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CN107579606B - A kind of low vibration is made an uproar the fractional-slot concentratred winding magneto and design method of performance - Google Patents

A kind of low vibration is made an uproar the fractional-slot concentratred winding magneto and design method of performance Download PDF

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CN107579606B
CN107579606B CN201710849041.1A CN201710849041A CN107579606B CN 107579606 B CN107579606 B CN 107579606B CN 201710849041 A CN201710849041 A CN 201710849041A CN 107579606 B CN107579606 B CN 107579606B
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赵文祥
吴蒙蒙
吉敬华
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Abstract

本发明公开了一种低振噪性能的分数槽集中绕组永磁电机及设计方法。属于旋转电机领域,在原有的槽极配和的电机基础上,相应的增加几个定子附加齿(具体个数根据电机的槽极配和而定)。以三相18/16电机为例,增加6个附加齿,计算各个定子槽口位置,绕组结构采用三相18/16电机对应的集中绕组结构。转子结构采用普通的表贴结构,径向充磁。本发明的优点在于,通过改变定子结构,降低气隙中绕组磁动势中齿谐波的含量,从而降低电机的振动和噪声,同时又保证了电机的转矩。此外,由于定子结构的变化,导致气隙中磁动势的次谐波含量降低,进而降低了永磁体中产生的涡流损耗。因此本发明对于电机的本体设计具有很大意义。

The invention discloses a fractional slot concentrated winding permanent magnet motor with low vibration and noise performance and a design method. It belongs to the field of rotating electrical machines. On the basis of the original motor with slot and pole matching, several stator additional teeth are correspondingly added (the specific number depends on the slot and pole matching of the motor). Taking the three-phase 18/16 motor as an example, add 6 additional teeth, calculate the slot position of each stator, and adopt the concentrated winding structure corresponding to the three-phase 18/16 motor for the winding structure. The rotor structure adopts a common surface-mount structure and is magnetized radially. The invention has the advantage that, by changing the structure of the stator, the content of tooth harmonics in the magnetomotive force of the winding in the air gap is reduced, thereby reducing the vibration and noise of the motor while ensuring the torque of the motor. In addition, the subharmonic content of the magnetomotive force in the air gap is reduced due to the change in the stator structure, which in turn reduces the eddy current losses generated in the permanent magnets. Therefore, the present invention has great significance for the body design of the motor.

Description

一种低振噪性能的分数槽集中绕组永磁电机及设计方法A fractional slot concentrated winding permanent magnet motor with low vibration and noise performance and its design method

技术领域technical field

本发明涉及一种电动机制造技术,特别是涉及到一种降低分数槽集中绕组电机损耗和振动的技术。The invention relates to a motor manufacturing technology, in particular to a technology for reducing loss and vibration of a fractional slot concentrated winding motor.

背景技术Background technique

传统的分数槽集中绕组永磁电机的定子结构对称,集中绕组结构可以在电机的气隙中产生较大的磁动势,提高电机的反电势和输出转矩。然而,分数槽集中绕组永磁电机最大的不足在于,通电绕组会在气隙中产生各种各样的磁动势谐波,在这些磁动势谐波中,只有和转子旋转频率相同的那次谐波可以作用产生输出转矩,其他次谐波会在电机转子永磁体内产生巨大的涡流损耗,尤其是对于表贴式电机而言,产生的涡流损耗使电机散热性变差。除了要解决的散热问题,分数槽集中绕组永磁电机的振动和噪声也是一大需要攻克的难题。为了解决这些弊端,如何削弱分数槽集中绕组永磁电机的磁动势谐波被逐步研究。The stator structure of the traditional fractional slot concentrated winding permanent magnet motor is symmetrical. The concentrated winding structure can generate a large magnetomotive force in the air gap of the motor and improve the back EMF and output torque of the motor. However, the biggest disadvantage of the fractional slot concentrated winding permanent magnet motor is that the energized winding will generate a variety of magnetomotive force harmonics in the air gap. Among these magnetomotive force harmonics, only the one with the same frequency as the rotor rotation Sub-harmonics can act to generate output torque, and other sub-harmonics will generate huge eddy current losses in the permanent magnet of the motor rotor, especially for surface-mounted motors, the generated eddy current losses will deteriorate the heat dissipation of the motor. In addition to the heat dissipation problem to be solved, the vibration and noise of the fractional slot concentrated winding permanent magnet motor are also a major problem to be overcome. In order to solve these disadvantages, how to weaken the magnetomotive force harmonics of fractional slot concentrated winding permanent magnet motors is gradually studied.

文献IEEE 2013International Electric Machines&Drives Conference,(ANovel Tooth Concnetrated Winding with Low Space Harmonic Contents)改变了传统的分数槽集中绕组的绕组连接方式,创造性的使用“星-三角”的绕组连接方式,消除了绕组产生的低次谐波含量。虽然有很多新型的结构和方法被不断提出用于降低分数槽集中绕组的绕组磁动势谐波,但是这都是建立在消耗一部分输出转矩的基础上。而且,已经研究出来的谐削弱方法并不能削弱某些特定的谐波。设电机的定子齿为Z,转子极对数为p,则我们称kZ±P次谐波为齿谐波。齿谐波和工作波具有相同的绕组因数,所以使用一般的方法改变齿谐波的绕组因数时,工作波含量的大小也会相应受到影响,从而影响到输出转矩。同时齿谐波的存在,尤其是第Z-p次谐波的存在,使得电机存在大量的铁耗、涡流损耗以及振动噪声。不可避免的降低电机的输出性能。所以,采用新的定子结构和绕组的连接方式,从而降低气隙中磁动势的齿谐波含量是非常有意义的。The document IEEE 2013 International Electric Machines & Drives Conference, (ANovel Tooth Concnetrated Winding with Low Space Harmonic Contents) changed the traditional winding connection method of fractional slot concentrated winding, and creatively used the "star-delta" winding connection method to eliminate the low space generated by the winding. subharmonic content. Although many new structures and methods have been continuously proposed to reduce the winding magnetomotive force harmonics of fractional slot concentrated windings, they are all based on the consumption of a part of the output torque. Moreover, the harmonic attenuation methods that have been researched cannot attenuate some specific harmonics. Let the stator teeth of the motor be Z, and the number of rotor pole pairs be p, then we call the kZ±P harmonics as tooth harmonics. The tooth harmonic and the working wave have the same winding factor, so when the winding factor of the tooth harmonic is changed in a general way, the content of the working wave will be affected accordingly, thereby affecting the output torque. At the same time, the existence of tooth harmonics, especially the existence of Z-pth harmonics, makes the motor have a lot of iron loss, eddy current loss and vibration noise. Inevitably reduce the output performance of the motor. Therefore, it is very meaningful to adopt a new stator structure and winding connection method to reduce the tooth harmonic content of the magnetomotive force in the air gap.

发明内容SUMMARY OF THE INVENTION

本发明的目的是为了解决原有分数槽集中绕组电机定转子气隙磁场中存在大量磁动势谐波的问题,提出了一种简单有效、工程上易于执行的方法。在保证转矩有效提高的同时,降低电机的损耗、振噪。本发明的电机结构是用在旋转电机拓扑上,由于这种方法的本质是改变绕组线圈两边之间的距离,只和电机的绕线齿和线圈有关,所以该定子结构和绕组连接方式也同样适用于直线电机和盘式电机。为了实现上述效果,本发明的技术方案为:The purpose of the present invention is to solve the problem of a large number of magnetomotive force harmonics in the air-gap magnetic field of the stator and rotor of the original fractional slot concentrated winding motor, and propose a simple, effective and easy-to-execute method. While ensuring the effective increase of torque, the loss and vibration noise of the motor are reduced. The motor structure of the present invention is used in the topology of a rotating electrical machine. Since the essence of this method is to change the distance between the two sides of the winding coil, it is only related to the winding teeth and coils of the motor, so the stator structure and the winding connection method are also the same Suitable for linear motors and disc motors. In order to realize above-mentioned effect, technical scheme of the present invention is:

设计一种低振噪性能的分数槽永磁电机,为了进一步降低分数槽绕组产生的磁动势谐波,进而降低谐波引起的损耗和振动噪声。A fractional slot permanent magnet motor with low vibration and noise performance is designed to further reduce the harmonics of the magnetomotive force generated by the fractional slot windings, thereby reducing the loss and vibration noise caused by the harmonics.

本发明的技术方案为:The technical scheme of the present invention is:

一种低振噪特性分数槽集中绕组永磁电机,包含定子,转子;定子和转子之间具有气隙;定子开槽形成对称定子齿、不对称定子齿以及附加定子齿;定子齿上绕有线圈A,线圈B;绕组连接方式按照槽电势星型图;转子为普通表贴式结构,含有永磁阵列,定子在整个圆周上不是完全对称的,设计不同的定子齿结构,以降低绕组在气隙中产生磁动势谐波的齿谐波含量,最终降低电机的损耗、振动和噪声。A low-vibration and noise characteristic fractional slot concentrated winding permanent magnet motor, including a stator and a rotor; there is an air gap between the stator and the rotor; the stator is slotted to form symmetrical stator teeth, asymmetric stator teeth and additional stator teeth; the stator teeth are wound with Coil A, coil B; the winding connection method follows the slot potential star diagram; the rotor is a common surface-mounted structure, containing a permanent magnet array, the stator is not completely symmetrical on the entire circumference, and different stator tooth structures are designed to reduce the winding. The tooth harmonic content in the air gap generates MMF harmonics, ultimately reducing losses, vibration and noise in the motor.

进一步,对称定子齿,不对称定子齿以及附加定子齿满足关系:对称定子齿对应的角度为2θ3,不对称定子齿对应的角度为θ34,附加定子齿对应的角度为2θ5,线圈A跨经不对称定子齿和附加定子齿,B跨经对称定子齿,θy表示绕组中线圈跨过的角度,则电机的节距因数满足以下公式:Further, the symmetrical stator teeth, the asymmetrical stator teeth and the additional stator teeth satisfy the relationship: the angle corresponding to the symmetrical stator teeth is 2θ 3 , the angle corresponding to the asymmetric stator teeth is θ 34 , and the angle corresponding to the additional stator teeth is 2θ 5 , the coil A spans the asymmetric stator teeth and the additional stator teeth, B spans the symmetrical stator teeth, θ y represents the angle spanned by the coil in the winding, then the pitch factor of the motor satisfies the following formula:

式中,v表示绕组在气隙中产生的磁动势谐波对应的极对数,对于分数槽集中绕组而言,θy的值可以表示为:In the formula, v represents the number of pole pairs corresponding to the magnetomotive force harmonic generated by the winding in the air gap. For the fractional slot concentrated winding, the value of θy can be expressed as:

其中,Z表示电机的定子齿数;此外,还满足以下公式:Among them, Z represents the number of stator teeth of the motor; in addition, the following formula is also satisfied:

对于三相18/16电机,基波对应的磁动势谐波极对数为8,kp8为基波对应的绕组磁动势的节距因数,kd8为基波绕组磁动势的分布因数,同时,对称定子齿,不对称定子齿以及附加定子齿的大小满足约束条件:For a three-phase 18/16 motor, the number of pole pairs of the harmonics of the fundamental wave corresponding to the magnetomotive force is 8, k p8 is the pitch factor of the winding magnetomotive force corresponding to the fundamental wave, and kd 8 is the distribution of the fundamental wave winding magnetomotive force Factors, meanwhile, the sizes of the symmetric stator teeth, asymmetric stator teeth and additional stator teeth satisfy the constraints:

3+12(θ34)+12θ5=2π。3 +12(θ 34 )+12θ 5 =2π.

进一步,永磁体阵列有大小相等的永磁体组成,按照径向充磁,充磁方向交替。Further, the permanent magnet array is composed of permanent magnets of equal size, which are magnetized according to the radial direction, and the directions of magnetization are alternated.

进一步,永磁体阵列也可采用Halbach阵列进行聚磁,定子与转子之间气隙厚度取0.5mm。Further, the permanent magnet array can also use the Halbach array for magnetic concentration, and the thickness of the air gap between the stator and the rotor is 0.5mm.

本发明方法的技术方案为:一种低振噪特性分数槽集中绕组永磁电机的设计方法,包括以下步骤:The technical scheme of the method of the present invention is: a design method of a low-vibration and noise characteristic fractional slot concentrated winding permanent magnet motor, comprising the following steps:

步骤1,选择分数槽集中绕组永磁电机的极槽配合,通过槽电势星型图法进行绕组连接,利用点电流法,将绕组中电流等效到槽口位置,计算通电绕组在电机气隙中产生的绕组磁动势,并计算v对极谐波磁动势对应的槽口因数Ksv、分布因数Kqv和节距因数KyvStep 1. Select the pole-slot coordination of the permanent magnet motor with fractional slot concentrated winding, connect the windings through the slot potential star diagram method, use the point current method to equivalent the current in the winding to the position of the slot, and calculate the air gap of the energized winding in the motor Winding magnetomotive force generated in, and calculate notch factor K sv , distribution factor K qv and pitch factor K yv corresponding to v pole harmonic magnetomotive force;

步骤2,对通电绕组在气隙中产生的磁动势进行傅立叶分解,求出基波对应的绕组磁动势分量,计算绕组磁动势对应的基波含量中的槽口因数Ksp、分布因数Kqp和节距因数Kyp;由于槽极配和固定,所以分布因数和节距因数保持不变,同时槽口因数近似为1也忽略,此时要增大基波分量对应的节距因数从而增大磁动势分量,令基波节距因数取最大值1,求出此时对应的绕组节距;Step 2: Perform Fourier decomposition on the magnetomotive force generated by the energized winding in the air gap, obtain the winding magnetomotive force component corresponding to the fundamental wave, and calculate the notch factor K sp and the distribution of the fundamental wave content corresponding to the winding magnetomotive force Factor K qp and pitch factor K yp ; because the slots are matched and fixed, the distribution factor and pitch factor remain unchanged, and the notch factor is approximately 1 and ignored. At this time, the pitch corresponding to the fundamental component should be increased Factor to increase the magnetomotive force component, let the fundamental wave pitch factor take the maximum value of 1, and find the corresponding winding pitch at this time;

步骤3,根据新的绕组节距,在电机的定子部分增加相应的附加齿,假如为三相18/16电机,添加6个附加齿,此时绕组的连接方式仍然按照传统的三相18/16分数槽集中绕组电机分相,这样保证了绕组产生的磁动势对应的槽口因数Ksv和分布因数Kqv保持不变,此时绕组基波分量对应的节距因数Kyv增加为1,而齿谐波即kZ±P次谐波含量对应的节距因数减小,从而降低了齿谐波占基波含量的百分比,从而降低了电机的振噪特性。Step 3. According to the new winding pitch, add corresponding additional teeth to the stator part of the motor. If it is a three-phase 18/16 motor, add 6 additional teeth. At this time, the winding connection method is still in accordance with the traditional three-phase 18/16 The 16-fraction slot concentrated winding motor is phase-separated, which ensures that the notch factor K sv and distribution factor K qv corresponding to the magnetomotive force generated by the winding remain unchanged, and the pitch factor K yv corresponding to the fundamental component of the winding increases to 1 , and the pitch factor corresponding to the tooth harmonic, that is, the kZ±P harmonic content is reduced, thereby reducing the percentage of the tooth harmonic to the fundamental wave content, thereby reducing the vibration and noise characteristics of the motor.

进一步,永磁体阵列有大小相等的永磁体组成,按照径向充磁,充磁方向交替。Further, the permanent magnet array is composed of permanent magnets of equal size, which are magnetized according to the radial direction, and the directions of magnetization are alternated.

进一步,永磁体阵列也可采用Halbach阵列进行聚磁,定子与转子之间气隙厚度取0.5mm。Further, the permanent magnet array can also use the Halbach array for magnetic concentration, and the thickness of the air gap between the stator and the rotor is 0.5 mm.

进一步,对称定子齿,不对称定子齿以及附加定子齿满足关系:对称定子齿对应的角度为2θ3,不对称定子齿对应的角度为θ34,附加定子齿对应的角度为2θ5,线圈A跨经不对称定子齿和附加定子齿,B跨经对称定子齿,θy表示绕组中线圈跨过的角度,则电机的节距因数满足以下公式:Further, the symmetrical stator teeth, the asymmetrical stator teeth and the additional stator teeth satisfy the relationship: the angle corresponding to the symmetrical stator teeth is 2θ 3 , the angle corresponding to the asymmetric stator teeth is θ 34 , and the angle corresponding to the additional stator teeth is 2θ 5 , the coil A spans the asymmetric stator teeth and the additional stator teeth, B spans the symmetrical stator teeth, θ y represents the angle spanned by the coil in the winding, then the pitch factor of the motor satisfies the following formula:

式中,v表示绕组在气隙中产生的磁动势谐波对应的极对数,对于分数槽集中绕组而言,θy的值可以表示为:In the formula, v represents the number of pole pairs corresponding to the magnetomotive force harmonic generated by the winding in the air gap. For the fractional slot concentrated winding, the value of θy can be expressed as:

其中,Z表示电机的定子齿数;此外,还满足以下公式:Among them, Z represents the number of stator teeth of the motor; in addition, the following formula is also satisfied:

对于三相18/16电机,基波对应的磁动势谐波极对数为8,kp8为基波对应的绕组磁动势的节距因数,kd8为基波绕组磁动势的分布因数,同时,对称定子齿,不对称定子齿以及附加定子齿的大小满足约束条件:For a three-phase 18/16 motor, the number of pole pairs of the harmonics of the fundamental wave corresponding to the magnetomotive force is 8, k p8 is the pitch factor of the winding magnetomotive force corresponding to the fundamental wave, and kd 8 is the distribution of the fundamental wave winding magnetomotive force Factors, meanwhile, the sizes of the symmetric stator teeth, asymmetric stator teeth and additional stator teeth satisfy the constraints:

3+12(θ34)+12θ5=2π。3 +12(θ 34 )+12θ 5 =2π.

本发明主要包含新型定子结构、绕组连接方式和转子结构的设计。定子包含定子轭部、定子齿部、定子槽,绕组由铜线制作的线圈构成,线圈绕在定子齿上,放置在定子槽中。线圈两边直接的机械角度为θ,定子和转子之间会存在气隙,通电绕组会在气隙中产生磁动势,将磁动势傅立叶分解之后,可以转换成和绕组在气隙中产生的磁动势谐波的极对数v相关的谐波分量。此时v对极谐波含量有三个主要的影响因子,槽口因数Ksv、分布因数Kqv和节距因数Kyv。在计算绕组磁动势的时候一般采用点电流法,即将绕组电流集中到槽口位置的中心点,此时相当于把槽口宽度等效为0,槽口因数的值则近似为1,所以绕组在气隙中产生的磁动势只和分布因数和节距因数有关。该方法以三相18/16电机为例,创造性的在三相之间添加6个辅助定子齿,并保证电机的电负荷不变,此时整个定子齿以四个相邻的齿为一组,整个圆周上共有三组。每组定子齿分为三种不同的齿,即一个对称齿a,两个不对称齿b,还有一个对称齿c。通过理论分析可以得出abc三齿对应的角度为:The invention mainly includes the design of novel stator structure, winding connection mode and rotor structure. The stator includes a stator yoke, a stator tooth, and a stator slot. The winding is composed of a coil made of copper wire. The coil is wound on the stator tooth and placed in the stator slot. The direct mechanical angle on both sides of the coil is θ, and there will be an air gap between the stator and the rotor. The energized winding will generate a magnetomotive force in the air gap. After the magnetomotive force is decomposed by Fourier, it can be converted into and the winding in the air gap. Harmonic components associated with the number of pole pairs v of the magnetomotive harmonics. At this time, v has three main factors affecting the polar harmonic content, the notch factor K sv , the distribution factor K qv and the pitch factor K yv . When calculating the winding magnetomotive force, the point current method is generally used, that is, the winding current is concentrated at the center point of the notch position. At this time, the notch width is equivalent to 0, and the value of the notch factor is approximately 1, so The magnetomotive force generated by the winding in the air gap is only related to the distribution factor and the pitch factor. This method takes a three-phase 18/16 motor as an example, creatively adds 6 auxiliary stator teeth between the three phases, and ensures that the electric load of the motor remains unchanged. At this time, the entire stator teeth are grouped with four adjacent teeth. , there are three groups on the entire circumference. Each set of stator teeth is divided into three different teeth, namely one symmetrical tooth a, two asymmetrical teeth b, and one symmetrical tooth c. Through theoretical analysis, it can be concluded that the angle corresponding to the three teeth of abc is:

绕组线圈的连接方式按照三相18/16电机的槽电势星型图连线,保证每相合成的磁动势幅值最大原则,每相线圈跨距为θ’=π/8。此时能够保证8对极谐波(即工作波)对应的磁动势的节距因数为1,相应的增大基波幅值,提升转矩密度。同样的10对极谐波含量的幅值大幅度降低,使得电机的径向力波降低,最终降低电机的振动和噪声。The connection method of the winding coil is connected according to the slot potential star diagram of the three-phase 18/16 motor, to ensure the maximum magnitude of the magnetomotive force synthesized by each phase, and the coil span of each phase is θ’=π/8. At this time, it can be ensured that the pitch factor of the magnetomotive force corresponding to the 8 pairs of harmonics (that is, the working wave) is 1, and the amplitude of the fundamental wave is correspondingly increased to increase the torque density. The amplitude of the same 10-pair harmonic content is greatly reduced, which reduces the radial force wave of the motor, and finally reduces the vibration and noise of the motor.

该发明采用表贴式永磁体,可以考虑采用Halbach永磁体阵列,增强聚磁作用,提升转矩密度。The invention uses surface-mounted permanent magnets, and Halbach permanent magnet arrays can be considered to enhance the magnetic concentration and increase the torque density.

本发明实施的对象为低振噪性能的分数槽永磁电机。该方案具有以下优点:The object of the present invention is a fractional slot permanent magnet motor with low vibration and noise performance. This scheme has the following advantages:

(1)创造性的在定子中添加附加齿,通过特定的绕线方式,将工作波和kz±p(k为正整数)次齿谐波分离开来,只降低齿谐波的幅值,从而降低了绕组在气隙中产生的磁动势齿谐波,降低了低次径向力波,从而降低了电机的振动和噪声。(1) Creatively add additional teeth in the stator, and separate the working wave from the kz±p (k is a positive integer) order tooth harmonic through a specific winding method, and only reduce the amplitude of the tooth harmonic, thereby It reduces the magnetomotive force tooth harmonic generated by the winding in the air gap, and reduces the low-order radial force wave, thereby reducing the vibration and noise of the motor.

(2)本发明有效的降低了通电绕组在气隙中产生的低磁谐波含量,减少了电机的漏磁,降低了涡流损耗,控制了转子在高速运动时的温度,可以降低不可逆退磁的风险。(2) The present invention effectively reduces the low magnetic harmonic content generated by the energized winding in the air gap, reduces the magnetic flux leakage of the motor, reduces the eddy current loss, controls the temperature of the rotor during high-speed motion, and can reduce the risk of irreversible demagnetization risk.

(3)本发明能够提高绕组磁动势工作波的幅值,保证了电机的转矩密度。(3) The present invention can increase the amplitude of the working wave of the magnetomotive force of the winding, thereby ensuring the torque density of the motor.

(4)永磁体可考虑用内嵌式,表嵌式以及表贴式。此外,表嵌式以及表贴式永磁体还可以考虑采用Halbach永磁体阵列,增强聚磁作用,提升转矩密度。(4) Permanent magnets can be considered to be embedded, surface-embedded and surface-mounted. In addition, surface-embedded and surface-mounted permanent magnets can also be considered to use Halbach permanent magnet arrays to enhance magnetic concentration and increase torque density.

(5)本发明的电机结构对于多种电机类型普适,包括旋转电机,平板型直线电机,圆筒型直线电机以及盘式电机等。定子齿的形状设计取决于槽极配和,原理具有普适性。(5) The motor structure of the present invention is applicable to various types of motors, including rotary motors, flat linear motors, cylindrical linear motors and disk motors. The shape design of stator teeth depends on the matching of slots and poles, and the principle is universal.

附图说明Description of drawings

图1为本发明低振噪性能的分数槽永磁电机整体示意图。Fig. 1 is an overall schematic diagram of a fractional slot permanent magnet motor with low vibration and noise performance according to the present invention.

图2为本发明低振噪性能的分数槽永磁电机的定子齿结构变化放大原理示意图。Fig. 2 is a schematic diagram of the amplification principle of the stator tooth structure change of the fractional slot permanent magnet motor with low vibration and noise performance of the present invention.

图3为本发明低振噪性能的分数槽永磁电机的定子结构放大示意图。Fig. 3 is an enlarged schematic diagram of the stator structure of the fractional slot permanent magnet motor with low vibration and noise performance according to the present invention.

图4为传统的三相18/16分数槽集中绕组电机和本发明低振噪性能的分数槽永磁电机的绕组磁动势频谱分析对比示意图。Fig. 4 is a schematic diagram of the comparison of the winding magnetomotive force spectrum analysis of the traditional three-phase 18/16 fractional slot concentrated winding motor and the fractional slot permanent magnet motor with low vibration and noise performance of the present invention.

图5为传统的三相18/16分数槽集中绕组电机和本发明低振噪性能的分数槽永磁电机的铁耗和涡流损耗对比示意图。Fig. 5 is a schematic diagram showing the comparison of iron loss and eddy current loss between the traditional three-phase 18/16 fractional slot concentrated winding motor and the fractional slot permanent magnet motor with low vibration and noise performance of the present invention.

图6为传统的三相18/16分数槽集中绕组电机和本发明低振噪性能的分数槽永磁电机的声功率对比示意图。Fig. 6 is a schematic diagram of sound power comparison between the traditional three-phase 18/16 fractional slot concentrated winding motor and the fractional slot permanent magnet motor with low vibration and noise performance of the present invention.

具体实施方式Detailed ways

参考图1,本发明为一种降低分数槽集中绕组永磁电机振噪特性的方法,电机的振动和噪声受到通电绕组在气隙中产生的齿谐波的影响,齿谐波含量越高,电机的振动和噪声越大。本发明包含外定子1,含有三种齿,对称齿15、不对称齿16、附加齿17。电机槽电势星型图200,一般情况下,任意空间上正弦分布的波都可以用一个空间矢量来代表,因此,可以将每个线圈产生的磁动势波都用一段线段表示,箭头表示矢量方向。各个矢量之间的夹角就等于所代表的磁动势谐波在空间上的相位差,空间上相隔一个波长,在矢量图上就相差2π(弧度),而矢量长度就代表对应磁动势的幅值。实际上,把构成绕组的所有线圈的矢量用矢量发相加便可求得整个绕组产生的v对极磁动势谐波,这就是槽电势星型图分析绕组磁动势的基本原理和方法。在实际应用中,为了方便确定矢量方向,可以把电机的所有的z个槽堪称是均匀分布的z根载有相同方向、相同电流的导体,此时各适量长度应该对应相等。分析v对极的槽电势星型图时,相邻槽号的两根矢量之间的夹角等于槽距角的v倍,槽距角可以表示为:Referring to Fig. 1, the present invention is a method for reducing the vibration and noise characteristics of a fractional slot concentrated winding permanent magnet motor. The vibration and noise of the motor are affected by the tooth harmonics generated by the energized windings in the air gap. The higher the tooth harmonic content, the higher the tooth harmonic content. The greater the vibration and noise of the motor. The present invention includes an outer stator 1, which contains three kinds of teeth, symmetrical teeth 15, asymmetrical teeth 16, and additional teeth 17. Motor slot potential star diagram 200, in general, a wave with a sinusoidal distribution in any space can be represented by a space vector, therefore, the magnetomotive force wave generated by each coil can be represented by a line segment, and the arrow represents the vector direction. The angle between each vector is equal to the spatial phase difference of the represented magnetomotive force harmonics, spaced apart by one wavelength, and the difference is 2π (radian) in the vector diagram, and the vector length represents the corresponding magnetomotive force the magnitude of . In fact, the vectors of all the coils that make up the winding can be added together with the vector generator to obtain the v-pole magnetomotive force harmonics generated by the entire winding. This is the basic principle and method of analyzing the winding magnetomotive force by the slot potential star diagram . In practical applications, in order to facilitate the determination of the vector direction, all the z slots of the motor can be regarded as evenly distributed z conductors carrying the same direction and the same current. At this time, the appropriate lengths should be equal. When analyzing the slot potential star diagram of the opposite pole of v, the angle between the two vectors of adjacent slot numbers is equal to v times the slot pitch angle, and the slot pitch angle can be expressed as:

如图1所述200为三相18/16电机工作波即8对极对应的磁动势星型图。有了槽电势星型图,实际的电机绕组便可据此连接,载有正电流的导体矢量方向与导体所嵌槽号的槽矢量方向相同,载有负电流的导体矢量方向与导体所嵌槽号的槽矢量方向相反。以线条交叉表示电流流入,空心圆圈表示电流流出,即正绕线圈101,反绕线圈102,每个线圈跨距相等,具体尺寸视所选择的电机的定子槽数和永磁体的极对数而定。定转子之间存在气隙,具体气隙厚度根据电机大小及相关要求确定。内转子采用传统的表贴式。As shown in FIG. 1 , 200 is a three-phase 18/16 motor working wave, that is, a magnetomotive star diagram corresponding to 8 pairs of poles. With the slot potential star diagram, the actual motor windings can be connected accordingly. The vector direction of the conductor carrying positive current is the same as the slot vector direction of the slot number in which the conductor is embedded, and the vector direction of the conductor carrying negative current is the same as that of the slot number in which the conductor is embedded. The direction of the slot vector for the slot number is opposite. Lines cross to indicate current inflow, and hollow circles indicate current outflow, that is, forward winding coil 101 and reverse winding coil 102. The span of each coil is equal, and the specific size depends on the number of stator slots of the selected motor and the number of pole pairs of permanent magnets. Certainly. There is an air gap between the stator and the rotor, and the specific air gap thickness is determined according to the size of the motor and related requirements. The inner rotor adopts the traditional surface mount type.

所述外定子1在原有的定子齿上添加若干个附加齿,齿数及对称齿15、不对称齿16、附加齿17的尺寸视具体的电机槽集配合而定。图1为以三相18/16双层绕组电机定子为例。在实际运用中,绕组结构可以选用单层或者双层结构,对应的改变定子齿结构即可。The outer stator 1 adds several additional teeth to the original stator teeth. The number of teeth and the dimensions of the symmetrical teeth 15, the asymmetrical teeth 16 and the additional teeth 17 depend on the matching of specific motor slot sets. Figure 1 is a three-phase 18/16 double-layer winding motor stator as an example. In practical application, the winding structure can be single-layer or double-layer structure, and the stator tooth structure can be changed accordingly.

图2为本发明定子齿结构变化放大原理示意图。电机转子中心位置O到线圈所在定子1槽口的位置构成的夹角θy为绕组磁动势节距因数的影响因子,此时v对极谐波对应的节距因数可以表示为:Fig. 2 is a schematic diagram of the amplification principle of the stator tooth structure change in the present invention. The angle θ y formed by the center position O of the motor rotor and the slot of the stator 1 where the coil is located is the influencing factor of the pitch factor of the winding magnetomotive force. At this time, the pitch factor corresponding to the polar harmonic of v can be expressed as:

参考图2,该发明的原理在于改变夹角θy,传统的电机夹角为θ1,该发明夹角为θ2,满足基波即工作波对应的节距因数Kpv=1,增加了基波磁动势幅值,提高转矩密度。Referring to Fig. 2, the principle of this invention is to change the included angle θ y , the traditional motor included angle is θ 1 , the invention included angle is θ 2 , which satisfies the pitch factor K pv = 1 corresponding to the fundamental wave, that is, the working wave, and increases The magnitude of the fundamental magnetomotive force increases the torque density.

所述定子1局部放大示意图如图3所示。转子2采用普通的表贴式结构,永磁体300采用径向充磁。各模块永磁体300极弧系数一致。所述正绕线圈101,反绕线圈102所跨机械角度相同,且满足基波对应的节距因数为1。对称齿15、不对称齿16、附加齿17对应的夹角分别为2θ3,θ34,2θ5,为了保证基波对应的节距因数为1,此时,齿15,16,17应满足公式:A partially enlarged schematic diagram of the stator 1 is shown in FIG. 3 . The rotor 2 adopts a common surface mount structure, and the permanent magnet 300 adopts radial magnetization. The 300 pole arc coefficients of the permanent magnets of each module are consistent. The mechanical angle spanned by the forward winding coil 101 and the reverse winding coil 102 is the same, and the pitch factor corresponding to the fundamental wave is 1. The included angles corresponding to the symmetrical tooth 15, the asymmetrical tooth 16, and the additional tooth 17 are 2θ 3 , θ 34 , and 2θ 5 respectively. In order to ensure that the pitch factor corresponding to the fundamental wave is 1, at this time, the teeth 15, 16, 17 should satisfy the formula:

基波对应的节距因数为1,则kpc8=1,对称齿15、不对称齿16、附加齿17对应的角度为22.5度,15度,7.5度。此时是以三相18/16电机为例计算的角度,不同的槽极配合计算粗来的定子1齿的尺寸不同。同时,从图中可以看出,正绕线圈101跨过一个附加齿17和不对称齿16,反绕线圈102跨过一个对称齿15,这和传统意义上的分数槽集中绕组结构不同,但本发明的绕组连接方式和传统意义上的分数槽集中绕组结构的绕组连接方式相同,且线圈的正负相带划分完全一致。区别在于,本发明利用了附加齿产生的空间位置角使得线圈101和线圈102产生的跨距相等,保证了绕组合成磁动势的值最大,同时,破坏了工作波和齿谐波之间的对应关系,使得改变工作波幅值时,相应的齿谐波含量不会跟着改变。The pitch factor corresponding to the fundamental wave is 1, then k pc8 =1, and the angles corresponding to the symmetrical tooth 15, the asymmetrical tooth 16, and the additional tooth 17 are 22.5 degrees, 15 degrees, and 7.5 degrees. At this time, the angle calculated is based on the three-phase 18/16 motor as an example. The size of the 1st tooth of the stator is different according to the calculation of different slots and poles. At the same time, it can be seen from the figure that the forward winding coil 101 spans an additional tooth 17 and an asymmetrical tooth 16, and the reverse winding coil 102 spans a symmetrical tooth 15, which is different from the traditional fractional slot concentrated winding structure, but The winding connection method of the present invention is the same as the winding connection method of the traditional fractional slot concentrated winding structure, and the division of positive and negative phase bands of the coil is completely consistent. The difference is that the present invention makes use of the spatial position angle generated by the additional teeth to make the spans generated by the coil 101 and the coil 102 equal, which ensures the maximum value of the magnetomotive force of the winding combination, and at the same time, destroys the relationship between the working wave and the tooth harmonic The corresponding relationship makes the corresponding tooth harmonic content not change when the working wave amplitude is changed.

图4为传统的三相18/16分数槽集中绕组电机和本发明低振噪性能的分数槽永磁电机的绕组磁动势频谱分析对比示意图。图中A为传统的三相18/16分数槽集中绕组电机的绕组磁动势频谱分析,B为低振噪性能的分数槽永磁电机的绕组磁动势频谱分析对比示意图,可以看出,改进后的电机的z-p,z+p,2z-p,2z+p……次齿谐波含量明显降低。(z表示电机的定子齿数,p表示永磁体极对数)改进前后,电机的尺寸,电负荷,电流密度均保持不变。电机的工作波即8对极谐波的幅值不变,使得电机的转矩不受影响。10对极齿谐波相对于电机的工作波而言是反转波,所以对电机振动和噪声的影响十分巨大。从图中可以看出,10对极谐波含量占基波含量的比值降低了25.3%。这也是本设计方案降低电机振噪的重要原因之一。Fig. 4 is a schematic diagram of the comparison of the winding magnetomotive force spectrum analysis of the traditional three-phase 18/16 fractional slot concentrated winding motor and the fractional slot permanent magnet motor with low vibration and noise performance of the present invention. In the figure, A is the traditional three-phase 18/16 fractional slot concentrated winding motor winding magnetomotive force spectrum analysis, and B is a schematic diagram of the winding magnetomotive force spectrum analysis comparison of the fractional slot permanent magnet motor with low vibration and noise performance. It can be seen that, The z-p, z+p, 2z-p, 2z+p... sub-tooth harmonic content of the improved motor is significantly reduced. (z represents the number of stator teeth of the motor, and p represents the number of permanent magnet pole pairs). Before and after the improvement, the size, electric load and current density of the motor remain unchanged. The working wave of the motor, that is, the amplitude of the 8-pair harmonic wave remains unchanged, so that the torque of the motor is not affected. Compared with the working wave of the motor, the 10 pairs of pole-tooth harmonics are reverse waves, so they have a huge impact on the vibration and noise of the motor. It can be seen from the figure that the ratio of the 10-pair polar harmonic content to the fundamental wave content is reduced by 25.3%. This is also one of the important reasons for this design scheme to reduce the vibration and noise of the motor.

所述图4中,2对极谐波含量降低了约40%,此时如图5所示为传统的三相18/16分数槽集中绕组电机和本发明低振噪性能的分数槽永磁电机的铁耗和涡流损耗对比示意图。图中A1为传统的三相18/16分数槽集中绕组电机的定子铁耗和转子永磁体内产生的涡流损耗,B1为低振噪性能的分数槽永磁电机的定子铁耗和转子永磁体内产生的涡流损耗。对比可以看出,该发明低振噪特性永磁电机的涡流损耗降低了30.1%,定子铁耗基本保持不变。电机运行中,在永磁体内部产生的涡流损耗和电机的温度联系十分密切。涡流损耗却大,产生的温度越高。一般传统的分数槽集中绕组永磁电机都采用自然冷却的冷却方案,所以降低电机运行中,在永磁体内部产生的涡流损耗就显得尤其重要。而且,随着温度的升高,永磁体本身存在退磁的问题。控制涡流损耗的数值,可以有利的降低永磁体退磁的风险。这也是该发明的优势之一。In said Fig. 4, the harmonic content of 2 pairs of poles has been reduced by about 40%. At this time, as shown in Fig. 5, it is the traditional three-phase 18/16 fractional slot concentrated winding motor and the fractional slot permanent magnet with low vibration and noise performance of the present invention Schematic diagram of the iron loss and eddy current loss comparison of the motor. A1 in the figure is the stator iron loss and the eddy current loss generated in the rotor permanent magnet of the traditional three-phase 18/16 fractional slot concentrated winding motor, and B1 is the stator iron loss and rotor permanent magnet of the fractional slot permanent magnet motor with low vibration and noise performance Eddy current losses generated in the body. It can be seen from the comparison that the eddy current loss of the permanent magnet motor with low vibration and noise characteristics of the invention is reduced by 30.1%, and the iron loss of the stator remains basically unchanged. During the operation of the motor, the eddy current loss generated inside the permanent magnet is closely related to the temperature of the motor. The eddy current loss is larger, and the higher the temperature generated. Generally, the traditional fractional slot concentrated winding permanent magnet motor adopts the cooling scheme of natural cooling, so it is particularly important to reduce the eddy current loss generated inside the permanent magnet during the operation of the motor. Moreover, as the temperature increases, the permanent magnet itself has the problem of demagnetization. Controlling the value of eddy current loss can advantageously reduce the risk of permanent magnet demagnetization. This is also one of the advantages of the invention.

图6为传统的三相18/16分数槽集中绕组电机和本发明低振噪性能的分数槽永磁电机的声功率对比示意图。图中A2为传统的三相18/16分数槽集中绕组电机在不同频率下的声功率,B2为本发明低振噪性能的分数槽永磁电机的声功率。可以看到,在1200Hz和4300Hz时,该电机的声功率降低最多,从84.33dB降低到74dB,噪声等级总共降低了84.12%,这从降级振噪的领域来看,该发明达到了一个非常理想的效果。振动和噪声的降低,解决了电机运行中存在的很多问题,这也是本发明研究的主要意义所在。Fig. 6 is a schematic diagram of sound power comparison between the traditional three-phase 18/16 fractional slot concentrated winding motor and the fractional slot permanent magnet motor with low vibration and noise performance of the present invention. A2 in the figure is the sound power of the traditional three-phase 18/16 fractional slot concentrated winding motor at different frequencies, and B2 is the sound power of the fractional slot permanent magnet motor with low vibration and noise performance of the present invention. It can be seen that at 1200Hz and 4300Hz, the sound power of the motor is reduced the most, from 84.33dB to 74dB, and the noise level is reduced by 84.12% in total. From the perspective of reducing vibration and noise, this invention has achieved a very ideal Effect. The reduction of vibration and noise solves many problems existing in the operation of the motor, which is also the main significance of the research of the present invention.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, references to the terms "one embodiment," "some embodiments," "exemplary embodiments," "example," "specific examples," or "some examples" are intended to mean that the implementation A specific feature, structure, material, or characteristic described by an embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.

Claims (7)

  1. The characteristic fractional-slot concentratred winding magneto 1. a kind of low vibration is made an uproar, which is characterized in that include stator (1), rotor (2);It is fixed There is air gap between sub (1) and rotor (2);
    Stator (1) fluting forms symmetrical stator tooth (15), asymmetric stator tooth (16) and additional stator tooth (17);On stator tooth It is wound with winding, winding includes loop A (101) and coil B (102), and loop A (101) is wound on asymmetric stator tooth (16) and adds On stator tooth (17), coil B (102) is wound on symmetrical stator tooth (15);Winding connection is according to the star-like figure of slot potential (200);Rotor (2) is surface-mount type structure, and containing permanent magnet array (300), stator (1) is not full symmetric in whole circumference , different stator toothings is designed, the slot ripples content of mmf harmonics is generated to reduce winding in air gap, it is final to reduce Loss, vibration and the noise of motor;
    The symmetrical stator tooth (15), asymmetric stator tooth (16) and additional stator tooth (17) meet relationship: symmetrical stator tooth (15) corresponding angle is 2 θ3, the corresponding angle of asymmetric stator tooth (16) is θ34, the corresponding angle of additional stator tooth (17) For 2 θ5, θyIndicate loop A (101) in winding or coil B (102) across angle, then the pitch factor of motor meets following Formula:
    In formula, v indicates the corresponding number of pole-pairs of mmf harmonics that winding generates in air gap, for fractional-slot concentratred winding Speech, θyValue indicate are as follows:
    Wherein, Z indicates the number of stator teeth of motor;In addition, also meeting following formula:
    For 18/16 motor of three-phase, the corresponding mmf harmonics number of pole-pairs of fundamental wave is 8, kp8For the corresponding winding magnetomotive force of fundamental wave Pitch factor, kd8For the magnetomotive distribution factor of fundamental wave winding, meanwhile, symmetrical stator tooth (15), asymmetric stator tooth (16) And the size of additional stator tooth (17) meets constraint condition:
    3+12(θ34)+12θ5=2 π.
  2. 2. a kind of low characteristic fractional-slot concentratred winding magneto of making an uproar that shakes according to claim 1, it is characterized in that: permanent magnet battle array (300) are arranged by equal-sized set of permanent magnets at according to radial magnetizing, magnetizing direction alternating.
  3. 3. a kind of low characteristic fractional-slot concentratred winding magneto of making an uproar that shakes according to claim 1, it is characterized in that: permanent magnet battle array Column (300) carry out poly- magnetic using Halbach array, and air gap thickness takes 0.5mm between stator (1) and rotor (2).
  4. The design side of characteristic fractional-slot concentratred winding magneto 4. a kind of low vibration according to claim 1-3 is made an uproar Method, which comprises the following steps:
    Step 1, the pole slot cooperation for selecting fractional-slot concentratred winding magneto carries out winding company by the star-like figure method of slot potential It connects, current equivalence in winding to notch position is calculated into the winding that energization winding generates in motor gas-gap using a current method Magnetomotive force, and calculate v notch factor K corresponding to pole harmonic wave magnetomotive forcesv, distribution factor KqvWith pitch factor Kyv, v is winding The corresponding number of pole-pairs of the mmf harmonics generated in air gap;
    Step 2, Fourier decomposition is carried out to the magnetomotive force that energization winding generates in air gap, it is dynamic finds out the corresponding winding magnetic of fundamental wave Gesture component calculates the notch factor K in the corresponding fundamental wave content of winding magnetomotive forcesp, distribution factor KqpWith fundamental wave pitch factor Kyp;Since slot number is matched and is fixed, so distribution factor and pitch factor KyvIt remains unchanged, while notch factor is approximately 1, this When to increase the corresponding fundamental wave pitch factor K of fundametal compomentypTo increase magnetomotive force component, fundamental wave pitch factor K is enabledypIt takes most Big value 1, finds out corresponding winding pitch at this time;
    Step 3, according to new winding pitch, increase corresponding additional teeth in the stationary part of motor, guarantee the magnetic that winding generates The corresponding notch factor K of kinetic potentialsvWith distribution factor KqvIt remains unchanged, at this time the corresponding fundamental wave pitch factor of winding fundametal compoment KypIncreasing is 1, and the corresponding pitch factor of slot ripples, that is, kZ ± P subharmonic content reduces, so that reducing slot ripples accounts for fundamental wave The percentage of content, the characteristic so that vibration for reducing motor is made an uproar;Wherein, k is positive integer, and Z indicates the number of stator teeth of motor, and P is Permanent magnet pole logarithm.
  5. The design method of characteristic fractional-slot concentratred winding magneto 5. the low vibration of one kind according to claim 4 is made an uproar, it is special Sign is that permanent magnet array (300) is by equal-sized set of permanent magnets at according to radial magnetizing, magnetizing direction alternating.
  6. The design method of characteristic fractional-slot concentratred winding magneto 6. the low vibration of one kind according to claim 4 is made an uproar, it is special Sign is that permanent magnet array (300) carries out poly- magnetic using Halbach array, and air gap thickness takes between stator (1) and rotor (2) 0.5mm。
  7. The design method of characteristic fractional-slot concentratred winding magneto 7. the low vibration of one kind according to claim 4 is made an uproar, it is special Sign is that symmetrical stator tooth (15), asymmetric stator tooth (16) and additional stator tooth (17) meet relationship: symmetrical stator tooth (15) corresponding angle is 2 θ3, the corresponding angle of asymmetric stator tooth (16) is θ34, the corresponding angle of additional stator tooth (17) For 2 θ5, loop A (101) is across asymmetric stator tooth (16) and additional stator tooth (17), and coil B (102) is across symmetrical stator tooth (15), θyIndicate winding center line circle across angle, then the pitch factor of motor meets following formula:
    In formula, v indicates the corresponding number of pole-pairs of mmf harmonics that winding generates in air gap, for fractional-slot concentratred winding Speech, θyValue indicate are as follows:
    Wherein, Z indicates the number of stator teeth of motor;In addition, also meeting following formula:
    For 18/16 motor of three-phase, the corresponding mmf harmonics number of pole-pairs of fundamental wave is 8, kp8For the corresponding winding magnetomotive force of fundamental wave Pitch factor, kd8For the magnetomotive distribution factor of fundamental wave winding, meanwhile, symmetrical stator tooth (15), asymmetric stator tooth (16) And the size of additional stator tooth (17) meets constraint condition:
    3+12(θ34)+12θ5=2 π.
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