CN107583888A - Industrial automation cleaning product line - Google Patents

Abstract

The invention relates to industrial automation equipment, more specifically, to an automatic mechanical cleaning equipment. Industrial automatic cleaning production line, including frame, dynamic silo, manipulator, conveyor belt, brush stick, cleaning room, drying room, guide mechanism, the dynamic silo and manipulator are fixedly connected to the aluminum profile assembly The two ends of the frame are provided with the conveyor belt between the dynamic feed bins, and the manipulator is located on the upper part of the dynamic feed bin; along the conveying direction of the conveyor belt, a brush stick, a cleaning room, and a drying chamber are arranged successively. room, guiding mechanism. The invention is suitable for automatic cleaning of the battery cover in the mechanical manufacturing process; the industrial automatic cleaning production line of the invention realizes the unmanned cleaning of the battery cover, and multiple cleaning processes complement each other to ensure the cleaning quality.

Description

Industrial automatic cleaning production line

technical field

The patent application for the present invention is a divisional application. The application number of the original case is: 201610176572.4, and the application date is: March 16, 2016. The invention relates to industrial automation equipment, more specifically, to an automatic mechanical cleaning equipment.

Background technique

With the development of new energy vehicles, the battery cover, as an important accessory of the battery, plays an important role in the overall performance of the battery.

The internal environment of the battery is a complex electrochemical environment, and the battery cover must be cleaned before assembly. The traditional cleaning process involves manual cleaning, the quality of the cleaning cannot be guaranteed, and it is easy to cause secondary pollution due to human interference.

Contents of the invention

The purpose of the present invention is to provide an industrial automatic cleaning production line. The utility model is suitable for automatic cleaning of the battery cover in the process of mechanical manufacturing; the industrial automatic cleaning production line of the present invention realizes unmanned cleaning of the battery cover. Treatment, and multiple cleaning processes complement each other to ensure the cleaning quality.

The industrial automatic cleaning production line includes a frame, a dynamic silo, a manipulator, a conveyor belt, a brush stick, a cleaning room, a drying room, and a guiding mechanism. The dynamic silo and the manipulator are fixed to the aluminum profile assembly The two ends of the frame are provided with the conveyor belt between the dynamic feed bins, and the manipulator is located on the upper part of the dynamic feed bin; along the conveying direction of the conveyor belt, a brush stick, a cleaning room, and a drying chamber are sequentially arranged. room, guide mechanism; the number of the dynamic feed bins is two, respectively: the upper feed bin, the lower feed bin, the number of the manipulator is two, respectively: the feeding manipulator, the unloading manipulator, the upper The feeding manipulator is matched with the feeding bin, and the unloading manipulator is matched with the feeding bin; the battery cover to be cleaned is located in the feeding bin, and the cleaned battery cover is located in the feeding bin. In the warehouse.

Preferably, the dynamic bin includes: a base, a positioning rod, a tray, a guide sleeve, a guide post, a nut, and a screw rod, the base is fixed to the frame, the tray is fixed to the nut, The guide sleeve is fixedly connected to the tray, the nut is movably connected to a vertically placed screw, the guide post is fixed to the base, and the guide post and the screw are arranged in parallel; the wire One end of the rod is movably connected to the screw seat, the servo motor is fixedly connected to the base, and the output shaft of the servo motor is connected to one end of the screw rod through a synchronous belt transmission mechanism, which is used to limit the position of the battery cover. Positioning rods are positioned around the pallet.

Preferably, the dynamic bin also includes a through-beam laser sensor, an upper limit sensor, a lower limit sensor, and an induction plate, the through-beam laser sensor is arranged at the upper limit position that the pallet can reach, and the The induction plate is fixedly connected to the tray, the upper limit sensor is arranged at the upper limit position that the induction plate can reach, and the lower limit sensor is arranged at the lower limit position that the induction plate can reach.

Preferably, the manipulator includes: a horizontal slide table, a double-rod cylinder, and a vacuum suction cup, the horizontal slide table is arranged horizontally, the double-rod cylinder is connected to the slide table of the horizontal slide table, and the double-rod air cylinder The moving direction of the double-rod cylinder is perpendicular to the moving direction of the horizontal sliding table, and the end of the piston rod of the double-rod cylinder is fixedly connected with a vacuum suction cup.

Preferably, the cleaning chamber includes: an upper cover and a lower cover, the upper cover is provided with an inlet, the upper cover is located on the upper part of the conveyor belt, and the lower cover is located on the lower part of the conveyor belt.

Compared with the traditional technology, the industrial automatic cleaning production line of the present invention has the following positive effects and beneficial effects:

The battery cover of the present invention includes a battery cover to be cleaned and a cleaned battery cover. The battery cover that has not been cleaned is called a battery cover to be cleaned, and the battery cover that has been cleaned is called a cleaned battery cover. over the battery cover.

The battery cover to be cleaned is located in the feeding bin, and the loading manipulator grabs the battery cover to be cleaned from the feeding bin and transports it to the conveyor belt. The battery cover to be cleaned moves to the position where the brush stick is, and the first cleaning process is performed on the battery cover to be cleaned by the brush stick; then the battery cover to be cleaned moves to the cleaning room for cleaning. Spray cleaning, the cleaning liquid enters from the inlet, and the battery cover to be cleaned is subjected to high-pressure spraying treatment, the cleaning liquid is recovered by the lower cover, and the cleaning liquid is filtered and circulated by the cleaning liquid circulation system; then the battery cover to be cleaned is The plate is moved to the drying chamber for drying treatment, the temperature of the drying chamber is 150 degrees Celsius for evaporating water vapor; the cleaning process after the first cleaning treatment, spraying treatment and drying treatment The battery cover plate reaches the guide mechanism, and the guide mechanism is used to correct the position of the cleaned battery cover plate to facilitate the grasping of the unloading manipulator. The unloading manipulator grabs the cleaned battery cover from the guide mechanism and moves it into the unloading bin.

After three treatments: the first cleaning treatment, spraying treatment, drying treatment, and sufficient cleaning treatment, the cleanliness of the cleaned battery cover surface can be ensured, which can improve the service life of the battery. The dynamic silo, manipulator, and conveyor belt make the cleaning process fully automatic and unmanned, which improves production efficiency and reduces manual labor.

The horizontal slide table is arranged horizontally, the double-rod cylinder is connected to the slide table of the horizontal slide table, and the movement direction of the double-rod cylinder is perpendicular to the movement direction of the horizontal slide table. The piston rod end of the air cylinder is fixedly connected with the vacuum suction cup. The vertical stroke of the vacuum chuck is determined by the double-rod cylinder. When unloading, the battery cover can be grabbed from the conveyor belt in order to lower the vacuum suction cup; during loading, when the vacuum suction cup puts down the battery cover, it can smoothly place the battery cover on the on the conveyor belt. The conveyor belt is located at the lower limit position when the double-rod cylinder is stretched out, and at the same time, the through-beam laser sensor and the conveyor belt are located at the same level or on the same plane.

One end of the screw rod is movably connected to the screw rod seat, the servo motor is fixedly connected to the base, and the output shaft of the servo motor is connected to one end of the screw rod through a synchronous belt transmission mechanism. The tray is fixedly connected to the nut, the guide sleeve is fixedly connected to the tray, the nut is movably connected to a vertical screw rod, the guide post is fixed to the base, and the guide post and The screw rods are arranged in parallel. The servo motor drives the screw to rotate through the synchronous belt transmission mechanism, the screw is movably connected to the nut, the torque of the screw acts on the nut, drives the nut and the The tray fixed by the nut moves up and down along the central axis of the guide post.

The battery cover is located on the tray, and the positioning rods are arranged around the tray, and the positioning rods are used to limit the position of the battery cover, so that the battery cover can be neatly arranged on the tray.

A through-beam laser sensor is arranged on the dynamic bin, and the through-beam laser sensor is arranged at the upper limit position that the pallet can reach. When the battery cover plate is not placed on the tray, the through-beam laser sensor searches the upper surface of the tray. When a certain number of battery covers are placed on the tray, the servo motor drives the tray to lower its height, so that the through-beam laser sensor can search the upper surface of the uppermost battery cover.

The through-beam laser sensor is used to ensure that the upper surface of the uppermost battery cover is at the same level as the through-beam laser sensor, and at the same time, is at the same level as the conveyor belt. The upper surface of the uppermost battery cover is at the same level as the conveyor belt, so that the manipulator can grab the battery cover at the same height, ensuring that the vacuum suction cup can be effectively grabbed every time.

Description of drawings

Fig. 1 is the three-dimensional structure schematic diagram of industrial automatic cleaning production line of the present invention;

Fig. 2 is a schematic structural view of the industrial automatic cleaning production line of the present invention under another perspective;

Fig. 3, 4 are the structural representations of the dynamic feed bin of industrial automatic cleaning production line of the present invention;

Fig. 5 is a schematic structural view of the manipulator of the industrial automatic cleaning production line of the present invention.

1 Rack, 2 Loading bin, 3 Lowering bin, 4 Loading manipulator, 5 Unloading manipulator, 6 Conveyor belt, 7 Brush stick, 8 Cleaning room, 9 Drying room, 10 Guiding mechanism, 11 Base, 12 Positioning Rod, 13 tray, 14 guide sleeve, 15 guide column, 16 nut, 17 screw rod, 18 opposite beam laser sensor, 19 synchronous belt transmission mechanism, 20 servo motor, 21 upper limit sensor, 22 lower limit sensor, 23 induction plate , 24 horizontal sliding table, 25 double-rod cylinder, 26 vacuum suction cup, 27 screw seat.

detailed description

The present invention will be further described in detail below in conjunction with the accompanying drawings, but does not constitute any limitation to the present invention. Similar component numbers in the accompanying drawings represent similar components. As mentioned above, the present invention provides an industrial automatic cleaning production line for fully automatic cleaning of the battery cover to ensure the service life of the battery.

Fig. 1 is a three-dimensional structural schematic diagram of the industrial automatic cleaning production line of the present invention, Fig. 2 is a structural schematic diagram of the industrial automatic cleaning production line of the present invention under another perspective, and Fig. 3 and 4 are structural schematic diagrams of the dynamic feed bin of the industrial automatic cleaning production line of the present invention , FIG. 5 is a schematic structural view of the manipulator of the industrial automatic cleaning production line of the present invention.

An industrial automatic cleaning production line comprises a frame 1, a dynamic feed bin, a manipulator, a conveyor belt 6, a brush stick 7, a cleaning chamber 8, a drying chamber 9, and a guide mechanism 10, and the dynamic feed bin and the manipulator are fixedly connected by The two ends of the frame 1 assembled from aluminum profiles are provided with the conveyor belt 6 between the dynamic silos, and the manipulator is located on the upper part of the dynamic silo; Brush stick 7, cleaning chamber 8, drying chamber 9, guide mechanism 10 are provided; The quantity of described dynamic feed bin is two, is respectively: upper feed bin 2, lower feed bin 3, and the quantity of described manipulator is Two, respectively: feeding manipulator 4, unloading manipulator 5, described feeding manipulator 4 matches with described feeding bin 2, and described unloading manipulator 5 matches with described unloading bin 3; to be cleaned The battery cover plate is located in the upper bin 2, and the cleaned battery cover plate is located in the lower bin 3.

More specifically, the dynamic feed bin includes: a base 11, a positioning rod 12, a tray 13, a guide sleeve 14, a guide post 15, a nut 16, and a screw rod 17, the base 11 is fixedly connected to the frame 1, The tray 13 is fixedly connected to the nut 16, the guide sleeve 14 is fixedly connected to the tray 13, the nut 16 is movably connected to a vertically placed screw 17, and the guide post 15 is fixedly connected to the The base 11, the guide post 15 and the screw mandrel 17 are arranged in parallel; one end of the screw mandrel 17 is movably connected to the screw mandrel seat 27, the servo motor 20 is fixedly connected to the base 11, and the output of the servo motor 20 The shaft is connected to one end of the screw rod 17 through a synchronous belt transmission mechanism 19 , and the positioning rod 12 for limiting the position of the battery cover is located around the tray 13 .

More specifically, the dynamic bin also includes a through-beam laser sensor 18, an upper limit sensor 21, a lower limit sensor 22, and an induction plate 23. At the upper limit position, the induction plate 23 is fixedly connected to the tray 13, the upper limit sensor 21 is arranged at the upper limit position that the induction plate 23 can reach, and the lower limit sensor 22 is arranged at the upper limit position. The lower limit position that the induction plate 23 can reach.

More specifically, the manipulator includes: a horizontal slide table 24, a double-rod cylinder 25, and a vacuum chuck 26, the horizontal slide table 24 is arranged horizontally, and the double-rod cylinder 25 is connected to the slide table of the horizontal slide table 24 Above, the moving direction of the double-rod cylinder 25 is perpendicular to the moving direction of the horizontal slide table 24 , and the end of the piston rod of the double-rod cylinder 25 is fixedly connected with a vacuum chuck 26 .

More specifically, the cleaning chamber 8 includes: an upper cover 29 and a lower cover 30, the upper cover 29 is provided with an inlet 28, the upper cover 29 is located on the upper part of the conveyor belt 6, and the lower cover 30 is located on the upper part of the conveyor belt 6. The lower part of the conveyor belt 6.

Below in conjunction with Fig. 1 to 5, further describe the working principle and working process of the industrial automatic cleaning production line of the present invention:

The battery cover of the present invention includes a battery cover to be cleaned and a cleaned battery cover. The battery cover that has not been cleaned is called a battery cover to be cleaned, and the battery cover that has been cleaned is called a cleaned battery cover. over the battery cover.

The battery cover to be cleaned is located in the feeding bin 2 , and the loading manipulator 4 grabs the battery cover to be cleaned from the feeding bin 2 and transports it to the conveyor belt 6 . The conveyor belt 6 moves the battery covers to be cleaned in the direction indicated by the arrow 31 . The battery cover to be cleaned moves to the position where the brush stick 7 is, and the first cleaning process is performed on the battery cover to be cleaned by the brush stick 7; then the battery cover to be cleaned moves to the cleaning Chamber 8 is sprayed and cleaned, and the cleaning liquid enters through the inlet 28, and the battery cover plate to be cleaned is subjected to high-pressure spraying treatment, and the cleaning liquid is recovered by the lower cover 30, and the cleaning liquid is filtered and circulated by the cleaning liquid circulation system; then The battery cover plate to be cleaned is moved to the drying chamber 9 for drying treatment. The temperature of the drying chamber 9 is 150 degrees Celsius for evaporating water vapor; after the first cleaning treatment, spray treatment, The dried and cleaned battery cover reaches the guide mechanism 10 , and the guide mechanism 10 is used to correct the position of the cleaned battery cover to facilitate the grabbing of the unloading manipulator 5 . The unloading manipulator 5 grabs the cleaned battery cover from the guide mechanism 10 and moves it into the unloading bin 3 .

After three treatments: the first cleaning treatment, spraying treatment, drying treatment, and sufficient cleaning treatment, the cleanliness of the cleaned battery cover surface can be ensured, which can improve the service life of the battery. The dynamic feed bin, the manipulator, and the conveyor belt 6 make the cleaning process fully automatic and unmanned, which improves production efficiency and reduces manual labor.

The horizontal slide table 24 is arranged horizontally, the double-rod cylinder 25 is connected to the slide table of the horizontal slide table 24, and the motion direction of the double-rod air cylinder 25 is vertical to the motion direction of the horizontal slide table 24, A vacuum chuck 26 is fixedly connected to the end of the piston rod of the double-rod cylinder 25 . The vertical stroke of the vacuum chuck 26 is determined by the double-rod cylinder 25 . When unloading, in order to make the vacuum chuck 26 descend, the battery cover can be caught from the conveyor belt 6; when feeding, when the vacuum chuck 26 puts down the battery cover, the battery cover can be smoothly pulled placed on the conveyor belt 6. The conveyor belt 6 is located at the lower limit position when the double-rod cylinder 25 is stretched out, and at the same time, the through-beam laser sensor 18 and the conveyor belt 6 are located at the same level or on the same plane.

One end of the screw rod 17 is movably connected to the screw rod base 27 , the servo motor 20 is fixedly connected to the base 11 , and the output shaft of the servo motor 20 is connected to one end of the screw rod 17 through a synchronous belt transmission mechanism 19 . The tray 13 is fixedly connected to the nut 16, the guide sleeve 14 is fixedly connected to the tray 13, the nut 16 is movably connected to a vertically placed screw 17, and the guide post 15 is fixedly connected to the The base 11, the guide post 15 and the screw rod 17 are arranged in parallel. The servo motor 20 drives the screw mandrel 17 to rotate through the synchronous belt transmission mechanism 19, the screw mandrel 17 is movably connected in the nut 16, and the torque of the screw mandrel 17 acts on the nut 16 to drive The nut 16 and the tray 13 fixed to the nut 16 move up and down along the central axis of the guide post 15 .

The battery cover is located on the tray 13, and the positioning rod 12 is arranged around the tray 13, and the positioning rod 12 is used to limit the position of the battery cover, so that the battery cover can be neatly arranged on the tray 13 superior.

A through-beam laser sensor 18 is arranged on the dynamic silo, and the through-beam laser sensor 18 is arranged at the upper limit position that the pallet 13 can reach. When the battery cover plate is not placed on the tray 13, the through-beam laser sensor 18 probes to the upper surface of the tray 13. When a certain number of battery covers are placed on the tray 13, the servo motor 20 will drive the tray 13 to lower its height, so that the through-beam laser sensor 18 will shine on the uppermost battery cover. surface.

The through-beam laser sensor 18 is used to ensure that the upper surface of the uppermost battery cover is at the same level as the through-beam laser sensor 18 and at the same time as the conveyor belt 6 . The upper surface of the uppermost battery cover is at the same level as the conveyor belt 6, so that the manipulator can grab the battery cover at the same height, ensuring that the vacuum chuck 26 can be effectively grabbed every time.

Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above-mentioned embodiments, and many variations are possible. All simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention shall be deemed to belong to the protection scope of the present invention.

Claims (3)

1. An industrial automatic cleaning production line is characterized in that it consists of the following: comprising a frame, a dynamic feed bin, a manipulator, a conveyor belt, a brush stick, a cleaning chamber, a drying chamber, and a guiding mechanism, and the dynamic feed bin and the manipulator are fixedly connected At both ends of the frame assembled from aluminum profiles, the conveyor belt is set between the dynamic silos, and the manipulator is located on the upper part of the dynamic silo; set in sequence along the conveying direction of the conveyor belt There are brush sticks, a cleaning room, a drying room, and a guiding mechanism; the number of the dynamic silos is two, namely: the upper silo and the lower silo, and the number of the manipulators is two, which are: the upper The feeding manipulator and the unloading manipulator, the feeding manipulator matches the feeding bin, the unloading manipulator matches the feeding bin; the battery cover to be cleaned is located in the feeding bin, cleaning The battery cover plate that has passed is located in the described lower silo; The dynamic silo includes: a base, a positioning rod, a tray, a guide sleeve, a guide post, a nut, and a screw mandrel, the base is fixedly connected to the frame, the tray is fixedly connected to the nut, and the guide The sleeve is fixedly connected to the tray, the nut is movably connected to the vertically placed screw rod, the guide post is fixedly connected to the base, and the guide post and the screw rod are arranged in parallel; one end of the screw rod It is movably connected to the screw seat, and the servo motor is fixedly connected to the base. The output shaft of the servo motor is connected to one end of the screw rod through a synchronous belt transmission mechanism. The positioning rod used to limit the position of the battery cover is located at the perimeter of the tray; The cleaning chamber includes: an upper cover and a lower cover, the upper cover is provided with an inlet, the upper cover is located on the upper part of the conveyor belt, and the lower cover is located on the lower part of the conveyor belt. 2. The industrial automatic cleaning production line according to claim 2, characterized in that, the dynamic bin also includes a through-beam laser sensor, an upper limit sensor, a lower limit sensor, and an induction plate, and the through-beam laser sensor is arranged At the upper limit position that the tray can reach, the induction plate is fixedly connected to the tray, the upper limit sensor is arranged at the upper limit position that the induction plate can reach, and the lower limit sensor Arranged at the lower limit position that the induction plate can reach. 3. The industrial automatic cleaning production line according to claim 1, wherein the manipulator comprises: a horizontal slide table, a double-rod cylinder, and a vacuum suction cup, the horizontal slide table is arranged horizontally, and the double-rod cylinder is connected to On the slide table of the horizontal slide table, the movement direction of the double-rod cylinder is perpendicular to the movement direction of the horizontal slide table, and a vacuum suction cup is fixedly connected to the end of the piston rod of the double-rod cylinder.