CN107638010A - A kind of manufacture method of sping mattress - Google Patents
A kind of manufacture method of sping mattress Download PDFInfo
- Publication number
- CN107638010A CN107638010A CN201710645324.4A CN201710645324A CN107638010A CN 107638010 A CN107638010 A CN 107638010A CN 201710645324 A CN201710645324 A CN 201710645324A CN 107638010 A CN107638010 A CN 107638010A
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- Prior art keywords
- mattress
- spring
- layer
- steel wire
- manufacture
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 36
- 239000010959 steel Substances 0.000 claims abstract description 36
- 238000012360 testing method Methods 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000004804 winding Methods 0.000 claims abstract description 5
- 229920000742 Cotton Polymers 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses a kind of manufacture method of sping mattress, comprise the following steps：1）The manufacture of bed net：It is placed into from smart steel among the stove of high temperature, is heated up to 1,200 3300 DEG C, then the smart steel for heating completion is placed among cold water and carries out being cooled to 750 900 DEG C, is placed after cooling is completed among automatic spring winding machine and be rolled into spring.The present invention enhances the toughness of spring, avoiding mattress can deform upon after permanent use, so as to enhance the service life of mattress by carrying out brand-new manufacturing process to sping mattress；Simultaneously by testing mattress, mattress is ensure that when dispatching from the factory, quality is guaranteed.
Description
Technical field
The invention belongs to household goods technical field, more particularly, to a kind of manufacture method of sping mattress.
Background technology
Sping mattress, after the processing of certain process, can effectively be sent out by using independent spring cylinder or independent bag
It is mould or damage by worms, and avoid shaking because of rubs mutually in spring, make a noise；Many sping mattress manufacturers are producing now
Go out after a bottom mattress just is placed directly on into the market to be sold, mattress is not tested, causes consumer often to buy back
Not using how long quality problems are occurred as soon as, spring follows the string the mattress gone.
The content of the invention
The present invention is for overcome the deficiencies in the prior art, there is provided a kind of manufacture method of up-to-standard sping mattress.
To achieve these goals, the present invention uses following technical scheme：A kind of manufacture method of sping mattress, including with
Lower step：
1）The manufacture of bed net：It is placed into from smart steel among the stove of high temperature, is heated up to 1200-3300 DEG C, then will have been heated
Into smart steel be placed among cold water and carry out being cooled to 750-900 DEG C, place among automatic spring winding machine and rolling up after cooling is completed
Into spring；
2）Wear spring：By step 1）Central spring using a diameter of 0.8-1.5mm carbon steel turn to aperture less than step 1) when
In wear spring, during coiling, spring is connected into the spring core of mattress；
3）Encircle and hunt down side steel:For a diameter of 15-30mm steel wire, then according to the size of mattress, steel wire cutting machine is used
Steel wire rope is cut into the steel wire for meeting mattress size size, the end of steel wire and sping mattress welded using electric welding machine
Connect；
4）Quilting:From the thick palm layers of 6-9cm, then it is glued one layer of burlap respectively in palm upper and lower end parts, waits to be glued and complete
Cotton is laid on burlap upper strata afterwards, and cotton, burlap and palm layer are proceeded by into suture from edge；
5）Surrounding edge：By step 4）In the multilayer cloth that is stitched together be routed on the mattress spring core that manufacture is completed, Ran Hougu
A fixed angle, tape edge is carried out to quilting layer；
6）Test：By step 1）-5）The sping mattress that manufacture is completed carries out durability test.
The present invention enhances the toughness of spring, avoids mattress and exist by carrying out brand-new manufacturing process to sping mattress
It can be deformed upon after permanent use, so as to enhance the service life of mattress；Simultaneously by testing mattress, ensure
Dispatch from the factory when, quality is guaranteed mattress.
Further, in step 6）Using constantly being pushed to mattress using hydraulic cylinder, test mattress is held for middle test
That receives pushes number；Can test sping mattress by the test mode can bear the high intensity extruding of how many times, so as to sentence
Whether the sping mattress of medium well output is qualified.
Further, the end of the hydraulic cylinder is enclosed with one layer of rubber layer, and one layer of cotton is enclosed with rubber layer；It is logical
The mode of overprotection, hydraulic cylinder can be reduced to destruction caused by the cloth of mattress surface, so as to ensure accurately to measure spring
Mattress can be pushed number by what must be lived.
In summary, the present invention enhances the toughness of spring, avoided by carrying out brand-new manufacturing process to sping mattress
Mattress can deform upon after permanent use, so as to enhancing the service life of mattress；Simultaneously by being carried out to mattress
Test, ensure that mattress when dispatching from the factory, quality is guaranteed.
Embodiment
In order that those skilled in the art are better understood from the present invention program, it is right below in conjunction with the embodiment of the present invention
Technical scheme in the embodiment of the present invention carries out clear, complete description.
Case one：
A kind of manufacture method of sping mattress, comprises the following steps：
1）The manufacture of bed net：It is placed into from smart steel among the stove of high temperature, is heated up to 2300 DEG C, then will heats the essence completed
Steel, which is placed among cold water, to carry out being cooled to 800 DEG C, is placed after cooling is completed among automatic spring winding machine and is rolled into spring, then
Spring is melted down again, is reheated to 560 DEG C, with 40 DEG C/sec of speed be cooled to often after then spring is taken out
Temperature, the spring completed to cooling plates layer of metal overcoat using electric plating method, then is painted on spring.
2）Wear spring：By step 1）Central spring using a diameter of 1.5mm carbon steel turn to aperture less than step 1) when
In wear spring, during coiling, spring is connected into the spring core of mattress；Then spring will be worn to penetrate among spring, so
The both ends for wearing spring are snapped on the circle of spring using cutting pliers afterwards.
3）Encircle and hunt down side steel:For a diameter of 25mm steel wire, then according to the size of mattress, steel wire cutting machine is used
Steel wire rope is cut into the steel wire for meeting mattress size size, the end of steel wire and sping mattress welded using electric welding machine
Connect, after the welding is completed, each spring and steel wire are fixed using a diameter of 2.9mm mild steel wire.
4）Quilting:From the thick palm layers of 9cm, then it is glued one layer of burlap respectively in palm upper and lower end parts, waits to be glued
Into afterwards in burlap upper strata laying cotton, and cotton, burlap and palm layer are proceeded by into suture from edge, sutured in centre
Go out various patterns.
5）Surrounding edge：By step 4）In the multilayer cloth that is stitched together be routed on the mattress spring core that manufacture is completed, so
After fix an angle, and pull one by one, after cloth is stretched, tape edge carried out to quilting layer, and complete on surrounding edge in tape edge
Increase handle and stomata, the stomata make a call to 30 holes using special puncher.
6）Test：By step 1）-5）The sping mattress that manufacture is completed carries out durability test；The end of hydraulic cylinder is enclosed with
One layer of rubber layer, one layer of cotton is enclosed with rubber layer；Then sping mattress is constantly extruded using hydraulic cylinder, surveyed
The number pushed that examination sping mattress can be born.
Case two：
A kind of manufacture method of sping mattress, comprises the following steps：
1）The manufacture of bed net：It is placed into from smart steel among the stove of high temperature, is heated up to 1800 DEG C, then will heats the essence completed
Steel, which is placed among cold water, to carry out being cooled to 880 DEG C, is placed after cooling is completed among automatic spring winding machine and is rolled into spring, then
Spring is melted down again, is reheated to 460 DEG C, with 22 DEG C/sec of speed be cooled to often after then spring is taken out
Temperature, the spring completed to cooling plates layer of metal overcoat using electric plating method, then is painted on spring.
2）Wear spring：By step 1）Central spring using a diameter of 1.0mm carbon steel turn to aperture less than step 1) when
In wear spring, during coiling, spring is connected into the spring core of mattress；Then spring will be worn to penetrate among spring, so
The both ends for wearing spring are snapped on the circle of spring using cutting pliers afterwards.
3）Encircle and hunt down side steel:For a diameter of 28mm steel wire, then according to the size of mattress, steel wire cutting machine is used
Steel wire rope is cut into the steel wire for meeting mattress size size, the end of steel wire and sping mattress welded using electric welding machine
Connect, after the welding is completed, each spring and steel wire are fixed using a diameter of 2.1mm mild steel wire.
4）Quilting:From the thick palm layers of 7cm, then it is glued one layer of burlap respectively in palm upper and lower end parts, waits to be glued
Into afterwards in burlap upper strata laying cotton, and cotton, burlap and palm layer are proceeded by into suture from edge, sutured in centre
Go out various patterns.
5）Surrounding edge：By step 4）In the multilayer cloth that is stitched together be routed on the mattress spring core that manufacture is completed, so
After fix an angle, and pull one by one, after cloth is stretched, tape edge carried out to quilting layer, and complete on surrounding edge in tape edge
Increase handle and stomata, the stomata make a call to 28 holes using special puncher.
6）Test：By step 1）-5）The sping mattress that manufacture is completed carries out durability test；The end of hydraulic cylinder is enclosed with
One layer of rubber layer, one layer of cotton is enclosed with rubber layer；Then sping mattress is constantly extruded using hydraulic cylinder, surveyed
The number pushed that examination sping mattress can be born.
Obviously, described embodiment is only the part of the embodiment of the present invention, rather than whole embodiments；It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, it should all belong to the scope of protection of the invention.
Claims (3)
1. a kind of manufacture method of sping mattress, comprises the following steps：
1) manufacture of bed net：It is placed into from smart steel among the stove of high temperature, is heated up to 1200-3300 DEG C, then will have been heated
Into smart steel be placed among cold water and carry out being cooled to 750-900 DEG C, place among automatic spring winding machine and rolling up after cooling is completed
Into spring；
2) spring is worn：By the spring among step 1) using a diameter of 0.8-1.5mm carbon steel turn to aperture less than step 1) when
In wear spring, during coiling, spring is connected into the spring core of mattress；
3) side steel is encircled and hunted down:For a diameter of 15-30mm steel wire, then according to the size of mattress, steel wire cutting machine is used
Steel wire rope is cut into the steel wire for meeting mattress size size, the end of steel wire and sping mattress welded using electric welding machine
Connect；
4) quilting:From the thick palm layers of 6-9cm, then it is glued one layer of burlap respectively in palm upper and lower end parts, waits to be glued and complete
Cotton is laid on burlap upper strata afterwards, and cotton, burlap and palm layer are proceeded by into suture from edge；
5) surrounding edge：The multilayer cloth being stitched together in step 4) is routed on the mattress spring core of manufacture completion, to quilting
Layer carries out tape edge；
6) test：By step 1) -5) manufacture the sping mattress progress durability test completed.
A kind of 2. manufacture method of sping mattress according to claim 1, it is characterised in that：
Using constantly being pushed to mattress using hydraulic cylinder, what test mattress was born pushes number for test in step 6).
A kind of 3. sping mattress manufacture method according to claim 2, it is characterised in that：The end parcel of the hydraulic cylinder
There is one layer of rubber layer, one layer of cotton is enclosed with rubber layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710645324.4A CN107638010A (en) | 2017-08-01 | 2017-08-01 | A kind of manufacture method of sping mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710645324.4A CN107638010A (en) | 2017-08-01 | 2017-08-01 | A kind of manufacture method of sping mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107638010A true CN107638010A (en) | 2018-01-30 |
Family
ID=61110678
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710645324.4A Pending CN107638010A (en) | 2017-08-01 | 2017-08-01 | A kind of manufacture method of sping mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107638010A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109157055A (en) * | 2018-09-20 | 2019-01-08 | 浙江万昌家具股份有限公司 | The production technology of bamboo charcoal nano sping mattress |
| CN109770616A (en) * | 2019-03-05 | 2019-05-21 | 李春山 | A kind of sping mattress of double-layer siamesed spring production |
| CN110151131A (en) * | 2019-04-19 | 2019-08-23 | 浙江万昌家具股份有限公司 | A kind of induced intelligent mattress production technique |
| CN110467146A (en) * | 2019-08-07 | 2019-11-19 | 刘合宝 | A kind of no sponge matress manufacture craft |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2131382Y (en) * | 1991-07-30 | 1993-05-05 | 深圳宝雅床具有限公司 | Spring mattress |
| CN2365985Y (en) * | 1999-02-08 | 2000-03-01 | 孙中良 | Bed mattress used for four sensors |
| CN2469804Y (en) * | 2001-02-26 | 2002-01-09 | 金万洙 | Health-care warm bed-mattress |
| CN2516048Y (en) * | 2001-12-26 | 2002-10-16 | 李发铎 | Mattress with evacuating packaging layer |
| CN201814197U (en) * | 2010-04-19 | 2011-05-04 | 刘振辉 | Mattress with visible internal structure |
| CN201861212U (en) * | 2010-09-29 | 2011-06-15 | 王卫华 | Mattress |
| CN103859866A (en) * | 2012-12-17 | 2014-06-18 | 施丽卿 | Spring for mattress |
| CN106744566A (en) * | 2016-11-30 | 2017-05-31 | 南通恒康数控机械股份有限公司 | A kind of mattress processing device |
| CN206266192U (en) * | 2016-11-30 | 2017-06-20 | 南通恒康数控机械股份有限公司 | A kind of mattress processing device |
-
2017
- 2017-08-01 CN CN201710645324.4A patent/CN107638010A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2131382Y (en) * | 1991-07-30 | 1993-05-05 | 深圳宝雅床具有限公司 | Spring mattress |
| CN2365985Y (en) * | 1999-02-08 | 2000-03-01 | 孙中良 | Bed mattress used for four sensors |
| CN2469804Y (en) * | 2001-02-26 | 2002-01-09 | 金万洙 | Health-care warm bed-mattress |
| CN2516048Y (en) * | 2001-12-26 | 2002-10-16 | 李发铎 | Mattress with evacuating packaging layer |
| CN201814197U (en) * | 2010-04-19 | 2011-05-04 | 刘振辉 | Mattress with visible internal structure |
| CN201861212U (en) * | 2010-09-29 | 2011-06-15 | 王卫华 | Mattress |
| CN103859866A (en) * | 2012-12-17 | 2014-06-18 | 施丽卿 | Spring for mattress |
| CN106744566A (en) * | 2016-11-30 | 2017-05-31 | 南通恒康数控机械股份有限公司 | A kind of mattress processing device |
| CN206266192U (en) * | 2016-11-30 | 2017-06-20 | 南通恒康数控机械股份有限公司 | A kind of mattress processing device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109157055A (en) * | 2018-09-20 | 2019-01-08 | 浙江万昌家具股份有限公司 | The production technology of bamboo charcoal nano sping mattress |
| CN109770616A (en) * | 2019-03-05 | 2019-05-21 | 李春山 | A kind of sping mattress of double-layer siamesed spring production |
| CN110151131A (en) * | 2019-04-19 | 2019-08-23 | 浙江万昌家具股份有限公司 | A kind of induced intelligent mattress production technique |
| CN110467146A (en) * | 2019-08-07 | 2019-11-19 | 刘合宝 | A kind of no sponge matress manufacture craft |
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| PB01 | Publication | ||
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Application publication date: 20180130 |