CN107599436A - A kind of improved plastic toy preparation method - Google Patents
A kind of improved plastic toy preparation method Download PDFInfo
- Publication number
- CN107599436A CN107599436A CN201710998137.4A CN201710998137A CN107599436A CN 107599436 A CN107599436 A CN 107599436A CN 201710998137 A CN201710998137 A CN 201710998137A CN 107599436 A CN107599436 A CN 107599436A
- Authority
- CN
- China
- Prior art keywords
- mould
- plastic
- moulding
- fabric
- toy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 35
- 229920003023 plastic Polymers 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000004744 fabric Substances 0.000 claims abstract description 22
- 238000000465 moulding Methods 0.000 claims abstract description 20
- 238000002347 injection Methods 0.000 claims abstract description 13
- 239000007924 injection Substances 0.000 claims abstract description 13
- 239000004753 textile Substances 0.000 claims abstract description 10
- 239000004831 Hot glue Substances 0.000 claims abstract description 4
- 239000004568 cement Substances 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims abstract description 4
- 238000003892 spreading Methods 0.000 claims abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 7
- 238000005253 cladding Methods 0.000 description 3
- 239000013536 elastomeric material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920005439 Perspex® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/006—Joining parts moulded in separate cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/02—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14786—Fibrous material or fibre containing material, e.g. fibre mats or fibre reinforced material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/0809—Fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/52—Sports equipment ; Games; Articles for amusement; Toys
- B29L2031/5281—Articles for amusement
- B29L2031/529—Toys
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Robotics (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Toys (AREA)
Abstract
The present invention relates to a kind of improved plastic toy preparation method, it is characterized in that comprising the following steps：1）According to toy designs needs, the textile material of given material, shape is put into mould fixed, it is ensured that material occurs without misalignment；2）Close up mould, plastic material is directly injection-moulded in textile material surface；3）It is stripped after curing molding, forms a moulding, fabric is coated plastic cement；4）When the fabric cover of product requirement is 100%, then step 6 is directly transferred to）；5）When the fabric cover of product requirement is less than 100%, then by step 3）In a moulding be put into another mould, carry out quadric injection mould, form the secondary injection plastic for being more than moulding；6）Meet step 4 by two）It is required that a moulding or two steps 5）In secondary injection plastic be placed in fuse machine mould and carry out hot melt adhesive, or spreading glue completes bonding, forms finished product.The present invention can simplify production routine, improve production efficiency and product quality, and reduce cost, increase the benefit.
Description
Technical field
The present invention relates to a kind of preparation method of plastic toy, especially a kind of plastic toy that can lift toy quality
Preparation method, specifically a kind of improved plastic toy preparation method.
Background technology
Plastic toy is typically to be molded the product formed under certain temperature and pressure by high polymer material.By technique shadow
Ring, plastic toy wants to realize the complicated, presentation of fine pattern in appearance, at present frequently with following two methods：
The first, the manual parcel textile material outside toy.This type toy is more using elastomeric material as inner bag, rubber need through
The treatment process such as banburying, mill and vulcanization are crossed, textile material is needed by manually adhering to, and is vulcanized lines edge sealing.Product work
Sequence is complicated, and time-consuming higher, cost increased.Meanwhile elastomeric material smell weight, influence production marketing.
Second, textile material is adhered in cavity structure perspex interior, though the toy reduces product manufacturing
Time, but outside plastic material must transparent effect, and there is preferable presentation quality, technique and raw material change
The kind increase that will also result in cost.
The content of the invention
The purpose of the present invention is in view of the shortcomings of the prior art, there is provided a kind of improved plastic toy preparation method, not only
Technique is simple, easily operated, moreover, can strengthen the intensity of product, lifts presentation quality, reduces cost.
The technical scheme is that：
A kind of improved plastic toy preparation method, it is characterized in that comprising the following steps：
1）According to toy designs needs, the textile material of given material, shape is put into mould fixed, it is ensured that material occurs without
Misalignment；
2）Close up mould, plastic material is directly injection-moulded in textile material surface；
3）It is stripped after curing molding, forms a moulding, fabric is coated plastic cement；
4）When product requirement fabric cover be 100%, then be directly transferred to step 6）；
5）When the fabric cover of product requirement is less than 100%, then by step 3）In a moulding be put into another mould
In, quadric injection mould is carried out, forms the secondary injection plastic for being more than a moulding；
6）Meet step 4 by two）It is required that a moulding or two steps 5）In secondary injection plastic be placed in fuse machine mould
Hot melt adhesive is carried out in tool, or spreading glue completes bonding, forms finished product.
Further, the step 2）In be provided with positioning hole.
Further, sound-producing device can be installed in the positioning hole.
Beneficial effects of the present invention：
1. effectively shortening production time, production efficiency is improved, it is not necessary to the process such as vulcanization and artificial cladding, avoid adopting
With the material for having unpleasant strong smell.
2. the scope that plastic material can be selected is wide, to being coated by fabric, the material that is not exposed to surface portion there is no outward appearance
It is required that leftover pieces or low-cost plastic material can be used, cost is reduced.
3. plastic cement products elasticity is strong, cladding fabric can improve product strength.
Embodiment
With reference to embodiment, the present invention is further illustrated.
A kind of plastic toy preparation method by taking rugby as an example, comprise the following steps：
1）The fabric of given size is put into mould, makes the fabric that mould inside be completely covered.Meanwhile fabric can be made
Size is slightly larger than mould, to enable the edge of the fabric to be clamped by mould, it is ensured that occur without misalignment.
2）Close up mould, plastic material is directly injection-moulded in the fabric face, is once molded.
3）Through curing molding after a while, a moulding is generated, its cambered surface is coated by fabric with lateral edges.
Wherein, produced by the available material inexpensively of the plastic material of the fabric covered section, reduce cost.Meanwhile it can mould
Positioning hole is set inside glue material, and sound-producing device can be installed on positioning hole.Due to blocking for the fabric, make outside toy
Sound-producing device can not be observed, ensure that the uniformity of outward appearance, and protects sound-producing device not to be destroyed, is increased the service life.
Meanwhile unnecessary fabric can be trimmed, it is ensured that neat in edge.
4）Because the design requirement of rugby is that fabric cover is less than 100%, so a moulding is placed in separately
In one mould, quadric injection mould is carried out, and secondary injection plastic, i.e. half of rugby are formed after cured shaping.The secondary injection plastic
More than a moulding, it is ensured that the fabric cover of finished product is less than 100%.Simultaneously as the secondary injection plastic is partially in
Uniformly etc. require outside product, therefore, it is necessary to optimized on raw material and technique, example, it is necessary to meet that sense of touch is good, surface is fine and smooth
Such as, TPE foam productions can be used, to reach more preferable presentation quality.Meanwhile some textures can be also designed surface, optimization is outer
See.
5）By two and half rugbies of above-mentioned curing molding, it is placed in fuse machine mould and carries out hot melt adhesive, or apply daub
Water completes bonding, forms finished product.The finished product is flexible, and has the cladding of textile material, enhances the intensity of product.
The present invention technology be particularly suitable for use in open air, can water float toy manufacture.
Part that the present invention does not relate to is same as the prior art or can be realized using prior art.
Claims (3)
- A kind of 1. improved plastic toy preparation method, it is characterized in that comprising the following steps：1）According to toy designs needs, the textile material of given material, shape is put into mould fixed, it is ensured that material occurs without Misalignment；2）Close up mould, plastic material is directly injection-moulded in textile material surface；3）It is stripped after curing molding, forms a moulding, fabric is coated plastic cement；4）When the fabric cover of product requirement is 100%, then step 6 is directly transferred to）；5）When the fabric cover of product requirement is less than 100%, then by step 3）In a moulding be put into another mould In, quadric injection mould is carried out, forms the secondary injection plastic for being more than a moulding；6）Meet step 4 by two）It is required that a moulding or two steps 5）In secondary injection plastic be placed in fuse machine mould Hot melt adhesive is carried out in tool, or spreading glue completes bonding, forms finished product.
- 2. improved plastic toy preparation method according to claim 1, it is characterized in that the step 2）In be provided with positioning Hole.
- 3. improved plastic toy preparation method according to claim 2, it is characterized in that hair can be installed in the positioning hole Acoustic device.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710998137.4A CN107599436A (en) | 2017-10-24 | 2017-10-24 | A kind of improved plastic toy preparation method |
| US16/231,000 US20190210254A1 (en) | 2017-10-24 | 2018-12-21 | Method for manufacturing plastic and rubber toys |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710998137.4A CN107599436A (en) | 2017-10-24 | 2017-10-24 | A kind of improved plastic toy preparation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107599436A true CN107599436A (en) | 2018-01-19 |
Family
ID=61079782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710998137.4A Pending CN107599436A (en) | 2017-10-24 | 2017-10-24 | A kind of improved plastic toy preparation method |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20190210254A1 (en) |
| CN (1) | CN107599436A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112662086A (en) * | 2020-12-01 | 2021-04-16 | 南京羽梵玩具有限公司 | Production process of modified plastic material toy and processing method of material |
| CN116589763A (en) * | 2023-06-09 | 2023-08-15 | 漳平市国联玩具礼品有限公司 | Processing method of plastic material toy |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115256830B (en) * | 2022-08-04 | 2025-01-21 | 东莞市英博五金制品有限公司 | A toy making injection molding process |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2576281Y (en) * | 2002-09-25 | 2003-10-01 | 雷庆福 | Environment-protection bowling pin |
| CN1672751A (en) * | 2005-02-03 | 2005-09-28 | 黄恒燊 | Elastic rubber ball forming process |
| CN102218835A (en) * | 2011-06-02 | 2011-10-19 | 罗传兴 | A kind of liner for ball games and its production method and ball games |
| CN103392620A (en) * | 2013-08-15 | 2013-11-20 | 南京通孚轻纺有限公司 | Cavity type plastic toy with adhering lining and manufacturing technology thereof |
| PL399294A1 (en) * | 2012-05-24 | 2013-11-25 | Wojciech Czajkowski | Method for producing a molding with a stereoscopic lenticular of plastic on the plastic |
| CN105666798A (en) * | 2016-03-18 | 2016-06-15 | 宁波派达索塑料玩具有限公司 | Pet toy, double-color forming module and double-color two-time vulcanization forming process |
| CN106671349A (en) * | 2017-01-03 | 2017-05-17 | 陆宇 | Thermoplastic elastomer in-die cloth patching one-time injection molding process and plastic product |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8211346B2 (en) * | 2010-01-08 | 2012-07-03 | T.F.H. Publications, Inc. | Paw-shaped toy |
| US20120073513A1 (en) * | 2010-09-24 | 2012-03-29 | Innovative Design & Sourcing, LLC | Shaggy pet toy and method of construction |
| US8858292B2 (en) * | 2012-05-24 | 2014-10-14 | Chu-Yuan Liao | Tumbling toy and its associated method of manufacture |
-
2017
- 2017-10-24 CN CN201710998137.4A patent/CN107599436A/en active Pending
-
2018
- 2018-12-21 US US16/231,000 patent/US20190210254A1/en not_active Abandoned
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2576281Y (en) * | 2002-09-25 | 2003-10-01 | 雷庆福 | Environment-protection bowling pin |
| CN1672751A (en) * | 2005-02-03 | 2005-09-28 | 黄恒燊 | Elastic rubber ball forming process |
| CN102218835A (en) * | 2011-06-02 | 2011-10-19 | 罗传兴 | A kind of liner for ball games and its production method and ball games |
| PL399294A1 (en) * | 2012-05-24 | 2013-11-25 | Wojciech Czajkowski | Method for producing a molding with a stereoscopic lenticular of plastic on the plastic |
| CN103419321A (en) * | 2012-05-24 | 2013-12-04 | 沃伊切赫·柴可夫斯基 | Method for manufacturing a lenticular stereographic product by applying multiple plastic materials to a single plastic material |
| CN103392620A (en) * | 2013-08-15 | 2013-11-20 | 南京通孚轻纺有限公司 | Cavity type plastic toy with adhering lining and manufacturing technology thereof |
| CN105666798A (en) * | 2016-03-18 | 2016-06-15 | 宁波派达索塑料玩具有限公司 | Pet toy, double-color forming module and double-color two-time vulcanization forming process |
| CN106671349A (en) * | 2017-01-03 | 2017-05-17 | 陆宇 | Thermoplastic elastomer in-die cloth patching one-time injection molding process and plastic product |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112662086A (en) * | 2020-12-01 | 2021-04-16 | 南京羽梵玩具有限公司 | Production process of modified plastic material toy and processing method of material |
| CN116589763A (en) * | 2023-06-09 | 2023-08-15 | 漳平市国联玩具礼品有限公司 | Processing method of plastic material toy |
Also Published As
| Publication number | Publication date |
|---|---|
| US20190210254A1 (en) | 2019-07-11 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180119 |