CN107627934A - A kind of self-discharging semitrailer - Google Patents
A kind of self-discharging semitrailer Download PDFInfo
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Abstract
本发明提供一种自卸半挂车,在车厢厢体上设置水平自卸装置与驱动装置,水平自卸装置包括支撑轨道、链条、托板、传输装置,传输装置设置两种,一是两端带有弧形板的硬质运输板,二是一端固定、另一端为不固定自由端的柔性运输板,两种方式均摒弃了托板,在没有降低承重强度的情况下大大降低了自卸系统的重量。采用柔性运输板时,改变了其与链条的连接方式,大大提高了装配及更换效率。同时本发明通过改变车身结构,使得水平自卸装置在横向上扩展,直至完全取代车厢底板位置,提高了散货的卸载效率。
The invention provides a self-unloading semi-trailer. A horizontal self-unloading device and a driving device are arranged on the carriage body. The horizontal self-unloading device includes a support rail, a chain, a pallet, and a transmission device. There are two types of transmission devices, one is two ends The rigid transportation board with a curved board, and the second is a flexible transportation board with one end fixed and the other end as an unfixed free end. Both methods abandon the pallet, which greatly reduces the self-unloading system without reducing the load-bearing strength. the weight of. When the flexible transport board is used, the connection mode with the chain is changed, which greatly improves the efficiency of assembly and replacement. At the same time, by changing the structure of the vehicle body, the invention expands the horizontal self-unloading device in the lateral direction until it completely replaces the position of the bottom plate of the carriage, thereby improving the unloading efficiency of bulk cargo.
Description
技术领域technical field
本发明属于车辆设备领域,具体涉及一种自卸半挂车。The invention belongs to the field of vehicle equipment, and in particular relates to a self-unloading semi-trailer.
背景技术Background technique
现阶段,为提高散货装载车辆的卸货效率,有许多车型在车厢底部加装自卸式轨道或传送带来解决散货自卸的问题,但这种方式采用的自卸式轨道或传送带的宽度太窄,致使在运行其卸货时有许多的散货滞留在车厢的两侧。中国专利申请号为201410151338.7,公开一种自卸半挂车,在车厢底部中间位置设置水平自卸装置,采用一端固定另一端为自由端,并且相互部分重叠搭置的橡胶履带带动散货卸载,同时为达到散货完全卸载,在车厢内部设置L形活动角板,使用液压伸缩油缸控制L形活动角板把散货往中间部位聚拢。本申请人前期申请了一个专利,名称为一种车载散货自卸系统,专利号为:201710652419.9,为提高卸载效率,通过改造车厢整体的结构,把承重大梁设置在车厢厢体的两端,预留空间使得水平自卸装置完全取代车厢底板并平铺在厢体底部,同时采用两种运送载体,一种为传输带,另一种为与上述专利类似的一端固定另一端为自由端,并且相互部分重叠搭置的传输板,大大提高了卸载效率,但上述两个专利采用的技术方案有以下缺点:At this stage, in order to improve the unloading efficiency of bulk cargo loading vehicles, there are many models that install self-unloading rails or conveyor belts at the bottom of the compartment to solve the problem of bulk cargo self-unloading, but the width of the self-unloading rails or conveyor belts used in this method It is too narrow, causing a lot of bulk cargo to stay on both sides of the compartment when it is unloading. The Chinese patent application number is 201410151338.7, which discloses a self-unloading semi-trailer. A horizontal self-unloading device is installed in the middle of the bottom of the carriage. One end is fixed and the other end is a free end. In order to achieve the complete unloading of the bulk cargo, an L-shaped movable corner plate is set inside the carriage, and the hydraulic telescopic oil cylinder is used to control the L-shaped movable corner plate to gather the bulk cargo to the middle part. The applicant applied for a patent in the early stage, the name is a vehicle-mounted bulk cargo self-unloading system, the patent number is: 201710652419.9, in order to improve the unloading efficiency, by modifying the overall structure of the carriage, the bearing beams are set at both ends of the carriage body, The space is reserved so that the horizontal self-unloading device completely replaces the car floor and lays flat on the bottom of the car body. At the same time, two kinds of transport carriers are used, one is a conveyor belt, and the other is similar to the above-mentioned patent. One end is fixed and the other end is a free end. In addition, the transmission plates partially overlapped with each other greatly improve the unloading efficiency, but the technical solutions adopted by the above two patents have the following disadvantages:
1、使用传统固定方式即螺栓或铆钉等将传输板或橡胶履带固定在传动链条上,费时费力,一般需要人工一个一个的耗费很长时间才能安装在传动链条上,同时传输板或橡胶履带损伤需要更换时,也非常费事,不是特别方便。1. Using traditional fixing methods such as bolts or rivets to fix the transmission plate or rubber track on the transmission chain is time-consuming and labor-intensive. Generally, it takes a long time to manually install it on the transmission chain one by one. At the same time, the transmission plate or rubber track is damaged. When needing to change, also very troublesome, not particularly convenient.
2、由于采用的是一端固定另一端为自由端的柔性传输板或橡胶履带,当运输具有一定湿度或粘性的散货时,散货容易粘附在传输板或橡胶履带上,并通过自由端散落到驱动系统的内,致使长时间的运行会损耗驱动系统内的装置。2. Since one end is fixed and the other end is a flexible transmission plate or rubber crawler, when transporting bulk cargo with a certain humidity or viscosity, the bulk cargo is easy to adhere to the transmission plate or rubber crawler and scatter through the free end To the inside of the drive system, resulting in long-term operation will wear out the devices in the drive system.
发明内容Contents of the invention
针对以上技术缺陷,本发明对上述发明采用的技术方案进行改进,消除以上缺陷。In view of the above technical defects, the present invention improves the technical solution adopted in the above invention to eliminate the above defects.
本发明采用的技术方案为:提供一种自卸半挂车,包括牵引车头、车厢厢体,车厢厢体包括水平自卸装置与驱动装置;水平自卸装置处于厢体底部,用于承卸载散货,水平自卸装置包括支撑轨道、链条、传输装置,支撑轨道与横梁相垂直并固定在横梁的上部,链条上设置滚轮,滚轮在支撑轨道上转动,链条的外链板上带有翼板,传输装置为由若干首尾相互搭接的传输板组成,传输板固定在翼板上,传输装置可随链条移动。The technical solution adopted in the present invention is: to provide a self-unloading semi-trailer, including a tractor head, a carriage body, and the carriage body includes a horizontal self-unloading device and a driving device; Cargo, the horizontal self-unloading device includes support rails, chains, and transmission devices. The support rails are perpendicular to the beams and fixed on the upper part of the beams. Rollers are set on the chains, and the rollers rotate on the support rails. There are wing plates on the outer chain plates of the chains. , the transmission device is composed of a number of transmission plates overlapping each other from the end to the end, the transmission plate is fixed on the wing plate, and the transmission device can move with the chain.
驱动装置包括驱动链轮和从动链轮、驱动轴和从动轴、液压马达,在车厢厢体底部的后端设置驱动轴,前端设置从动轴,驱动轴和从动轴的两端设置轴承座,驱动链轮和从动链轮也位于车厢厢体底部的后端和前端,驱动链轮设置在驱动轴上并随着驱动轴转动而转动,所述的链条环绕着车厢厢体前后端的从动链轮和驱动链轮并与驱动链轮相啮合受驱动链轮带动循环旋转,所述的液压马达作为动力源带动驱动轴转动。The driving device includes a driving sprocket and a driven sprocket, a driving shaft and a driven shaft, and a hydraulic motor. The bearing housing, the driving sprocket and the driven sprocket are also located at the rear end and the front end of the bottom of the carriage body. The driving sprocket is arranged on the drive shaft and rotates with the rotation of the drive shaft. The chain is wrapped around the front and rear of the carriage body The driven sprocket at the end and the driving sprocket are meshed with the driving sprocket and driven by the driving sprocket to rotate circularly, and the hydraulic motor is used as a power source to drive the driving shaft to rotate.
优选地,传输板为硬质板,传输板的中部位置固定在翼板上,传输板的两端为弧形面,弧形面为相邻两块传输板搭接的部分,当传输板转动到驱动链轮处时,弧形面之间的相互滑动,但相邻的弧形面始终有部分相互搭接,使得传输装置一直处于封闭状态,防止散货落入驱动装置内部。Preferably, the transmission plate is a hard plate, the middle of the transmission plate is fixed on the wing plate, the two ends of the transmission plate are arc-shaped surfaces, and the arc-shaped surface is the overlapping part of two adjacent transmission plates. When reaching the drive sprocket, the arc surfaces slide against each other, but the adjacent arc surfaces always partially overlap each other, so that the transmission device is always in a closed state, preventing bulk cargo from falling into the drive device.
优选地,链条上所有的外链板均具有翼板,每对翼板上均固定一个传输板。Preferably, all the outer chain plates on the chain have wing plates, and a transmission plate is fixed on each pair of wing plates.
优选地,传输板为柔性板,传输板的一端通过设置一个夹持套固定在其下面的翼板上,另一端为自由端,传输板的自由端部分重叠的搭接在相邻传输板固定在翼板的一端,夹持套的横截面型为美式弓型,传输板嵌入夹持套内,夹持套通过螺栓或铆钉固定住传输板的一端,夹持套的底部焊接有垫板,垫板为工字型,链条的链板上的翼板为没有折弯的立板,翼板上开有固定孔供销钉穿过,垫板上工型的凹槽部分可以内嵌入翼板,进而传输板通过夹持套和垫板可以活动连接到链条上。Preferably, the transmission plate is a flexible plate, one end of the transmission plate is fixed on the wing plate below it by setting a clamping sleeve, and the other end is a free end, and the free ends of the transmission plate overlap and are fixed on the adjacent transmission plate At one end of the wing plate, the cross section of the clamping sleeve is an American bow shape. The transmission plate is embedded in the clamping sleeve. The clamping sleeve fixes one end of the transmission plate through bolts or rivets. The bottom of the clamping sleeve is welded with a backing plate. The backing plate is I-shaped, and the wing plate on the chain plate of the chain is a vertical plate without bending. There are fixing holes on the wing plate for the pins to pass through. The groove part of the I-shaped on the backing plate can be embedded in the wing plate. Furthermore, the transmission plate can be movably connected to the chain through the clamping sleeve and the backing plate.
优选地,链条上所有的外链板均具有翼板,翼板均是为没有折弯的立板,与链条外链板处于同一平面,与传输板相连的外链板之间至少间隔一个外链板,没有连接传输板的外链板的翼板上连接传输板支撑管,传输板支撑管与翼板的连接方式与夹持套和翼板的连接方式一样。Preferably, all the outer chain plates on the chain have wing plates, and the wing plates are vertical plates without bending, and are on the same plane as the outer chain plates of the chain, and there is at least one outer link plate between the outer chain plates connected to the transmission plate. The chain plate and the wing plate of the outer chain plate not connected to the transmission plate are connected to the transmission plate support tube, and the connection mode between the transmission plate support tube and the wing plate is the same as that of the clamping sleeve and the wing plate.
优选地,链条外链板上的翼板的位置处于外链板的一端。Preferably, the position of the wing plate on the outer chain plate of the chain is at one end of the outer chain plate.
优选地,水平自卸装置完全取代车厢底板并平铺在厢体底部,所述的支撑轨道、链条和驱动链轮组成的一套装置设置三道或四道。Preferably, the horizontal self-unloading device completely replaces the carriage floor and lays flat on the bottom of the carriage, and the set of support rails, chains and driving sprockets is provided with three or four lanes.
优选地,车厢厢体的两侧端下部设置工型的支撑大梁,支撑大梁处在横梁的两端位置,轴承座固定在支撑大梁的腹板上,支撑大梁与悬架之间设置横向的盒梁,通过盒梁将支撑大梁固定在悬架上。Preferably, I-shaped supporting girders are arranged at the lower parts of both sides of the carriage body, the supporting girders are located at both ends of the beams, the bearing seats are fixed on the webs of the supporting girders, and a transverse box is set between the supporting girders and the suspension. Beam, the supporting girder is fixed on the suspension by the box beam.
优选地,盒梁为直行盒梁或凹形盒梁,盒梁的两端设置缺口用于承接工型支撑大梁的下翼板,缺口的底部开有凹槽用于卡合工型支撑大梁的下翼板。Preferably, the box beam is a straight box beam or a concave box beam, gaps are provided at both ends of the box beam for receiving the lower wing of the I-shaped support beam, and grooves are opened at the bottom of the gap for engaging the I-shaped support beam Lower wing.
优选地,盒梁为具有单一腹板的工型梁或具有两个腹板中空型工型梁。Preferably, the box girder is an I-shaped beam with a single web or a hollow I-shaped beam with two webs.
优选地,驱动轴上还设置安装支撑轴承,支撑轴承固定在横梁上。Preferably, a support bearing is also installed on the drive shaft, and the support bearing is fixed on the beam.
优选地,滚轮设置在链条内的链条轴上,支撑轨道为方形轨道,支撑轨道的宽度小于链条上的滚轮的宽度,滚轮的直径小于链条链板的高度。Preferably, the rollers are arranged on the chain shaft in the chain, the supporting track is a square track, the width of the supporting track is smaller than the width of the rollers on the chain, and the diameter of the rollers is smaller than the height of the chain plate.
优选地,车厢厢体的后厢门设置液压式启锁装置,液压式启锁装置包括液压油缸、锁板、限位装置,后厢门的上端与厢体的上端铰接连接,液压油缸的一端与后厢门上位于中上段部位的一点铰接连接,液压油缸的另一端与锁板的一端通过转动轴铰接连接,锁板为长条形,锁板的中部位置铰接固定在厢体侧厢板的中下侧,锁板的另一端设置锁钩,后厢门上设置能够与锁钩卡合的锁轴,在液压油缸顶起后厢门时,通过杠杆作用锁钩脱离锁轴,此时所述的限位装置能够限制液压油缸与锁板连接的位置进一步下移,使得锁钩刚好脱离锁轴,液压油缸上移顶起后厢门。Preferably, the rear compartment door of the carriage body is provided with a hydraulic unlocking device, the hydraulic unlocking device includes a hydraulic cylinder, a lock plate, and a limit device, the upper end of the rear compartment door is hingedly connected with the upper end of the compartment, and one end of the hydraulic cylinder It is hingedly connected with a point on the upper middle part of the rear compartment door, and the other end of the hydraulic cylinder is hingedly connected with one end of the lock plate through a rotating shaft. The lock plate is long, and the middle part of the lock plate is hinged and fixed on the side panel of the car body. On the middle and lower side of the lock plate, a lock hook is set on the other end of the lock plate, and a lock shaft that can be engaged with the lock hook is set on the rear compartment door. The position limiting device can limit the further downward movement of the position where the hydraulic cylinder is connected to the lock plate, so that the lock hook just breaks away from the lock shaft, and the hydraulic cylinder moves upward to jack up the rear compartment door.
优选地,限位装置为设置在液压油缸与锁板连接位置的固定座,固定座固定在侧厢板上,固定座开有限位长孔,液压油缸与锁板连接一端的转动轴插入限位长孔内,限位长孔通过控制转动轴进而限制液压油缸与锁板连接一端的移动幅度。Preferably, the limiting device is a fixed seat arranged at the connection position between the hydraulic cylinder and the lock plate, the fixed seat is fixed on the side panel, the fixed seat has a long hole for limiting, and the rotating shaft at one end of the hydraulic cylinder connected to the lock plate is inserted into the limit In the elongated hole, the limit elongated hole limits the movement range of the end connecting the hydraulic cylinder and the lock plate by controlling the rotating shaft.
优选地,限位装置包括上顶板和下顶板,上顶板和下顶板固定在侧厢板上,上顶板位于液压油缸与锁板连接一端的上部,下顶板位于液压油缸与锁板连接一端的下部,上顶板限制关闭后厢门时锁板的移动位置,下顶板限制开启后厢门时锁板的移动位置。Preferably, the limiting device includes an upper top plate and a lower top plate, the upper top plate and the lower top plate are fixed on the side panel, the upper top plate is located at the upper part of the end where the hydraulic cylinder is connected to the lock plate, and the lower top plate is located at the lower part of the end where the hydraulic cylinder is connected with the lock plate , the upper top plate restricts the moving position of the lock plate when the tailgate is closed, and the lower top plate restricts the moving position of the lock plate when the tailgate is opened.
本发明的有益效果:1、对传输装置进行优化设计,可以采用两种方式,一是两端带有弧形板的硬质运输板,二是一端固定、另一端为不固定自由端的柔性运输板,两种方式均摒弃了托板,在没有降低承重强度的情况下大大降低了自卸系统的重量。Beneficial effects of the present invention: 1. To optimize the design of the transport device, two methods can be adopted, one is a rigid transport plate with arc-shaped plates at both ends, and the other is a flexible transport with one end fixed and the other end is an unfixed free end The two methods have abandoned the pallet, which greatly reduces the weight of the self-unloading system without reducing the load-bearing strength.
2、采用柔性运输板时,改变了其与链条的连接方式,大大提高了装配及更换效率。2. When the flexible transport board is used, the connection mode with the chain is changed, which greatly improves the efficiency of assembly and replacement.
3、本发明对车厢结构进行优化设计,把两个支撑大梁移至横梁的端部,厢体中间预留出足够的空间装载水平自卸装置,进而水平自卸装置下沉装载,不额外增加厢体的高度,同时水平自卸装置在横向上扩展,直至完全达到厢体的宽度,因此水平自卸装置可以不额外占用厢体的空间,保持了厢体容积不变。3. The present invention optimizes the design of the carriage structure, moves the two supporting girders to the ends of the beams, reserves enough space in the middle of the carriage to load the horizontal self-unloading device, and then the horizontal self-unloading device sinks and loads without additional increase At the same time, the horizontal self-unloading device expands laterally until it fully reaches the width of the car body, so the horizontal self-unloading device does not occupy additional space in the car body, and the volume of the car body remains unchanged.
4、本发明大大提高了散货的卸载效率,通过测算与设置三分之一厢体宽度的水平自卸装置相比,本发明只需增加液压马达1.3倍的动力,即能达到提高2.5倍的卸载效率。4. The invention greatly improves the unloading efficiency of bulk cargo. Compared with the horizontal self-unloading device with one-third of the width of the box body, the invention only needs to increase the power of the hydraulic motor by 1.3 times, which can achieve an increase of 2.5 times unloading efficiency.
5、本发明车厢厢体的后厢门设置液压式启锁装置,使得后厢门实现自动化开启及闭合,提高了操作效率。5. The rear compartment door of the carriage body of the present invention is equipped with a hydraulic unlocking device, so that the rear compartment door can be automatically opened and closed, and the operating efficiency is improved.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明后视图;Fig. 2 is rear view of the present invention;
图3为本发明第一种实施方式的俯视图;Fig. 3 is a top view of the first embodiment of the present invention;
图3-1为本发明第一种实施方式的局部示意图;Figure 3-1 is a partial schematic diagram of the first embodiment of the present invention;
图3-2为本发明第一种实施方式尾部剖视图;Fig. 3-2 is a sectional view of the tail of the first embodiment of the present invention;
图4为本发明第二种实施方式的俯视图;Fig. 4 is the top view of the second embodiment of the present invention;
图4-1为本发明第二种实施方式的局部示意图;Figure 4-1 is a partial schematic diagram of the second embodiment of the present invention;
图4-2为本发明第二种实施方式尾部剖视图;Figure 4-2 is a sectional view of the tail of the second embodiment of the present invention;
图4-3为本发明第二种实施方式垫板结构示意图;Fig. 4-3 is a schematic diagram of the backing plate structure of the second embodiment of the present invention;
图5为本发明车身结构采用凹形盒梁的结构示意图;Fig. 5 is the structure schematic diagram that the vehicle body structure of the present invention adopts concave box beam;
图6为凹形盒梁的具体结构示意图;Fig. 6 is the specific structural representation of concave box beam;
图7为盒梁为具有两腹板的横截面结构示意图;Fig. 7 is a cross-sectional schematic diagram of a box beam having two webs;
图8为本发明后厢板采用固定座闭合时的结构示意图;Fig. 8 is a schematic structural view of the rear panel of the present invention when it is closed by a fixed seat;
图9为本发明后厢板采用固定座开启时的结构示意图;Fig. 9 is a schematic structural view of the rear compartment panel of the present invention when the fixed seat is used to open;
图10为本发明后厢板采用顶板闭合时的结构示意图;Fig. 10 is a schematic structural view of the rear panel of the present invention when the roof is closed;
图11为本发明后厢板采用顶板开启时的结构示意图。Fig. 11 is a schematic structural view of the rear panel of the present invention when the roof is opened.
图中:1-厢体;2-传输装置;201-第一种实施方式中的传输板;2011-第一种实施方式中传输板上的弧形面,202-第二种实施方式中的传输板;2021-夹持套;2022-垫板;2023-传输板支撑管;3-链条;301-第一种实施方式中的翼板;302-滚轮;303-外链板;304-第二种实施方式中的翼板;4-支撑轨道;5-支撑轴承;6-轴承座;7-支撑大梁;8-盒梁;801-盒梁上的缺口;802-缺口下部的凹槽;9-驱动链轮;10-悬架;11-驱动轴;12-横梁;13-液压马达;14-后厢门;15-液压油缸;16-锁板;1601-锁钩;17-固定座;18-锁轴;19-上顶板;20-下顶板。Among the figure: 1-car body; 2-transmission device; 201-the transmission plate in the first embodiment; 2011-the arc surface on the transmission plate in the first embodiment, 202-the transmission plate in the second embodiment 2021-clamping sleeve; 2022-backing plate; 2023-transmission plate support tube; 3-chain; 301-wing plate in the first embodiment; 302-roller; 303-outer chain plate; 304-the first Wing plate in two kinds of embodiments; 4-support track; 5-support bearing; 6-bearing seat; 7-support girder; 8-box beam; 801-notch on the box beam; 9-drive sprocket; 10-suspension; 11-drive shaft; 12-beam; 13-hydraulic motor; 14-rear door; 15-hydraulic cylinder; 16-lock plate; 1601-lock hook; 17-fixed ; 18-lock shaft; 19-upper top plate; 20-lower top plate.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式做进一步描述。Specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
如图1、2、3、3-1、3-2、5、6、7所示,本发明的第一种实施方式为:提供一种自卸半挂车,包括牵引车头、车厢厢体1,车厢厢体包括两部分,水平自卸装置与驱动装置,水平自卸装置处于厢体底部,用于承卸载散货,水平自卸装置包括支撑轨道4、链条3、传输装置2,支撑轨道4与横梁12相垂直并固定在横梁12的上部,链条3上设置滚轮302,滚轮302在支撑轨道4上转动,链条3的外链板303上带有翼板301,传输装置2为由若干首尾相互搭接的传输板201组成,传输板固定在翼板301上,传输装置2可随链条3移动。As shown in Figures 1, 2, 3, 3-1, 3-2, 5, 6, and 7, the first embodiment of the present invention is to provide a self-unloading semi-trailer, including a tractor head, a compartment body 1 , the carriage body consists of two parts, the horizontal self-unloading device and the driving device, the horizontal self-unloading device is located at the bottom of the car body, and is used to load and unload bulk cargo, and the horizontal self-unloading device includes a support rail 4, a chain 3, a transmission device 2, and a support rail 4 is perpendicular to crossbeam 12 and is fixed on the top of crossbeam 12, and roller 302 is arranged on chain 3, and roller 302 rotates on support track 4, has wing plate 301 on the outer chain plate 303 of chain 3, and transmission device 2 is made of several It consists of transmission plates 201 overlapped head to tail, the transmission plates are fixed on the wing plates 301 , and the transmission device 2 can move with the chain 3 .
驱动装置包括驱动链轮9和从动链轮、驱动轴11和从动轴、液压马达13,在车厢厢体1底部的后端设置驱动轴11,前端设置从动轴,驱动轴11和从动轴的两端设置轴承座6,驱动链轮9和从动链轮也位于车厢厢体1底部的后端和前端,驱动链轮9设置在驱动轴11上并随着驱动轴11转动而转动,链条3环绕着车厢厢体1前后端的从动链轮和驱动链轮9并与驱动链轮9相啮合受驱动链轮9带动循环旋转,液压马达13作为动力源带动驱动轴11转动。液压马达13可以在厢体1的两侧各设置一个,也可以只在一侧设置一个。Drive device comprises drive sprocket 9 and driven sprocket, drive shaft 11 and driven shaft, hydraulic motor 13, and drive shaft 11 is set at the rear end of compartment body 1 bottom, and driven shaft is set at the front end, and drive shaft 11 and driven shaft Bearing blocks 6 are arranged at the two ends of the moving shaft, and the driving sprocket 9 and the driven sprocket are also positioned at the rear end and the front end of the compartment body 1 bottom, and the driving sprocket 9 is arranged on the driving shaft 11 and rotates along with the driving shaft 11 Rotate, the chain 3 surrounds the driven sprocket and the driving sprocket 9 at the front and rear ends of the compartment body 1 and is meshed with the driving sprocket 9 and driven by the driving sprocket 9 to rotate circularly, and the hydraulic motor 13 drives the driving shaft 11 to rotate as a power source. The hydraulic motor 13 can be respectively provided with one on both sides of the box body 1, and also can only be provided with one on one side.
更进一步地,传输板201为采用硬质板,可以为钢材质或铝合金材质,链条3上带有翼板301的外链板303均可以固定一个传输板201,相邻的传输板201之间也可以间隔外链板303,传输板201的中部位置通过螺栓或铆钉等方式固定在翼板301上,传输板201的两端为弧形面2011,弧形面2011的弧度为驱动链轮9的转动弧度,弧形面2011为相邻两块传输板201搭接的部分,当传输板201转动到驱动链轮9处时,弧形面2011之间的相互滑动,但相邻的弧形面2011始终有部分相互搭接,使得传输装置可以整体的把内部的驱动装置包裹起来,驱动装置处于封闭状态,因此防止散货落入驱动装置内部。同时隆起的弧形面2011在卸载时可以带动散货移动到厢体尾部,提高卸载的效率。Furthermore, the transmission plate 201 is a hard plate, which can be made of steel or aluminum alloy. The outer chain plate 303 with the wing plate 301 on the chain 3 can fix a transmission plate 201, and the adjacent transmission plate 201 The outer chain plate 303 can also be spaced between them, and the middle position of the transmission plate 201 is fixed on the wing plate 301 by means of bolts or rivets. 9, the arc surface 2011 is the overlapping part of two adjacent transmission plates 201, when the transmission plate 201 rotates to the driving sprocket 9, the mutual sliding between the arc surfaces 2011, but the adjacent arc The shaped surfaces 2011 always partially overlap each other, so that the transmission device can completely wrap the internal drive device, and the drive device is in a closed state, thus preventing bulk goods from falling into the drive device. At the same time, the raised arc surface 2011 can drive the bulk cargo to move to the rear of the car body during unloading, improving the unloading efficiency.
更进一步地,水平自卸装置完全取代车厢底板并平铺在厢体底部,为增强水平自卸装置的承卸载强度,支撑轨道4、链条3和驱动链轮9组成的一套装置设置三道或四道,当然也可以设置不同数量的道数,同时相应的增加传输板的宽度达到平铺在厢体底部。Furthermore, the horizontal self-unloading device completely replaces the carriage floor and lays flat on the bottom of the carriage body. In order to enhance the load-bearing strength of the horizontal self-unloading device, a set of supporting rails 4, chains 3 and drive sprockets 9 is provided with three tracks. Or four lanes, of course, different numbers of lanes can also be set, and at the same time, the width of the transmission plate can be increased correspondingly so that it can be tiled on the bottom of the box body.
更进一步地,为使加装的水平自卸装置不额外增加厢体的高度,把支撑厢体的支撑大梁7移向两端,使其处在横梁12的两端位置,把中部空间腾挪出来,把轴承座6下沉固定在支撑大梁7的腹板上,同时为使承载强度不变,支撑大梁7与悬架10之间设置横向的盒梁8,通过盒梁8将支撑大梁7固定在悬架10上。盒梁8可以为直行盒梁或凹形盒梁,优选为凹形盒梁,盒梁8的两端设置缺口801用于承接工型支撑大梁7的下翼板,所述缺口801的底部开有凹槽802用于卡合工型支撑大梁7的下翼板。盒梁8为具有单一腹板的工型梁或具有两个腹板中空型工型梁。Furthermore, in order to prevent the additional horizontal self-unloading device from increasing the height of the car body, the supporting girder 7 supporting the car body is moved to both ends, so that it is located at the two ends of the beam 12, and the middle space is vacated. , the bearing seat 6 is sunk and fixed on the web plate of the supporting girder 7, and at the same time, in order to keep the bearing strength unchanged, a transverse box beam 8 is set between the supporting girder 7 and the suspension 10, and the supporting girder 7 is fixed by the box beam 8 On suspension 10. The box beam 8 can be a straight box beam or a concave box beam, preferably a concave box beam. The two ends of the box beam 8 are provided with a gap 801 for receiving the lower wing plate of the I-shaped support beam 7. The bottom of the gap 801 is opened. There is a groove 802 for engaging the lower wing of the I-shaped supporting girder 7 . The box beam 8 is an I-shaped beam with a single web or a hollow I-shaped beam with two webs.
更进一步地,驱动轴11上还设置安装支撑轴承5,支撑轴承5固定在横梁12上。这样设置增加了驱动轴11的支撑点,增强强度。Furthermore, a support bearing 5 is installed on the drive shaft 11 , and the support bearing 5 is fixed on the beam 12 . Such setting increases the support point of the drive shaft 11 and enhances the strength.
更进一步地,滚轮302设置在链条3内的链条轴上,支撑轨道4为方形轨道,支撑轨道4的宽度小于链条3上的滚轮302的宽度,滚轮302的直径小于链条3链板的高度。这样设置即保证了支撑轨道4对链条3的支撑强度,同时又尽可能的减少了支撑轨道4和链条3上的滚轮302之间的摩擦力。Further, the roller 302 is arranged on the chain shaft in the chain 3, the support track 4 is a square track, the width of the support track 4 is less than the width of the roller 302 on the chain 3, and the diameter of the roller 302 is less than the height of the chain 3 chain plates. Such arrangement ensures the support strength of the support rail 4 to the chain 3, and simultaneously reduces the frictional force between the support rail 4 and the roller 302 on the chain 3 as much as possible.
更进一步地,如图8、9、10和11所示,车厢厢体1的后厢门14设置液压式启锁装置,液压式启锁装置包括液压油缸15、锁板16、限位装置,后厢门14的上端与厢体1的上端铰接连接,液压油缸15的一端与后厢门14上位于中上段部位的一点铰接连接,液压油缸15的另一端与锁16板的一端通过转动轴铰接连接,锁板16为长条形,锁板16的中部位置铰接固定在厢体1侧厢板的中下侧,锁板16的另一端设置锁钩1601,后厢门14上设置能够与锁钩1601卡合的锁轴18。Furthermore, as shown in Figures 8, 9, 10 and 11, the rear compartment door 14 of the compartment body 1 is provided with a hydraulic unlocking device, which includes a hydraulic cylinder 15, a lock plate 16, and a limit device. The upper end of the rear compartment door 14 is hingedly connected with the upper end of the compartment body 1, and one end of the hydraulic cylinder 15 is hingedly connected with a point on the upper middle section of the rear compartment door 14. Hingedly connected, the lock plate 16 is strip-shaped, and the middle position of the lock plate 16 is hinged and fixed on the middle and lower side of the side compartment plate of the car body 1. The other end of the lock plate 16 is provided with a lock hook 1601, and the rear compartment door 14 is provided with a The lock shaft 18 engaged with the lock hook 1601 .
限位装置可以为两种,一种为设置在液压油缸15与锁板16连接位置的固定座17,固定座17固定在侧厢板上,固定座17开有限位长孔,液压油缸15与锁板16连接一端的转动轴插入限位长孔内,限位长孔通过控制转动轴进而限制液压油缸15与锁板16连接一端的移动幅度;另一种包括上顶板19和下顶板20,上顶板19和下顶板20固定在侧厢板上,上顶板19位于液压油缸15与锁板16连接一端的上部,下顶板19位于液压油缸15与锁板16连接一端的下部,上顶板19限制关闭后厢门14时锁板16的移动位置,下顶板20限制开启后厢门14时锁板16的移动位置。Limiting device can be two kinds, and a kind of is the fixed seat 17 that is arranged on the hydraulic oil cylinder 15 and lock plate 16 connection positions, and fixed seat 17 is fixed on the side compartment plate, and fixed seat 17 has the limit elongated hole, and hydraulic oil cylinder 15 and The rotating shaft connected to one end of the locking plate 16 is inserted into the limiting long hole, and the limiting long hole limits the movement range of the hydraulic cylinder 15 and the connecting end of the locking plate 16 by controlling the rotating shaft; the other includes an upper top plate 19 and a lower top plate 20, The upper top plate 19 and the lower top plate 20 are fixed on the side panel, the upper top plate 19 is located at the top of the end where the hydraulic cylinder 15 is connected to the lock plate 16, the lower top plate 19 is located at the bottom of the end where the hydraulic cylinder 15 is connected with the lock plate 16, and the upper top plate 19 limits The moving position of the lock plate 16 when the tailgate 14 is closed, the lower top plate 20 limits the movement position of the lock plate 16 when the tailgate 14 is opened.
在液压油缸15顶起后厢门14时,通过杠杆作用锁钩1601脱离锁轴18,此时固定座17和下顶板20能够限制液压油缸15与锁板16连接的位置进一步下移,使得锁钩1601刚好脱离锁轴18,液压油缸15上移顶起后厢门14。当液压油缸15收缩关闭后厢门14时,此时固定座17和上顶板19可以止挡液压油缸15与锁板16连接的位置进一步上移,使得液压油缸15上部收缩,进而带动后厢门14关闭,锁钩1601锁住锁轴18。When the hydraulic cylinder 15 jacks up the rear compartment door 14, the lock hook 1601 breaks away from the lock shaft 18 through leverage. At this time, the fixed seat 17 and the lower top plate 20 can limit the position where the hydraulic cylinder 15 is connected to the lock plate 16 to move down further, so that the lock Hook 1601 breaks away from lock shaft 18 just in time, and hydraulic oil cylinder 15 moves up and jacks up tailgate 14. When the hydraulic cylinder 15 shrinks to close the rear door 14, the fixed seat 17 and the upper top plate 19 can further move up the position where the hydraulic cylinder 15 is connected to the lock plate 16, so that the upper part of the hydraulic cylinder 15 shrinks, and then drives the rear door. 14 is closed, the lock hook 1601 locks the lock shaft 18.
液压式启锁装置可以设置一个,也可以在后厢门14的两侧各设置一个。Hydraulic unlocking device can be provided with one, also can respectively be provided with one at the both sides of tailgate 14.
如图4、4-1、4-2、4-3所示,本发明的第二种实施方式与第一种实施方式不同的是改变水平卸载装置中的传输装置,其他装置相同,第二种实施方式的传输板202采用柔性板,如橡胶材质等,传输板202的一端通过设置夹持套2021固定在其下面的翼板304上,另一端为自由端,传输板202的自由端部分重叠的搭接在相邻传输板202固定在翼板304的一端,传输板202的一端套入夹持套2021内,夹持套2021的横截面型为美式弓型或马蹄型,夹持套2021通过螺栓或铆钉固定住传输板202的一端,夹持套2021的底部焊接有垫板2022,垫板2022为工字型,链条3的外链板303上的翼板304为没有折弯的立板,翼板304上开有固定孔供销钉穿过,垫板2022上工型的凹槽部分可以内嵌入翼板304,进而传输板202通过夹持套2021和垫板2022可以活动连接到链条3上。这样设置的好处是一方面在车间内即可把传输板202和夹持套2021装配好,再进一步把夹持套2021上垫板2022通过销钉固定到链条3上,极大地降低了装配的难度及工人的劳动强度,另一方面传输板如有损毁,更换起来也特别方便。As shown in Figures 4, 4-1, 4-2, and 4-3, the difference between the second embodiment of the present invention and the first embodiment is that the transmission device in the horizontal unloading device is changed, and the other devices are the same. The transmission plate 202 of the first embodiment adopts a flexible plate, such as rubber material, etc., one end of the transmission plate 202 is fixed on the wing plate 304 below it by setting a clamping sleeve 2021, and the other end is a free end, and the free end part of the transmission plate 202 The overlapping overlap is fixed on one end of the wing plate 304 on the adjacent transmission plate 202, and one end of the transmission plate 202 is inserted into the clamping sleeve 2021. 2021 fixes one end of the transmission plate 202 by bolts or rivets, the bottom of the clamping sleeve 2021 is welded with a backing plate 2022, the backing plate 2022 is I-shaped, and the wing plate 304 on the outer chain plate 303 of the chain 3 is not bent. Standing plate, the wing plate 304 has fixing holes for the pins to pass through, and the groove part of the shape on the backing plate 2022 can be embedded in the wing plate 304, and then the transmission plate 202 can be flexibly connected to the backing plate 2022 through the clamping sleeve 2021 and the backing plate 2022 Chain 3 on. The advantage of this setting is that on the one hand, the transmission plate 202 and the clamping sleeve 2021 can be assembled in the workshop, and then the backing plate 2022 on the clamping sleeve 2021 is fixed to the chain 3 by pins, which greatly reduces the difficulty of assembly and the labor intensity of the workers. On the other hand, if the transmission board is damaged, it is very convenient to replace it.
更进一步地,链条3上所有的外链板303均具有翼板304,翼板304均是为没有折弯的立板,与链条3外链板303处于同一平面,与传输板202相连的外链板303之间至少间隔一个外链板,没有连接传输板的外链板的翼板上连接传输板支撑管2023,进一步增强传输板202的承载强度,传输板支撑管2023与翼板304的连接方式与夹持套2021和翼板304的连接方式一样。Furthermore, all the outer chain plates 303 on the chain 3 have wing plates 304, and the wing plates 304 are all vertical plates without bending, and are on the same plane as the outer chain plates 303 of the chain 3, and the outer chain plates 303 connected to the transmission plate 202 are on the same plane. At least one outer chain plate is spaced between the chain plates 303, and the transfer plate support pipe 2023 is connected to the wing plate of the outer chain plate not connected to the transfer plate, so as to further enhance the load-bearing strength of the transfer plate 202, and the connection between the transfer plate support tube 2023 and the wing plate 304 The connection method is the same as that of the clamping sleeve 2021 and the wing plate 304 .
更进一步地,链条3外链板303上的翼板304的位置可以处于常规的外链板中间位置,但优选为处于外链板303的一端,这样可以使得承载重量的支撑点处于每一节链条的靠中部位置,滚轮302的受力更均匀,降低滚轮302的损耗。Furthermore, the position of the wing plate 304 on the outer chain plate 303 of the chain 3 can be in the middle of the conventional outer chain plate, but it is preferably at one end of the outer chain plate 303, so that the supporting point of the load can be at each joint In the middle position of the chain, the force on the rollers 302 is more uniform, reducing the loss of the rollers 302.
以上所述是本发明的两种具体实施方式,当然本发明还可以在以上的基础上做进一步改进,比如车厢厢体的侧厢板底部设置止挡板,止挡板由斜板和竖版组成,用于防止散货从侧厢板与传输带之间形成的缝隙中散落;再如可以在侧厢板上开有若干应急小门,如果整个驱动装置在卸载时出现故障停摆,打开应急小门可以继续由人工卸载,保证卸载的完成。以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的普通技术人员来说,本发明可以有各种更改和变化;凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are two specific implementations of the present invention. Of course, the present invention can also be further improved on the basis of the above. It is used to prevent the bulk cargo from scattering from the gap formed between the side panel and the conveyor belt; another example may be a number of emergency small doors on the side panel. The wicket can continue to be manually unloaded to ensure the completion of unloading. The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. For those of ordinary skill in the art, the present invention can have various modifications and changes; all within the spirit and principles of the present invention , any modifications, equivalent replacements, improvements, etc., should be included within the protection scope of the present invention.
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CN112519889B (en) * | 2020-11-30 | 2021-11-09 | 威海顺丰专用车制造股份有限公司 | Self-unloading semitrailer frame |
CN112519889A (en) * | 2020-11-30 | 2021-03-19 | 威海顺丰专用车制造股份有限公司 | Self-unloading semitrailer frame |
CN112520350A (en) * | 2020-11-30 | 2021-03-19 | 威海顺丰专用车制造股份有限公司 | Self-lubricating system for self-discharging semitrailer discharging mechanism chain |
CN112520350B (en) * | 2020-11-30 | 2023-11-03 | 威海顺丰专用车制造股份有限公司 | Self-lubricating system for chain of unloading mechanism of self-unloading semitrailer |
CN112478626A (en) * | 2020-11-30 | 2021-03-12 | 威海顺丰专用车制造股份有限公司 | Chain type unloading mechanism of self-unloading semitrailer |
CN112977225A (en) * | 2021-01-28 | 2021-06-18 | 柳州乘龙专用车有限公司 | Stepping self-unloading semitrailer |
CN112810528A (en) * | 2021-02-02 | 2021-05-18 | 周口师范学院 | Commodity circulation freight train resetting means based on cloud calculates |
CN112810528B (en) * | 2021-02-02 | 2021-11-02 | 周口师范学院 | A cloud computing-based logistics truck reset device |
WO2022178911A1 (en) * | 2021-02-28 | 2022-09-01 | 通亚汽车制造有限公司 | Side dump truck |
CN117922410A (en) * | 2024-03-22 | 2024-04-26 | 洛阳珠峰华鹰三轮摩托车有限公司 | Rolling loading and unloading motor tricycle carriage and control method thereof |
CN117922410B (en) * | 2024-03-22 | 2024-06-11 | 洛阳珠峰华鹰三轮摩托车有限公司 | Rolling loading and unloading motor tricycle carriage and control method thereof |
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