CN107626606A - Symmetrical rolling type cylindrical roller defects detection mechanism - Google Patents
Symmetrical rolling type cylindrical roller defects detection mechanism Download PDFInfo
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- CN107626606A CN107626606A CN201710944846.4A CN201710944846A CN107626606A CN 107626606 A CN107626606 A CN 107626606A CN 201710944846 A CN201710944846 A CN 201710944846A CN 107626606 A CN107626606 A CN 107626606A
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- 230000007547 defect Effects 0.000 title claims abstract description 10
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- 238000007689 inspection Methods 0.000 claims 2
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Abstract
对称搓动式圆柱滚子缺陷检测机构,由光源架区分为对称的两部分,包括进料机构、检测机构和分拣机构,所述的进料机构包括倾斜振动料斗、理料滑道、伺服电机,倾斜振动料斗的抖动用于整理滚子沿理料滑道进料;所述的检测机构包括视觉检测装置、光源架、搓动盘、转动盘和气缸,在进好料后,由气缸带动转动盘转动90°到达检测区域,由搓动盘的直线往复运动搓动圆柱滚子的转动,实现圆柱滚子的圆柱面检测;所述的分拣机构包括合格料箱、不合格料箱、落料滑道和轨道,合格料箱与不合格料箱可以沿轨道滑动从而完成圆柱滚子的分拣;分拣完成的同时重新进料,然后转动盘再次旋转90°到达下一检测区域;本发明在保证检测精度的前提下提高分选效率。
The symmetrical rubbing cylindrical roller defect detection mechanism is divided into two symmetrical parts by the light source frame, including the feeding mechanism, the detection mechanism and the sorting mechanism. The vibration of the motor and the inclined vibrating hopper is used to arrange the feeding of the rollers along the material chute; the detection mechanism includes a visual inspection device, a light source frame, a rubbing disc, a rotating disc and a cylinder. Drive the rotating disc to rotate 90° to reach the detection area, and the linear reciprocating motion of the rubbing disc rubs the rotation of the cylindrical roller to realize the detection of the cylindrical surface of the cylindrical roller; the sorting mechanism includes qualified material boxes and unqualified material boxes , Blanking chute and track, qualified material boxes and unqualified material boxes can slide along the track to complete the sorting of cylindrical rollers; when the sorting is completed, re-feed, and then the rotating disk rotates 90° again to reach the next detection area ; The present invention improves the sorting efficiency under the premise of ensuring the detection accuracy.
Description
技术领域technical field
本发明涉及对称搓动式圆柱滚子缺陷检测机构,属于圆柱滚子缺陷检测技术领域。The invention relates to a symmetrical rubbing cylindrical roller defect detection mechanism, which belongs to the technical field of cylindrical roller defect detection.
背景技术Background technique
随着科学技术的迅猛发展,圆柱滚子作为轴承的核心元件也随之迅速发展,其需求数量也是日益增加,使得圆柱滚子检测面临新的竞争、挑战和变革,从而推动了高效高精度的圆柱滚子缺陷检测的发展。进料、检测及分拣作为检测设备的重要组成部分,既需要在保证稳定迅速进料分拣的同时,又需要提高检测效率。With the rapid development of science and technology, cylindrical rollers, as the core components of bearings, are also developing rapidly, and their demand is also increasing, which makes cylindrical roller detection face new competition, challenges and changes, thus promoting high-efficiency and high-precision Development of cylindrical roller defect detection. Feeding, testing and sorting are important components of testing equipment. It is necessary to ensure stable and rapid feeding and sorting while improving testing efficiency.
发明内容Contents of the invention
本发明的目的是:为了提高检测速度及检测精度,本发明提供了对称搓动式圆柱滚子缺陷检测机构,在检测的同时实现了进料及分选落料,从而缩短了圆柱滚子进料、检测和分选落料的时间,在保证检测精度的前提下提高分选效率。The purpose of the present invention is: in order to improve the detection speed and detection accuracy, the present invention provides a symmetrical rubbing type cylindrical roller defect detection mechanism, which realizes feeding and sorting and blanking at the same time of detection, thereby shortening the cylindrical roller feeding. The time for material, detection and sorting and blanking can be shortened, and the sorting efficiency can be improved under the premise of ensuring the detection accuracy.
本发明所采用的方案是:提供对称搓动式圆柱滚子缺陷检测机构,对称搓动式圆柱滚子缺陷检测机构,由光源架区分为对称的两部分,每部分包括进料机构、检测机构和分拣机构,所述的进料机构包括倾斜振动料斗、理料滑道、伺服电机,倾斜振动料斗的抖动用于整理滚子沿理料滑道进料,使圆柱滚子到达检测机构;所述的检测机构包括视觉检测装置、光源架、搓动盘、转动盘和气缸,转动盘在进料机构进好料后,由气缸带动其转动90°到达检测区域,转动盘下有一薄板由阀门控制薄板“开”与“关”,当转动盘到达视觉检测装置下方时,薄板打开,再由搓动盘的直线往复运动搓动圆柱滚子的转动,实现圆柱滚子的圆柱面检测,检测完成后,薄板闭合,转动盘带动圆柱滚子到达分拣区域;所述的分拣机构包括合格料箱、不合格料箱、落料滑道和轨道,转动盘带动检测完成的圆柱滚子再次旋转90°,到达分拣区域,合格圆柱滚子经落料滑道落入合格料箱,不合格圆柱滚子经落料滑道落入不合格料箱,从而完成圆柱滚子的分拣;本发明实现了圆柱滚子的进料、检测和分拣,装置采用对称式结构,在一定程度上提高了工作效率,节省劳动力,节约成本。The scheme adopted in the present invention is: provide a symmetrical rubbing type cylindrical roller defect detection mechanism, the symmetrical rubbing type cylindrical roller defect detection mechanism is divided into two symmetrical parts by the light source frame, and each part includes a feeding mechanism and a detection mechanism and a sorting mechanism, wherein the feeding mechanism includes an inclined vibrating hopper, a sorting chute, and a servo motor, and the vibration of the inclined vibrating hopper is used to arrange the feeding of the rollers along the sorting chute, so that the cylindrical rollers reach the detection mechanism; The detection mechanism includes a visual detection device, a light source frame, a rubbing disk, a rotating disk and a cylinder. After the material is fed into the feeding mechanism, the rotating disk is driven by the cylinder to rotate 90° to reach the detection area. There is a thin plate under the rotating disk. The valve controls the "open" and "close" of the thin plate. When the rotating disc reaches the bottom of the visual inspection device, the thin plate opens, and then the linear reciprocating motion of the rubbing disc rubs the rotation of the cylindrical roller to realize the cylindrical surface detection of the cylindrical roller. After the detection is completed, the thin plate is closed, and the rotating disk drives the cylindrical rollers to the sorting area; the sorting mechanism includes qualified material boxes, unqualified material boxes, blanking slides and tracks, and the rotating disk drives the detected cylindrical rollers Rotate 90° again to reach the sorting area. The qualified cylindrical rollers fall into the qualified material box through the blanking chute, and the unqualified cylindrical rollers fall into the unqualified material box through the blanking chute, thus completing the sorting of cylindrical rollers ; The invention realizes the feeding, detection and sorting of cylindrical rollers, and the device adopts a symmetrical structure, which improves work efficiency to a certain extent, saves labor and costs.
附图说明Description of drawings
图1为本发明的整体外观结构示意图。Fig. 1 is a schematic diagram of the overall appearance and structure of the present invention.
图2为本发明的俯视图。Fig. 2 is a top view of the present invention.
图1结构包括:视觉检测装置(1)、光源架(2)、理料滑道(3)、倾斜振动料斗(4)、伺服电机(5)、合格料箱(6)、轨道(7)、落料滑道(8)、不合格料箱(9)、搓动盘(10)、转动盘(11)、气缸(12)。The structure in Figure 1 includes: visual inspection device (1), light source frame (2), material handling slide (3), inclined vibrating hopper (4), servo motor (5), qualified material box (6), track (7) , Blanking slideway (8), unqualified material box (9), rubbing disc (10), rotating disc (11), cylinder (12).
具体实施方式detailed description
下面结合附图对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1为本发明的结构示意图,由视觉检测装置(1)、光源架(2)、理料滑道(3)、倾斜振动料斗(4)、伺服电机(5)、合格料箱(6)、轨道(7)、落料滑道(8)、不合格料箱(9)、搓动盘(10)、转动盘(11)、气缸(12)组成,且结构为对称结构;倾斜振动料斗(4)的抖动用于整理滚子便于圆柱滚子沿理料滑道(3)进料,使圆柱滚子落入转动盘(11)的凹槽内,由转动盘带动圆柱滚子转动90°到达检测区域;在检测区域内,转动盘(11)下的薄板打开时,搓动盘(10)通过直线往复运动搓动圆柱滚子转动,实现圆柱滚子的圆柱表面展开,完成圆柱表面的缺陷检测;进一步薄板闭合,由转动盘(11)带动检测完的圆柱滚子继续旋转90°到达分拣区域内;在分拣区域内,薄板打开将圆柱滚子通过落料滑道(8)传送至合格料箱(6)或者不合格料箱(9)内;薄板关闭且再次上料,转动盘(11)继续旋转90°到下一检测区域。Figure 1 is a structural schematic diagram of the present invention, consisting of a visual inspection device (1), a light source frame (2), a material handling slide (3), an inclined vibrating hopper (4), a servo motor (5), and a qualified material box (6) ), track (7), blanking chute (8), unqualified material box (9), rubbing disc (10), rotating disc (11), cylinder (12), and the structure is a symmetrical structure; tilting vibration The shaking of the hopper (4) is used to arrange the rollers to facilitate the feeding of the cylindrical rollers along the material chute (3), so that the cylindrical rollers fall into the groove of the rotating disc (11), and the rotating disc drives the cylindrical rollers to rotate 90° to reach the detection area; in the detection area, when the thin plate under the rotating disc (11) is opened, the rubbing disc (10) rubs the cylindrical rollers through linear reciprocating motion to rotate, realizing the expansion of the cylindrical surface of the cylindrical rollers, and completing the cylinder Surface defect detection; further sheet closing, the rotating disk (11) drives the tested cylindrical rollers to continue to rotate 90° to the sorting area; in the sorting area, the sheet opens to pass the cylindrical rollers through the discharge chute ( 8) Transfer to the qualified material box (6) or the unqualified material box (9); the thin plate is closed and loaded again, and the rotating disk (11) continues to rotate 90° to the next detection area.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109399172A (en) * | 2018-12-20 | 2019-03-01 | 哈尔滨理工大学 | A kind of rapid material-feeding testing agency for bearing roller |
CN111617977A (en) * | 2020-06-15 | 2020-09-04 | 杭州深度视觉科技有限公司 | Appearance inspection equipment for cylindrical parts |
CN112777197A (en) * | 2020-12-22 | 2021-05-11 | 广东鼎泰机器人科技有限公司 | Needle matching machine |
CN115870242A (en) * | 2022-11-27 | 2023-03-31 | 江阴捷芯电子科技有限公司 | A power management chip multi-position parallel test sorting device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112777197A (en) * | 2020-12-22 | 2021-05-11 | 广东鼎泰机器人科技有限公司 | Needle matching machine |
CN115870242A (en) * | 2022-11-27 | 2023-03-31 | 江阴捷芯电子科技有限公司 | A power management chip multi-position parallel test sorting device |
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Application publication date: 20180126 |