CN107651045A - A kind of aircraft wing box turns station and uses AVG cars and its vehicle-mounted wing box posture adjustment alignment system - Google Patents
A kind of aircraft wing box turns station and uses AVG cars and its vehicle-mounted wing box posture adjustment alignment system Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D63/00—Motor vehicles or trailers not otherwise provided for
- B62D63/02—Motor vehicles
- B62D63/025—Modular vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D63/00—Motor vehicles or trailers not otherwise provided for
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Abstract
本发明公开了一种飞机翼盒转站用AVG车及其车载翼盒调姿定位系统,属于飞机数字化装配辅助工装技术领域。AVG车包括控制单元、检测单元、车架及搭载在该车架上且受控制单元控制的车载翼盒调姿定位系统;车载翼盒调姿定位系统包括托架,对托架的姿态进行调整的托架支撑座,及固设在托架上的翼盒工装移送保持装置;托架支撑座的底座固定在车架上;检测单元包括姿态测量传感器,向控制单元输出对托架姿态的检测信号。通过车载翼盒调姿定位系统与AVG车的配合,能很好地在多工位间运送装夹有翼盒的翼盒工装,不仅可提高转送的安全性,且能提高转送的效率,其可广泛地应用于飞机装配技术领域。
The invention discloses an AVG vehicle for an aircraft wing box transfer station and a vehicle-mounted wing box attitude adjustment and positioning system, belonging to the technical field of aircraft digital assembly auxiliary tooling. The AVG vehicle includes a control unit, a detection unit, a frame, and a vehicle-mounted wing box attitude adjustment and positioning system mounted on the frame and controlled by the control unit; the vehicle-mounted wing box attitude adjustment and positioning system includes a bracket to adjust the attitude of the bracket The bracket support seat, and the wing box tooling transfer and holding device fixed on the bracket; the base of the bracket support seat is fixed on the frame; the detection unit includes an attitude measurement sensor, which outputs the detection of the attitude of the bracket to the control unit Signal. Through the cooperation of the vehicle-mounted wing box attitude adjustment positioning system and the AVG vehicle, the wing box tooling with the wing box clamped can be well transported between multiple stations, which can not only improve the safety of transfer, but also improve the efficiency of transfer. It can be widely used in the technical field of aircraft assembly.
Description
技术领域technical field
本发明涉及一种飞机数字化装配辅助工装,具体地说,涉及一种飞机翼盒转站用AVG车及其车载翼盒调姿定位系统。The invention relates to an aircraft digital assembly auxiliary tooling, in particular to an AVG vehicle for an aircraft wing box transfer station and a vehicle-mounted wing box attitude adjustment and positioning system.
背景技术Background technique
现代飞机装配线常常布置成多工位的装配模式,如飞机机翼翼盒等待加工部件需在各个工位间进行转运,通常是采用飞机翼盒转站用AVG车进行工位转运接驳,利用AVG车上的电磁或光学等自动导引装置使其沿电磁轨道等预铺导引路径行驶,以实现在各工位间的自动转运接驳。但是,在转运接驳过程中,常遇到以下问题:AVG车所行驶地面的平整度不够或AGV车上的骨架工装底座与装配站位内的骨架工装底座间存有姿态误差,容易导致翼盒在转运接驳过程出现侧倾,而带来安全隐患。Modern aircraft assembly lines are often arranged in a multi-station assembly mode. For example, the aircraft wing box waiting for processing parts needs to be transferred between each station. Usually, the aircraft wing box transfer station is used for station transfer and connection with AVG vehicles. AVG The electromagnetic or optical automatic guiding devices on the vehicle make it travel along the pre-paved guiding paths such as electromagnetic tracks to realize automatic transfer and connection between stations. However, in the process of transfer and connection, the following problems are often encountered: the flatness of the ground on which the AVG vehicle is driving is not enough or there is an attitude error between the skeleton tooling base on the AGV car and the skeleton tooling base in the assembly station, which may easily lead to wing failure. The box tilts during the transfer and connection process, which brings potential safety hazards.
发明内容Contents of the invention
本发明的目的是提供了一种飞机翼盒转站用AVG车,以便于翼盒随翼盒工装在不同工位之间运送;The purpose of the present invention is to provide an AVG vehicle for an aircraft wing box transfer station, so that the wing box can be transported between different stations along with the wing box tooling;
本发明的另一目的是提供一种用于构建上述AVG车的车载翼盒调姿定位系统。Another object of the present invention is to provide a vehicle-mounted wing box attitude adjustment and positioning system for constructing the above-mentioned AVG vehicle.
为了实现上述目的,本发明提供的飞机翼盒转站用AVG车包括控制单元、检测单元、车架及搭载在该车架上且受控制单元控制的车载翼盒调姿定位系统;车载翼盒调姿定位系统包括托架,对托架的姿态进行调整的托架支撑座,及固设在托架上的翼盒工装移送保持装置;托架支撑座的底座固定在车架上;检测单元包括姿态测量传感器,向控制单元输出对托架姿态的检测信号。In order to achieve the above object, the AVG car for the aircraft wing box transfer station provided by the present invention includes a control unit, a detection unit, a vehicle frame, and a vehicle-mounted wing box attitude adjustment and positioning system mounted on the vehicle frame and controlled by the control unit; The attitude adjustment and positioning system includes a bracket, a bracket support seat for adjusting the attitude of the bracket, and a wing box tooling transfer and holding device fixed on the bracket; the base of the bracket support base is fixed on the frame; the detection unit It includes an attitude measurement sensor, which outputs a detection signal of the attitude of the bracket to the control unit.
在不同工位之间运输装夹有翼盒的翼盒工装时,控制该AVG车沿预设好的路线行驶至接驳工位处,通过姿态测量传感器测量车上托架与工位处用于放置翼盒工装的工位托架间的姿态偏差,配合AVG车的车轮调整整车方位及托架支撑座调整托架姿态,并在调整过程中不断重复姿态测量、姿态调整,以将车载托架与工位托架之间的姿态偏差调整至预设小于偏差阈值,即不完全依赖于AVG车架本身方位调整来获取对车载托架姿态的调整,能有效地降低对AVG车在地面上定位准确性的要求;能很好地在工位托架与AVG车上的车载托架之间移送装夹有翼盒的翼盒工装;在运送至下一接驳工位处时,可通过姿态偏差测量、姿态调整而便于将装夹有翼盒的翼盒工装从AVG车上移送至下一工位托架上;由于在运送过程中连翼盒工装一起运送,能够有效地确保整个运送过程中的稳定性与安全性。When transporting the wing box tooling with the wing box clamped between different stations, the AVG vehicle is controlled to drive along the preset route to the connecting station, and the bracket on the car and the station are measured by the attitude measurement sensor. For the attitude deviation between the station brackets where the wing box tooling is placed, adjust the vehicle orientation and the bracket support seat to adjust the attitude of the bracket with the wheels of the AVG car, and continuously repeat the attitude measurement and attitude adjustment during the adjustment process to make the vehicle The attitude deviation between the bracket and the station bracket is adjusted to the preset value less than the deviation threshold, that is, the attitude adjustment of the vehicle bracket is not completely dependent on the adjustment of the AVG frame itself, which can effectively reduce the impact on the AVG vehicle on the ground. The requirements for positioning accuracy; it can transfer the wing box tooling with the wing box between the station bracket and the vehicle bracket on the AVG car well; when transporting to the next connecting station, it can Through attitude deviation measurement and attitude adjustment, it is convenient to transfer the wing box tooling with the wing box from the AVG vehicle to the bracket of the next station; since the wing box tooling is transported together during the transportation process, it can effectively ensure that the entire Stability and safety during transportation.
具体的方案为托架支撑座布置在托架的两侧,且每侧的数量为两个以上;托架支撑座包括三坐标定位器及固设在托架的侧部上的挂架,三坐标定位器的输出端通过球头铰接机构与挂架连接。通过球头铰接机构连接三坐标定位器与挂架,便于多个三坐标定位器的输出端同时对托架的姿态进行调整。The specific plan is that the bracket support base is arranged on both sides of the bracket, and the number of each side is more than two; the bracket support base includes a three-coordinate locator and a hanger fixed on the side of the bracket, three The output end of the coordinate locator is connected with the hanger through a ball-joint hinge mechanism. The three-coordinate locator and the hanger are connected through the ball joint mechanism, so that the output ends of multiple three-coordinate locators can adjust the attitude of the bracket at the same time.
更具体的方案为三坐标定位器包括通过导轨滑块机构与底座滑动连接的第一横移滑台,驱动第一横移滑台相对底座沿第一横向滑动的横移致动器,通过导轨滑块机构与第一横移滑台滑动连接的升降台,驱动升降台相对第一横移滑台沿垂向滑动的升降致动器,通过导轨滑块机构与升降台滑动连接的第二横移滑台,驱动第二横移滑台相对升降台沿第二横向滑动的横移致动器;球头铰接机构包括固设在挂架上的球头座及固设在第二横移滑台上的支撑球头,第一横向与第二横向相正交。A more specific solution is that the three-coordinate positioner includes a first traversing slide that is slidably connected to the base through a guide rail slider mechanism, and a traversing actuator that drives the first traversing slide to slide relative to the base along the first lateral direction. The slider mechanism is slidingly connected to the first traversing slide, the lifting actuator that drives the lifting platform to slide vertically relative to the first traversing slide, and the second traverse that is slidably connected to the lifting platform through the guide rail slider mechanism. The sliding platform is used to drive the traversing actuator that the second traversing sliding platform slides relative to the lifting platform along the second lateral direction; the ball joint hinge mechanism includes a ball seat fixed on the hanger and a ball seat fixed on the second traversing sliding The first horizontal direction and the second horizontal direction are perpendicular to the supporting ball head on the stage.
另一个具体的方案为托架的两端上各设有姿态测量传感器,姿态测量传感器包括两层相互平行布置的位移传感器层组或包括一层位移传感器层组及与该层位移传感器层组不共层的定位测量相机;每层位移传感器层组包括两个以上相互平行布置的位移传感器,位移传感器通过伸缩方向沿托架的长度方向布置的伸缩机构固设在托架上。利用位移传感器与定位测量相机等测距仪器构建姿态测量传感器,可简化整个姿态测量传感器的结构及降低其制造成本。Another specific scheme is that the two ends of the bracket are respectively equipped with attitude measurement sensors, and the attitude measurement sensors include two layers of displacement sensor layers arranged parallel to each other or include one layer of displacement sensor layers and are different from the layer of displacement sensor layers. Co-layer positioning and measuring cameras; each displacement sensor layer group includes more than two displacement sensors arranged in parallel to each other, and the displacement sensors are fixed on the bracket through a telescopic mechanism arranged along the length direction of the bracket in the telescopic direction. Using distance measuring instruments such as displacement sensors and positioning measurement cameras to construct attitude measurement sensors can simplify the structure of the entire attitude measurement sensor and reduce its manufacturing cost.
优选的方案为翼盒工装移送保持装置包括固设在托架上的滑槽座,布置在滑槽座两侧用于支撑翼盒工装的滚轮导轨,可沿滑槽座上的条形滑槽滑动的拉钉槽座,及通过链条拉动拉钉槽座沿条形滑槽往复滑动的驱动器;滚轮导轨由一排滚轴相平行的滚轮组成,条形滑槽沿托架的长度方向布置;拉钉槽座上设有与固设在翼盒工装上的拉钉相配合的拉钉槽,拉钉槽座受控制单元控制地绕垂向轴线在锁定位置与释放位置间转动。通过滚轮导轨为翼盒工装移入/移出AVG车提供支撑与导向,在提供重载支撑的同时,减少移入移出摩擦;利用拉钉槽座上的拉钉槽与固设在翼盒工装上拉钉的配合,能很好地实现对翼盒工装的锁定保持、拉动及移出时的解锁。The preferred solution is that the wing box tooling transfer and holding device includes a chute seat fixed on the bracket, arranged on both sides of the chute seat for supporting the roller guide rails of the wing box tooling, which can be moved along the bar-shaped chute on the chute seat Sliding rivet slot seat, and the driver that pulls the rivet slot seat along the strip chute reciprocally through the chain; the roller guide rail is composed of a row of parallel rollers, and the strip chute is arranged along the length direction of the bracket; The rivet slot seat is provided with a rivet slot matching the rivet fixed on the wing box tooling, and the rivet seat is controlled by the control unit to rotate around the vertical axis between the locking position and the release position. Provide support and guidance for the wing box tooling to move in/out of the AVG vehicle through the roller guide rail, while providing heavy-duty support, reduce the friction of moving in and out; use the pull nail groove on the pull nail groove seat and the pull nail fixed on the wing box tooling The cooperation of the wing box tooling can well realize the locking and holding, pulling and unlocking of the wing box tooling when it is pulled out.
为了实现上述另一目的,本发明提供的车载翼盒调姿定位系统包括托架,对托架的姿态进行调整的托架支撑座,固设在托架上的翼盒工装移送保持装置,及固设在托架上的检测单元;托架支撑座的底座用于固定在AVG车的车架上;检测单元包括姿态测量传感器,输出对托架姿态的检测信号。In order to achieve the above-mentioned another purpose, the vehicle-mounted wing box attitude adjustment and positioning system provided by the present invention includes a bracket, a bracket support seat for adjusting the attitude of the bracket, a wing box tooling transfer and holding device fixed on the bracket, and The detection unit is fixed on the bracket; the base of the bracket support seat is used to be fixed on the frame of the AVG vehicle; the detection unit includes an attitude measurement sensor and outputs a detection signal for the attitude of the bracket.
具体的方案为托架支撑座布置在托架的两侧,且每侧的数量为两个以上;托架支撑座包括三坐标定位器及固设在托架的侧部上的挂架,三坐标定位器的输出端通过球头铰接机构与挂架连接。The specific plan is that the bracket support base is arranged on both sides of the bracket, and the number of each side is more than two; the bracket support base includes a three-coordinate locator and a hanger fixed on the side of the bracket, three The output end of the coordinate locator is connected with the hanger through a ball-joint hinge mechanism.
更具体的方案为三坐标定位器包括通过导轨滑块机构与底座滑动连接的第一横移滑台,驱动第一横移滑台相对底座沿第一横向滑动的横移致动器,通过导轨滑块机构与第一横移滑台滑动连接的升降台,驱动升降台相对第一横移滑台沿垂向滑动的升降致动器,通过导轨滑块机构与升降台滑动连接的第二横移滑台,驱动第二横移滑台相对升降台沿第二横向滑动的横移致动器;球头铰接机构包括固设在挂架上的球头座及固设在第二横移滑台上的支撑球头,第一横向与第二横向相正交。A more specific solution is that the three-coordinate positioner includes a first traversing slide that is slidably connected to the base through a guide rail slider mechanism, and a traversing actuator that drives the first traversing slide to slide relative to the base along the first lateral direction. The slider mechanism is slidingly connected to the first traversing slide, the lifting actuator that drives the lifting platform to slide vertically relative to the first traversing slide, and the second traverse that is slidably connected to the lifting platform through the guide rail slider mechanism. The sliding platform is used to drive the traversing actuator that the second traversing sliding platform slides relative to the lifting platform along the second lateral direction; the ball joint hinge mechanism includes a ball seat fixed on the hanger and a ball seat fixed on the second traversing sliding The first horizontal direction and the second horizontal direction are perpendicular to the supporting ball head on the platform.
另一个具体的方案为托架的两端上各设有姿态测量传感器,姿态测量传感器包括两层相互平行布置的位移传感器层组或包括一层位移传感器层组及与该层位移传感器层组不共层的定位测量相机;每层位移传感器层组包括两个以上相互平行布置的位移传感器,位移传感器通过伸缩方向沿托架的长度方向布置的伸缩机构固设在托架上。Another specific scheme is that the two ends of the bracket are respectively equipped with attitude measurement sensors, and the attitude measurement sensors include two layers of displacement sensor layers arranged parallel to each other or include one layer of displacement sensor layers and are different from the layer of displacement sensor layers. Co-layer positioning and measuring cameras; each displacement sensor layer group includes more than two displacement sensors arranged in parallel to each other, and the displacement sensors are fixed on the bracket through a telescopic mechanism arranged along the length direction of the bracket in the telescopic direction.
优选的方案为翼盒工装移送保持装置包括固设在托架上的滑槽座,布置在滑槽座两侧用于支撑翼盒工装的滚轮导轨,可沿滑槽座上的条形滑槽滑动的拉钉槽座,及通过链条拉动拉钉槽座沿条形滑槽往复滑动的驱动器;滚轮导轨由一排滚轴相平行的滚轮组成,条形滑槽沿托架的长度方向布置;拉钉槽座上设有与固设在翼盒工装上的拉钉相配合的拉钉槽,拉钉槽座绕垂向轴线可在锁定位置与释放位置间往复转动。The preferred solution is that the wing box tooling transfer and holding device includes a chute seat fixed on the bracket, arranged on both sides of the chute seat for supporting the roller guide rails of the wing box tooling, which can be moved along the bar-shaped chute on the chute seat Sliding rivet slot seat, and the driver that pulls the rivet slot seat along the strip chute reciprocally through the chain; the roller guide rail is composed of a row of parallel rollers, and the strip chute is arranged along the length direction of the bracket; The rivet groove seat is provided with a rivet groove matching with the rivet fixed on the wing box tooling, and the rivet groove seat can rotate back and forth between the locking position and the release position around the vertical axis.
通过上述车载翼盒调姿定位系统与AVG车的配合,能很好地在多工位间运送装夹有翼盒的翼盒工装,不仅可提高转送的安全性,且能提高转送的效率。Through the cooperation of the vehicle-mounted wing box attitude adjustment positioning system and the AVG vehicle, the wing box tooling with the wing box clamped can be well transported between multiple stations, which can not only improve the safety of the transfer, but also improve the efficiency of the transfer.
附图说明Description of drawings
图1为本发明实施例中飞机翼盒转站用AVG车的立体图;Fig. 1 is the perspective view of the AVG car of the aircraft wing box transfer station in the embodiment of the present invention;
图2为本发明实施例中飞机翼盒转站用AVG车在略去壳体与控制面板后的立体图;Fig. 2 is the perspective view of the AVG car after omitting the housing and the control panel for the aircraft wing box transfer station in the embodiment of the present invention;
图3为本发明实施例中车载翼盒调姿定位系统的立体图;3 is a perspective view of the vehicle-mounted wing box attitude adjustment and positioning system in an embodiment of the present invention;
图4为图3中的A局部放大图;Fig. 4 is a partial enlarged view of A in Fig. 3;
图5为本发明实施例中链条式驱动保持装置的立体图;5 is a perspective view of a chain-type driving and holding device in an embodiment of the present invention;
图6为本发明实施例中托架支撑座的立体图;6 is a perspective view of a bracket support seat in an embodiment of the present invention;
图7为本发明实施例中托架支撑座的X向底座单元的立体图;7 is a perspective view of the X-direction base unit of the bracket support seat in the embodiment of the present invention;
图8为本发明实施例中托架支撑座的Z向滑台单元的立体图;8 is a perspective view of the Z-direction slide unit of the bracket support seat in the embodiment of the present invention;
图9为本发明实施例中挂架与Y向滑台单元的结构分解图。Fig. 9 is an exploded view of the hanger and the Y-direction slide unit in the embodiment of the present invention.
具体实施方式Detailed ways
以下结合实施例及其附图对本发明作进一步说明。The present invention will be further described below in conjunction with embodiment and accompanying drawing.
实施例Example
参见图1及图2,本发明飞机翼盒转站用AVG车包括车架10、重载车轮11、壳体12、控制面板13、液压撑脚14、动力装置、检测单元及搭载在车架10上的车载翼盒调姿定位系统2。其中,控制面板13安装在壳体12上,构成本实施例中的控制单元,接收检测单元输入的检测信号及人工输入的控制信息,控制车载翼盒调姿定位系统2与液压撑脚14的动作及控制动力装置驱动八个重载车轮转动而控制整个AVG车的行驶状态;八个液压撑脚14在车架10的两侧各均布三个,在前后端中部各设一个,用于停车进行移入或移出翼盒工装时支撑在地面上以为整个移送过程提供平稳支撑。Referring to Fig. 1 and Fig. 2, the AVG vehicle for the aircraft wing box transfer station of the present invention comprises a vehicle frame 10, a heavy-duty wheel 11, a casing 12, a control panel 13, a hydraulic support foot 14, a power unit, a detection unit and a vehicle frame The vehicle-mounted wing box attitude adjustment positioning system 2 on 10. Wherein, the control panel 13 is installed on the housing 12, constitutes the control unit in this embodiment, receives the detection signal input by the detection unit and the control information manually input, and controls the position of the vehicle-mounted wing box attitude adjustment and positioning system 2 and the hydraulic support feet 14. The action and control power unit drives eight heavy-duty wheels to rotate to control the driving state of the entire AVG car; eight hydraulic support feet 14 are distributed three on both sides of the vehicle frame 10, and one is respectively arranged in the middle of the front and rear ends for Parking to move in or out of the wing box tooling is supported on the ground to provide smooth support for the entire transfer process.
参见图2及图3,车载翼盒调姿定位系统2包括托架20、托架支撑座4、姿态测量传感器及固设在托架20上的翼盒工装移送保持装置。其中,姿态测量传感器构成上述检测单元中的组成部分。Referring to FIG. 2 and FIG. 3 , the vehicle-mounted wing box attitude adjustment and positioning system 2 includes a bracket 20 , a bracket support seat 4 , an attitude measurement sensor, and a wing box tooling transfer and holding device fixed on the bracket 20 . Wherein, the attitude measurement sensor constitutes a component part of the detection unit.
参见图3及图4,姿态测量传感器包括两层相互平行布置的位移传感器层组8及定位测量相机9,每层位移传感器层组8包括两个以上相互平行布置的位移传感器80,位移传感器80通过伸缩方向沿托架20长度方向布置的伸缩机构而固设在托架20上;在本实施例中,同一位移传感器层组8中的两个位移传感器80由同一伸缩机构进行驱动控制,该伸缩机构包括用于安装位移传感器80的U型安装架81、伺服电机82、丝杆84及与丝杆84相配合的丝杆螺母85,伺服电机82的转轴与丝杆84的一端传动连接,丝杆螺母85与安装架81固定连接,从而通过该伸缩机构同时推动两个位移传感器80对托架20与对应工位托架间的相对应两点间的间距进行测量,从而通过四个位移传感器80测出四个不共线点之间的间距差,并辅以定位测量相机9的定位测量而获取托架20与工位托架之间的姿态偏差。当然了,姿态测量传感器只由两层位移传感器层组8构成或由一层位移传感器层组8及与该层位移传感器层组8不共层的定位测量相机9构成,即只需测出三个不共线对应点之间距离偏差,就可计算出二者之间的姿态偏差。Referring to Fig. 3 and Fig. 4, the posture measurement sensor comprises two layers of displacement sensor layers 8 arranged parallel to each other and a positioning measurement camera 9, and each layer of displacement sensor layers 8 includes more than two displacement sensors 80 arranged in parallel to each other, and the displacement sensor 80 The telescopic mechanism arranged along the length direction of the bracket 20 in the telescopic direction is fixed on the bracket 20; in this embodiment, the two displacement sensors 80 in the same displacement sensor layer group 8 are driven and controlled by the same telescopic mechanism. The telescoping mechanism includes a U-shaped mounting frame 81 for installing the displacement sensor 80, a servo motor 82, a screw mandrel 84 and a screw nut 85 matched with the screw mandrel 84, and the rotating shaft of the servo motor 82 is connected to one end of the screw mandrel 84 through transmission. The screw nut 85 is fixedly connected with the mounting frame 81, so that the two displacement sensors 80 are simultaneously pushed by the telescopic mechanism to measure the distance between the bracket 20 and the corresponding two points between the bracket of the corresponding station, thereby through four displacements The sensor 80 measures the distance difference between the four non-collinear points, supplemented by the positioning measurement of the positioning measurement camera 9 to obtain the posture deviation between the bracket 20 and the workstation bracket. Of course, the attitude measurement sensor is only made of two layers of displacement sensor layers 8 or is composed of a layer of displacement sensor layers 8 and a positioning measurement camera 9 that is not in the same layer as the layer of displacement sensor layers 8, that is, it only needs to measure three layers. If the distance deviation between two non-collinear corresponding points is calculated, the attitude deviation between the two can be calculated.
参见图3至图5,翼盒工装移送保持装置包括滚轮导轨与链条式拖曳保持机构3;链条式拖曳保持机构3包括滑槽座30、链条31、驱动链轮32、驱动电机33、拉钉槽座34、从动链轮37及减速器38,滑槽座30的长度方向沿托架20长度方向布置地固定在托架20上;两个拉钉槽座34之间通过链条段连接,跨于驱动链轮32与从动链轮37上的链条31的一端与其中一个拉钉槽座34固定连接,另一端与另一个拉钉槽座34固定连接,从而构成一个环形链条结构;驱动电机33通过减速器38的减速后通过链轮、链条的配合而带动驱动链轮32的转动,即可拉动两个拉钉槽座34沿设于滑槽座30上的条形滑槽300往复滑动,条形滑槽300沿托架20的长度方向布置。Referring to Figures 3 to 5, the wing box tooling transfer and holding device includes a roller guide rail and a chain-type dragging and holding mechanism 3; the chain-type dragging and holding mechanism 3 includes a chute seat 30, a chain 31, a driving sprocket 32, a driving motor 33, and a pull nail Groove seat 34, driven sprocket 37 and speed reducer 38, the length direction of chute seat 30 is arranged on the bracket 20 along the length direction of bracket 20; One end of the chain 31 straddling the driving sprocket 32 and the driven sprocket 37 is fixedly connected with one of the rivet grooves 34, and the other end is fixedly connected with the other rivet groove 34, thereby forming an endless chain structure; After the motor 33 is decelerated by the reducer 38, the rotation of the drive sprocket 32 is driven by the cooperation of the sprocket and the chain, so that the two pull nail groove seats 34 can be pulled back and forth along the strip chute 300 arranged on the chute seat 30 Slidingly, the strip slide groove 300 is arranged along the length direction of the bracket 20 .
在拉钉槽座34上设有与拉钉36相配合的拉钉槽35,拉钉36为固定在翼盒工装上,且拉钉槽座34在驱动器的驱动下可绕其轴线转动,从而使两个拉钉槽座34上的拉钉槽35的槽口朝向不同,并通过与滚轮导轨的支撑配合而将整个翼盒工装锁定在车载翼盒调姿定位系统上的,即锁定在AVG车上。The rivet slot 34 is provided with a rivet groove 35 matched with the rivet 36, the rivet 36 is fixed on the wing box tooling, and the rivet trough 34 can rotate around its axis under the drive of the driver, thereby Make the notches of the pull nail grooves 35 on the two pull nail groove seats 34 have different orientations, and lock the entire wing box tooling on the vehicle-mounted wing box attitude adjustment and positioning system by cooperating with the support of the roller guide rail, that is, lock it on the AVG in the car.
滚轮导轨为布置在滑槽座30两侧的各一排滚轴相平行的滚轮21组成,其构成对安放至托架20上的翼盒工装进行支撑及其移入或移出时的导向与二者间形成滚动摩擦而降低摩擦力。The roller guide rail is composed of a row of parallel rollers 21 arranged on both sides of the chute seat 30, which constitutes the support for the wing box tooling placed on the bracket 20 and the guide when it is moved in or out. Rolling friction is formed between them to reduce friction.
参见图3及图6,在托架20的两个侧部上分别固设有三个托架支撑座4,且同侧布置的三个托架支撑座4沿托架20长度方向均匀布置;托架支撑座4包括三坐标定位器41及固设在托架20侧部上的挂架42。Referring to Fig. 3 and Fig. 6, three bracket support seats 4 are respectively fixed on the two sides of the bracket 20, and the three bracket support seats 4 arranged on the same side are evenly arranged along the length direction of the bracket 20; The frame support base 4 includes a three-coordinate positioner 41 and a hanger 42 fixed on the side of the bracket 20 .
参见图6至图9,三坐标定位器41包括X向底座单元5、Z向滑台单元6及Y向滑台单元7。Referring to FIGS. 6 to 9 , the three-coordinate positioner 41 includes an X-direction base unit 5 , a Z-direction slide unit 6 and a Y-direction slide unit 7 .
X向底座单元5包括固定在如图1所示的车架10上的底座50、通过导轨滑块机构可滑动地安装在底座50上的X向滑台55,该导轨滑块机构由沿X向布置的X向导轨56及可沿该X向导轨56滑动地滑块54构成,伺服电机52通过丝杆螺母机构57推动X向滑台55带动滑块54沿X向导轨56滑动。The X-direction base unit 5 comprises a base 50 fixed on the vehicle frame 10 as shown in Figure 1, an X-direction slide table 55 slidably installed on the base 50 by a guide rail slider mechanism, and the guide rail slider mechanism is formed along the X direction. The X-direction guide rail 56 arranged in the direction and the slider 54 that can slide along the X-direction guide rail 56 are composed.
Z向滑台单元6包括固定在X向滑台55上的安装座60、通过导轨滑块机构可滑动地安装在安装座60上的Z向滑台65,该导轨滑块机构由沿Z向布置的Z向导轨66及可沿该Z向导轨66滑动地滑块67构成,伺服电机63通过丝杆螺母机构推动Z向滑台65带动滑块67沿Z向导轨66滑动。The Z slide unit 6 includes a mount 60 fixed on the X slide 55, a Z slide 65 slidably installed on the mount 60 by a guide rail slider mechanism, and the guide rail slider mechanism is formed along the Z direction. The arranged Z-guiding rail 66 and the sliding block 67 that can slide along the Z-guiding rail 66 are composed. The servo motor 63 pushes the Z-directing slide table 65 through the screw nut mechanism to drive the sliding block 67 to slide along the Z-guiding rail 66 .
Y向滑台单元7包括固定在Z向滑台65上的安装座70、通过导轨滑块机构可滑动地安装在安装座70上的Y向滑台75,该导轨滑块机构由沿Y向布置的Y向导轨及可沿该Z向导轨滑动地滑块构成,伺服电机72通过丝杆螺母机构推动Y向滑台75带动滑块沿Y向导轨滑动,在滑动过程中,伺服电机72的电源线等线路通过集成在拖链77内。Y向滑台75上凸起形成有一悬臂支撑部750,在该悬臂支撑部750上固设有支撑球头76。The Y direction slide unit 7 comprises a mounting base 70 fixed on the Z slide 65, a Y slide 75 slidably installed on the mounting base 70 by a guide rail slider mechanism, and the guide rail slider mechanism is formed along the Y direction. Arranged Y-guided rails and sliders that can slide along the Z-guided rails. The servo motor 72 pushes the Y-directed slide table 75 through the screw nut mechanism to drive the slider to slide along the Y-guided rails. During the sliding process, the servomotor 72 Power lines and other circuits are integrated in the drag chain 77. A cantilever support portion 750 protrudes from the Y-direction slide table 75 , and a support ball head 76 is fixed on the cantilever support portion 750 .
挂架41为一由侧臂44、侧臂45及横臂43围成的门字型结构,侧臂44、45的下端与托架20的侧壁面固定连接,在横臂43下臂面中部处固设有与支撑球头76相配合的球头座46,支撑球头76与球头座46组成一球头铰接机构,即三坐标定位器41的输出端通过球头铰接机构与挂架42连接。The hanger 41 is a door-shaped structure surrounded by the side arm 44, the side arm 45 and the cross arm 43. The lower ends of the side arms 44, 45 are fixedly connected to the side wall surface of the bracket 20, and the middle part of the lower arm surface of the cross arm 43 There is a ball seat 46 that is matched with the support ball head 76, and the support ball head 76 and the ball seat 46 form a ball joint mechanism, that is, the output end of the three-coordinate locator 41 is connected to the hanger through the ball joint mechanism. 42 connections.
在本实施例中,X向、Y向及Z向分别构成第一横向、第二横向及垂向,即第一横向与第二横向相正交,当然了,由底座50至支撑球头76之间的三个导轨延伸方向的布置顺序并不局限于本实施例,即不局限与X向、Z向、Y向这种顺序。X向滑台55与安装座60固定连接一起构成本实施例中的第一横移滑台,Z向滑台65与安装座70固定连接一起构成本实施例中的升降台,Y向滑台75构成本实施例中的第二横移滑台,伺服电机52、63、72分别构成本实施例中的横移致动器、升降致动器及横移致动器。In this embodiment, the X direction, the Y direction and the Z direction constitute the first transverse direction, the second transverse direction and the vertical direction respectively, that is, the first transverse direction and the second transverse direction are perpendicular to each other. Of course, from the base 50 to the supporting ball head 76 The arrangement sequence of the extending directions of the three guide rails is not limited to this embodiment, that is, the sequence of X direction, Z direction and Y direction is not limited. The X-direction slide table 55 is fixedly connected with the mounting base 60 to form the first traverse slide table in this embodiment, the Z-direction slide table 65 is fixedly connected with the mounting base 70 to form the lift platform in this embodiment, and the Y-direction slide table 75 constitutes the second traverse slide in this embodiment, and the servo motors 52, 63, and 72 constitute the traverse actuator, lifting actuator and traverse actuator in this embodiment respectively.
其中,翼盒工装输送保持装置用于将从工位托架移送过来的装夹有翼盒的翼盒工装锁定至托架20上,并在移送至下一接驳工位处时,将翼盒工装推出托架20并释放对翼盒工装的锁定,包括定位装置、夹紧装置、辅助支撑装置及移送装置,当然了,其结构并不局限于上述实施例中,比如,可采用两个以上的摩擦轮驱动整个翼盒工装沿滚轮滑轨滑动而构成移送机构。Among them, the wing box tooling conveying and holding device is used to lock the wing box tooling with the wing box that is transferred from the station bracket to the bracket 20, and when it is transferred to the next connecting station, the wing box The box tooling pushes out the bracket 20 and releases the locking of the wing box tooling, including positioning devices, clamping devices, auxiliary support devices and transfer devices. Of course, its structure is not limited to the above-mentioned embodiments. For example, two The above friction wheels drive the entire wing box tooling to slide along the roller slide rail to form a transfer mechanism.
具体工作步骤如下:The specific working steps are as follows:
(1)、AGV车在地面磁性贴条的引导下到达接驳位置之后,控制八个液压撑脚14伸出,以将AGV车稳固地支撑在地面上;(1) After the AGV vehicle reaches the connection position under the guidance of the ground magnetic stickers, the eight hydraulic support feet 14 are controlled to extend out to firmly support the AGV vehicle on the ground;
(2)、通过位于托架20上的4只位移传感器80和2只定位测量相机9,测量AGV车上托架20相对装配站位内的工位托架的姿态偏差,并将其转换为托架20的姿态调姿量;(2), by 4 displacement sensors 80 and 2 positioning measurement cameras 9 positioned on the bracket 20, measure the posture deviation of the bracket 20 on the AGV vehicle relative to the station bracket in the assembly station, and convert it into The attitude adjustment amount of the bracket 20;
(3)、六台托架支撑座4上的数控三坐标定位器41组成的托架调姿单元根据测得姿态调整量的调整托架20的位置与姿态,并在调整过程中不断测量二者间的姿态偏差,以使托架20与装配站位内的工位托架对齐,即使二者间的姿态偏差小于姿态偏差阈值,即三个以上的间距测量点之间的间距偏差小于预设阈值;(3), the bracket posture adjustment unit that the numerical control three-coordinate locator 41 on the six bracket support bases 4 forms is adjusted the position and the attitude of the bracket 20 according to the measured attitude adjustment amount, and constantly measures two in the adjustment process The posture deviation between them is used to align the bracket 20 with the station bracket in the assembly station, even if the posture deviation between the two is smaller than the posture deviation threshold value, that is, the distance deviation between more than three distance measurement points is smaller than the predetermined distance measurement point. set threshold;
(4)、从AGV车往装配站位送装夹有翼盒的翼盒工装,AGV车托架20上的夹紧装置自动松开,链条式拖曳保持机构3将翼盒工装送到装配站位的工位托架上;若从装配站位往AGV车上送翼盒,则装配站位内工位托架上的工装定位、夹紧装置松开,通过摩擦轮交替将翼盒工装送到AGV车上的托架20上或通过与链条式拖曳保持机构3相同结构的机构将其移送至AVG车上,然后锁紧,并装上保护装置;(4) Send the wing box tooling with the wing box from the AGV to the assembly station, the clamping device on the AGV bracket 20 is automatically released, and the chain dragging and holding mechanism 3 sends the wing box tooling to the assembly station If the wing box is sent from the assembly station to the AGV car, the tooling positioning and clamping device on the station bracket in the assembly station will be loosened, and the wing box tooling will be sent alternately through the friction wheels. On the bracket 20 on the AGV car or transfer it to the AVG car by a mechanism with the same structure as the chain type dragging and holding mechanism 3, then lock it and install the protection device;
(5)、AGV车的液压撑脚14缩回,动力装置驱动重载车轮11,AGV车驶离并行至下一装配站。(5), the hydraulic support feet 14 of the AGV are retracted, the power unit drives the heavy-duty wheels 11, and the AGV drives away and goes to the next assembly station in parallel.
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CN111591461A (en) * | 2020-05-22 | 2020-08-28 | 西安飞机工业(集团)有限责任公司 | Large aircraft wing box final assembly type frame transfer station structure and transfer station method |
CN111591461B (en) * | 2020-05-22 | 2022-07-12 | 西安飞机工业(集团)有限责任公司 | Large aircraft wing box final assembly type frame transfer station structure and transfer station method |
CN112374063A (en) * | 2020-11-24 | 2021-02-19 | 江苏赛愽智能制造研究院有限公司 | Transfer robot for aerospace manufacturing and working method thereof |
CN112775635A (en) * | 2020-11-29 | 2021-05-11 | 江苏金陵智造研究院有限公司 | Automatic docking assembly workstation for aerospace electromechanical products and operation method thereof |
CN114952215A (en) * | 2021-02-28 | 2022-08-30 | 浙江大学 | Appearance butt joint platform is transferred in portable outer wing support |
CN114952215B (en) * | 2021-02-28 | 2024-01-16 | 浙江大学 | A mobile outer wing support posture adjustment docking platform |
CN113029000A (en) * | 2021-03-15 | 2021-06-25 | 浙江大学 | Device and method for monitoring pose state of mobile platform |
CN115320880A (en) * | 2021-05-10 | 2022-11-11 | 浙江大学 | Automatic attitude-adjusting docking method for outer wing of airplane |
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Effective date of registration: 20210223 Address after: No. 8058, Jiangdong 1st Road, Jiangdong District, dajiangdong industrial cluster, Hangzhou City, Zhejiang Province, 311225 Patentee after: Hangzhou Aimei aviation manufacturing equipment Co.,Ltd. Address before: 310013 Yuhang Tang Road, Xihu District, Hangzhou, Zhejiang 866 Patentee before: ZHEJIANG University |