CN107620135A - A kind of glass fibre and twisting apparatus and simultaneously twist yarn technique - Google Patents
A kind of glass fibre and twisting apparatus and simultaneously twist yarn technique Download PDFInfo
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Abstract
本发明公开一种玻璃纤维并捻纱装置;解决的技术问题:针对背景技术中提及的两种并捻工艺中,初捻锭子中一个或多个单纱断裂,剩余单纱依旧会继续退绕并卷绕到复捻锭子上,形成缺股纱线的技术问题。采用的技术方案:一种玻璃纤维并捻纱装置,包括机台上半部和机台下半部,机台上半部包括立柱,横杆,至少一个纱架锭杆,断纱自停装置,一根导纱杆和第一导纱钩;机台下半部包括安装基板,超喂辊、第二导纱钩、钢领板机构和复捻锭子单元。玻璃纤维并捻纱工艺,纱线从插在纱架锭杆的管纱上退解出来,向上绕过断纱自停装置,转折向下导引,通过导纱杆,导纱钩绕过超喂辊,穿过导纱钩、尼龙钩并卷绕到插在锭子上的纱管上,绕成并股的管纱。
The invention discloses a glass fiber doubling and twisting device; the technical problem to be solved: in the two doubling and twisting processes mentioned in the background technology, one or more single yarns in the primary twisting spindle are broken, and the remaining single yarns will still continue to retreat. Winding and winding onto the double-twisting spindle to form the technical problem of missing strand yarn. The technical solution adopted: a glass fiber twisting device, including the upper half of the machine table and the lower half of the machine table, the upper half of the machine table includes a column, a cross bar, at least one creel spindle bar, and a yarn breakage automatic stop device , a yarn guide rod and the first yarn guide hook; the lower part of the machine table includes the installation base plate, the overfeed roller, the second yarn guide hook, the ring plate mechanism and the double-twist spindle unit. Glass fiber double-twisted yarn process, the yarn is unwound from the bobbin inserted in the spindle bar of the creel, bypasses the broken yarn stop device upward, turns and guides downward, passes through the yarn guide rod, and the yarn guide hook bypasses the super The feeding roller passes through the yarn guide hook and the nylon hook and is wound onto the bobbin inserted on the spindle to form a parallel bobbin.
Description
技术领域technical field
本发明涉及一种玻璃纤维并捻纱装置及并捻纱工艺。The invention relates to a glass fiber doubling and twisting yarn device and a doubling and twisting yarn process.
背景技术Background technique
玻璃纤维是一种性能优异的无机非金属材料,以其绝缘性能好,耐热性强,抗腐蚀性好,机械强度高等特点,广泛用作复合材料中的增强材料、电绝缘材料,电路基板等国民经济各个领域。Glass fiber is an inorganic non-metallic material with excellent performance. It is widely used as reinforcing material, electrical insulating material and circuit substrate in composite materials due to its good insulation performance, strong heat resistance, good corrosion resistance and high mechanical strength. and other fields of the national economy.
常规的玻璃纤维并捻工艺路线有两种,一种是针对纺织型浸润剂玻璃纤维纱的,即两组初捻锭子单元(包括初捻锭子、上龙带机构)分别布置在机台的两边,每个初捻锭子分别套装缠绕着玻璃长纤维的筒管;机台中则安装卷绕超喂辊、复捻锭子单元及钢领板机构。工作时,从2个或3个初捻锭子的筒管中退绕下来的长玻璃纤维,由导丝架上多个导纱圈引导穿越过道后再进入机台,然后通过卷绕超喂辊并成1股,再由复捻锭子和钢领板机构加捻制成玻璃纤维纱。以上玻璃纤维捻线机的布局结构,需要的场地宽度长达7m,占用的空间大,加大了厂房的投资成本;该设备的捻线工艺对增强型浸润剂高强玻纤纱而言,存在设备气圈偏小、瓷眼摩擦大而极易产生断纱,降低合格率和卷装量。另外一种是针对增强型浸润剂玻璃纤维纱的并捻工艺,单存在卷装量小的缺点。There are two conventional glass fiber parallel twisting process routes, one is for textile-type sizing glass fiber yarn, that is, two sets of primary twisting spindle units (including primary twisting spindle and upper dragon belt mechanism) are respectively arranged on both sides of the machine , each first-twisting spindle is respectively equipped with bobbins wound with glass long fibers; the machine is equipped with winding overfeed rollers, double-twisting spindle units and ring plate mechanisms. When working, the long glass fibers unwound from the bobbins of 2 or 3 primary twisting spindles are guided by multiple guide rings on the guide frame to pass through the aisle and then enter the machine table, and then pass through the winding overfeed roller and into 1 strand, and then twisted by the double-twisting spindle and ring plate mechanism to make glass fiber yarn. The layout structure of the above glass fiber twisting machine requires a field width of up to 7m, which occupies a large space and increases the investment cost of the plant; The air circle of the equipment is too small, and the friction of the porcelain eye is large, so it is easy to cause yarn breakage, which reduces the qualified rate and package volume. The other is the parallel twisting process for reinforced sizing glass fiber yarn, which has the disadvantage of small package volume.
上述两种并捻工艺中,初捻锭子中一个或多个单纱断裂,剩余单纱依旧会继续退绕并卷绕到复捻锭子上,形成缺股纱线。In the above two parallel twisting processes, one or more single yarns in the primary twisting spindle are broken, and the remaining single yarns will continue to be unwound and wound on the double twisting spindle to form a missing strand yarn.
发明内容Contents of the invention
本发明所要解决的技术问题是:针对背景技术中提及的两种并捻工艺中,初捻锭子中一个或多个单纱断裂,剩余单纱依旧会继续退绕并卷绕到复捻锭子上,形成缺股纱线的技术问题。The technical problem to be solved by the present invention is: in the two parallel twisting processes mentioned in the background technology, one or more single yarns in the primary twisting spindle are broken, and the remaining single yarns will continue to be unwound and wound to the double twisting spindle Above, the technical problem of forming a missing strand yarn.
本发明的设计思想是,提供一种适合大卷装增强型浸润剂玻璃纤维并捻纱工艺,该玻璃纤维并捻线工艺具有布局简洁,占用空间少等特点;可增大增强型浸润剂玻璃纤维并捻纱的卷装量;可有效减少缺股纱的出现,同时有利于操作人员及时发现断头,提高工作效率。The design concept of the present invention is to provide a reinforced sizing glass fiber double-twisting process suitable for large packages. The glass fiber double-twisting process has the characteristics of simple layout and less space; The package volume of fiber parallel-twisted yarn can effectively reduce the occurrence of missing strands, and at the same time, it is beneficial for operators to detect broken ends in time and improve work efficiency.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种玻璃纤维并捻纱装置,包括机台上半部和机台下半部,A glass fiber doubling and twisting device, comprising an upper half of a machine table and a lower half of a machine table,
在机台上半部包括竖直设置立柱,在立柱顶部水平设置横杆,在立柱的柱身上倾斜设置至少一个用于放置管纱的纱架锭杆,在横杆上与纱架锭杆一一对应设置用于检测纱线是否中断的断纱自停装置,在所有断纱自停装置下方通过支架悬挂在横杆上的一根导纱杆,在导纱杆上方一一对应断纱自停装置设置第一导纱钩,第一导纱钩悬挂在横杆上;The upper part of the machine platform includes a vertical column, a horizontal bar is arranged on the top of the column, and at least one creel spindle bar for placing bobbins is installed obliquely on the column body of the column. One corresponds to the yarn breakage automatic stop device used to detect whether the yarn is interrupted, and a yarn guide rod suspended on the cross bar through a bracket under all the yarn breakage stop devices, and above the yarn guide rod one by one corresponds to the yarn breakage automatic stop device. The stop device is provided with a first yarn guide hook, and the first yarn guide hook is suspended on the cross bar;
在机台下半部包括安装基板,在安装基板上自上而下设置超喂辊、第二导纱钩、钢领板机构和复捻锭子单元,超喂辊通过安装座设置在安装基板上,第二导纱钩通过挂杆悬挂在安装基板上,钢领板机构设置在安装基板上,钢领板机构内的尼龙钩转动设置在上下移动的钢领板上,复捻锭子单元内的锭子上套设用于绕纱的纱管。The lower part of the machine includes the installation base plate, on which the overfeed roller, the second yarn guide hook, the ring plate mechanism and the double-twisting spindle unit are arranged from top to bottom, and the overfeed roller is set on the installation base plate through the installation seat , the second yarn guide hook is suspended on the installation base plate through the hanging rod, the ring plate mechanism is set on the installation base plate, the nylon hook in the ring plate mechanism is rotated and set on the ring plate moving up and down, and the ring plate in the retwisting spindle unit A bobbin for winding yarn is sheathed on the spindle.
对本发明技术方案的改进,断纱自停装置包括通过支杆悬于横杆下方的检测面板,检测面板与水平面构成一个锐角A,0°<锐角A<90°;在检测面板上设置有用于贯穿纱线的过孔,在过孔内设置用于检测是否有纱线通过的光电传感器。As an improvement to the technical solution of the present invention, the broken yarn self-stopping device includes a detection panel suspended below the cross bar through a support rod, and the detection panel forms an acute angle A with the horizontal plane, 0°<acute angle A<90°; Through the through hole of the yarn, a photoelectric sensor for detecting whether the yarn passes is arranged in the through hole.
本发明的玻璃纤维并捻纱装置,将初捻锭子单元安装在机台上半部的纱架锭杆上,钢领板机构和复捻锭子单元安装在机台下半部。In the glass fiber doubling and twisting device of the present invention, the primary twisting spindle unit is installed on the creel spindle rod in the upper half of the machine table, and the ring plate mechanism and the secondary twisting spindle unit are installed in the lower half of the machine table.
本发明的玻璃纤维并捻纱装置,在使用时,依据要求可并排设置多组玻璃纤维并捻纱装置。When the glass fiber doubling and twisting device of the present invention is in use, multiple sets of glass fiber doubling and twisting devices can be arranged side by side according to requirements.
本发明的玻璃纤维并捻纱装置内的纱架锭杆与相应配合的复捻锭子单元一一上下对应布置,可有效减少占地面积;同时生产的增强型浸润剂玻璃纤维并捻纱的卷装量由0.8kg提升至2-3kg。In the glass fiber double-twisted yarn device of the present invention, the creel spindle rods and the corresponding double-twisted spindle units are arranged one by one correspondingly up and down, which can effectively reduce the occupied area; at the same time, the enhanced sizing glass fiber double-twisted yarn rolls The loading capacity is increased from 0.8kg to 2-3kg.
本发明的玻璃纤维并捻纱装置内的纱架锭杆,两端分别安装可旋转的锭头,可防止纱团退解重量减轻而被带出来,有利于退解稳定性。Rotatable spindle heads are respectively installed at both ends of the creel spindle rod in the glass fiber doubling and twisting device of the present invention, which can prevent yarn clusters from being brought out due to weight reduction during detachment, and is beneficial to detachment stability.
本发明的玻璃纤维并捻纱装置,在导纱杆和超喂辊之间安装有断纱自停装置,且断纱自停装置的角度可以调节,用于减少纱线的抖动,防止纱线滑出装置。该装置可有效减少缺股纱的出现,同时有利于操作人员及时发现断头,提高工作效率。The glass fiber doubling and twisting device of the present invention is equipped with a yarn breaking automatic stop device between the yarn guide rod and the overfeed roller, and the angle of the yarn breaking automatic stop device can be adjusted to reduce yarn shaking and prevent yarn Slide out the unit. The device can effectively reduce the occurrence of missing strands, and at the same time, it is beneficial for operators to detect broken ends in time and improve work efficiency.
本发明中所述的钢领板机构、初捻锭子单元、复捻锭子单元和超喂辊均为现有技术中并捻纱工艺技术领域内的常规部件,详细的结构和工作过程本发明不做详细的说明。The ring plate mechanism, primary twisting spindle unit, retwisting spindle unit and overfeeding roller described in the present invention are all conventional components in the technical field of parallel twisting yarn technology in the prior art, and the detailed structure and working process are not described in the present invention. Give a detailed explanation.
本发明还提出一种采用玻璃纤维并捻纱装置进行玻璃纤维并捻纱工艺,包括如下工艺步骤:The present invention also proposes a glass fiber doubling and twisting process using a glass fiber doubling and twisting device, which includes the following process steps:
1)安装权利要求1-7的玻璃纤维并捻纱装置;1) installing the glass fiber and twisting yarn device of claim 1-7;
2)纱线从插在纱架锭杆的管纱上退解出来,贯穿过与纱架锭杆一一对应的断纱自停装置;当断纱自停装置检测到有纱线通过,说明纱线未断,则继续后续工序;反之,纱线中断,则停止工作;2) The yarn is unwound from the bobbin inserted into the spindle bar of the creel, and runs through the yarn breakage automatic stop device corresponding to the spindle bar of the creel; If the yarn is not broken, continue the subsequent process; otherwise, if the yarn is interrupted, stop working;
3)步骤2)中所有未断的纱线均一一从断纱自停装置穿出,转折向下导引,所有的纱线均从导纱杆下方绕过,后转折向上导引,再一一经过导纱钩;3) All the unbroken yarns in step 2) pass through the broken yarn self-stop device one by one, turn and guide downward, all the yarns bypass the bottom of the yarn guide rod, turn and guide upward, and then One by one through the guide hook;
4)步骤3)中所有经过导纱钩的纱线均向下导引,所有的纱线均一起进入超喂辊,并同时缠绕过超喂辊后穿出;4) In step 3), all the yarns passing through the yarn guide hooks are guided downwards, and all the yarns enter the overfeed roller together, and pass through the overfeed roller after being wound at the same time;
5)步骤4)中从超喂辊一起穿出的纱线进入下方的第二导纱钩;5) In step 4), the yarn passed out from the overfeed roller enters the second yarn guide hook below;
6)从步骤5)中第二导纱钩穿出的所有纱线一起穿过钢领板机构内的尼龙钩;6) All the yarns that pass through the second yarn guide hook in step 5) pass through the nylon hook in the ring plate mechanism together;
7)步骤6)中穿过尼龙钩所有纱线在尼龙钩的张力作用下卷绕到插在复捻锭子单元内的锭子上的纱管上,绕成并股的管纱。7) All the yarns passing through the nylon hook in step 6) are wound under the tension of the nylon hook onto the bobbin inserted on the spindle in the double-twisting spindle unit, and wound into a parallel bobbin.
本发明玻璃纤维并捻纱工艺与现有技术相比,其有益效果是:该玻璃纤维并捻工艺大幅减少了占用场地,显著降低厂房投资成本;可有效减少缺股纱的出现,同时有利于操作人员及时发现断头,提高工作效率;可满足增强型浸润剂玻璃纤维并捻纱的大卷装需求。Compared with the prior art, the glass fiber parallel-twisting process of the present invention has the beneficial effects that: the glass fiber parallel-twisting process greatly reduces the occupied space and significantly reduces the investment cost of the plant; it can effectively reduce the occurrence of missing strands, and at the same time it is beneficial Operators can detect broken ends in time to improve work efficiency; it can meet the demand for large packages of reinforced sizing glass fiber and twisted yarns.
附图说明Description of drawings
图1是本玻璃纤维并捻纱装置的工艺路线示意图。Figure 1 is a schematic diagram of the process route of the glass fiber doubling and twisting device.
具体实施方式detailed description
下面对本发明技术方案进行详细说明,但是本发明的保护范围不局限于所述实施例。The technical solutions of the present invention will be described in detail below, but the protection scope of the present invention is not limited to the embodiments.
为使本发明的内容更加明显易懂,以下结合附图1和具体实施方式做进一步的描述。In order to make the content of the present invention more obvious and understandable, a further description will be made below in conjunction with the accompanying drawing 1 and specific implementation methods.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例:Example:
本实施例中并捻采用CGKV550A-4大卷装捻线机改进而成,本实施例对其纱架形式进行了改造,将排布与过道两侧的初捻锭子和复捻锭子形成上下一体结构,减少捻线机占地面积;将退解锭杆两端安装可旋转锭头,可有效的固定初捻锭子;同时在路线中增加了断纱自停装置,避免合股纱中出现缺股等问题,提高工人看台率。In this embodiment, the co-twisting is improved by CGKV550A-4 large package twisting machine. In this embodiment, the form of the creel is modified, and the arrangement is integrated with the first-twisting spindles and the second-twisting spindles on both sides of the aisle. structure, reducing the floor area of the twisting machine; installing rotatable spindle heads at both ends of the unwinding spindle bar, which can effectively fix the primary twisting spindle; at the same time, a yarn breakage self-stop device is added in the route to avoid missing strands in the ply yarn, etc. Problems, increase worker stand rate.
实施例1Example 1
在上述设备的作用下,将成型的SC8-24x1Z55FE-5纱线进行并捻。Under the action of the above equipment, the formed SC8-24x1Z55FE-5 yarn is parallel twisted.
工艺参数:Process parameters:
初始捻度:55T/m。Initial twist: 55T/m.
初始捻向:Z。Initial twist direction: Z.
复捻捻度:55T/m。Double twist twist: 55T/m.
复捻捻向:S。Double twist direction: S.
复捻锭速:3000-3300rpm。Double twist spindle speed: 3000-3300rpm.
钢领上升速度:0.4m/min。Rising speed of steel ring: 0.4m/min.
钢领下降速度:0.7m/min。Ring drop speed: 0.7m/min.
参见图1所示,本实施例玻璃纤维并捻纱装置,包括机台上半部和机台下半部,Referring to Fig. 1, the glass fiber doubling and twisting device of the present embodiment includes the upper half of the machine table and the lower half of the machine table,
在机台上半部包括竖直设置立柱10,在立柱10顶部水平设置横杆11,在立柱10的柱身上倾斜设置至少一个用于放置管纱的纱架锭杆1,在横杆11上与纱架锭杆1一一对应设置用于检测纱线是否中断的断纱自停装置2,在所有断纱自停装置2下方通过支架悬挂在横杆11上的一根导纱杆3,在导纱杆3上方一一对应断纱自停装置2设置第一导纱钩4,第一导纱钩4悬挂在横杆11上;The upper half of the machine platform includes a vertical column 10, and a horizontal bar 11 is arranged on the top of the column 10. On the column body of the column 10, at least one creel spindle bar 1 for placing bobbins is arranged obliquely. One-to-one correspondence with the creel spindle bar 1 is provided with a yarn-broken self-stop device 2 for detecting whether the yarn is interrupted, and a yarn guide rod 3 suspended on the cross bar 11 through a bracket under all the yarn-broken self-stop devices 2, The first yarn guide hook 4 is arranged one by one corresponding to the yarn breaking self-stop device 2 above the yarn guide rod 3, and the first yarn guide hook 4 is suspended on the cross bar 11;
在机台下半部包括安装基板14,在安装基板14上自上而下设置超喂辊5、第二导纱钩7、钢领板机构6和复捻锭子单元9,超喂辊5通过安装座15设置在安装基板14上,第二导纱钩7通过挂杆16悬挂在安装基板14上,钢领板机构6设置在安装基板14上,钢领板机构6内的尼龙钩8转动设置在上下移动的钢领板6-1上,复捻锭子单元9内的锭子9-1上套设用于绕纱的纱管。The lower half of the machine table includes an installation base plate 14, on which an overfeed roller 5, a second yarn guide hook 7, a ring plate mechanism 6 and a retwisting spindle unit 9 are arranged from top to bottom, and the overfeed roller 5 passes through The mounting seat 15 is arranged on the mounting base plate 14, the second yarn guide hook 7 is suspended on the mounting base plate 14 through the hanging rod 16, the ring plate mechanism 6 is arranged on the mounting base plate 14, and the nylon hook 8 in the ring plate mechanism 6 rotates Set on the ring plate 6-1 moving up and down, the spindle 9-1 in the retwisting spindle unit 9 is sleeved with a bobbin for winding yarn.
断纱自停装置2包括通过支杆12悬于横杆11下方的检测面板2-1,检测面板2-1与水平面构成一个锐角A,0°<锐角A<90°;在检测面板2-1上设置有用于贯穿纱线的过孔2-2,在过孔2-2内设置用于检测是否有纱线13通过的光电传感器。The broken yarn self-stop device 2 includes a detection panel 2-1 suspended below the cross bar 11 through a support rod 12. The detection panel 2-1 forms an acute angle A with the horizontal plane, and 0°<acute angle A<90°; 1 is provided with a via hole 2-2 for passing through the yarn, and a photoelectric sensor for detecting whether there is a yarn 13 passing through is provided in the via hole 2-2.
采用玻璃纤维并捻纱装置进行玻璃纤维并捻纱工艺,包括如下工艺步骤:The glass fiber twisting and twisting device is used to carry out the glass fiber twisting and twisting process, including the following process steps:
1)安装玻璃纤维并捻纱装置;1) Install glass fiber and twist yarn device;
2)纱线从插在纱架锭杆1的管纱上退解出来,贯穿过与纱架锭杆1一一对应的断纱自停装置2;当断纱自停装置2检测到有纱线通过,说明纱线未断,则继续后续工序;反之,纱线中断,则停止工作;2) The yarn is withdrawn from the bobbin inserted in the creel spindle bar 1, and runs through the yarn breakage stop device 2 corresponding to the creel spindle bar 1 one by one; when the yarn breakage stop device 2 detects that there is yarn If the yarn passes through, it means that the yarn is not broken, and the subsequent process will continue; otherwise, if the yarn is interrupted, the work will stop;
3)步骤2)中所有未断的纱线均一一从断纱自停装置2穿出,转折向下导引,所有的纱线均从导纱杆3下方绕过,后转折向上导引,再一一经过导纱钩4;3) All the unbroken yarns in step 2) pass through the broken yarn stop device 2 one by one, turn and guide downward, all the yarns bypass the yarn guide rod 3 below, and then turn and guide upward , and then pass through the guide hook 4 one by one;
4)步骤3)中所有经过导纱钩4的纱线均向下导引,所有的纱线均一起进入第一超喂辊5,并同时缠绕过第一超喂辊5后穿出;4) All the yarns passing through the yarn guide hook 4 in step 3) are guided downward, and all the yarns enter the first overfeeding roller 5 together, and pass through the first overfeeding roller 5 after being wound at the same time;
5)步骤4)中从第一超喂辊5一起穿出的纱线进入下方的第二导纱钩7;5) in step 4), the yarn passed out together from the first overfeed roller 5 enters the second yarn guide hook 7 below;
6)从步骤5)中第二导纱钩7穿出的所有纱线一起穿过钢领板机构6内的尼龙钩8;6) All the yarns passed out from the second yarn guide hook 7 in step 5) pass through the nylon hook 8 in the ring plate mechanism 6 together;
7)步骤6)中穿过尼龙钩8所有纱线13在尼龙钩8的张力作用下卷绕到插在复捻锭子单元9内的锭子9-1上的纱管上,绕成并股的管纱。7) In step 6), all the yarns 13 passing through the nylon hook 8 are wound under the tension of the nylon hook 8 onto the bobbin inserted on the spindle 9-1 in the double-twisting spindle unit 9, and wound into a double-twist bobbin.
该玻璃纤维并捻纱工艺大幅减少了占用场地,显著降低厂房投资成本;可有效减少缺股纱的出现,同时有利于操作人员及时发现断头,提高工作效率;可满足增强型浸润剂玻璃纤维并捻纱的大卷装需求。The glass fiber double-twisted yarn process greatly reduces the occupied space and significantly reduces the investment cost of the plant; it can effectively reduce the occurrence of missing strands, and at the same time, it is conducive to the operator to detect broken ends in time and improve work efficiency; it can meet the requirements of reinforced sizing glass fiber The demand for large packages of doubling and twisting yarns.
如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上作出各种变化。As stated above, while the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
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