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CN107644737B - Lead terminal for electrolytic capacitor, method for manufacturing same, and electrolytic capacitor - Google Patents

Lead terminal for electrolytic capacitor, method for manufacturing same, and electrolytic capacitor Download PDF

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Publication number
CN107644737B
CN107644737B CN201710534452.1A CN201710534452A CN107644737B CN 107644737 B CN107644737 B CN 107644737B CN 201710534452 A CN201710534452 A CN 201710534452A CN 107644737 B CN107644737 B CN 107644737B
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CN
China
Prior art keywords
electrolytic capacitor
lead terminal
rod
coating
terminal
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CN201710534452.1A
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Chinese (zh)
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CN107644737A (en
Inventor
山崎学
荒木治人
中村壮志
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Kohoku Kogyo Co Ltd
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Kohoku Kogyo Co Ltd
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Priority claimed from JP2017102838A external-priority patent/JP6531134B2/en
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Publication of CN107644737A publication Critical patent/CN107644737A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/008Terminals
    • H01G9/012Terminals specially adapted for solid capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/048Electrodes or formation of dielectric layers thereon characterised by their structure

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention provides a lead terminal for an electrolytic capacitor, a method for manufacturing the lead terminal for the electrolytic capacitor and the electrolytic capacitor, which can inhibit leakage current caused by cracking of a chemically generated coating and improve the yield of the electrolytic capacitor. The lead terminal for electrolytic capacitors of the present invention comprises: a connection piece terminal (10) which is formed by performing press working on a metal bar of which the outer surface is coated with a 1 st chemical generation coating; and a lead (20) connected to one end of the connection piece terminal. The connection piece terminal has a bar-shaped portion (11) on one end side and a flat portion (12) on the other end side. The outer surface of a secondary chemical generation region (121) of the flat portion, which is spaced apart from the rod-like portion by a predetermined length or more in the axial direction, is coated with a 2 nd chemical generation coating. The outer surface of an intermediate region (122) between the rod-shaped portion and the secondary chemical generation region in the flat portion is coated with an insulating resin coating.

Description

Lead terminal for electrolytic capacitor, method for manufacturing same, and electrolytic capacitor
Technical Field
The present invention relates to a lead terminal for an electrolytic capacitor, a method for manufacturing the lead terminal for the electrolytic capacitor, and an electrolytic capacitor.
Background
As is well known, a lead terminal for an electrolytic capacitor includes a connection piece terminal formed of a metal rod such as aluminum and a lead wire connected to one end of the connection piece terminal.
In order to suppress leakage of current, a chemically formed coating is formed on the outer surface of the metal bar of the material of the connection piece terminal by chemical treatment.
The connection piece terminal has a bar-shaped portion on one end side and a flat portion on the other end side.
The flat portion is formed by press working a part of the metal rod into a flat plate shape, and in this case, the chemically formed coating film may be cracked.
Therefore, the connection piece terminal is immersed in the chemical conversion solution to perform the secondary chemical conversion treatment, thereby repairing the crack of the chemical conversion coating.
In this case, since the connection portion or the lead of the connection terminal and the lead may be corroded when the chemical generating solution adheres to the connection portion or the lead, the secondary chemical generating treatment is performed only on a region of the flat portion that is spaced apart from the rod-like portion by a predetermined length or more in the axial direction (hereinafter referred to as "secondary chemical generating region").
[ patent document 1 ] Japanese patent laid-open No. 6-97012
Disclosure of Invention
[ problem to be solved by the invention ]
The region between the secondary chemically-generated region and the rod-shaped portion in the flat portion (hereinafter referred to as "intermediate region") is a region having a large plastic deformation by press working, and therefore cracks are particularly likely to occur in the chemically-generated coating film.
Although the secondary chemical generation treatment is not performed on the intermediate region, when the electrolyte of the capacitor element is a liquid, cracks generated in the chemical generation coating are often repaired by the electrolyte.
However, when the electrolyte is a solid, the cracks are difficult to repair, and current leaks from the cracks, resulting in a decrease in the yield of the electrolytic capacitor.
The present invention has been made in view of the above circumstances, and an object thereof is to provide a lead terminal for an electrolytic capacitor, which can suppress a leak current caused by cracking of a chemical generation coating film and improve the yield of the electrolytic capacitor.
[ MEANS FOR SOLVING PROBLEMS ] A method for producing a semiconductor device
In order to achieve the above object, the 1 st aspect of the present invention is a lead terminal for an electrolytic capacitor, comprising: a connection piece terminal formed by press working a metal bar whose outer surface is coated with a 1 st chemical generation coating film; and a lead wire connected to one end of the connection terminal, wherein the connection terminal has a rod-shaped portion on one end side and a flat portion on the other end side, a 2 nd chemical-generation coating film for coating an outer surface is formed only in a secondary chemical-generation region of the flat portion that is spaced from the rod-shaped portion by a predetermined length or more in an axial direction, and an outer surface of an intermediate region between the rod-shaped portion and the secondary chemical-generation region in the flat portion is coated with an insulating resin coating film.
Further, the invention according to claim 2 is a method for manufacturing a lead terminal for an electrolytic capacitor, the lead terminal comprising: a connection piece terminal having a bar-shaped portion on one end side and a flat portion on the other end side; and a lead connected to one end of the connection piece terminal; the method for manufacturing the lead terminal for the electrolytic capacitor includes preparing a metal bar having an outer surface covered with a 1 st chemical-generating film, press-working the metal bar to form the tab terminal, forming a 2 nd chemical-generating film covering the outer surface only in a secondary chemical-generating region of the flat portion, the secondary chemical-generating region being spaced from the bar portion by a predetermined length or more in an axial direction of the flat portion, and covering an outer surface of an intermediate region between the bar portion and the secondary chemical-generating region in the flat portion with an insulating resin film.
Further, the invention according to claim 3 is an electrolytic capacitor comprising a capacitor element formed by winding an anode foil to which a lead terminal is attached and a cathode foil to which a lead terminal is attached with a separator interposed therebetween, wherein at least one of the lead terminal on the anode foil side and the lead terminal on the cathode foil side is constituted by the lead terminal according to the invention according to claim 1.
[ Effect of the invention ]
According to the present invention, it is possible to suppress a leak current caused by cracks in the chemically formed coating film and to improve the yield of the electrolytic capacitor.
Drawings
Fig. 1 is a perspective view of a lead terminal of the present invention.
Fig. 2 is an enlarged plan view of a connection piece terminal of the lead terminal of fig. 1.
Fig. 3 is a perspective view of a capacitor element of the electrolytic capacitor of the present invention.
Fig. 4 is a longitudinal sectional view of an electrolytic capacitor of the invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings.
As shown in fig. 1, the lead terminal 1 includes a connection piece terminal 10 and a lead wire 20, the connection piece terminal 10 is formed of a metal rod made of aluminum or the like, and the lead wire 20 is connected to one end of the connection piece terminal 10.
The metal rod is subjected to a chemical generation treatment in advance so that the outer surface is covered with a chemical generation coating (hereinafter, this chemical generation coating is referred to as "1 st chemical generation coating").
The connection piece terminal 10 is formed by pressing the metal bar, and has a bar-shaped portion 11 on one end side and a flat portion 12 on the other end side.
In fig. 2, solid-line hatching applied to the outer peripheral surface of the rod-shaped portion 11 indicates the 1 st chemically-formed coating.
A lead wire 20 is connected to one end of the rod-shaped portion 11 by welding or the like. Lead wire 20 is formed of, for example, a CP wire in which a copper layer is provided on the outer peripheral surface of a steel wire.
The flat portion 12 is formed by press-working a part of the metal bar into a flat plate shape and cutting the outer periphery thereof in the thickness direction. The lead 20 may be connected after the flat portion 12 is formed by pressing a metal rod.
An outer surface of a region (hereinafter, this region is referred to as a "secondary chemical generation region") 121 of the flat portion 12, which is spaced apart from the rod-like portion 11 by a predetermined length L1 or more in the axial direction, is covered with a chemical generation coating (hereinafter, this chemical generation coating is referred to as a "2 nd chemical generation coating"). In fig. 2, the dashed hatching indicates the 2 nd chemical generation film, and the 1 st chemical generation film is formed below (inside) the 2 nd chemical generation film.
In the present embodiment, the rib 13 is formed to extend between the rod-shaped portion 11 and the flat portion 12.
The rib 13 is formed between the end surface of the rod-shaped portion 11 on the flat portion 12 side and one surface of the flat portion 12, and has a substantially semicircular shape in plan view.
The bead 13 is formed in a region 122 (hereinafter, this region is referred to as an "intermediate region") of the flat portion 12 between the rod-like portion 11 and the secondary chemical generation region 121.
The outer surface of the intermediate region 122 is covered with an insulating resin coating. In fig. 2, the insulating resin film is shown by grid hatching, and the 1 st chemically-formed film is formed below (inside) the insulating resin film.
The insulating resin coating is formed by, for example, applying a solution of a thermosetting insulating resin to the intermediate region 122 by a known dispenser and heating and curing the solution by a heating device, but may be formed by another method.
In the present embodiment, the insulating resin coating is made of a thermosetting acrylic resin, but other materials may be used. For example, epoxy resin, silicone resin, acrylic resin, phenol resin, fluorine resin, urea resin, or the like may be used, and UV curable resin may also be used.
The insulating resin coating of the present embodiment has a film thickness of 30 μm, but is not particularly limited as long as it can effectively suppress leakage current by coating the reinforcing ribs 13. For example, the film thickness can be set in the range of 0.1 to 100 μm, and more preferably in the range of 10 to 50 μm.
In addition, the length L1 of the intermediate region 122 (the length in the axial direction of the rod-like portion 11) covered with the insulating resin coating is preferably set in consideration of the manufacturing cost and productivity as follows: l1. ltoreq.L 2/3, where L2 represents the entire length of the flat portion 12 in the same direction.
The electrolytic capacitor of the present invention is manufactured by the following steps.
First, a plurality of metal rods each having an outer surface coated with the 1 st chemical-generating coating film were prepared.
Then, the metal bar is pressed to form the connection piece terminal 10.
Next, the outer surface of the secondary chemically-formed region 121 of the connection piece terminal 10 is coated with a 2 nd chemically-formed coating film.
Then, the outer surface of the intermediate region 122 is coated with an insulating resin coating film.
Lead terminals 1 thus manufactured were mounted on an anode foil and a cathode foil, which are raw materials of a capacitor element, respectively, and anode foil 41 and cathode foil 42 were wound with separator 43 interposed therebetween as shown in fig. 3 to form capacitor element 40. Subsequently, a solid electrolyte layer (not shown) is formed between anode foil 41 and cathode foil 42 by a known method.
A pair of leads 20 protruding from an end face of capacitor element 40 are inserted through one of a pair of through holes 51 formed in sealing body 50 (see fig. 4), capacitor element 40 and sealing body 50 are housed in a bottomed cylindrical sealing case 60, the opening end of sealing case 60 is crimped to fix sealing body 50 to the opening end of sealing case 60, and the opening end of sealing case 60 is closed by sealing body 50.
Further, a cylindrical shrink film (not shown) in which a product name, a manufacturer name, and the like are described is fitted around the outer periphery of the package case 60, and the shrink film is heat-shrunk, whereby the electrolytic capacitor 100 is completed.
In the lead terminal 1 of the present invention, since the intermediate region 122 is coated with the insulating resin coating, even if a crack is generated in the 1 st chemical generation coating of the intermediate region 122 at the time of press working of the connection piece terminal 10, leakage of current from the crack can be suppressed, and the yield of the electrolytic capacitor is improved.
In particular, when the lead terminal 1 of the present invention is used for an electrolytic capacitor in which the electrolyte is a solid, the yield is significantly improved as compared with the case of using a conventional lead terminal.
In the present embodiment, the outer periphery of the rod-shaped portion 11 is not covered with an insulating resin coating. Since the rod-shaped portion 11 is inserted into the through hole 51 of the sealing member 50, if the rod-shaped portion 11 is coated with the insulating resin coating, the thickness of the insulating resin coating needs to be controlled.
That is, if the thickness of the insulating resin coating is too large, it is difficult to insert the insulating resin coating into the through hole 51, and conversely, if the thickness of the insulating resin coating is too small, a gap is formed between the insulating resin coating and the through hole 51, and an electrolyte may leak.
When the outer periphery of the rod-shaped portion 11 is not coated with the insulating resin coating, the thickness of the insulating resin coating does not need to be controlled, and thus productivity is improved.
The present invention is not limited to the above embodiments.
For example, in the above embodiment, the insulating resin coating is formed on both the anode foil side lead terminal and the cathode foil side lead terminal, but the insulating resin coating may be formed only on one of the lead terminals.
Further, the insulating resin coating may be formed also on the outer peripheral surface of the rod-shaped portion (the region in fig. 2 where solid-line hatching is applied). In this case, the generation of leakage current from the rod-shaped portion is also reduced, and therefore the yield is further improved.
The shape and number of the ribs are not limited to those shown in the above embodiments.
Further, the present invention can be applied to a lead terminal without a reinforcing rib.
The present invention can also be applied to an electrolytic capacitor in which the electrolyte is a liquid, and also to a hybrid electrolytic capacitor in which the electrolyte is composed of a liquid and a solid.
In addition, various modifications can be made to the above-described embodiment without departing from the scope of the present invention.
Description of the symbols
1 lead terminal
10 connecting piece terminal
11 rod-shaped part
12 flat part
121 secondary chemical generation region
122 middle area
13 reinforcing rib
20 lead wire
40 capacitor element
41 Anode foil
42 cathode foil
43 diaphragm
50 sealing body
60 packaging case
100 electrolytic capacitor.

Claims (7)

1. A lead terminal for an electrolytic capacitor, comprising:
a connection piece terminal (10) which is formed by performing press working on a metal bar of which the outer surface is coated with a 1 st chemical generation coating; and
a lead (20) connected to one end of the connection piece terminal (10),
the connection piece terminal (10) has a bar-shaped portion (11) on one end side and a flat portion (12) on the other end side,
a second chemical generation coating for coating the outer surface is formed only in a secondary chemical generation region (121) of the flat part (12) which is spaced from the rod-like part (11) by a predetermined length or more in the axial direction,
the outer surface of an intermediate region (122) between the rod-shaped section (11) and the secondary chemical generation region (121) in the flat section (12) is coated with an insulating resin coating.
2. The lead terminal for electrolytic capacitors as set forth in claim 1, wherein a reinforcing rib (13) is formed in the intermediate region (122) so as to straddle between the rod-like portion (11) and the flat portion (12).
3. A lead terminal for an electrolytic capacitor according to claim 1 or 2, characterized in that the outer periphery of the rod-like portion (11) is not covered with the insulating resin coating.
4. A method for manufacturing a lead terminal for an electrolytic capacitor, the lead terminal (1) comprising: a connection piece terminal (10) having a bar-shaped portion (11) on one end side and a flat portion (12) on the other end side; and a lead (20) connected to one end of the connection piece terminal (10); the method for manufacturing the lead terminal for electrolytic capacitor is characterized in that,
preparing a metal bar whose outer surface is coated with a 1 st chemically-formed coating film,
the metal bar is subjected to press working to shape the connection piece terminal (10),
a 2 nd chemical generation coating for coating the outer surface is formed only in a secondary chemical generation region (121) of the flat part (12) which is separated from the rod-like part (11) by a predetermined length or more in the axial direction,
the outer surface of an intermediate region (122) between the rod-shaped portion (11) and the secondary chemical generation region (121) in the flat portion (12) is coated with an insulating resin coating.
5. An electrolytic capacitor (100) comprising a capacitor element (40), wherein the capacitor element (40) is formed by winding an anode foil (41) having a lead terminal attached thereto and a cathode foil (42) having a lead terminal attached thereto with a separator (43) interposed therebetween,
At least one of the lead terminal on the anode foil (41) side and the lead terminal on the cathode foil (42) side is constituted by the lead terminal according to any one of claims 1 to 3.
6. The electrolytic capacitor as recited in claim 5, wherein a solid electrolyte layer is formed between the anode foil (41) and the cathode foil (42).
7. The electrolytic capacitor according to claim 5 or 6, comprising:
a package case (60) that houses the capacitor element (40) and has a bottomed tubular shape; and
a sealing body (50) fixed at the opening end of the packaging shell (60),
the sealing body (50) has a through hole (51) into which the rod-shaped portion (11) is inserted,
the outer periphery of the rod-shaped section (11) is not covered with the insulating resin coating.
CN201710534452.1A 2016-07-20 2017-07-03 Lead terminal for electrolytic capacitor, method for manufacturing same, and electrolytic capacitor Active CN107644737B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2016-142478 2016-07-20
JP2016142478 2016-07-20
JP2017102838A JP6531134B2 (en) 2016-07-20 2017-05-24 Lead wire terminal for electrolytic capacitor, method of manufacturing lead wire terminal for electrolytic capacitor, and electrolytic capacitor
JP2017-102838 2017-05-24

Publications (2)

Publication Number Publication Date
CN107644737A CN107644737A (en) 2018-01-30
CN107644737B true CN107644737B (en) 2022-07-19

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CN201710534452.1A Active CN107644737B (en) 2016-07-20 2017-07-03 Lead terminal for electrolytic capacitor, method for manufacturing same, and electrolytic capacitor

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CN (1) CN107644737B (en)
MY (1) MY183652A (en)

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Publication number Priority date Publication date Assignee Title
JP2001176753A (en) * 1999-12-20 2001-06-29 Fujitsu Media Device Kk Solid electrolytic capacitor
JP2001210551A (en) * 2000-01-27 2001-08-03 Aputodeito:Kk Tab terminal for electrolytic capacitor
JP2001284174A (en) * 2000-03-30 2001-10-12 Nippon Chemicon Corp Solid electrolytic capacitor and its manufacturing method
CN1815647A (en) * 2005-02-06 2006-08-09 南通江海电容器有限公司 Winding type aluminum capacitor lead
CN202650848U (en) * 2012-06-07 2013-01-02 袁永 A polymer aluminum electrolytic capacitor and an anode guiding pin thereof
CN104272409A (en) * 2012-04-27 2015-01-07 爱尔那株式会社 Aluminum electrolytic capacitor and rubber seal for same

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Publication number Priority date Publication date Assignee Title
JPH0425010A (en) * 1990-05-16 1992-01-28 Elna Co Ltd Method of manufacturing solid electrolytic capacitor
JP2578391B2 (en) 1992-09-09 1997-02-05 湖北工業株式会社 Conversion container for tab terminals for electrolytic capacitors
JPH07272979A (en) * 1994-03-29 1995-10-20 Nippon Chemicon Corp Electrolytic capacitor
JPH07283079A (en) * 1994-04-02 1995-10-27 Elna Co Ltd Manufacture of aluminium electrolytic capacitor
JP3367221B2 (en) * 1994-09-29 2003-01-14 日本ケミコン株式会社 Electrolytic capacitor
JP3550232B2 (en) * 1995-11-06 2004-08-04 ニチコン株式会社 Method of manufacturing tab terminal for electrolytic capacitor
JP3483681B2 (en) * 1995-11-15 2004-01-06 ニチコン株式会社 Method of manufacturing tab terminal for electrolytic capacitor
JPH10294242A (en) * 1997-04-22 1998-11-04 Nichicon Corp Aluminum electrolytic capacitor
JP2001307952A (en) * 2000-04-19 2001-11-02 Matsushita Electric Ind Co Ltd Method for manufacturing lead member for capacitor and electrolytic capacitor using the same
JP5073947B2 (en) * 2006-01-12 2012-11-14 ニチコン株式会社 Winding capacitor and method of manufacturing the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001176753A (en) * 1999-12-20 2001-06-29 Fujitsu Media Device Kk Solid electrolytic capacitor
JP2001210551A (en) * 2000-01-27 2001-08-03 Aputodeito:Kk Tab terminal for electrolytic capacitor
JP2001284174A (en) * 2000-03-30 2001-10-12 Nippon Chemicon Corp Solid electrolytic capacitor and its manufacturing method
CN1815647A (en) * 2005-02-06 2006-08-09 南通江海电容器有限公司 Winding type aluminum capacitor lead
CN104272409A (en) * 2012-04-27 2015-01-07 爱尔那株式会社 Aluminum electrolytic capacitor and rubber seal for same
CN202650848U (en) * 2012-06-07 2013-01-02 袁永 A polymer aluminum electrolytic capacitor and an anode guiding pin thereof

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KR102381722B1 (en) 2022-04-01
MY183652A (en) 2021-03-05
CN107644737A (en) 2018-01-30
KR20180010137A (en) 2018-01-30

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