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CN107588189B - Hydraulic gear shifting control system of double-clutch automatic transmission - Google Patents

Hydraulic gear shifting control system of double-clutch automatic transmission Download PDF

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CN107588189B
CN107588189B CN201610539920.XA CN201610539920A CN107588189B CN 107588189 B CN107588189 B CN 107588189B CN 201610539920 A CN201610539920 A CN 201610539920A CN 107588189 B CN107588189 B CN 107588189B
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valve
solenoid valve
control
outlet
switching
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CN107588189A (en
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黄新志
莫凡
郭志方
刘学武
张安伟
王开国
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Guangzhou Automobile Group Co Ltd
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Abstract

一种双离合器自动变速器的液压换挡控制系统,包括压力控制电磁阀、流量控制电磁阀、第一开关电磁阀、第二开关电磁阀、第三开关电磁阀、第四开关电磁阀、第一档位开关阀、第二档位开关阀、第三档位开关阀、第四档位开关阀、第一换挡油缸、第二换挡油缸、第三换挡油缸以及第四换挡油缸,其中四个开关电磁阀分别控制四个档位开关阀进行换向,四个档位开关阀分别控制四个换挡油缸进行换挡。本实施例采用尽可能少的电磁阀及滑阀组合,实现八个挡位的自动变速器换挡控制,而且通过压力控制电磁阀和流量控制电磁阀实现了换挡压力和流量的双重控制,使液压系统对换挡过程控制更精确,可以更好地实现换挡过程的精确控制,同时系统更轻便,控制逻辑更简洁。

Figure 201610539920

A hydraulic shift control system for a dual-clutch automatic transmission, comprising a pressure control solenoid valve, a flow control solenoid valve, a first switch solenoid valve, a second switch solenoid valve, a third switch solenoid valve, a fourth switch solenoid valve, a first Gear switch valve, second gear switch valve, third gear switch valve, fourth gear switch valve, first shift cylinder, second shift cylinder, third shift cylinder and fourth shift cylinder, Wherein the four switching solenoid valves respectively control the four gear switching valves to change directions, and the four gear switching valves respectively control the four gear shifting oil cylinders to change gears. This embodiment uses as few combinations of solenoid valves and slide valves as possible to realize the shift control of the automatic transmission with eight gears, and realizes the dual control of shift pressure and flow through the pressure control solenoid valve and flow control solenoid valve, so that The hydraulic system controls the shifting process more accurately, and can better realize the precise control of the shifting process. At the same time, the system is lighter and the control logic is simpler.

Figure 201610539920

Description

双离合器自动变速器的液压换挡控制系统Hydraulic Shift Control System of Dual Clutch Automatic Transmission

技术领域technical field

本发明涉及自动变速器的技术领域,尤其是涉及一种双离合器自动变速器的液压换挡控制系统。The invention relates to the technical field of automatic transmissions, in particular to a hydraulic shift control system of a double-clutch automatic transmission.

背景技术Background technique

随着科技的进步,汽车实现变速的方式逐渐由手动变速朝向自动变速演变,自动变速是通过自动变速器来实现的。其中,双离合自动变速器由于具有传动效率高等优势而受到了市场的欢迎,双离合自动变速器中采用了两个离合器,其中一个离合器用于控制奇数挡位,而另一个离合器用于控制偶数挡位,通过在两个离合器之间自动切换从而完成换挡程序,因此可实现换挡过程的动力换挡,即在换挡过程中不中断动力,改善了车辆运行的舒适性。With the advancement of science and technology, the way automobiles realize shifting has gradually evolved from manual shifting to automatic shifting, and automatic shifting is realized through automatic transmissions. Among them, the dual-clutch automatic transmission has been welcomed by the market due to its advantages such as high transmission efficiency. Two clutches are used in the dual-clutch automatic transmission, one of which is used to control odd-numbered gears, and the other is used to control even-numbered gears. , by automatically switching between the two clutches to complete the shift program, so the power shift during the shift process can be realized, that is, the power is not interrupted during the shift process, and the comfort of the vehicle is improved.

自动变速器在实现自动换挡时,需要换挡执行机构这一系统零部件,其作用是实现自动换挡功能,目前较多采用液压式换挡执行机构。换挡一般是通过键接到相关轴并且随之旋转的同步器来完成,同步器的单侧或双侧设有可提供不同传动比的齿轮,在换挡执行机构的作用下,同步器被拨动沿着轴向移动并与邻近的齿轮接合,将齿轮联接到轴上从而实现齿轮与轴的同步,从而输出动力。When the automatic transmission realizes automatic shifting, it needs a shift actuator, a system component, whose function is to realize the automatic shift function. At present, hydraulic shift actuators are mostly used. Gear shifting is generally accomplished by a synchronizer keyed to the relevant shaft and rotated therewith. Gears with different transmission ratios are provided on one or both sides of the synchronizer. Under the action of the shift actuator, the synchronizer is The toggle moves axially and engages adjacent gears, coupling the gears to the shaft and synchronizing the gears with the shaft for power output.

目前的双离合器自动变速器较多采用八个挡位(包括倒挡),并利用液压换挡控制系统对换挡执行机构进行控制,以完成该八个挡位的换挡操作。现有技术中,都在用尽可能少的电磁阀和滑阀组合来实现换挡控制,其中大部分技术方案都以压力控制为主,无法精确控制换挡执行机构的移动速率以实现换挡过程的精确控制。The current dual-clutch automatic transmission mostly adopts eight gears (including reverse gear), and utilizes a hydraulic shift control system to control the shift actuator to complete the shifting operation of the eight gears. In the prior art, the combination of electromagnetic valve and spool valve is used as little as possible to realize shift control, and most of the technical solutions are based on pressure control, and it is impossible to precisely control the moving rate of the shift actuator to realize shifting Precise control of the process.

发明内容Contents of the invention

本发明的目的在于提供一种双离合器自动变速器的液压换挡控制系统,以通过尽可能少的电磁阀和滑阀组合,实现换挡执行机构在换挡过程中的精确控制,使系统更加的轻便,控制逻辑更加简洁。The purpose of the present invention is to provide a hydraulic shift control system for a dual-clutch automatic transmission, so as to realize the precise control of the shift actuator during the shift process by combining as few solenoid valves and slide valves as possible, so that the system is more efficient. Lightweight and more concise control logic.

本发明实施例提供一种双离合器自动变速器的液压换挡控制系统,该液压换挡控制系统包括压力控制电磁阀、流量控制电磁阀、第一开关电磁阀、第二开关电磁阀、第三开关电磁阀、第四开关电磁阀、第一档位开关阀、第二档位开关阀、第三档位开关阀、第四档位开关阀、第一换挡油缸、第二换挡油缸、第三换挡油缸以及第四换挡油缸,其中该压力控制电磁阀的出口与该流量控制电磁阀的入口连接,该流量控制电磁阀的出口与该第一档位开关阀的入口、该第二档位开关阀的入口、该第三档位开关阀的入口及该第四档位开关阀的入口连接,该第一档位开关阀的出口与该第一换挡油缸的油腔连接,该第二档位开关阀的出口与该第二换挡油缸的油腔连接,该第三档位开关阀的出口与该第三换挡油缸的油腔连接,该第四档位开关阀的出口与该第四换挡油缸的油腔连接,该第一开关电磁阀的出口与该第一档位开关阀的控制端连接,该第一档位开关阀由该第一开关电磁阀控制进行换向,该第二开关电磁阀的出口与该第二档位开关阀的控制端连接,该第二档位开关阀由该第二开关电磁阀控制进行换向,该第三开关电磁阀的出口与该第三档位开关阀的控制端连接,该第三档位开关阀由该第三开关电磁阀控制进行换向,该第四开关电磁阀的出口与该第四档位开关阀的控制端连接,该第四档位开关阀由该第四开关电磁阀控制进行换向,该压力控制电磁阀的入口、该第一开关电磁阀的入口、该第二开关电磁阀的入口、该第三开关电磁阀的入口以及该第四开关电磁阀的入口均与主油路连接。An embodiment of the present invention provides a hydraulic shift control system for a dual-clutch automatic transmission. The hydraulic shift control system includes a pressure control solenoid valve, a flow control solenoid valve, a first switch solenoid valve, a second switch solenoid valve, and a third switch solenoid valve. Solenoid valve, 4th switch solenoid valve, 1st gear switch valve, 2nd gear switch valve, 3rd gear switch valve, 4th gear switch valve, 1st shift cylinder, 2nd shift cylinder, 1st gear The three shift oil cylinders and the fourth shift oil cylinder, wherein the outlet of the pressure control solenoid valve is connected to the inlet of the flow control solenoid valve, the outlet of the flow control solenoid valve is connected to the inlet of the first gear switching valve, the second The inlet of the gear switch valve, the inlet of the third gear switch valve and the inlet of the fourth gear switch valve are connected, the outlet of the first gear switch valve is connected with the oil chamber of the first shift cylinder, and the The outlet of the second gear switching valve is connected with the oil chamber of the second gear shifting cylinder, the outlet of the third gear switching valve is connected with the oil chamber of the third gear shifting oil cylinder, and the outlet of the fourth gear switching valve is It is connected with the oil cavity of the fourth gear shift cylinder, the outlet of the first switch solenoid valve is connected with the control end of the first gear switch valve, and the first gear switch valve is controlled by the first switch solenoid valve for shifting. direction, the outlet of the second switch solenoid valve is connected to the control end of the second gear switch valve, and the second gear switch valve is controlled by the second switch solenoid valve for reversing, and the outlet of the third switch solenoid valve It is connected with the control end of the third gear switch valve, the third gear switch valve is controlled by the third switch solenoid valve for reversing, the outlet of the fourth switch solenoid valve is connected with the control port of the fourth gear switch valve end connection, the fourth gear switch valve is controlled by the fourth switch solenoid valve for reversing, the inlet of the pressure control solenoid valve, the inlet of the first switch solenoid valve, the inlet of the second switch solenoid valve, the second switch solenoid valve Both the inlet of the three-switch solenoid valve and the inlet of the fourth switch solenoid valve are connected to the main oil circuit.

进一步地,该压力控制电磁阀具有入口和出口,该流量控制电磁阀具有入口和两个出口,该压力控制电磁阀的入口与该主油路相连,该压力控制电磁阀的出口与该流量控制电磁阀的入口相连,该流量控制电磁阀的两个出口与该第一档位开关阀、该第二档位开关阀、该第三档位开关阀及该第四档位开关阀相连。Further, the pressure control solenoid valve has an inlet and an outlet, the flow control solenoid valve has an inlet and two outlets, the inlet of the pressure control solenoid valve is connected to the main oil circuit, and the outlet of the pressure control solenoid valve is connected to the flow control The inlet of the solenoid valve is connected, and the two outlets of the flow control solenoid valve are connected with the first gear switching valve, the second gear switching valve, the third gear switching valve and the fourth gear switching valve.

进一步地,该流量控制电磁阀可在第一工作位和第二工作位之间切换,该流量控制电磁阀处于第一工作位时,该流量控制电磁阀的入口与该流量控制电磁阀的两个出口中的其中之一连通;该流量控制电磁阀处于第二工作位时,该流量控制电磁阀的入口与该流量控制电磁阀的两个出口中的另一连通。Further, the flow control solenoid valve can be switched between the first working position and the second working position. When the flow control solenoid valve is in the first working position, the inlet of the flow control solenoid valve and the two ports of the flow control solenoid valve One of the outlets is connected; when the flow control solenoid valve is in the second working position, the inlet of the flow control solenoid valve is connected with the other of the two outlets of the flow control solenoid valve.

进一步地,该第一开关电磁阀具有入口和出口,该第二开关电磁阀具有入口和出口,该第三开关电磁阀具有入口和出口,该第四开关电磁阀具有入口和出口,该第一档位开关阀具有两个入口、两个出口和一个控制端,该第二档位开关阀具有两个入口、两个出口和一个控制端,该第三档位开关阀具有两个入口、两个出口和一个控制端,该第四档位开关阀具有两个入口、两个出口和一个控制端,该第一开关电磁阀的入口、该第二开关电磁阀的入口、该第三开关电磁阀的入口和该第四开关电磁阀的入口均与该主油路相连,该第一开关电磁阀的出口与该第一档位开关阀的控制端相连,该第二开关电磁阀的出口与该第二档位开关阀的控制端相连,该第三开关电磁阀的出口与该第三档位开关阀的控制端相连,该第四开关电磁阀的出口与该第四档位开关阀的控制端相连,该第一档位开关阀的两个入口分别与该流量控制电磁阀的两个出口相连,该第二档位开关阀的两个入口分别与该流量控制电磁阀的两个出口相连,该第三档位开关阀的两个入口分别与该流量控制电磁阀的两个出口相连,该第四档位开关阀的两个入口分别与该流量控制电磁阀的两个出口相连,该第一档位开关阀的两个出口分别与该第一换挡油缸的两个油腔相连,该第二档位开关阀的两个出口分别与该第二换挡油缸的两个油腔相连,该第三档位开关阀的两个出口分别与该第三换挡油缸的两个油腔相连,该第四档位开关阀的两个出口分别与该第四换挡油缸的两个油腔相连。Further, the first switch solenoid valve has an inlet and an outlet, the second switch solenoid valve has an inlet and an outlet, the third switch solenoid valve has an inlet and an outlet, the fourth switch solenoid valve has an inlet and an outlet, and the first switch solenoid valve has an inlet and an outlet. The gear switch valve has two inlets, two outlets and one control terminal, the second gear switch valve has two inlets, two outlets and one control terminal, and the third gear switch valve has two inlets, two one outlet and one control terminal, the fourth gear switch valve has two inlets, two outlets and one control terminal, the inlet of the first switch solenoid valve, the inlet of the second switch solenoid valve, the third switch solenoid valve The inlet of the valve and the inlet of the fourth switch solenoid valve are connected with the main oil circuit, the outlet of the first switch solenoid valve is connected with the control terminal of the first gear switch valve, and the outlet of the second switch solenoid valve is connected with the control terminal of the first gear switch valve. The control end of the second gear switch valve is connected, the outlet of the third switch solenoid valve is connected with the control end of the third gear switch valve, and the outlet of the fourth switch solenoid valve is connected with the fourth gear switch valve. The two inlets of the first gear switch valve are respectively connected with the two outlets of the flow control solenoid valve, and the two inlets of the second gear switch valve are respectively connected with the two outlets of the flow control solenoid valve. The two inlets of the third gear switch valve are respectively connected with the two outlets of the flow control solenoid valve, the two inlets of the fourth gear switch valve are respectively connected with the two outlets of the flow control solenoid valve, The two outlets of the first gear switching valve are respectively connected with the two oil chambers of the first gear shifting cylinder, and the two outlets of the second gear switching valve are respectively connected with the two oil chambers of the second gear shifting cylinder. The two outlets of the third gear switching valve are respectively connected with the two oil chambers of the third gear shifting cylinder, and the two outlets of the fourth gear switching valve are respectively connected with the two oil chambers of the fourth gear shifting cylinder. The oil cavity is connected.

进一步地,该压力控制电磁阀为滑阀式的压力控制比例电磁阀,该流量控制电磁阀为滑阀式的流量控制比例电磁阀,该第一档位开关阀、该第二档位开关阀、该第三档位开关阀和该第四档位开关阀均为滑阀式的液控换向阀。Further, the pressure control solenoid valve is a spool type pressure control proportional solenoid valve, the flow control solenoid valve is a spool type flow control proportional solenoid valve, the first gear switching valve, the second gear switching valve . The third gear on-off valve and the fourth gear on-off valve are both spool type hydraulic control reversing valves.

进一步地,该液压换挡控制系统还包括第一离合器电磁阀、第二离合器电磁阀和离合器安全阀,该第一离合器电磁阀具有入口与出口,该第二离合器电磁阀具有入口与出口,该第一离合器电磁阀的入口和该第二离合器电磁阀的入口均与该主油路相连,该离合器安全阀具有两个入口、两个出口和一个控制端,该离合器安全阀的两个入口分别与该第一离合器电磁阀的出口和该第二离合器电磁阀的出口相连,该离合器安全阀的两个出口分别与第一离合器和第二离合器相连,该第一开关电磁阀至第四开关电磁阀中的其中两个开关电磁阀的出口同时连接至该离合器安全阀的控制端。Further, the hydraulic shift control system also includes a first clutch solenoid valve, a second clutch solenoid valve and a clutch safety valve, the first clutch solenoid valve has an inlet and an outlet, the second clutch solenoid valve has an inlet and an outlet, the Both the inlet of the first clutch solenoid valve and the inlet of the second clutch solenoid valve are connected to the main oil circuit. The clutch safety valve has two inlets, two outlets and a control terminal. The two inlets of the clutch safety valve are respectively It is connected with the outlet of the first clutch solenoid valve and the outlet of the second clutch solenoid valve, and the two outlets of the clutch safety valve are respectively connected with the first clutch and the second clutch. The first switch solenoid valve to the fourth switch solenoid valve The outlets of two switching solenoid valves in the valve are simultaneously connected to the control end of the clutch safety valve.

进一步地,该液压换挡控制系统还包括第五开关电磁阀、驻车控制阀和驻车油缸,该第五开关电磁阀具有入口和出口,该驻车控制阀具有入口、两个出口和控制端,该第五开关电磁阀的入口和该驻车控制阀的入口均与该主油路相连,该第五开关电磁阀的出口与该驻车控制阀的控制端相连,该驻车控制阀的两个出口分别与该驻车油缸的两个油腔相连。Further, the hydraulic shift control system also includes a fifth switch solenoid valve, a parking control valve and a parking oil cylinder, the fifth switch solenoid valve has an inlet and an outlet, and the parking control valve has an inlet, two outlets and a control valve. The inlet of the fifth switch solenoid valve and the inlet of the parking control valve are connected to the main oil circuit, the outlet of the fifth switch solenoid valve is connected to the control terminal of the parking control valve, and the parking control valve The two outlets of the parking cylinder are respectively connected with the two oil chambers of the parking cylinder.

进一步地,该第一开关电磁阀至第四开关电磁阀中的其中两个开关电磁阀整合为一个三位四通的开关电磁阀,该第一开关电磁阀至第四开关电磁阀中的另外两个开关电磁阀整合为另一个三位四通的开关电磁阀。Further, two switch solenoid valves of the first switch solenoid valve to the fourth switch solenoid valve are integrated into a three-position four-way switch solenoid valve, and the other switch solenoid valves of the first switch solenoid valve to the fourth switch solenoid valve The two on-off solenoid valves are integrated into another three-position four-way on-off solenoid valve.

进一步地,该液压换挡控制系统还包括第二压力控制电磁阀和主油路压力调节阀,该第二压力控制电磁阀具有入口和出口,该主油路压力调节阀具有入口、两个出口和两个控制端,该第二压力控制电磁阀的入口与该主油路相连,该第二压力控制电磁阀的出口与该主油路压力调节阀的第一控制端相连,该主油路压力调节阀的入口和第二控制端同时与该主油路相连,该主油路压力调节阀的第一出口与油箱相连,该主油路压力调节阀的第二出口通向润滑冷却油路。Further, the hydraulic shift control system also includes a second pressure control solenoid valve and a main oil circuit pressure regulating valve, the second pressure control solenoid valve has an inlet and an outlet, and the main oil circuit pressure regulating valve has an inlet and two outlets and two control ports, the inlet of the second pressure control solenoid valve is connected with the main oil circuit, the outlet of the second pressure control solenoid valve is connected with the first control port of the main oil circuit pressure regulating valve, and the main oil circuit The inlet and the second control port of the pressure regulating valve are connected to the main oil circuit at the same time, the first outlet of the pressure regulating valve of the main oil circuit is connected to the oil tank, and the second outlet of the pressure regulating valve of the main oil circuit leads to the lubricating and cooling oil circuit .

本发明实施例中,采用尽可能少的电磁阀及滑阀组合,实现八个挡位的自动变速器换挡控制,而且通过压力控制电磁阀和流量控制电磁阀,在实现变速器换挡控制的基础上,实现了换挡压力和流量的双重控制,使液压系统对换挡过程控制更精确,可以更好地实现换挡过程的精确控制,同时减少滑阀的使用,系统更加的轻便,控制逻辑更加简洁。In the embodiment of the present invention, the combination of electromagnetic valves and slide valves as few as possible is used to realize the shift control of the automatic transmission with eight gears, and through the pressure control solenoid valve and the flow control solenoid valve, on the basis of realizing the shift control of the transmission On the one hand, the dual control of shifting pressure and flow is realized, which makes the hydraulic system control the shifting process more precisely, and can better realize the precise control of the shifting process, while reducing the use of slide valves, the system is more portable, and the control logic more concise.

上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.

附图说明Description of drawings

图1为本发明第一实施例中双离合器自动变速器的液压换挡控制系统的结构示意图。FIG. 1 is a schematic structural diagram of a hydraulic shift control system of a dual-clutch automatic transmission in a first embodiment of the present invention.

图2为本发明第二实施例中双离合器自动变速器的液压换挡控制系统的结构示意图。FIG. 2 is a schematic structural diagram of a hydraulic shift control system of a dual-clutch automatic transmission in a second embodiment of the present invention.

具体实施方式Detailed ways

为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对本发明进行详细说明如下。In order to further illustrate the technical means and functions adopted by the present invention to achieve the intended invention purpose, the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments.

本发明实施例提供一种用于双离合器自动变速器的液压换挡控制系统,目的在于用尽可能少的电磁阀以及滑阀组合,更好地实现自动变速器的液压换挡控制要求。An embodiment of the present invention provides a hydraulic shift control system for a dual-clutch automatic transmission, with the purpose of using as few combinations of solenoid valves and slide valves as possible to better realize the hydraulic shift control requirements of the automatic transmission.

[第一实施例][first embodiment]

图1为本发明第一实施例中双离合器自动变速器的液压换挡控制系统的结构示意图,请参图1,该液压换挡控制系统包括压力控制电磁阀11、流量控制电磁阀21、第一开关电磁阀31、第二开关电磁阀32、第三开关电磁阀33、第四开关电磁阀34、第一档位开关阀41、第二档位开关阀42、第三档位开关阀43、第四档位开关阀44、第一换挡油缸51、第二换挡油缸52、第三换挡油缸53以及第四换挡油缸54。Fig. 1 is a schematic structural view of the hydraulic shift control system of the dual-clutch automatic transmission in the first embodiment of the present invention, please refer to Fig. 1, the hydraulic shift control system includes a pressure control solenoid valve 11, a flow control solenoid valve 21, a first Switch solenoid valve 31, second switch solenoid valve 32, third switch solenoid valve 33, fourth switch solenoid valve 34, first gear switch valve 41, second gear switch valve 42, third gear switch valve 43, The fourth gear switch valve 44 , the first shift oil cylinder 51 , the second shift oil cylinder 52 , the third shift oil cylinder 53 and the fourth shift oil cylinder 54 .

压力控制电磁阀11具有入口A1和出口B1,压力控制电磁阀11的入口A1与主油路10相连,压力控制电磁阀11的出口B1与流量控制电磁阀21相连,使压力控制电磁阀11的出口B1输出的压力油可以经由流量控制电磁阀21进入第一档位开关阀41以推动第一换挡油缸51进行换挡操作,或者经由流量控制电磁阀21进入第二档位开关阀42以推动第二换挡油缸52进行换挡操作,或者经由流量控制电磁阀21进入第三档位开关阀43以推动第三换挡油缸53进行换挡操作,或者经由流量控制电磁阀21进入第四档位开关阀44以推动第四换挡油缸54进行换挡操作。The pressure control solenoid valve 11 has an inlet A1 and an outlet B1, the inlet A1 of the pressure control solenoid valve 11 is connected with the main oil circuit 10, and the outlet B1 of the pressure control solenoid valve 11 is connected with the flow control solenoid valve 21, so that the pressure control solenoid valve 11 The pressure oil output from the outlet B1 can enter the first gear switch valve 41 through the flow control solenoid valve 21 to push the first gear shift cylinder 51 for shifting operation, or enter the second gear switch valve 42 through the flow control solenoid valve 21 to Push the second shift oil cylinder 52 to perform the shift operation, or enter the third gear switch valve 43 through the flow control solenoid valve 21 to push the third shift oil cylinder 53 to perform the shift operation, or enter the fourth gear through the flow control solenoid valve 21 The gear switch valve 44 is used to push the fourth gear shift oil cylinder 54 to perform the gear shifting operation.

在不同挡位进行换挡操作时,所需的换挡压力通常会有所不同。为实现压力控制电磁阀11的出口B1输出的换挡压力可以满足在不同挡位下的换挡需求,本实施例中,压力控制电磁阀11为滑阀式的压力控制比例电磁阀,且压力控制电磁阀11的出口B1的压力通过油路反馈到压力控制电磁阀11的一端(图1所示为反馈至弹簧负载端)。因此,压力控制电磁阀11在工作时,压力控制电磁阀11的阀芯在电磁力、弹簧负载力和液压反馈力的共同作用下可以对出口B1的输出压力进行调节和控制。即,通过控制输入至压力控制电磁阀11的电磁铁中的电流值大小,可以实现压力控制电磁阀11的出口B1在不同换挡需求下输出不同的换挡压力。When performing shifting operations in different gears, the required shifting pressure is usually different. In order to realize that the shifting pressure output by the outlet B1 of the pressure control solenoid valve 11 can meet the shifting requirements in different gears, in this embodiment, the pressure control solenoid valve 11 is a spool type pressure control proportional solenoid valve, and the pressure The pressure at the outlet B1 of the control solenoid valve 11 is fed back to one end of the pressure control solenoid valve 11 (as shown in FIG. 1 , it is fed back to the spring load end) through the oil circuit. Therefore, when the pressure control solenoid valve 11 is working, the spool of the pressure control solenoid valve 11 can regulate and control the output pressure of the outlet B1 under the joint action of electromagnetic force, spring load force and hydraulic feedback force. That is, by controlling the magnitude of the current input to the electromagnet of the pressure control solenoid valve 11 , the outlet B1 of the pressure control solenoid valve 11 can output different shift pressures under different shift demands.

流量控制电磁阀21具有入口A2和两个出口B2、B3(或称为第一出口B2和第二出口B3),流量控制电磁阀21的入口A2与压力控制电磁阀11的出口B1相连,流量控制电磁阀21的两个出口B2、B3与第一档位开关阀41、第二档位开关阀42、第三档位开关阀43及第四档位开关阀44相连,使流量控制电磁阀21的两个出口B2、B3中输出的压力油可以经由第一档位开关阀41推动第一换挡油缸51进行换挡操作,或者经由第二档位开关阀42推动第二换挡油缸52进行换挡操作,或者经由第三档位开关阀43推动第三换挡油缸53进行换挡操作,经由第四档位开关阀44推动第四换挡油缸54进行换挡操作。具体地,流量控制电磁阀21可在第一工作位和第二工作位之间切换,当流量控制电磁阀21处于第一工作位时,流量控制电磁阀21的入口A2与流量控制电磁阀21的两个出口B2、B3中的其中之一连通;当流量控制电磁阀21处于第二工作位时,流量控制电磁阀21的入口A2与流量控制电磁阀21的两个出口B2、B3中的另一连通。本实施例中,当流量控制电磁阀21处于第一工作位(如图1所示的右位)时,流量控制电磁阀21的入口A2与流量控制电磁阀21的第一出口B2连通;当流量控制电磁阀21切换至第二工作位(如图1所示的左位)时,流量控制电磁阀21的入口A2与流量控制电磁阀21的第二出口B3连通。也就是说,通过改变流量控制电磁阀21的工作位,可以选择性的将压力油从入口A2引导到该两个出口B2、B3之一上。The flow control solenoid valve 21 has an inlet A2 and two outlets B2, B3 (or called the first outlet B2 and the second outlet B3), the inlet A2 of the flow control solenoid valve 21 is connected with the outlet B1 of the pressure control solenoid valve 11, and the flow rate The two outlets B2 and B3 of the control solenoid valve 21 are connected with the first gear switching valve 41, the second gear switching valve 42, the third gear switching valve 43 and the fourth gear switching valve 44, so that the flow control solenoid valve The pressure oil output from the two outlets B2 and B3 of 21 can push the first gear shift cylinder 51 through the first gear switch valve 41 for gear shifting operation, or push the second gear shift cylinder 52 through the second gear switch valve 42 The gear shifting operation is performed, or the third gear shifting cylinder 53 is pushed through the third gear switch valve 43 to perform the gear shifting operation, and the fourth gear shifting cylinder 54 is pushed through the fourth gear switching valve 44 to perform the gear shifting operation. Specifically, the flow control solenoid valve 21 can be switched between the first working position and the second working position. When the flow control solenoid valve 21 is in the first working position, the inlet A2 of the flow control solenoid valve 21 and the flow control solenoid valve 21 One of the two outlets B2, B3 of the flow control solenoid valve 21 is connected; when the flow control solenoid valve 21 is in the second working position, the inlet A2 of the flow control solenoid valve 21 is connected to the two outlets B2, B3 of the flow control solenoid valve 21 Another connection. In this embodiment, when the flow control solenoid valve 21 is in the first working position (the right position as shown in Figure 1), the inlet A2 of the flow control solenoid valve 21 communicates with the first outlet B2 of the flow control solenoid valve 21; When the flow control solenoid valve 21 is switched to the second working position (the left position shown in FIG. 1 ), the inlet A2 of the flow control solenoid valve 21 communicates with the second outlet B3 of the flow control solenoid valve 21 . That is to say, by changing the working position of the flow control solenoid valve 21, the pressure oil can be selectively guided from the inlet A2 to one of the two outlets B2, B3.

目前,实现液压换挡控制的大部分技术方案都以压力控制为主,无法精确控制换挡执行机构(即换挡油缸)的移动速率以实现换挡过程中的精确控制。为了在实现换挡控制的基础上,使液压系统对换挡过程控制更精确,本实施例中,流量控制电磁阀21为滑阀式的流量控制比例电磁阀。因此,流量控制电磁阀21在工作时,流量控制电磁阀21的阀芯在电磁力和弹簧负载力的共同作用下可以对两个出口B2、B3的输出流量进行一定幅度的调节和控制。即,流量控制电磁阀21在每个工作位(左位或右位)下,通过调整输入至流量控制电磁阀21的电磁铁中的电流值大小,可以改变流量控制电磁阀21在当前工作位下的阀口开度,从而调节流量控制电磁阀21的两个出口B2、B3中的输出流量,进而实现控制换挡油缸的移动速率,以实现换挡过程的精确控制。At present, most of the technical solutions for realizing hydraulic shift control are based on pressure control, which cannot accurately control the movement rate of the shift actuator (ie, the shift cylinder) to achieve precise control during the shift process. In order to make the hydraulic system control the gear shifting process more precisely on the basis of shift control, in this embodiment, the flow control solenoid valve 21 is a spool type flow control proportional solenoid valve. Therefore, when the flow control solenoid valve 21 is working, the spool of the flow control solenoid valve 21 can regulate and control the output flow of the two outlets B2 and B3 to a certain extent under the joint action of the electromagnetic force and the spring load force. That is, the flow control solenoid valve 21 can change the current working position of the flow control solenoid valve 21 by adjusting the current value input to the electromagnet of the flow control solenoid valve 21 at each working position (left position or right position). The opening of the lower valve port can be adjusted to adjust the output flow of the two outlets B2 and B3 of the flow control solenoid valve 21, and then realize the control of the moving rate of the shift cylinder, so as to realize the precise control of the shift process.

第一开关电磁阀31具有入口A3和出口B4,第二开关电磁阀32具有入口A4和出口B5,第三开关电磁阀33具有入口A5和出口B6,第四开关电磁阀34具有入口A6和出口B7。第一档位开关阀41具有两个入口A7、A8、两个出口B8、B9和一个控制端C1。第二档位开关阀42具有两个入口A9、A10、两个出口B10、B11和一个控制端C2。第三档位开关阀43具有两个入口A11、A12、两个出口B12、B13和一个控制端C3。第四档位开关阀44具有两个入口A13、A14、两个出口B14、B15和一个控制端C4。The first on-off solenoid valve 31 has an inlet A3 and an outlet B4, the second on-off solenoid valve 32 has an inlet A4 and an outlet B5, the third on-off solenoid valve 33 has an inlet A5 and an outlet B6, and the fourth on-off solenoid valve 34 has an inlet A6 and an outlet B7. The first gear switching valve 41 has two inlets A7, A8, two outlets B8, B9 and one control port C1. The second gear switch valve 42 has two inlets A9 , A10 , two outlets B10 , B11 and one control port C2 . The third gear switch valve 43 has two inlets A11, A12, two outlets B12, B13 and one control port C3. The fourth gear switching valve 44 has two inlets A13, A14, two outlets B14, B15 and one control port C4.

第一开关电磁阀31的入口A3与主油路10相连,第一开关电磁阀31的出口B4与第一档位开关阀41的控制端C1相连。第二开关电磁阀32的入口A4与主油路10相连,第二开关电磁阀32的出口B5与第二档位开关阀42的控制端C2相连。第三开关电磁阀33的入口A5与主油路10相连,第三开关电磁阀33的出口B6与第三档位开关阀43的控制端C3相连。第四开关电磁阀34的入口A6与主油路10相连,第四开关电磁阀34的出口B7与第四档位开关阀44的控制端C4相连。The inlet A3 of the first switch solenoid valve 31 is connected to the main oil circuit 10 , and the outlet B4 of the first switch solenoid valve 31 is connected to the control terminal C1 of the first gear switch valve 41 . The inlet A4 of the second switch solenoid valve 32 is connected with the main oil circuit 10 , and the outlet B5 of the second switch solenoid valve 32 is connected with the control terminal C2 of the second gear switch valve 42 . The inlet A5 of the third switching solenoid valve 33 is connected to the main oil circuit 10 , and the outlet B6 of the third switching solenoid valve 33 is connected to the control terminal C3 of the third gear switching valve 43 . The inlet A6 of the fourth switch solenoid valve 34 is connected to the main oil circuit 10 , and the outlet B7 of the fourth switch solenoid valve 34 is connected to the control terminal C4 of the fourth gear switch valve 44 .

第一档位开关阀41的两个入口A7、A8分别与流量控制电磁阀21的两个出口B2、B3相连。第二档位开关阀42的两个入口A9、A10分别与流量控制电磁阀21的两个出口B2、B3相连。第三档位开关阀43的两个入口A11、A12分别与流量控制电磁阀21的两个出口B2、B3相连。第四档位开关阀44的两个入口A13、A14分别与流量控制电磁阀21的两个出口B2、B3相连。The two inlets A7 and A8 of the first gear switching valve 41 are respectively connected with the two outlets B2 and B3 of the flow control solenoid valve 21 . The two inlets A9 and A10 of the second gear switch valve 42 are respectively connected with the two outlets B2 and B3 of the flow control solenoid valve 21 . The two inlets A11 and A12 of the third gear switch valve 43 are respectively connected with the two outlets B2 and B3 of the flow control solenoid valve 21 . The two inlets A13 and A14 of the fourth gear switch valve 44 are respectively connected with the two outlets B2 and B3 of the flow control solenoid valve 21 .

第一档位开关阀41的两个出口B8、B9分别与第一换挡油缸51的两个油腔相连。第二档位开关阀42的两个出口B10、B11分别与第二换挡油缸52的两个油腔相连。第三档位开关阀43的两个出口B12、B13分别与第三换挡油缸53的两个油腔相连。第四档位开关阀44的两个出口B14、B15分别与第四换挡油缸54的两个油腔相连。The two outlets B8 and B9 of the first gear switch valve 41 are respectively connected with the two oil chambers of the first shift oil cylinder 51 . The two outlets B10 and B11 of the second gear switch valve 42 are respectively connected with the two oil chambers of the second shift oil cylinder 52 . The two outlets B12 and B13 of the third gear switch valve 43 are respectively connected with the two oil chambers of the third shift oil cylinder 53 . The two outlets B14 and B15 of the fourth gear on-off valve 44 are respectively connected to the two oil chambers of the fourth shift oil cylinder 54 .

第一开关电磁阀31可在截止工作位和导通工作位之间切换,当第一开关电磁阀31处于截止工作位(如图1所示的右位)时,第一开关电磁阀31的入口A3与第一开关电磁阀31的出口B4断开;当第一开关电磁阀31处于导通工作位(如图1所示的左位)时,第一开关电磁阀31的入口A3与第一开关电磁阀31的出口B4连通,此时来自主油路10的压力油经由第一开关电磁阀31施加在第一档位开关阀41的控制端C1上,以推动第一档位开关阀41进行换向。The first switch solenoid valve 31 can be switched between the cut-off work position and the conduction work position. When the first switch solenoid valve 31 was in the cut-off work position (right position as shown in Figure 1), the first switch solenoid valve 31 The inlet A3 is disconnected from the outlet B4 of the first switch solenoid valve 31; The outlet B4 of a switching solenoid valve 31 is connected. At this time, the pressure oil from the main oil circuit 10 is applied to the control terminal C1 of the first gear switching valve 41 through the first switching solenoid valve 31 to push the first gear switching valve. 41 for reversing.

第二开关电磁阀32可在截止工作位和导通工作位之间切换,当第二开关电磁阀32处于截止工作位(如图1所示的右位)时,第二开关电磁阀32的入口A4与第二开关电磁阀32的出口B5断开;当第二开关电磁阀32处于导通工作位(如图1所示的左位)时,第二开关电磁阀32的入口A4与第二开关电磁阀32的出口B5连通,此时来自主油路10的压力油经由第二开关电磁阀32施加在第二档位开关阀42的控制端C2上,以推动第二档位开关阀42进行换向。The second switch solenoid valve 32 can be switched between the cut-off work position and the conduction work position. When the second switch solenoid valve 32 was in the cut-off work position (right position as shown in Figure 1), the second switch solenoid valve 32 The inlet A4 is disconnected from the outlet B5 of the second switch solenoid valve 32; The outlet B5 of the second switch solenoid valve 32 is connected. At this time, the pressure oil from the main oil circuit 10 is applied to the control end C2 of the second gear switch valve 42 through the second switch solenoid valve 32 to push the second gear switch valve. 42 for reversing.

第三开关电磁阀33可在截止工作位和导通工作位之间切换,当第三开关电磁阀33处于截止工作位(如图1所示的右位)时,第三开关电磁阀33的入口A5与第三开关电磁阀33的出口B6断开;当第三开关电磁阀33处于导通工作位(如图1所示的左位)时,第三开关电磁阀33的入口A5与第三开关电磁阀33的出口B6连通,此时来自主油路10的压力油经由第三开关电磁阀33施加在第三档位开关阀43的控制端C3上,以推动第三档位开关阀43进行换向。The third switch solenoid valve 33 can be switched between the cut-off work position and the conduction work position, when the third switch solenoid valve 33 was in the cut-off work position (right position as shown in Figure 1), the third switch solenoid valve 33 The inlet A5 is disconnected from the outlet B6 of the third switch solenoid valve 33; The outlet B6 of the three-switch solenoid valve 33 is connected. At this time, the pressure oil from the main oil circuit 10 is applied to the control terminal C3 of the third gear switch valve 43 through the third switch solenoid valve 33 to push the third gear switch valve. 43 for reversing.

第四开关电磁阀34可在截止工作位和导通工作位之间切换,当第四开关电磁阀34处于截止工作位(如图1所示的右位)时,第四开关电磁阀34的入口A6与第四开关电磁阀34的出口B7断开;当第四开关电磁阀34处于导通工作位(如图1所示的左位)时,第四开关电磁阀34的入口A6与第四开关电磁阀34的出口B7连通,此时来自主油路10的压力油经由第四开关电磁阀34施加在第四档位开关阀44的控制端C4上,以推动第四档位开关阀44进行换向。The fourth switch solenoid valve 34 can be switched between the cut-off work position and the conduction work position. When the fourth switch solenoid valve 34 was in the cut-off work position (right position as shown in Figure 1), the fourth switch solenoid valve 34 The inlet A6 is disconnected from the outlet B7 of the fourth switch solenoid valve 34; The outlet B7 of the four-switch solenoid valve 34 is connected. At this time, the pressure oil from the main oil circuit 10 is applied to the control end C4 of the fourth gear switch valve 44 through the fourth switch solenoid valve 34 to push the fourth gear switch valve. 44 for reversing.

本实施例中,第一档位开关阀41为滑阀式的液控换向阀。第一档位开关阀41可在第一工作位和第二工作位之间切换,当第一档位开关阀41处于第一工作位(如图1所示的右位)时,第一档位开关阀41的两个入口A7、A8分别与第一档位开关阀41的两个出口B8、B9断开,此时第一档位开关阀41的两个出口B8、B9均连通至油箱;当第一开关电磁阀31处于导通工作位,来自主油路10的压力油经由第一开关电磁阀31施加在第一档位开关阀41的控制端C1上推动第一档位开关阀41切换至第二工作位(如图1所示的左位)时,第一档位开关阀41的两个入口A7、A8分别与第一档位开关阀41的两个出口B8、B9连通,此时来自流量控制电磁阀21的压力油便可经过第一档位开关阀41进入第一换挡油缸51中以推动第一换挡油缸51进行换挡操作。In this embodiment, the first gear switch valve 41 is a spool type hydraulically controlled reversing valve. The first gear switching valve 41 can be switched between the first working position and the second working position. When the first gear switching valve 41 was in the first working position (the right position as shown in Figure 1), the first gear The two inlets A7 and A8 of the first gear switch valve 41 are respectively disconnected from the two outlets B8 and B9 of the first gear switch valve 41. At this time, the two outlets B8 and B9 of the first gear switch valve 41 are connected to the fuel tank ; When the first switch solenoid valve 31 is in the conduction working position, the pressure oil from the main oil circuit 10 is applied to the control end C1 of the first gear switch valve 41 through the first switch solenoid valve 31 to push the first gear switch valve When 41 switches to the second working position (the left position as shown in Figure 1), the two inlets A7 and A8 of the first gear switch valve 41 communicate with the two outlets B8 and B9 of the first gear switch valve 41 respectively At this time, the pressure oil from the flow control solenoid valve 21 can pass through the first gear switch valve 41 and enter the first shift oil cylinder 51 to push the first shift oil cylinder 51 to perform the shift operation.

本实施例中,第二档位开关阀42为滑阀式的液控换向阀。第二档位开关阀42可在第一工作位和第二工作位之间切换,当第二档位开关阀42处于第一工作位(如图1所示的右位)时,第二档位开关阀42的两个入口A9、A10分别与第二档位开关阀42的两个出口B10、B11断开,此时第二档位开关阀42的两个出口B10、B11均连通至油箱;当第二开关电磁阀32处于导通工作位,来自主油路10的压力油经由第二开关电磁阀32施加在第二档位开关阀42的控制端C2上推动第二档位开关阀42切换至第二工作位(如图1所示的左位)时,第二档位开关阀42的两个入口A9、A10分别与第二档位开关阀42的两个出口B10、B11连通,此时来自的压力油便可经过第二档位开关阀42进入第二换挡油缸52中以推动第二换挡油缸52进行换挡操作。In this embodiment, the second gear switch valve 42 is a spool type hydraulic control reversing valve. The second gear switching valve 42 can be switched between the first working position and the second working position. When the second gear switching valve 42 was in the first working position (the right position as shown in Figure 1), the second gear The two inlets A9 and A10 of the gear switching valve 42 are respectively disconnected from the two outlets B10 and B11 of the second gear switching valve 42, and at this time the two outlets B10 and B11 of the second gear switching valve 42 are connected to the fuel tank ; When the second switch solenoid valve 32 is in the conduction working position, the pressure oil from the main oil circuit 10 is applied to the control end C2 of the second gear switch valve 42 through the second switch solenoid valve 32 to push the second gear switch valve 42 is switched to the second working position (the left position as shown in Figure 1), the two inlets A9 and A10 of the second gear switch valve 42 communicate with the two outlets B10 and B11 of the second gear switch valve 42 respectively At this time, the pressure oil from the second gear switch valve 42 can enter the second shift oil cylinder 52 to push the second shift oil cylinder 52 to perform the shift operation.

本实施例中,第三档位开关阀43为滑阀式的液控换向阀。第三档位开关阀43可在第一工作位和第二工作位之间切换,当第三档位开关阀43处于第一工作位(如图1所示的右位)时,第三档位开关阀43的两个入口A11、A12分别与第三档位开关阀43的两个出口B12、B13断开,此时第三档位开关阀43的两个出口B12、B13均连通至油箱;当第三开关电磁阀33处于导通工作位,来自主油路10的压力油经由第三开关电磁阀33施加在第三档位开关阀43的控制端C3上推动第三档位开关阀43切换至第二工作位(如图1所示的左位)时,第三档位开关阀43的两个入口A11、A12分别与第三档位开关阀43的两个出口B12、B13连通,此时来自流量控制电磁阀21的压力油便可经过第三档位开关阀43进入第三换挡油缸53中以推动第三换挡油缸53进行换挡操作。In this embodiment, the third gear switch valve 43 is a spool type hydraulically controlled reversing valve. The third gear switching valve 43 can be switched between the first working position and the second working position. When the third gear switching valve 43 was in the first working position (the right position as shown in Figure 1), the third gear The two inlets A11 and A12 of the switch valve 43 are respectively disconnected from the two outlets B12 and B13 of the switch valve 43 for the third gear. At this time, the two outlets B12 and B13 of the switch valve 43 for the third gear are connected to the fuel tank. ; When the third switch solenoid valve 33 is in the conduction working position, the pressure oil from the main oil circuit 10 is applied to the control end C3 of the third gear switch valve 43 through the third switch solenoid valve 33 to push the third gear switch valve When 43 switches to the second working position (the left position as shown in Figure 1), the two inlets A11 and A12 of the third gear switch valve 43 communicate with the two outlets B12 and B13 of the third gear switch valve 43 respectively At this time, the pressure oil from the flow control solenoid valve 21 can pass through the third gear switch valve 43 and enter the third shift oil cylinder 53 to push the third shift oil cylinder 53 to perform the shift operation.

本实施例中,第四档位开关阀44为滑阀式的液控换向阀。第四档位开关阀44可在第一工作位和第二工作位之间切换,当第四档位开关阀44处于第一工作位(如图1所示的右位)时,第四档位开关阀44的两个入口A13、A14分别与第四档位开关阀44的两个出口B14、B15断开,此时第四档位开关阀44的两个出口B14、B15均连通至油箱;当第四开关电磁阀34处于导通工作位,来自主油路10的压力油经由第四开关电磁阀34施加在第四档位开关阀44的控制端C4上推动第四档位开关阀44切换至第二工作位(如图1所示的左位)时,第四档位开关阀44的两个入口A13、A14分别与第四档位开关阀44的两个出口B14、B15连通,此时来自的压力油便可经过第四档位开关阀44进入第四换挡油缸54中以推动第四换挡油缸54进行换挡操作。In this embodiment, the fourth gear switch valve 44 is a spool type hydraulically controlled reversing valve. The fourth gear switching valve 44 can be switched between the first working position and the second working position. When the fourth gear switching valve 44 was in the first working position (the right position as shown in Figure 1), the fourth gear The two inlets A13 and A14 of the switch valve 44 are respectively disconnected from the two outlets B14 and B15 of the fourth gear switch valve 44. At this time, the two outlets B14 and B15 of the fourth gear switch valve 44 are connected to the fuel tank ; When the fourth switching solenoid valve 34 is in the conduction working position, the pressure oil from the main oil circuit 10 is applied to the control end C4 of the fourth gear switching valve 44 through the fourth switching solenoid valve 34 to push the fourth gear switching valve 44 is switched to the second working position (the left position as shown in Figure 1), the two inlets A13 and A14 of the fourth gear switch valve 44 communicate with the two outlets B14 and B15 of the fourth gear switch valve 44 respectively At this time, the pressure oil from the fourth gear switch valve 44 can enter the fourth shift oil cylinder 54 to push the fourth shift oil cylinder 54 to perform the shift operation.

如上所述,压力控制电磁阀11的出口与流量控制电磁阀21的入口连接,流量控制电磁阀21的出口与第一档位开关阀41的入口、第二档位开关阀42的入口、第三档位开关阀43的入口及第四档位开关阀44的入口连接,第一档位开关阀41的出口与第一换挡油缸51的油腔连接,第二档位开关阀42的出口与第二换挡油缸52的油腔连接,第三档位开关阀43的出口与第三换挡油缸53的油腔连接,第四档位开关阀44的出口与第四换挡油缸54的油腔连接,第一开关电磁阀31的出口与第一档位开关阀41的控制端连接,第一档位开关阀41由第一开关电磁阀31控制进行换向,第二开关电磁阀32的出口与第二档位开关阀42的控制端连接,第二档位开关阀42由第二开关电磁阀32控制进行换向,第三开关电磁阀33的出口与第三档位开关阀43的控制端连接,第三档位开关阀43由第三开关电磁阀33控制进行换向,第四开关电磁阀34的出口与第四档位开关阀44的控制端连接,第四档位开关阀44由第四开关电磁阀34控制进行换向,压力控制电磁阀11的入口、第一开关电磁阀31的入口、第二开关电磁阀32的入口、第三开关电磁阀33的入口以及第四开关电磁阀34的入口均与主油路10连接。As mentioned above, the outlet of the pressure control solenoid valve 11 is connected to the inlet of the flow control solenoid valve 21, and the outlet of the flow control solenoid valve 21 is connected to the inlet of the first gear switch valve 41, the inlet of the second gear switch valve 42, the second gear switch valve 42, and the second gear switch valve. The inlet of the third gear switching valve 43 is connected with the inlet of the fourth gear switching valve 44, the outlet of the first gear switching valve 41 is connected with the oil chamber of the first shift oil cylinder 51, and the outlet of the second gear switching valve 42 It is connected with the oil chamber of the second shift oil cylinder 52, the outlet of the third gear switch valve 43 is connected with the oil chamber of the third shift oil cylinder 53, and the outlet of the fourth gear switch valve 44 is connected with the outlet of the fourth shift oil cylinder 54. The oil chamber is connected, the outlet of the first switch solenoid valve 31 is connected to the control end of the first gear switch valve 41, the first gear switch valve 41 is controlled by the first switch solenoid valve 31 for reversing, and the second switch solenoid valve 32 The outlet of the second gear switch valve 42 is connected to the control end, the second gear switch valve 42 is controlled by the second switch solenoid valve 32 for reversing, the outlet of the third switch solenoid valve 33 is connected to the third gear switch valve 43 The control end of the third gear switch valve 43 is controlled by the third switch solenoid valve 33 to change direction, the outlet of the fourth switch solenoid valve 34 is connected to the control end of the fourth gear switch valve 44, and the fourth gear switch The valve 44 is controlled by the fourth on-off solenoid valve 34 to reversing, the inlet of the pressure control solenoid valve 11, the inlet of the first on-off solenoid valve 31, the inlet of the second on-off solenoid valve 32, the inlet of the third on-off solenoid valve 33 and the first on-off solenoid valve. The inlets of the four-switch solenoid valves 34 are all connected to the main oil circuit 10 .

压力控制电磁阀11可以调节流量控制电磁阀21的入口压力,流量控制电磁阀21可以根据入口压力精确控制出口的压力及流量,流量控制电磁阀21同时还可以进行油路的换向控制以变换压力油口与泄油口。可以调节的入口压力,可以根据入口压力精确控制出口的压力及流量,同时还可以进行油路的换向控制以变换压力油口与泄油口。第一开关电磁阀31可以控制第一档位开关阀41的开闭,使第一换挡油缸51与流量控制电磁阀21的压力油口及泄油口连接;第二开关电磁阀32可以控制第二档位开关阀42的开闭,使第二换挡油缸52与流量控制电磁阀21的压力油口及泄油口连接;第三开关电磁阀33可以控制第三档位开关阀43的开闭,使第三换挡油缸53与流量控制电磁阀21的压力油口及泄油口连接;第四开关电磁阀34可以控制第四档位开关阀44的开闭,使第四换挡油缸54与流量控制电磁阀21的压力油口及泄油口连接。The pressure control solenoid valve 11 can adjust the inlet pressure of the flow control solenoid valve 21. The flow control solenoid valve 21 can precisely control the outlet pressure and flow according to the inlet pressure. The flow control solenoid valve 21 can also control the reversing of the oil circuit to change Pressure port and drain port. The adjustable inlet pressure can accurately control the outlet pressure and flow according to the inlet pressure, and at the same time, it can also carry out reversing control of the oil circuit to change the pressure oil port and the oil drain port. The first switch solenoid valve 31 can control the opening and closing of the first gear switch valve 41, so that the first shift oil cylinder 51 is connected with the pressure oil port and the oil discharge port of the flow control solenoid valve 21; the second switch solenoid valve 32 can control The opening and closing of the second gear switch valve 42 makes the second shift oil cylinder 52 connect with the pressure oil port and the oil drain port of the flow control solenoid valve 21; the third switch solenoid valve 33 can control the third gear switch valve 43. open and close, so that the third gear shift oil cylinder 53 is connected with the pressure oil port and the oil drain port of the flow control solenoid valve 21; the fourth switch solenoid valve 34 can control the opening and closing of the fourth gear switch valve 44, so that the fourth gear shift The oil cylinder 54 is connected with the pressure oil port and the oil drain port of the flow control solenoid valve 21 .

因此,通过控制压力控制电磁阀11、流量控制电磁阀21和第一开关电磁阀31,可以使得第一换挡油缸51在第一位置和第二位置之间按一定的速率移动。本实施例中假定第一换挡油缸51用于控制倒档和6档,当压力控制电磁阀11和第一开关电磁阀31导通且流量控制电磁阀21处于第一工作位(如图1所示的右位)时,来自主油路10的压力油经由压力控制电磁阀11和流量控制电磁阀21进行压力和流量调节后到达流量控制电磁阀21的第一出口B2,由于第一档位开关阀41在第一开关电磁阀31的控制下已换向至导通位置,因此流量控制电磁阀21的第一出口B2中的压力油将经由第一档位开关阀41的第一入口A7到达第一出口B8,然后到达第一换挡油缸51的左腔,推动第一换挡油缸51右移并挂上6档;当压力控制电磁阀11和第一开关电磁阀31导通且流量控制电磁阀21处于第二工作位(如图1所示的左位)时,来自主油路10的压力油经由压力控制电磁阀11和流量控制电磁阀21进行压力和流量调节后到达流量控制电磁阀21的第二出口B3,由于第一档位开关阀41在第一开关电磁阀31的控制下已换向至导通位置,因此流量控制电磁阀21的第二出口B3中的压力油将经由第一档位开关阀41的第二入口A8到达第二出口B9,然后到达第一换挡油缸51的右腔,推动第一换挡油缸51左移并挂上倒档。Therefore, by controlling the pressure control solenoid valve 11 , the flow control solenoid valve 21 and the first switching solenoid valve 31 , the first gear shift cylinder 51 can be moved at a certain rate between the first position and the second position. In this embodiment, it is assumed that the first shift cylinder 51 is used to control the reverse gear and the sixth gear. When the pressure control solenoid valve 11 and the first switch solenoid valve 31 are connected and the flow control solenoid valve 21 is in the first working position (as shown in Figure 1 (right position shown), the pressure oil from the main oil circuit 10 reaches the first outlet B2 of the flow control solenoid valve 21 after the pressure and flow are adjusted through the pressure control solenoid valve 11 and the flow control solenoid valve 21. The position switch valve 41 has switched to the conduction position under the control of the first switch solenoid valve 31, so the pressure oil in the first outlet B2 of the flow control solenoid valve 21 will pass through the first inlet of the first gear switch valve 41 A7 reaches the first outlet B8, and then reaches the left cavity of the first shift cylinder 51, pushes the first shift cylinder 51 to the right and engages the sixth gear; when the pressure control solenoid valve 11 and the first switch solenoid valve 31 are turned on and When the flow control solenoid valve 21 is in the second working position (the left position as shown in Figure 1), the pressure oil from the main oil circuit 10 reaches the flow rate after the pressure and flow adjustment of the pressure control solenoid valve 11 and the flow control solenoid valve 21. The second outlet B3 of the control solenoid valve 21, since the first gear switch valve 41 has switched to the conduction position under the control of the first switch solenoid valve 31, the pressure in the second outlet B3 of the flow control solenoid valve 21 The oil will reach the second outlet B9 through the second inlet A8 of the first gear switching valve 41, and then reach the right cavity of the first gear shift cylinder 51, push the first gear shift cylinder 51 to move left and engage the reverse gear.

通过控制压力控制电磁阀11、流量控制电磁阀21和第二开关电磁阀32,可以使得第二换挡油缸52在第一位置和第二位置之间按一定的速率移动。本实施例中假定第二换挡油缸52用于控制7档和3档,当压力控制电磁阀11和第二开关电磁阀32导通且流量控制电磁阀21处于第一工作位(如图1所示的右位)时,来自主油路10的压力油经由压力控制电磁阀11和流量控制电磁阀21进行压力和流量调节后到达流量控制电磁阀21的第一出口B2,由于第二档位开关阀42在第二开关电磁阀32的控制下已换向至导通位置,因此流量控制电磁阀21的第一出口B2中的压力油将经由第二档位开关阀42的第一入口A9到达第一出口B10,然后到达第二换挡油缸52的左腔,推动第二换挡油缸52右移并挂上3档;当压力控制电磁阀11和第二开关电磁阀32导通且流量控制电磁阀21处于第二工作位(如图1所示的左位)时,来自主油路10的压力油经由压力控制电磁阀11和流量控制电磁阀21进行压力和流量调节后到达流量控制电磁阀21的第二出口B3,由于第二档位开关阀42在第二开关电磁阀32的控制下已换向至导通位置,因此流量控制电磁阀21的第二出口B3中的压力油将经由第二档位开关阀42的第二入口A10到达第二出口B11,然后到达第二换挡油缸52的右腔,推动第二换挡油缸52左移并挂上7档。By controlling the pressure control solenoid valve 11 , the flow control solenoid valve 21 and the second switch solenoid valve 32 , the second gear shift cylinder 52 can be moved at a certain rate between the first position and the second position. In this embodiment, it is assumed that the second shift cylinder 52 is used to control the 7th gear and the 3rd gear. When the pressure control solenoid valve 11 and the second switch solenoid valve 32 conduct and the flow control solenoid valve 21 is in the first working position (as shown in Figure 1 (right position shown), the pressure oil from the main oil circuit 10 reaches the first outlet B2 of the flow control solenoid valve 21 after the pressure and flow are adjusted through the pressure control solenoid valve 11 and the flow control solenoid valve 21, due to the second gear The position switch valve 42 has been switched to the conduction position under the control of the second switch solenoid valve 32, so the pressure oil in the first outlet B2 of the flow control solenoid valve 21 will pass through the first inlet of the second gear switch valve 42 A9 reaches the first outlet B10, and then reaches the left chamber of the second shift cylinder 52, pushes the second shift cylinder 52 to the right and engages the third gear; when the pressure control solenoid valve 11 and the second switch solenoid valve 32 are turned on and When the flow control solenoid valve 21 is in the second working position (the left position as shown in Figure 1), the pressure oil from the main oil circuit 10 reaches the flow rate after the pressure and flow adjustment of the pressure control solenoid valve 11 and the flow control solenoid valve 21. The second outlet B3 of the control solenoid valve 21, since the second gear switch valve 42 has been switched to the conduction position under the control of the second switch solenoid valve 32, the pressure in the second outlet B3 of the flow control solenoid valve 21 The oil will reach the second outlet B11 through the second inlet A10 of the second gear switching valve 42, and then reach the right cavity of the second shift cylinder 52, push the second shift cylinder 52 to the left and engage the 7th gear.

通过控制压力控制电磁阀11、流量控制电磁阀21和第三开关电磁阀33,可以使得第三换挡油缸53在第一位置和第二位置之间按一定的速率移动。本实施例中假定第三换挡油缸53用于控制2档和4档,当压力控制电磁阀11和第三开关电磁阀33导通且流量控制电磁阀21处于第一工作位(如图1所示的右位)时,来自主油路10的压力油经由压力控制电磁阀11和流量控制电磁阀21进行压力和流量调节后到达流量控制电磁阀21的第一出口B2,由于第三档位开关阀43在第三开关电磁阀33的控制下已换向至导通位置,因此流量控制电磁阀21的第一出口B2中的压力油将经由第三档位开关阀43的第一入口A11到达第一出口B12,然后到达第三换挡油缸53的左腔,推动第三换挡油缸53右移并挂上4档;当压力控制电磁阀11和第三开关电磁阀33导通且流量控制电磁阀21处于第二工作位(如图1所示的左位)时,来自主油路10的压力油经由压力控制电磁阀11和流量控制电磁阀21进行压力和流量调节后到达流量控制电磁阀21的第二出口B3,由于第三档位开关阀43在第三开关电磁阀33的控制下已换向至导通位置,因此流量控制电磁阀21的第二出口B3中的压力油将经由第三档位开关阀43的第二入口A12到达第二出口B13,然后到达第三换挡油缸53的右腔,推动第三换挡油缸53左移并挂上2档。By controlling the pressure control solenoid valve 11 , the flow control solenoid valve 21 and the third switching solenoid valve 33 , the third gear shift cylinder 53 can be moved at a certain rate between the first position and the second position. In this embodiment, it is assumed that the third shift cylinder 53 is used to control the 2nd gear and the 4th gear. When the pressure control solenoid valve 11 and the third switch solenoid valve 33 conduct and the flow control solenoid valve 21 is in the first working position (as shown in Figure 1 (right position shown), the pressure oil from the main oil circuit 10 reaches the first outlet B2 of the flow control solenoid valve 21 after the pressure and flow are adjusted through the pressure control solenoid valve 11 and the flow control solenoid valve 21, because the third gear The position switch valve 43 has switched to the conduction position under the control of the third switch solenoid valve 33, so the pressure oil in the first outlet B2 of the flow control solenoid valve 21 will pass through the first inlet of the third gear switch valve 43 A11 reaches the first outlet B12, then reaches the left chamber of the third shift oil cylinder 53, pushes the third shift oil cylinder 53 to move to the right and engages the fourth gear; when the pressure control solenoid valve 11 and the third switch solenoid valve 33 conduct and When the flow control solenoid valve 21 is in the second working position (the left position as shown in Figure 1), the pressure oil from the main oil circuit 10 reaches the flow rate after the pressure and flow adjustment of the pressure control solenoid valve 11 and the flow control solenoid valve 21. The second outlet B3 of the control solenoid valve 21, since the third gear switch valve 43 has been switched to the conduction position under the control of the third switch solenoid valve 33, the pressure in the second outlet B3 of the flow control solenoid valve 21 The oil will reach the second outlet B13 through the second inlet A12 of the third gear switching valve 43, and then reach the right cavity of the third shift oil cylinder 53, push the third shift oil cylinder 53 to move left and engage the second gear.

通过控制压力控制电磁阀11、流量控制电磁阀21和第四开关电磁阀34,可以使得第四换挡油缸54在第一位置和第二位置之间按一定的速率移动。本实施例中假定第四换挡油缸54用于控制5档和1档,当压力控制电磁阀11和第四开关电磁阀34导通且流量控制电磁阀21处于第一工作位(如图1所示的右位)时,来自主油路10的压力油经由压力控制电磁阀11和流量控制电磁阀21进行压力和流量调节后到达流量控制电磁阀21的第一出口B2,由于第四档位开关阀44在第四开关电磁阀34的控制下已换向至导通位置,因此流量控制电磁阀21的第一出口B2中的压力油将经由第四档位开关阀44的第一入口A13到达第一出口B14,然后到达第四换挡油缸54的左腔,推动第四换挡油缸54右移并挂上1档;当压力控制电磁阀11和第四开关电磁阀34导通且流量控制电磁阀21处于第二工作位(如图1所示的左位)时,来自主油路10的压力油经由压力控制电磁阀11和流量控制电磁阀21进行压力和流量调节后到达流量控制电磁阀21的第二出口B3,由于第四档位开关阀44在第四开关电磁阀34的控制下已换向至导通位置,因此流量控制电磁阀21的第二出口B3中的压力油将经由第四档位开关阀44的第二入口A14到达第二出口B15,然后到达第四换挡油缸54的右腔,推动第四换挡油缸54左移并挂上5档。By controlling the pressure control solenoid valve 11 , the flow control solenoid valve 21 and the fourth switching solenoid valve 34 , the fourth gear shift cylinder 54 can be moved at a certain rate between the first position and the second position. In this embodiment, it is assumed that the fourth shift oil cylinder 54 is used to control the fifth gear and the first gear. (right position shown), the pressure oil from the main oil circuit 10 reaches the first outlet B2 of the flow control solenoid valve 21 after the pressure and flow are adjusted through the pressure control solenoid valve 11 and the flow control solenoid valve 21. The position switch valve 44 has switched to the conduction position under the control of the fourth switch solenoid valve 34, so the pressure oil in the first outlet B2 of the flow control solenoid valve 21 will pass through the first inlet of the fourth gear switch valve 44 A13 reaches the first outlet B14, and then reaches the left cavity of the fourth shift oil cylinder 54, pushes the fourth shift oil cylinder 54 to move to the right and engages the first gear; when the pressure control solenoid valve 11 and the fourth switch solenoid valve 34 are turned on and When the flow control solenoid valve 21 is in the second working position (the left position as shown in Figure 1), the pressure oil from the main oil circuit 10 reaches the flow rate after the pressure and flow adjustment of the pressure control solenoid valve 11 and the flow control solenoid valve 21. The second outlet B3 of the control solenoid valve 21, since the fourth gear switching valve 44 has switched to the conduction position under the control of the fourth switch solenoid valve 34, the pressure in the second outlet B3 of the flow control solenoid valve 21 The oil will reach the second outlet B15 through the second inlet A14 of the fourth gear switching valve 44, and then reach the right cavity of the fourth gear shift cylinder 54, and push the fourth gear shift cylinder 54 to move left and engage the fifth gear.

从而在本发明实施例中,采用尽可能少的电磁阀及滑阀组合,实现八个挡位的自动变速器换挡控制,而且通过压力控制电磁阀11和流量控制电磁阀21,在实现变速器换挡控制的基础上,实现了换挡压力和流量的双重控制,使液压系统对换挡过程控制更精确,可以更好地实现换挡过程的精确控制,同时减少滑阀的使用,系统更加的轻便,控制逻辑更加简洁。Therefore, in the embodiment of the present invention, the combination of solenoid valves and spool valves as few as possible is used to realize the shift control of the automatic transmission with eight gears, and the pressure control solenoid valve 11 and the flow control solenoid valve 21 are used to realize the shifting control of the transmission. On the basis of gear control, the dual control of gear shift pressure and flow is realized, so that the hydraulic system can control the gear shift process more accurately, and can better realize the precise control of the gear shift process, while reducing the use of slide valves, and the system is more efficient. Lightweight and more concise control logic.

本实施例的液压换挡控制系统还包括主泵61、副泵62和油箱63。主泵61和副泵62经由吸油过滤器64从油箱63中吸油,从而向该液压换挡控制系统的主油路10中提供工作所需的压力油。本实施例中,主泵61由汽车的发动机直接带动,副泵62由电机带动,副泵62一方面可以在主泵61的输油量不足的情况下协助主泵61,另一方面可以在发动机停止并因此主泵61停止的情况下确保系统中压力油的供应。图1的多个位置处使用了油箱符号,这些油箱符号应理解为通过相关的管路连通到油箱63。The hydraulic shift control system of this embodiment further includes a main pump 61 , an auxiliary pump 62 and an oil tank 63 . The main pump 61 and the auxiliary pump 62 suck oil from the oil tank 63 through the oil suction filter 64 , so as to provide the pressure oil required for work to the main oil circuit 10 of the hydraulic shift control system. In this embodiment, the main pump 61 is directly driven by the engine of the automobile, and the auxiliary pump 62 is driven by the motor. The supply of pressurized oil in the system is ensured with the engine stopped and thus the main pump 61 stopped. Tank symbols are used in various places in FIG. 1 , and these tank symbols are understood to communicate to tank 63 via associated lines.

为了阻止油液反向流动,主泵61和副泵62的出口连接有单向阀65。为了控制系统中的最大压力,主泵61的出口还连接有系统安全阀66,系统安全阀66可以为安全溢流阀或单向阀,本实施例中,系统安全阀66为单向阀,连接在主泵61的出口与油箱63之间,通过单向阀设定系统中允许的最大压力,当系统中的压力超过该最大压力时,单向阀打开进行泄油。In order to prevent the reverse flow of oil, the outlets of the main pump 61 and the auxiliary pump 62 are connected with a one-way valve 65 . In order to control the maximum pressure in the system, the outlet of the main pump 61 is also connected with a system safety valve 66. The system safety valve 66 can be a safety overflow valve or a one-way valve. In this embodiment, the system safety valve 66 is a one-way valve. Connected between the outlet of the main pump 61 and the oil tank 63, the maximum allowable pressure in the system is set through the check valve, and when the pressure in the system exceeds the maximum pressure, the check valve opens to drain oil.

本实施例的液压换挡控制系统还包括第一离合器电磁阀71、第二离合器电磁阀72和离合器安全阀73。The hydraulic shift control system of this embodiment further includes a first clutch solenoid valve 71 , a second clutch solenoid valve 72 and a clutch safety valve 73 .

第一离合器电磁阀71用于控制第一离合器T1的接合或分离。第一离合器电磁阀71具有入口A15与出口B16,第一离合器电磁阀71的入口A15与主油路10相连,第一离合器电磁阀71的出口B16与离合器安全阀73相连。第一离合器电磁阀71可在截止工作位和导通工作位之间切换,当第一离合器电磁阀71处于截止工作位(如图1所示的右位)时,第一离合器电磁阀71的入口A15与第一离合器电磁阀71的出口B16断开,且第一离合器电磁阀71的出口B16连通至油箱63,此时第一离合器T1分离;当第一离合器电磁阀71处于导通工作位(如图1所示的左位)时,第一离合器电磁阀71的入口A15与第一离合器电磁阀71的出口B16连通,此时来自主油路10上的压力油经由第一离合器电磁阀71和离合器安全阀73驱动第一离合器T1接合。The first clutch solenoid valve 71 is used to control engagement or disengagement of the first clutch T1. The first clutch solenoid valve 71 has an inlet A15 and an outlet B16. The inlet A15 of the first clutch solenoid valve 71 is connected to the main oil circuit 10, and the outlet B16 of the first clutch solenoid valve 71 is connected to the clutch safety valve 73. The first clutch solenoid valve 71 can be switched between the cut-off work position and the conduction work position. When the first clutch solenoid valve 71 was in the cut-off work position (right position as shown in FIG. 1 ), the The inlet A15 is disconnected from the outlet B16 of the first clutch solenoid valve 71, and the outlet B16 of the first clutch solenoid valve 71 is connected to the oil tank 63, at this time the first clutch T1 is separated; when the first clutch solenoid valve 71 is in the conduction working position (left position as shown in Figure 1), the inlet A15 of the first clutch solenoid valve 71 communicates with the outlet B16 of the first clutch solenoid valve 71, and at this time, the pressure oil from the main oil circuit 10 passes through the first clutch solenoid valve 71 and the clutch relief valve 73 drive the first clutch T1 to engage.

第二离合器电磁阀72用于控制第二离合器T2的接合或分离。第二离合器电磁阀72具有入口A16与出口B17,第二离合器电磁阀72的入口A16与主油路10相连,第二离合器电磁阀72的出口B17与离合器安全阀73相连。第二离合器电磁阀72可在截止工作位和导通工作位之间切换,当第二离合器电磁阀72处于截止工作位(如图1所示的右位)时,第二离合器电磁阀72的入口A16与第二离合器电磁阀72的出口B17断开,且第二离合器电磁阀72的出口B17连通至油箱63,此时第二离合器T2分离;当第二离合器电磁阀72处于导通工作位(如图1所示的左位)时,第二离合器电磁阀72的入口A16与第二离合器电磁阀72的出口B17连通,此时来自主油路10上的压力油经由第二离合器电磁阀72和离合器安全阀73驱动第二离合器T2接合。The second clutch solenoid valve 72 is used to control engagement or disengagement of the second clutch T2. The second clutch solenoid valve 72 has an inlet A16 and an outlet B17 , the inlet A16 of the second clutch solenoid valve 72 is connected to the main oil circuit 10 , and the outlet B17 of the second clutch solenoid valve 72 is connected to the clutch safety valve 73 . The second clutch solenoid valve 72 can be switched between the cut-off work position and the conduction work position. When the second clutch solenoid valve 72 was in the cut-off work position (right position as shown in FIG. 1 ), the The inlet A16 is disconnected from the outlet B17 of the second clutch solenoid valve 72, and the outlet B17 of the second clutch solenoid valve 72 is connected to the fuel tank 63, at this time the second clutch T2 is separated; when the second clutch solenoid valve 72 is in the conduction working position (left position as shown in Figure 1), the inlet A16 of the second clutch solenoid valve 72 communicates with the outlet B17 of the second clutch solenoid valve 72, and at this time, the pressure oil from the main oil circuit 10 passes through the second clutch solenoid valve 72 and clutch relief valve 73 drive the second clutch T2 to engage.

离合器安全阀73在离合器T1、T2出现故障时,用于断开通往离合器T1、T2的油路。离合器安全阀73具有两个入口A17、A18、两个出口B18、B19和一个控制端C5,离合器安全阀73的两个入口A17、A18分别与第一离合器电磁阀71的出口B16和第二离合器电磁阀72的出口B17相连,离合器安全阀73的两个出口B18、B19分别与第一离合器T1和第二离合器T2相连,第一开关电磁阀至第四开关电磁阀31、32、33、34中的其中两个开关电磁阀的出口同时连接至离合器安全阀73的控制端C5,在本实施例中,第一开关电磁阀31的出口B4和第四开关电磁阀34的出口B7同时连接至离合器安全阀73的控制端C5。离合器安全阀73可在打开位置和关闭位置之间切换,当离合器安全阀73处于打开位置(如图1所示的左位)时,离合器安全阀73的两个入口A17、A18分别与离合器安全阀73的两个出口B18、B19连通,此时通过控制第一离合器电磁阀71的换向操作可以实现第一离合器T1的接合或分离,通过控制第二离合器电磁阀72的换向操作可以实现第二离合器T2的接合或分离;当离合器T1、T2出现故障时,同时打开第一开关电磁阀31和第四开关电磁阀34,使第一开关电磁阀31和第四开关电磁阀34输出的压力油同时施加在离合器安全阀73的控制端C5上,推动离合器安全阀73从打开位置切换至关闭位置(如图1所示的右位),此时离合器安全阀73的两个入口A17、A18分别与离合器安全阀73的两个出口B18、B19断开,从而切断通往离合器T1、T2的油路,此时第一离合器T1和第二离合器T2通过离合器安全阀73卸荷。The clutch safety valve 73 is used to disconnect the oil passage leading to the clutches T1 and T2 when the clutches T1 and T2 fail. The clutch safety valve 73 has two inlets A17, A18, two outlets B18, B19 and a control terminal C5, the two inlets A17, A18 of the clutch safety valve 73 are respectively connected with the outlet B16 of the first clutch solenoid valve 71 and the second clutch The outlet B17 of the solenoid valve 72 is connected, the two outlets B18 and B19 of the clutch safety valve 73 are respectively connected with the first clutch T1 and the second clutch T2, and the first switching solenoid valve to the fourth switching solenoid valve 31, 32, 33, 34 The outlets of the two switch solenoid valves are connected to the control port C5 of the clutch safety valve 73 at the same time. In this embodiment, the outlet B4 of the first switch solenoid valve 31 and the outlet B7 of the fourth switch solenoid valve 34 are simultaneously connected to The control terminal C5 of the clutch relief valve 73. The clutch safety valve 73 can be switched between the open position and the closed position. When the clutch safety valve 73 is in the open position (left position as shown in FIG. 1 ), the two inlets A17 and A18 of the clutch safety valve 73 are connected to the clutch safety valve respectively. The two outlets B18 and B19 of the valve 73 are connected. At this time, the engagement or disengagement of the first clutch T1 can be realized by controlling the reversing operation of the first clutch solenoid valve 71, and can be realized by controlling the reversing operation of the second clutch solenoid valve 72. Engagement or disengagement of the second clutch T2; when the clutches T1 and T2 fail, open the first switch solenoid valve 31 and the fourth switch solenoid valve 34 at the same time, so that the first switch solenoid valve 31 and the fourth switch solenoid valve 34 output The pressure oil is applied to the control end C5 of the clutch safety valve 73 at the same time, pushing the clutch safety valve 73 to switch from the open position to the closed position (the right position as shown in Figure 1), at this time, the two inlets A17, A18 is respectively disconnected from the two outlets B18 and B19 of the clutch safety valve 73 , thereby cutting off the oil passages leading to the clutches T1 and T2 . At this time, the first clutch T1 and the second clutch T2 are unloaded through the clutch safety valve 73 .

本实施例的液压换挡控制系统还包括第五开关电磁阀35、驻车控制阀81和驻车油缸82。第五开关电磁阀35具有入口A19和出口B20。第五开关电磁阀35的入口A19与主油路10相连,第五开关电磁阀35的出口B20与驻车控制阀81的控制端C6相连。第五开关电磁阀35可在截止工作位和导通工作位之间切换,当第五开关电磁阀35处于截止工作位(如图1所示的右位)时,第五开关电磁阀35的入口A19与第五开关电磁阀35的出口B20断开;当第五开关电磁阀35处于导通工作位(如图1所示的左位)时,第五开关电磁阀35的入口A19与第五开关电磁阀35的出口B20连通,此时来自主油路10的压力油经由第五开关电磁阀35施加在驻车控制阀81的控制端C6上,以推动驻车控制阀81进行换向。The hydraulic shift control system of this embodiment further includes a fifth switching solenoid valve 35 , a parking control valve 81 and a parking oil cylinder 82 . The fifth switching solenoid valve 35 has an inlet A19 and an outlet B20. The inlet A19 of the fifth on-off solenoid valve 35 is connected to the main oil circuit 10 , and the outlet B20 of the fifth on-off solenoid valve 35 is connected to the control terminal C6 of the parking control valve 81 . The fifth switch solenoid valve 35 can be switched between the cut-off work position and the conduction work position. When the fifth switch solenoid valve 35 was in the cut-off work position (right position as shown in Figure 1), the fifth switch solenoid valve 35 The inlet A19 is disconnected from the outlet B20 of the fifth switch solenoid valve 35; The outlet B20 of the five-switch solenoid valve 35 is connected. At this time, the pressure oil from the main oil circuit 10 is applied to the control terminal C6 of the parking control valve 81 through the fifth switch solenoid valve 35, so as to push the parking control valve 81 to change direction. .

本实施例中,驻车控制阀81为滑阀式的液控换向阀。驻车控制阀81具有入口A20、两个出口B21、B22和控制端C6,驻车控制阀81的入口A20与主油路10相连,驻车控制阀81的两个出口B21、B22分别与驻车油缸82的两个油腔相连,驻车控制阀81的控制端C6与第五开关电磁阀35的出口B20相连。驻车控制阀81可在第一工作位和第二工作位之间切换,当驻车控制阀81处于第一工作位(如图1所示的右位)时,驻车控制阀81的入口A20与驻车控制阀81的第一出口B21连通,驻车控制阀81的第二出口B22与油箱63连通,此时来自主油路10的压力油经过驻车控制阀81进入驻车油缸82的一个油腔中以推动驻车油缸82向一侧移动;当第五开关电磁阀35处于导通工作位,来自主油路10的压力油经过第五开关电磁阀35施加在驻车控制阀81的控制端C6上推动驻车控制阀81切换至第二工作位(如图1所示的左位)时,驻车控制阀81的入口A20与驻车控制阀81的第二出口B22连通,驻车控制阀81的第一出口B21与油箱63连通,此时来自主油路10的压力油经过驻车控制阀81进入驻车油缸82的另一个油腔中以推动驻车油缸82向另一侧移动。从而,通过第五开关电磁阀35、驻车控制阀81和驻车油缸82实现车辆的自动驻车和解锁功能。In this embodiment, the parking control valve 81 is a spool type hydraulic control reversing valve. The parking control valve 81 has an inlet A20, two outlets B21, B22 and a control terminal C6. The inlet A20 of the parking control valve 81 is connected to the main oil circuit 10, and the two outlets B21 and B22 of the parking control valve 81 are respectively connected to the parking The two oil chambers of the vehicle oil cylinder 82 are connected, and the control end C6 of the parking control valve 81 is connected with the outlet B20 of the fifth switching solenoid valve 35 . The parking control valve 81 can be switched between the first working position and the second working position. When the parking control valve 81 is in the first working position (right position as shown in FIG. 1 ), the inlet of the parking control valve 81 A20 communicates with the first outlet B21 of the parking control valve 81, and the second outlet B22 of the parking control valve 81 communicates with the oil tank 63. At this time, the pressure oil from the main oil circuit 10 enters the parking oil cylinder 82 through the parking control valve 81 One of the oil chambers to push the parking cylinder 82 to move to one side; when the fifth switch solenoid valve 35 is in the conducting position, the pressure oil from the main oil circuit 10 is applied to the parking control valve through the fifth switch solenoid valve 35 When the control terminal C6 of 81 pushes the parking control valve 81 to switch to the second working position (the left position as shown in Figure 1), the inlet A20 of the parking control valve 81 communicates with the second outlet B22 of the parking control valve 81 , the first outlet B21 of the parking control valve 81 communicates with the oil tank 63, at this time, the pressure oil from the main oil circuit 10 enters the other oil chamber of the parking oil cylinder 82 through the parking control valve 81 to push the parking oil cylinder 82 to Move to the other side. Therefore, the automatic parking and unlocking functions of the vehicle are realized through the fifth switching solenoid valve 35 , the parking control valve 81 and the parking oil cylinder 82 .

本实施例的液压换挡控制系统还包括第二压力控制电磁阀12和主油路压力调节阀18。The hydraulic shift control system of this embodiment further includes a second pressure control solenoid valve 12 and a main oil circuit pressure regulating valve 18 .

第二压力控制电磁阀12具有入口A21和出口B23。主油路压力调节阀18具有入口A22、两个出口B24、B25(或称为第一出口B24和第二出口B25)和两个控制端C7、C8(或称为第一控制端C7和第二控制端C8)。第二压力控制电磁阀12的入口A21与主油路10相连,第二压力控制电磁阀12的出口B23与主油路压力调节阀18的第一控制端C7相连,主油路压力调节阀18的入口A22和第二控制端C8同时与主油路10相连,主油路压力调节阀18的第一出口B24与油箱63相连,主油路压力调节阀18的第二出口B25通向润滑冷却油路,用于给相关元件(如轴承、齿轮、离合器等)进行润滑和冷却。The second pressure control solenoid valve 12 has an inlet A21 and an outlet B23. The main oil circuit pressure regulating valve 18 has an inlet A22, two outlets B24, B25 (or called the first outlet B24 and the second outlet B25) and two control ports C7, C8 (or called the first control port C7 and the second port Two control terminals C8). The inlet A21 of the second pressure control solenoid valve 12 is connected with the main oil circuit 10, the outlet B23 of the second pressure control solenoid valve 12 is connected with the first control port C7 of the main oil circuit pressure regulating valve 18, and the main oil circuit pressure regulating valve 18 The inlet A22 of the main oil circuit pressure regulating valve 18 and the second control port C8 are connected to the main oil circuit 10 at the same time, the first outlet B24 of the main oil circuit pressure regulating valve 18 is connected to the oil tank 63, and the second outlet B25 of the main oil circuit pressure regulating valve 18 leads to the lubrication cooling The oil circuit is used to lubricate and cool related components (such as bearings, gears, clutches, etc.).

本实施例中,第二压力控制电磁阀12为滑阀式的压力控制比例电磁阀,且第二压力控制电磁阀12的出口B23的压力通过油路反馈到第二压力控制电磁阀12的一端(图1所示为反馈至电磁铁端)。因此,第二压力控制电磁阀12在工作时,第二压力控制电磁阀12的阀芯在电磁力、弹簧负载力和液压反馈力的共同作用下可以对出口B23的输出压力进行调节和控制,进而改变施加在主油路压力调节阀18的第一控制端C7上的作用力,使主油路压力调节阀18从关闭位置逐步向打开位置切换,从而实现对主油路10中油液压力的调节,同时使主油路10中多余的油液可以经由主油路压力调节阀18输向润滑冷却油路,以满足对油液冷却和对相关元件进行润滑的需要。In this embodiment, the second pressure control solenoid valve 12 is a spool type pressure control proportional solenoid valve, and the pressure at the outlet B23 of the second pressure control solenoid valve 12 is fed back to one end of the second pressure control solenoid valve 12 through the oil circuit (Feedback to the solenoid terminal is shown in Figure 1). Therefore, when the second pressure control solenoid valve 12 is working, the spool of the second pressure control solenoid valve 12 can regulate and control the output pressure of the outlet B23 under the joint action of electromagnetic force, spring load force and hydraulic feedback force, Furthermore, the force applied to the first control port C7 of the main oil circuit pressure regulating valve 18 is changed, so that the main oil circuit pressure regulating valve 18 is gradually switched from the closed position to the open position, thereby realizing the control of the oil pressure in the main oil circuit 10 At the same time, the excess oil in the main oil circuit 10 can be sent to the lubricating and cooling oil circuit through the main oil circuit pressure regulating valve 18, so as to meet the needs of cooling the oil and lubricating related components.

本实施例中,主油路压力调节阀18具有三个工作位。当第二压力控制电磁阀12的出口B23的输出压力较大时,作用在主油路压力调节阀18的第一控制端C7上的作用力也较大,此时主油路压力调节阀18处在第一工作位(如图1所示的右位),主油路压力调节阀18的入口A22与主油路压力调节阀18的两个出口B24、B25均断开;随着第二压力控制电磁阀12的出口B23的输出压力减小,作用在主油路压力调节阀18的第一控制端C7上的作用力也减小,此时作用在主油路压力调节阀18的第二控制端C8上的力将大于作用在第一控制端C7上的力,推动主油路压力调节阀18换向至第二工作位(如图1所示的中位),此时主油路压力调节阀18的入口A22与主油路压力调节阀18的第二出口B25连通,油液可以经由主油路压力调节阀18通向润滑冷却油路;随着第二压力控制电磁阀12的出口B23的输出压力继续减小,主油路压力调节阀18将换向至第三工作位(如图1所示的左位),此时主油路压力调节阀18的入口A22与主油路压力调节阀18的两个出口B24、B25均连通,一部分油液可以经由主油路压力调节阀18通向润滑冷却油路,另一部分油液可以经由主油路压力调节阀18返回油箱63。In this embodiment, the main oil circuit pressure regulating valve 18 has three working positions. When the output pressure of the outlet B23 of the second pressure control solenoid valve 12 is relatively large, the force acting on the first control port C7 of the main oil circuit pressure regulating valve 18 is also relatively large. In the first working position (the right position as shown in Figure 1), the inlet A22 of the main oil circuit pressure regulating valve 18 is disconnected from the two outlets B24 and B25 of the main oil circuit pressure regulating valve 18; The output pressure of the outlet B23 of the control solenoid valve 12 decreases, and the force acting on the first control port C7 of the main oil circuit pressure regulating valve 18 also decreases. At this time, the second control port acting on the main oil circuit pressure regulating valve 18 The force on the terminal C8 will be greater than the force acting on the first control terminal C7, pushing the main oil circuit pressure regulating valve 18 to switch to the second working position (the middle position as shown in Figure 1), at this time the main oil circuit pressure The inlet A22 of the regulating valve 18 communicates with the second outlet B25 of the main oil circuit pressure regulating valve 18, and the oil can lead to the lubricating and cooling oil circuit through the main oil circuit pressure regulating valve 18; as the second pressure controls the outlet of the solenoid valve 12 The output pressure of B23 continues to decrease, and the main oil circuit pressure regulating valve 18 will switch to the third working position (the left position as shown in Figure 1). At this time, the inlet A22 of the main oil circuit pressure regulating valve 18 and the main oil circuit The two outlets B24 and B25 of the pressure regulating valve 18 are connected, a part of the oil can lead to the lubricating and cooling oil circuit through the main oil circuit pressure regulating valve 18 , and the other part of the oil can return to the oil tank 63 through the main oil circuit pressure regulating valve 18 .

本实施例的液压换挡控制系统还包括第三压力控制电磁阀13。第三压力控制电磁阀13具有入口A23和出口B26。第三压力控制电磁阀13的入口A23与主油路10相连,第三压力控制电磁阀13的出口B26润滑冷却油路相连。The hydraulic shift control system of this embodiment further includes a third pressure control solenoid valve 13 . The third pressure control solenoid valve 13 has an inlet A23 and an outlet B26. The inlet A23 of the third pressure control solenoid valve 13 is connected to the main oil circuit 10 , and the outlet B26 of the third pressure control solenoid valve 13 is connected to the lubricating and cooling oil circuit.

本实施例中,第三压力控制电磁阀13为滑阀式的压力控制比例电磁阀,且第三压力控制电磁阀13的出口B26的压力通过油路反馈到第三压力控制电磁阀13的一端(图1所示为反馈至电磁铁端)。因此,第三压力控制电磁阀13在工作时,第三压力控制电磁阀13的阀芯在电磁力、弹簧负载力和液压反馈力的共同作用下可以对出口B26的输出压力进行调节和控制。In this embodiment, the third pressure control solenoid valve 13 is a spool type pressure control proportional solenoid valve, and the pressure at the outlet B26 of the third pressure control solenoid valve 13 is fed back to one end of the third pressure control solenoid valve 13 through the oil circuit (Feedback to the solenoid terminal is shown in Figure 1). Therefore, when the third pressure control solenoid valve 13 is working, the spool of the third pressure control solenoid valve 13 can regulate and control the output pressure of the outlet B26 under the joint action of electromagnetic force, spring load force and hydraulic feedback force.

[第二实施例][Second embodiment]

图2为本发明第二实施例中双离合器自动变速器的液压换挡控制系统的结构示意图,本实施例与上述第一实施例的区别在于,在本实施例中,第一开关电磁阀至第四开关电磁阀31、32、33、34进行了整合,例如第一开关电磁阀31和第二开关电磁阀32整合为一个三位四通的开关电磁阀36,使第一开关电磁阀31的入口A3与第二开关电磁阀32的入口A4整合为该三位四通的开关电磁阀36的一个入口A24且与主油路10相连,第一开关电磁阀31的出口B4与第二开关电磁阀32的出口B5分别为该三位四通的开关电磁阀36的两个出口;第三开关电磁阀33和第四开关电磁阀34整合为另一个三位四通的开关电磁阀37,使第三开关电磁阀33的入口A5与第四开关电磁阀34的入口A6整合为该三位四通的开关电磁阀37的一个入口A25且与主油路10相连,第三开关电磁阀33的出口B6与第四开关电磁阀34的出口B7分别为该三位四通的开关电磁阀37的两个出口。Fig. 2 is a schematic structural diagram of the hydraulic shift control system of the dual-clutch automatic transmission in the second embodiment of the present invention. The difference between this embodiment and the above-mentioned first embodiment is that in this embodiment, the The four switch solenoid valves 31, 32, 33, 34 are integrated, for example, the first switch solenoid valve 31 and the second switch solenoid valve 32 are integrated into a three-position four-way switch solenoid valve 36, so that the first switch solenoid valve 31 The inlet A3 and the inlet A4 of the second switch solenoid valve 32 are integrated into an inlet A24 of the three-position four-way switch solenoid valve 36 and connected to the main oil circuit 10, and the outlet B4 of the first switch solenoid valve 31 is connected to the second switch solenoid valve. The outlet B5 of the valve 32 is respectively two outlets of the switch solenoid valve 36 of the three-position four-way; the third switch solenoid valve 33 and the fourth switch solenoid valve 34 are integrated into another three-position four-way switch solenoid valve 37, so that The inlet A5 of the third switch solenoid valve 33 and the inlet A6 of the fourth switch solenoid valve 34 are integrated into an inlet A25 of the switch solenoid valve 37 of the three-position four-way and connected with the main oil circuit 10, the third switch solenoid valve 33 The outlet B6 and the outlet B7 of the fourth switch solenoid valve 34 are respectively two outlets of the three-position four-way switch solenoid valve 37 .

第一个三位四通的开关电磁阀36可在截止位、第一工作位和第二工作位之间切换,本实施例中,当开关电磁阀36位于截止位(如图2所示的中位)时,开关电磁阀36的入口A24与开关电磁阀36的第一出口B4和第二出口B5均断开不连通,此时开关电磁阀36的第一出口B4和第二出口B5连通至油箱;当开关电磁阀36切换至第一工作位(如图2所示的右位)时,开关电磁阀36的入口A24与开关电磁阀36的第一出口B4连通,此时开关电磁阀36的第二出口B5连通至油箱;当开关电磁阀36切换至第二工作位(如图2所示的左位)时,开关电磁阀36的入口A24与开关电磁阀36的第二出口B5连通,开关电磁阀36的第一出口B4连通至油箱。也就是说,通过改变开关电磁阀36的工作位,可以选择性的将压力油从入口A24引导到该两个出口B4、B5之一上,因此可将上述第一实施例中的第一开关电磁阀31和第二开关电磁阀32整合为一个开关电磁阀,进一步精简滑阀的数量和降低成本。The switch solenoid valve 36 of the first three-position four-way can be switched between the cut-off position, the first work position and the second work position. In neutral position), the inlet A24 of the switch solenoid valve 36 is disconnected from the first outlet B4 and the second outlet B5 of the switch solenoid valve 36, and at this time the first outlet B4 of the switch solenoid valve 36 is connected with the second outlet B5 To the oil tank; when the switch solenoid valve 36 is switched to the first working position (right position as shown in Figure 2), the inlet A24 of the switch solenoid valve 36 communicates with the first outlet B4 of the switch solenoid valve 36, at this time the switch solenoid valve The second outlet B5 of the switch solenoid valve 36 is connected to the oil tank; when the switch solenoid valve 36 is switched to the second working position (the left position as shown in Figure 2), the inlet A24 of the switch solenoid valve 36 and the second outlet B5 of the switch solenoid valve 36 The first outlet B4 of the switch solenoid valve 36 is connected to the oil tank. That is to say, by changing the working position of the switching solenoid valve 36, the pressure oil can be selectively guided from the inlet A24 to one of the two outlets B4, B5, so the first switch in the above-mentioned first embodiment can be The solenoid valve 31 and the second switch solenoid valve 32 are integrated into one switch solenoid valve, which further simplifies the number of slide valves and reduces the cost.

第二个三位四通的开关电磁阀37可在截止位、第一工作位和第二工作位之间切换,本实施例中,当开关电磁阀37位于截止位(如图2所示的中位)时,开关电磁阀37的入口A24与开关电磁阀37的第一出口B6和第二出口B7均断开不连通,此时开关电磁阀37的第一出口B6和第二出口B7连通至油箱;当开关电磁阀37切换至第一工作位(如图2所示的右位)时,开关电磁阀37的入口A24与开关电磁阀37的第一出口B6连通,此时开关电磁阀37的第二出口B7连通至油箱;当开关电磁阀37切换至第二工作位(如图2所示的左位)时,开关电磁阀37的入口A24与开关电磁阀37的第二出口B7连通,开关电磁阀37的第一出口B6连通至油箱。也就是说,通过改变开关电磁阀37的工作位,可以选择性的将压力油从入口A24引导到该两个出口B6、B7之一上,因此可将上述第一实施例中的第三开关电磁阀33和第四开关电磁阀34整合为一个开关电磁阀,进一步精简滑阀的数量和降低成本。The second three-position four-way switching solenoid valve 37 can be switched between the cut-off position, the first working position and the second working position. In neutral position), the inlet A24 of the switch solenoid valve 37 is disconnected from the first outlet B6 and the second outlet B7 of the switch solenoid valve 37, and at this time the first outlet B6 and the second outlet B7 of the switch solenoid valve 37 are connected. to the fuel tank; when the switch solenoid valve 37 is switched to the first working position (the right position as shown in Figure 2), the inlet A24 of the switch solenoid valve 37 communicates with the first outlet B6 of the switch solenoid valve 37, and the switch solenoid valve The second outlet B7 of the switch solenoid valve 37 is connected to the oil tank; when the switch solenoid valve 37 is switched to the second working position (the left position as shown in Figure 2), the inlet A24 of the switch solenoid valve 37 and the second outlet B7 of the switch solenoid valve 37 The first outlet B6 of the switch solenoid valve 37 is connected to the oil tank. That is to say, by changing the working position of the switching solenoid valve 37, the pressure oil can be selectively guided from the inlet A24 to one of the two outlets B6, B7, so the third switch in the above-mentioned first embodiment can be The solenoid valve 33 and the fourth switch solenoid valve 34 are integrated into one switch solenoid valve, which further simplifies the number of slide valves and reduces the cost.

本实施例的其他结构和工作原理可参上述第一实施例,在此不再赘述。For other structures and working principles of this embodiment, reference may be made to the above-mentioned first embodiment, which will not be repeated here.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, may use the technical content disclosed above to make some changes or modify them into equivalent embodiments with equivalent changes, but as long as they do not depart from the technical solution of the present invention, the Technical Essence Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.

Claims (8)

1. A hydraulic shift control system of a dual clutch automatic transmission, characterized in that the hydraulic shift control system includes a pressure control solenoid valve (11), a flow control solenoid valve (21), a first on-off solenoid valve (31), a second on-off solenoid valve (32), a third on-off solenoid valve (33), a fourth on-off solenoid valve (34), a first shift switching valve (41), a second shift switching valve (42), a third shift switching valve (43), a fourth shift switching valve (44), a first shift cylinder (51), a second shift cylinder (52), a third shift cylinder (53) and a fourth shift cylinder (54), wherein an outlet of the pressure control solenoid valve (11) is connected to an inlet of the flow control solenoid valve (21), an outlet of the flow control solenoid valve (21) is connected to an inlet of the first shift switching valve (41), an inlet of the second shift cylinder (42), an inlet of the third shift switching valve (43) and an inlet of the fourth shift cylinder (44), an outlet of the first shift switching valve (41) is connected to an outlet of the second shift cylinder (51), an outlet of the fourth shift cylinder (44) is connected to an outlet of the fourth shift cylinder (52), an outlet of the second shift cylinder (51) is connected to an outlet of the second shift cylinder (52), an outlet of the first switching solenoid valve (31) is connected with a control end of the first gear switching valve (41), the first gear switching valve (41) is controlled by the first switching solenoid valve (31) to perform reversing, an outlet of the second switching solenoid valve (32) is connected with a control end of the second gear switching valve (42), the second gear switching valve (42) is controlled by the second switching solenoid valve (32) to perform reversing, an outlet of the third switching solenoid valve (33) is connected with a control end of the third gear switching valve (43), the third gear switching valve (43) is controlled by the third switching solenoid valve (33) to perform reversing, an outlet of the fourth switching solenoid valve (34) is connected with a control end of the fourth gear switching valve (44), the fourth gear switching valve (44) is controlled by the fourth switching solenoid valve (34) to perform reversing, an inlet of the pressure control solenoid valve (11), an inlet of the first switching solenoid valve (31), an inlet of the second switching solenoid valve (32), and an inlet of the fourth switching solenoid valve (10) are connected with an oil path;
the hydraulic shift control system further includes a second pressure control solenoid valve (12) and a main oil passage pressure regulating valve (18), the second pressure control solenoid valve (12) having an inlet (a 21) and an outlet (B23), the main oil passage pressure regulating valve (18) having an inlet (a 22), two outlets (B24, B25) and two control ends (C7, C8), the inlet (a 21) of the second pressure control solenoid valve (12) being connected to the main oil passage (10), the outlet (B23) of the second pressure control solenoid valve (12) being connected to the first control end (C7) of the main oil passage pressure regulating valve (18), the inlet (a 22) and the second control end (C8) of the main oil passage pressure regulating valve (18) being simultaneously connected to the main oil passage (10), the first outlet (B24) of the main oil passage pressure regulating valve (18) being connected to an oil tank (63), the second outlet (B25) of the main oil passage pressure regulating valve (18) being connected to a lubricating cooling oil passage.
2. The hydraulic shift control system of a dual clutch automatic transmission according to claim 1, characterized in that the pressure control solenoid valve (11) has an inlet (A1) and an outlet (B1), the flow control solenoid valve (21) has an inlet (A2) and two outlets (B2, B3), the inlet (A1) of the pressure control solenoid valve (11) is connected to the main oil passage (10), the outlet (B1) of the pressure control solenoid valve (11) is connected to the inlet (A2) of the flow control solenoid valve (21), and the two outlets (B2, B3) of the flow control solenoid valve (21) are connected to the first gear switching valve (41), the second gear switching valve (42), the third gear switching valve (43), and the fourth gear switching valve (44).
3. The hydraulic shift control system of a dual clutch automatic transmission as set forth in claim 2, characterized in that the flow control solenoid valve (21) is switchable between a first operating position and a second operating position, and when the flow control solenoid valve (21) is in the first operating position, the inlet (A2) of the flow control solenoid valve (21) is communicated with one of the two outlets (B2, B3) of the flow control solenoid valve (21); when the flow control electromagnetic valve (21) is in the second working position, the inlet (A2) of the flow control electromagnetic valve (21) is communicated with the other of the two outlets (B2, B3) of the flow control electromagnetic valve (21).
4. The hydraulic shift control system of a double clutch automatic transmission according to claim 2, characterized in that the first switching solenoid valve (31) has an inlet (A3) and an outlet (B4), the second switching solenoid valve (32) has an inlet (A4) and an outlet (B5), the third switching solenoid valve (33) has an inlet (A5) and an outlet (B6), the fourth switching solenoid valve (34) has an inlet (A6) and an outlet (B7), the first gear switching valve (41) has two inlets (A7, A8), two outlets (B8, B9) and one control terminal (C1), the second gear switching valve (42) has two inlets (A9, a 10), two outlets (B10, B11) and one control terminal (C2), the third gear switching valve (43) has two inlets (a 11, a 12), two outlets (B12, B13) and one control terminal (C3), the fourth gear switching valve (44) has two inlets (a 11, a 12), two outlets (B12, B13) and one control terminal (C3), the fourth switching solenoid valve (32) has two inlets (A6, A4), the first switching solenoid valve (A3), the second switching solenoid valve (34) and the fourth switching valve (34) connected to the inlet (A3), the second switching solenoid valve (14, B6), an outlet (B4) of the first switching electromagnetic valve (31) is connected with a control end (C1) of the first gear switching valve (41), an outlet (B5) of the second switching electromagnetic valve (32) is connected with a control end (C2) of the second gear switching valve (42), an outlet (B6) of the third switching electromagnetic valve (33) is connected with a control end (C3) of the third gear switching valve (43), an outlet (B7) of the fourth switching electromagnetic valve (34) is connected with a control end (C4) of the fourth gear switching valve (44), two inlets (A7, A8) of the first gear switching valve (41) are respectively connected with two outlets (B2, B3) of the flow control electromagnetic valve (21), two inlets (A9, A10) of the second gear switching valve (42) are respectively connected with two outlets (B2, B3) of the flow control electromagnetic valve (21), two inlets (A9, B10) of the third gear switching valve (43) are respectively connected with two outlets (B2, B3) of the flow control electromagnetic valve (21), two inlets (A2, B3) of the first gear switching valve (11) are respectively connected with two outlets (B2, B3) of the flow control electromagnetic valve (13) of the first gear switching valve (11), two outlets (B10, B11) of the second gear switch valve (42) are respectively connected with two oil cavities of the second gear shifting cylinder (52), two outlets (B12, B13) of the third gear switch valve (43) are respectively connected with two oil cavities of the third gear shifting cylinder (53), and two outlets (B14, B15) of the fourth gear switch valve (44) are respectively connected with two oil cavities of the fourth gear shifting cylinder (54).
5. The hydraulic shift control system of a dual clutch automatic transmission according to claim 4, characterized in that the pressure control solenoid valve (11) is a spool type pressure control proportional solenoid valve, the flow control solenoid valve (21) is a spool type flow control proportional solenoid valve, and the first gear switching valve (41), the second gear switching valve (42), the third gear switching valve (43), and the fourth gear switching valve (44) are all spool type pilot operated directional control valves.
6. A hydraulic shift control system of a dual clutch automatic transmission as claimed in claim 4, the hydraulic shift control system further includes a first clutch solenoid valve (71), a second clutch solenoid valve (72), and a clutch relief valve (73), the first clutch solenoid valve (71) having an inlet (A15) and an outlet (B16), the second clutch solenoid valve (72) having an inlet (A16) and an outlet (B17), an inlet (A15) of the first clutch solenoid valve (71) and an inlet (A16) of the second clutch solenoid valve (72) are both connected to the main oil passage (10), the clutch safety valve (73) has two inlets (A17, A18), two outlets (B18, B19) and a control end (C5), the two inlets (A17, A18) of the clutch safety valve (73) are respectively connected with the outlet (B16) of the first clutch electromagnetic valve (71) and the outlet (B17) of the second clutch electromagnetic valve (72), the two outlets (B18, B19) of the clutch safety valve (73) are respectively connected with the first clutch (T1) and the second clutch (T2), outlets of two of the first to fourth switching solenoid valves (31, 32, 33, 34) are simultaneously connected to a control terminal (C5) of the clutch relief valve (73).
7. The hydraulic shift control system of a dual clutch automatic transmission according to claim 4, characterized by further comprising a fifth switching solenoid valve (35), a parking control valve (81) and a parking cylinder (82), the fifth switching solenoid valve (35) having an inlet (A19) and an outlet (B20), the parking control valve (81) having an inlet (A20), two outlets (B21, B22) and a control end (C6), the inlet (A19) of the fifth switching solenoid valve (35) and the inlet (A20) of the parking control valve (81) being connected to the main oil passage (10), the outlet (B20) of the fifth switching solenoid valve (35) being connected to the control end (C6) of the parking control valve (81), the two outlets (B21, B22) of the parking control valve (81) being connected to the two oil chambers of the parking cylinder (82), respectively.
8. The hydraulic shift control system of a dual clutch automatic transmission according to claim 4, characterized in that two of the first to fourth switching solenoids (31, 32, 33, 34) are integrated into one three-position four-way switching solenoid (36), and the other two of the first to fourth switching solenoids (31, 32, 33, 34) are integrated into the other three-position four-way switching solenoid (37).
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CN108106842A (en) * 2018-02-08 2018-06-01 北京航空航天大学 A kind of speed changer loading and self shifter testing stand
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