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CN107678419A - Intelligent VGT actuator active response diagnostic method - Google Patents

Intelligent VGT actuator active response diagnostic method Download PDF

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CN107678419A
CN107678419A CN201710888344.4A CN201710888344A CN107678419A CN 107678419 A CN107678419 A CN 107678419A CN 201710888344 A CN201710888344 A CN 201710888344A CN 107678419 A CN107678419 A CN 107678419A
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vgt actuator
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CN107678419B (en
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陈铁
任灵童
吕颖
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FAW Group Corp
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Abstract

本发明公开了一种智能VGT执行器主动响应性诊断方法。本实施例的智能VGT执行器主动响应性诊断方法,首先通过对EGR阀,发动机工况,外部环境及相关执行器的状态的判断,排除诊断功能闭环空间内存在其它的干扰,影响诊断功能的判断,通过ECU发射激励信号给VGT执行器,VGT执行器在接收到信号后会正常反馈相关控制值,ECU接收到相关的反馈信号后根据傅立叶变换对接收信号的振幅进行计算。计算得到的值与固有门限值进行比较进行故障的确认和输出。

The invention discloses an active responsive diagnosis method of an intelligent VGT actuator. The intelligent VGT actuator active responsiveness diagnosis method of the present embodiment, firstly, by the judgment of EGR valve, engine operating condition, external environment and the state of relevant actuator, get rid of other disturbances in the closed-loop space of the diagnosis function, which affect the diagnosis function Judgment, the ECU transmits the excitation signal to the VGT actuator, and the VGT actuator will normally feedback the relevant control value after receiving the signal. After receiving the relevant feedback signal, the ECU calculates the amplitude of the received signal according to the Fourier transform. The calculated value is compared with the inherent threshold value for fault confirmation and output.

Description

智能VGT执行器主动响应性诊断方法Active Response Diagnosis Method of Intelligent VGT Actuator

技术领域technical field

本发明属于汽车发动机电子控制领域,是一种基于傅立叶变换,通过主动激励执行器,判断产生共振的效果来诊断执行器响应性的诊断方法。The invention belongs to the field of electronic control of automobile engines, and is a diagnosis method based on Fourier transform, which diagnoses the responsiveness of the actuator by actively exciting the actuator and judging the resonance effect.

背景技术Background technique

随着世界范围内环保意识的持续提高,车辆排放法规日趋严格。当前中国已经大范围开始推行国Ⅳ排放法规,在北京、上海等发达地区开始推行国Ⅴ排放法规。未来2020年左右将推行国Ⅵ排放法规。法规将对影响排放的执行器的响应性能提出明确要求,需要对执行器卡滞、积碳等故障作出判断。As environmental awareness continues to increase worldwide, vehicle emissions regulations are becoming increasingly stringent. At present, China has begun to implement the National IV emission regulations on a large scale, and the National V emission regulations have been implemented in developed regions such as Beijing and Shanghai. The National VI emission regulations will be implemented around 2020 in the future. The regulations will put forward clear requirements on the response performance of actuators that affect emissions, and it is necessary to make judgments on faults such as actuator sticking and carbon deposition.

在满足国Ⅵ排放法规的新一代柴油机结构中,VGT(可变截面积涡轮增压器)将成为发动机标准配置。配合气路系统中EGR(废气再循环)和节流阀等执行器进行耦合控制,改善柴油机的燃烧、控制排温、优化排放。当VGT执行器响应性能下降后,气路的管理策略将受到显著的负面影响,最终导致燃烧恶化,排放物超标。In the structure of a new generation of diesel engines that meet the National VI emission regulations, VGT (variable cross-section turbocharger) will become the standard configuration of the engine. Cooperate with actuators such as EGR (exhaust gas recirculation) and throttle valve in the gas circuit system for coupling control to improve the combustion of diesel engines, control exhaust temperature, and optimize emissions. When the response performance of the VGT actuator decreases, the management strategy of the gas path will be significantly negatively affected, which will eventually lead to combustion deterioration and excessive emissions.

传统的执行器响应性诊断,在满足诊断条件后,利用当前气体流量与在此工况下标定的门限流量值进行比较来进行判断。这种方法需要进行大量数据的标定工作,并且可靠性和准确性无法保证。容易产生误判。In traditional actuator responsiveness diagnosis, after the diagnosis condition is met, the current gas flow is compared with the calibrated threshold flow value under this working condition to make a judgment. This method requires calibration of a large amount of data, and the reliability and accuracy cannot be guaranteed. It is easy to misjudgment.

发明内容Contents of the invention

本发明目的是针对传统执行器响应性诊断的困难,提出一种智能VGT执行器主动响应性诊断方法,其基于傅立叶变换,通过主动激励执行器产生共振波形,通过比较波形的衰减程度来判断执行器响应性状态。The purpose of the present invention is to address the difficulty of responsive diagnosis of traditional actuators, and propose an active responsive diagnostic method for intelligent VGT actuators, which is based on Fourier transform, generates resonance waveforms by actively exciting the actuators, and judges the execution by comparing the attenuation degree of the waveforms. Responsive state of the device.

本发明解决技术问题采用如下技术方案:一种智能VGT执行器主动响应性诊断方法,其包括:The present invention solves the technical problem by adopting the following technical scheme: an active responsive diagnosis method for an intelligent VGT actuator, which includes:

S10、根据设定系统流量的变化与设定门限值的比较结果判断EGR阀是否达到准入工况条件;S10, judging whether the EGR valve has reached the admission working condition according to the comparison result of the change of the set system flow rate and the set threshold value;

S20、发动机温度、环境温度、EGR阀位置、节流阀位置和增压控制模式都满足运行条件;S20, engine temperature, ambient temperature, EGR valve position, throttle valve position and boost control mode all meet the operating conditions;

S30、计算诊断时间t和诊断成功循环次数;S30. Calculate the diagnosis time t and the number of successful diagnosis cycles;

S40、通过ECU对VGT执行器发射sin(2πtf)的正弦信号,其中f是发射频率;S40, transmit a sinusoidal signal of sin(2πtf) to the VGT actuator through the ECU, where f is the transmission frequency;

S50、通过ECU接收VGT执行器的反馈信号r。S50. Receive the feedback signal r of the VGT actuator through the ECU.

S60、根据一阶傅立叶变化函数s(t)=acos(2πtf)+bsin(2πtf)进行变化得到:S60, change according to the first-order Fourier transform function s(t)=acos(2πtf)+bsin(2πtf):

通过公式计算对应的系统幅值ω;by formula Calculate the corresponding system amplitude ω;

S70、通过大气压力和环境温度对幅值门限值进行必要的修正后与上述计算的幅值ω进行比较,如果计算幅值小于门限值则VGT存在响应性故障,诊断成功一次。S70. After making necessary corrections to the amplitude threshold value through the atmospheric pressure and ambient temperature, compare it with the calculated amplitude ω. If the calculated amplitude value is smaller than the threshold value, there is a responsive fault in the VGT, and the diagnosis is successful once.

本发明具有如下有益效果:本发明的智能VGT执行器主动响应性诊断方法,首先通过对EGR阀,发动机工况,外部环境及相关执行器的状态的判断,排除诊断功能闭环空间内存在其它的干扰,影响诊断功能的判断,通过ECU发射激励信号给VGT执行器,VGT执行器在接收到信号后会正常反馈相关控制值,ECU接收到相关的反馈信号后根据傅立叶变换对接收信号的振幅进行计算。计算得到的值与固有门限值进行比较进行故障的确认和输出。The present invention has the following beneficial effects: the intelligent VGT actuator active response diagnostic method of the present invention firstly eliminates the presence of other faults in the closed-loop space of the diagnostic function by judging the EGR valve, the engine operating condition, the external environment and the state of the relevant actuators. Interference affects the judgment of the diagnostic function. The ECU sends an excitation signal to the VGT actuator. After receiving the signal, the VGT actuator will normally feedback the relevant control value. calculate. The calculated value is compared with the inherent threshold value for fault confirmation and output.

附图说明Description of drawings

图1为本发明的智能VGT响应性故障诊断系统的结构示意图;Fig. 1 is the structural representation of intelligent VGT responsive fault diagnosis system of the present invention;

图2为智能VGT执行器主动响应性诊断方法的流程图;Fig. 2 is a flow chart of the active responsiveness diagnosis method of the intelligent VGT actuator;

图中标记示意为:1-发动机;2-VGT执行器;3-节流阀;4-EGR阀。The marks in the figure are: 1-engine; 2-VGT actuator; 3-throttle valve; 4-EGR valve.

具体实施方式detailed description

下面结合实施例及附图对本发明的技术方案作进一步阐述。The technical solutions of the present invention will be further described below in conjunction with the embodiments and the accompanying drawings.

实施例1Example 1

本实施例提供了一种智能VGT执行器主动响应性诊断方法,其包括:This embodiment provides an active responsive diagnosis method for an intelligent VGT actuator, which includes:

S10、根据设定系统流量的变化与设定门限值的比较结果判断EGR阀是否达到准入工况条件。S10 , judging whether the EGR valve meets the admittance working condition according to the comparison result of the change of the set system flow rate and the set threshold value.

本实施例的智能VGT执行器主动响应性诊断方法在工作时,首先需要判断诊断功能的准入条件。排除可能存在的特殊工况或者执行器动作对系统带来的频率上的干扰。使诊断系统处在一个相对稳定的工作状态。系统中主要的干扰源为EGR阀和发动机。When the active responsive diagnosis method of the intelligent VGT actuator in this embodiment works, it first needs to judge the access condition of the diagnosis function. Eliminate possible special working conditions or frequency interference caused by actuator actions to the system. Make the diagnostic system in a relatively stable working state. The main sources of disturbance in the system are the EGR valve and the engine.

本实施例中,发动机处理低怠速的控制模式下,增压压力、发动机转速、车速、油门、离合器需要满足门限值要求,扭矩稳定且满足振动要求。In this embodiment, under the control mode where the engine handles low idle speed, the supercharging pressure, engine speed, vehicle speed, accelerator, and clutch need to meet the threshold value requirements, and the torque should be stable and meet the vibration requirements.

S20、发动机温度、环境温度、EGR阀位置、节流阀位置和增压控制模式都满足运行条件。S20, engine temperature, ambient temperature, EGR valve position, throttle valve position and boost control mode all meet the operating conditions.

S30、计算诊断时间t和诊断成功循环次数。S30. Calculate the diagnosis time t and the number of successful diagnosis cycles.

S40、通过ECU对VGT执行器发射sin(2πtf)的正弦信号,其中f是发射频率,近似等于系统固有频率。S40. Transmit a sinusoidal signal of sin(2πtf) to the VGT actuator through the ECU, where f is the transmission frequency, which is approximately equal to the natural frequency of the system.

S50、通过ECU接收VGT执行器的反馈信号r。S50. Receive the feedback signal r of the VGT actuator through the ECU.

S60、根据一阶傅立叶变化函数s(t)=acos(2πtf)+bsin(2πtf)进行变化得到:S60, change according to the first-order Fourier transform function s(t)=acos(2πtf)+bsin(2πtf):

通过公式计算对应的系统幅值ω。by formula Calculate the corresponding system amplitude ω.

通过大气压力和环境温度对幅值门限值进行必要的修正后与上述计算的幅值ω进行比较,如果计算幅值小于门限值则VGT存在响应性故障,诊断成功一次。Make necessary corrections to the amplitude threshold value through atmospheric pressure and ambient temperature and compare it with the calculated amplitude ω above. If the calculated amplitude value is less than the threshold value, there is a responsive fault in the VGT, and the diagnosis is successful once.

本实施例的智能VGT执行器主动响应性诊断方法,首先通过对EGR阀,发动机工况,外部环境及相关执行器的状态的判断,排除诊断功能闭环空间内存在其它的干扰,影响诊断功能的判断,通过ECU发射激励信号给VGT执行器,VGT执行器在接收到信号后会正常反馈相关控制值,ECU接收到相关的反馈信号后根据傅立叶变换对接收信号的振幅进行计算。计算得到的值与固有门限值进行比较进行故障的确认和输出;可见本实施例不需要大量的数据标定工作,可靠性和准确性较高。The intelligent VGT actuator active responsiveness diagnostic method of the present embodiment, firstly, by the judgment of EGR valve, engine working condition, external environment and the state of related actuator, get rid of other disturbances in the closed-loop space of the diagnostic function, which affect the diagnostic function Judgment, the ECU transmits the excitation signal to the VGT actuator, and the VGT actuator will normally feedback the relevant control value after receiving the signal. After receiving the relevant feedback signal, the ECU calculates the amplitude of the received signal according to the Fourier transform. The calculated value is compared with the inherent threshold value to confirm and output the fault; it can be seen that this embodiment does not require a large amount of data calibration work, and the reliability and accuracy are high.

以上实施例的先后顺序仅为便于描述,不代表实施例的优劣。The sequence of the above embodiments is only for convenience of description, and does not represent the advantages or disadvantages of the embodiments.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (1)

1.一种智能VGT执行器主动响应性诊断方法,其特征在于,包括:1. An active responsive diagnostic method for an intelligent VGT actuator, characterized in that it comprises: S10、根据设定系统流量的变化与设定门限值的比较结果判断EGR阀是否达到准入工况条件;S10, judging whether the EGR valve has reached the admission working condition according to the comparison result of the change of the set system flow rate and the set threshold value; S20、发动机温度、环境温度、EGR阀位置、节流阀位置和增压控制模式都满足运行条件;S20, engine temperature, ambient temperature, EGR valve position, throttle valve position and boost control mode all meet the operating conditions; S30、计算诊断时间t和诊断成功循环次数;S30. Calculate the diagnosis time t and the number of successful diagnosis cycles; S40、通过ECU对VGT执行器发射sin(2πtf)的正弦信号,其中f是发射频率;S40, transmit a sinusoidal signal of sin(2πtf) to the VGT actuator through the ECU, where f is the transmission frequency; S50、通过ECU接收VGT执行器的反馈信号r。S50. Receive the feedback signal r of the VGT actuator through the ECU. S60、根据一阶傅立叶变化函数s(t)=a cos(2πtf)+b sin(2πtf)进行变化得到:S60, change according to the first-order Fourier transform function s(t)=a cos(2πtf)+b sin(2πtf): <mrow> <mi>a</mi> <mo>=</mo> <mfrac> <mn>2</mn> <mi>T</mi> </mfrac> <msubsup> <mo>&amp;Integral;</mo> <mn>0</mn> <mi>T</mi> </msubsup> <mi>s</mi> <mrow> <mo>(</mo> <mi>t</mi> <mo>)</mo> </mrow> <mo>&amp;CenterDot;</mo> <mi>c</mi> <mi>o</mi> <mi>s</mi> <mrow> <mo>(</mo> <mrow> <mn>2</mn> <mi>&amp;pi;</mi> <mi>t</mi> <mi>f</mi> </mrow> <mo>)</mo> </mrow> <mi>d</mi> <mi>t</mi> <mo>;</mo> </mrow> <mrow><mi>a</mi><mo>=</mo><mfrac><mn>2</mn><mi>T</mi></mfrac><msubsup><mo>&amp;Integral;</mo><mn>0</mn><mi>T</mi></msubsup><mi>s</mi><mrow><mo>(</mo><mi>t</mi><mo>)</mo></mrow><mo>&amp;CenterDot;</mo><mi>c</mi><mi>o</mi><mi>s</mi><mrow><mo>(</mo><mrow><mn>2</mn><mi>&amp;pi;</mi><mi>t</mi><mi>f</mi></mrow><mo>)</mo></mrow><mi>d</mi><mi>t</mi><mo>;</mo></mrow> <mrow> <mi>b</mi> <mo>=</mo> <mfrac> <mn>2</mn> <mi>T</mi> </mfrac> <msubsup> <mo>&amp;Integral;</mo> <mn>0</mn> <mi>T</mi> </msubsup> <mi>s</mi> <mrow> <mo>(</mo> <mi>t</mi> <mo>)</mo> </mrow> <mo>&amp;CenterDot;</mo> <mi>s</mi> <mi>i</mi> <mi>n</mi> <mo>(</mo> <mrow> <mn>2</mn> <mi>&amp;pi;</mi> <mi>t</mi> <mi>f</mi> </mrow> <mo>)</mo> <mi>d</mi> <mi>t</mi> <mo>;</mo> </mrow> <mrow><mi>b</mi><mo>=</mo><mfrac><mn>2</mn><mi>T</mi></mfrac><msubsup><mo>&amp;Integral;</mo><mn>0</mn><mi>T</mi></msubsup><mi>s</mi><mrow><mo>(</mo><mi>t</mi><mo>)</mo></mrow><mo>&amp;CenterDot;</mo><mi>s</mi><mi>i</mi><mi>n</mi><mo>(</mo><mrow><mn>2</mn><mi>&amp;pi;</mi><mi>t</mi><mi>f</mi></mrow><mo>)</mo><mi>d</mi><mi>t</mi><mo>;</mo></mrow> 通过公式计算对应的系统幅值ω;by formula Calculate the corresponding system amplitude ω; S70、通过大气压力和环境温度对幅值门限值进行必要的修正后与上述计算的幅值ω进行比较,如果计算幅值小于门限值则VGT存在响应性故障,诊断成功一次。S70. After making necessary corrections to the amplitude threshold value through the atmospheric pressure and ambient temperature, compare it with the calculated amplitude ω. If the calculated amplitude value is smaller than the threshold value, there is a responsive fault in the VGT, and the diagnosis is successful once.
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