CN107611045A - A kind of three-dimensional chip encapsulating structure and its method for packing - Google Patents
A kind of three-dimensional chip encapsulating structure and its method for packing Download PDFInfo
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- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
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- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
本发明提供一种三维芯片封装结构及其封装方法,所述封装结构采用封装基板、穿孔硅中介层、裸片堆叠的封装形式,并采用塑封层实现裸片的保护,其中,裸片与穿孔硅中介层可通过导电凸块及重新布线层连接。该封装结构具有结构简单、更高I/O密度、更快传输效率的优点。所述封装方法首先在承载基板上粘附穿孔硅中介层,然后将裸片正面朝下装设于穿孔硅中介层上,并于粘附层上形成覆盖所述裸片及所述穿孔硅中介层的塑封层,接着去除承载基板及粘附层,得到包括穿孔硅中介层、裸片及塑封层的三维芯片模块,最后提供一封装基板,将三维芯片模块具有穿孔硅中介层的一面装设于封装基板上。该封装方法工艺复杂度较低,有利于降低生产成本并提高封装良率。
The invention provides a three-dimensional chip packaging structure and a packaging method thereof. The packaging structure adopts a packaging form of a packaging substrate, a perforated silicon interposer, and stacked bare chips, and uses a plastic sealing layer to realize the protection of the bare chips, wherein the bare chip and the through hole The silicon interposer can be connected through conductive bumps and redistribution layers. The packaging structure has the advantages of simple structure, higher I/O density, and faster transmission efficiency. The encapsulation method firstly adheres a perforated silicon interposer on a carrier substrate, and then mounts the die face down on the perforated silicon interposer, and forms an adhesive layer covering the die and the perforated silicon interposer on the adhesive layer. Layer plastic encapsulation layer, then remove the carrier substrate and adhesive layer to obtain a three-dimensional chip module including perforated silicon interposer, die and plastic encapsulation layer, and finally provide a packaging substrate, and install the three-dimensional chip module on the side with perforated silicon interposer on the packaging substrate. The encapsulation method has low process complexity, which is beneficial to reduce production cost and improve encapsulation yield.
Description
技术领域technical field
本发明属于半导体封装领域,涉及一种三维芯片封装结构的封装方法。The invention belongs to the field of semiconductor packaging and relates to a packaging method for a three-dimensional chip packaging structure.
背景技术Background technique
半导体工业通过持续减小最小特征尺寸来继续提高各种各样电子元件的整合密度,使得在给定的面积下可以集成更多的电子元件。目前,最先进的封装解决方案包括晶圆级芯片尺寸封装(Wafer level chip-scale package)、扇出型晶圆级封装(Fan-out waferlevel package)倒装芯片(Flip chip)以及堆叠型封装(Package on Package,POP)等等。The semiconductor industry continues to increase the integration density of various electronic components by continuously reducing the minimum feature size, so that more electronic components can be integrated in a given area. Currently, the most advanced packaging solutions include wafer level chip-scale package (Wafer level chip-scale package), fan-out wafer level package (Flip chip) and stacked package ( Package on Package, POP) and so on.
传统的扇出型晶圆级封装(Fan-out wafer level packaging,FOWLP)一般包括如下几个步骤:首先从晶圆切下单个微芯片,并采用标准拾放设备将芯片正面朝下粘贴到载体的粘胶层上;然后形成塑封层,将芯片嵌入塑封层内;在塑封层固化后,去除载体及粘胶层,然后进行再分布引线层工艺及植球回流工艺,最后进行切割和测试。再分布引线层(Redistribution Layers,RDL)是倒装芯片组件中芯片与封装之间的接口界面。再分布引线层是一个额外的金属层,由核心金属顶部走线组成,用于将裸片的I/O焊盘向外绑定到诸如凸点焊盘等其它位置。凸点通常以栅格图案布置,每个凸点都浇铸有两个焊盘(一个在顶部,一个在底部),它们分别连接再分布引线层和封装基板。传统的扇出型晶圆级封装容易导致芯片与RDL层之间发生偏移,导致良率较低。Traditional fan-out wafer level packaging (FOWLP) generally includes the following steps: First, a single microchip is cut from the wafer, and the chip is attached face-down to the carrier using standard pick-and-place equipment On the adhesive layer; then form a plastic sealing layer, embed the chip in the plastic sealing layer; after the plastic sealing layer is cured, remove the carrier and the adhesive layer, then perform the redistribution lead layer process and ball planting reflow process, and finally cut and test. The redistribution layer (Redistribution Layers, RDL) is the interface between the chip and the package in the flip chip assembly. The redistribution lead layer is an additional metal layer consisting of core metal top traces used to bond out the I/O pads of the die to other locations such as bump pads. The bumps are typically arranged in a grid pattern, and each bump is molded with two pads (one on top and one on the bottom) that connect the redistribution lead layer and the package substrate, respectively. Traditional fan-out wafer-level packaging is prone to misalignment between the chip and the RDL layer, resulting in lower yield.
堆叠型封装(Package on Package,PoP)可以使单个封装体内纵向堆叠多个芯片,将纵向分离的逻辑和存储球栅阵列结合,层叠的各封装体之间通过标准接口来传输信号,从而实现元件密度的倍增,使单个封装体实现更多的功能,广泛应用于手机、个人数字助理(PDA)、数码相机等领域。Stacked packaging (Package on Package, PoP) can vertically stack multiple chips in a single package, combine vertically separated logic and storage ball grid arrays, and transmit signals through standard interfaces between stacked packages to realize component The doubling of density enables a single package to achieve more functions, and is widely used in mobile phones, personal digital assistants (PDAs), digital cameras and other fields.
先进封装中,硅通孔技术(Through-silicon via,TSV)有着重大影响,其是穿透基片(特别是硅基片)的垂直电连接技术。TSV几乎可以代替所有封装中的引线键合(Wire-Bonding)的地方,提高所有种类芯片封装的电气性能,包括提高集成度,缩小芯片尺寸,特别是在系统集封装(System-in-Packaging,SiP),圆片级封装(Wafer-Level Packaging–WLP)以及三维垂直叠层封装(3D Packaging)这些先进封装之中。TSV的制造包括了通孔的制造,绝缘层的沉积,通孔的填充以及后续的化学机械平整化(CMP)和再布线(RDL)等工艺。传统的堆叠型封装与TSV工艺相关,需要一系列复杂的制造工艺,导致较高的生产成本和较低的良率。In advanced packaging, through-silicon via (TSV) technology has a significant impact, which is a vertical electrical connection technology that penetrates a substrate (especially a silicon substrate). TSV can replace wire bonding (Wire-Bonding) in almost all packages, and improve the electrical performance of all types of chip packages, including improving integration and reducing chip size, especially in System-in-Packaging (System-in-Packaging, SiP), wafer-level packaging (Wafer-Level Packaging-WLP) and three-dimensional vertical stack packaging (3D Packaging) among these advanced packages. The manufacture of TSV includes the manufacture of through holes, the deposition of insulating layers, the filling of through holes, and the subsequent processes of chemical mechanical planarization (CMP) and redistribution (RDL). The traditional stacked packaging is related to the TSV process, which requires a series of complicated manufacturing processes, resulting in higher production costs and lower yields.
因此,如何提供一种新的三维芯片封装结构及其封装方法,以提高I/O密度,降低生产成本,提高良率,成为本领域技术人员亟待解决的一个重要技术问题。Therefore, how to provide a new three-dimensional chip packaging structure and its packaging method to increase I/O density, reduce production costs, and improve yield has become an important technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种三维芯片封装结构及其封装方法,用于解决现有技术中的封装结构I/O密度低、封装方法复杂的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a three-dimensional chip packaging structure and its packaging method, which are used to solve the problems of low I/O density and complicated packaging methods in the prior art.
为实现上述目的及其他相关目的,本发明提供一种三维芯片封装结构的封装方法,包括以下步骤:In order to achieve the above purpose and other related purposes, the present invention provides a packaging method for a three-dimensional chip packaging structure, comprising the following steps:
提供一承载基板;providing a carrier substrate;
于所述承载基板上形成粘附层;forming an adhesive layer on the carrier substrate;
于所述粘附层上粘附穿孔硅中介层,所述穿孔硅中介层包括绝缘基板及多个上下贯穿所述绝缘基板的导电柱;adhering a perforated silicon interposer on the adhesive layer, the perforated silicon interposer comprising an insulating substrate and a plurality of conductive pillars penetrating the insulating substrate up and down;
提供至少一个裸片,将所述裸片正面朝下装设于所述穿孔硅中介层上;providing at least one die mounted face down on the TSIF;
于所述粘附层上形成覆盖所述裸片及所述穿孔硅中介层的塑封层;forming a plastic encapsulation layer covering the die and the perforated silicon interposer on the adhesive layer;
去除所述承载基板及粘附层,得到包括所述穿孔硅中介层、所述裸片及所述塑封层的三维芯片模块;removing the carrier substrate and the adhesive layer to obtain a three-dimensional chip module including the perforated silicon interposer, the die and the plastic encapsulation layer;
提供一封装基板,将所述三维芯片模块具有所述穿孔硅中介层的一面装设于所述封装基板上。An encapsulation substrate is provided, and the side of the three-dimensional chip module having the perforated silicon interposer is installed on the encapsulation substrate.
可选地,所述三维芯片模块与所述封装基板之间具有间隙;将所述三维芯片模块装设于所述封装基板上之后,还包括于所述间隙中形成保护层的步骤。Optionally, there is a gap between the three-dimensional chip module and the packaging substrate; after the three-dimensional chip module is mounted on the packaging substrate, a step of forming a protective layer in the gap is also included.
可选地,于所述粘附层上粘附所述穿孔硅中介层之后,还包括于所述穿孔硅中介层上形成重新布线层的步骤,以使所述裸片通过所述重新布线层与所述穿孔硅中介层电性连接。Optionally, after adhering the perforated silicon interposer on the adhesive layer, further comprising the step of forming a rewiring layer on the perforated silicon interposer, so that the die passes through the rewiring layer It is electrically connected with the through-silicon interlayer.
可选地,所述重新布线层包括至少一层图形化的介质层及至少一层图形化的金属布线层。Optionally, the rewiring layer includes at least one patterned dielectric layer and at least one patterned metal wiring layer.
可选地,所述裸片的正面带有导电凸块,所述裸片通过所述导电凸块与所述重新布线层电性连接。Optionally, conductive bumps are provided on the front side of the bare chip, and the bare chip is electrically connected to the rewiring layer through the conductive bumps.
可选地,于所述穿孔硅中介层上形成重新布线层之后,还包括于所述重新布线层上形成凸块结构的步骤,以使所述裸片通过所述凸块结构与所述重新布线层电性连接。Optionally, after forming a rewiring layer on the through-hole silicon interposer, further comprising the step of forming a bump structure on the rewiring layer, so that the die passes through the bump structure and the rewiring layer. The wiring layer is electrically connected.
可选地,所述凸块结构包括金属柱及连接于所述导电柱上方的焊料凸点,或者所述凸块结构仅包括焊料凸点。Optionally, the bump structure includes metal pillars and solder bumps connected above the conductive pillars, or the bump structure only includes solder bumps.
可选地,所述导电柱面向所述粘附层的一面连接有导电凸点,于所述粘附层上粘附穿孔硅中介层时,所述导电凸点嵌入所述粘附层中。Optionally, a conductive bump is connected to a side of the conductive column facing the adhesive layer, and when the perforated silicon interposer is adhered on the adhesive layer, the conductive bump is embedded in the adhesive layer.
可选地,通过切割穿孔硅中介晶圆得到所述穿孔硅中介层。Optionally, the punctured silicon interposer is obtained by cutting a punctured silicon interposer wafer.
本发明还提供一种三维芯片封装结构,包括封装基板及电性连接于所述封装基板上方的三维芯片模块,其中,所述三维芯片模块包括:The present invention also provides a three-dimensional chip packaging structure, including a packaging substrate and a three-dimensional chip module electrically connected above the packaging substrate, wherein the three-dimensional chip module includes:
穿孔硅中介层,包括绝缘基板及多个上下贯穿所述绝缘基板的导电柱,所述导电柱与所述封装基板电性连接;The perforated silicon interposer includes an insulating substrate and a plurality of conductive pillars penetrating the insulating substrate up and down, and the conductive pillars are electrically connected to the packaging substrate;
至少一个裸片,所述裸片正面朝下装设于所述穿孔硅中介层上;at least one die mounted face down on the TSIL;
塑封层,覆盖所述裸片及所述穿孔硅中介层。The plastic encapsulation layer covers the die and the perforated silicon interposer.
可选地,所述三维芯片模块与所述封装基板之间具有间隙,所述间隙中形成有保护层。Optionally, there is a gap between the three-dimensional chip module and the packaging substrate, and a protective layer is formed in the gap.
可选地,所述裸片与所述穿孔硅中介层之间形成有重新布线层,以使所述裸片通过所述重新布线层与所述穿孔硅中介层电性连接。Optionally, a rewiring layer is formed between the die and the TSIF, so that the die is electrically connected to the TSIF through the rewiring layer.
可选地,所述重新布线层包括至少一层图形化的介质层及至少一层图形化的金属布线层。Optionally, the rewiring layer includes at least one patterned dielectric layer and at least one patterned metal wiring layer.
可选地,所述裸片的正面带有导电凸块,所述裸片通过所述导电凸块与所述重新布线层电性连接。Optionally, conductive bumps are provided on the front side of the bare chip, and the bare chip is electrically connected to the rewiring layer through the conductive bumps.
可选地,所述重新布线层上设置有凸块结构,以使所述裸片通过所述凸块结构与所述重新布线层电性连接;所述凸块结构包括金属柱及连接于所述金属柱上方的焊料凸点,或者所述凸块结构仅包括焊料凸点。Optionally, a bump structure is provided on the rewiring layer, so that the die is electrically connected to the rewiring layer through the bump structure; the bump structure includes a metal column and is connected to the Solder bumps above the metal pillars, or the bump structure includes only solder bumps.
可选地,所述导电柱通过导电凸点与所述封装基板电性连接。Optionally, the conductive pillars are electrically connected to the package substrate through conductive bumps.
如上所述,本发明的三维芯片封装结构及其封装方法,具有以下有益效果:本发明的三维芯片封装结构采用封装基板、TSI穿孔硅中介层、裸片堆叠的封装形式,并采用塑封层实现裸片的保护,其中,裸片与TSI穿孔硅中介层可通过导电凸块及重新布线层连接。本发明的三维芯片封装结构具有结构简单、更高I/O密度、更快传输效率的优点。本发明的三维芯片封装结构的封装方法首先在承载基板上粘附TSI穿孔硅中介层,然后将裸片正面朝下装设于所述穿孔硅中介层上,并于所述粘附层上形成覆盖所述裸片及所述穿孔硅中介层的塑封层,接着去除所述承载基板及粘附层,得到包括所述穿孔硅中介层、所述裸片及所述塑封层的三维芯片模块,最后提供一封装基板,将所述三维芯片模块具有所述穿孔硅中介层的一面装设于所述封装基板上。本发明的三维芯片封装结构的封装方法工艺复杂度较低,有利于降低生产成本并提高封装良率。As mentioned above, the three-dimensional chip packaging structure and its packaging method of the present invention have the following beneficial effects: the three-dimensional chip packaging structure of the present invention adopts the packaging form of packaging substrate, TSI perforated silicon interposer, and die stacking, and uses a plastic sealing layer to realize The protection of the die, wherein the die and the TSI through-silicon interposer can be connected through conductive bumps and rewiring layers. The three-dimensional chip packaging structure of the present invention has the advantages of simple structure, higher I/O density and faster transmission efficiency. The packaging method of the three-dimensional chip packaging structure of the present invention first adheres the TSI perforated silicon interposer on the carrier substrate, and then mounts the die face down on the perforated silicon interposer, and forms a chip on the adhesive layer. Covering the die and the plastic encapsulation layer of the perforated silicon interposer, and then removing the carrier substrate and the adhesive layer to obtain a three-dimensional chip module including the perforated silicon interposer, the die and the plastic encapsulation layer, Finally, an encapsulation substrate is provided, and the side of the three-dimensional chip module having the perforated silicon interposer is mounted on the encapsulation substrate. The encapsulation method of the three-dimensional chip encapsulation structure of the present invention has low process complexity, which is beneficial to reduce production cost and improve encapsulation yield.
附图说明Description of drawings
图1显示为本发明的三维芯片封装结构的封装方法的工艺流程图。FIG. 1 shows a process flow chart of the packaging method of the three-dimensional chip packaging structure of the present invention.
图2显示为本发明的三维芯片封装结构的封装方法提供一承载基板的示意图。FIG. 2 is a schematic diagram of providing a carrier substrate for the packaging method of the three-dimensional chip packaging structure of the present invention.
图3显示为本发明的三维芯片封装结构的封装方法于所述承载基板上形成粘附层的示意图。FIG. 3 is a schematic diagram of forming an adhesive layer on the carrier substrate by the packaging method of the three-dimensional chip packaging structure of the present invention.
图4显示为本发明的三维芯片封装结构的封装方法于所述粘附层上粘附穿孔硅中介层的示意图。FIG. 4 is a schematic diagram of adhering a perforated silicon interposer on the adhesive layer according to the packaging method of the three-dimensional chip packaging structure of the present invention.
图5显示为本发明的三维芯片封装结构的封装方法通过切割穿孔硅中介晶圆得到所述穿孔硅中介层的示意图。FIG. 5 shows a schematic diagram of obtaining the perforated silicon interposer by cutting the perforated silicon interposer wafer for the packaging method of the three-dimensional chip packaging structure of the present invention.
图6显示为本发明的三维芯片封装结构的封装方法提供至少一个裸片,将所述裸片正面朝下装设于所述穿孔硅中介层上的示意图。FIG. 6 shows a schematic diagram of providing at least one die for the packaging method of the three-dimensional chip packaging structure of the present invention, and mounting the die face down on the perforated silicon interposer.
图7显示为本发明的三维芯片封装结构的封装方法于所述粘附层上形成覆盖所述裸片及所述穿孔硅中介层的塑封层的示意图。7 is a schematic diagram of forming a plastic encapsulation layer covering the die and the perforated silicon interposer on the adhesive layer in the packaging method of the three-dimensional chip packaging structure of the present invention.
图8显示为本发明的三维芯片封装结构的封装方法去除所述承载基板及粘附层,得到包括所述穿孔硅中介层、所述裸片及所述塑封层的三维芯片模块的示意图。FIG. 8 shows a schematic diagram of a three-dimensional chip module including the perforated silicon interposer, the die and the plastic sealing layer obtained by removing the carrier substrate and the adhesive layer in the packaging method of the three-dimensional chip packaging structure of the present invention.
图9显示为本发明的三维芯片封装结构的封装方法提供一封装基板,将所述三维芯片模块具有所述穿孔硅中介层的一面装设于所述封装基板上的示意图。FIG. 9 shows a schematic diagram of providing a packaging substrate for the packaging method of the three-dimensional chip packaging structure of the present invention, and installing the side of the three-dimensional chip module having the perforated silicon interposer on the packaging substrate.
图10显示为本发明的三维芯片封装结构的封装方法于所述三维芯片模块与所述封装基板之间的间隙中形成保护层的示意图。FIG. 10 is a schematic diagram of forming a protective layer in the gap between the three-dimensional chip module and the packaging substrate in the packaging method of the three-dimensional chip packaging structure of the present invention.
元件标号说明Component designation description
S1~S7 步骤S1~S7 steps
1 承载基板1 Carrier substrate
2 粘附层2 Adhesive layer
3 穿孔硅中介层3 Perforated Silicon Interposer
301 绝缘基板301 insulating substrate
302 导电柱302 conductive column
303 导电凸点303 conductive bumps
4 穿孔硅中介晶圆4 Through-hole silicon interposer wafer
5 裸片5 die
6 导电凸块6 Conductive bumps
7 塑封层7 plastic layer
8 封装基板8 Package Substrate
9 焊球9 solder balls
10 保护层10 layers of protection
具体实施方式detailed description
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
请参阅图1至图10。需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。See Figures 1 through 10. It should be noted that the diagrams provided in this embodiment are only schematically illustrating the basic idea of the present invention, and only the components related to the present invention are shown in the diagrams rather than the number, shape and shape of the components in actual implementation. Dimensional drawing, the type, quantity and proportion of each component can be changed arbitrarily during actual implementation, and the component layout type may also be more complicated.
实施例一Embodiment one
本发明提供一种三维芯片封装结构的封装方法,请参阅图1,显示为该封装方法的工艺流程图,包括以下步骤:The present invention provides a packaging method for a three-dimensional chip packaging structure, please refer to Figure 1, which shows a process flow chart of the packaging method, including the following steps:
如图2所示,执行步骤S1:提供一承载基板1。As shown in FIG. 2 , step S1 is performed: providing a carrier substrate 1 .
具体的,所述承载基板1可以为后续制作粘附层2及粘附穿孔硅中介层3提供刚性的结构或基体,其材料可选自金属、半导体(例如Si)、聚合物或玻璃中的至少一种。作为示例,所述载体1选用玻璃。Specifically, the carrier substrate 1 can provide a rigid structure or substrate for the subsequent fabrication of the adhesion layer 2 and the adhesion through-hole silicon interposer 3, and its material can be selected from metals, semiconductors (such as Si), polymers or glass. at least one. As an example, the carrier 1 is made of glass.
如图3所示,执行步骤S2:于所述承载基板1上形成粘附层2。As shown in FIG. 3 , step S2 is performed: forming an adhesive layer 2 on the carrier substrate 1 .
具体的,所述粘附层2在后续工艺中作为穿孔硅中介层3与承载基板1之间的分离层,其最好选用具有光洁表面的粘合材料制成,其必须与穿孔硅中介层3具有一定的结合力,以保证穿孔硅中介层3在后续工艺中不会产生移动等情况,另外,其与承载基板1亦具有较强的结合力,一般来说,其与承载基板1的结合力需要大于与穿孔硅中介层的结合力。所述粘附层2可以为单层或多层结构,图3中所示为双层结构的情形。作为示例,所述粘附层2的材料选自双面均具有粘性的胶带或通过旋涂工艺制作的粘合胶等。所述胶带优选采用UV胶带,其在UV光照射后很容易被撕离。Specifically, the adhesive layer 2 is used as a separation layer between the perforated silicon interposer 3 and the carrier substrate 1 in the subsequent process, and it is preferably made of an adhesive material with a smooth surface. 3 has a certain bonding force to ensure that the perforated silicon interposer 3 will not move in the subsequent process. In addition, it also has a strong bonding force with the carrier substrate 1. Generally speaking, its connection with the carrier substrate 1 The bonding force needs to be greater than the bonding force with the perforated silicon interposer. The adhesive layer 2 can be a single-layer or multi-layer structure, and FIG. 3 shows a double-layer structure. As an example, the material of the adhesive layer 2 is selected from a double-sided adhesive tape or an adhesive produced by a spin-coating process. The adhesive tape is preferably a UV adhesive tape, which can be easily torn off after being irradiated by UV light.
如图4所示,执行步骤S3:于所述粘附层2上粘附穿孔硅中介层3(Through SiliconInterposer,简称TSI),所述穿孔硅中介层3包括绝缘基板301及多个上下贯穿所述绝缘基板的导电柱302。As shown in FIG. 4 , step S3 is performed: adhering a through silicon interposer 3 (TSI for short) on the adhesive layer 2 , the through silicon interposer 3 includes an insulating substrate 301 and a plurality of through silicon interposers up and down. The conductive pillars 302 of the insulating substrate.
具体的,如图5所示,可通过切割穿孔硅中介晶圆4得到所述穿孔硅中介层3。Specifically, as shown in FIG. 5 , the punctured silicon interposer 3 can be obtained by cutting the punctured silicon interposer wafer 4 .
作为示例,所述导电柱302面向所述粘附层2的一面连接有导电凸点303,于所述粘附层2上粘附所述穿孔硅中介层3时,所述导电凸点303嵌入所述粘附层2中。As an example, a conductive bump 303 is connected to the side of the conductive pillar 302 facing the adhesive layer 2, and when the perforated silicon interposer 3 is adhered on the adhesive layer 2, the conductive bump 303 is embedded In the adhesive layer 2.
如图6所示,执行步骤S4:提供至少一个裸片5(Die),将所述裸片5正面朝下装设于所述穿孔硅中介层3上。此处,所述裸片5的正面指的是所述裸片5形成有器件以及电极引出的一面。As shown in FIG. 6 , step S4 is performed: at least one die 5 (Die) is provided, and the die 5 is mounted face down on the perforated silicon interposer 3 . Here, the front side of the bare chip 5 refers to the side of the bare chip 5 on which devices and electrode leads are formed.
具体的,所述裸片5的类型和数量可以多样化。例如,所述裸片5包括但不限于存储器件、显示器件、输入组件、分立元件、电源、稳压器等器件。所述裸片5的数量可以为一个或多个,直至一个所述穿孔硅中介层3所能承载的裸片5数量。Specifically, the types and quantities of the bare chips 5 can be varied. For example, the bare chip 5 includes but not limited to storage devices, display devices, input components, discrete components, power supplies, voltage regulators and other devices. The number of dies 5 may be one or more, up to the number of dies 5 that one perforated silicon interposer 3 can carry.
作为示例,在上述步骤S3于所述粘附层2上粘附所述穿孔硅中介层3之后,还包括于所述穿孔硅中介层3上形成重新布线层(Redistribution layer,简称RDL)(未图示)的步骤,以使所述裸片5通过所述重新布线层与所述穿孔硅中介层3电性连接。As an example, after adhering the perforated silicon interposer 3 on the adhesive layer 2 in the above step S3, it also includes forming a redistribution layer (Redistribution layer, RDL for short) on the perforated silicon interposer 3 (not shown). As shown in the figure), the die 5 is electrically connected to the through-silicon interposer 3 through the rewiring layer.
作为示例,制作所述重新布线层为交替进行如下步骤:采用化学气相沉积工艺或物理气相沉积工艺于所述穿孔硅中介层3上形成介质层,并对所述介质层进行刻蚀形成图形化的介质层;采用物理气相沉积工艺、化学气相沉积工艺、蒸镀工艺、溅射工艺、电镀工艺或化学镀工艺于图形化的介质层表面形成金属层,并对所述金属层进行刻蚀形成图形化的金属布线层,所述金属布线层与穿过图形化的介质层,以与所述穿孔硅中介层3电性相连。所述介质层的材料包括环氧树脂、硅胶、PI、PBO、BCB、氧化硅、磷硅玻璃,含氟玻璃中的一种或两种以上组合,所述金属布线层的材料包括铜、铝、镍、金、银、钛中的一种或两种以上组合。As an example, the following steps are alternately performed for making the rewiring layer: using a chemical vapor deposition process or a physical vapor deposition process to form a dielectric layer on the perforated silicon interposer 3, and etching the dielectric layer to form a pattern The dielectric layer; the metal layer is formed on the surface of the patterned dielectric layer by physical vapor deposition process, chemical vapor deposition process, evaporation process, sputtering process, electroplating process or electroless plating process, and the metal layer is etched to form A patterned metal wiring layer, the metal wiring layer passes through the patterned dielectric layer to be electrically connected to the through-hole silicon interlayer 3 . The material of the dielectric layer includes one or more combinations of epoxy resin, silica gel, PI, PBO, BCB, silicon oxide, phospho-silicate glass, and fluorine-containing glass, and the material of the metal wiring layer includes copper, aluminum , nickel, gold, silver, titanium or a combination of two or more.
具体的,所述重新布线层包括至少一层图形化的介质层及至少一层图形化的金属布线层。也就是说,所述重新布线层可以包括依次层叠的多个介质层以及多个金属布线层,依据连线需求,通过对各介质层进行图形化或者制作通孔实现各层金属布线层之间的互连,以实现不同功能的连线需求。Specifically, the rewiring layer includes at least one patterned dielectric layer and at least one patterned metal wiring layer. That is to say, the rewiring layer may include a plurality of dielectric layers and a plurality of metal wiring layers stacked in sequence. According to the wiring requirements, the connection between the metal wiring layers of each layer is realized by patterning each dielectric layer or making through holes. interconnection to meet the wiring requirements of different functions.
具体的,所述裸片5可以是正面带有导电凸块6的裸片(Bumped Die),所述裸片通过所述导电凸块与所述重新布线层电性连接。Specifically, the bare chip 5 may be a bare chip (Bumped Die) with conductive bumps 6 on the front, and the bare chip is electrically connected to the rewiring layer through the conductive bumps.
作为示例,通过迹线上接合(bond-on-trace,简称BOT)方法将带凸块裸片(Bumpeddie)粘接在重新布线层上。所述导电凸块的材质可以包括但不限于铜(Cooper)、镍(Nickel)、锡银(Tin-Silver)。As an example, a bumped die (Bumpeddie) is bonded on the rewiring layer by a bond-on-trace (BOT) method. The material of the conductive bumps may include but not limited to copper (Cooper), nickel (Nickel), tin-silver (Tin-Silver).
在另一实施例中,于所述穿孔硅中介层3上形成重新布线层之后,还包括于所述重新布线层上形成凸块结构的步骤,以使所述裸片5通过所述凸块结构与所述重新布线层电性连接。In another embodiment, after the rewiring layer is formed on the through-hole silicon interposer 3, a step of forming a bump structure on the rewiring layer is further included, so that the die 5 passes through the bump The structure is electrically connected to the redistribution layer.
作为示例,所述凸块结构的制备方法包括步骤:a)采用电镀法于所述重新布线层顶部露出的金属布线层表面形成铜柱;b)采用电镀法于所述铜柱表面形成金属阻挡层(也可不制作金属阻挡层);c)采用电镀法于所述金属阻挡层表面形成焊料金属,并采用高温回流工艺于所述金属阻挡层表面形成焊料凸点。进一步地,所述金属阻挡层包括镍层,所述焊料凸点的材料包括铅、锡及银中的一种或包含上述任意一种焊料金属的合金。As an example, the method for preparing the bump structure includes the steps of: a) forming a copper pillar on the surface of the metal wiring layer exposed on the top of the rewiring layer by electroplating; b) forming a metal barrier on the surface of the copper pillar by electroplating layer (the metal barrier layer may not be made); c) forming solder metal on the surface of the metal barrier layer by electroplating, and forming solder bumps on the surface of the metal barrier layer by using a high temperature reflow process. Further, the metal barrier layer includes a nickel layer, and the material of the solder bump includes one of lead, tin and silver or an alloy containing any one of the above solder metals.
在其它实施例中,所述凸块结构也可以仅包括焊料凸点,例如,所述凸块结构为锡球,直接制作于所述重新布线层顶部露出的金属布线层表面。In other embodiments, the bump structure may only include solder bumps, for example, the bump structure is a solder ball, which is directly fabricated on the surface of the metal wiring layer exposed on the top of the rewiring layer.
如图7所示,执行步骤S5,于所述粘附层2上形成覆盖所述裸片5及所述穿孔硅中介层3的塑封层7。As shown in FIG. 7 , step S5 is performed to form a plastic encapsulation layer 7 covering the die 5 and the perforated silicon interposer 3 on the adhesive layer 2 .
具体的,所述塑封层7用于保护所述裸片5及所述穿孔硅中介层3,使得封装结构不容易裂开。作为示例,所述塑封层7选用热固性材料,例如硅胶、环氧树脂、聚酰亚胺中的一种等常用塑封材料。形成所述塑封层7的方法可选自但不限于压缩成形(compressivemolding)、印刷(paste printing)、转送成形(transfer molding)、液体密封成形(liquidencapsulant molding)、真空压合(vacuum lamination)、旋涂(spin coating)等方法中的任意一种。Specifically, the plastic encapsulation layer 7 is used to protect the die 5 and the perforated silicon interposer 3 so that the encapsulation structure is not easy to crack. As an example, the plastic sealing layer 7 is made of a thermosetting material, such as a commonly used plastic sealing material such as silicone, epoxy resin, or polyimide. The method of forming the plastic sealing layer 7 can be selected from but not limited to compression molding (compressive molding), printing (paste printing), transfer molding (transfer molding), liquid sealing molding (liquidencapsulant molding), vacuum lamination (vacuum lamination), spinning Any one of methods such as spin coating.
例如,转送成形(transfer molding)是塑料的成形方法之一,它是将闭合后的金属模型加热,从细管浇口压入熔融状树脂使之硬化成形的方法,较压缩成形的成形精度高,并可生成非常复杂形状的成形品。而且在一处装入树脂进行一次操作可以同时在连通的金属模中取得数个成形品。这一成形方法主要用于酚醛树脂、尿素树脂、密胺、环氧树脂与聚酯等热固性树脂的成形,所以也称之为热固性树脂的注压成形。For example, transfer molding (transfer molding) is one of the forming methods of plastics. It is a method of heating the closed metal model and pressing molten resin from the thin tube gate to make it harden and form. It has higher forming precision than compression molding. , and can produce molded products of very complex shapes. In addition, resin can be filled in one place and several molded products can be obtained in the continuous metal mold at the same time. This molding method is mainly used for the molding of thermosetting resins such as phenolic resin, urea resin, melamine, epoxy resin and polyester, so it is also called injection molding of thermosetting resin.
如图8所示,执行步骤S6:去除所述承载基板1及粘附层2,得到包括所述穿孔硅中介层3、所述裸片5及所述塑封层7的三维芯片模块。As shown in FIG. 8 , step S6 is performed: removing the carrier substrate 1 and the adhesive layer 2 to obtain a three-dimensional chip module including the perforated silicon interposer 3 , the die 5 and the plastic encapsulation layer 7 .
具体的,分离所述粘附层2与穿孔硅中介层3、塑封层7的方法选自但不限于化学腐蚀、机械剥离、机械研磨、热烘烤、紫外光照射、激光烧蚀、化学机械抛光、及湿法剥离中的至少一种。例如,若所述粘附层2采用UV胶带,则可首先采用紫外光照射使所述UV胶带粘性降低,然后通过撕离的方式使所述承载基板1及所述粘附层2脱离所述穿孔硅中介层3及塑封层7,相对于减薄工艺,如研磨、腐蚀等来说,这种分离方法更为简单,易于操作,可以大大降低工艺成本。Specifically, the method for separating the adhesion layer 2 from the perforated silicon interposer 3 and the plastic sealing layer 7 is selected from but not limited to chemical corrosion, mechanical peeling, mechanical grinding, thermal baking, ultraviolet light irradiation, laser ablation, chemical mechanical At least one of polishing and wet stripping. For example, if the adhesive layer 2 is made of UV adhesive tape, the UV adhesive tape can be irradiated with ultraviolet light to reduce the viscosity, and then the carrier substrate 1 and the adhesive layer 2 can be separated from the adhesive layer 2 by tearing off. The perforated silicon interposer 3 and the plastic encapsulation layer 7, compared with the thinning process, such as grinding, corrosion, etc., this separation method is simpler and easier to operate, which can greatly reduce the process cost.
如图9所示,执行步骤S7:提供一封装基板8,将所述三维芯片模块具有所述穿孔硅中介层3的一面装设于所述封装基板8上。As shown in FIG. 9 , step S7 is performed: providing a packaging substrate 8 , and mounting the side of the three-dimensional chip module having the TSIM layer 3 on the packaging substrate 8 .
具体的,所述封装基板8包括但不限于PCB板,其中设有导电互连结构,背面设有引出导电互连结构的焊球9。Specifically, the packaging substrate 8 includes, but is not limited to, a PCB board, in which a conductive interconnection structure is provided, and solder balls 9 leading out of the conductive interconnection structure are provided on the back side.
具体的,将所述三维芯片模块装设于所述封装基板8上之后,所述三维芯片模块与所述封装基板8之间具有间隙;本发明的三维芯片封装结构的封装方法中,将所述三维芯片模块装设于所述封装基板8上之后,还包括于所述间隙中形成保护层10的步骤(如图10所示)。所述保护层10可采用聚合物材料,其围绕所述导电凸点303,一方面可增加所述导电凸点303与所述封装基板8之间的结合强度,防止其晃动或掉落,另一方面可以对其进行保护,防止氧化及水汽等对导电凸点303及下方的封装基板8的影响。Specifically, after the three-dimensional chip module is installed on the packaging substrate 8, there is a gap between the three-dimensional chip module and the packaging substrate 8; in the packaging method of the three-dimensional chip packaging structure of the present invention, the After the three-dimensional chip module is installed on the packaging substrate 8, a step of forming a protective layer 10 in the gap is also included (as shown in FIG. 10 ). The protective layer 10 can be made of a polymer material, which surrounds the conductive bump 303, on the one hand, it can increase the bonding strength between the conductive bump 303 and the packaging substrate 8, and prevent it from shaking or falling, and on the other hand On the one hand, it can be protected to prevent oxidation and water vapor from affecting the conductive bumps 303 and the packaging substrate 8 below.
至此,完成了三维芯片封装结构的封装。本发明的三维芯片封装结构的封装方法首先在承载基板上粘附TSI穿孔硅中介层,然后将裸片正面朝下装设于所述穿孔硅中介层上,并于所述粘附层上形成覆盖所述裸片及所述穿孔硅中介层的塑封层,接着去除所述承载基板及粘附层,得到包括所述穿孔硅中介层、所述裸片及所述塑封层的三维芯片模块,最后提供一封装基板,将所述三维芯片模块具有所述穿孔硅中介层的一面装设于所述封装基板上。本发明的三维芯片封装结构的封装方法工艺复杂度较低,有利于降低生产成本并提高封装良率。So far, the packaging of the three-dimensional chip packaging structure is completed. The packaging method of the three-dimensional chip packaging structure of the present invention first adheres the TSI perforated silicon interposer on the carrier substrate, and then mounts the die face down on the perforated silicon interposer, and forms a chip on the adhesive layer. Covering the die and the plastic encapsulation layer of the perforated silicon interposer, and then removing the carrier substrate and the adhesive layer to obtain a three-dimensional chip module including the perforated silicon interposer, the die and the plastic encapsulation layer, Finally, an encapsulation substrate is provided, and the side of the three-dimensional chip module having the perforated silicon interposer is mounted on the encapsulation substrate. The encapsulation method of the three-dimensional chip encapsulation structure of the present invention has low process complexity, which is beneficial to reduce production cost and improve encapsulation yield.
实施例二Embodiment two
本发明还提供一种三维芯片封装结构,如图10所示,显示为该三维芯片封装结构的结构示意图,包括封装基板8及电性连接于所述封装基板8上方的三维芯片模块,其中,所述三维芯片模块包括:The present invention also provides a three-dimensional chip packaging structure, as shown in FIG. 10 , which is a schematic structural diagram of the three-dimensional chip packaging structure, including a packaging substrate 8 and a three-dimensional chip module electrically connected above the packaging substrate 8, wherein, The three-dimensional chip module includes:
穿孔硅中介层3,包括绝缘基板301及多个上下贯穿所述绝缘基板301的导电柱302,所述导电柱302与所述封装基板8电性连接;The perforated silicon interposer 3 includes an insulating substrate 301 and a plurality of conductive pillars 302 penetrating the insulating substrate 301 up and down, and the conductive pillars 302 are electrically connected to the packaging substrate 8;
至少一个裸片5,所述裸片5正面朝下装设于所述穿孔硅中介层3上;at least one die 5, the die 5 is mounted face down on the perforated silicon interposer 3;
塑封层7,覆盖所述裸片5及所述穿孔硅中介层3。The plastic encapsulation layer 7 covers the die 5 and the perforated silicon interposer 3 .
作为示例,所述封装基板8包括但不限于PCB板,其中设有导电互连结构,背面设有引出导电互连结构的焊球9。As an example, the packaging substrate 8 includes, but is not limited to, a PCB board, in which a conductive interconnection structure is provided, and solder balls 9 leading out of the conductive interconnection structure are provided on the back side.
作为示例,所述三维芯片模块与所述封装基板8之间具有间隙,所述间隙中形成有保护层10。所述保护层10可采用聚合物材料,其围绕所述导电凸点303,一方面可增加所述导电凸点303与所述封装基板8之间的结合强度,防止其晃动或掉落,另一方面可以对其进行保护,防止氧化及水汽等对导电凸点303及下方的封装基板8的影响As an example, there is a gap between the three-dimensional chip module and the packaging substrate 8 , and a protective layer 10 is formed in the gap. The protective layer 10 can be made of a polymer material, which surrounds the conductive bump 303, on the one hand, it can increase the bonding strength between the conductive bump 303 and the packaging substrate 8, and prevent it from shaking or falling, and on the other hand On the one hand, it can be protected to prevent the impact of oxidation and water vapor on the conductive bump 303 and the package substrate 8 below.
需要指出的是,所述裸片5的正面指的是所述裸片5形成有器件以及电极引出的一面。作为示例,所述裸片5与所述穿孔硅中介层3之间形成有重新布线层,以使所述裸片通5过所述重新布线层与所述穿孔硅中介层3电性连接。所述重新布线层可包括至少一层图形化的介质层及至少一层图形化的金属布线层。例如,所述重新布线层可以包括依次层叠的多个介质层以及多个金属布线层,依据连线需求,通过对各介质层进行图形化或者制作通孔实现各层金属布线层之间的互连,以实现不同功能的连线需求。It should be pointed out that the front side of the bare chip 5 refers to the side of the bare chip 5 on which devices and electrodes are drawn out. As an example, a rewiring layer is formed between the die 5 and the through-hole silicon interposer 3 , so that the die is electrically connected to the through-hole silicon interposer 3 through the rewiring layer. The rewiring layer may include at least one patterned dielectric layer and at least one patterned metal wiring layer. For example, the rewiring layer may include multiple dielectric layers and multiple metal wiring layers stacked in sequence. According to the wiring requirements, the interconnection between the metal wiring layers is realized by patterning each dielectric layer or making through holes. Connect to meet the connection requirements of different functions.
作为示例,所述裸片5的类型和数量可以多样化。例如,所述裸片5包括但不限于存储器件、显示器件、输入组件、分立元件、电源、稳压器等器件。所述裸片5的数量可以为一个或多个,直至一个所述穿孔硅中介层3所能承载的裸片5数量。As an example, the type and number of said dice 5 may vary. For example, the bare chip 5 includes but not limited to storage devices, display devices, input components, discrete components, power supplies, voltage regulators and other devices. The number of dies 5 may be one or more, up to the number of dies 5 that one perforated silicon interposer 3 can carry.
作为示例,所述裸片5可以是正面带有导电凸块6的裸片(Bumped Die),所述裸片通过所述导电凸块6与所述重新布线层电性连接。As an example, the bare chip 5 may be a bumped die with conductive bumps 6 on the front side, and the bare chip is electrically connected to the rewiring layer through the conductive bumps 6 .
作为示例,所述重新布线层上设置有凸块结构(未图示),以使所述裸片5通过所述凸块结构与所述重新布线层电性连接。所述凸块结构包括金属柱及连接于所述金属柱上方的焊料凸点,或者所述凸块结构仅包括焊料凸点。As an example, a bump structure (not shown) is disposed on the rewiring layer, so that the die 5 is electrically connected to the rewiring layer through the bump structure. The bump structure includes a metal post and a solder bump connected to the metal post, or the bump structure only includes a solder bump.
作为示例,所述导电柱302通过导电凸点303与所述封装基板电性连接。As an example, the conductive pillars 302 are electrically connected to the package substrate through conductive bumps 303 .
本发明的三维芯片封装结构采用封装基板、TSI穿孔硅中介层、裸片堆叠的封装形式,并采用塑封层实现裸片的保护,其中,裸片与TSI穿孔硅中介层可通过导电凸块及重新布线层连接。本发明的三维芯片封装结构具有结构简单、更高I/O密度、更快传输效率的优点。The three-dimensional chip packaging structure of the present invention adopts a packaging form of packaging substrate, TSI perforated silicon interposer, and die stack, and uses a plastic sealing layer to realize the protection of the die, wherein the die and the TSI perforated silicon interposer can pass through the conductive bump and Rewire layer connections. The three-dimensional chip packaging structure of the present invention has the advantages of simple structure, higher I/O density and faster transmission efficiency.
综上所述,本发明的三维芯片封装结构的封装方法首先在承载基板上粘附TSI穿孔硅中介层,然后将裸片正面朝下装设于所述穿孔硅中介层上,并于所述粘附层上形成覆盖所述裸片及所述穿孔硅中介层的塑封层,接着去除所述承载基板及粘附层,得到包括所述穿孔硅中介层、所述裸片及所述塑封层的三维芯片模块,最后提供一封装基板,将所述三维芯片模块具有所述穿孔硅中介层的一面装设于所述封装基板上。本发明的三维芯片封装结构的封装方法工艺复杂度较低,有利于降低生产成本并提高封装良率。本发明的三维芯片封装结构采用封装基板、TSI穿孔硅中介层、裸片堆叠的封装形式,并采用塑封层实现裸片的保护,其中,裸片与TSI穿孔硅中介层可通过导电凸块及重新布线层连接。本发明的三维芯片封装结构具有结构简单、更高I/O密度、更快传输效率的优点。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。To sum up, the packaging method of the three-dimensional chip packaging structure of the present invention first adheres the TSI perforated silicon interposer on the carrier substrate, and then mounts the die face down on the perforated silicon interposer, and on the said perforated silicon interposer. A plastic sealing layer covering the die and the perforated silicon interposer is formed on the adhesive layer, and then the carrier substrate and the adhesive layer are removed to obtain the perforated silicon interposer, the die and the plastic sealant layer The three-dimensional chip module finally provides a packaging substrate, and the side of the three-dimensional chip module having the perforated silicon interposer is installed on the packaging substrate. The encapsulation method of the three-dimensional chip encapsulation structure of the present invention has low process complexity, which is beneficial to reduce production cost and improve encapsulation yield. The three-dimensional chip packaging structure of the present invention adopts a packaging form of packaging substrate, TSI perforated silicon interposer, and die stack, and uses a plastic sealing layer to realize the protection of the die, wherein the die and the TSI perforated silicon interposer can pass through the conductive bump and Rewire layer connections. The three-dimensional chip packaging structure of the present invention has the advantages of simple structure, higher I/O density and faster transmission efficiency. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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