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CN107677340A - High-frequency model, radar levelmeter and its manufacture method for level gauging - Google Patents

High-frequency model, radar levelmeter and its manufacture method for level gauging Download PDF

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Publication number
CN107677340A
CN107677340A CN201711088530.6A CN201711088530A CN107677340A CN 107677340 A CN107677340 A CN 107677340A CN 201711088530 A CN201711088530 A CN 201711088530A CN 107677340 A CN107677340 A CN 107677340A
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Prior art keywords
frequency module
radiating element
cover
waveguide
module according
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周雷
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BEIJING GODA INSTRUMENT Co Ltd
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BEIJING GODA INSTRUMENT Co Ltd
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Priority to CN201711088530.6A priority Critical patent/CN107677340A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/28Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
    • G01F23/284Electromagnetic waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S13/00Systems using the reflection or reradiation of radio waves, e.g. radar systems; Analogous systems using reflection or reradiation of waves whose nature or wavelength is irrelevant or unspecified
    • G01S13/02Systems using reflection of radio waves, e.g. primary radar systems; Analogous systems
    • G01S13/06Systems determining position data of a target
    • G01S13/08Systems for measuring distance only
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S7/00Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
    • G01S7/02Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S13/00
    • G01S7/03Details of HF subsystems specially adapted therefor, e.g. common to transmitter and receiver

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Radar Systems Or Details Thereof (AREA)

Abstract

本发明提供了一种用于物位测量的高频模块、雷达物位计及其制造方法。高频模块包括:发射装置,导波装置和PCB板,其中,发射装置包括:辐射元件和非导电盖体,该辐射元件和非导电盖体设置在PCB板的同侧,并且非导电盖体与PCB板限定形成辐射腔,使得辐射元件置于该辐射腔之内,其中,导波装置与发射装置安装在PCB板的同侧,并且形成与辐射元件对应的导波通路,非导电盖体覆盖辐射元件的盖体部分与导波装置的形成导波通路的部分的底缘相接,且盖体部分的高度被设置使得该辐射元件的辐射面到导波通路的起点之间的距离小于辐射元件所发射电磁波的波长。该高频模块通过非导电模块盖对辐射元件进行密封,不会发生密封件所带来的不必要反射。

The invention provides a high-frequency module for level measurement, a radar level gauge and a manufacturing method thereof. The high-frequency module includes: a transmitting device, a waveguide device and a PCB board, wherein the transmitting device includes: a radiating element and a non-conductive cover, the radiating element and the non-conductive cover are arranged on the same side of the PCB, and the non-conductive cover The radiation cavity is defined with the PCB board, so that the radiation element is placed in the radiation cavity, wherein the waveguide device and the emission device are installed on the same side of the PCB board, and a waveguide path corresponding to the radiation element is formed, and the non-conductive cover The cover part covering the radiating element is in contact with the bottom edge of the part of the waveguide device forming the waveguide path, and the height of the cover part is set so that the distance between the radiation surface of the radiating element and the starting point of the waveguide path is less than The wavelength of electromagnetic waves emitted by a radiating element. The high-frequency module seals the radiating element by means of a non-conductive module cover, so that unnecessary reflections caused by the seal do not occur.

Description

用于物位测量的高频模块、雷达物位计及其制造方法High-frequency module for level measurement, radar level gauge and manufacturing method thereof

技术领域technical field

本发明涉及物位测量技术,具体而言,涉及一种用于物位测量的高频模块和应用该高频模块的雷达物位计,以及对它们的加工方法。The invention relates to a material level measurement technology, in particular to a high-frequency module for material level measurement, a radar level gauge using the high-frequency module, and a processing method for them.

背景技术Background technique

雷达物位计是一种通过测量雷达发射信号与反射信号接收之间的时间间隔来测量物位计信号发射点到被测物料点之间的距离的测量仪器。The radar level gauge is a measuring instrument that measures the distance between the signal emission point of the level gauge and the measured material point by measuring the time interval between the radar emission signal and the reflection signal reception.

对于具有波导的雷达物位计而言,通常由雷达物位计的高频模块的信号发生装置产生电磁信号,再由该高频模块的辐射元件向外发射,该发射信号然后由波导传输。For a radar level gauge with a waveguide, the electromagnetic signal is usually generated by the signal generating device of the high frequency module of the radar level gauge, and then emitted by the radiation element of the high frequency module, and the transmitted signal is then transmitted by the waveguide.

出于防爆的安全原因考虑,需要防止爆炸性的物质或气体混合物从盛放被测物料的容器内部进入到雷达物位计的内部。For safety reasons of explosion protection, it is necessary to prevent explosive substances or gas mixtures from entering the interior of the radar level gauge from the inside of the container containing the measured material.

例如,中国发明专利申请公开CN104428943A和中国发明专利申请公开CN104428944A均公开了一种具有密封件的波导耦合输入装置、高频模块、料位雷达和应用,通过在波导的起始区域设置该密封件来以气密的方式使得高频模块相对于环境隔离。而这种专门设置密封件的方案需要波导起始区域、通向波导主要区域的过渡区域及波导主要区域之间的相互尺寸关系(内径相互大小关系)配合,还需要在波导内部和外部设置腹板等辅助部件,结构复杂且密封件的偏离位置也会导致失去密封效果或者装置故障,另外,密封件与波导的连接处也会对于辐射元件所发射的信号产生不必要的反射。For example, Chinese Invention Patent Application Publication CN104428943A and Chinese Invention Patent Application Publication CN104428944A both disclose a waveguide coupling input device with a seal, a high-frequency module, a material level radar and its application, by setting the seal at the initial region of the waveguide To isolate the high-frequency module from the environment in an airtight manner. However, this special arrangement of seals needs to cooperate with the initial area of the waveguide, the transition area leading to the main area of the waveguide, and the mutual size relationship between the main areas of the waveguide (mutual size relationship between inner diameters), and it is also necessary to set the vents inside and outside the waveguide. Auxiliary components such as boards have complex structures and the deviation of the seal will result in loss of sealing effect or device failure. In addition, the connection between the seal and the waveguide will also generate unnecessary reflections on the signal emitted by the radiating element.

发明内容Contents of the invention

本发明提供了一种新的用于物位测量的高频模块,其通过非导电模块盖对辐射元件进行密封,不会发生密封件所带来的不必要反射,并且结构更简单,加工工序得以简化,成本也得以降低。The invention provides a new high-frequency module for level measurement, which seals the radiating element through a non-conductive module cover, avoids unnecessary reflection caused by the seal, and has a simpler structure and easier processing procedures. Simplified and reduced costs.

根据本发明的一方面,提供了一种用于物位测量的高频模块,其包括:发射装置,导波装置和PCB板,其中,所述发射装置包括:辐射元件和非导电盖体,该辐射元件和非导电盖体设置在PCB板的同侧,并且所述非导电盖体与所述PCB板限定形成辐射腔,使得所述辐射元件置于该辐射腔之内,其中,所述导波装置与所述发射装置安装在所述PCB板的同侧,并且形成与所述辐射元件对应的导波通路,所述非导电盖体覆盖所述辐射元件的盖体部分与所述导波装置的形成所述导波通路的部分的底缘相接,且所述盖体部分的高度被设置使得该辐射元件的辐射面到所述导波通路的起点之间的距离小于所述辐射元件所发射电磁波的波长。According to one aspect of the present invention, a high-frequency module for level measurement is provided, which includes: a transmitting device, a waveguide device and a PCB board, wherein the transmitting device includes: a radiation element and a non-conductive cover, The radiation element and the non-conductive cover are arranged on the same side of the PCB board, and the non-conductive cover and the PCB board define a radiation cavity, so that the radiation element is placed in the radiation cavity, wherein the The waveguide device and the emitting device are installed on the same side of the PCB board, and form a waveguide path corresponding to the radiation element, and the non-conductive cover covers the cover part of the radiation element and the guide The bottom edges of the part of the wave device forming the waveguide are connected, and the height of the cover part is set so that the distance between the radiation surface of the radiating element and the starting point of the waveguide is smaller than the radiation The wavelength of electromagnetic waves emitted by a component.

根据本发明实施例的高频模块,例如,所述非导电盖体覆盖所述辐射元件的盖体部分的高度为所述辐射元件所发射电磁波的波长的一半。According to the high-frequency module of the embodiment of the present invention, for example, the height of the cover part of the non-conductive cover covering the radiating element is half of the wavelength of the electromagnetic wave emitted by the radiating element.

根据本发明实施例的高频模块,例如,用PTFE塑料或PP塑料制作所述非导电盖体覆盖所述辐射元件的盖体部分,该盖体部分的高度是1.34mm。According to the high-frequency module of the embodiment of the present invention, for example, the non-conductive cover is made of PTFE plastic or PP plastic to cover the cover part of the radiation element, and the height of the cover part is 1.34mm.

根据本发明实施例的高频模块,例如,所述非导电盖体覆盖所述辐射元件的盖体部分与所述导波装置形成导波通路的管壁底缘相接。According to the high-frequency module of the embodiment of the present invention, for example, the cover part of the non-conductive cover covering the radiating element is in contact with the bottom edge of the tube wall forming the wave guiding path of the wave guiding device.

根据本发明实施例的高频模块,例如,所述导波通路是柱状空腔或具有变径腔体结构。According to the high-frequency module of the embodiment of the present invention, for example, the waveguide is a columnar cavity or has a variable-diameter cavity structure.

根据本发明实施例的高频模块,例如,所述导波装置形成所述导波通路的部分由金属材料制成。According to the high-frequency module of the embodiment of the present invention, for example, the part of the wave guiding device forming the wave guiding path is made of metal material.

根据本发明实施例的高频模块,例如,所述辐射元件安装在所述PCB板的绝缘层上,所述非导电盖体安装在所述PCB板上。According to the high-frequency module of the embodiment of the present invention, for example, the radiation element is installed on the insulating layer of the PCB, and the non-conductive cover is installed on the PCB.

根据本发明实施例的高频模块,例如,所述高频模块还包括雷达信号收发装置,该雷达信号收发装置包括一个或多个芯片,并与所述发射装置的辐射元件电连接,该芯片包括产生由所述辐射元件发射的电磁波的微波芯片或者具有这样的功能。According to the high-frequency module of the embodiment of the present invention, for example, the high-frequency module further includes a radar signal transceiving device, the radar signal transceiving device includes one or more chips, and is electrically connected to the radiation element of the transmitting device, the chip A microwave chip that generates electromagnetic waves emitted by the radiating element is included or has such a function.

根据本发明实施例的高频模块,例如,在所述PCB板的绝缘层的表面涂敷金属层,然后在该金属层上形成电路布线,将所述雷达信号收发装置与所述辐射元件电连接。According to the high-frequency module of the embodiment of the present invention, for example, a metal layer is coated on the surface of the insulating layer of the PCB board, and then circuit wiring is formed on the metal layer, and the radar signal transceiver device and the radiation element are electrically connected. connect.

根据本发明实施例的高频模块,例如,通过微带线将由所述芯片产生的电磁波信号传输到所述辐射元件。According to the high frequency module of the embodiment of the present invention, for example, the electromagnetic wave signal generated by the chip is transmitted to the radiation element through a microstrip line.

根据本发明实施例的高频模块,例如,所述芯片和所述微带线与所述辐射元件设置在所述PCB板的同侧,并且将所述芯片或者所述芯片和所述微带线设置于吸波材料所限定的空间内。According to the high-frequency module of the embodiment of the present invention, for example, the chip and the microstrip line and the radiation element are arranged on the same side of the PCB board, and the chip or the chip and the microstrip The wire is arranged in the space defined by the absorbing material.

根据本发明实施例的高频模块,例如,所述吸波材料设置在所述非导电盖体限定的空间内。According to the high-frequency module of the embodiment of the present invention, for example, the absorbing material is arranged in the space defined by the non-conductive cover.

根据本发明实施例的高频模块,例如,所述辐射元件是具有较小面积的薄片状器件。According to the high-frequency module of the embodiment of the present invention, for example, the radiating element is a sheet-like device with a small area.

根据本发明实施例的高频模块,例如,所述高频模块适用于75-120GHz的雷达物位测量应用。According to the high-frequency module of the embodiment of the present invention, for example, the high-frequency module is suitable for 75-120 GHz radar level measurement application.

根据本发明的另一方面,提供了一种雷达物位计,其包括前述的高频模块。According to another aspect of the present invention, a radar level gauge is provided, which includes the aforementioned high-frequency module.

根据本发明的又一方面,提供了一种雷达物位计的制造方法,其包括:在PCB板的绝缘层上形成部分金属层;在所述绝缘层上安装辐射元件;在关于所述绝缘层与所述辐射元件相同的一侧安装雷达信号收发装置和非导电盖体;在同一侧对位安装导波装置;将高频模块安装于雷达物位计表头的外壳部分;向由雷达物位计表头外壳部分所限定的空间内填充密封胶。According to another aspect of the present invention, a method of manufacturing a radar level gauge is provided, which includes: forming a part of the metal layer on the insulating layer of the PCB; installing a radiation element on the insulating layer; The radar signal transceiver and non-conductive cover are installed on the same side as the radiating element; the wave guide is installed on the same side; the high-frequency module is installed on the shell part of the radar level meter head; Fill the space defined by the housing part of the level gauge head with sealant.

根据本发明的再一方面,提供了一种通过前述方法制造的雷达物位计。According to still another aspect of the present invention, a radar level gauge manufactured by the aforementioned method is provided.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍,显而易见地,下面描述中的附图仅仅涉及本发明的一些实施例,而非对本发明的限制。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description only relate to some embodiments of the present invention, rather than limiting the present invention .

图1是根据本发明一个实施例的用于雷达物位计的高频模块的分解视图;1 is an exploded view of a high frequency module for a radar level gauge according to an embodiment of the present invention;

图2A是图1所示的高频模块组装后的立体视图;FIG. 2A is a perspective view of the assembled high-frequency module shown in FIG. 1;

图2B是图1所示的高频模块组装后的另一个角度的立体视图;Fig. 2B is a perspective view from another angle after the high-frequency module shown in Fig. 1 is assembled;

图3A是图1所示的高频模块组装后的局部正面剖视图;Fig. 3A is a partial frontal cross-sectional view of the assembled high-frequency module shown in Fig. 1;

图3B是图1所示的高频模块组装后的局部侧面剖视图;Fig. 3B is a partial side sectional view of the assembled high-frequency module shown in Fig. 1;

图4A示意性地示出了具有图1所示的高频模块的雷达物位计的局部正面剖视图;Fig. 4A schematically shows a partial front sectional view of the radar level gauge with the high-frequency module shown in Fig. 1;

图4B示意性地示出了具有图1所示的高频模块的雷达物位计的局部侧面剖视图;Fig. 4B schematically shows a partial side sectional view of the radar level gauge with the high-frequency module shown in Fig. 1;

图5A和图5B示意性地示出了根据本发明另一个实施例的高频模块的正面局部剖视图和侧面局部剖视图;Fig. 5A and Fig. 5B schematically show a front partial sectional view and a side partial sectional view of a high frequency module according to another embodiment of the present invention;

图6A和图6B示意性地示出了根据本发明又一个实施例的高频模块的正面局部剖视图和侧面局部剖视图。Fig. 6A and Fig. 6B schematically show a front partial sectional view and a side partial sectional view of a high frequency module according to yet another embodiment of the present invention.

附图文字Attached text

100 发射装置100 launchers

101 辐射元件101 Radiating elements

102 非导电盖体102 Non-conductive cover

103 辐射腔103 radiation cavity

200 导波装置200 wave guide device

201 导波通路201 waveguide channel

300 PCB板300 PCB boards

301 绝缘层301 insulating layer

302 金属层302 metal layer

303 基板303 Substrate

400 雷达信号收发装置400 Radar signal transceiver device

401 芯片401 chip

402 微带线402 microstrip line

403 吸波材料403 absorbing material

501 螺钉501 screw

502 胶带502 Tape

具体实施方式detailed description

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the following will clearly and completely describe the technical solutions of the embodiments of the present invention in conjunction with the drawings of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

除非另作定义,此处使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明专利申请说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”或者“一”等类似词语也不必然表示数量限制。“包括”或者“包含”等类似的词语意指出现该词前面的元件或物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by those skilled in the art to which the present invention belongs. "First", "second" and similar words used in the patent application specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Likewise, "a" or "a" and the like do not necessarily imply a numerical limitation. "Comprising" or "comprising" and similar words mean that the elements or items appearing before the word include the elements or items listed after the word and their equivalents, without excluding other elements or items. Words such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right" and so on are only used to indicate the relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

图1是根据本发明一个实施例的用于雷达物位计的高频模块的分解视图。如图1所示,发射装置100包括辐射元件101和非导电盖体102,以及在辐射元件101和非导电盖体102之间形成的辐射腔103。其中,辐射元件101和非导电盖体102在PCB板300的同侧设置,具体而言,辐射元件101安装在PCB板(印刷电路板)300的绝缘层上,非导电盖体102也安装于该PCB板上,并且形成辐射腔103,使得辐射元件101置于该辐射腔103之内。可通过例如双面胶将非导电盖体102粘贴在PCB板300上。Fig. 1 is an exploded view of a high frequency module for a radar level gauge according to an embodiment of the present invention. As shown in FIG. 1 , the emitting device 100 includes a radiation element 101 , a non-conductive cover 102 , and a radiation cavity 103 formed between the radiation element 101 and the non-conductive cover 102 . Wherein, the radiation element 101 and the non-conductive cover 102 are arranged on the same side of the PCB board 300, specifically, the radiation element 101 is installed on the insulating layer of the PCB (printed circuit board) 300, and the non-conductive cover 102 is also installed on the On the PCB, a radiation cavity 103 is formed, so that the radiation element 101 is placed in the radiation cavity 103 . The non-conductive cover 102 can be pasted on the PCB board 300 by, for example, double-sided tape.

导波装置200与发射装置100安装在PCB板300的同侧,并且形成与辐射元件101的位置和面积对应的导波通路201,该导波通路可以是柱状空腔,作为供由辐射元件101发射的电磁信号传输的通道。可选地,该柱状空腔是圆柱形空腔(如图5A和图5B所示)。所述导波通路201也可以具有变径腔体结构(如图6A和图6B所示)。一般而言,导波装置200,至少是导波装置200构成导波通路201的部分,由金属材料制成,其能够对电磁波起到屏蔽作用,因而引导从辐射元件101发出的电磁波通过导波通路201输出到导波装置200外部。导波装置200向外的一侧还可以连接外部导波管或天线等。The waveguide device 200 and the transmitting device 100 are installed on the same side of the PCB board 300, and form a waveguide path 201 corresponding to the position and area of the radiating element 101. The channel through which emitted electromagnetic signals are transmitted. Optionally, the columnar cavity is a cylindrical cavity (as shown in Figures 5A and 5B). The waveguide 201 may also have a variable-diameter cavity structure (as shown in FIG. 6A and FIG. 6B ). Generally speaking, the waveguide device 200, at least the part of the waveguide device 200 constituting the waveguide channel 201, is made of metal material, which can shield electromagnetic waves, thus guiding the electromagnetic waves emitted from the radiating element 101 to pass through the waveguide. The channel 201 is output to the outside of the waveguide device 200 . The outward side of the waveguide device 200 may also be connected to an external waveguide or antenna.

图1中,非导电盖体102包括两个部分,面积较小、高度较低且具有半圆形顶部的部分1021与辐射元件101对应,用于盖住辐射元件101;另外一部分1022面积和高度更大且具有长方形形状用于盖住PCB板300上的其它电路部分。非导电盖体102采用诸如塑料的非导电材料制成,本身并不能对电磁信号产生屏蔽作用,主要是起到对包括了辐射元件101的电路部分的密封作用,防止爆炸性的物质或气体混合物从盛放被测物料的容器内部进入到雷达物位计的电路部分。In Fig. 1, the non-conductive cover 102 includes two parts, the part 1021 with a smaller area, lower height and semicircular top corresponds to the radiating element 101, and is used to cover the radiating element 101; the other part 1022 has an area and height It is larger and has a rectangular shape for covering other circuit parts on the PCB board 300 . The non-conductive cover 102 is made of a non-conductive material such as plastic, which itself cannot shield electromagnetic signals, but mainly plays a role of sealing the circuit part including the radiation element 101, preventing explosive substances or gas mixtures from The interior of the container containing the measured material enters the circuit part of the radar level gauge.

非导电盖体102的上述两个部分1021和1022可以是一体成型的,形成连通的空腔,如图1所示的方案,这种设计便于加工。由于非导电盖体102本身不具有电磁屏蔽功能,因此其形状和结构都有较大的设计空间,例如,将非导电盖体102覆盖辐射元件101和其它电路部分的两部分独立实现、分别采用不同的形状等,都是可选的方案。The above two parts 1021 and 1022 of the non-conductive cover 102 may be integrally formed to form a connected cavity, as shown in FIG. 1 , and this design is convenient for processing. Since the non-conductive cover 102 itself does not have an electromagnetic shielding function, its shape and structure have a large design space. Different shapes, etc., are optional solutions.

对于非导电盖体102的参数设计,重要的一点在于覆盖辐射元件101的盖体部分1021的高度,即相对于PCB板300的高度。因为非导电盖体102覆盖辐射元件101的盖体部分1021设置在贴装有辐射元件101的PCB板300的表面与导波装置200形成导波通路201的环形管壁下沿之间,如图1所示,因此覆盖辐射元件101的盖体部分实际上决定了辐射元件的辐射面到导波通路201的起点之间的距离,如果设置覆盖辐射元件101的盖体部分1021的高度使得辐射元件的辐射面到导波通路201的起点之间的距离小于辐射元件101所发射电磁波的波长(λ),那么从辐射元件101发射并进入导波通路201的电磁波只有很少部分从用于密封的盖体部分1021的(对应于高度方向的)边缘泄漏出去。如果设置覆盖辐射元件101的盖体部分1021的高度使得辐射元件的辐射面到导波通路201的起点之间的距离小于辐射元件101所发射电磁波的波长(λ),那么可以设置盖体部分1021的高度为拟发射电磁波波长的一半,即λ/2。盖体部分1021的高度参数是与盖体部分1021自身材料的介电常数以及材料厚度相关的,对于材料厚度(盖体非空腔的实体部分的厚度)较薄且塑料材质的盖体部分1021而言,采用λ/2左右的高度是适宜的。例如,对于75-120GHz频率或略高于120GHz频率的电磁波,其波长约为3mm~2mm。如果,用PTFE塑料或PP塑料制作盖体部分,对于78G的信号,其高度可以是1.34mm。此外,还可以采用其它的塑料(例如PEEK)或其它的非导电材料来制造非导电盖体的整体或局部。For the parameter design of the non-conductive cover 102 , an important point is the height of the cover part 1021 covering the radiating element 101 , that is, the height relative to the PCB board 300 . Because the non-conductive cover 102 covers the cover part 1021 of the radiating element 101 and is arranged between the surface of the PCB 300 on which the radiating element 101 is mounted and the lower edge of the annular tube wall where the waveguide device 200 forms the waveguide 201, as shown in FIG. 1, therefore the cover part covering the radiating element 101 actually determines the distance between the radiation surface of the radiating element and the starting point of the waveguide 201, if the height of the cover part 1021 covering the radiating element 101 is set such that the radiating element The distance between the radiating surface of the radiating surface and the starting point of the waveguide 201 is less than the wavelength (λ) of the electromagnetic wave emitted by the radiating element 101, then only a small part of the electromagnetic wave emitted from the radiating element 101 and entering the waveguide 201 is transmitted from the The edge (corresponding to the height direction) of the cover portion 1021 leaks out. If the height of the cover part 1021 covering the radiation element 101 is set so that the distance between the radiation surface of the radiation element and the starting point of the waveguide path 201 is smaller than the wavelength (λ) of the electromagnetic wave emitted by the radiation element 101, then the cover part 1021 can be provided The height is half of the wavelength of the electromagnetic wave to be emitted, that is, λ/2. The height parameter of the cover part 1021 is related to the dielectric constant of the material of the cover part 1021 itself and the thickness of the material. For the cover part 1021 with a thinner material thickness (the thickness of the solid part of the cover without the cavity) and plastic material In terms of height, it is appropriate to use a height of about λ/2. For example, for electromagnetic waves with a frequency of 75-120 GHz or slightly higher than 120 GHz, the wavelength is about 3 mm to 2 mm. If the cover is made of PTFE plastic or PP plastic, its height can be 1.34mm for a 78G signal. In addition, other plastics (such as PEEK) or other non-conductive materials can also be used to manufacture the whole or part of the non-conductive cover.

用于密封的盖体部分1021与导波装置200的形成导波通路201的管壁底缘对接或粘接,因此,该盖体部分1021在一侧通过盖在辐射元件101上并在底缘与PCB板300的表面密封连接,从而对辐射元件101进行密封;在其另一侧表面与导波装置200的对应接触面密封连接,从而对于导波通路201的一端进行密封,防止外部气体等从导波通路201进入到雷达物位计内部。由于导波装置200形成导波通路201的部分是金属材质,而非导电盖体102是非导电材质,因此两者通常材质不同,可以通过粘接等方式将两者密封连接。为了达到防爆的效果,还可以通过对高频模块整体灌胶的方式进行密封,如果采用灌胶的方式,则可以不对盖体部分1021与PCB板300的表面的粘接以及盖体部分1021与导波通路201底缘的对接或粘接提出较高的密封要求。The cover part 1021 for sealing is butted or glued to the bottom edge of the tube wall forming the waveguide passage 201 of the waveguide device 200. Therefore, the cover part 1021 is covered on the radiation element 101 on one side and on the bottom edge It is sealed and connected with the surface of the PCB board 300, so as to seal the radiation element 101; on the other side, it is sealed and connected with the corresponding contact surface of the waveguide device 200, so as to seal one end of the waveguide channel 201 to prevent external gases, etc. It enters the inside of the radar level gauge from the waveguide 201 . Since the part of the waveguide device 200 forming the waveguide 201 is made of metal, and the non-conductive cover 102 is made of a non-conductive material, the materials of the two are usually different, and the two can be hermetically connected by bonding or the like. In order to achieve the explosion-proof effect, it is also possible to seal the high-frequency module by filling glue as a whole. If the glue filling method is used, the bonding between the cover part 1021 and the surface of the PCB board 300 and the bonding between the cover part 1021 and the surface of the PCB board 300 may not be necessary. The butt joint or bonding of the bottom edge of the waveguide 201 imposes higher sealing requirements.

根据本发明实施例的雷达物位计,高频模块除了包括发射装置100、导波装置200和PCB板300之外,还包括雷达信号收发装置400。雷达信号收发装置400可以包括一个或多个芯片401,并与发射装置100的辐射元件101电连接。例如,如图1和图3B所示,在PCB板300的表面设置有一个或多个芯片401,该芯片401作为雷达信号收发装置400的一部分,包括产生由辐射元件101发射的电磁波的微波芯片或者具有这样的功能,该等芯片401还能够对接收到的电磁波信号进行处理。芯片401还可以包括雷达物位计的其它芯片,例如,雷达物位计的控制芯片、高频模块的其它芯片,等。According to the radar level gauge of the embodiment of the present invention, the high frequency module further includes a radar signal transceiving device 400 in addition to the transmitting device 100 , the wave guiding device 200 and the PCB board 300 . The radar signal transceiving device 400 may include one or more chips 401 and be electrically connected to the radiation element 101 of the transmitting device 100 . For example, as shown in Figure 1 and Figure 3B, one or more chips 401 are arranged on the surface of the PCB board 300, and the chip 401, as a part of the radar signal transceiving device 400, includes a microwave chip that generates electromagnetic waves emitted by the radiation element 101 Or have such a function, the chips 401 can also process the received electromagnetic wave signal. The chip 401 may also include other chips of the radar level gauge, for example, a control chip of the radar level gauge, other chips of the high-frequency module, and the like.

为了实现雷达信号收发装置400与发射装置100的辐射元件101之间的电连接,可以在PCB板300的绝缘层的表面涂敷金属层,然后在该金属层上形成电路布线,将雷达信号收发装置400与辐射元件101连接。在图1所示的方案中,通过微带线402将由芯片所产生的电磁波信号传输到辐射元件101,也可以采用其它的信号传输方式。In order to realize the electrical connection between the radar signal transceiving device 400 and the radiation element 101 of the transmitting device 100, a metal layer can be coated on the surface of the insulating layer of the PCB board 300, and then circuit wiring is formed on the metal layer to transmit and receive radar signals. The device 400 is connected to the radiating element 101 . In the solution shown in FIG. 1 , the electromagnetic wave signal generated by the chip is transmitted to the radiation element 101 through the microstrip line 402 , and other signal transmission methods may also be used.

芯片401、微带线402及辐射元件101可以设置在PCB板300的同侧,这样便于加工。雷达物位计的电路连接线部分可以通过制作PCB板300来实现。The chip 401, the microstrip line 402 and the radiation element 101 can be arranged on the same side of the PCB board 300, which is convenient for processing. The circuit connection line part of the radar level gauge can be realized by making the PCB board 300 .

另外,可以在芯片401上方设置吸波材料403,如图1所示,该吸波材料403设置在非导电盖体102所限定的空间内,其形状也可以与该限定空间相匹配,用于对芯片401进行电磁波屏蔽;该吸波材料403自身所限定的空间不仅可以容纳多个芯片401还可以容纳微带线402,并用来吸收微带线等电子器件所产生的电磁波。In addition, a wave-absorbing material 403 can be provided above the chip 401. As shown in FIG. The chip 401 is shielded from electromagnetic waves; the space defined by the wave-absorbing material 403 itself can accommodate not only multiple chips 401 but also microstrip lines 402, and is used to absorb electromagnetic waves generated by electronic devices such as microstrip lines.

图2A是图1所示的高频模块组装后的立体视图,图2B是图1所示的高频模块组装后的另一个角度的立体视图。结合图2A、图2B和图1可以更清晰地看出发射装置100、导波装置200和PCB板300之间的相对位置关系。其中,发射装置100的非导电盖体102用于密封辐射元件101的部分1021设置在导波装置200的底缘和PCB板300的对应部分之间。可以用例如粘接的方式将发射装置100固定连接于PCB板300的表面,还可以用例如螺钉固定的方式将导波装置200固定连接于PCB板300的同侧表面。FIG. 2A is a perspective view of the assembled high-frequency module shown in FIG. 1 , and FIG. 2B is a perspective view of the assembled high-frequency module shown in FIG. 1 from another angle. The relative positional relationship among the transmitting device 100 , the wave guiding device 200 and the PCB board 300 can be seen more clearly with reference to FIG. 2A , FIG. 2B and FIG. 1 . Wherein, the portion 1021 of the non-conductive cover 102 of the transmitting device 100 used to seal the radiating element 101 is disposed between the bottom edge of the wave guiding device 200 and the corresponding portion of the PCB board 300 . The transmitting device 100 can be fixedly connected to the surface of the PCB board 300 by, for example, bonding, and the waveguide device 200 can also be fixedly connected to the surface of the same side of the PCB board 300 by, for example, screw fixing.

图3A是图1所示的高频模块组装后的局部正面剖视图,图3B是图1所示的高频模块组装后的局部侧面剖视图。FIG. 3A is a partial front sectional view of the assembled high-frequency module shown in FIG. 1 , and FIG. 3B is a partial side sectional view of the assembled high-frequency module shown in FIG. 1 .

如图3A和图3B所示,PCB板300具有依次排列的绝缘层301、金属层(即覆铜层)302和基板(基材)303,它们构成多层复合结构。可选地,基板303本身也可以是多层的PCB板。根据本发明的实施例,如图3A和图3B所示,辐射元件101贴附在PCB板300的绝缘层301,并且在绝缘层301上还可以形成金属层302,以形成电路。As shown in FIG. 3A and FIG. 3B , the PCB board 300 has an insulating layer 301 , a metal layer (ie copper clad layer) 302 and a substrate (substrate) 303 arranged in sequence, which form a multilayer composite structure. Optionally, the substrate 303 itself may also be a multi-layer PCB board. According to an embodiment of the present invention, as shown in FIG. 3A and FIG. 3B , the radiation element 101 is attached to an insulating layer 301 of a PCB 300 , and a metal layer 302 may be formed on the insulating layer 301 to form a circuit.

在PCB板300设置有辐射元件101一侧设置有非导电盖体102,并且该非导电盖体102形成了容纳辐射元件101的辐射腔103。辐射腔103为从微带线402向辐射元件101传输信号提供空间。A non-conductive cover 102 is provided on the side of the PCB 300 where the radiation element 101 is disposed, and the non-conductive cover 102 forms a radiation cavity 103 for accommodating the radiation element 101 . The radiating cavity 103 provides a space for signal transmission from the microstrip line 402 to the radiating element 101 .

另外,如图3A和图3B所示,在设置辐射元件101和非导电盖体102一侧,与辐射腔103对应的PCB板的绝缘层表面不覆盖或者不全部涂覆金属层,具体地,辐射元件101接触的部分及其周围的部分(合起来是与辐射腔103的投影面积对应的部分)不具有金属层(除了将辐射元件101与雷达信号收发装置400连接的电子线路(微带线))。In addition, as shown in FIG. 3A and FIG. 3B , on the side where the radiating element 101 and the non-conductive cover 102 are provided, the surface of the insulating layer of the PCB board corresponding to the radiating cavity 103 is not covered or not fully coated with a metal layer, specifically, The part in contact with the radiating element 101 and its surrounding parts (together the part corresponding to the projected area of the radiating cavity 103) does not have a metal layer (except for the electronic circuit (microstrip line) connecting the radiating element 101 and the radar signal transceiving device 400 )).

辐射元件101可以是具有较小面积的薄片状器件,并具有例如正方形或长方形的形状。The radiating element 101 may be a thin sheet-like device with a small area and have, for example, a square or rectangular shape.

例如,对于圆柱形(如图5A和图5B所示)或喇叭口形(如图3A和图3B所示)导波通路而言,导波装置的内孔的尺寸(即形成的导波通路201的直径)或者接近非导电盖体102的一端的内孔尺寸可以与辐射腔103的尺寸相匹配。可选地,导波通路201也可以采用其它的变径结构(如图6A和图6B所示)。For example, for a cylindrical (as shown in FIG. 5A and FIG. 5B ) or bell-shaped (as shown in FIG. 3A and FIG. 3B ) waveguide, the size of the inner hole of the waveguide (ie, the formed waveguide 201 diameter) or the size of the inner hole near the end of the non-conductive cover 102 may match the size of the radiation cavity 103 . Optionally, the waveguide 201 may also adopt other variable diameter structures (as shown in FIG. 6A and FIG. 6B ).

图5A和图5B示意性地示出了根据本发明另一个实施例的高频模块的正面局部剖视图和侧面局部剖视图;图6A和图6B示意性地示出了根据本发明又一个实施例的高频模块的正面局部剖视图和侧面局部剖视图。与图3A和图3B所示的高频模块的结构相比,图5A和图5B以及图6A和图6B所示的高频模块的区别仅在于导波通路201的形状。Figure 5A and Figure 5B schematically show a front partial sectional view and a side partial sectional view of a high frequency module according to another embodiment of the present invention; Figure 6A and Figure 6B schematically show a Front partial sectional view and side partial sectional view of the high frequency module. Compared with the structure of the high frequency module shown in FIGS. 3A and 3B , the difference between the high frequency modules shown in FIGS. 5A and 5B and FIGS. 6A and 6B is only the shape of the waveguide 201 .

图4A示意性地示出了具有图1所示的高频模块的雷达物位计的局部正面剖视图,图4B示意性地示出了具有图1所示的高频模块的雷达物位计的局部侧面剖视图。如图4A和图4B所示,在将根据本发明实施例的高频模块安装于雷达物位计表头部分后,可以在物位计表头部分外壳主要限定的空间内填充密封胶,将除了导波通路开口之外的部分全部密封,这样可以获得更好的密封效果。Fig. 4A schematically shows a partial front sectional view of the radar level gauge with the high frequency module shown in Fig. 1, and Fig. 4B schematically shows the radar level gauge with the high frequency module shown in Fig. 1 Partial side cutaway view. As shown in Fig. 4A and Fig. 4B, after the high frequency module according to the embodiment of the present invention is installed in the head part of the radar level gauge, the sealant can be filled in the space mainly defined by the shell of the head part of the level gauge, and the All parts except the waveguide opening are sealed, so that a better sealing effect can be obtained.

在加工根据本发明实施例的导波装置、包括该导波装置的高频模块以及应用该高频模块的雷达物位计时,首先加工高频模块中的印刷线路板,具体而言,在涂覆金属层之前在PCB板的基板加工诸如螺栓孔的通孔,然后印刷金属层,再在金属层上加工形成绝缘层;然后在绝缘层上形成部分金属层,该金属层的一部分用于实现高频模块的雷达信号收发装置与辐射元件的电连接;安装辐射元件,在关于绝缘层与辐射元件相同的一侧安装雷达信号收发装置和非导电盖体等器件,并且在这一侧对位安装用于高频模块的导波装置。如前所述,可以用螺栓等方式将导波装置固定于印刷线路板,并将该高频模块安装于雷达物位计表头的外壳部分,还可以再向由雷达物位计表头外壳部分所限定的空间内填充密封胶,这样可以使得表头部分整体实现防爆要求。When processing the wave guide device according to the embodiment of the present invention, the high-frequency module including the wave guide device, and the radar level meter using the high-frequency module, the printed circuit board in the high-frequency module is firstly processed, specifically, the coated Before coating the metal layer, process through holes such as bolt holes on the substrate of the PCB board, then print the metal layer, and then process the insulating layer on the metal layer; then form a part of the metal layer on the insulating layer, and a part of the metal layer is used to realize The electrical connection between the radar signal transceiver device of the high-frequency module and the radiation element; install the radiation element, install the radar signal transceiver device and the non-conductive cover on the same side of the insulation layer as the radiation element, and align the position on this side Install wave guides for high frequency modules. As mentioned above, the waveguide device can be fixed on the printed circuit board by means of bolts, etc., and the high-frequency module can be installed on the shell part of the radar level meter head, and can also be connected to the shell of the radar level meter head. The space defined by the part is filled with sealant, so that the head part can meet the explosion-proof requirements as a whole.

目前的调频连续波雷达(FMCW)物位计的频率范围在4-27GHz,随着雷达在汽车领域的应用发展,雷达的频率已经应用到75-120GHz。物位测量采用高频信号更具优点,如方向性好,仪表尺寸更小。The frequency range of the current frequency-modulated continuous wave radar (FMCW) level gauge is 4-27GHz. With the development of radar applications in the automotive field, the frequency of radar has been applied to 75-120GHz. The use of high-frequency signals for level measurement has more advantages, such as good directionality and smaller instrument size.

根据本发明实施例的高频模块以及应用该高频模块的雷达物位计,能够避免爆炸性气体进入电子腔体中,且能够适用于75-120GHz的雷达物位测量应用。The high-frequency module and the radar level gauge using the high-frequency module according to the embodiments of the present invention can prevent explosive gas from entering the electronic cavity, and are suitable for 75-120GHz radar level measurement applications.

以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。The above descriptions are only exemplary implementations of the present invention, and are not intended to limit the protection scope of the present invention, which is determined by the appended claims.

Claims (17)

1. A high-frequency module for level measurement,
it is characterized in that the preparation method is characterized in that,
the method comprises the following steps: a launch device (100), a guided wave device (200) and a PCB board (300),
wherein,
the transmitting device (100) comprises: a radiating element (101) and a non-conductive cover (102), the radiating element (101) and the non-conductive cover (102) being arranged on the same side of the PCB board (300), and the non-conductive cover (102) and the PCB board (300) defining a radiating cavity (103) such that the radiating element (101) is placed inside the radiating cavity (103),
wherein,
the wave guide device (200) is installed on the same side of the PCB (300) as the transmission device (100) and forms a wave guide path (201) corresponding to the radiation element (101),
the cover portion (1021) of the non-conductive cover (102) covering the radiation element (101) is in contact with the bottom edge of the portion of the waveguide (200) where the waveguide (201) is formed, and the height of the cover portion (1021) is set so that the distance from the radiation surface of the radiation element (101) to the start of the waveguide (201) is smaller than the wavelength of the electromagnetic wave emitted from the radiation element (101).
2. The high-frequency module according to claim 1, characterized in that the height of the cover portion (1021) of the non-conductive cover (102) covering the radiating element (101) is half the wavelength of the electromagnetic waves emitted by the radiating element (101).
3. A high-frequency module according to claim 1, characterized in that the cover part (1021) of the radiating element (101) is covered by the non-conductive cover (102) made of PTFE plastic or PP plastic, the height of the cover part (1021) being 1.34 mm.
4. The high frequency module according to claim 1, characterized in that the cover part (1021) of the non-conductive cover (102) covering the radiating element (101) meets the bottom edge of the tube wall of the wave guide (200) forming a wave guide path (201).
5. The high frequency module according to claim 1, characterized in that the waveguide (201) is a cylindrical cavity or has a variable diameter cavity structure.
6. The high frequency module according to claim 1, characterized in that the portion of the guided wave device (200) forming the guided wave path (201) is made of a metallic material.
7. The high-frequency module according to claim 1, characterized in that the radiating element (101) is mounted on an insulating layer of the PCB board (300) and the non-conductive cover (102) is mounted on the PCB board (300).
8. A high-frequency module according to claim 1, characterized in that the high-frequency module further comprises a radar signal transceiving means (400), which radar signal transceiving means (400) comprises one or more chips (401) and is electrically connected to the radiating element (101) of the transmitting means (100), which chip (401) comprises or has the functionality of a microwave chip generating electromagnetic waves emitted by the radiating element (101).
9. The high-frequency module according to claim 8, wherein a metal layer is coated on a surface of the insulating layer of the PCB board (300), and then a circuit wiring is formed on the metal layer to electrically connect the radar signal transceiving means (400) and the radiating element (101).
10. The high-frequency module according to claim 8 or 9, characterized in that the electromagnetic wave signal generated by the chip (401) is transmitted to the radiating element (101) by means of a microstrip line (402).
11. The high-frequency module according to claim 10, characterized in that the chip (401) and the microstrip line (402) are arranged on the same side of the PCB board (300) as the radiating element (101), and the chip (401) or the chip (401) and the microstrip line (402) are arranged in a space defined by a wave-absorbing material (403).
12. The high-frequency module according to claim 11, characterized in that the wave-absorbing material (403) is arranged in a space defined by the non-conductive cover (102).
13. A high-frequency module according to claim 1, characterized in that the radiating element (101) is a thin sheet-like device with a small area.
14. The high frequency module according to claim 1, characterized in that the high frequency module is suitable for radar level gauging applications at 75-120 GHz.
15. A radar level gauge, characterized in that it comprises a high frequency module as claimed in any one of claims 1 to 14.
16. A method of manufacturing a radar level gauge, comprising:
forming a partial metal layer on an insulating layer of the PCB;
mounting a radiating element on the insulating layer;
mounting a radar signal transceiving means and a non-conductive cover on the same side as the radiating element with respect to the insulating layer;
installing a guided wave device in contraposition at the same side;
mounting a high-frequency module on a shell part of a gauge head of the radar level gauge;
and filling sealant into a space defined by the shell part of the radar level gauge head.
17. A radar level gauge, characterized in that it is manufactured by the manufacturing method of claim 16.
CN201711088530.6A 2017-11-08 2017-11-08 High-frequency model, radar levelmeter and its manufacture method for level gauging Pending CN107677340A (en)

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