捻系数,随着捻系数增大,强力反而下降,为此,在细纱工序采取有效的技术措施。强捻纱捻度较大,在加捻过程中产生的捻度不匀率较大,甚至出现弱捻纱,它不仅影响单纱强力,而且还影响后工序的顺利进行。因此,要经常检查和调整粗纱张力,减少前后排间张力差异。减少锭速差异,降低粘度不匀率。前罗拉压力一般都在11-17daN/双锭左右,前中罗拉压力比在1.6-2.1:1范围内,后罗拉压力要根据后区隔距、后区牵伸倍数和粗纱捻系数等而定,一般接近或略大于中区压力。使用新型胶圈,胶圈要富有弹性,这样有助于增强摩擦力界。生产过程中,胶圈不宜太紧,太紧会使弹性减弱,也不应太松,太松会造成胶圈打盹,对质量都是不利的。工艺参数为:车间温度控制在30-32℃之间;相对湿度控制在65%左右。钢领直径为35-45mm。捻度1100-1460捻/米,锭速13000-14900r/min。In the spinning process, the principle of "big gauge, heavy pressure, and small additional friction" is adopted in the production process. The strong twisted yarn is twisted on the basis of the twist of ordinary yarn to increase the twist shrinkage of the yarn. The twist coefficient is generally about 2 times that of ordinary yarn, exceeding the critical coefficient. Therefore, the strength of the yarn is low, and the yarn becomes brittle during spinning in the spinning process, and there are many yarn breaks. With a certain twist coefficient, as the twist coefficient increases, the strength decreases instead. Therefore, effective technical measures are taken in the spinning process. The strong twist yarn has a large twist, and the twist unevenness during the twisting process is relatively large, and even weak twist yarn appears, which not only affects the strength of the single yarn, but also affects the smooth progress of the subsequent process. Therefore, it is necessary to check and adjust the roving tension frequently to reduce the tension difference between the front and rear rows. Reduce spindle speed difference and reduce viscosity unevenness. The front roller pressure is generally around 11-17daN/double spindle, the front middle roller pressure ratio is in the range of 1.6-2.1:1, and the rear roller pressure is determined according to the distance of the rear zone, the draft ratio of the rear zone and the twist coefficient of the roving, etc. , generally close to or slightly greater than the middle zone pressure. Use a new type of apron, the apron should be elastic, which helps to enhance the friction circle. During the production process, the apron should not be too tight, as it will weaken the elasticity, and it should not be too loose, as it will cause the apron to snooze, which is detrimental to the quality. The process parameters are: the workshop temperature is controlled between 30-32°C; the relative humidity is controlled at about 65%. The ring diameter is 35-45mm. Twist 1100-1460 twist/m, spindle speed 13000-14900r/min.
在络筒工序,生产按“轻张力、低伸长、低速度、少磨损、保弹性”的工艺原则。络纱速度335-450m/min,张力圈7-14g,卷纱密度0.425g/cm3,导纱距离70-90mm,适当降低络纱速度和络纱张力,以减少对强捻纱的损伤,尽量保持强捻纱的耐磨性、强力、外观和物理机械性能等。In the winding process, the production follows the process principle of "light tension, low elongation, low speed, less wear and elasticity". The winding speed is 335-450m/min, the tension ring is 7-14g, the winding density is 0.425g/cm 3 , the yarn guiding distance is 70-90mm, and the winding speed and winding tension are appropriately reduced to reduce the damage to the strong twisted yarn. Keep the wear resistance, strength, appearance and physical and mechanical properties of the strong twist yarn as much as possible.
第三步,空心锭花式捻线机是将纺纱、调色、加捻、络筒等几个不同工序组合在同一机台上完成。选用YCHN--505型五罗拉花式捻线机,它的牵伸机构由五罗拉组成,加工多功能、多组分、多花型、多色彩弹力辫子花式保健纱线。花式纱线的结构是由芯纱、饰纱和固纱三种成分所组成,芯纱承受强力,是主干纱;饰纱以捻向缠绕在芯纱上形成效果;固纱以相反的捻向再包缠在饰纱外围,以固定的花纹。The third step is the hollow spindle fancy twisting machine, which combines several different processes such as spinning, color matching, twisting, and winding on the same machine. Choose YCHN--505 five-roller fancy twisting machine, whose drafting mechanism is composed of five-rollers, and process multi-functional, multi-component, multi-pattern, multi-color elastic braid fancy health care yarn. The structure of fancy yarn is composed of three components: core yarn, decorative yarn and fixed yarn. The core yarn bears strong force and is the main yarn; Then wrap it around the periphery of the decorative yarn to fix the pattern.
(1)生产方法:主要是利用强捻饰纱的超喂方法,使其在松弛状态下,因其具有较大的回弹力,使其发生扭结而产生不规则的小辫子,然后附着在芯线和固线中间成为辫子线。超喂型弹力辫子花式纱线是以一根或两根芯纱为主体,以一固定的速度送出;而另一根强捻饰纱则以超过芯纱的1.7-3.5倍以上的速度送出,强捻饰纱的捻度控制1100-1460捻/米,捻度不能过大,否则会影响筒子成形质量,不仅造成退绕时不顺畅,而且容易在空心锭入口处产生拥堵等不良现象,影响中空辫子花式纱线的质量。(1) Production method: It mainly uses the overfeeding method of strong twisted decorative yarn, so that in a relaxed state, because of its large resilience, it will kink and produce irregular braids, and then attach to the core The middle of the wire and the fixed wire becomes a braided wire. Overfeed elastic braid fancy yarn is based on one or two core yarns, which are sent out at a fixed speed; while the other strong twist decorative yarn is sent out at a speed 1.7-3.5 times higher than the core yarn , The twist of the strong twisted decorative yarn is controlled at 1100-1460 twists/m, and the twist should not be too large, otherwise it will affect the quality of the bobbin forming, not only causing unsmooth unwinding, but also prone to congestion and other adverse phenomena at the entrance of the hollow spindle, affecting the hollow core. The quality of braid fancy yarn.
(2)工艺过程:芯纱通过导纱器(导纱钩)经过后罗拉、导纱杆,穿过瓷管与饰纱汇合,饰纱通过导纱器和前罗拉,与芯纱汇合进入空心锭管时和固纱一起穿过空心锭,在假捻器上饶一圈,通过加捻成为花式纱线,经过输出罗拉、导纱杆、槽筒卷绕到成纱筒子上。(2) Process: the core yarn passes through the yarn guide (yarn guide hook), passes through the back roller, the yarn guide rod, passes through the porcelain tube and meets the decorative yarn, and the decorative yarn passes through the yarn guide and front roller, and merges with the core yarn into the hollow The spindle tube passes through the hollow spindle together with the fixed yarn, makes a circle on the false twister, twists to become a fancy yarn, and is wound onto the yarn bobbin through the output roller, yarn guide rod, and grooved drum.
(3)工艺参数的设定:空心锭转速350-490r/min,环锭转速340-430r/min,上捻度370-580T/m,下捻度305-470T/m,输出线速3.50-7.00r/min,牵伸比1为0.37-0.65,牵伸比2为3.50-4.50,速比为0.65-0.85。(3) Setting of process parameters: hollow ingot speed 350-490r/min, ring spindle speed 340-430r/min, upper twist 370-580T/m, lower twist 305-470T/m, output line speed 3.50-7.00r /min, the draft ratio 1 is 0.37-0.65, the draft ratio 2 is 3.50-4.50, and the speed ratio is 0.65-0.85.
加工的纬平针组织针面料的性能指标如下:织物干燥重量210-388g/m2;顶破强力219-520N;耐洗色牢度3-4级;金黄色葡萄球菌(ATCC6538)抑菌率大于84.3%,大肠杆菌(ATCC 8089)抑菌率大于85.7%,白色念珠菌(ATCC10231)抑菌率大于86.0%,远红外发射率大于86.5%,负离子浓度大于4350个/cm3。The performance indicators of the processed weft plain knitted fabric are as follows: fabric dry weight 210-388g/m 2 ; bursting strength 219-520N; color fastness to washing 3-4 grades; Staphylococcus aureus (ATCC6538) antibacterial rate Greater than 84.3%, Escherichia coli (ATCC 8089) bacteriostatic rate greater than 85.7%, Candida albicans (ATCC10231) bacteriostatic rate greater than 86.0%, far-infrared emission rate greater than 86.5%, negative ion concentration greater than 4350/cm 3 .
所述芯纱中各物质的重量百分比为:10-70%雅赛尔纤维、10-70%椰炭纤维、10-70%银纤维和10-70%的海藻纤维;饰纱中各物质的重量百分比为:20-75%骆驼毛绒纤维和25-80%罗布麻纤维。The percentage by weight of each substance in the core yarn is: 10-70% Yasser fiber, 10-70% coconut charcoal fiber, 10-70% silver fiber and 10-70% seaweed fiber; The percentage by weight is: 20-75% camel plush fiber and 25-80% apocynum fiber.
雅赛尔纤维的平均物理指标:细度1.33-1.67dtex,长度38.00-48.00mm,干态断裂强度2.85-3.43cN/dtex,湿态断裂强度1.97-2.96cN/dtex,干态断裂伸长率10.6-17.2%,湿态断裂伸长率12.9-19.8%,回潮率 8.0-9.2%,质量比电阻lg(Ω.g/cm2)为7.6-8.3。The average physical index of Yacel fiber: fineness 1.33-1.67dtex, length 38.00-48.00mm, dry breaking strength 2.85-3.43cN/dtex, wet breaking strength 1.97-2.96cN/dtex, dry elongation at break 10.6-17.2%, elongation at break in wet state 12.9-19.8%, moisture regain 8.0-9.2%, mass specific resistance lg (Ω.g/cm 2 ) 7.6-8.3.
椰炭纤维(分黑椰炭和白椰炭两种)的物理指标:单纤维线密度1.27-1.63dtex,长度38.00-48.00mm,干态断裂强度3.72-3.96cN/dtex,湿态断裂强度3.11-3.38cN/dtex,干态断裂伸长率20.82-22.85%,湿态断裂伸长率21.97-24.39%,质量比电阻lg(Ω.g/cm2)为8.5-9.1,回潮率0.49-0.57%。Coconut charcoal fiber (divided into black coconut charcoal and white coconut charcoal) physical indicators: single fiber linear density 1.27-1.63dtex, length 38.00-48.00mm, dry breaking strength 3.72-3.96cN/dtex, wet breaking strength 3.11 -3.38cN/dtex, dry elongation at break 20.82-22.85%, wet elongation at break 21.97-24.39%, mass specific resistance lg (Ω.g/cm 2 ) 8.5-9.1, moisture regain 0.49-0.57 %.
银纤维的物理指标:细度1.32-1.67dtex,长度38.00-48.00mm,干态断裂强度3.85-4.95cN/dtex,湿态断裂强度3.17-4.25cN/dtex,干态断裂伸长率21.6-28.1%,湿态断裂伸长率23.9-33.8%,回潮率0.5%,质量比电阻lg(Ω.g/cm2)为8.9。Physical indicators of silver fiber: fineness 1.32-1.67dtex, length 38.00-48.00mm, dry breaking strength 3.85-4.95cN/dtex, wet breaking strength 3.17-4.25cN/dtex, dry elongation at break 21.6-28.1 %, the elongation at break in wet state is 23.9-33.8%, the moisture regain is 0.5%, and the mass specific resistance lg (Ω.g/cm 2 ) is 8.9.
海藻纤维的物理指标:纤维长度38.00-43.00mm,线密度1.5-2.8dtex,干态断裂伸长19.78%,湿态断裂伸长率13.54%,干态断裂强度2.35cN/dtex,湿态断裂强度1.65cN/dtex。Physical indicators of seaweed fiber: fiber length 38.00-43.00mm, linear density 1.5-2.8dtex, dry elongation at break 19.78%, wet elongation at break 13.54%, dry break strength 2.35cN/dtex, wet break strength 1.65cN/dtex.
氨纶长丝的物理指标:选择上海杜邦公司生产氨纶长丝,细度33-55dtex(30-50D),断裂强度0.56-0.83cN /dtex,模量0.08-0.19cN/dtex,弹性580-850%,拉伸强度1.01-1.23cN/dtex,回潮率0.76-1.09%,含油率1.6-2.7%,均匀度7.3-8.6%,比重1.23-1.36g/cm3。Physical indicators of spandex filament: select Shanghai DuPont to produce spandex filament, fineness 33-55dtex (30-50D), breaking strength 0.56-0.83cN/dtex, modulus 0.08-0.19cN/dtex, elasticity 580-850% , tensile strength 1.01-1.23cN/dtex, moisture regain 0.76-1.09%, oil content 1.6-2.7%, uniformity 7.3-8.6%, specific gravity 1.23-1.36g/cm 3 .
负离子丙纶纤维长丝的平均物理指标平均值:细度22-44dtex(20-40D),干态断裂强度3.71cN/dtex,湿态断裂强度3.39cN/dtex,干态断裂伸长率26.56%,湿态断裂伸长率27.73%,质量比电阻为108.3Ω.g.cm-2,回潮率0.032%,含油率0.16﹪。The average physical index of negative ion polypropylene fiber filament: fineness 22-44dtex (20-40D), dry breaking strength 3.71cN/dtex, wet breaking strength 3.39cN/dtex, dry breaking elongation 26.56%, The wet elongation at break is 27.73%, the mass specific resistance is 10 8.3 Ω.g.cm -2 , the moisture regain is 0.032%, and the oil content is 0.16%.
抗菌涤纶长丝的平均物理指标:细度22-55dtex(20-50D),干态断裂强度3.88cN/dtex,湿态断裂强度 3.34cN/dtex,干态断裂伸长率32.79%,湿态断裂伸长率33.78%,质量比电阻为107.5Ω.g.cm-2,回潮率0.5%,含油率0.14%。The average physical index of antibacterial polyester filament: fineness 22-55dtex (20-50D), dry breaking strength 3.88cN/dtex, wet breaking strength 3.34cN/dtex, dry breaking elongation 32.79%, wet breaking The elongation is 33.78%, the mass specific resistance is 10 7.5 Ω.g.cm -2 , the moisture regain is 0.5%, and the oil content is 0.14%.
骆驼毛绒纤维的平均物理指标:平均细度15.6um,平均长度39.3mm,细度离散23.27%,回潮率15.1%,断裂强度1.63cN/dtex,断裂伸长率43.22%,密度1.317g/m3,含油率1.24%,密度1.31g/m3,质量比电阻 2.3×1013Ω.cm。The average physical index of camel plush fiber: average fineness 15.6um, average length 39.3mm, fineness dispersion 23.27%, moisture regain 15.1%, breaking strength 1.63cN/dtex, breaking elongation 43.22%, density 1.317g/m 3. The oil content is 1.24%, the density is 1.31g/m 3 , and the mass specific resistance is 2.3×10 13 Ω.cm.
罗布麻纤维的物理指标:平均细度20μm,细度离散26.43%,单纤维强力2.89-3.79cN/dtex,密度 1.454-1.574g/cm3,长度差异率34.75%,平均单纤维有效长度35.9-46.6mm,强度不匀率32.26%,断裂伸长率3.459%,伸长不匀率23.47%,回潮率12.5%,弹性回复率47.12%,质量比电阻lg(Ω.g/cm2)为7.5。Physical indicators of apocynum fiber: average fineness 20μm, discrete fineness 26.43%, single fiber strength 2.89-3.79cN/dtex, density 1.454-1.574g/cm 3 , length difference rate 34.75%, average single fiber effective length 35.9- 46.6mm, strength unevenness 32.26%, elongation at break 3.459%, elongation unevenness 23.47%, moisture regain 12.5%, elastic recovery 47.12%, mass specific resistance lg (Ω.g/cm 2 ) is 7.5 .
第三种多孔辫子花式纱线的制备:Preparation of the third porous braid fancy yarn:
多孔辫子花式纱线中芯纱为银抗菌防臭纤维、咖啡炭纤维、铂金纤维和Porel中空纤维加工的中空混纺纱;固纱为双抗腈纶纤维、三角形涤纶纤维、负离子粘胶纤维和水溶性维纶长丝混纺的中空纱;饰纱为中空涤纶纤维、丝光羊毛纤维和桑皮纤维混纺的强捻纱。Porous braid fancy yarn The core yarn is a hollow blended yarn processed from silver antibacterial and deodorant fiber, coffee charcoal fiber, platinum fiber and Porel hollow fiber; the fixed yarn is double-resistant acrylic fiber, triangular polyester fiber, negative ion viscose fiber Hollow yarn blended with permanent vinylon filament; decorative yarn is strong twisted yarn blended with hollow polyester fiber, mercerized wool fiber and mulberry fiber.
所述芯纱中各物质的重量百分比为:10-70%银抗菌防臭纤维、10-70%咖啡炭纤维、10-70%铂金纤维和10-70%Porel中空纤维;固纱中各物质的重量百分比为:10-80%双抗腈纶纤维、10-80%三角形涤纶纤维和10-80%负离子粘胶纤维;饰纱中各物质的重量百分比为:10-80%中空涤纶纤维、10-80%丝光羊毛纤维和10-80%桑皮纤维。The percentage by weight of each substance in the core yarn is: 10-70% silver antibacterial and deodorant fiber, 10-70% coffee charcoal fiber, 10-70% platinum fiber and 10-70% Porel hollow fiber; The weight percentage is: 10-80% double-resistant acrylic fiber, 10-80% triangular polyester fiber and 10-80% anion viscose fiber; the weight percentage of each substance in the decorative yarn is: 10-80% hollow polyester fiber, 10- 80% mercerized wool fiber and 10-80% mulberry fiber.
制备的工艺流程:先纺制花式纱线的芯纱→选取固纱和饰纱→加工纺制多孔辫子花式保健纱线→加工针织面料→性能测试分析。The technical process of preparation: spinning the core yarn of fancy yarn → selecting fixed yarn and decorative yarn → processing and spinning porous braided fancy health care yarn → processing knitted fabric → performance test and analysis.
第一步,首先纺制花式纱线的芯纱,芯纱为银抗菌防臭纤维、咖啡炭纤维、铂金纤维、Porel中空纤维加工的咖啡金银中空混纺纱。The first step is to spin the core yarn of fancy yarn. The core yarn is silver antibacterial and deodorant fiber, coffee charcoal fiber, platinum fiber, and coffee gold and silver hollow blended yarn processed by Porel hollow fiber.
1)混纺纺纱系统工艺流程如下:开清棉→梳棉→并条(三道)→粗纱→细纱→后加工。1) The process flow of the blended spinning system is as follows: opening and cleaning → carding → drawing (three passes) → roving → spinning → post-processing.
银抗菌防臭纤维、咖啡炭纤维、铂金纤维、Porel中空纤维→采用自动称量混合→FA042型自动称量机→FA017型自动混棉机→FA106A型梳针滚筒开棉机→FA161型振动给棉机→FA142型单打手成卷机组成的机组制成卷→FA201型梳棉机→FA306型并条机(三道)→FA481型粗纱机→FA509型细纱机→GA013 型络筒机→成包。Silver antibacterial and deodorant fiber, coffee charcoal fiber, platinum fiber, Porel hollow fiber → automatic weighing and mixing → FA042 automatic weighing machine → FA017 automatic cotton mixing machine → FA106A comb roller opener → FA161 vibration feeding Machine → FA142 type single-hand lapping machine to make rolls → FA201 carding machine → FA306 drawing frame (three lanes) → FA481 roving frame → FA509 spinning frame → GA013 winding machine → baling .
开清棉工序同中空辫子花式纱线开清棉工序相似。The opening and cleaning process is similar to the opening and cleaning process of hollow braid fancy yarn.
在梳棉工序,为了满足后道工序继续加工的要求,还应使纤维形成均匀的条状半制品,因此,梳棉工序生产的生条质量直接影响细纱的质量,要求纺制的生条质量指标,如生条条干不匀率、生条重量不匀率和生条棉结杂质等要符合设计要求。梳棉工序工艺设计的原则是“强分梳、轻定量、低速度、多回收、小张力、好转移、快转移、小加压、紧隔距、强分梳、通道光洁畅通、防堵塞、大速比、合适的隔距、五锋一准”的工艺原则。In the carding process, in order to meet the requirements of further processing in the subsequent process, the fibers should also be formed into uniform strip-like semi-finished products. Therefore, the quality of the raw sliver produced in the carding process directly affects the quality of the spun yarn, and the quality of the spun raw sliver is required Indicators, such as the unevenness of the sliver, the unevenness of the weight of the sliver and the nep impurities of the sliver, etc. must meet the design requirements. The principle of carding process design is "strong carding, light weight, low speed, more recovery, small tension, easy transfer, fast transfer, small pressure, tight gauge, strong carding, smooth and smooth passage, anti-blocking, Large speed ratio, suitable gauge, and the process principle of "five sharps and one accurate".
在并条工序,改善条子的内在结构,采用牵伸使纤维伸直平行,提高纤维的分离度,有效控制纤维的运动,使熟条的条干不匀率控制在一定的范围内。并条工序工艺设计的原则是“选用新型胶辊和胶圈、合适的隔距、稳握持、强控制、匀牵伸、顺牵伸、多并合、重加压、轻定量、大隔距、低速度、防缠绕”。In the drawing process, the internal structure of the sliver is improved, the fibers are straightened and paralleled by drafting, the separation degree of the fibers is improved, the movement of the fibers is effectively controlled, and the unevenness of the cooked sliver is controlled within a certain range. The principle of the process design of the drawing frame is "selection of new rubber rollers and rubber rings, suitable gauge, stable grip, strong control, uniform draft, smooth draft, multiple merging, heavy pressure, light weight, large gauge Distance, low speed, anti-winding".
在粗纱工序,粗纱工序必须对纱条施加适当的捻回,使粗纱具有一定的强力,以承受粗纱卷绕和在细纱机进一步加工过程中的张力,防止意外牵伸和伸长。经过加捻后,纤维间的紧密度增加,还有利于细纱机的牵伸作用,确保细纱的质量。粗纱工序工艺设计的原则是“选用新型专件、轻定量、大隔距、重加压、大捻度、小张力、中轴向和径向卷绕密度、小伸长、小后区牵伸、小钳口、适中的集合器口径”。In the roving process, the roving process must apply an appropriate twist to the sliver, so that the roving has a certain strength to withstand the tension of the roving winding and further processing in the spinning frame, and prevent accidental draft and elongation. After twisting, the compactness between fibers increases, which is also conducive to the drafting effect of the spinning frame and ensures the quality of the spinning. The principle of roving process design is "selection of new special parts, light weight, large gauge, heavy pressure, large twist, small tension, middle axial and radial winding density, small elongation, small rear draft, Small jaws, moderate collector caliber".
在细纱工序,实际生产过程中,加压、罗拉隔距和牵伸倍数的设计必须与牵伸力相适应,以确保获得质量优质的产品。细纱工序工艺设计的原则是“选用新型的纺纱专件、大隔距、中捻度、重加压、中弹中硬胶辊、中速度、小后区牵伸、小钳口、合适的温湿度”。In the spinning process, in the actual production process, the design of pressure, roller gauge and draft multiple must be compatible with the draft force to ensure high-quality products. The principle of spinning process design is "select new spinning parts, large gauge, medium twist, heavy pressure, shot medium hard rubber roller, medium speed, small back draft, small jaw, suitable temperature humidity".
第二步,选取固纱和饰纱,在多功能、多组分、多花型、多色彩多孔辫子花式保健纱线产品中:固纱→双抗腈纶纤维、三角形涤纶纤维、负离子粘胶纤维、水溶性维纶纤维长丝混纺中空纱;饰纱→中空涤纶纤维、丝光羊毛纤维、桑皮纤维混纺强捻纱。The second step is to select the fixed yarn and decorative yarn. Among the multi-functional, multi-component, multi-pattern and multi-color porous braid fancy health care yarn products: fixed yarn → double-resistant acrylic fiber, triangular polyester fiber, negative ion viscose fiber, water-soluble vinylon fiber filament blended hollow yarn; decorative yarn→hollow polyester fiber, mercerized wool fiber, mulberry fiber blended strong twist yarn.
(1)加工固纱→双抗腈纶纤维、三角形涤纶纤维、负离子粘胶纤维、水溶性维纶纤维长丝混纺中空纱时,采用与上述第一步相似的工艺流程。(1) When processing fixed yarn → double-resistant acrylic fiber, triangular polyester fiber, anion viscose fiber, water-soluble vinylon fiber filament blended hollow yarn, the process flow similar to the first step above is adopted.
利用双抗腈纶纤维、三角形涤纶纤维、负离子粘胶纤维和水溶性维纶纤维长丝加工的包芯纱,退维后为中空纱,其生产工艺参数如下:The core-spun yarn processed by double-resistant acrylic fiber, triangular polyester fiber, negative ion viscose fiber and water-soluble vinylon fiber filament is hollow yarn after de-dimensionalization. The production process parameters are as follows:
在开清棉步骤中不采用圆盘自动抓棉机,要尽量减少打击点,卷子定量不低于410g/m,过轻容易产生破洞,使重量不匀率上升。采用梳针打手,该梳针打手速度控制在420-605转/分,单打手成卷机也采用梳针打手,该梳针打手速度控制在530-745转/分;综合打手速度控制在600-850r/min之间,打手与尘棒间的隔距为进口隔距9-12mm,出口隔距16-20mm。尘棒与尘棒间的隔距控制在7-11mm之间。风扇速度 1150-1290转/分,棉卷罗拉速度11.5-13.5转/分。In the cotton opening and cleaning step, the disc automatic catching machine is not used, and the impact point should be reduced as much as possible. The weight of the roll should not be lower than 410g/m. If it is too light, it will easily cause holes and increase the weight unevenness. Comb needle beaters are used, and the speed of the comb needle beaters is controlled at 420-605 rpm. The single beater roll machine also uses comb needle beaters, and the speed of the comb needle beaters is controlled at 530-745 rpm; the comprehensive beater speed is controlled at 600 Between -850r/min, the distance between the beater and the dust rod is 9-12mm at the inlet and 16-20mm at the outlet. The distance between the dust stick and the dust stick is controlled between 7-11mm. Fan speed 1150-1290 rpm, lap roller speed 11.5-13.5 rpm.
梳棉工序生产的生条质量直接影响细纱的质量,要求纺制的生条质量指标,如生条条干不匀率、生条重量不匀率和生条棉结杂质等要符合设计要求。一般情况下刺辊速度570-860转/分,锡林速度325-380 转/分,盖板速度71-112mm/min,道夫速度20.5-24.5转/分,锡林-道夫之间的隔距为0.45mm、0.37mm、 0.35mm、0.35mm和0.38mm,锡林-道夫之间的隔距为0.15-0.17mm,刺辊-锡林隔距为0.27-0.29mm,给棉板-刺辊隔距0.21-0.25mm,除尘刀-刺辊隔距0.33-0.37mm。车间温度控制在26-32℃之间;相对湿度控制在62-67%左右。The quality of the sliver produced in the carding process directly affects the quality of the spun yarn, and the quality indicators of the spun sliver, such as the unevenness of the sliver, the unevenness of the weight of the sliver, and the nep impurities of the sliver, must meet the design requirements. In general, the licker-in speed is 570-860 rpm, the cylinder speed is 325-380 rpm, the cover plate speed is 71-112mm/min, the doffer speed is 20.5-24.5 rpm, and the distance between cylinder and doffer 0.45mm, 0.37mm, 0.35mm, 0.35mm and 0.38mm, the distance between cylinder and doffer is 0.15-0.17mm, the distance between licker-in roller and cylinder is 0.27-0.29mm, the distance between feeding board and licker-in roller Gauge distance is 0.21-0.25mm, distance between dedusting knife and licker-in roller is 0.33-0.37mm. The workshop temperature is controlled between 26-32°C; the relative humidity is controlled at around 62-67%.
并条生产的熟条质量直接影响细纱的质量,并条工序要求纺制的定量符合设计要求,条干不匀率和重量不匀率等要小。在并条工序中,三道并条罗拉隔距均采用14-16×22-25mm,三道并条胶辊加压均采用 31×33×31×7kg;粗纱工序必须对纱条施加适当的捻回,使粗纱具有一定的强力,以承受粗纱卷绕和在细纱机进一步加工过程中的张力,防止意外牵伸和伸长。经过加捻后,纤维间的紧密度增加,还有利于细纱机的牵伸作用,确保细纱的质量。在粗纱工序中锭速570-720r/min,前罗拉速度170-225r/min。The quality of the cooked sliver produced by the drawing frame directly affects the quality of the spun yarn. The drawing process requires that the quantity of spinning meet the design requirements, and the unevenness of evenness and weight should be small. In the drawing process, the gauge of the three drawing rollers is 14-16×22-25mm, and the pressure of the three drawing rollers is 31×33×31×7kg; the roving process must apply appropriate pressure to the sliver Twisting, so that the roving has a certain strength to withstand the tension of the roving winding and further processing in the spinning frame, preventing accidental draft and elongation. After twisting, the compactness between fibers increases, which is also conducive to the drafting effect of the spinning frame and ensures the quality of the spinning. In the roving process, the spindle speed is 570-720r/min, and the front roller speed is 170-225r/min.
在细纱工序纺纱时,需对环锭细纱机进行改造,加装一套水溶性维纶长丝积极喂入装置,使一根水溶性维纶长丝从细纱机的前牵伸区喂人(前上罗拉后面),并与经过牵伸后的短纤须条在前罗拉钳口同时输出,适当控制长丝的张力,由同一个锭子加捻,形成包芯纱,退维处理后就纺制成竹藕丝莱竹康纶中空纱 (水溶性维纶长丝)。When spinning in the spinning process, it is necessary to modify the ring spinning frame and install a set of water-soluble vinylon filament positive feeding device so that a water-soluble vinylon filament can be fed from the front drafting area of the spinning frame (front behind the top roller), and output the staple fiber strips after drafting at the nip of the front roller at the same time, properly control the tension of the filaments, twist the same spindle to form core-spun yarns, and spin them after fiber removal Chengzhu lotus root silk Laizhu Kanglun hollow yarn (water-soluble vinylon filament).
(2)加工饰纱→中空涤纶纤维、丝光羊毛纤维、桑皮纤维混纺强捻纱时,采用半精纺加工技术。(2) When processing decorative yarn → hollow polyester fiber, mercerized wool fiber, and mulberry fiber blended strong twisted yarn, semi-worsted processing technology is used.
1)半精纺加工工艺流程:1) Semi-worsted processing process:
原料→散纤维原色或染色→采用人工小量混合→和毛加油→FB219型盖板制条机→FA317型并条机 (二道)→TJFA458A型粗纱机→DTM129型细纱机→GA013型络筒机→后加工Raw materials→Natural color or dyeing of bulk fibers→Mixing in a small amount by hand→Water refueling→FB219 flat frame making machine→FA317 drawing frame (second pass)→TJFA458A roving frame→DTM129 spinning frame→GA013 winding machine → post-processing
2)半精纺生产的工艺和关键技术:2) Process and key technologies of semi-worsted production:
上述的半精纺中空涤纶纤维、丝光羊毛纤维、桑皮纤维混纺纱线的制备方法,依次包括原料和毛加油、制条、并条、粗纱和细纱工序,其特征在于:The preparation method of the above-mentioned semi-worsted hollow polyester fiber, mercerized wool fiber, and mulberry fiber blended yarn includes the steps of adding oil to raw materials and wool, sliver making, drawing frame, roving and spun yarn successively, and is characterized in that:
在原料和毛加油工序,在和毛时,通过适当增加假和次数,以确保原料混合均匀,按水、和毛油和抗静电剂的使用比例13-15:1:2,按一定比例混合后喷洒在纤维上,密封于毛仓闷放24-36h,使和毛油水能够充分混合,有利于加工顺畅,确保梳理质量提高且稳定。在和毛过程中,要采取横铺直取的方法,确保混合均匀。In the oiling process of raw materials and wool, when mixing wool, properly increase the number of times of false mixing to ensure that the raw materials are evenly mixed. According to the ratio of water, crude oil and antistatic agent 13-15:1:2, mix in a certain proportion Spray it on the fiber, seal it in the wool bin and let it sit for 24-36 hours, so that it can be fully mixed with hair oil and water, which is conducive to smooth processing and ensures the improvement and stability of carding quality. In the process of kneading, the method of horizontal laying and straight picking should be adopted to ensure uniform mixing.
在梳毛制条工序,将闷好后的原料喂入梳毛机,采用勤喂入、薄喂入、均匀喂入、轻定量、低速度、中隔距、小速比的工艺原则,确保设备处于良好状态,加强对毛网质量的控制,生产中一旦发现问题,要及时解决,不能让有问题的梳毛条流入下道工序,以免影响下到工序半制品的质量。通过适当降低刺辊和锡林的转速,适当放大各梳理部件的隔距,以减少对纤维的损伤。合理掌握锡林与刺辊的线速度比,适当控制梳毛条的定量,确保纤维能够顺利转移。车间的相对速度要控制在60-73%,以降低静电的不良影响。工艺参数为:出条重量17.1-21.8g/5m,出条速度39.5-46.5m/min,喂毛量33.5-45.2g/次,刺辊速度减小到580-680r/min,锡林速度310-350r/min,盖板速度76-110mm/min,道夫速度19.5-23.5r/min,锡林-道夫之间的隔距为0.15-0.17mm,锡林-盖板隔距为15、13、14、14、15/1000英寸。In the process of carding and making sliver, the stuffed raw materials are fed into the carding machine, and the technological principles of frequent feeding, thin feeding, uniform feeding, light weight, low speed, medium distance and small speed ratio are adopted to ensure that the equipment is in the best condition. In good condition, strengthen the control of the quality of wool nets. Once problems are found during production, they must be resolved in time, and the problematic carding strips cannot be allowed to flow into the next process, so as not to affect the quality of semi-finished products in the next process. By appropriately reducing the rotation speed of the licker-in roller and the cylinder, and appropriately enlarging the gauge of each carding part, the damage to the fiber can be reduced. Reasonably control the linear speed ratio of the cylinder and the licker-in roller, properly control the quantity of the carding sliver, and ensure the smooth transfer of fibers. The relative speed of the workshop should be controlled at 60-73% to reduce the adverse effects of static electricity. The process parameters are: sliver weight 17.1-21.8g/5m, sliver speed 39.5-46.5m/min, wool feeding amount 33.5-45.2g/time, licker-in speed reduced to 580-680r/min, cylinder speed 310 -350r/min, cover plate speed 76-110mm/min, doffer speed 19.5-23.5r/min, cylinder-doffer interval is 0.15-0.17mm, cylinder-cover plate interval is 15, 13, 14, 14, 15/1000 inches.
在并条工序,针对这三种纤维差异大的情况,为了保证三者混合均匀,混合比例正确,伸直平行度一致的要求,头道并条机的后区牵伸倍数控制在1.5-2.2倍之间,总牵伸倍数小于并合根数。二道并条机的后区牵伸倍数控制在1.04-1.22倍之间,主牵伸区控制在6-8倍之间,总牵伸倍数略大于并合根数。前张力牵伸倍数一般控制在0.95-1.05倍之间,工艺参数为:车间的相对湿度控制在60-70%,温度控制在24.0-27.0℃;头并采用8根并合喂入,车速适当降低,采用170-220m/min,出条重量17.0-19.8g/5m,隔距13-14×25-26mm,喇叭口径3.4-3.8mm;二并采用8根喂入,出条重量16.0-17.8g/5m,隔距12.5-13×24-25mm,喇叭口径 3.4-3.8mm。In the drawing process, in view of the large difference between the three fibers, in order to ensure that the three are mixed evenly, the mixing ratio is correct, and the parallelism of straightening is consistent, the draft ratio in the rear area of the first draw frame is controlled at 1.5-2.2 Between multiples, the total draft multiple is less than the number of combined roots. The draft ratio in the rear zone of the second draw frame is controlled between 1.04-1.22 times, the main draft zone is controlled between 6-8 times, and the total draft ratio is slightly greater than the number of combined roots. The pre-tension draft ratio is generally controlled between 0.95-1.05 times, and the process parameters are: the relative humidity of the workshop is controlled at 60-70%, and the temperature is controlled at 24.0-27.0°C; Lowering, using 170-220m/min, sliver weight 17.0-19.8g/5m, gauge distance 13-14×25-26mm, horn diameter 3.4-3.8mm; 2 and 8 feeding, sliver weight 16.0-17.8 g/5m, spacing 12.5-13×24-25mm, horn diameter 3.4-3.8mm.
在粗纱工序,合理选择粗纱的定量和总牵伸倍数。为了提高粗纱的均匀度,在粗纱机上应该采用新型牵伸装置。合理选择工艺参数,确定合理的温湿度,尽最大程度提高粗纱的综合质量,向细纱机提供质量稳定的半制品,为最终生产质量优质的细纱做准备。工艺参数为:牵伸倍数6.2-7.9倍,粗纱定量 4.12-4.78g/10m,隔距23.0-25.0×33.0-35.0mm,捻系数69-85,轴向卷绕密度2.715-3.385圈/cm,锭速 620-725r/min,前罗拉速度170-225r/min。In the roving process, the quantitative and total draft ratio of the roving should be reasonably selected. In order to improve the uniformity of the roving, a new drafting device should be used on the roving frame. Reasonably select process parameters, determine reasonable temperature and humidity, maximize the overall quality of the roving, provide semi-finished products with stable quality to the spinning frame, and prepare for the final production of high-quality spun yarn. The process parameters are: draft ratio 6.2-7.9 times, roving basis weight 4.12-4.78g/10m, gauge 23.0-25.0×33.0-35.0mm, twist coefficient 69-85, axial winding density 2.715-3.385 turns/cm, Spindle speed 620-725r/min, front roller speed 170-225r/min.
在细纱工序,强捻纱捻度比正常纱捻系数要高,其捻度系数一般为普通纱的2倍左右,超过了临界系数。细纱捻系数超过了纱线临界捻系数,纱线强力比常规机织用纱要低,捻系数愈大,纱线强力愈低,重量CV%和强力CV%愈高;同时,为了获得相对较高的生产效率,细纱锭速一般不低于同号数机织用纱。强捻纱与普通纱相比,表面毛羽比较少,相对比较光洁,手感稍硬板。工艺参数为:车间温度控制在25-32℃之间;相对湿度控制在63-68%。钢领直径为42-45mm。捻度1150-1560捻/米,锭速13000-14900r/min。前罗拉压力一般都在11-19daN/双锭左右,前中罗拉压力比在1.60-2.12:1范围内,In the spinning process, the twist coefficient of strong twist yarn is higher than that of normal yarn, and its twist coefficient is generally about 2 times that of ordinary yarn, exceeding the critical coefficient. The twist coefficient of the spun yarn exceeds the critical twist coefficient of the yarn, and the yarn strength is lower than that of the conventional woven yarn. The larger the twist coefficient, the lower the yarn strength, and the higher the weight CV% and strength CV%. At the same time, in order to obtain relatively High production efficiency, the spinning spindle speed is generally not lower than the same number of weaving yarns. Compared with ordinary yarn, strong twisted yarn has less hairiness on the surface, is relatively smooth, and feels a little harder. The process parameters are: workshop temperature is controlled between 25-32°C; relative humidity is controlled at 63-68%. The ring diameter is 42-45mm. Twist 1150-1560 twist/m, spindle speed 13000-14900r/min. The front roller pressure is generally around 11-19daN/double spindle, and the front-middle roller pressure ratio is in the range of 1.60-2.12:1.
在络筒工序,生产按“轻张力、低伸长、低速度、少磨损、保弹性”的工艺原则。络纱速度319-438m/min,张力圈8-15g,卷纱密度0.422g/cm3,导纱距离71-93mm,采用较低的络纱速度和络纱张力,能够减少对强捻纱的损伤,减少络纱毛羽,最大限度地保持强捻纱的条干、耐磨性、强力、外观和物理机械性能等。In the winding process, the production follows the process principle of "light tension, low elongation, low speed, less wear and elasticity". The winding speed is 319-438m/min, the tension circle is 8-15g, the winding density is 0.422g/cm 3 , the yarn guide distance is 71-93mm, and the lower winding speed and winding tension can reduce the stress on the strong twisted yarn. damage, reduce winding hairiness, and maintain the evenness, wear resistance, strength, appearance and physical and mechanical properties of strong twisted yarn to the maximum extent.
第三步,退维处理:采用上海全宇公司生产的水溶性维纶,溶解温度为95℃,取60组纱线,每间隔6min取出一组,水洗烘干,称重分析(图1)。Step 3: Retrieval treatment: use water-soluble vinylon produced by Shanghai Quanyu Company, with a dissolution temperature of 95°C, take 60 groups of yarns, take out one group every 6 minutes, wash and dry, and weigh and analyze (Figure 1).
第四步,在YCHN--303型三罗拉花式捻线机上,加工多孔辫子花式保健纱线的工艺技术如下:In the fourth step, on the YCHN--303 three-roller fancy twisting machine, the technology of processing porous braid fancy health care yarn is as follows:
(1)工艺过程:在YCHN--303型三罗拉花式捻线机上,加工多孔辫子花式保健纱线,要经过两道工序,在第一道工序,芯纱通过导纱器(导纱钩)经过前罗拉、导纱杆,穿过瓷管与饰纱汇合,饰纱通过导纱器和后罗拉,与芯纱汇合进入空心锭管;在第二道工序,基纱为头道工序中的强捻纱(饰纱)以超喂的方式与芯纱的并捻线,基纱经过前罗拉,固纱经过后罗拉,然后一起穿过空心锭,在假捻器上饶一圈,经过输出罗拉、导纱杆、槽筒卷绕到成纱筒子上。(1) Technological process: On the YCHN--303 three-roller fancy twisting machine, the processing of porous braided fancy health care yarn needs to go through two processes. In the first process, the core yarn passes through the yarn guide (yarn guide) Hook) passes through the front roller, yarn guide rod, passes through the porcelain tube and meets the decoration yarn, and the decoration yarn passes through the yarn guide and back roller, and merges with the core yarn into the hollow spindle tube; in the second process, the base yarn is the first process The strong twisted yarn (decorated yarn) in the center is twisted with the core yarn in the way of overfeeding, the base yarn passes through the front roller, the fixed yarn passes through the rear roller, and then passes through the hollow spindle together, rakes a circle on the false twister, passes through The output roller, yarn guiding rod and groove drum are wound onto the yarn bobbin.
(2)生产原理:辫子线是由一根芯纱、一根饰纱、一根固纱组成。利用强捻纱(饰纱)的超喂方法,在松弛状态下,由于回弹力较大,使其发生扭结而产生不规则的小辫子,附着在芯线和固线的中间就形成辫子线。在YCHN--303型三罗拉花式捻线机上,加工多孔辫子花式保健纱线,要经过两道工序,在第一道工序,强捻纱(饰纱)以超喂的方式与芯纱并捻,一般饰纱与芯纱的超喂比,范围掌握在1.9-3.2倍之间,芯纱经前罗拉,饰纱经后罗拉;在第二道工序,合理控制固纱超喂比的大小,固纱与基纱的超喂比,范围控制在1.00-1.18倍。(2) Production principle: The braided thread is composed of a core yarn, a decorative yarn and a fixed yarn. Using the overfeeding method of strong twisted yarn (decorated yarn), in the relaxed state, due to the high resilience, it will be kinked to produce irregular small braids, which are attached to the middle of the core thread and the fixed thread to form a braid. On the YCHN--303 three-roller fancy twisting machine, the processing of the porous braided fancy health care yarn needs to go through two processes. In the first process, the strong twisted yarn (decorated yarn) is overfeeded with the core yarn Co-twisting, generally the overfeed ratio of decorative yarn and core yarn is controlled between 1.9-3.2 times, the core yarn passes through the front roller, and the decorative yarn passes through the rear roller; in the second process, the overfeed ratio of the fixed yarn is reasonably controlled. Size, overfeed ratio of fixed yarn and base yarn, the range is controlled at 1.00-1.18 times.
(3)工艺参数的设定:空心锭锭子转速35.0-92.0r/min,前罗拉线速度1.8-8.2m/min,后罗拉线速度 1.0-3.4m/min,中罗拉线速度2.8-14.5m/min,输出罗拉线速度1.70-31.0m/min,芯线罗拉线速度1.0-11.0m/min,钢领直径75mm。基纱(饰纱与芯纱并捻)的捻向为S捻,多孔辫子花式保健纱线(固纱与基纱)的捻向为 Z捻。(3) Setting of process parameters: hollow spindle spindle speed 35.0-92.0r/min, front roller speed 1.8-8.2m/min, rear roller speed 1.0-3.4m/min, middle roller speed 2.8-14.5m /min, output roller speed 1.70-31.0m/min, core roller speed 1.0-11.0m/min, ring diameter 75mm. The twist direction of the base yarn (co-twisted decorative yarn and core yarn) is S twist, and the twist direction of the porous braid fancy health care yarn (fixed yarn and base yarn) is Z twist.
加工的纬平针组织针面料的性能指标如下:织物干燥重量219-398g/m2;顶破强力249-550N;耐洗色牢度3-4级;金黄色葡萄球菌(ATCC6538)抑菌率大于85.5%,大肠杆菌(ATCC 8089)抑菌率大于86.5%,白色念珠菌(ATCC10231)抑菌率大于86.5%,远红外发射率大于83.5%,负离子浓度大于4150个/cm3。The performance indicators of the processed weft plain knitted fabric are as follows: fabric dry weight 219-398g/m 2 ; bursting strength 249-550N; color fastness to washing 3-4 grades; Staphylococcus aureus (ATCC6538) antibacterial rate Greater than 85.5%, Escherichia coli (ATCC 8089) bacteriostatic rate greater than 86.5%, Candida albicans (ATCC10231) bacteriostatic rate greater than 86.5%, far-infrared emission rate greater than 83.5%, negative ion concentration greater than 4150/cm 3 .
银抗菌防臭纤维的物理指标:细度1.32-1.67dtex,长度38.00-48.00mm,干态断裂强度3.85-4.95cN/dtex,湿态断裂强度3.17-4.25cN/dtex,干态断裂伸长率21.6-28.1%,湿态断裂伸长率23.9-33.8%,回潮率0.5%,质量比电阻lg(Ω.g/cm2)为8.9。Physical indicators of silver antibacterial and deodorant fiber: fineness 1.32-1.67dtex, length 38.00-48.00mm, dry breaking strength 3.85-4.95cN/dtex, wet breaking strength 3.17-4.25cN/dtex, dry elongation at break 21.6 -28.1%, wet elongation at break of 23.9-33.8%, moisture regain of 0.5%, and mass specific resistance lg (Ω.g/cm 2 ) of 8.9.
咖啡炭纤维的平均物理指标:单纤维线密度1.24-1.63dtex,长度38.00-49.00mm,干态断裂强度 3.79-3.97cN/dtex,湿态断裂强度3.46-3.74cN/dtex,干态断裂伸长率20.19-23.43%,湿态断裂伸长率 20.94-24.07%,质量比电阻为108.4-8.6Ω.g.cm-2,回潮率0.43-0.56%。The average physical index of coffee charcoal fiber: single fiber linear density 1.24-1.63dtex, length 38.00-49.00mm, dry breaking strength 3.79-3.97cN/dtex, wet breaking strength 3.46-3.74cN/dtex, dry breaking elongation The ratio is 20.19-23.43%, the elongation at break in wet state is 20.94-24.07%, the mass specific resistance is 10 8.4-8.6 Ω.g.cm -2 , and the moisture regain is 0.43-0.56%.
抗菌中空涤纶纤维的物理指标:单纤维线密度1.25-1.67dtex,长度38.00-43.00mm,干态断裂强度 3.57-3.89cN/dtex,湿态断裂强度3.39-3.62cN/dtex,干态断裂伸长率32.2-36.1%,湿态断裂伸长率33.1-37.9%,质量比电阻为108.9Ω.g.cm-2,回潮率0.43-0.68%。Physical index of antibacterial hollow polyester fiber: single fiber linear density 1.25-1.67dtex, length 38.00-43.00mm, dry breaking strength 3.57-3.89cN/dtex, wet breaking strength 3.39-3.62cN/dtex, dry breaking elongation The ratio is 32.2-36.1%, the elongation at break in wet state is 33.1-37.9%, the mass specific resistance is 10 8.9 Ω.g.cm -2 , and the moisture regain is 0.43-0.68%.
铂金纤维的平均物理指标:细度1.32-1.67dtex,长度38.00-46.00mm,干态断裂强度2.11-2.92cN/dtex,湿态断裂强度1.37-1.68cN/dtex,干态断裂伸长率17.3-20.8%,湿态断裂伸长率18.2-22.8%,回潮率7.8-8.1%,质量比电阻lg(Ω.g/cm2)为7.8-8.1。The average physical index of platinum fiber: fineness 1.32-1.67dtex, length 38.00-46.00mm, dry breaking strength 2.11-2.92cN/dtex, wet breaking strength 1.37-1.68cN/dtex, dry elongation at break 17.3- 20.8%, elongation at break in wet state 18.2-22.8%, moisture regain 7.8-8.1%, mass specific resistance lg (Ω.g/cm 2 ) 7.8-8.1.
Porel中空纤维的平均物理指标:细度1.33-1.67dtex,长度38.00-48.00mm,干态断裂强度 3.95-4.35cN/dtex,湿态断裂强度3.37-4.01cN/dtex,干态断裂伸长率31.0-38.6%,湿态断裂伸长率33.8-41.8%,回潮率1.89%,质量比电阻lg(Ω.g/cm2)为8.1。The average physical index of Porel hollow fiber: fineness 1.33-1.67dtex, length 38.00-48.00mm, dry breaking strength 3.95-4.35cN/dtex, wet breaking strength 3.37-4.01cN/dtex, dry elongation at break 31.0 -38.6%, wet elongation at break 33.8-41.8%, moisture regain 1.89%, mass specific resistance lg (Ω.g/cm 2 ) of 8.1.
双抗腈纶纤维的平均物理指标:单纤维线密度1.34-1.75dtex,长度38.00-51.00mm,干态断裂强度 1.98-2.65cN/dtex,湿态断裂强度1.59-2.12cN/dtex,干态断裂伸长率23.9-28.7%,湿态断裂伸长率 25.21-31.4%,质量比电阻lg(Ω.g/cm2)为8.0-9.2,回潮率4.56-5.54%,含油率为0.13-0.20%,卷曲数8.2-10.3 个/25mm,卷曲率7.9-9.9%。The average physical index of double-resistant acrylic fiber: single fiber linear density 1.34-1.75dtex, length 38.00-51.00mm, dry breaking strength 1.98-2.65cN/dtex, wet breaking strength 1.59-2.12cN/dtex, dry breaking elongation The elongation is 23.9-28.7%, the wet elongation at break is 25.21-31.4%, the mass specific resistance lg (Ω.g/cm 2 ) is 8.0-9.2, the moisture regain is 4.56-5.54%, and the oil content is 0.13-0.20%. The number of crimps is 8.2-10.3 pieces/25mm, and the crimp rate is 7.9-9.9%.
三角形涤纶纤维的平均物理指标:细度1.33-2.27dtex,长度38.00-51.00mm,干态断裂强度 3.15-5.33cN/dtex,湿态断裂强度2.97-5.06cN/dtex,干态断裂伸长率19.2-28.7%,湿态断裂伸长率21.9-29.8%,回潮率0.40-0.50%,质量比电阻lg(Ω.g/cm2)为7.9-8.3,含油率0.13-0.15%,卷曲数8.9-13.5个/25mm,卷曲度10.2-14.5%,疵点0.08-0.10mg/100g。The average physical index of triangular polyester fiber: fineness 1.33-2.27dtex, length 38.00-51.00mm, dry breaking strength 3.15-5.33cN/dtex, wet breaking strength 2.97-5.06cN/dtex, dry elongation at break 19.2 -28.7%, wet elongation at break 21.9-29.8%, moisture regain 0.40-0.50%, mass specific resistance lg (Ω.g/cm 2 ) 7.9-8.3, oil content 0.13-0.15%, crimp number 8.9- 13.5 pieces/25mm, curl 10.2-14.5%, defect 0.08-0.10mg/100g.
负离子粘胶纤维的平均物理指标:细度1.40-1.63dtex,长度38.00-48.00mm,干态断裂强度2.15-2.53cN/dtex,湿态断裂强度1.27-1.46cN/dtex,干态断裂伸长率16.6-18.2%,湿态断裂伸长率20.1-23.8%,回潮率8.6-12.2%,质量比电阻lg(Ω.g/cm2)为7.8-8.3。The average physical index of anion viscose fiber: fineness 1.40-1.63dtex, length 38.00-48.00mm, dry breaking strength 2.15-2.53cN/dtex, wet breaking strength 1.27-1.46cN/dtex, dry elongation at break 16.6-18.2%, wet elongation at break 20.1-23.8%, moisture regain 8.6-12.2%, mass specific resistance lg (Ω.g/cm 2 ) of 7.8-8.3.
丝光羊毛纤维的平均物理指标:平均细度17.0um,平均长度41.6mm,短绒率35.34%,回潮率 15.9-16.8%,干断裂强度1.42-1.89cN/dtex,断裂伸长率32.2-43.9%,质量比电阻1.0×108.6Ωg.cm-2,密度 1.25-1.39g/cm3。The average physical index of mercerized wool fiber: average fineness 17.0um, average length 41.6mm, short staple rate 35.34%, moisture regain 15.9-16.8%, dry breaking strength 1.42-1.89cN/dtex, breaking elongation 32.2-43.9% , mass specific resistance 1.0×10 8.6 Ωg.cm -2 , density 1.25-1.39g/cm 3 .
桑皮纤维的平均物理指标:细度2.13-2.93dtex,长度25.3-28.7mm,断裂强度5.55-7.13cN/dtex,断裂伸长率3.66-4.82%,初始模量163.5-189.3cN/dtex,回潮率8.0-11.2%,质量比电阻lg(Ω.g/cm2)为7.4-8.2。The average physical index of mulberry fiber: fineness 2.13-2.93dtex, length 25.3-28.7mm, breaking strength 5.55-7.13cN/dtex, breaking elongation 3.66-4.82%, initial modulus 163.5-189.3cN/dtex, regain moisture The ratio is 8.0-11.2%, and the mass specific resistance lg (Ω.g/cm 2 ) is 7.4-8.2.
所述辫子花式纱线的性能指标为:断裂强度9.17-23.1cN/tex,断裂强度变异系数Cv值15.3-23.6%,辫子间距16.0-41.2mm,辫子长度5.2-14.8mm。The performance index of the braid fancy yarn is: breaking strength 9.17-23.1cN/tex, breaking strength variation coefficient Cv value 15.3-23.6%, braid spacing 16.0-41.2mm, braid length 5.2-14.8mm.
本发明的有益效果是:本发明揭示了一种“色彩缤纷”多功能抗病毒保健中空辫子花式纱线及针织面料的制备方法,为保证上述几种功能性纤维和长丝所纺制成的纱线和织物具有以上的优良特性,必须具备上述条件;否则就不能充分发挥它们所具有的综合的优良性能,其混纺纱线和织物不仅就难以达到抑菌、防菌、防霉、抗菌、消炎、护肤健体、养颜、滋润皮肤、亲肤性好等保健功能,悬垂性好,舒适性佳,耐磨性好,色泽自然,吸附异味,同时具有优良的除臭、美容护肤、发射远红外线等多种保健功能,用该纤维做成的产品穿着舒适,服用性能好,色泽靓丽,手感滑爽,立体感强,亲肤性好。产品用途广泛,适合生产高档面料、披肩、窗帘、装饰用布和床上用品等。The beneficial effects of the present invention are: the present invention discloses a "colorful" multi-functional anti-virus health care hollow braid fancy yarn and a preparation method for knitted fabrics. Yarns and fabrics that have the above excellent properties must meet the above conditions; otherwise, they will not be able to give full play to their comprehensive excellent properties, and their blended yarns and fabrics will not only be difficult to achieve antibacterial, antibacterial, mildew, and antibacterial , anti-inflammatory, skin care, health care, skin care, moisturizing skin, good skin affinity and other health care functions, good drape, good comfort, good wear resistance, natural color, odor absorption, and excellent deodorization, beauty skin care, emission Far-infrared rays and other health-care functions, the products made of this fiber are comfortable to wear, have good wearing performance, beautiful color, smooth hand feeling, strong three-dimensional effect, and good skin-friendly properties. The products have a wide range of uses and are suitable for the production of high-grade fabrics, shawls, curtains, decorative cloth and bedding, etc.
采用多组分纤维原料喂入,可生产复合型花式纱线,能够丰富产品的花色品种,当前,新型纺织原料种类繁多,玲琅满目,通过将原料恰到好处地配伍和运用,不仅可以使产品形态各异,而且能使各种纤维之间功能互补,可以开发技术含量高、附加值高的新品种。Multi-component fiber raw materials are used to produce composite fancy yarns, which can enrich the variety of designs and colors of products. At present, there are many kinds of new textile raw materials. The shapes are different, and the functions of various fibers can be complementary, and new varieties with high technical content and high added value can be developed.
附图说明Description of drawings
图1是本发明退维处理后的分析图。Fig. 1 is an analysis diagram after dimension reduction treatment in the present invention.
具体实施方式detailed description
下面将结合本发明实施例,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
本实施例中辫子花式纱线为中空辫子纱线,由固纱、饰纱和芯纱制成,所述芯纱为竹炭纤维、板蓝根纤维、铜纤维、甲壳素纤维、水溶性维纶长丝加工的包芯纱;固纱为负离子丙纶纤维和有光涤纶纤维制成的混纺纱;饰纱为兔毛纤维和汉麻纤维混纺的强捻纱。芯纱中各物质的重量百分比为:70%的竹炭纤维、 10%的板蓝根纤维、10%的铜纤维和10%的甲壳素纤维;固纱中各物质的重量百分比为:25%的负离子丙纶纤维和75%有光涤纶纤维;饰纱中各物质的重量百分比为:20%的兔毛纤维和80%的汉麻纤维。In the present embodiment, the braid fancy yarn is a hollow braid yarn, which is made of fixed yarn, decorative yarn and core yarn, and the core yarn is bamboo charcoal fiber, isatis root fiber, copper fiber, chitin fiber, water-soluble vinylon filament Processed core-spun yarn; fixed yarn is blended yarn made of negative ion polypropylene fiber and glossy polyester fiber; decorative yarn is strong twisted yarn blended with rabbit hair fiber and hemp fiber. The weight percentage of each substance in the core yarn is: 70% bamboo charcoal fiber, 10% isatis root fiber, 10% copper fiber and 10% chitin fiber; the weight percentage of each substance in the fixed yarn is: 25% negative ion polypropylene fiber fiber and 75% glossy polyester fiber; the percentage by weight of each material in the decorative yarn is: 20% rabbit hair fiber and 80% hemp fiber.
第一步芯纱制备:The first step core yarn preparation:
开清棉工序:一般梳针滚筒速度为500r/min;三翼梳针打手为750r/min;风扇速度一般为1200r/min,棉卷罗拉速度10.3转/分。Opening and cleaning process: the general speed of the carding roller is 500r/min; the speed of the three-wing carding beater is 750r/min; the speed of the fan is generally 1200r/min, and the speed of the lap roller is 10.3 rpm.
梳棉工序:锡林速度为280r/min,刺辊速度为600r/min,盖板速度78mm/min,道夫速度22r/min;Carding process: cylinder speed is 280r/min, licker-in speed is 600r/min, flat speed is 78mm/min, doffer speed is 22r/min;
并条工序:三道并条罗拉隔距均采用15×24mm,三道并条胶辊加压均采用30×32×30kg;在粗纱工序中锭速550r/min,前罗拉速度160r/min;Drawing process: the gauge of the three drawing rollers is 15×24mm, and the pressure of the three drawing rollers is 30×32×30kg; in the roving process, the spindle speed is 550r/min, and the front roller speed is 160r/min;
络筒工序:络纱速度采用300m/min。Winding process: the winding speed is 300m/min.
第三步:饰纱制备Step 3: Decorative Yarn Preparation
原料和毛加油工序:加油为0.7%,加水为7%,加抗静电剂为1.25%,并密封24h后使用;Raw material and crude oiling process: oiling is 0.7%, water is 7%, antistatic agent is 1.25%, and sealed for 24 hours before use;
梳毛制条工序:车间的相对速度要控制在60%,以减小静电的不良影响。其出条重量15.8g/5m,出条速度34.5m/min,喂毛量36.0g/次,刺辊速度减小到530r/min,锡林速度290r/min,盖板速度60mm/min,道夫速度17.5r/min,锡林-道夫之间的隔距为0.15mm,锡林-盖板隔距为14、12、13、13、14/1000英寸;Carding and sliver making process: the relative speed of the workshop should be controlled at 60% to reduce the adverse effects of static electricity. The output weight is 15.8g/5m, the output speed is 34.5m/min, the feeding amount is 36.0g/time, the licker-in speed is reduced to 530r/min, the cylinder speed is 290r/min, the cover plate speed is 60mm/min, doffer The speed is 17.5r/min, the distance between cylinder and doffer is 0.15mm, and the distance between cylinder and cover plate is 14, 12, 13, 13, 14/1000 inches;
并条工序:车间的相对湿度控制在60%,温度控制在22.0℃;头并采用6根并合,二道与三道采用8 根并合,车速不宜过高,采用158m/min,头并采用6根喂入,出条重量16.8g/5m,隔距14×25mm,喇叭口径3.6mm;二并采用8根喂入,出条重量16.0g/5m,隔距13×24mm,喇叭口径3.4mm;三并采用8根喂入,出条重量15.6g/5m,隔距12.5×23mm,喇叭口径3.2mm;Drawing process: the relative humidity of the workshop is controlled at 60%, and the temperature is controlled at 22.0°C; 6 parallels are used for the first parallel, and 8 parallel parallels are used for the second and third lanes. The speed should not be too high. Use 158m/min. Using 6 feeders, the output weight is 16.8g/5m, the gauge is 14×25mm, and the horn diameter is 3.6mm; the second is fed by 8 feeders, the output weight is 16.0g/5m, the gauge is 13×24mm, and the horn diameter is 3.4 mm; Three parallels are fed by 8 wires, the output weight is 15.6g/5m, the gauge is 12.5×23mm, and the horn diameter is 3.2mm;
粗纱工序:牵伸倍数5.4倍,粗纱定量4.6g/10m,隔距24.0×34.0mm,捻系数60,轴向卷绕密度3.165 圈/cm,锭速546r/min,前罗拉速度164r/min;Roving process: drafting ratio 5.4 times, roving basis weight 4.6g/10m, gauge 24.0×34.0mm, twist coefficient 60, axial winding density 3.165 turns/cm, spindle speed 546r/min, front roller speed 164r/min;
细纱工序:车间温度控制在30℃之间;相对湿度控制在65%左右。钢领直径为35mm。捻度1050捻/ 米,锭速13000r/min。Spinning process: the workshop temperature is controlled at 30°C; the relative humidity is controlled at about 65%. The ring diameter is 35mm. The twist is 1050 twists/m, and the spindle speed is 13000r/min.
络筒工序:络纱速度355m/min。Winding process: winding speed 355m/min.
第四步:饰纱超喂芯纱的范围掌握在1.95倍之间。饰纱的捻度控制1050捻/米;空心锭转速345r/min,环锭转速300r/min,上捻度360T/m,下捻度295T/m,输出线速3.00r/min,牵伸比1为0.43,牵伸比2为 4.00,速比为0.75。Step 4: The range of overfeeding core yarn for decorative yarn is controlled within 1.95 times. Twist control of decorative yarn is 1050 twist/m; hollow spindle speed is 345r/min, ring spindle speed is 300r/min, upper twist is 360T/m, lower twist is 295T/m, output line speed is 3.00r/min, draft ratio 1 is 0.43 , the draft ratio 2 is 4.00, and the speed ratio is 0.75.
混纺纱线性能指标为:断裂强度9.17cN/tex,断裂强度变异系数Cv值15.3%,辫子间距16.8mm,辫子长度5.8mm。The performance index of blended yarn is: breaking strength 9.17cN/tex, breaking strength coefficient of variation Cv value 15.3%, braid distance 16.8mm, braid length 5.8mm.
实施例2Example 2
本实施例的制备原理同实施例1,具体工艺参数如下:The preparation principle of the present embodiment is the same as that of Example 1, and the specific process parameters are as follows:
辫子纱线中芯纱中各物质的重量百分比为:10%的竹炭纤维、70%的板蓝根纤维、10%的铜纤维和10%的甲壳素纤维;固纱中各物质的重量百分比为:75%的负离子丙纶纤维和25%有光涤纶纤维;饰纱中各物质的重量百分比为:75%的兔毛纤维和25%的汉麻纤维。The percentage by weight of each substance in the core yarn of the braided yarn is: 10% bamboo charcoal fiber, 70% isatis root fiber, 10% copper fiber and 10% chitin fiber; the weight percentage of each substance in the fixed yarn is: 75% % negative ion polypropylene fiber and 25% glossy polyester fiber; the percentage by weight of each substance in the decorative yarn is: 75% rabbit hair fiber and 25% hemp fiber.
第一步芯纱制备:The first step core yarn preparation:
开清棉工序:一般梳针滚筒速度为550r/min;三翼梳针打手为820r/min;风扇速度一般为1300r/min,棉卷罗拉速度11.5转/分。Opening and cleaning process: the general speed of the carding roller is 550r/min; the speed of the three-wing carding beater is 820r/min; the speed of the fan is generally 1300r/min, and the speed of the lap roller is 11.5 rpm.
梳棉工序:锡林速度为300r/min,刺辊速度为700r/min,盖板速度700mm/min,道夫速度28r/min;Carding process: cylinder speed is 300r/min, licker-in speed is 700r/min, flat speed is 700mm/min, doffer speed is 28r/min;
并条工序:三道并条罗拉隔距均采用15×24mm,三道并条胶辊加压均采用30×32×30kg;在粗纱工序中锭速650r/min,前罗拉速度200r/min;Drawing process: the gauges of the three drawing rollers are all 15×24mm, and the pressure of the three drawing rollers are all 30×32×30kg; in the roving process, the spindle speed is 650r/min, and the front roller speed is 200r/min;
络筒工序:络纱速度采用400m/min。Winding process: the winding speed is 400m/min.
第三步:饰纱制备Step 3: Decorative Yarn Preparation
原料和毛加油工序:加油为0.9%,加水为12%,加抗静电剂为1.55%,并密封24h后使用;Raw material and oil oiling process: oiling is 0.9%, water is 12%, antistatic agent is 1.55%, and sealed for 24 hours before use;
梳毛制条工序:车间的相对速度要控制在70%,以减小静电的不良影响。其出条重量17.5g/5m,出条速度40m/min,喂毛量45g/次,刺辊速度减小到600r/min,锡林速度310r/min,盖板速度100mm/min,道夫速度21.5r/min,锡林-道夫之间的隔距为0.18mm,锡林-盖板隔距为14、12、13、13、14/1000英寸;Carding and sliver making process: the relative speed of the workshop should be controlled at 70% to reduce the adverse effects of static electricity. The output weight is 17.5g/5m, the output speed is 40m/min, the wool feeding amount is 45g/time, the licker-in speed is reduced to 600r/min, the cylinder speed is 310r/min, the cover plate speed is 100mm/min, and the doffer speed is 21.5 r/min, the distance between cylinder and doffer is 0.18mm, the distance between cylinder and cover plate is 14, 12, 13, 13, 14/1000 inches;
并条工序:车间的相对湿度控制在70%,温度控制在25℃;头并采用6根并合,二道与三道采用8 根并合,车速不宜过高,采用180m/min,头并采用6根喂入,出条重量18.5g/5m,隔距14×25mm,喇叭口径3.7mm;二并采用8根喂入,出条重量17.5g/5m,隔距13×24mm,喇叭口径3.5mm;三并采用8根喂入,出条重量15.6g/5m,隔距12.5×23mm,喇叭口径3.4mm;Drawing process: the relative humidity of the workshop is controlled at 70%, and the temperature is controlled at 25°C; 6 parallels are used for the first parallel, and 8 parallel parallels are used for the second and third lanes. The speed should not be too high. Use 180m/min. Using 6 feeders, the output weight is 18.5g/5m, the gauge is 14×25mm, and the horn diameter is 3.7mm; the second is fed by 8 feeders, the output weight is 17.5g/5m, the gauge is 13×24mm, and the horn diameter is 3.5mm mm; Three parallels are fed by 8 strands, the output weight is 15.6g/5m, the gauge is 12.5×23mm, and the horn diameter is 3.4mm;
粗纱工序:牵伸倍数6.5倍,粗纱定量5.5g/10m,隔距24.0×34.0mm,捻系数70,轴向卷绕密度3.225 圈/cm,锭速600r/min,前罗拉速度180r/min;Roving process: draft ratio 6.5 times, roving weight 5.5g/10m, gauge 24.0×34.0mm, twist coefficient 70, axial winding density 3.225 turns/cm, spindle speed 600r/min, front roller speed 180r/min;
细纱工序:车间温度控制在31℃之间;相对湿度控制在65%左右。钢领直径为40mm。捻度1200捻/ 米,锭速14000r/min。Spinning process: the workshop temperature is controlled at 31°C; the relative humidity is controlled at about 65%. The ring diameter is 40mm. The twist is 1200 twists/m, and the spindle speed is 14000r/min.
络筒工序:络纱速度400m/min。Winding process: winding speed 400m/min.
第四步:饰纱超喂芯纱的范围掌握在2.55倍之间。饰纱的捻度控制1100捻/米;空心锭转速400r/min,环锭转速350r/min,上捻度420T/m,下捻度350T/m,输出线速4.5r/min,牵伸比1为0.55,牵伸比2为 4.1,速比为0.8。Step 4: The range of overfeeding core yarn for decorative yarn is controlled within 2.55 times. Twist control of decorative yarn is 1100 twist/m; hollow spindle speed is 400r/min, ring spindle speed is 350r/min, upper twist is 420T/m, lower twist is 350T/m, output line speed is 4.5r/min, draft ratio 1 is 0.55 , the draft ratio 2 is 4.1, and the speed ratio is 0.8.
混纺纱线性能指标为:断裂强度12.5cN/tex,断裂强度变异系数Cv值20.5%,辫子间距30.5mm,辫子长度8.5mm。The performance indicators of the blended yarn are: breaking strength 12.5cN/tex, breaking strength coefficient of variation Cv value 20.5%, braid spacing 30.5mm, braid length 8.5mm.
实施例3Example 3
本实施例的制备原理同实施例1,具体工艺参数如下:The preparation principle of the present embodiment is the same as that of Example 1, and the specific process parameters are as follows:
辫子纱线中芯纱中各物质的重量百分比为:10%的竹炭纤维、10%的板蓝根纤维、70%的铜纤维和10%的甲壳素纤维;固纱中各物质的重量百分比为:50%的负离子丙纶纤维和50%有光涤纶纤维;饰纱中各物质的重量百分比为:40%的兔毛纤维和60%的汉麻纤维。The percentage by weight of each substance in the core yarn of the braided yarn is: 10% bamboo charcoal fiber, 10% isatis root fiber, 70% copper fiber and 10% chitin fiber; the percentage by weight of each substance in the fixed yarn is: 50% % negative ion polypropylene fiber and 50% glossy polyester fiber; the percentage by weight of each substance in the decorative yarn is: 40% rabbit hair fiber and 60% hemp fiber.
第一步芯纱制备:The first step core yarn preparation:
开清棉工序:一般梳针滚筒速度为600r/min;三翼梳针打手为900r/min;风扇速度一般为1400r/min,棉卷罗拉速度12.5转/分。Opening and cleaning process: the general speed of the carding cylinder is 600r/min; the speed of the three-wing carding beater is 900r/min; the speed of the fan is generally 1400r/min, and the speed of the lap roller is 12.5 rpm.
梳棉工序:锡林速度为340r/min,刺辊速度为860r/min,盖板速度140mm/min,道夫速度30r/min;Carding process: cylinder speed is 340r/min, licker-in speed is 860r/min, flat speed is 140mm/min, doffer speed is 30r/min;
并条工序:三道并条罗拉隔距均采用15×24mm,三道并条胶辊加压均采用30×32×30kg;在粗纱工序中锭速700r/min,前罗拉速度225r/min;Drawing process: the gauge of the three drawing rollers is 15×24mm, and the pressure of the three drawing rollers is 30×32×30kg; in the roving process, the spindle speed is 700r/min, and the front roller speed is 225r/min;
络筒工序:络纱速度采用500m/min。Winding process: the winding speed is 500m/min.
第三步:饰纱制备Step 3: Decorative Yarn Preparation
原料和毛加油工序:加油为1.1%,加水为18%,加抗静电剂为1.98%,并密封24h后使用;Raw materials and crude oiling process: 1.1% for oiling, 18% for adding water, 1.98% for adding antistatic agent, and use after sealing for 24 hours;
梳毛制条工序:车间的相对速度要控制在78%,以减小静电的不良影响。其出条重量19.2g/5m,出条速度46.0m/min,喂毛量50.0g/次,刺辊速度减小到670r/min,锡林速度340r/min,盖板速度112mm/min,道夫速度24.2r/min,锡林-道夫之间的隔距为0.19mm,锡林-盖板隔距为14、12、13、13、14/1000英寸;Carding and sliver making process: the relative speed of the workshop should be controlled at 78% to reduce the adverse effects of static electricity. The sliver weight is 19.2g/5m, the sliver speed is 46.0m/min, the wool feeding amount is 50.0g/time, the licker-in speed is reduced to 670r/min, the cylinder speed is 340r/min, the cover plate speed is 112mm/min, doffer The speed is 24.2r/min, the distance between cylinder and doffer is 0.19mm, and the distance between cylinder and cover plate is 14, 12, 13, 13, 14/1000 inches;
并条工序:车间的相对湿度控制在75%,温度控制在27.5℃;头并采用6根并合,二道与三道采用8 根并合,车速不宜过高,采用210m/min,头并采用6根喂入,出条重量19.8g/5m,隔距14×25mm,喇叭口径3.8mm;二并采用8根喂入,出条重量18.6g/5m,隔距13×24mm,喇叭口径3.6mm;三并采用8根喂入,出条重量15.6g/5m,隔距12.5×23mm,喇叭口径3.6mm;Drawing process: the relative humidity of the workshop is controlled at 75%, and the temperature is controlled at 27.5°C; 6 parallels are used for the first parallel, and 8 parallel parallels are used for the second and third lanes. The speed should not be too high. Use 210m/min. Using 6 feeders, the output weight is 19.8g/5m, the gauge is 14×25mm, and the horn diameter is 3.8mm; the second is fed by 8 feeders, the output weight is 18.6g/5m, the gauge is 13×24mm, and the horn diameter is 3.6 mm; Three parallels are fed by 8 strands, the output weight is 15.6g/5m, the gauge is 12.5×23mm, and the horn diameter is 3.6mm;
粗纱工序:牵伸倍数7.2倍,粗纱定量6.4g/10m,隔距24.0×34.0mm,捻系数78,轴向卷绕密度3.385 圈/cm,锭速664r/min,前罗拉速度190r/min;Roving process: draft ratio 7.2 times, roving basis weight 6.4g/10m, gauge 24.0×34.0mm, twist coefficient 78, axial winding density 3.385 turns/cm, spindle speed 664r/min, front roller speed 190r/min;
细纱工序:车间温度控制在32℃之间;相对湿度控制在65%左右。钢领直径为45mm。捻度1380捻/ 米,锭速15000r/min。Spinning process: the workshop temperature is controlled at 32°C; the relative humidity is controlled at about 65%. The ring diameter is 45mm. The twist is 1380 twists/m, and the spindle speed is 15000r/min.
络筒工序:络纱速度429m/min。Winding process: winding speed 429m/min.
第四步:饰纱超喂芯纱的范围掌握在3.59倍之间。饰纱的捻度控制1380捻/米;空心锭转速495r/min,环锭转速390r/min,上捻度500T/m,下捻度400T/m,输出线速6.00r/min,牵伸比1为0.67,牵伸比2为 4.30,速比为0.89。Step 4: The range of overfeeding core yarn for decorative yarn is controlled within 3.59 times. Twist control of decorative yarn is 1380 twist/m; hollow spindle speed is 495r/min, ring spindle speed is 390r/min, upper twist is 500T/m, lower twist is 400T/m, output line speed is 6.00r/min, draft ratio 1 is 0.67 , the draft ratio 2 is 4.30, and the speed ratio is 0.89.
混纺纱线性能指标为:断裂强度15.72cN/tex,断裂强度变异系数Cv值23.4%,辫子间距44.6mm,辫子长度11.8mm。The performance index of the blended yarn is: breaking strength 15.72cN/tex, breaking strength coefficient of variation Cv value 23.4%, braid spacing 44.6mm, braid length 11.8mm.
实施例4Example 4
本实施例中辫子纱线为弹力辫子花式纱线,弹力辫子花式纱线中芯纱为雅赛尔纤维、椰炭纤维、银纤维、海藻纤维和氨纶长丝加工的包绕纱;固纱为负离子丙纶长丝和抗菌涤纶长丝,饰纱为骆驼毛绒纤维和罗布麻纤维混纺的强捻纱。所述芯纱中各物质的重量百分比为:70%雅赛尔纤维、10%椰炭纤维、10%银纤维和10%的海藻纤维;饰纱中各物质的重量百分比为:20%骆驼毛绒纤维和80%罗布麻纤维。In the present embodiment, the braided yarn is an elastic braided fancy yarn, and the central core yarn of the elastic braided fancy yarn is the wrapping yarn processed by Yasser fiber, coconut charcoal fiber, silver fiber, seaweed fiber and spandex filament; The yarn is negative ion polypropylene filament and antibacterial polyester filament, and the decorative yarn is strong twisted yarn blended with camel plush fiber and apocynum fiber. The weight percent of each substance in the core yarn is: 70% Yassel fiber, 10% coconut charcoal fiber, 10% silver fiber and 10% seaweed fiber; the weight percent of each substance in the decorative yarn is: 20% camel hair Down fiber and 80% apocynum fiber.
第一步,首先纺制花式纱线的芯纱:In the first step, the core yarn of the fancy yarn is first spun:
开清棉工序:自动混棉机尘棒间的隔距9.5mm,剥棉打手和尘棒间的进口控制在6mm之间,出口控制在8mm之间,剥棉打手的转速控制在350r/min之间,手的转速控制在900r/min之间。打手与天平曲杆工作面间的隔距控制在8.5mm之间。打手与尘棒间的进口隔距8mm,出口隔距16mm。尘棒与尘棒间的隔距,控制在5mm之间。梳针滚筒速度掌握在430r/min,风扇速度一般为1250r/min,棉卷罗拉速度10.5 转/分,化纤卷子定量340g/m;Opening and cleaning process: the distance between the dust rods of the automatic cotton blender is 9.5mm, the inlet between the cotton stripper and the dust rod is controlled between 6mm and the outlet is controlled between 8mm, and the speed of the cotton stripper is controlled at 350r/min Between, the rotational speed of the hand is controlled between 900r/min. The distance between the beater and the working surface of the balance curved rod is controlled within 8.5mm. The inlet distance between beater and dust bar is 8mm, and the outlet distance is 16mm. The distance between the dust stick and the dust stick is controlled within 5mm. The speed of the carding roller is controlled at 430r/min, the speed of the fan is generally 1250r/min, the speed of the lap roller is 10.5 rpm, and the basis weight of the chemical fiber roll is 340g/m;
梳棉工序:锡林速度控制在320r/min,刺辊速度掌握在590r/min。盖板速度控制在70mm/min,道夫速度22.5r/min;Carding process: the cylinder speed is controlled at 320r/min, and the licker-in speed is controlled at 590r/min. The cover plate speed is controlled at 70mm/min, and the doffer speed is 22.5r/min;
并条工序:三道并条罗拉隔距均采用13×20.5mm,三道并条胶辊加压均采用30×32×30kg,定量 16.60g/5m,喇叭口径3.4mm,出条速度173m/min;Drawing process: the gauges of the three drawing rollers are all 13×20.5mm, the pressure of the three drawing rollers are all 30×32×30kg, the weight is 16.60g/5m, the horn diameter is 3.4mm, and the stripping speed is 173m/ min;
粗纱工序:前罗拉速度169r/min,粗纱定量4.10g/10m,粗纱捻度4.30g/10cm,轴向卷绕密度为3.225 圈/cm,罗拉隔距23.0×31.0mm,锭速539r/min,加压量24×15×20Kg/双锭,钳口隔距3.5mm,前区集合器 6.2mm;Roving process: front roller speed 169r/min, roving basis weight 4.10g/10m, roving twist 4.30g/10cm, axial winding density 3.225 turns/cm, roller gauge 23.0×31.0mm, spindle speed 539r/min, plus Pressure 24×15×20Kg/double ingot, jaw gap 3.5mm, front collector 6.2mm;
细纱工序:罗拉隔距19.5×33.5mm,加压量18×12×14kg/双锭,锭速13400r/min,前罗拉速度171r/min,钳口隔距2.5mm;Spinning process: roller gauge 19.5×33.5mm, pressurization 18×12×14kg/double spindle, spindle speed 13400r/min, front roller speed 171r/min, nip gauge 2.5mm;
络筒工序:络纱速度310m/min,张力圈5g,卷纱密度0.429g/cm3,导纱距离69mm。Winding process: winding speed 310m/min, tension ring 5g, winding density 0.429g/cm 3 , yarn guiding distance 69mm.
饰纱的制备:Preparation of decorative yarn:
原料和毛加油工序:一般加油为0.6%,加水为6%,加抗静电剂为1.28%,并密封24h后使用;Raw material and crude oiling process: Generally, oiling is 0.6%, water is 6%, antistatic agent is 1.28%, and it is sealed for 24 hours before use;
梳毛制条工序:出条重量15.9g/5m,出条速度37.5m/min,喂毛量34.0g/次,刺辊速度减小到570r/min,锡林速度300r/min,盖板速度68mm/min,道夫速度18.5r/min,锡林-道夫之间的隔距为0.15mm,锡林- 盖板隔距为15、13、14、14、15/1000英寸;Carding and sliver making process: sliver weight 15.9g/5m, sliver speed 37.5m/min, wool feeding amount 34.0g/time, licker-in speed reduced to 570r/min, cylinder speed 300r/min, cover plate speed 68mm /min, doffer speed 18.5r/min, cylinder-doffer interval is 0.15mm, cylinder-cover interval is 15, 13, 14, 14, 15/1000 inches;
并条工序:车间的相对湿度控制在60%,温度控制在23.5℃;头并采用6根并合,二道与三道采用7 根并合,采用168m/min,头并采用6根喂入,出条重量16.2g/5m,隔距13×25mm,喇叭口径3.6mm;二并采用8根喂入,出条重量15.8g/5m,隔距12.5×24mm,喇叭口径3.4mm;三并采用8根喂入,出条重量 15.2g/5m,隔距12×23mm,喇叭口径3.2mm;Drawing frame process: the relative humidity of the workshop is controlled at 60%, and the temperature is controlled at 23.5°C; 6 wires are combined for the first and third lanes, 7 wires are combined for the second and third lanes, and 168m/min is used, and 6 wires are used for feeding the head. , the output weight is 16.2g/5m, the gauge is 13×25mm, and the horn diameter is 3.6mm; the second parallel adopts 8 feeds, the output weight is 15.8g/5m, the gauge distance is 12.5×24mm, and the horn diameter is 3.4mm; the third parallel adopts 8 wires are fed, the output weight is 15.2g/5m, the gauge is 12×23mm, and the horn diameter is 3.2mm;
粗纱工序:罗拉加压较纺纯棉时大20%。车间相对湿度控制在60%,保证生产能够正常进行。工艺参数为:牵伸倍数5.8倍,粗纱定量4.2g/10m,隔距23.5×33.0mm,捻系数62,轴向卷绕密度3.115圈/cm,锭速540r/min,前罗拉速度169r/min;Roving process: The pressure on the rollers is 20% larger than that of spinning pure cotton. The relative humidity of the workshop is controlled at 60% to ensure normal production. The process parameters are: draft ratio 5.8 times, roving basis weight 4.2g/10m, gauge 23.5×33.0mm, twist coefficient 62, axial winding density 3.115 turns/cm, spindle speed 540r/min, front roller speed 169r/min ;
细纱工序:车间温度控制在30℃之间;相对湿度控制在65%左右。钢领直径为35mm。捻度1100捻/ 米,锭速13000r/min;Spinning process: the workshop temperature is controlled at 30°C; the relative humidity is controlled at about 65%. The ring diameter is 35mm. Twist 1100 twist/m, spindle speed 13000r/min;
络筒工序:络纱速度335m/min,张力圈7g,卷纱密度0.425g/cm3,导纱距离70mm。Winding process: winding speed 335m/min, tension ring 7g, winding density 0.425g/cm 3 , yarn guide distance 70mm.
选用YCHN--505型五罗拉花式捻线机,饰纱则以超过芯纱的1.7倍以上的速度送出,强捻饰纱的捻度控制1100捻/米;空心锭转速350r/min,环锭转速340r/min,上捻度370T/m,下捻度305T/m,输出线速 3.50r/min,牵伸比1为0.37,牵伸比2为3.50,速比为0.65。YCHN--505 five-roller fancy twisting machine is selected, and the decorative yarn is sent out at a speed 1.7 times higher than that of the core yarn. The twist of the strong-twist decorative yarn is controlled at 1100 twists/m; The speed is 340r/min, the upper twist is 370T/m, the lower twist is 305T/m, the output line speed is 3.50r/min, the draft ratio 1 is 0.37, the draft ratio 2 is 3.50, and the speed ratio is 0.65.
实施例5Example 5
本实施例中辫子纱线为弹力辫子花式纱线,弹力辫子花式纱线中芯纱为雅赛尔纤维、椰炭纤维、银纤维、海藻纤维和氨纶长丝加工的包绕纱;固纱为负离子丙纶长丝和抗菌涤纶长丝,饰纱为骆驼毛绒纤维和罗布麻纤维混纺的强捻纱。所述芯纱中各物质的重量百分比为:10%雅赛尔纤维、70%椰炭纤维、10-%银纤维和10%的海藻纤维;饰纱中各物质的重量百分比为:75%骆驼毛绒纤维和25%罗布麻纤维。In the present embodiment, the braided yarn is an elastic braided fancy yarn, and the central core yarn of the elastic braided fancy yarn is the wrapping yarn processed by Yasser fiber, coconut charcoal fiber, silver fiber, seaweed fiber and spandex filament; The yarn is negative ion polypropylene filament and antibacterial polyester filament, and the decorative yarn is strong twisted yarn blended with camel plush fiber and apocynum fiber. The weight percent of each substance in the core yarn is: 10% Yassel fiber, 70% coconut charcoal fiber, 10-% silver fiber and 10% seaweed fiber; the weight percent of each substance in the decoration yarn is: 75% camel Plush fiber and 25% apocynum fiber.
第一步,首先纺制花式纱线的芯纱:In the first step, the core yarn of the fancy yarn is first spun:
开清棉工序:自动混棉机尘棒间的隔距10.5mm,剥棉打手和尘棒间的进口控制在14mm之间,出口控制在15mm之间,剥棉打手的转速控制在550r/min之间,手的转速控制在950r/min之间。打手与天平曲杆工作面间的隔距,一般情况下,隔距控制在9.5mm之间。打手与尘棒间的进口隔距9mm,出口隔距17mm。尘棒与尘棒间的隔距,控制在7mm之间。梳针滚筒速度掌握在550r/min,风扇速度一般为1400r/min,棉卷罗拉速度12.5转/分,化纤卷子定量380g/m;Opening and cleaning process: the distance between the dust rods of the automatic cotton blender is 10.5mm, the inlet between the cotton stripper and the dust rod is controlled between 14mm, the outlet is controlled between 15mm, and the speed of the cotton stripper is controlled at 550r/min Between, the rotational speed of the hand is controlled between 950r/min. The distance between the beater and the working surface of the balance curved rod is generally controlled within 9.5mm. The inlet distance between beater and dust bar is 9mm, and the outlet distance is 17mm. The distance between the dust stick and the dust stick is controlled within 7mm. The speed of the carding roller is controlled at 550r/min, the fan speed is generally 1400r/min, the lap roller speed is 12.5 rpm, and the chemical fiber roll weight is 380g/m;
梳棉工序:锡林速度控制在350r/min,刺辊速度掌握在700r/min。盖板速度控制在90mm/min,道夫速度24.5r/min;Carding process: the cylinder speed is controlled at 350r/min, and the licker-in speed is controlled at 700r/min. The cover plate speed is controlled at 90mm/min, and the doffer speed is 24.5r/min;
并条工序:三道并条罗拉隔距均采用14×22mm,三道并条胶辊加压均采用30×32×30kg,定量17.5g/5m,喇叭口径3.6mm,出条速度200m/min;Drawing process: three drawing roller gauges are all 14×22mm, three drawing rubber rollers are all pressing 30×32×30kg, the weight is 17.5g/5m, the horn diameter is 3.6mm, and the strip speed is 200m/min ;
粗纱工序:前罗拉速度200r/min,粗纱定量2.0g/10m,粗纱捻度4.5g/10cm,轴向卷绕密度为3.335 圈/cm,罗拉隔距24.5×33mm,锭速650r/min,加压量25×16×23Kg/双锭,钳口隔距4.5mm,前区集合器7.5mm;Roving process: front roller speed 200r/min, roving basis weight 2.0g/10m, roving twist 4.5g/10cm, axial winding density 3.335 turns/cm, roller gauge 24.5×33mm, spindle speed 650r/min, pressurized The quantity is 25×16×23Kg/double ingot, the gap between the jaws is 4.5mm, and the collector in the front area is 7.5mm;
细纱工序:罗拉隔距21.5×34.5mm,加压量18×12×14kg/双锭,锭速14000r/min,前罗拉速度190r/min,钳口隔距2.8mm;Spinning process: roller gauge 21.5×34.5mm, pressurization 18×12×14kg/double spindle, spindle speed 14000r/min, front roller speed 190r/min, nip gauge 2.8mm;
络筒工序:络纱速度400m/min,张力圈8g,卷纱密度0.429g/cm3,导纱距离85mm。Winding process: winding speed 400m/min, tension ring 8g, winding density 0.429g/cm 3 , yarn guiding distance 85mm.
饰纱的制备:Preparation of decorative yarn:
原料和毛加油工序:一般加油为0.9%,加水为10%,加抗静电剂为1.65%,并密封24h后使用;Raw material and crude oiling process: Generally, oiling is 0.9%, adding water is 10%, adding antistatic agent is 1.65%, and use after sealing for 24 hours;
梳毛制条工序:出条重量17.5g/5m,出条速度40m/min,喂毛量42g/次,刺辊速度减小到610r/min,锡林速度320r/min,盖板速度85mm/min,道夫速度20.5r/min,锡林-道夫之间的隔距为0.17mm,锡林-盖板隔距为15、13、14、14、15/1000英寸;Carding and sliver making process: sliver weight 17.5g/5m, sliver speed 40m/min, wool feeding amount 42g/time, licker-in speed reduced to 610r/min, cylinder speed 320r/min, cover plate speed 85mm/min , the doffer speed is 20.5r/min, the distance between cylinder and doffer is 0.17mm, and the distance between cylinder and cover plate is 15, 13, 14, 14, 15/1000 inches;
并条工序:车间的相对湿度控制在70%,温度控制在25℃;头并采用6根并合,二道与三道采用8 根并合,车速不宜过高,采用180m/min,头并采用6根喂入,出条重量17.5g/5m,隔距14×26mm,喇叭口径3.7mm;二并采用8根喂入,出条重量16.5g/5m,隔距12.8×24.5mm,喇叭口径3.5mm;三并采用8根喂入,出条重量15.3g/5m,隔距12.3×23.5mm,喇叭口径3.4mm;Drawing process: the relative humidity of the workshop is controlled at 70%, and the temperature is controlled at 25°C; 6 parallels are used for the first parallel, and 8 parallel parallels are used for the second and third lanes. The speed should not be too high. Use 180m/min. Using 6 feeders, the output weight is 17.5g/5m, the gauge is 14×26mm, and the horn diameter is 3.7mm; the second is fed by 8 feeders, the output weight is 16.5g/5m, the gauge is 12.8×24.5mm, and the horn diameter is 3.7mm; 3.5mm; Three parallels are fed by 8 wires, the output weight is 15.3g/5m, the gauge is 12.3×23.5mm, and the horn diameter is 3.4mm;
粗纱工序:罗拉加压较纺纯棉时大23%。车间相对湿度控制在65%,保证生产能够正常进行。工艺参数为:牵伸倍数6.5倍,粗纱定量5.0g/10m,隔距24×34mm,捻系数70,轴向卷绕密度3.225圈/cm,锭速 600r/min,前罗拉速度180r/min;Roving process: The pressure on the rollers is 23% larger than that of spinning pure cotton. The relative humidity of the workshop is controlled at 65% to ensure normal production. The process parameters are: draft ratio 6.5 times, roving basis weight 5.0g/10m, gauge 24×34mm, twist coefficient 70, axial winding density 3.225 turns/cm, spindle speed 600r/min, front roller speed 180r/min;
细纱工序:车间温度控制在32℃之间;相对湿度控制在65%左右。钢领直径为40mm。捻度4300捻/ 米,锭速14000r/min;Spinning process: the workshop temperature is controlled at 32°C; the relative humidity is controlled at about 65%. The ring diameter is 40mm. Twist 4300 twist/m, spindle speed 14000r/min;
络筒工序:络纱速度400m/min,张力圈10g,卷纱密度0.425g/cm3,导纱距离80mm。Winding process: winding speed 400m/min, tension ring 10g, winding density 0.425g/cm 3 , yarn guiding distance 80mm.
选用YCHN--505型五罗拉花式捻线机,饰纱则以超过芯纱的2.5倍以上的速度送出,强捻饰纱的捻度控制1200捻/米;空心锭转速400r/min,环锭转速400r/min,上捻度450T/m,下捻度400T/m,输出线速4.5r/min,牵伸比1为0.45,牵伸比2为4.0,速比为0.75。YCHN--505 five-roller fancy twister is selected, and the decorative yarn is sent out at a speed 2.5 times higher than that of the core yarn. The twist of the strong-twist decorative yarn is controlled at 1200 twists/m; The speed is 400r/min, the upper twist is 450T/m, the lower twist is 400T/m, the output line speed is 4.5r/min, the draft ratio 1 is 0.45, the draft ratio 2 is 4.0, and the speed ratio is 0.75.
实施例6Example 6
本实施例中辫子纱线为弹力辫子花式纱线,弹力辫子花式纱线中芯纱为雅赛尔纤维、椰炭纤维、银纤维、海藻纤维和氨纶长丝加工的包绕纱;固纱为负离子丙纶长丝和抗菌涤纶长丝,饰纱为骆驼毛绒纤维和罗布麻纤维混纺的强捻纱。所述芯纱中各物质的重量百分比为:10%雅赛尔纤维、10%椰炭纤维、10%银纤维和70%的海藻纤维;饰纱中各物质的重量百分比为:50%骆驼毛绒纤维和50%罗布麻纤维。In the present embodiment, the braided yarn is an elastic braided fancy yarn, and the central core yarn of the elastic braided fancy yarn is the wrapping yarn processed by Yasser fiber, coconut charcoal fiber, silver fiber, seaweed fiber and spandex filament; The yarn is negative ion polypropylene filament and antibacterial polyester filament, and the decorative yarn is strong twisted yarn blended with camel plush fiber and apocynum fiber. The weight percent of each substance in the core yarn is: 10% Yassel fiber, 10% coconut charcoal fiber, 10% silver fiber and 70% seaweed fiber; the weight percent of each substance in the decoration yarn is: 50% camel hair Down fiber and 50% apocynum fiber.
第一步,首先纺制花式纱线的芯纱:In the first step, the core yarn of the fancy yarn is first spun:
开清棉工序:自动混棉机尘棒间的隔距12.5mm,剥棉打手和尘棒间的进口控制在18mm之间,出口控制在22mm之间,剥棉打手的转速控制在750r/min之间,手的转速控制在1000r/min之间。打手与天平曲杆工作面间的隔距,一般情况下,隔距控制在10.5mm之间。打手与尘棒间的进口隔距10mm,出口隔距18mm。尘棒与尘棒间的隔距,控制在8mm之间。梳针滚筒速度掌握在630r/min,风扇速度一般为1600 r/min,棉卷罗拉速度14.5转/分,化纤卷子定量420g/m;Opening and cleaning process: the distance between the dust rods of the automatic cotton blender is 12.5mm, the inlet between the cotton stripper and the dust rod is controlled between 18mm, the outlet is controlled between 22mm, and the speed of the cotton stripper is controlled at 750r/min Between, the rotational speed of the hand is controlled between 1000r/min. The distance between the beater and the working surface of the balance curved rod is generally controlled within 10.5mm. The inlet distance between beater and dust bar is 10mm, and the outlet distance is 18mm. The distance between the dust stick and the dust stick is controlled within 8mm. The speed of the carding roller is controlled at 630r/min, the fan speed is generally 1600 r/min, the lap roller speed is 14.5 rpm, and the chemical fiber roll weight is 420g/m;
梳棉工序:锡林速度控制在390r/min,刺辊速度掌握在820r/min。盖板速度控制在129mm/min,道夫速度27.5r/min;Carding process: the cylinder speed is controlled at 390r/min, and the licker-in speed is controlled at 820r/min. The cover plate speed is controlled at 129mm/min, and the doffer speed is 27.5r/min;
并条工序:三道并条罗拉隔距均采用14.5×24.5mm,三道并条胶辊加压均采用30×32×30kg,定量 18.18g/5m,喇叭口径3.8mm,出条速度215m/min;Drawing process: the gauges of the three drawing rollers are all 14.5×24.5mm, the pressure of the three drawing rubber rollers are all 30×32×30kg, the weight is 18.18g/5m, the horn diameter is 3.8mm, and the stripping speed is 215m/ min;
粗纱工序:前罗拉速度225r/min,粗纱定量5.47g/10m,粗纱捻度4.74g/10cm,轴向卷绕密度为3.495 圈/cm,罗拉隔距26.5×34.5mm,锭速720r/min,加压量28×17×25Kg/双锭,钳口隔距5.5mm,前区集合器 8.5mm;Roving process: front roller speed 225r/min, roving basis weight 5.47g/10m, roving twist 4.74g/10cm, axial winding density 3.495 turns/cm, roller gauge 26.5×34.5mm, spindle speed 720r/min, plus Pressure 28×17×25Kg/double ingot, jaw gap 5.5mm, front collector 8.5mm;
细纱工序:罗拉隔距22.5×35.0mm,加压量18×12×14kg/双锭,锭速15620r/min,前罗拉速度220r/min,钳口隔距3.0mm;Spinning process: roller gauge 22.5×35.0mm, pressurization 18×12×14kg/double spindle, spindle speed 15620r/min, front roller speed 220r/min, nip gauge 3.0mm;
络筒工序:络纱速度470m/min,张力圈10g,卷纱密度0.429g/cm3,导纱距离87mm。Winding process: winding speed 470m/min, tension ring 10g, winding density 0.429g/cm 3 , yarn guiding distance 87mm.
饰纱的制备:Preparation of decorative yarn:
原料和毛加油工序:一般加油为1.2%,加水为16%,加抗静电剂为1.82%,并密封24h后使用;Raw material and crude oiling process: Generally, oiling is 1.2%, water is 16%, antistatic agent is 1.82%, and sealed for 24 hours before use;
梳毛制条工序:出条重量19.8g/5m,出条速度45.0m/min,喂毛量49.0g/次,刺辊速度减小到660r/min,锡林速度340r/min,盖板速度100mm/min,道夫速度24.5r/min,锡林-道夫之间的隔距为0.18mm,锡林- 盖板隔距为15、13、14、14、15/1000英寸;Carding and sliver making process: sliver weight 19.8g/5m, sliver speed 45.0m/min, wool feeding amount 49.0g/time, licker-in speed reduced to 660r/min, cylinder speed 340r/min, cover plate speed 100mm /min, doffer speed 24.5r/min, cylinder-doffer interval is 0.18mm, cylinder-cover interval is 15, 13, 14, 14, 15/1000 inches;
并条工序:车间的相对湿度控制在73%,温度控制在27.0℃;头并采用6根并合,二道与三道采用8 根并合,车速不宜过高,采用200m/min,头并采用6根喂入,出条重量18.8g/5m,隔距14×26mm,喇叭口径3.8mm;二并采用8根喂入,出条重量17.9g/5m,隔距13×25mm,喇叭口径3.6mm;三并采用8根喂入,出条重量15.6g/5m,隔距12.5×24mm,喇叭口径3.6mm;Drawing process: the relative humidity of the workshop is controlled at 73%, and the temperature is controlled at 27.0°C; 6 parallels are used for the first parallel, and 8 parallel parallels are used for the second and third lanes. The speed should not be too high. Use 200m/min. Using 6 feeders, the output weight is 18.8g/5m, the gauge is 14×26mm, and the horn diameter is 3.8mm; the second is fed by 8 feeders, the output weight is 17.9g/5m, the gauge is 13×25mm, and the horn diameter is 3.6 mm; Three parallels are fed by 8 strands, the output weight is 15.6g/5m, the gauge is 12.5×24mm, and the horn diameter is 3.6mm;
粗纱工序:罗拉加压较纺纯棉时大25%。车间相对湿度控制在67%,保证生产能够正常进行。工艺参数为:牵伸倍数7.6倍,粗纱定量5.8g/10m,隔距25×35mm,捻系数82,轴向卷绕密度3.375圈/cm,锭速 685r/min,前罗拉速度195r/min;Roving process: the pressure on the rollers is 25% greater than that of spinning pure cotton. The relative humidity of the workshop is controlled at 67% to ensure normal production. The process parameters are: draft ratio 7.6 times, roving basis weight 5.8g/10m, gauge 25×35mm, twist coefficient 82, axial winding density 3.375 turns/cm, spindle speed 685r/min, front roller speed 195r/min;
细纱工序:车间温度控制在32℃之间;相对湿度控制在65%左右。钢领直径为45mm。捻度1460捻/ 米,锭速14900r/min;Spinning process: the workshop temperature is controlled at 32°C; the relative humidity is controlled at about 65%. The ring diameter is 45mm. Twist 1460 twist/m, spindle speed 14900r/min;
络筒工序:络纱速度450m/min,张力圈14g,卷纱密度0.425g/cm3,导纱距离90mm。Winding process: winding speed 450m/min, tension ring 14g, winding density 0.425g/cm 3 , yarn guide distance 90mm.
选用YCHN--505型五罗拉花式捻线机,饰纱则以超过芯纱的3.5倍以上的速度送出,强捻饰纱的捻度控制1460捻/米;空心锭转速490r/min,环锭转速430r/min,上捻度580T/m,下捻度470T/m,输出线速7.00r/min,牵伸比1为0.65,牵伸比2为4.50,速比为0.85。YCHN--505 five-roller fancy twister is selected, and the decorative yarn is sent out at a speed 3.5 times higher than that of the core yarn. The twist of the strong-twist decorative yarn is controlled at 1460 twists/m; The speed is 430r/min, the upper twist is 580T/m, the lower twist is 470T/m, the output line speed is 7.00r/min, the draft ratio 1 is 0.65, the draft ratio 2 is 4.50, and the speed ratio is 0.85.
实施例7Example 7
本实施例中辫子花式纱线为多孔辫子花式纱线,芯纱为70%银抗菌防臭纤维、10%咖啡炭纤维、10%铂金纤维和10%Porel中空纤维加工的中空混纺纱;固纱为80%双抗腈纶纤维、10%三角形涤纶纤维、10%负离子粘胶纤维和水溶性维纶长丝混纺的中空纱;饰纱为80%中空涤纶纤维、10%丝光羊毛纤维和10%桑皮纤维混纺的强捻纱。In the present embodiment, the braid fancy yarn is a porous braid fancy yarn, and the core yarn is a hollow blended yarn processed by 70% silver antibacterial and deodorant fiber, 10% coffee charcoal fiber, 10% platinum fiber and 10% Porel hollow fiber; The fixed yarn is a hollow yarn blended with 80% double-resistant acrylic fiber, 10% triangular polyester fiber, 10% anion viscose fiber and water-soluble vinylon filament; the decorative yarn is 80% hollow polyester fiber, 10% mercerized wool fiber and 10% Strong twist yarn blended with mulberry fibers.
固纱制备:Fix yarn preparation:
开清棉工序:针打手速度控制在420转/分,单打手成卷机也采用梳针打手,该梳针打手速度控制在 530转/分;综合打手速度控制在600r/min之间,打手与尘棒间的隔距为进口隔距9mm,出口隔距16mm。尘棒与尘棒间的隔距控制在7mm之间。风扇速度1150转/分,棉卷罗拉速度11.5转/分;Cotton opening and cleaning process: the needle beater speed is controlled at 420 rpm, and the single beater coiling machine also uses a comb needle beater, the comb needle beater speed is controlled at 530 rpm; the comprehensive beater speed is controlled at 600r/min, the beater The distance between the dust bar and the inlet is 9mm, and the outlet distance is 16mm. The distance between the dust rod and the dust rod is controlled between 7mm. Fan speed 1150 rpm, lap roller speed 11.5 rpm;
梳棉工序:刺辊速度570转/分,锡林速度325转/分,盖板速度71mm/min,道夫速度20.5转/分,锡林-道夫之间的隔距为0.45mm、0.37mm、0.35mm、0.35mm和0.38mm,锡林-道夫之间的隔距为0.15mm,刺辊-锡林隔距为0.27mm,给棉板-刺辊隔距0.21mm,除尘刀-刺辊隔距0.33mm。车间温度控制在26℃之间;相对湿度控制在62%左右;Carding process: licker-in speed 570 rpm, cylinder speed 325 rpm, cover plate speed 71mm/min, doffer speed 20.5 rpm, cylinder-doffer spacing of 0.45mm, 0.37mm, 0.35mm, 0.35mm and 0.38mm, the distance between cylinder and doffer is 0.15mm, the distance between licker-in roller and cylinder is 0.27mm, the distance between feeding plate and licker-in roller is 0.21mm, the distance between dust removal knife and licker-in roller The distance is 0.33mm. The workshop temperature is controlled between 26°C; the relative humidity is controlled at about 62%;
并条工序:三道并条罗拉隔距均采用14×22mm,三道并条胶辊加压均采用31×33×31×7kg;Drawing process: the gauge of the three drawing rollers is 14×22mm, and the pressure of the three drawing rollers is 31×33×31×7kg;
粗纱工序:锭速570r/min,前罗拉速度170r/min。Roving process: spindle speed 570r/min, front roller speed 170r/min.
饰纱制备:Decorative yarn preparation:
原料和毛加油工序:按水、和毛油和抗静电剂的使用比例13:1:2,按一定比例混合后喷洒在纤维上,密封于毛仓闷放24h;Raw materials and wool oiling process: according to the ratio of water, crude oil and antistatic agent 13:1:2, mix according to a certain proportion, spray on the fiber, seal it in the wool warehouse and store it for 24 hours;
梳毛制条工序:车间的相对速度要控制在60%,以降低静电的不良影响。工艺参数为:出条重量17.1g/5m, 出条速度39.5m/min,喂毛量33.5g/次,刺辊速度减小到580r/min,锡林速度310r/min,盖板速度76mm/min,道夫速度19.5r/min,锡林-道夫之间的隔距为0.15mm,锡林-盖板隔距为15、13、14、14、15/1000英寸;Carding and sliver making process: the relative speed of the workshop should be controlled at 60% to reduce the adverse effects of static electricity. The process parameters are: sliver weight 17.1g/5m, sliver speed 39.5m/min, wool feeding amount 33.5g/time, licker-in speed reduced to 580r/min, cylinder speed 310r/min, cover speed 76mm/ min, doffer speed 19.5r/min, cylinder-doffer distance is 0.15mm, cylinder-cover distance is 15, 13, 14, 14, 15/1000 inches;
并条工序:车间的相对湿度控制在60%,温度控制在24.0℃;头并采用8根并合喂入,车速适当降低,采用170m/min,出条重量17.0g/5m,隔距13×25mm,喇叭口径3.4mm;二并采用8根喂入,出条重量 16.0g/5m,隔距12.5×24mm,喇叭口径3.4mm;Drawing process: the relative humidity of the workshop is controlled at 60%, and the temperature is controlled at 24.0°C; the head is combined with 8 wires for feeding, and the speed is appropriately reduced to 170m/min, the delivery weight is 17.0g/5m, and the gauge is 13× 25mm, the horn diameter is 3.4mm; the second is fed by 8 pieces, the output weight is 16.0g/5m, the gauge is 12.5×24mm, the horn diameter is 3.4mm;
粗纱工序:牵伸倍数6.2倍,粗纱定量4.12g/10m,隔距23.0×33.0mm,捻系数69,轴向卷绕密度2.715 圈/cm,锭速620r/min,前罗拉速度170r/min;Roving process: draft ratio 6.2 times, roving basis weight 4.12g/10m, gauge 23.0×33.0mm, twist coefficient 69, axial winding density 2.715 turns/cm, spindle speed 620r/min, front roller speed 170r/min;
细纱工序:车间温度控制在25℃之间;相对湿度控制在63%。钢领直径为42mm。捻度1150捻/米,锭速13000r/min。前罗拉压力一般都在11daN/双锭左右,前中罗拉压力比在1.60:1范围内;Spinning process: workshop temperature is controlled at 25°C; relative humidity is controlled at 63%. The ring diameter is 42mm. The twist is 1150 twists/m, and the spindle speed is 13000r/min. The pressure of the front roller is generally around 11daN/double spindle, and the pressure ratio of the front and middle rollers is within the range of 1.60:1;
络筒工序:络纱速度319m/min,张力圈8g,卷纱密度0.422g/cm3,导纱距离71mm;Winding process: winding speed 319m/min, tension ring 8g, winding density 0.422g/cm 3 , yarn guiding distance 71mm;
选用YCHN-303型三罗拉花式捻线机,空心锭锭子转速35.0r/min,前罗拉线速度1.8m/min,后罗拉线速度1.0m/min,中罗拉线速度2.8m/min,输出罗拉线速度1.70m/min,芯线罗拉线速度1.0m/min,钢领直径75mm。基纱(饰纱与芯纱并捻)的捻向为S捻,多孔辫子花式保健纱线(固纱与基纱)的捻向为Z 捻。The YCHN-303 three-roller fancy twisting machine is selected, the hollow spindle speed is 35.0r/min, the front roller speed is 1.8m/min, the rear roller speed is 1.0m/min, the middle roller speed is 2.8m/min, and the output Roller linear speed 1.70m/min, core wire roller linear speed 1.0m/min, ring diameter 75mm. The twist direction of the base yarn (co-twisted decorative yarn and core yarn) is S twist, and the twist direction of porous braided fancy health care yarn (fixed yarn and base yarn) is Z twist.
所述多孔辫子花式纱线的性能指标为:断裂强度9.17cN/tex,断裂强度变异系数Cv值15.3%,辫子间距16.0mm,辫子长度5.2mm。The performance indexes of the porous braid fancy yarn are: breaking strength 9.17cN/tex, breaking strength coefficient of variation Cv value 15.3%, braid spacing 16.0mm, braid length 5.2mm.
实施例8Example 8
本实施例中辫子花式纱线为多孔辫子花式纱线,芯纱为10%银抗菌防臭纤维、70%咖啡炭纤维、10%铂金纤维和10%Porel中空纤维加工的中空混纺纱;固纱为10%双抗腈纶纤维、80%三角形涤纶纤维、10%负离子粘胶纤维和水溶性维纶长丝混纺的中空纱;饰纱为10%中空涤纶纤维、80%丝光羊毛纤维和10%桑皮纤维混纺的强捻纱。In the present embodiment, the braid fancy yarn is a porous braid fancy yarn, and the core yarn is a hollow blended yarn processed by 10% silver antibacterial and deodorant fiber, 70% coffee charcoal fiber, 10% platinum fiber and 10% Porel hollow fiber; The fixed yarn is a hollow yarn blended with 10% double-resistant acrylic fiber, 80% triangular polyester fiber, 10% anion viscose fiber and water-soluble vinylon filament; the decorative yarn is 10% hollow polyester fiber, 80% mercerized wool fiber and 10% Strong twist yarn blended with mulberry fibers.
固纱制备:Fix yarn preparation:
开清棉工序:针打手速度控制在500转/分,单打手成卷机也采用梳针打手,该梳针打手速度控制在 650转/分;综合打手速度控制在700r/min之间,打手与尘棒间的隔距为进口隔距10mm,出口隔距18mm。尘棒与尘棒间的隔距控制在10mm之间。风扇速度1200转/分,棉卷罗拉速度12.5转/分;Cotton opening and cleaning process: the needle beater speed is controlled at 500 rpm, and the single beater coiling machine also uses a comb needle beater. The comb needle beater speed is controlled at 650 rpm; the comprehensive beater speed is controlled between 700r/min, The distance between the dust bar and the inlet is 10mm, and the outlet distance is 18mm. The distance between the dust rod and the dust rod is controlled within 10mm. Fan speed 1200 rpm, lap roller speed 12.5 rpm;
梳棉工序:刺辊速度650转/分,锡林速度350转/分,盖板速度95mm/min,道夫速度22.5转/分,锡林-道夫之间的隔距为0.45mm、0.37mm、0.35mm、0.35mm和0.38mm,锡林-道夫之间的隔距为0.16mm,刺辊-锡林隔距为0.28mm,给棉板-刺辊隔距0.24mm,除尘刀-刺辊隔距0.35mm。车间温度控制在30℃之间;相对湿度控制在65%左右;Carding process: licker-in roller speed 650 rpm, cylinder speed 350 rpm, cover plate speed 95mm/min, doffer speed 22.5 rpm, cylinder-doffer spacing of 0.45mm, 0.37mm, 0.35mm, 0.35mm and 0.38mm, the distance between cylinder and doffer is 0.16mm, the distance between licker-in roller and cylinder is 0.28mm, the distance between feeding plate and licker-in roller is 0.24mm, the distance between dust removal knife and licker-in roller The distance is 0.35mm. The workshop temperature is controlled between 30°C; the relative humidity is controlled at about 65%;
并条工序:三道并条罗拉隔距均采用15×23mm,三道并条胶辊加压均采用31×33×31×7kg;Drawing process: the gauge of the three drawing rollers is 15×23mm, and the pressure of the three drawing rollers is 31×33×31×7kg;
粗纱工序:锭速650r/min,前罗拉速度200r/min。Roving process: spindle speed 650r/min, front roller speed 200r/min.
饰纱制备:Decorative yarn preparation:
原料和毛加油工序:按水、和毛油和抗静电剂的使用比例14:1:2,按一定比例混合后喷洒在纤维上,密封于毛仓闷放30h;Raw materials and wool oiling process: according to the ratio of water, crude oil and antistatic agent 14:1:2, mix according to a certain ratio, spray on the fiber, seal in the wool warehouse and store for 30 hours;
梳毛制条工序:车间的相对速度要控制在70%,以降低静电的不良影响。工艺参数为:出条重量20g/5m, 出条速度41m/min,喂毛量40g/次,刺辊速度减小到650r/min,锡林速度320r/min,盖板速度85mm/min,道夫速度21r/min,锡林-道夫之间的隔距为0.16mm,锡林-盖板隔距为15、13、14、14、15/1000英寸;Carding and sliver making process: the relative speed of the workshop should be controlled at 70% to reduce the adverse effects of static electricity. The process parameters are: sliver weight 20g/5m, sliver speed 41m/min, wool feeding amount 40g/time, licker-in speed reduced to 650r/min, cylinder speed 320r/min, cover speed 85mm/min, doffer The speed is 21r/min, the distance between cylinder and doffer is 0.16mm, and the distance between cylinder and cover plate is 15, 13, 14, 14, 15/1000 inches;
并条工序:车间的相对湿度控制在65%,温度控制在25℃;头并采用8根并合喂入,车速适当降低,采用200m/min,出条重量18g/5m,隔距14×26mm,喇叭口径3.6mm;二并采用8根喂入,出条重量17g/5m, 隔距12.8×24.5mm,喇叭口径3.6mm;Drawing process: the relative humidity of the workshop is controlled at 65%, and the temperature is controlled at 25°C; the head is fed with 8 parallel feeds, the speed is appropriately reduced, and the speed is 200m/min, the strip weight is 18g/5m, and the gauge is 14×26mm , the horn diameter is 3.6mm; the second is fed by 8 pieces, the output weight is 17g/5m, the gauge is 12.8×24.5mm, and the horn diameter is 3.6mm;
粗纱工序:牵伸倍数7.2倍,粗纱定量4.35g/10m,隔距14×37mm,捻系数75,轴向卷绕密度3.005圈 /cm,锭速700r/min,前罗拉速度200r/min;Roving process: draft ratio 7.2 times, roving basis weight 4.35g/10m, gauge 14×37mm, twist coefficient 75, axial winding density 3.005 turns/cm, spindle speed 700r/min, front roller speed 200r/min;
细纱工序:车间温度控制在30℃之间;相对湿度控制在65%。钢领直径为44mm。捻度1300捻/米,锭速14000r/min。前罗拉压力一般都在15daN/双锭左右,前中罗拉压力比在1.8:1范围内;Spinning process: workshop temperature is controlled at 30°C; relative humidity is controlled at 65%. The ring diameter is 44mm. The twist is 1300 twists/m, and the spindle speed is 14000r/min. The pressure of the front roller is generally around 15daN/double spindle, and the pressure ratio of the front and middle rollers is within the range of 1.8:1;
络筒工序:络纱速度400m/min,张力圈12g,卷纱密度0.422g/cm3,导纱距离85mm;Winding process: winding speed 400m/min, tension ring 12g, winding density 0.422g/cm 3 , yarn guiding distance 85mm;
选用YCHN--303型三罗拉花式捻线机,空心锭锭子转速65r/min,前罗拉线速度5m/min,后罗拉线速度2.5m/min,中罗拉线速度8m/min,输出罗拉线速度20m/min,芯线罗拉线速度8m/min,钢领直径75mm。YCHN--303 three-roller fancy twisting machine is selected, the hollow spindle speed is 65r/min, the front roller speed is 5m/min, the rear roller speed is 2.5m/min, the middle roller speed is 8m/min, and the output roller line The speed is 20m/min, the core wire roller speed is 8m/min, and the ring diameter is 75mm.
所述多孔辫子花式纱线的性能指标为:断裂强度15cN/tex,断裂强度变异系数Cv值20%,辫子间距 25mm,辫子长度10mm。The performance indexes of the porous braid fancy yarn are: breaking strength 15cN/tex, breaking strength coefficient of variation Cv value 20%, braid spacing 25mm, and braid length 10mm.
实施例9Example 9
本实施例中辫子花式纱线为多孔辫子花式纱线,芯纱为10%银抗菌防臭纤维、10%咖啡炭纤维、70%铂金纤维和10%Porel中空纤维加工的中空混纺纱;固纱为10%双抗腈纶纤维、10%三角形涤纶纤维、80%负离子粘胶纤维和水溶性维纶长丝混纺的中空纱;饰纱为10%中空涤纶纤维、80%丝光羊毛纤维和10%桑皮纤维混纺的强捻纱。In the present embodiment, the braid fancy yarn is a porous braid fancy yarn, and the core yarn is a hollow blended yarn processed by 10% silver antibacterial and deodorant fiber, 10% coffee charcoal fiber, 70% platinum fiber and 10% Porel hollow fiber; The fixed yarn is a hollow yarn blended with 10% double-resistant acrylic fiber, 10% triangular polyester fiber, 80% anion viscose fiber and water-soluble vinylon filament; the decorative yarn is 10% hollow polyester fiber, 80% mercerized wool fiber and 10% Strong twist yarn blended with mulberry fiber.
固纱制备:Fixing yarn preparation:
开清棉工序:针打手速度控制在605转/分,单打手成卷机也采用梳针打手,该梳针打手速度控制在 745转/分;综合打手速度控制在850r/min之间,打手与尘棒间的隔距为进口隔距12mm,出口隔距20mm。尘棒与尘棒间的隔距控制在11mm之间。风扇速度1290转/分,棉卷罗拉速度13.5转/分;Cotton opening and cleaning process: the speed of the needle beater is controlled at 605 rpm, and the single beater roll machine also uses a comb needle beater, the speed of which is controlled at 745 rpm; the comprehensive beater speed is controlled at 850r/min, the beater The distance between the dust bar and the inlet is 12mm, and the outlet distance is 20mm. The distance between the dust rod and the dust rod is controlled between 11mm. Fan speed 1290 rpm, lap roller speed 13.5 rpm;
梳棉工序:刺辊速度860转/分,锡林速度380转/分,盖板速度112mm/min,道夫速度24.5转/分,锡林-道夫之间的隔距为0.45mm、0.37mm、0.35mm、0.35mm和0.38mm,锡林-道夫之间的隔距为0.17mm,刺辊-锡林隔距为0.29mm,给棉板-刺辊隔距0.25mm,除尘刀-刺辊隔距0.37mm。车间温度控制在32℃之间;相对湿度控制在67%左右;Carding process: licker-in roller speed 860 rpm, cylinder speed 380 rpm, cover plate speed 112mm/min, doffer speed 24.5 rpm, cylinder-doffer spacing of 0.45mm, 0.37mm, 0.35mm, 0.35mm and 0.38mm, the distance between cylinder and doffer is 0.17mm, the distance between licker-in roller and cylinder is 0.29mm, the distance between feeding board and licker-in roller is 0.25mm, the distance between dust removal knife and licker-in roller The distance is 0.37mm. The workshop temperature is controlled between 32°C; the relative humidity is controlled at about 67%;
并条工序:三道并条罗拉隔距均采用16×25mm,三道并条胶辊加压均采用31×33×31×7kg;Drawing process: the gauge of the three drawing rollers is 16×25mm, and the pressure of the three drawing rollers is 31×33×31×7kg;
粗纱工序:锭速720r/min,前罗拉速度225r/min。Roving process: spindle speed 720r/min, front roller speed 225r/min.
饰纱制备:Decorative yarn preparation:
原料和毛加油工序:按水、和毛油和抗静电剂的使用比例15:1:2,按一定比例混合后喷洒在纤维上,密封于毛仓闷放36h;Raw materials and wool oiling process: according to the ratio of water, crude oil and antistatic agent 15:1:2, mix according to a certain ratio, spray on the fiber, seal in the wool warehouse and store for 36 hours;
梳毛制条工序:车间的相对速度要控制在73%,以降低静电的不良影响。工艺参数为:出条重量21.8g/5m, 出条速度46.5m/min,喂毛量45.2g/次,刺辊速度减小到680r/min,锡林速度350r/min,盖板速度110mm/min,道夫速度23.5r/min,锡林-道夫之间的隔距为0.17mm,锡林-盖板隔距为15、13、14、14、15/1000英寸;Carding and sliver making process: the relative speed of the workshop should be controlled at 73% to reduce the adverse effects of static electricity. The process parameters are: sliver weight 21.8g/5m, sliver speed 46.5m/min, wool feeding amount 45.2g/time, licker-in speed reduced to 680r/min, cylinder speed 350r/min, cover speed 110mm/ min, doffer speed 23.5r/min, cylinder-doffer interval is 0.17mm, cylinder-cover interval is 15, 13, 14, 14, 15/1000 inches;
并条工序:车间的相对湿度控制在70%,温度控制在27.0℃;头并采用8根并合喂入,车速适当降低,采用220m/min,出条重量19.8g/5m,隔距14×26mm,喇叭口径3.8mm;二并采用8根喂入,出条重量 17.8g/5m,隔距13×25mm,喇叭口径3.8mm;Drawing process: the relative humidity of the workshop is controlled at 70%, and the temperature is controlled at 27.0°C; the head is combined with 8 wires for feeding, and the speed is appropriately reduced to 220m/min, the delivery weight is 19.8g/5m, and the gauge is 14× 26mm, the horn diameter is 3.8mm; the second is fed by 8 pieces, the output weight is 17.8g/5m, the gauge is 13×25mm, the horn diameter is 3.8mm;
粗纱工序:牵伸倍数7.9倍,粗纱定量4.78g/10m,隔距25.0×35.0mm,捻系数85,轴向卷绕密度3.385 圈/cm,锭速725r/min,前罗拉速度225r/min;Roving process: draft ratio 7.9 times, roving basis weight 4.78g/10m, gauge 25.0×35.0mm, twist coefficient 85, axial winding density 3.385 turns/cm, spindle speed 725r/min, front roller speed 225r/min;
细纱工序:车间温度控制在32℃之间;相对湿度控制在68%。钢领直径为45mm。捻度1560捻/米,锭速14900r/min。前罗拉压力一般都在19daN/双锭左右,前中罗拉压力比在2.12:1范围内;Spinning process: workshop temperature is controlled at 32°C; relative humidity is controlled at 68%. The ring diameter is 45mm. The twist is 1560 twists/m, and the spindle speed is 14900r/min. The pressure of the front roller is generally around 19daN/double spindle, and the pressure ratio of the front and middle rollers is within the range of 2.12:1;
络筒工序:络纱速度438m/min,张力圈15g,卷纱密度0.422g/cm3,导纱距离93mm;Winding process: winding speed 438m/min, tension ring 15g, winding density 0.422g/cm 3 , yarn guide distance 93mm;
选用YCHN--303型三罗拉花式捻线机,空心锭锭子转速92.0r/min,前罗拉线速度8.2m/min,后罗拉线速度3.4m/min,中罗拉线速度14.5m/min,输出罗拉线速度31.0m/min,芯线罗拉线速度11.0m/min,钢领直径75mm。The YCHN--303 three-roller fancy twisting machine is selected, the hollow spindle speed is 92.0r/min, the front roller speed is 8.2m/min, the rear roller speed is 3.4m/min, and the middle roller speed is 14.5m/min. The output roller line speed is 31.0m/min, the core line roller line speed is 11.0m/min, and the ring diameter is 75mm.
所述多孔辫子花式纱线的性能指标为:断裂强度23.1cN/tex,断裂强度变异系数Cv值23.6%,辫子间距41.2mm,辫子长度14.8mm。The performance index of the porous braid fancy yarn is: breaking strength 23.1cN/tex, breaking strength coefficient of variation Cv value 23.6%, braid spacing 41.2mm, braid length 14.8mm.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
Claims (9)
- A kind of 1. multi-functional plait flame of comfortable skin care, it is characterised in that:Plait flame is by solid yarn, decorative yarn and heart yarn It is made, decorative yarn is fed in the method for overfeeding, decorative yarn kink is attached between heart yarn and solid yarn for plait shape and forms plait fancy Yarn.
- 2. the multi-functional plait flame of comfortable skin care according to claim 1, it is characterised in that:The heart yarn is bamboo charcoal Fiber, Radix Isatidis fiber, copper fiber, chitin fiber, the covering yarn of water soluble vinylon filament processing;Gu yarn is negative ion PP fiber Mixed yarn made of fiber and bright-polyester synthetic fibre fiber;Decorative yarn is rabbit fur fibre and the strong twisted yarn of china-hemp fibers blending.
- 3. the multi-functional plait flame of comfortable skin care according to claim 2, it is characterised in that:Each thing in the heart yarn The percentage by weight of matter is:10-70% bamboo-carbon fibre, 10-70% Radix Isatidis fiber, 10-70% copper fiber and 10-70% Chitin fiber;Gu the percentage by weight of each material is in yarn:25-75% negative ion PP fiber fiber and 25-75% bright-polyester synthetic fibres Fiber;The percentage by weight of each material is in decorative yarn:20-75% rabbit fur fibre and 25-80% china-hemp fibers.
- 4. the multi-functional plait flame of comfortable skin care according to claim 1, it is characterised in that:The heart yarn is refined match The wrapping yarn that your fiber, coconut palm Carbon fibe, silver fiber, alginate fibre and spandex filament are processed;Gu yarn be negative ion PP fiber long filament and Antibacterial dacron long filament, decorative yarn are camel fine animal fibre and the strong twisted yarn of apocynum fibre blending.
- 5. the multi-functional plait flame of comfortable skin care according to claim 4, it is characterised in that:Each thing in the heart yarn The percentage by weight of matter is:10-70% Ya Saier fibers, 10-70% coconut palms Carbon fibe, 10-70% silver fibers and 10-70% marine alga are fine Dimension;The percentage by weight of each material is in decorative yarn:20-75% camels fine animal fibre and 25-80% apocynum fibres.
- 6. the multi-functional plait flame of comfortable skin care according to claim 1, it is characterised in that:The heart yarn is anti-for silver Bacterium odourproof fiber, coffee Carbon fibe, platinum fiber and the hollow mixed yarn of Porel doughnuts processing;Gu yarn is dual anti-acrylic fibers Fiber, Triangle Polyester Fiber, anion viscose fibre and the hollow yams of water soluble vinylon filament blending;Decorative yarn is hollow polyester The strong twisted yarn of fiber, mercerized wool fiber and mulberry fibre blending.
- 7. the multi-functional plait flame of comfortable skin care according to claim 6, it is characterised in that:Each thing in the heart yarn The percentage by weight of matter is:10-70% silver antibiotic odourproof fiber, 10-70% coffees Carbon fibe, 10-70% platinum fibers and 10-70% Porel doughnuts;Gu the percentage by weight of each material is in yarn:The dual anti-acrylic fibers of 10-80%, 10-80% triangle polyesters Fiber and 10-80% anion viscose fibres;The percentage by weight of each material is in decorative yarn:10-80% hollow terylenes, 10- 80% mercerized wool fiber and 10-80% mulberry fibres.
- 8. the multi-functional plait flame of comfortable skin care according to claim any one of 1-7, it is characterised in that:The pigtail The performance indications of sub- flame are:Fracture strength 9.17-23.1cN/tex, fracture strength coefficient of variation Cv values 15.3- 23.6%, plait spacing 16.0-41.2mm, plait length 5.2-14.8mm.
- 9. the preparation method of the multi-functional plait flame of comfortable skin care described in claim any one of 1-7, it is characterised in that: The decorative yarn is fed with speed of 1.7-3.59 times more than heart yarn, and the twist of decorative yarn is 1050-1460 twists/m.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710831679.2A CN107687042A (en) | 2017-09-15 | 2017-09-15 | A kind of multi-functional plait flame of comfortable skin care |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710831679.2A CN107687042A (en) | 2017-09-15 | 2017-09-15 | A kind of multi-functional plait flame of comfortable skin care |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107687042A true CN107687042A (en) | 2018-02-13 |
Family
ID=61156331
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710831679.2A Pending CN107687042A (en) | 2017-09-15 | 2017-09-15 | A kind of multi-functional plait flame of comfortable skin care |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107687042A (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109112694A (en) * | 2018-10-16 | 2019-01-01 | 中原工学院 | A kind of brilliant porous elastic gradual change circle circle flame and preparation method |
CN110528132A (en) * | 2019-08-20 | 2019-12-03 | 浙江仁派服饰有限公司 | A kind of processing method of antibacterial spontaneous heating yarn |
CN110552097A (en) * | 2019-08-29 | 2019-12-10 | 张家港市华益纺织有限公司 | Formula and production method of mulberry fiber and terylene blended yarn |
CN111394814A (en) * | 2020-04-23 | 2020-07-10 | 罗莱生活科技股份有限公司 | Skin-care composite fiber and preparation method and application thereof |
CN111764167A (en) * | 2020-05-26 | 2020-10-13 | 宁波三同编织有限公司 | Preparation method of antibacterial modal composite fabric |
CN112056652A (en) * | 2020-09-11 | 2020-12-11 | 无锡泰伯服饰有限公司 | Multifunctional protective mask |
CN112981643A (en) * | 2021-02-07 | 2021-06-18 | 康宝莱(宁波)织造有限公司 | Preparation method of high-count composite yarn |
CN114134615A (en) * | 2021-12-04 | 2022-03-04 | 广东威信纺织有限公司 | Antiskid breathable elastic blended fabric tape and preparation method thereof |
CN114507919A (en) * | 2021-12-31 | 2022-05-17 | 际华三五零九纺织有限公司 | Multi-component skin care yarn and preparation method and application thereof |
US11359309B2 (en) | 2018-12-21 | 2022-06-14 | Target Brands, Inc. | Ring spun yarn and method |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5921729A (en) * | 1982-07-20 | 1984-02-03 | Mitsubishi Rayon Co Ltd | Preparation of conjugate fancy yarn |
CN85108085A (en) * | 1985-10-19 | 1987-01-14 | 如皋染织厂 | Be used to spin the equipment and the usage of twisting with the fingers fancy yarn |
CN2487752Y (en) * | 2001-07-28 | 2002-04-24 | 东营市宏远纺织有限公司 | Three-in-one fancy thread |
CN101377033A (en) * | 2008-09-17 | 2009-03-04 | 江阴市茂达棉纺厂 | Multifunctional fancy yarn and spinning method thereof |
CN204058768U (en) * | 2014-05-12 | 2014-12-31 | 浙江纺织服装科技有限公司 | Cellulase treatment Fancy Yarns |
-
2017
- 2017-09-15 CN CN201710831679.2A patent/CN107687042A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5921729A (en) * | 1982-07-20 | 1984-02-03 | Mitsubishi Rayon Co Ltd | Preparation of conjugate fancy yarn |
CN85108085A (en) * | 1985-10-19 | 1987-01-14 | 如皋染织厂 | Be used to spin the equipment and the usage of twisting with the fingers fancy yarn |
CN2487752Y (en) * | 2001-07-28 | 2002-04-24 | 东营市宏远纺织有限公司 | Three-in-one fancy thread |
CN101377033A (en) * | 2008-09-17 | 2009-03-04 | 江阴市茂达棉纺厂 | Multifunctional fancy yarn and spinning method thereof |
CN204058768U (en) * | 2014-05-12 | 2014-12-31 | 浙江纺织服装科技有限公司 | Cellulase treatment Fancy Yarns |
Non-Patent Citations (1)
Title |
---|
王陈晨 等: "新型圈圈纱产品的生产实践", 《纺织科技进展》 * |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109112694A (en) * | 2018-10-16 | 2019-01-01 | 中原工学院 | A kind of brilliant porous elastic gradual change circle circle flame and preparation method |
US11359309B2 (en) | 2018-12-21 | 2022-06-14 | Target Brands, Inc. | Ring spun yarn and method |
US11767618B2 (en) | 2018-12-21 | 2023-09-26 | Target Brands, Inc. | Ring spun yarn and method |
CN110528132A (en) * | 2019-08-20 | 2019-12-03 | 浙江仁派服饰有限公司 | A kind of processing method of antibacterial spontaneous heating yarn |
CN110552097A (en) * | 2019-08-29 | 2019-12-10 | 张家港市华益纺织有限公司 | Formula and production method of mulberry fiber and terylene blended yarn |
CN111394814A (en) * | 2020-04-23 | 2020-07-10 | 罗莱生活科技股份有限公司 | Skin-care composite fiber and preparation method and application thereof |
CN111764167A (en) * | 2020-05-26 | 2020-10-13 | 宁波三同编织有限公司 | Preparation method of antibacterial modal composite fabric |
CN112056652A (en) * | 2020-09-11 | 2020-12-11 | 无锡泰伯服饰有限公司 | Multifunctional protective mask |
CN112056652B (en) * | 2020-09-11 | 2024-02-02 | 无锡泰伯服饰有限公司 | Multifunctional protective mask |
CN112981643A (en) * | 2021-02-07 | 2021-06-18 | 康宝莱(宁波)织造有限公司 | Preparation method of high-count composite yarn |
CN114134615A (en) * | 2021-12-04 | 2022-03-04 | 广东威信纺织有限公司 | Antiskid breathable elastic blended fabric tape and preparation method thereof |
CN114507919A (en) * | 2021-12-31 | 2022-05-17 | 际华三五零九纺织有限公司 | Multi-component skin care yarn and preparation method and application thereof |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107687042A (en) | A kind of multi-functional plait flame of comfortable skin care | |
CN105908305B (en) | The close white bamboo charcoal/acrylic fibers/viscose blended yarn of SEILE textile and production method | |
CN106555260A (en) | Hollow porous yarn of a kind of comfortable skin care warm, health care and its preparation method and application | |
CN107557940B (en) | A kind of hollow fancy hoop multifunctional health care yarn | |
CN107503017A (en) | A kind of comfortable skin-protection and health-care parallel spinning looping soft yarn and preparation method thereof | |
CN107700008A (en) | A kind of compound flame of health and preparation method thereof | |
CN103603109A (en) | Semi-worsted emerald pearl fiber blended healthcare yarn and production method and application thereof | |
CN103806152A (en) | Antibiosis hollow polyester fiber blended deodorizing skin-care health-care yarn | |
CN103388205A (en) | Multicomponent fiber semi-worsted functional blended yarn and preparation method and application thereof | |
CN202688588U (en) | Yarn blended by cotton fibers, bamboo pulp fibers and soybean protein fibers | |
CN107130336A (en) | A kind of multi-function health-care porous elastic tufted yarn and preparation method thereof | |
CN113174678B (en) | Plant fiber blended fabric and processing method thereof | |
CN107503012A (en) | A kind of preparation method of antibiotic skin-care multi-function health-care flame | |
CN109112694A (en) | A kind of brilliant porous elastic gradual change circle circle flame and preparation method | |
CN103806151B (en) | A kind of apocynum fibre blended antibacterial cool and comfortable yarn and preparation method thereof | |
CN104674417A (en) | Lotus fiber semi-worsted blended skin-care health-care yarn, and preparation method and application thereof | |
CN107083598A (en) | A kind of half spinning double-colored long shusu paintball power slub and preparation method thereof | |
CN202688587U (en) | Cotton fiber, aloe fiber and viscose fiber blended yarn | |
CN107245785A (en) | A kind of half spinning twin-core Duan coloured silks spin wrap yarn and preparation method thereof | |
CN107557935A (en) | Film splits the preparation method of method antibacterial flame-retardant Antistatic radiation-proof fancy complex yarn | |
CN104674410A (en) | Racoon dog fur semi-worsted blend functional health yarn as well as preparation and application thereof | |
CN101831740B (en) | Mulberry fiber and viscose-based chitin fiber blended yarn and processing technique thereof | |
CN104674412A (en) | Coffee fiber semi-worsted blended skin-care health-care yarn and preparation method and application thereof | |
CN107587221A (en) | A kind of double thick mariages " anti-virus sterilizing composite yarns of the six directions one " and preparation method thereof | |
CN107326500A (en) | A kind of half spinning porous disconnected color bunchy yarn and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
CB02 | Change of applicant information | ||
CB02 | Change of applicant information |
Address after: 451191 No. 1 Huaihe Road, Shuang Hu Economic and Technological Development Zone, Xinzheng, Zhengzhou, Henan Applicant after: Zhongyuan University of Technology Address before: 451191 No. 1 Huaihe Road, Shuanghu Town Economic and Technological Development Zone, Zhengzhou City, Henan Province Applicant before: Zhongyuan University of Technology |
|
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180213 |