CN107681008A - A kind of photovoltaic module convergent belt - Google Patents
A kind of photovoltaic module convergent belt Download PDFInfo
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- CN107681008A CN107681008A CN201710856242.4A CN201710856242A CN107681008A CN 107681008 A CN107681008 A CN 107681008A CN 201710856242 A CN201710856242 A CN 201710856242A CN 107681008 A CN107681008 A CN 107681008A
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- 238000005520 cutting process Methods 0.000 claims description 19
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 5
- 238000010422 painting Methods 0.000 claims 1
- 238000004080 punching Methods 0.000 abstract description 16
- 239000002994 raw material Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 241001391944 Commicarpus scandens Species 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 13
- 230000009286 beneficial effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/93—Interconnections
- H10F77/933—Interconnections for devices having potential barriers
- H10F77/935—Interconnections for devices having potential barriers for photovoltaic devices or modules
- H10F77/937—Busbar structures for modules
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
本发明提供一种光伏组件用汇流带,包括:汇流部、翻折部,所述汇流部、翻折部之间设有便于对翻折部进行翻折的线性结构,所述线性结构与汇流带边部平行。本发明相较于现有技术,采用与汇流带平行的线性结构,直接冲切或半冲切而成,加工简单,没有冲切废料产生,节省了原材料,冲切后翻折处内应力较小,电池片不易破碎。
The invention provides a confluence belt for photovoltaic modules, comprising: a confluence part and a folded part, a linear structure is provided between the confluence part and the folded part to facilitate the folded part, and the linear structure and the confluence Belt edges are parallel. Compared with the prior art, the present invention adopts a linear structure parallel to the confluence belt, which is directly punched or semi-punched, and the processing is simple, no punching waste is generated, raw materials are saved, and the internal stress of the folded part after punching is relatively small. Small, the battery chip is not easy to break.
Description
技术领域technical field
本发明涉及焊带领域,特别是一种光伏组件用汇流带。The invention relates to the field of welding strips, in particular to a bus strip for photovoltaic modules.
背景技术Background technique
汇流带作为太阳能组件中的电流引出线,是将太阳能电池片收集的电流导入接线盒,发挥着重要作用,目前少数电池组件采用翻折的焊带。在公告号为CN205488166U的专利文献中,公开了一种汇流带,如附图1所示,汇流带1焊接在电池串组2的两端部,将不与电池串连接的部分翻折到电池串背面,采用该方式能增加电池片正面的有效光照面积,提高光能利用率,但由于汇流带材料本身较厚,并且内应力较大,翻折后容易导致翻折边起皱和出现电池破碎现象。As the current lead-out wire in the solar module, the bus belt plays an important role in guiding the current collected by the solar cells into the junction box. At present, a few battery modules use folded welding ribbons. In the patent document with the notification number CN205488166U, a bus strip is disclosed. As shown in Figure 1, the bus strip 1 is welded to both ends of the battery string 2, and the part that is not connected to the battery string is folded over to the battery On the back of the string, this method can increase the effective light area of the front of the cell and improve the utilization rate of light energy. However, due to the thick material of the bus strip itself and the large internal stress, it is easy to cause wrinkles on the folded edge and the appearance of the battery after being folded. Broken phenomenon.
在公告号为CN206163503U的专利文献中,公开了一种带有镂空部的可翻折焊带,使得焊带翻折时更加容易。但是镂空部使得焊带制造原料宽度增加,冲切时产生大量废料,提高了生产成本。In the patent document with the notification number CN206163503U, a foldable welding ribbon with a hollow part is disclosed, which makes it easier to fold the welding ribbon. However, the hollowed out portion increases the width of the raw material for welding the ribbon, and a large amount of waste is generated during punching, which increases the production cost.
发明内容Contents of the invention
为了克服上述现有技术的不足,本发明的目的是提供了一种光伏组件用汇流带。In order to overcome the shortcomings of the above-mentioned prior art, the object of the present invention is to provide a busbar for photovoltaic modules.
为达到上述目的,本发明解决其技术问题所采用的技术方案是:一种光伏组件用汇流带,包括:汇流部、翻折部,所述汇流部、翻折部之间设有便于对翻折部进行翻折的线性结构,所述线性结构与汇流带边部平行。In order to achieve the above purpose, the technical solution adopted by the present invention to solve the technical problems is: a confluence belt for photovoltaic modules, including: a confluence part and a turning part, and a The folding part is a linear structure that is turned over, and the linear structure is parallel to the edge of the bus belt.
本发明相较于现有技术,采用与汇流带平行的线性结构,直接冲切或半冲切而成,加工简单,没有冲切废料产生,节省了原材料,冲切后翻折处内应力较小,电池片不易破碎。Compared with the prior art, the present invention adopts a linear structure parallel to the confluence belt, which is directly punched or semi-punched, and the processing is simple, no punching waste is generated, raw materials are saved, and the internal stress of the folded part after punching is relatively small. Small, the battery chip is not easy to break.
进一步地,所述线性结构为切断线间断排列而成。Further, the linear structure is formed by discontinuous arrangement of cutting lines.
进一步地,切断线长度总和占汇流带总长的比例为1/2-2/3。Further, the ratio of the total length of the cutting lines to the total length of the confluence belt is 1/2-2/3.
采用上述优选的方案,采用薄型刀片直接冲切成形,合适的切断线长度既能有效降低翻折内应力,同时确保汇流部与翻折部的连接强度。Using the above-mentioned preferred solution, the thin blade is used for direct punching and forming, and the appropriate cutting line length can effectively reduce the internal stress of the folding, and at the same time ensure the connection strength between the confluence part and the folding part.
进一步地,所述汇流带上平行设置有一条或多条所述线性结构。Further, one or more linear structures are arranged in parallel on the confluence belt.
进一步地,当所述汇流带上平行设置有多条所述线性结构时,相邻所述线性结构上的切断线呈交错状态排布。Further, when multiple linear structures are arranged in parallel on the confluence belt, the cutting lines on adjacent linear structures are arranged in a staggered state.
采用上述优选的方案,冲切多条线性结构,可以适应更多电池片的型号需求,提高通用性,降低制造成本;切断线交错设置提高了汇流带的整体强度。Using the above-mentioned optimal solution, punching multiple linear structures can meet the model requirements of more battery sheets, improve versatility, and reduce manufacturing costs; the staggered arrangement of cutting lines improves the overall strength of the confluence strip.
进一步地,所述线性结构为切断线、半冲切线一隔一排列而成。Further, the linear structure is formed by arranging cutting lines and half-cutting lines alternately.
采用上述优选的方案,能最大程度地消除翻折内应力,电池片不易破损,提升光伏组件整体耐用性。By adopting the above preferred solution, the internal stress of folding can be eliminated to the greatest extent, the cells are not easy to be damaged, and the overall durability of the photovoltaic module is improved.
进一步地,所述线性结构为半冲切线间断排列而成。Further, the linear structure is formed by discontinuous arrangement of half punching lines.
采用上述优选的方案,可以确保焊带汇流部与翻折部的连接强度。By adopting the above preferred solution, the connection strength between the confluence part and the folded part of the welding strip can be ensured.
进一步地,所述线性结构为整条半冲切线。Further, the linear structure is an entire half-cutting line.
采用上述优选的方案,冲切更为简便,降低加工成本。By adopting the above preferred solution, the punching is more convenient and the processing cost is reduced.
进一步地,所述线性结构的横截面为多个抛物线凹槽的连续组合,单个所述抛物线凹槽的开口与光伏组件电池片厚度相匹配。Further, the cross-section of the linear structure is a continuous combination of multiple parabolic grooves, and the opening of a single parabolic groove matches the thickness of the photovoltaic module cell sheet.
采用上述优选的方案,可以适应多种型号电池片或焊接治具的误差,连续的抛物线凹槽大大消除了翻折处内应力,其中一个抛物线凹槽与电池片边部相贴合,相邻的抛物线凹槽受压变形,凹槽边部与电池片压合更紧密,提高了汇流部与电池片的焊接牢固度,提升了电流导出能力。Using the above-mentioned preferred scheme, it can adapt to the errors of various types of cells or welding fixtures. The continuous parabolic groove greatly eliminates the internal stress at the fold. One of the parabolic grooves fits the edge of the cell and is adjacent The parabolic groove is deformed under pressure, and the edge of the groove is pressed more tightly with the battery sheet, which improves the welding firmness of the confluence part and the battery sheet, and improves the current exporting ability.
进一步地,所述汇流部表面涂覆有导电银浆层。Further, the surface of the bus section is coated with a layer of conductive silver paste.
采用上述优选的方案,采用导电银浆层可以有效降低汇流带与电池片间的焊接温度,防止电池片受高温破碎,提升光伏组件成品率。Using the above preferred solution, the use of the conductive silver paste layer can effectively reduce the welding temperature between the bus belt and the battery sheet, prevent the battery sheet from being broken by high temperature, and improve the yield of photovoltaic modules.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是汇流带与电池串组连接的结构示意图;Figure 1 is a schematic diagram of the connection between the busbar and the battery string;
图2a是本发明一种实施方式的结构示意图;Figure 2a is a schematic structural view of an embodiment of the present invention;
图2b是图2a中A-A向剖视图;Fig. 2b is a sectional view along A-A in Fig. 2a;
图2c是图2a中B-B向剖视图;Fig. 2c is a B-B cross-sectional view in Fig. 2a;
图3a是本发明另一种实施方式的结构示意图;Figure 3a is a schematic structural view of another embodiment of the present invention;
图3b是图3a中C-C向剖视图;Fig. 3b is a sectional view along C-C in Fig. 3a;
图3c是图3a中D-D向剖视图;Fig. 3c is a D-D cross-sectional view in Fig. 3a;
图4a是本发明另一种实施方式的结构示意图;Fig. 4a is a schematic structural view of another embodiment of the present invention;
图4b是图4a中E-E向剖视图;Figure 4b is a cross-sectional view of E-E in Figure 4a;
图4c是图4a中F-F向剖视图;Figure 4c is a cross-sectional view of F-F in Figure 4a;
图5a是本发明另一种实施方式的结构示意图;Figure 5a is a schematic structural view of another embodiment of the present invention;
图5b是图5a中G-G向剖视图;Fig. 5b is a cross-sectional view along G-G in Fig. 5a;
图5c是图5a中H-H向剖视图;Figure 5c is a cross-sectional view of H-H in Figure 5a;
图6a是本发明另一种实施方式的结构示意图;Figure 6a is a schematic structural view of another embodiment of the present invention;
图6b是图6a中I-I向剖视图;Figure 6b is a cross-sectional view of I-I in Figure 6a;
图7a是本发明另一种实施方式的结构示意图;Figure 7a is a schematic structural view of another embodiment of the present invention;
图7b是图7a中J-J向剖视图;Fig. 7b is a J-J cross-sectional view among Fig. 7a;
图7c是汇流带与电池片结合的结构示意图;Figure 7c is a schematic diagram of the structure of the combination of the bus strip and the battery sheet;
图8是本发明另一种实施方式的结构示意图。Fig. 8 is a schematic structural diagram of another embodiment of the present invention.
图中数字和字母所表示的相应部件的名称:Names of corresponding parts indicated by numbers and letters in the figure:
1-汇流带;11-汇流部;111-导电银浆层;12-翻折部;13-线性结构;131-切断线;132-半冲切线;133-抛物线凹槽;2-电池串组;21-电池片。1-convergence belt; 11-confluence part; 111-conductive silver paste layer; 12-folding part; 13-linear structure; 131-cutting line; 132-half punching line; 133-parabolic groove; 2-battery string ; 21-battery sheet.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图2a所示,本发明的一种实施方式为:一种光伏组件用汇流带,包括:汇流部11、翻折部12,汇流部11、翻折部12之间设有便于对翻折部12进行翻折的线性结构13,线性结构13与汇流带边部平行。As shown in Figure 2a, one embodiment of the present invention is: a confluence belt for photovoltaic modules, including: a confluence part 11, a folded part 12, and an The linear structure 13 that is folded over the part 12 is parallel to the edge of the bus belt.
采用上述技术方案的有益效果是:采用与汇流带平行的线性结构13,直接冲切或半冲切而成,加工简单,没有冲切废料产生,节省了原材料,冲切后翻折处内应力较小,电池片不易破碎。The beneficial effect of adopting the above-mentioned technical solution is: the linear structure 13 parallel to the confluence belt is adopted, directly punched or semi-punched, the processing is simple, no punching waste is generated, raw materials are saved, and the internal stress of the folded part after punching is reduced. Smaller, the battery chip is not easy to break.
如图2a、2b、2c所示,在本发明的另一些实施方式中,为了达到兼顾易折行和连接强度的目的,线性结构13为切断线131间断排列而成;切断线131长度总和占汇流带总长的比例为1/2-2/3。采用上述技术方案的有益效果是:采用薄型刀片直接冲切成形,合适的切断线长度既能有效降低翻折内应力,同时确保汇流部与翻折部的连接强度。As shown in Figures 2a, 2b, and 2c, in other embodiments of the present invention, in order to achieve both easy folding and connection strength, the linear structure 13 is formed by discontinuous arrangement of cutting lines 131; the total length of cutting lines 131 accounts for The ratio of the total length of the confluence belt is 1/2-2/3. The beneficial effect of adopting the above technical solution is: the thin blade is used for direct punching and forming, and the appropriate cutting line length can not only effectively reduce the internal stress of the folding, but also ensure the connection strength between the confluence part and the folding part.
如图3a、3b、3c所示,在本发明的另一些实施方式中,为了达到提高适应性的目的,所述汇流带上平行设置有多条线性结构13;相邻线性结构13上的切断线131呈交错状态排布。采用上述技术方案的有益效果是:冲切多条线性结构13,可以适应更多电池片的型号需求,提高通用性,降低制造成本;切断线131交错设置提高了汇流带的整体强度。As shown in Figures 3a, 3b, and 3c, in other embodiments of the present invention, in order to achieve the purpose of improving adaptability, multiple linear structures 13 are arranged in parallel on the confluence belt; The lines 131 are arranged in a staggered state. The beneficial effects of adopting the above technical solution are: punching multiple linear structures 13 can meet the model requirements of more cells, improve versatility, and reduce manufacturing costs; the staggered arrangement of cutting lines 131 improves the overall strength of the confluence strip.
如图4a、4b、4c所示,在本发明的另一些实施方式中,为了达到易翻折的目的,线性结构13为切断线131、半冲切线132一隔一排列而成。采用上述技术方案的有益效果是:能最大程度地消除翻折内应力,电池片不易破损,提升光伏组件整体耐用性。As shown in Figures 4a, 4b, and 4c, in other embodiments of the present invention, in order to achieve the purpose of easy folding, the linear structure 13 is formed by an arrangement of cutting lines 131 and half-punching lines 132 alternately. The beneficial effect of adopting the above technical solution is that the internal stress of folding can be eliminated to the greatest extent, the cells are not easy to be damaged, and the overall durability of the photovoltaic module is improved.
如图5a、5b、5c所示,在本发明的另一些实施方式中,为了达到确保连接强度的目的,线性结构13为半冲切线132间断排列而成。采用上述技术方案的有益效果是:可以确保焊带汇流部与翻折部的连接强度。As shown in Figures 5a, 5b, and 5c, in other embodiments of the present invention, in order to ensure the connection strength, the linear structure 13 is formed by discontinuous arrangement of half-cutting lines 132 . The beneficial effect of adopting the above technical solution is that the connection strength between the confluence part and the folded part of the welding strip can be ensured.
如图6a、6b所示,在本发明的另一些实施方式中,为了达到制作方便的目的,线性结构13为整条半冲切线132。采用上述技术方案的有益效果是:冲切更为简便,降低加工成本。As shown in FIGS. 6 a and 6 b , in other embodiments of the present invention, the linear structure 13 is a whole half-cutting line 132 for the purpose of making it convenient. The beneficial effect of adopting the above technical solution is that punching is easier and the processing cost is reduced.
如图7a、7b、7c所示,在本发明的另一些实施方式中,为了达到优化翻折结构的目的,线性结构13的横截面为多个抛物线凹槽133的连续组合,单个抛物线凹槽133的开口与光伏组件电池片21厚度相匹配。采用上述技术方案的有益效果是:可以适应多种型号电池片或焊接治具的误差,连续的抛物线凹槽大大消除了翻折处内应力,其中一个抛物线凹槽133与电池片21边部相贴合,相邻的抛物线凹槽受压变形,凹槽边部与电池片压合更紧密,提高了汇流部与电池片的焊接牢固度,提升了电流导出能力。As shown in Figures 7a, 7b, and 7c, in other embodiments of the present invention, in order to achieve the purpose of optimizing the folded structure, the cross section of the linear structure 13 is a continuous combination of multiple parabolic grooves 133, and a single parabolic groove The opening of 133 matches the thickness of the cell sheet 21 of the photovoltaic module. The beneficial effect of adopting the above technical solution is: it can adapt to the errors of various types of battery sheets or welding fixtures, and the continuous parabolic groove greatly eliminates the internal stress at the folded place, and one of the parabolic grooves 133 is in contact with the edge of the battery sheet 21 Fitting, the adjacent parabolic grooves are deformed under pressure, and the edges of the grooves are pressed more tightly with the battery sheets, which improves the welding firmness of the confluence part and the battery sheets, and improves the current exporting ability.
如图8所示,在本发明的另一些实施方式中,为了达到提升焊接性能的目的,汇流部11表面涂覆有导电银浆层111。采用上述技术方案的有益效果是:采用导电银浆层111可以有效降低汇流带与电池片间的焊接温度,防止电池片受高温破碎,提升光伏组件成品率。As shown in FIG. 8 , in some other embodiments of the present invention, in order to achieve the purpose of improving soldering performance, the surface of the bus part 11 is coated with a conductive silver paste layer 111 . The beneficial effect of adopting the above technical solution is: the use of the conductive silver paste layer 111 can effectively reduce the welding temperature between the busbar and the battery sheet, prevent the battery sheet from being broken by high temperature, and improve the yield of photovoltaic modules.
上述实施例只为说明本发明的技术构思及特点,其目的在于让本领域普通技术人员能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The above-described embodiments are only to illustrate the technical concept and characteristics of the present invention, and its purpose is to allow those of ordinary skill in the art to understand the content of the present invention and implement it, and cannot limit the protection scope of the present invention with this. All equivalent changes or modifications shall fall within the protection scope of the present invention.
Claims (10)
- A kind of 1. photovoltaic module convergent belt, it is characterised in that including:Conflux portion, folding portion, the portion of confluxing, folding portion it Between be provided with and be easy to the linear structure that is turned down to folding portion, the linear structure is parallel with convergent belt edge.
- 2. photovoltaic module convergent belt according to claim 1, it is characterised in that the linear structure is interrupted for cutting line Arrangement forms.
- 3. photovoltaic module convergent belt according to claim 2, it is characterised in that it is total that cut-out line length summation accounts for convergent belt Long ratio is 1/2-2/3.
- 4. photovoltaic module convergent belt according to claim 3, it is characterised in that be arranged with one in parallel on the convergent belt Bar or a plurality of linear structure.
- 5. photovoltaic module convergent belt according to claim 4, it is characterised in that be arranged with parallel when on the convergent belt During a plurality of linear structure, the cross-shaped state arrangement of cutting line in the adjacent linear structure.
- 6. photovoltaic module convergent belt according to claim 1, it is characterised in that the linear structure is cutting line, half Die-cut line one forms every an arrangement.
- 7. photovoltaic module convergent belt according to claim 1, it is characterised in that the linear structure is between half die-cut line Disconnected arrangement forms.
- 8. photovoltaic module convergent belt according to claim 1, it is characterised in that the linear structure is that whole piece half is punched Line.
- 9. photovoltaic module convergent belt according to claim 1, it is characterised in that the cross section of the linear structure is more The continuous combination of individual parabola groove, opening and the photovoltaic module cell piece thickness of the single parabola groove match.
- 10. according to any described photovoltaic module convergent belts of claim 1-9, it is characterised in that the portion surface painting of confluxing It is covered with conductive silver slurry layer.
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