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CN107650141A - A kind of joint of mechanical arm - Google Patents

A kind of joint of mechanical arm Download PDF

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Publication number
CN107650141A
CN107650141A CN201710120891.8A CN201710120891A CN107650141A CN 107650141 A CN107650141 A CN 107650141A CN 201710120891 A CN201710120891 A CN 201710120891A CN 107650141 A CN107650141 A CN 107650141A
Authority
CN
China
Prior art keywords
hollow
shaft
input shaft
permanent magnet
output
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710120891.8A
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Chinese (zh)
Inventor
张金光
苏学彬
王倩
宋顺广
韩震峰
王猛
唐宵汉
宗晓
吴昊
董冲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hit Special Robot Co ltd
Original Assignee
Beijing Army Cube Robot Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Army Cube Robot Technology Co Ltd filed Critical Beijing Army Cube Robot Technology Co Ltd
Priority to CN201710120891.8A priority Critical patent/CN107650141A/en
Publication of CN107650141A publication Critical patent/CN107650141A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J17/00Joints
    • B25J17/02Wrist joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/10Programme-controlled manipulators characterised by positioning means for manipulator elements

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

本发明涉及机械臂技术领域,尤其是涉及一种机械臂关节,该机械臂关节包括输入组件、输出组件、刹车组件、谐波减速器和多圈绝对值编码器;输入组件包括中空轴电机及中空输入轴,所述中空输入轴与所述中空轴电机的转子固定连接;输出组件包括输出法兰和中空输出轴,所述中空输出轴与所述输出法兰固定连接;所述中空输出轴穿设于所述中空输入轴的轴腔中,且所述中空输出轴与所述中空输入轴之间能够发生相对转动;中空输入轴与谐波减速器的波发生器固定连接,输出法兰与所述谐波减速器的刚轮固定连接;多圈绝对值编码器用于检测所述中空输入轴的多圈绝对角度值;所述刹车组件固定在所述中空输入轴上。降低了结构的复杂度,有利于降低成本。

The present invention relates to the field of mechanical arm technology, in particular to a mechanical arm joint, which includes an input assembly, an output assembly, a brake assembly, a harmonic reducer and a multi-turn absolute encoder; the input assembly includes a hollow shaft motor and a hollow input shaft, the hollow input shaft is fixedly connected with the rotor of the hollow shaft motor; the output assembly includes an output flange and a hollow output shaft, the hollow output shaft is fixedly connected with the output flange; the hollow output shaft It is installed in the shaft cavity of the hollow input shaft, and relative rotation can occur between the hollow output shaft and the hollow input shaft; the hollow input shaft is fixedly connected with the wave generator of the harmonic reducer, and the output flange It is fixedly connected with the rigid wheel of the harmonic reducer; the multi-turn absolute encoder is used to detect the multi-turn absolute angle value of the hollow input shaft; the brake assembly is fixed on the hollow input shaft. The complexity of the structure is reduced, which is beneficial to reduce the cost.

Description

一种机械臂关节A mechanical arm joint

技术领域technical field

本发明涉及机械臂技术领域,尤其是涉及一种机械臂关节。The invention relates to the technical field of mechanical arms, in particular to a mechanical arm joint.

背景技术Background technique

传统机械臂是模拟人的上臂构成的,为了保证机械臂具有六个空间自由度,其主动关节数目一般为六个,一般情况下全为转动关节。现有的模块化机械臂中的模块化关节的结构过于复杂,使得关节的自身体积较大、成本较高。The traditional robotic arm is composed of the upper arm of a human being. In order to ensure that the robotic arm has six degrees of freedom in space, the number of active joints is generally six, and generally all of them are rotational joints. The structure of the modular joints in the existing modular manipulators is too complicated, which makes the joints themselves larger in size and higher in cost.

发明内容Contents of the invention

本发明的目的在于提供一种机械臂关节,以解决现有技术中存在的模块化关节的结构过于复杂,使得关节的成本较高的技术问题。The object of the present invention is to provide a mechanical arm joint to solve the technical problem in the prior art that the structure of the modular joint is too complicated, which makes the cost of the joint relatively high.

本发明提供了一种机械臂关节,包括输入组件、输出组件、刹车组件、谐波减速器和多圈绝对值编码器;The invention provides a mechanical arm joint, including an input assembly, an output assembly, a brake assembly, a harmonic reducer and a multi-turn absolute encoder;

所述输入组件包括中空轴电机及中空输入轴,所述中空输入轴与所述中空轴电机的转子固定连接;The input assembly includes a hollow shaft motor and a hollow input shaft, and the hollow input shaft is fixedly connected to the rotor of the hollow shaft motor;

所述输出组件包括输出法兰和中空中空输出轴,所述中空中空输出轴与所述输出法兰固定连接;The output assembly includes an output flange and a hollow output shaft, and the hollow output shaft is fixedly connected to the output flange;

所述中空输出轴穿设于所述中空输入轴的轴腔中,且所述中空输出轴与所述中空输入轴之间能够发生相对转动;The hollow output shaft is passed through the shaft cavity of the hollow input shaft, and relative rotation can occur between the hollow output shaft and the hollow input shaft;

所述中空输入轴与所述谐波减速器的波发生器固定连接,所述输出法兰与所述谐波减速器的刚轮固定连接;The hollow input shaft is fixedly connected to the wave generator of the harmonic reducer, and the output flange is fixedly connected to the rigid wheel of the harmonic reducer;

所述多圈绝对值编码器用于检测所述中空输入轴的多圈绝对角度值;所述刹车组件固定在所述中空输入轴上。The multi-turn absolute encoder is used to detect the multi-turn absolute angle value of the hollow input shaft; the brake assembly is fixed on the hollow input shaft.

进一步地,还包括平行轴组件,所述平行轴组件包括平行轴、同步带和两个同步轮,所述平行轴的轴线与所述中空输入轴的轴线相平行,所述中空输入轴上固定有第一同步轮,所述平行轴上固定有第二同步轮,所述第一同步轮与所述第二同步轮通过所述同步带传动;Further, it also includes a parallel shaft assembly, the parallel shaft assembly includes a parallel shaft, a synchronous belt and two synchronous wheels, the axis of the parallel shaft is parallel to the axis of the hollow input shaft, and the hollow input shaft is fixed on There is a first synchronous wheel, a second synchronous wheel is fixed on the parallel shaft, and the first synchronous wheel and the second synchronous wheel are driven by the synchronous belt;

所述多圈绝对值编码器设置于所述平行轴的轴端处。The multi-turn absolute encoder is arranged at the shaft end of the parallel shaft.

进一步地,所述多圈绝对值编码器包括单片机电路、永磁体、至少一个磁角传感器和至少两个韦根传感器;Further, the multi-turn absolute encoder includes a single-chip microcomputer circuit, a permanent magnet, at least one magnetic angle sensor and at least two Wiegand sensors;

所述永磁体安装于所述平行轴并随所述待测对象的转动而转动;The permanent magnet is installed on the parallel shaft and rotates with the rotation of the object to be measured;

所述至少一个磁角传感器设置于所述永磁体的周围,以检测待测对象的单圈绝对角度值;The at least one magnetic angle sensor is arranged around the permanent magnet to detect the single-turn absolute angle value of the object to be measured;

所述至少两个韦根传感器设置在所述永磁体的周围,且所述永磁体旋转时,沿每一韦根传感器的敏感轴方向的磁场发生周期性的方向切换,使所述韦根传感器输出电信号脉冲,所述电信号脉冲将所述永磁体的圆周分为多个角度区间;The at least two Wiegand sensors are arranged around the permanent magnet, and when the permanent magnet rotates, the magnetic field along the sensitive axis direction of each Wiegand sensor is periodically switched, so that the Wiegand sensor outputting electrical signal pulses, the electrical signal pulses dividing the circumference of the permanent magnet into multiple angular intervals;

所述至少一个磁角传感器和至少两个韦根传感器的输出端分别与所述单片机电路连接,以供所述单片机电路根据所述单圈绝对角度值和所述电信号脉冲确定所述待测对象的多圈绝对角度值。The output ends of the at least one magnetic angle sensor and the at least two Wiegand sensors are respectively connected to the single-chip circuit, so that the single-chip circuit can determine the value to be tested according to the single-turn absolute angle value and the electrical signal pulse. The absolute angular value of the object's multiturn.

进一步地,所述至少两个韦根传感器的敏感轴均沿所述永磁体旋转圆周的径向设置,或沿所述永磁体旋转圆周的切向设置,或与所述永磁体旋转圆周的切向呈预设角度设置,或与所述永磁体旋转圆周的切线异面放置。Further, the sensitive axes of the at least two Wiegand sensors are arranged radially of the rotation circle of the permanent magnet, or arranged tangentially to the rotation circle of the permanent magnet, or tangential to the rotation circle of the permanent magnet. It is set at a preset angle, or placed on a different plane from the tangent of the permanent magnet rotation circle.

进一步地,所述至少两个韦根传感器以不同敏感轴径向夹角或异面角设置在所述永磁体的周围。Further, the at least two Wiegand sensors are arranged around the permanent magnet at different sensitive axis radial angles or different plane angles.

进一步地,所述磁角传感器为两个。Further, there are two magnetic angle sensors.

进一步地,所述刹车组件包括刹车挡片和具有铁芯的电磁铁;所述刹车挡片固定于所述中空输入轴上,所述铁芯能够沿所述电磁铁移动,用于对所述刹车挡片进行止挡。Further, the brake assembly includes a brake block and an electromagnet with an iron core; the brake block is fixed on the hollow input shaft, and the iron core can move along the electromagnet for controlling the The brake pads provide a stop.

进一步地,所述刹车挡片的一侧设有隔磁软铁,在所述刹车挡片和所述隔磁软铁之间设有弹性垫圈。Further, a magnetic isolation soft iron is provided on one side of the brake block, and an elastic washer is provided between the brake block and the magnetic isolation soft iron.

进一步地,还包括外壳,所述谐波减速器的柔轮与所述外壳固定连接;所述输出法兰通过第一轴承与所述波发生器连接;所述中空输入轴套设有第二轴承,所述第二轴承通过轴承架与所述外壳连接。Further, it also includes a casing, the flexible spline of the harmonic reducer is fixedly connected to the casing; the output flange is connected to the wave generator through a first bearing; the hollow input shaft sleeve is provided with a second A bearing, the second bearing is connected to the housing through a bearing frame.

进一步地,还包括备用电源,用于向所述多圈绝对值编码器编码器提供备用电力。Further, a backup power supply is also included for providing backup power to the multi-turn absolute encoder encoder.

与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:

本发明提供的机械臂关节,包括输入组件、输出组件、刹车组件、谐波减速器和多圈绝对值编码器;输入组件包括中空轴电机及中空输入轴,所述中空输入轴与所述中空轴电机的转子固定连接;输出组件包括输出法兰和中空输出轴,所述中空输出轴与所述输出法兰固定连接;所述中空输出轴穿设于所述中空输入轴的轴腔中,且所述中空输出轴与所述中空输入轴之间能够发生相对转动;中空输入轴与谐波减速器的波发生器固定连接,输出法兰与所述谐波减速器的刚轮固定连接;多圈绝对值编码器用于检测所述中空输入轴的多圈绝对角度值;所述刹车组件固定在所述中空输入轴上。中空输出轴与输出法兰采用分体的方式,降低了加工难度,从而降低了成本;另外中空输出轴的中空腔可以供电缆穿过,优化了线路布局,并且利于结构的优化。综上,本发明提供的机械臂关节降低了结构的复杂度,有利于降低成本。The mechanical arm joint provided by the present invention includes an input assembly, an output assembly, a brake assembly, a harmonic reducer and a multi-turn absolute encoder; the input assembly includes a hollow shaft motor and a hollow input shaft, and the hollow input shaft and the hollow The rotor of the shaft motor is fixedly connected; the output assembly includes an output flange and a hollow output shaft, and the hollow output shaft is fixedly connected to the output flange; the hollow output shaft is passed through the shaft cavity of the hollow input shaft, And relative rotation can occur between the hollow output shaft and the hollow input shaft; the hollow input shaft is fixedly connected to the wave generator of the harmonic reducer, and the output flange is fixedly connected to the rigid wheel of the harmonic reducer; The multi-turn absolute encoder is used to detect the multi-turn absolute angle value of the hollow input shaft; the brake assembly is fixed on the hollow input shaft. The hollow output shaft and the output flange are separated, which reduces the difficulty of processing and thus reduces the cost; in addition, the hollow cavity of the hollow output shaft can be used for cables to pass through, which optimizes the circuit layout and facilitates the optimization of the structure. To sum up, the mechanical arm joint provided by the present invention reduces the complexity of the structure and is beneficial to reduce the cost.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.

图1为本发明实施例提供的机械臂关节未安装端盖时结构示意图;Fig. 1 is a schematic diagram of the structure of the mechanical arm joint provided by the embodiment of the present invention when the end cap is not installed;

图2是图1的A部放大示意图;Figure 2 is an enlarged schematic view of part A of Figure 1;

图3为本发明实施例提供的机械臂关节已安装端盖时的结构示意图;Fig. 3 is a schematic structural view of the mechanical arm joint provided by the embodiment of the present invention when the end cap is installed;

图4是图3的B部放大示意图Figure 4 is an enlarged schematic view of part B of Figure 3

图5是本发明实施例中空输出轴与输出法兰的结构示意图;Fig. 5 is a structural schematic diagram of a hollow output shaft and an output flange according to an embodiment of the present invention;

图6是本发明实施例中空输入轴与刹车组件的结构示意图;Fig. 6 is a structural schematic diagram of a hollow input shaft and a brake assembly according to an embodiment of the present invention;

图7是本发明实施例中空输入轴与平行轴的传动关系的结构示意图;Fig. 7 is a structural schematic diagram of the transmission relationship between the hollow input shaft and the parallel shaft according to the embodiment of the present invention;

图8为本发明实施例中两个韦根传感器敏感轴沿永磁体旋转圆周的切向设置的结构示意图;Fig. 8 is a structural schematic diagram of the tangential arrangement of the sensitive axes of two Wiegand sensors along the rotation circle of the permanent magnet in an embodiment of the present invention;

图9为本发明实施例中两个韦根传感器敏感轴沿永磁体旋转圆周的径向设置的结构示意图;Fig. 9 is a structural schematic diagram of two Wiegand sensor sensitive axes arranged radially along the permanent magnet rotation circle in an embodiment of the present invention;

图10为本发明实施例中三个韦根传感器敏感轴沿永磁体旋转圆周的切向设置的结构示意图;Fig. 10 is a schematic structural diagram of three Wiegand sensor sensitive axes arranged tangentially along the permanent magnet rotation circle in an embodiment of the present invention;

图11为本发明实施例中磁角传感器以及两个韦根传感器固定在驱动电路板上的结构示意图;Fig. 11 is a structural schematic diagram of a magnetic angle sensor and two Wiegand sensors fixed on a drive circuit board in an embodiment of the present invention;

图12为本发明实施例中磁角传感器以及两个韦根传感器沿环形永磁体旋转圆周设置的另一角度结构示意图;Fig. 12 is a schematic diagram of another angle structure of the magnetic angle sensor and two Wiegand sensors arranged along the rotation circle of the annular permanent magnet in the embodiment of the present invention;

图13为本发明实施例中两个韦根传感器沿环形永磁体旋转圆周异面角设置的结构示意图。Fig. 13 is a schematic diagram of the structure of two Wiegand sensors arranged at different plane angles along the rotation circle of the annular permanent magnet in the embodiment of the present invention.

附图标记:100-中空输入轴;101-转子;102-定子;103-中空输出轴;104-输出法兰;105-波发生器;106-刚轮;107-柔轮;108-外壳;109-端盖;110-平行轴;111-同步带;112-第一同步轮;113-第二同步轮;114-驱动电路板;115-固定架;116-永磁体;117-韦根传感器;118-敏感轴;119-电磁铁;120-刹车挡片;121-挡脚;122-第一挡圈;123-隔磁软铁;124-第三轴承;125-磁角传感器;126-第二挡圈;127-弹性垫圈;128-第一轴承;129-第二轴承。Reference signs: 100-hollow input shaft; 101-rotor; 102-stator; 103-hollow output shaft; 104-output flange; 105-wave generator; 106-rigid wheel; 107-flexible wheel; 108-shell; 109-end cover; 110-parallel shaft; 111-synchronous belt; 112-first synchronous wheel; 113-second synchronous wheel; 114-drive circuit board; ; 118-sensitive shaft; 119-electromagnet; 120-brake block; 121-block foot; The second retaining ring; 127-elastic washer; 128-the first bearing; 129-the second bearing.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

如图1至图4所示,本发明实施例提供了一种机械臂关节,包括输入组件、输出组件、刹车组件、谐波减速器和多圈绝对值编码器;输入组件包括中空轴电机及中空输入轴100,中空输入轴100与中空轴电机的转子101固定连接;输出组件包括中空输出轴103和输出法兰104,中空输出轴103与输出法兰104固定连接;中空输出轴103穿设于中空输入轴100的轴腔中,且中空输出轴103与中空输入轴100之间能够发生相对转动。机械臂关节还包括谐波减速器,其中,中空输入轴100与谐波减速器的波发生器105固定连接,输出法兰104与谐波发生器的刚轮106固定连接;中空输出轴103具有沿自身轴线延伸的中空腔。As shown in Figures 1 to 4, the embodiment of the present invention provides a mechanical arm joint, including an input assembly, an output assembly, a brake assembly, a harmonic reducer and a multi-turn absolute encoder; the input assembly includes a hollow shaft motor and The hollow input shaft 100 is fixedly connected to the rotor 101 of the hollow shaft motor; the output assembly includes a hollow output shaft 103 and an output flange 104, and the hollow output shaft 103 is fixedly connected to the output flange 104; the hollow output shaft 103 is pierced In the shaft cavity of the hollow input shaft 100 , relative rotation can occur between the hollow output shaft 103 and the hollow input shaft 100 . The mechanical arm joint also includes a harmonic reducer, wherein the hollow input shaft 100 is fixedly connected to the wave generator 105 of the harmonic reducer, and the output flange 104 is fixedly connected to the rigid wheel 106 of the harmonic generator; the hollow output shaft 103 has A hollow cavity extending along its own axis.

多圈绝对值编码器用于检测所述中空输入轴100的多圈绝对角度值;刹车组件固定在中空输入轴上。The multi-turn absolute encoder is used to detect the multi-turn absolute angle value of the hollow input shaft 100; the brake assembly is fixed on the hollow input shaft.

优选地,中空输出轴103的材质为尼龙或碳纤维等具有耐高温,不易磨损非金属。机械臂关节还包括外壳108,中空轴电机的定子102与外壳108固定连连,该定子102可以与外壳108通过胶粘的方式连接,也可以通过螺丝连接;中空输入轴100与中空轴电机的转子101可以通过胶粘连接或者螺母锁紧,中空轴电机的转子101转动时,中空输入轴100随转子101一起转动。中空输出轴103的一端与输出法兰104通过螺纹连接,即中空输出轴103的一端与输出法兰104的轴孔螺纹连接,为了加强固定强度,中空输出轴103与输出法兰104之间可以再通过胶粘的方式加强固定;输出法兰104的轴线与中空输出轴103的轴线重合。由于中空输出轴103由非金属材质构成,且中空输出轴103的中空腔的内表面光滑,因此当电缆穿过中空输出轴103的中空腔时,可以大大降低电缆与中空输出轴103之间的摩擦系数,以减少电缆的磨损,并且使关节的各部件的布局整齐,更利于对结构布局进行改进。Preferably, the material of the hollow output shaft 103 is nylon or carbon fiber, which has high temperature resistance and is not easy to wear non-metal. The mechanical arm joint also includes a casing 108, the stator 102 of the hollow shaft motor is fixedly connected with the casing 108, and the stator 102 can be connected with the casing 108 by gluing or by screws; the hollow input shaft 100 and the rotor of the hollow shaft motor 101 can be connected by glue or nuts. When the rotor 101 of the hollow shaft motor rotates, the hollow input shaft 100 rotates together with the rotor 101 . One end of the hollow output shaft 103 is threadedly connected to the output flange 104, that is, one end of the hollow output shaft 103 is threadedly connected to the shaft hole of the output flange 104. In order to strengthen the fixing strength, the hollow output shaft 103 and the output flange 104 can be The fixation is strengthened by gluing; the axis of the output flange 104 coincides with the axis of the hollow output shaft 103 . Since the hollow output shaft 103 is made of non-metallic material, and the inner surface of the hollow cavity of the hollow output shaft 103 is smooth, when the cable passes through the hollow cavity of the hollow output shaft 103, the distance between the cable and the hollow output shaft 103 can be greatly reduced. The coefficient of friction can reduce the abrasion of cables, and make the layout of each part of the joint tidy, which is more conducive to improving the structural layout.

另外,输出法兰104的材质为铝合金,可以大大降低成本和加工难度。谐波减速器的柔轮107与外壳108固定连接,具体的柔轮107与外壳108通过螺钉固定连接,刚轮106通过螺钉与输出法兰104固定连接,柔轮107与刚轮106通过十字交叉滚子轴承传动连接。中空输入轴100套设在中空输出轴103的外表面上,且中空输入轴100与中空输出轴103同轴设置。In addition, the output flange 104 is made of aluminum alloy, which can greatly reduce the cost and processing difficulty. The flexible spline 107 of the harmonic reducer is fixedly connected to the casing 108, specifically the flexible spline 107 is fixedly connected to the casing 108 by screws, the rigid spline 106 is fixedly connected to the output flange 104 by screws, and the flexible spline 107 and the rigid spline 106 are crossed by a cross Roller bearing drive connection. The hollow input shaft 100 is sheathed on the outer surface of the hollow output shaft 103 , and the hollow input shaft 100 and the hollow output shaft 103 are arranged coaxially.

工作时,中空轴电机的转子101带动中空输入轴100转动,中空输入轴100带动谐波减速器的波发生器105转动,进而再通过柔轮107和刚轮106实现减速,并通过输出法兰104输出转动,也就是说,中空输入轴100的输入速度大于输出法兰104的输出速度;输出法兰104转动的同时,带动中空输出轴103一起转动。When working, the rotor 101 of the hollow shaft motor drives the hollow input shaft 100 to rotate, and the hollow input shaft 100 drives the wave generator 105 of the harmonic reducer to rotate, and then realizes deceleration through the flexible spline 107 and rigid spline 106, and through the output flange 104 outputs rotation, that is to say, the input speed of the hollow input shaft 100 is greater than the output speed of the output flange 104; while the output flange 104 rotates, it drives the hollow output shaft 103 to rotate together.

本发明实施例提供的中空输出轴103与输出法兰104采用分体的方式,降低了加工难度,从而降低了成本;另外中空输出轴103的中空腔可以供电缆穿过,优化了线路布局。综上,本发明实施例提供的的机械臂关节降低了结构的复杂度,有利于降低成本。The hollow output shaft 103 and the output flange 104 provided by the embodiment of the present invention are separated, which reduces the difficulty of processing and thus reduces the cost; in addition, the hollow cavity of the hollow output shaft 103 can be passed through by cables, which optimizes the circuit layout. To sum up, the mechanical arm joint provided by the embodiment of the present invention reduces the complexity of the structure and is beneficial to reduce the cost.

该实施例中,输出法兰104通过第一轴承128与波发生器105连接,具体的第一轴承128的内圈与输出法兰104连接,第一轴承128的外圈与波发生器105连接,波发生器105与中空输入轴100固定连接。中空输入轴100上套设有第二轴承129,具体地,第二轴承129的内圈与中空输入轴100固定连接,第二轴承129的外圈通过轴承固定架与外壳108固定连接。优选地,第一轴承128和第二轴129承为深沟球轴承;两个轴承位于输出法兰104和中空轴电机之间,能够节省空间,节省成本;并且,波发生器105与中空输入轴100固定连接,两个轴承能够为中空输入轴100提供两个稳定的受力支撑点,并能够抵消中空轴电机产生的磁力对中空输入轴100施加的弯矩,同时实现波发生器105与输出法兰104之间的相对转动。In this embodiment, the output flange 104 is connected to the wave generator 105 through the first bearing 128. Specifically, the inner ring of the first bearing 128 is connected to the output flange 104, and the outer ring of the first bearing 128 is connected to the wave generator 105. , the wave generator 105 is fixedly connected with the hollow input shaft 100 . The hollow input shaft 100 is sheathed with a second bearing 129 , specifically, the inner ring of the second bearing 129 is fixedly connected with the hollow input shaft 100 , and the outer ring of the second bearing 129 is fixedly connected with the casing 108 through a bearing fixing frame. Preferably, the first bearing 128 and the second shaft 129 are deep groove ball bearings; the two bearings are located between the output flange 104 and the hollow shaft motor, which can save space and cost; and, the wave generator 105 and the hollow input The shaft 100 is fixedly connected, and the two bearings can provide two stable support points for the hollow input shaft 100, and can offset the bending moment exerted on the hollow input shaft 100 by the magnetic force generated by the hollow shaft motor, and at the same time realize the wave generator 105 and Relative rotation between the output flanges 104.

本实施例中,通过谐波减速器实现低速侧的高精度输出,多圈绝对值编码器安装在关节的高速侧,用于检测中空输入轴100的多圈绝对角度值,简化关节结构。In this embodiment, the high-precision output on the low-speed side is realized through the harmonic reducer, and the multi-turn absolute value encoder is installed on the high-speed side of the joint to detect the multi-turn absolute angle value of the hollow input shaft 100 to simplify the joint structure.

如图1、图3和图7所示,该实施例中,多圈绝对值编码器通过检测平行轴组件,从而间接得出中空输入轴100的旋转圈数及角度值,具体地,平行轴组件包括平行轴110和同步带111,平行轴110的轴线与中空输入轴100的轴线相平行,中空输入轴100上固定有第一同步轮112,平行轴110上固定有第二同步轮113,第一同步轮112与第二同步轮113通过同步带111传动。As shown in Fig. 1, Fig. 3 and Fig. 7, in this embodiment, the multi-turn absolute value encoder indirectly obtains the number of rotations and the angle value of the hollow input shaft 100 by detecting the parallel shaft assembly, specifically, the parallel shaft The assembly includes a parallel shaft 110 and a synchronous belt 111, the axis of the parallel shaft 110 is parallel to the axis of the hollow input shaft 100, the first synchronous wheel 112 is fixed on the hollow input shaft 100, and the second synchronous wheel 113 is fixed on the parallel shaft 110, The first synchronous wheel 112 and the second synchronous wheel 113 are driven by a synchronous belt 111 .

该实施例可选的方案中,第一同步轮112的节圆的直径与第二同步轮113的节圆的直径相同,且第一同步轮112的轮齿的数量与第二同步轮113的轮齿的数量相同。这样,当中空输入轴100转动时,会带动第一同步轮112转动,第一同步轮112与第二同步轮113通过同步带111同步转动,第二同步轮113的转动带动平行轴110同步转动,而平行轴110便会同步反应中空输入轴100的运转情况。由于同步带111不存在传动间隙,而且,第一同步轮112和第二同步轮113的节圆的直径相同,齿数相等,因此,这种传动方式会将中空输入轴100的转动1:1的同步传递给平行轴110,平行轴110的转动参数与中空输入轴100的转动参数相同,通过直接测量平行轴110的转动参数,就可以得到中空输入轴100的转动参数,从而通过这些参数变可以进行相应的控制。In the optional solution of this embodiment, the diameter of the pitch circle of the first synchronous wheel 112 is the same as the diameter of the pitch circle of the second synchronous wheel 113, and the number of teeth of the first synchronous wheel 112 is the same as that of the second synchronous wheel 113. The number of teeth is the same. In this way, when the hollow input shaft 100 rotates, it will drive the first synchronous wheel 112 to rotate, the first synchronous wheel 112 and the second synchronous wheel 113 rotate synchronously through the synchronous belt 111, and the rotation of the second synchronous wheel 113 drives the parallel shaft 110 to rotate synchronously , and the parallel shaft 110 will synchronously reflect the running condition of the hollow input shaft 100 . Since there is no transmission gap in the synchronous belt 111, and the diameters of the pitch circles of the first synchronous wheel 112 and the second synchronous wheel 113 are the same, and the number of teeth is equal, therefore, this transmission mode will rotate the hollow input shaft 100 by 1:1. Synchronously transmitted to the parallel shaft 110, the rotation parameters of the parallel shaft 110 are the same as the rotation parameters of the hollow input shaft 100, by directly measuring the rotation parameters of the parallel shaft 110, the rotation parameters of the hollow input shaft 100 can be obtained, so that these parameters can be changed Control accordingly.

进一步地,如图1和图3所示,机械臂关节还包括驱动电路板114,用于控制中空轴电机,以及控制多圈绝对值编码器,维持整个关节的正常工作;平行轴110通过两个同轴间隔设置的第三轴承124安装于固定架115上,使平行轴能够绕自身的轴线旋动,具体地,平行轴110与两个第三轴承124的内圈连接,两个第三轴承124的外圈与固定架115连接,形成稳定的结构。平行轴110转动时,固定架115不动;固定架115通过螺钉固定于驱动电路板114上,平行轴组件设置于中空轴电机的左侧,即中空轴电机位于平行轴组件和输出法兰104之间。优选地,机械臂关节还包括端盖109,该端盖109与外壳108配合,用于保护关节。Further, as shown in Figures 1 and 3, the mechanical arm joint also includes a drive circuit board 114, which is used to control the hollow shaft motor and control the multi-turn absolute encoder to maintain the normal operation of the entire joint; the parallel shaft 110 passes through two Three coaxial third bearings 124 arranged at intervals are installed on the fixed frame 115, so that the parallel shaft can rotate around its own axis. Specifically, the parallel shaft 110 is connected with the inner rings of the two third bearings 124, and the two third bearings The outer ring of the bearing 124 is connected with the fixing frame 115 to form a stable structure. When the parallel shaft 110 rotates, the fixed frame 115 does not move; the fixed frame 115 is fixed on the drive circuit board 114 by screws, and the parallel shaft assembly is arranged on the left side of the hollow shaft motor, that is, the hollow shaft motor is located between the parallel shaft assembly and the output flange 104 between. Preferably, the joint of the mechanical arm further includes an end cover 109, and the end cover 109 cooperates with the housing 108 to protect the joint.

该实施例中,如图8-13所示,多圈绝对值编码器包括单片机电路、永磁体116、磁角传感器125和多个韦根传感器117,其中,单片机电路印刷在驱动电路板114上,磁角传感器125和多个韦根传感器117与单片机电路连接。永磁体116安装于平行轴110并随平行轴110的转动而转动,且该永磁体116的几何中心位于平行轴110的轴线上,磁角传感器125设置于永磁体116的一侧,并粘接或焊接在驱动电路板114上,当然,磁角传感器125也能够间隔设置在永磁体116的端面上方,平行轴110旋转一周,磁角传感器125能够通过周期变化的磁场给出一圈内的单圈绝对角度值,沿每一韦根传感器117的敏感轴方向的磁场发生周期性的方向切换,单片机电路根据单圈绝对角度值和所述电信号脉冲确定平行轴110的多圈绝对角度值。In this embodiment, as shown in Figures 8-13, the multi-turn absolute encoder includes a single-chip circuit, a permanent magnet 116, a magnetic angle sensor 125 and a plurality of Wiegand sensors 117, wherein the single-chip circuit is printed on the drive circuit board 114 , the magnetic angle sensor 125 and a plurality of Wiegand sensors 117 are connected with the single-chip microcomputer circuit. The permanent magnet 116 is installed on the parallel shaft 110 and rotates with the rotation of the parallel shaft 110, and the geometric center of the permanent magnet 116 is located on the axis of the parallel shaft 110, the magnetic angle sensor 125 is arranged on one side of the permanent magnet 116, and bonded Or be welded on the drive circuit board 114, of course, the magnetic angle sensor 125 can also be arranged above the end face of the permanent magnet 116 at intervals, the parallel shaft 110 rotates one circle, and the magnetic angle sensor 125 can provide a single circle in a circle through the periodically changing magnetic field. The absolute angle value of one turn, the direction of the magnetic field along the sensitive axis direction of each Wiegand sensor 117 is periodically switched, and the single-chip circuit determines the absolute angle value of multiple turns of the parallel axis 110 according to the absolute angle value of a single turn and the electrical signal pulse.

本发明实施例,基于磁角传感器125原理实现单圈绝对值编码器,韦根传感器117能够在断电的情况下,在磁场反转时发出电脉冲,此电脉冲可以唤醒单片机电路。具体地,单片机根据:一是哪一个韦根传感器发出了脉冲;二是原来的区间信息,即可判断出新的区间信息,并对多圈信息进行累加并记忆,然后再次休眠,等待下一个电脉冲将其唤醒。因此单片机电路在待机时可以完全关闭,大大降低了多圈绝对值编码器的待机功耗,进而延长了待机时间,并降低了多圈绝对值编码器的成本,同时实现了对于本示例机械臂断电时依靠备用电池供电也能实现长时间计圈的功能。而且,本发明通过互相成一定角度的至少两个韦根传感器117,将一圈分成几个区间,结合区间值能够准确地确定待测对象的旋转圈数,然后结合单圈角度值,得出当前的绝对位置,避免了角度在跨圈时产生跳变,进而能够在较低的成本下实现结构简单、可靠性高的多圈转动的位置检测。In the embodiment of the present invention, a single-turn absolute encoder is realized based on the principle of the magnetic angle sensor 125. The Wiegand sensor 117 can send an electric pulse when the magnetic field is reversed when the power is cut off, and the electric pulse can wake up the single-chip circuit. Specifically, the single-chip microcomputer can judge the new interval information according to: first, which Wiegand sensor sent a pulse; second, the original interval information, and accumulate and memorize the multi-turn information, and then sleep again, waiting for the next An electrical pulse wakes it up. Therefore, the single-chip circuit can be completely closed during standby, which greatly reduces the standby power consumption of the multi-turn absolute value encoder, thereby prolonging the standby time and reducing the cost of the multi-turn absolute value encoder. The function of counting laps for a long time can also be realized by relying on the backup battery for power supply when the power is cut off. Moreover, the present invention divides a circle into several intervals through at least two Wiegand sensors 117 at a certain angle to each other, and can accurately determine the number of rotations of the object to be measured in combination with the interval value, and then combines the single-turn angle value to obtain The current absolute position avoids the jump of the angle when crossing the circle, and then can realize the position detection of multi-turn rotation with simple structure and high reliability at a lower cost.

使用韦根传感器117检测圈数,与前面所述磁角传感器得到的单圈角度值相结合,得到多圈绝对位置信息。韦根传感器工作原理是传感器中磁性双稳态功能合金材料在外磁场的激励下,磁化方向瞬间发生翻转,从而在检测线圈中感生出电信号,实现磁电转换。韦根传感器不需要外部电源,自己可以发出电脉冲,且输出信号幅值与磁场的变化速度无关,可实现“零速”传感。触发磁场极性变化一周,传感器输出一正一负两个脉冲电信号,正脉冲信号和负脉冲信号发生的位置关于圆心对称,成180度。信号周期为磁场交变周期。The Wiegand sensor 117 is used to detect the number of turns, combined with the single-turn angle value obtained by the above-mentioned magnetic angle sensor, to obtain multi-turn absolute position information. The working principle of the Wiegand sensor is that the magnetic bistable functional alloy material in the sensor is excited by an external magnetic field, and the magnetization direction is instantly reversed, thereby inducing an electrical signal in the detection coil to realize magnetoelectric conversion. The Wiegand sensor does not need an external power supply, it can send out electric pulses by itself, and the output signal amplitude has nothing to do with the changing speed of the magnetic field, which can realize "zero speed" sensing. Trigger the polarity of the magnetic field to change for a week, and the sensor outputs two pulse electrical signals, one positive and one negative. The positions of the positive pulse signal and the negative pulse signal are symmetrical about the center of the circle, forming 180 degrees. The signal period is the alternating period of the magnetic field.

优选地,如图8-13所示,永磁体116为N极与S极对称设置的永磁铁。更优选地,永磁体116为N极与S极对称设置的环形永磁铁,方便电缆经中空输出轴103后从环形永磁铁中穿出。其中,环形永磁铁包括圆环形永磁铁、方环形永磁铁或六边环形永磁铁等。Preferably, as shown in FIGS. 8-13 , the permanent magnet 116 is a permanent magnet with N poles and S poles arranged symmetrically. More preferably, the permanent magnet 116 is an annular permanent magnet with an N pole and an S pole arranged symmetrically, so that the cable passes through the hollow output shaft 103 and passes through the annular permanent magnet. Wherein, the annular permanent magnet includes an annular permanent magnet, a square annular permanent magnet or a hexagonal annular permanent magnet and the like.

本发明实施例中,如图8所示,两个韦根传感器117的敏感轴118均沿所述永磁体116旋转圆周的切向设置,或如图9沿所述永磁体101旋转圆周的径向设置,或如图12所示与永磁体116旋转圆周的切向呈预设角度设置,或如图13所示与所述永磁体116旋转圆周的切线异面放置。具体的,将2个(或者3个、或者更多,如N个)韦根传感器201放置在旋转的永磁体101周围,互成一定角度,可以沿圆周均布,也可以不均布,本发明对此不作具体限定。In the embodiment of the present invention, as shown in FIG. 8 , the sensitive axes 118 of the two Wiegand sensors 117 are arranged tangentially along the rotation circle of the permanent magnet 116 , or along the radial direction of the rotation circle of the permanent magnet 101 as shown in FIG. 9 . Or, as shown in FIG. 12, it is set at a preset angle with the tangential direction of the permanent magnet 116 rotation circle, or as shown in FIG. Specifically, two (or three, or more, such as N) Wiegand sensors 201 are placed around the rotating permanent magnet 101, forming a certain angle with each other, and can be evenly or unevenly distributed along the circumference. The invention is not specifically limited to this.

在实际应用中,永磁体116在布设时,需要保证在永磁体116旋转时,沿韦根传感器的敏感轴118方向的磁场发生周期性的方向切换,在方向切换的时刻,韦根传感器117发出电脉冲。韦根传感器的敏感轴118可以沿永磁体116旋转圆周的径向放置,也可以沿切向放置,也可以与切向呈一定角度放置,也可以与切线异面放置,几个韦根传感器117也可以以不同敏感轴径向夹角、异面角放置。In practical applications, when the permanent magnet 116 is laid out, it is necessary to ensure that when the permanent magnet 116 rotates, the magnetic field along the direction of the sensitive axis 118 of the Wiegand sensor undergoes periodic direction switching. At the moment of direction switching, the Wiegand sensor 117 sends out electric pulse. The sensitive shaft 118 of the Wiegand sensor can be placed radially along the rotation circle of the permanent magnet 116, also can be placed along the tangential direction, can also be placed at a certain angle with the tangential direction, and can also be placed on a different plane from the tangent line. Several Wiegand sensors 117 It can also be placed with different sensitive axis radial angles and different plane angles.

需要说明的是,敏感轴径向夹角是敏感轴118与韦根传感器的几何中心到磁铁轴心连线的夹角。It should be noted that the radial angle of the sensitive axis is the angle between the sensitive axis 118 and the line connecting the geometric center of the Wiegand sensor to the axis of the magnet.

该实施例中,机械臂关节还包括MCU、信号调理器和存储器,存储器为铁电存储器FRAM;信号调理器、存储器、磁角传感器、韦根传感器117分别与MCU电连接。MCU用于检测备用电源的电量,当备用电源为低电量状态时,开启电源充电功能。MCU还用于监控外部电源的掉电状况,当外部电源掉电时,将当前记录的旋转圈数值写入铁电存储芯片(FRAM)。当外部电源掉电时,若多圈绝对值编码器产生旋转角位移时,通过MCU、信号调理器、存储器和韦根传感器117,进行旋转圈数的累计计算。In this embodiment, the mechanical arm joint also includes an MCU, a signal conditioner and a memory, and the memory is a ferroelectric memory FRAM; the signal conditioner, memory, magnetic angle sensor, and Wiegand sensor 117 are respectively electrically connected to the MCU. The MCU is used to detect the power of the backup power supply, and when the backup power supply is in a low power state, the power charging function is turned on. The MCU is also used to monitor the power-off status of the external power supply. When the external power supply is powered off, the currently recorded rotation circle value is written into a ferroelectric memory chip (FRAM). When the external power supply is powered off, if the multi-turn absolute encoder generates a rotational angular displacement, the cumulative calculation of the number of rotational turns is performed through the MCU, the signal conditioner, the memory and the Wiegand sensor 117 .

该实施例中机械臂关节还包括备用电源,作为备用电力,用于向多圈绝对值编码器提供备用电源。优选地,备用电源为可充电纽扣电池,本实施例中,通过电源选择芯片进行电源的选择,在具体实施例中,电源选择芯片为MAX6326芯片实现。In this embodiment, the mechanical arm joint also includes a backup power supply as a backup power supply for providing backup power to the multi-turn absolute encoder. Preferably, the backup power source is a rechargeable button battery. In this embodiment, the power source selection chip is used to select the power source. In a specific embodiment, the power source selection chip is implemented by a MAX6326 chip.

参见图1、图3和图6所示,该实施例中,机械臂关节还包括刹车组件,刹车组件包括刹车挡片120和电磁铁119;刹车挡片120固定于中空输入轴100上,电磁铁119用于对刹车挡片120进行止挡。刹车组件位于平行轴组件与中空轴电机之间。Referring to Fig. 1, Fig. 3 and Fig. 6, in this embodiment, the mechanical arm joint also includes a brake assembly, and the brake assembly includes a brake block 120 and an electromagnet 119; the brake block 120 is fixed on the hollow input shaft 100, and the electromagnetic The iron 119 is used to stop the brake lining 120 . The brake assembly is located between the parallel shaft assembly and the hollow shaft motor.

传统的锁死性结构的刹车会反过来对谐波减速器产生较外力的冲击,久而久之,谐波减速器会提前磨损,降低使用寿命,为了避免这种情况发生,优选地,刹车组件还包括弹性垫圈127、隔磁软铁123、第一挡圈122和第二挡圈126。第一挡圈122、刹车挡片120、弹性垫圈127、隔磁软铁123和第二挡圈126依次安装于中空输入轴100上,并形成非锁死性连接,即当外力小于阀值时,在弹性垫圈127的作用下,刹车挡片120与隔磁软铁123以及中空输入轴100同步转动和停止;当外力大于阀值时,刹车挡片120可以相对中空输入轴100进行一定的转动,起到缓冲的作用。The brake of the traditional locking structure will in turn produce a relatively external force impact on the harmonic reducer. Over time, the harmonic reducer will wear out in advance and reduce the service life. In order to avoid this from happening, preferably, the brake assembly also includes The elastic washer 127 , the magnetic isolation soft iron 123 , the first retaining ring 122 and the second retaining ring 126 . The first retaining ring 122, the brake block 120, the elastic washer 127, the magnetic isolation soft iron 123 and the second retaining ring 126 are installed on the hollow input shaft 100 in sequence, and form a non-locking connection, that is, when the external force is less than the threshold , under the action of the elastic washer 127, the brake block 120 rotates and stops synchronously with the magnetically isolated soft iron 123 and the hollow input shaft 100; when the external force is greater than the threshold value, the brake block 120 can perform a certain rotation relative to the hollow input shaft 100 , which acts as a buffer.

其中,阀值是指弹性垫圈127、刹车挡片120和隔磁软铁123这间的摩擦力。优选地,弹性垫圈127为三波峰垫圈。Wherein, the threshold value refers to the frictional force between the elastic washer 127 , the brake pad 120 and the magnetic isolation soft iron 123 . Preferably, the elastic washer 127 is a three-peak washer.

另外,隔磁软铁123还用于隔绝电机等其它部件产生磁场,避免对多圈绝对值编码器产生影响。In addition, the magnetic isolation soft iron 123 is also used to isolate the magnetic field generated by other components such as the motor, so as to avoid affecting the multi-turn absolute encoder.

机械臂关节正常工作时,电磁铁119为上电状态,电磁铁119使其自身中的铁芯与刹车挡片120错开,刹车挡片120便能够无无阻碍的运转;当机械臂关节断电或非正常工作时,电磁铁119为掉电状态,电磁铁119掉电后,铁芯相对电磁铁移动并与刹车挡片120相接触,阻碍刹车挡片120的运转,从而达到刹车的目的。When the mechanical arm joint is working normally, the electromagnet 119 is in the power-on state, and the electromagnet 119 makes its iron core and the brake block 120 stagger, so that the brake block 120 can run without hindrance; Or when working abnormally, the electromagnet 119 is in a power-off state. After the electromagnet 119 is powered off, the iron core moves relative to the electromagnet and contacts the brake pad 120, hindering the operation of the brake pad 120, thereby achieving the purpose of braking.

本发明实施例中、刹车挡片120的周向均匀布设有6个挡脚121,刹车时,铁芯伸入任意两个挡脚121之间,用于阻止中空输入轴100的转动,此时从开始刹车到刹车完成,挡片最多再旋转最大60度便可停止,这样可以提高刹车整体的灵敏度和刹车后整个机械臂关节的匡动量。In the embodiment of the present invention, six retaining feet 121 are evenly distributed in the circumferential direction of the brake block 120. When braking, the iron core extends between any two retaining feet 121 to prevent the rotation of the hollow input shaft 100. At this time From the start of the brake to the completion of the brake, the stopper can be rotated by a maximum of 60 degrees to stop, which can improve the overall sensitivity of the brake and the amount of movement of the entire mechanical arm joint after braking.

在另一个可选实施例中,为了提高磁角传感器125的精度,可以使用两个磁角传感器125互成一定角度布置在永磁体116周围,对两个磁角传感器125的测量值进行一定的校准融合计算。In another optional embodiment, in order to improve the accuracy of the magnetic angle sensor 125, two magnetic angle sensors 125 can be arranged around the permanent magnet 116 at a certain angle to each other, and the measured values of the two magnetic angle sensors 125 can be adjusted to a certain extent. Calibration fusion computation.

需要说明的是,对两个磁角传感器125的校准融合属于成熟的技术,因此,这里不在赘述。It should be noted that the calibration and fusion of the two magnetic angle sensors 125 is a mature technology, so details will not be described here.

在另一个可选实施例中,多圈绝对值编码器包括两个永磁体116,且两个永磁体116均是N极与S极对称,一个或两个磁角传感器125对应一个永磁体116,韦根传感器117则对应另一个永磁体116。In another optional embodiment, the multi-turn absolute encoder includes two permanent magnets 116, and the two permanent magnets 116 are N-pole and S-pole symmetrical, and one or two magnetic angle sensors 125 correspond to one permanent magnet 116 , the Wiegand sensor 117 corresponds to another permanent magnet 116 .

具体地,两个永磁体116沿平行轴110的轴向间隔设置,以避免两个永磁体116之间的磁场干涉,且两个永磁体11均随平行轴110一起旋转。Specifically, the two permanent magnets 116 are arranged at intervals along the axial direction of the parallel shaft 110 to avoid magnetic field interference between the two permanent magnets 116 , and the two permanent magnets 11 rotate together with the parallel shaft 110 .

综上所述,该实施例提供的机械臂关节,仅在高速侧使用多圈绝对值编码器,靠谐波减速器实现低速侧的高精度输出,从而可以用较低精度、较低成本的编码器实现与原来同样的精度,并简化了关节结构。To sum up, the manipulator joint provided by this embodiment only uses a multi-turn absolute encoder on the high-speed side, and relies on the harmonic reducer to achieve high-precision output on the low-speed side, so that it can use a lower-precision, lower-cost The encoder achieves the same precision as the original, and simplifies the joint structure.

最后应说明的是:以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如,在下面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。Finally, it should be noted that: the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present invention are included in the protection scope of the present invention. Furthermore, those skilled in the art will understand that although some embodiments described herein include some features included in other embodiments but not others, combinations of features from different embodiments are meant to be within the scope of the invention. and form different embodiments. For example, in the following claims, any of the claimed embodiments may be used in any combination.

Claims (10)

1. a kind of joint of mechanical arm, it is characterised in that including input module, output precision, brake assemblies, harmonic speed reducer and more Enclose absolute value encoder;
The input module includes hollow shaft motor and hollow input shaft, and the hollow input shaft turns with the hollow shaft motor Son is fixedly connected;
The output precision includes output flange and hollow output shaft, and the hollow output shaft is fixed with the output flange to be connected Connect;
The hollow output shaft is arranged in the axocoel of the hollow input shaft, and the hollow output shaft and the hollow input It can be relatively rotated between axle;
The hollow input shaft is fixedly connected with the wave producer of the harmonic speed reducer, and the output flange subtracts with the harmonic wave The firm gear of fast device is fixedly connected;
The multi-turn absolute value encoder is used for the multiturn absolute angle value for detecting the hollow input shaft;The brake assemblies are consolidated It is scheduled on the hollow input shaft.
2. joint of mechanical arm according to claim 1, it is characterised in that also including parallel shaft assembly, the parallel axes group Part includes parallel axes, timing belt and two synchronizing wheels, and the axis of the parallel axes is parallel with the axis of the hollow input shaft, The first synchronizing wheel is fixed with the hollow input shaft, the second synchronizing wheel, first synchronizing wheel are fixed with the parallel axes Pass through the toothed belt transmission with second synchronizing wheel;
The multi-turn absolute value encoder is arranged at the axial end of the parallel axes.
3. joint of mechanical arm according to claim 2, it is characterised in that the multi-turn absolute value encoder includes single-chip microcomputer Circuit, permanent magnet, at least one magnetic deviation sensor and at least two Wiegand sensors;
The permanent magnet is installed on the parallel axes and rotated with the rotation of the parallel axes;
At least one magnetic deviation sensor is arranged at around the permanent magnet, to detect the individual pen absolute angle of object to be measured Value;
At least two Wiegand sensor is arranged on around the permanent magnet, and during permanent magnet rotation, along each Wei The direction switching of the magnetic field generating period of the sensitive direction of principal axis of root sensor, the Wiegand sensor output telecommunications is set to feel the pulse The circumference of the permanent magnet is divided into multiple angular intervals by punching, the electric signal pulse;
The output end of at least one magnetic deviation sensor and at least two Wiegand sensors connects with the single chip circuit respectively Connect, so that the single chip circuit determines the object to be measured according to the individual pen absolute angle angle value and the electric signal pulse Multiturn absolute angle value.
4. joint of mechanical arm according to claim 3, it is characterised in that the sensitive axes of at least two Wiegand sensor Being radially arranged along the permanent magnet rotation round, or along the tangentially-arranged of the permanent magnet rotation round, or with it is described forever Magnet rotation round is tangentially set in predetermined angle, or is placed with the tangent line antarafacial of the permanent magnet rotation round.
5. joint of mechanical arm according to claim 3, it is characterised in that at least two Wiegand sensor is with different quick Sense Axial and radial angle or antarafacial angle are arranged on around the permanent magnet.
6. joint of mechanical arm according to claim 3, it is characterised in that the magnetic deviation sensor is two.
7. joint of mechanical arm according to claim 1, it is characterised in that the brake assemblies include brake catch and had The electromagnet of iron core;The brake catch is fixed on the hollow input shaft, and the iron core can move along the electromagnet, For carrying out backstop to the brake catch.
8. joint of mechanical arm according to claim 7, it is characterised in that the side of the brake catch is provided with soft every magnetic Iron, described it is provided with the brake catch and between magnetic soft iron elastic washer.
9. joint of mechanical arm according to claim 1, it is characterised in that also including shell, the harmonic speed reducer it is soft Wheel is fixedly connected with the shell;The output flange is connected by clutch shaft bearing with the wave producer;The hollow input Axle sleeve is provided with second bearing, and the second bearing passes through bearing bracket stand and the cage connection.
10. joint of mechanical arm according to claim 1, it is characterised in that also including stand-by power supply, for the multi-turn Absolute value encoder provides non-firm power.
CN201710120891.8A 2017-03-02 2017-03-02 A kind of joint of mechanical arm Pending CN107650141A (en)

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CN108890688A (en) * 2018-08-17 2018-11-27 上海节卡机器人科技有限公司 A kind of cooperation robot integral joint
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Application publication date: 20180202