CN107617410A - Highly effective reaction device - Google Patents
Highly effective reaction device Download PDFInfo
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- CN107617410A CN107617410A CN201711080378.7A CN201711080378A CN107617410A CN 107617410 A CN107617410 A CN 107617410A CN 201711080378 A CN201711080378 A CN 201711080378A CN 107617410 A CN107617410 A CN 107617410A
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- tank body
- blade
- component
- driven blade
- highly effective
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 21
- 238000002156 mixing Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 230000003247 decreasing effect Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 9
- 239000002994 raw material Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000012986 modification Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000003905 agrochemical Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The present invention relates to a kind of highly effective reaction device, the highly effective reaction device includes tank body component, Power Component, heating component and mixing component；The Power Component is arranged on above tank body component；The heating component is arranged on tank body component outer wall；The mixing component is arranged on tank body component internal, top is connected with Power Component, whole technical scheme is compact-sized, cost is relatively low, energy-conserving and environment-protective, the technical scheme is provided with two driven rotary parts in reactor, when final drive shaft drives blade rotation, liquid guide flow caused by blade rotates in fixed-direction.When water conservancy diversion runs into driven blade, the blade in two driven rotary shafts will be promoted to be rotated.The stirring dead angle in tank body is not only greatly decreased in the rotation of driven blade, can also improve the stirring efficiency of reactor and the mixed effect of product.
Description
Technical field
The present invention relates to a kind of highly effective reaction device, belong to chemical technology field.
Background technology
Reactor is processing apparatus important in industrial production, is matched somebody with somebody by the structure design to reactor container with parameter
Put, realize the mixture function of the heating of technological requirement, evaporation, cooling and low high speed.Reactor be widely used in oil, chemical industry,
The fields such as rubber, agricultural chemicals, dyestuff, medicine, food, it is mainly used to complete the works such as vulcanization, nitrification, hydrogenation, hydrocarbonylation, polymerization, condensation
The pressure vessel of skill process.Existing reactor is when stirring raw material especially liquid and liquid mixing, if two liquid
Viscosity or density difference between raw material is larger, it may appear that is layered the situation of stirring.Finally prevent stirring result from fully up to expectations,
Reprocessing to later process is caused to perplex and hindered.Therefore in the market is badly in need of a kind of reaction that can effectively improve mixing effect
Kettle, so as to solve the production problem of people.
The content of the invention
The present invention is exactly for technical problem present in prior art, there is provided a kind of highly effective reaction device, whole technical scheme
It is compact-sized, cost is relatively low, energy-conserving and environment-protective, the technical scheme is provided with two driven rotary parts in reactor, when main biography
When moving axis drives blade rotation, liquid guide flow caused by blade rotates in fixed-direction.When water conservancy diversion runs into driven blade, will push away
The blade moved in two driven rotary shafts is rotated.The stirring dead angle in tank body is not only greatly decreased in the rotation of driven blade,
Also the stirring efficiency of reactor and the mixed effect of product can be improved.
To achieve these goals, technical scheme is as follows, a kind of highly effective reaction device, the highly effective reaction dress
Put including tank body component, Power Component, heating component and mixing component；The Power Component is arranged on above tank body component；Institute
Heating component is stated on tank body component outer wall；The mixing component is arranged on tank body component internal, top and Power Component
It is connected.The design structure is simply clear, is closely connected and does not influence each other between each component, and required part replacement is convenient, is easy to
The maintenance of product in use in the future.
As a modification of the present invention, the tank body component includes tank body, manhole, relief valve and blow-off pipe；The people
Hole is arranged on tank body top left side；The relief valve is arranged on tank body top right side；The blow-off pipe is located at tank body top right side.
The setting of relief valve can effectively avoid because in tank body gas pressure it is excessive and caused by explode so that reactor is entirely being given birth to
It is more safe and efficient during production.
As a modification of the present invention, the Power Component includes motor, decelerator, support, shaft coupling and axle envelope；
The motor is arranged on the top of reactor and stood on the axis of tank body；The decelerator is arranged on motor bottom；
Motor is fixed at the top of tank body by the support；The shaft coupling is arranged on decelerator bottom, other end connection agitating shaft；Axle
Envelope is positioned at tank body and the contact position of agitating shaft.Power Component uses vertical layout, and motor reduces to technological requirement through decelerator
Speed of agitator after, then by shaft coupling drive agitating shaft rotate, so as to drive anchor impeller to rotate.Each part of Power Component it
Between be connected with each other and compact-sized.Whole power transmitting procedure high efficiency smooth, energy loss are low.Therefore it is highly suitable as reacting
The power source of kettle.
As a modification of the present invention, the heating component includes steam inlet, chuck and condensation-water drain；The steaming
Vapor inlet is located at chuck upper end；The chuck is arranged on the outer wall both sides of tank body；The condensation-water drain is located at the bottom of chuck.
Heating component design is simple, and heat transfer is fast, rapidly can be heated to the raw material in tank body producing required temperature, when shortening processing
Between, improve the production efficiency of enterprise.
As a modification of the present invention, the mixing component includes agitating shaft, anchor impeller, driven blade and fixes spiral shell
Bolt, driven blade anchor tip, driven blade rotary shaft and driven blade；The agitating shaft is fixed on tank body centre position；Institute
State anchor impeller and be arranged on agitating shaft lower end；The driven blade anchor tip is located at the top of tank body；The driven blade rotation
Axle is fixed on driven blade anchor tip；The driven blade is rotated by driven blade fixing bolt installed in driven blade
Axle both sides, blade oppose setting two-by-two.The design of driven blade, this product is set to be different from general reactor on the market.Two biographies
The two fan blades equipped with opposition on moving axis, when final drive shaft drives blade rotation, liquid guide flow caused by blade is in fixation side
To rotation.When water conservancy diversion encounters inner tank wall, upward water conservancy diversion is formed.When touching driven blade in water conservancy diversion motion process,
Driven blade will be promoted to be rotated.The stirring dead angle in tank body is not only greatly decreased in the rotation of driven blade.Also raw material is made to exist
Continuous flip-flop movement is formed in tank body.This motion mode makes it on the premise of power set output load is not increased, can
To effectively improve the mixed effect of the stirring efficiency of reactor and product.
As a modification of the present invention, contained anchor impeller can be according to the difference of required stirring thing in the mixing component
Changed, such as paddle blade, pusher blade, frame blade and helical-ribbon type blade.Blade is freely changed, and will make this product
Applicable surface is more extensive, such as the pusher blade that changes the outfit can be used for the stirring of viscosity higher building body；The blade of helical-ribbon type can be with
Effectively reduce the power output of agitator.
As a modification of the present invention, pressure detecting and warning device, pressure detecting and report are provided with the tank body
Alarm device detects the pressure of tank body in time, when the pressure in tank body exceedes setting value, warning device meeting automatic start, is carried
Wake up.
Relative and prior art, the invention has the advantages that, 1）The technical scheme overall construction design is ingenious, it is compact,
Cost is relatively low；2）The setting of relief valve can effectively avoid because in tank body gas pressure it is excessive and caused by explode so that instead
Answer kettle more safe and efficient in whole production process；3）Power Component uses vertical layout, and motor reduces to work through decelerator
After the speed of agitator of skill requirement, then by shaft coupling drive agitating shaft rotation, so as to drive anchor impeller to rotate.Power Component is each
It is connected with each other between part and compact-sized.Whole power transmitting procedure high efficiency smooth, energy loss are low.Therefore it is especially suitable for using
Make the power source of reactor；4）Heating component design is simple, and heat transfer is fast, rapidly can be heated to the raw material in tank body producing institute
Temperature is needed, shortens process time, improves the production efficiency of enterprise；5）Be provided with the program, in tank body pressure detecting and
Warning device, pressure detecting and warning device detect the pressure of tank body in time, when the pressure in tank body exceedes setting value, alarm
Device meeting automatic start, is reminded；Start relief valve in time, avoid losing further expansion；6）The design of driven blade, makes
This product is different from general reactor on the market.The two fan blades equipped with opposition on two power transmission shafts, when final drive shaft drives oar
When leaf rotates, liquid guide flow caused by blade rotates in fixed-direction.When water conservancy diversion encounters inner tank wall, upward lead is formed
Stream.When touching driven blade in water conservancy diversion motion process, driven blade will be promoted to be rotated.The rotation of driven blade is not only
The stirring dead angle in tank body is greatly decreased.Also raw material is made to form continuous flip-flop movement in tank body.This motion mode makes it
On the premise of power set output load is not increased, the stirring efficiency of reactor and the mixing effect of product can be effectively improved
Fruit；7）Blade is freely changed, and the applicable surface for making this product is more extensive, for example, the pusher blade that changes the outfit can be used for viscosity compared with
The stirring of high object；The blade of helical-ribbon type can effectively reduce the power output of agitator；8）This product is clear in structure, each part it
Between convenient disassembly, be advantageous to the plant maintenance and replacing in later stage, reduce the later stage productive expenditure of enterprise；9）The technical scheme into
This is relatively low, just with further popularization and application.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present invention；
In figure：1st, tank body, 2, manhole, 3, relief valve, 4, blow-off pipe, 5, motor, 6, decelerator, 7, support, 8, shaft coupling, 9,
Axle envelope, 10, steam inlet, 11, chuck, 12, condensation-water drain, 13, pressure detecting and warning device,
14th, agitating shaft, 15, anchor impeller, 16, driven blade fixing bolt, 17, driven blade anchor tip, 18, driven blade
Rotary shaft, 19, driven blade.
Embodiment：
In order to deepen the understanding of the present invention, the present embodiment is described in detail below in conjunction with the accompanying drawings.
Embodiment 1：Referring to Fig. 1, a kind of highly effective reaction device, the highly effective reaction device includes tank body component, power packages
Part, heating component and mixing component；The Power Component is arranged on above tank body component；The heating component is arranged on tank body group
On part outer wall；The mixing component is arranged on tank body component internal, and top is connected with Power Component.The design structure is simply clear
It is clear, it is closely connected and does not influence each other between each component, required part replacement is convenient, is easy to product in the future in use
Maintenance, the tank body component includes tank body 1, manhole 2, relief valve 3 and blow-off pipe 4；The manhole is arranged on tank body top
On the left of portion；The relief valve is arranged on tank body top right side；The blow-off pipe is located at tank body top right side.The setting of relief valve can
With it is effective avoid because in tank body gas pressure it is excessive and caused by explode so that reactor is more pacified in whole production process
Overall height is imitated, and the Power Component includes motor 5, decelerator 6, support 7, shaft coupling 8 and axle envelope 9；The motor is arranged on
The top of reactor is simultaneously stood on the axis of tank body；The decelerator is arranged on motor bottom；The support is by motor
It is fixed at the top of tank body；The shaft coupling is arranged on decelerator bottom, other end connection agitating shaft；Axle envelope is located at tank body and stirring
The contact position of axle.Power Component uses vertical layout, and motor is after decelerator reduces to the speed of agitator of technological requirement, then leads to
Cross shaft coupling and drive agitating shaft rotation, so as to drive anchor impeller to rotate.It is connected with each other between each part of Power Component and structure
It is compact.Whole power transmitting procedure high efficiency smooth, energy loss are low.Therefore the power source of reactor is highly suitable as, it is described
Heating component includes steam inlet 10, chuck 11 and condensation-water drain 12；The steam inlet is located at chuck upper end；The chuck
Installed in the outer wall both sides of tank body；The condensation-water drain is located at the bottom of chuck.Heating component design is simple, and heat transfer is fast, can
The raw material in tank body is heated to rapidly to produce required temperature, process time is shortened, improves the production efficiency of enterprise.Institute
Stating mixing component includes agitating shaft 14, anchor impeller 15, driven blade fixing bolt 16, driven blade anchor tip 17, driven
Blade rotary shaft 18 and driven blade 19；The agitating shaft is fixed on tank body centre position；The anchor impeller is arranged on stirring
Axle lower end；The driven blade anchor tip is located at the top of tank body；The driven blade rotary shaft is fixed on driven blade and fixed
On joint；The driven blade is arranged on driven blade rotary shaft both sides by driven blade fixing bolt, and blade opposes two-by-two
Set.The design of driven blade, this product is set to be different from general reactor on the market.Two fans equipped with opposition on two power transmission shafts
Blade, when final drive shaft drives blade rotation, liquid guide flow caused by blade rotates in fixed-direction.When water conservancy diversion encounters tank body
During inwall, upward water conservancy diversion is formed.When touching driven blade in water conservancy diversion motion process, driven blade will be promoted to be revolved
Turn.The stirring dead angle in tank body is not only greatly decreased in the rotation of driven blade.Also raw material is made to form continuous upset in tank body
Motion.This motion mode makes it to effectively improve stirring for reactor on the premise of power set output load is not increased
Mix the mixed effect of efficiency and product.Contained anchor impeller can be carried out more according to the different of required stirring thing in the mixing component
Change, such as paddle blade, pusher blade, frame blade and helical-ribbon type blade.Blade is freely changed, and will make the applicable surface of this product
More extensively, such as the pusher blade that changes the outfit can be used for the stirring of viscosity higher building body；The blade of helical-ribbon type can effectively subtract
The power output of few agitator.Be provided with pressure detecting and warning device 13 in the tank body, pressure detecting and warning device and
When detect tank body pressure, when the pressure in tank body exceedes setting value, warning device understand automatic start, reminded.
It should be noted that above-described embodiment, is not used for limiting protection scope of the present invention, in above-mentioned technical proposal
On the basis of made equivalents or replacement each fall within the scope that the claims in the present invention are protected.
Claims (5)
1. a kind of highly effective reaction device, it is characterised in that the highly effective reaction device includes tank body component, Power Component, heating
Component and mixing component；The Power Component is arranged on above tank body component；The heating component is arranged on tank body component outer wall
On；The mixing component is arranged on tank body component internal, and top is connected with Power Component, and the tank body component includes tank body, people
Hole, relief valve and blow-off pipe；The manhole is arranged on tank body top left side；The relief valve is arranged on tank body top right side；Institute
State blow-off pipe and be located at tank body top right side, the Power Component includes motor, decelerator, support, shaft coupling and axle envelope；It is described
Motor is arranged on the top of reactor and stood on the axis of tank body；The decelerator is arranged on motor bottom；It is described
Motor is fixed at the top of tank body by support；The shaft coupling is arranged on decelerator bottom, other end connection agitating shaft；Axle envelope position
In tank body and the contact position of agitating shaft.
2. according to the highly effective reaction device described in claim 1, it is characterised in that the heating component include steam inlet,
Chuck and condensation-water drain；The steam inlet is located at chuck upper end；The chuck is arranged on the outer wall both sides of tank body；It is described cold
Condensate outlet is positioned at the bottom of chuck.
3. according to the highly effective reaction device described in claim 2, it is characterised in that the mixing component includes agitating shaft, anchor
Formula blade, driven blade fixing bolt, driven blade anchor tip, driven blade rotary shaft and driven blade；The agitating shaft
It is fixed on tank body centre position；The anchor impeller is arranged on agitating shaft lower end；The driven blade anchor tip is located at tank body
Top；The driven blade rotary shaft is fixed on driven blade anchor tip；The driven blade is fixed by driven blade
Bolt is arranged on driven blade rotary shaft both sides, and blade opposes setting two-by-two.
4. according to the highly effective reaction device described in claim 3, it is characterised in that contained anchor impeller in the mixing component
It can be changed according to the difference of required stirring thing, such as paddle blade, pusher blade, frame blade and helical-ribbon type blade.
5. according to the highly effective reaction device described in claim 4, it is characterised in that be provided with the tank body pressure detecting and
Warning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711080378.7A CN107617410A (en) | 2017-11-06 | 2017-11-06 | Highly effective reaction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711080378.7A CN107617410A (en) | 2017-11-06 | 2017-11-06 | Highly effective reaction device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107617410A true CN107617410A (en) | 2018-01-23 |
Family
ID=61093408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711080378.7A Withdrawn CN107617410A (en) | 2017-11-06 | 2017-11-06 | Highly effective reaction device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107617410A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108816167A (en) * | 2018-07-19 | 2018-11-16 | 芜湖福民生物药业股份有限公司 | Reaction kettle |
| CN110183506A (en) * | 2019-06-27 | 2019-08-30 | 浙江天顺药业有限公司 | A kind of cow-bezoar ursodesoxycholic acid and preparation method thereof |
-
2017
- 2017-11-06 CN CN201711080378.7A patent/CN107617410A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108816167A (en) * | 2018-07-19 | 2018-11-16 | 芜湖福民生物药业股份有限公司 | Reaction kettle |
| CN110183506A (en) * | 2019-06-27 | 2019-08-30 | 浙江天顺药业有限公司 | A kind of cow-bezoar ursodesoxycholic acid and preparation method thereof |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180123 |