CN107574660B - Application of a UV Absorber in Fabric Finishing - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种紫外吸收剂在织物整理中的应用,属于功能助剂技术领域。The invention relates to the application of an ultraviolet absorber in fabric finishing, and belongs to the technical field of functional auxiliary agents.
背景技术Background technique
由于工业的发展带来了环境污染,大量氟利昂类溶剂的排放,使得大气层臭氧层不断遭到损耗破坏,吸收紫外辐射的能力大大减弱,地球上的紫外辐射量迅速增加,给地球生物的健康带来多方面的伤害。面对越来越严重的环境问题,人们开始重视环境的保护,也更加重视自生的防护。Due to the environmental pollution caused by the development of industry and the discharge of a large number of Freon solvents, the ozone layer of the atmosphere has been continuously depleted and destroyed, and the ability to absorb ultraviolet radiation has been greatly weakened. multiple injuries. Facing more and more serious environmental problems, people began to pay attention to the protection of the environment, and also paid more attention to the protection of self-generation.
棉织物因其优良的服用舒适性、吸湿透气性等特点,深受人们欢迎,是需求比较大的一类织物,但棉纤维的结构中不含苯环,且具有纵向扭曲不光滑形态,紫外线很容易透过棉织物,所以对棉织物进行防紫外整理显得尤为重要。Cotton fabric is very popular because of its excellent wearing comfort, moisture absorption and breathability, and is a type of fabric with a large demand. It is easy to penetrate cotton fabrics, so it is particularly important to UV-proof cotton fabrics.
紫外吸收剂能强烈的、选择性的吸收高能量的紫外线,以其它低能量的形式(波长较长的光或热量)释放,从而避免紫外线对人体皮肤的伤害。目前国内常见的紫外吸收剂主要为水杨酸酯类、二苯甲酮类、苯并三唑类等,但是水杨酸酯类整理剂熔点低、易升华、吸收系数低,整理后织物易泛黄;二苯甲酮类价格昂贵,有时易泛黄;苯并三唑类吸收300-400nm的光,对棉纤维亲和力小,不易固着,易扩散,耐洗牢度低。Ultraviolet absorbers can strongly and selectively absorb high-energy ultraviolet rays and release them in the form of other low-energy forms (light or heat with longer wavelengths), thereby avoiding the damage of ultraviolet rays to human skin. At present, the common UV absorbers in China are mainly salicylates, benzophenones, benzotriazoles, etc., but the salicylate finishing agents have low melting point, easy sublimation and low absorption coefficient, and the finished fabric is easy to Yellowing; benzophenones are expensive and sometimes easy to yellow; benzotriazoles absorb light at 300-400 nm, have low affinity for cotton fibers, are not easy to fix, spread easily, and have low washing fastness.
发明内容SUMMARY OF THE INVENTION
为了解决上述的耐洗牢度低、泛黄等问题,本发明提供了一种紫外吸收剂在棉织物抗紫外整理中的应用,其结构如(1)所示,该化合物具有较好的防紫外效果,它吸收紫外线到达电子激发态后,会通过超快的光异构化方式内转换回到基态,有效地将紫外线的能量传递到环境中,经其整理后的棉织物有较好的抗紫外效果和耐洗性,还能有效防止织物泛黄。同时,本发明还提供一种该紫外吸收剂与纳米二氧化钛复合涂饰料整理织物的方法,通过将物理屏蔽和化学吸收紫外线结合的方式整理后的织物的防紫外效果更佳。In order to solve the above-mentioned problems of low washing fastness and yellowing, the present invention provides the application of an ultraviolet absorbent in the anti-ultraviolet finishing of cotton fabrics. Ultraviolet effect, after it absorbs ultraviolet rays and reaches the electronic excited state, it will be converted back to the ground state through ultra-fast photoisomerization, and effectively transmit the energy of ultraviolet rays to the environment. Anti-UV effect and wash resistance, but also effectively prevent the fabric from yellowing. At the same time, the present invention also provides a method for finishing fabrics with the ultraviolet absorber and nano-titanium dioxide composite coating material, and the fabrics finished by combining physical shielding and chemical ultraviolet absorption have better anti-ultraviolet effect.
本发明提供了一种织物整理方法,所述方法利用化学式(I)的紫外吸收剂。The present invention provides a fabric finishing method using the UV absorber of formula (I).
其中,R1,2=OH,OCH3或H,R1、R2相同或相异。Wherein, R 1,2 =OH, OCH 3 or H, and R 1 and R 2 are the same or different.
在一种实施方式中,所述织物为棉织物。In one embodiment, the fabric is a cotton fabric.
在一种实施方式中,所述方法是将紫外吸收剂配成整理液,进而将织物投入该整理液处理一定时间,洗涤,烘干处理。In one embodiment, the method is to prepare an ultraviolet absorber into a finishing solution, and then put the fabric into the finishing solution for a certain period of time, wash and dry the fabric.
在一种实施方式中,紫外吸收剂用量为10-40g/L。In one embodiment, the amount of UV absorber is 10-40 g/L.
在一种实施方式中,织物在整理液中的处理时间为0.1-3h。In one embodiment, the treatment time of the fabric in the finishing solution is 0.1-3h.
在一种实施方式中,整理后的织物烘干温度为20-80℃。In one embodiment, the drying temperature of the finished fabric is 20-80°C.
在一种实施方式中,所述方法包括:当整理液升温至40℃,棉织物用水润湿后投入到整理液中,加入食盐,慢慢升温至90℃,保温60min,取出织物,水洗,烘干。按照该方法,测定紫外吸收效果,UPF值为65±5;同时测定了整理后织物的性能,结果表明防紫外整理对织物的断裂强度(N)、断裂伸长率(%)和褶皱恢复角(°)无明显影响。In one embodiment, the method includes: when the finishing solution is heated to 40°C, the cotton fabric is wetted with water and put into the finishing solution, salt is added, the temperature is slowly raised to 90°C, the temperature is maintained for 60 minutes, the fabric is taken out, washed with water, drying. According to this method, the UV absorption effect was measured, and the UPF value was 65±5; meanwhile, the properties of the finished fabric were measured. (°) No obvious effect.
在另一种实施方式中,所述方法是将紫外吸收剂与纳米二氧化钛制成复合涂饰料,利用复合涂饰料整理织物。In another embodiment, the method is to make a composite coating material with an ultraviolet absorber and nano-titanium dioxide, and use the composite coating material to finish the fabric.
在一种实施方式中,所述复合涂饰料的制备:将纳米二氧化钛超声分散在紫外吸收剂水溶液中,然后加入至聚丙烯酸酯乳液中,混合均匀后在70-80℃搅拌5-10h,得到抗紫外型复合涂饰料;其中,纳米二氧化钛与聚丙烯酸酯乳液的质量比为(0.15-0.40g):(20-30g)。In one embodiment, the preparation of the composite coating material is as follows: ultrasonically dispersing nano-titanium dioxide in an aqueous solution of ultraviolet absorber, then adding it to the polyacrylate emulsion, mixing uniformly, and stirring at 70-80° C. for 5-10 hours to obtain An anti-ultraviolet type composite coating material; wherein, the mass ratio of nano titanium dioxide to polyacrylate emulsion is (0.15-0.40g): (20-30g).
在一种实施方式中,超声分散功率为100-500W,时间为50-20min。In one embodiment, the ultrasonic dispersion power is 100-500W, and the time is 50-20min.
在一种实施方式中,70-80℃搅拌的速度为300-600rpm。In one embodiment, the stirring speed at 70-80°C is 300-600 rpm.
在一种实施方式中,所述利用复合涂饰料整理织物,具体是:浸轧(30-100%)→烘干(80-110℃,3-10min)→焙烘(150-180℃,1-3min)。In an embodiment, the use of composite finishing materials to finish the fabric is specifically: padding (30-100%)→drying (80-110°C, 3-10min)→baking (150-180°C, 1 -3min).
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明利用式(1)的紫外吸收剂整理织物,该紫外吸收剂光照下响应速度快,整理后的织物防紫外效果好、不易泛黄。(1) In the present invention, the ultraviolet absorber of formula (1) is used to finish the fabric. The ultraviolet absorber has a fast response speed under illumination, and the finished fabric has a good ultraviolet protection effect and is not easy to yellow.
(2)本发明的整理方法,耐洗牢度较好,按照国家标准GB/T18830-2009纺织品防紫外线性能测试整理织物的防紫外效果,整理后织物的UPF>50,经过30次洗涤之后,仍然能够达到UPF>40,达到防紫外线产品的要求。(2) The finishing method of the present invention has good washing fastness. According to the national standard GB/T18830-2009 textile anti-ultraviolet performance test, the anti-ultraviolet effect of the finished fabric is tested. The UPF of the finished fabric is greater than 50. After 30 washings, It can still reach UPF>40, which meets the requirements of anti-ultraviolet products.
(3)本发明还利用式(1)的紫外吸收剂与纳米二氧化钛复合涂饰料整理织物,具有更好的抗紫外和抗泛黄效果。(3) The present invention also utilizes the ultraviolet absorber of formula (1) and the nano-titanium dioxide composite coating material to finish the fabric, which has better anti-ultraviolet and anti-yellowing effects.
附图说明Description of drawings
图1:洗涤次数对不同整理方法后布样的防紫外效果影响对比图。Figure 1: Comparison of the effect of washing times on the UV protection effect of fabric samples after different finishing methods.
图2:不同浓度的紫外吸收剂单独整理织物的UPF对比图。Figure 2: UPF comparison of fabrics treated with different concentrations of UV absorbers alone.
具体实施方案specific implementation
整理织物的皂洗:按照GB/T8629-2001洗涤整理后的织物,浴比为1:30,洗液的浓度为1.1g/L,于30℃下洗涤10min,脱水再用水注洗2min,烘干,此过程为一次洗涤。Soaping of finished fabrics: wash the finished fabrics according to GB/T8629-2001, the bath ratio is 1:30, the concentration of the lotion is 1.1g/L, washed at 30°C for 10 minutes, dehydrated and washed with water for 2 minutes, and dried. Dry, this process is one wash.
防紫外线性能测试:按照国家标准GB/T18830-2009纺织品防紫外线性能测试,使用纺织品紫外防护因子测定仪(Cary50)测试不同洗涤次数后的UPF值。Anti-ultraviolet performance test: According to the national standard GB/T18830-2009 textile anti-ultraviolet performance test, use the textile ultraviolet protection factor tester (Cary50) to test the UPF value after different washing times.
实施例1:单独的紫外吸收剂对棉织物的防紫外整理Example 1: UV-resistant finishing of cotton fabrics by UV absorbers alone
将30g/L的化学式(I)的紫外吸收剂溶解在整理液中加热至40℃,把预先润湿的棉织物投入到该溶液中,浴比为1:20,同时加入3g/L的食盐,反应30min,然后升温至90℃,保温60min,取出织物,水洗,60℃烘2h,得到整理后的织物,测定其紫外吸收效果(UPF值为65.8±5)及其他各项性能(见表2)。The UV absorber of chemical formula (I) of 30g/L is dissolved in the finishing solution and heated to 40°C, the pre-wetted cotton fabric is put into the solution, the bath ratio is 1:20, and the salt of 3g/L is added simultaneously. , react for 30min, then heat up to 90℃, keep warm for 60min, take out the fabric, wash with water, and bake at 60℃ for 2h to obtain the finished fabric, and measure its UV absorption effect (UPF value is 65.8±5) and other properties (see Table 1). 2).
表1棉织物单独紫外吸收剂整理处方Table 1 UV absorber finishing prescription for cotton fabric alone
表2单独整理前后棉织物各项性能对比Table 2 Comparison of various properties of cotton fabrics before and after individual finishing
实施例2:紫外吸收剂单独整理棉织物耐洗试验Example 2: Washing resistance test of cotton fabrics finished by UV absorber alone
将实施例1防紫外整理得到的棉织物进行耐洗实验。The cotton fabric obtained by the anti-ultraviolet finishing in Example 1 was subjected to a washing durability test.
具体实验条件:浴比为1:30,洗液浓度为为1.1g/L,于30℃下洗涤10min,脱水再用水注洗2min,甩干再用水注洗2min,烘干。然后把织物重复以上操作5次,使用纺织品紫外防护因子测定仪(Cary50)测试5次洗涤后的织物的UPF值为53.0±4。Specific experimental conditions: the bath ratio was 1:30, the concentration of the lotion was 1.1 g/L, washed at 30 °C for 10 min, dehydrated, washed with water for 2 min, dried, washed with water for 2 min, and dried. Then repeat the above operations for the fabric 5 times, and use a textile UV protection factor tester (Cary50) to test the UPF value of the fabric after 5 washings to 53.0±4.
实施例3:紫外吸收剂单独整理棉织物耐洗试验Example 3: Washing resistance test of cotton fabrics finished by UV absorber alone
将实施例1防紫外整理得到的棉织物进行耐洗实验。The cotton fabric obtained by the anti-ultraviolet finishing in Example 1 was subjected to a washing durability test.
具体实验条件:浴比为1:30,洗液浓度为为1.1g/L,于30℃下洗涤10min,脱水再用水注洗2min,甩干再用水注洗2min,烘干。然后把织物重复以上操作10次,使用纺织品紫外防护因子测定仪(Cary50)测试10次洗涤后的织物的UPF值为51.2±5。Specific experimental conditions: the bath ratio was 1:30, the concentration of the lotion was 1.1 g/L, washed at 30 °C for 10 min, dehydrated, washed with water for 2 min, dried, washed with water for 2 min, and dried. Then repeat the above operations for the fabric 10 times, and use a textile UV protection factor tester (Cary50) to test the UPF value of the fabric after 10 washings to 51.2±5.
实施例4:紫外吸收剂单独整理棉织物耐洗试验Example 4: Washing resistance test of cotton fabrics finished by UV absorber alone
将实施例1防紫外整理得到的棉织物进行耐洗实验。The cotton fabric obtained by the anti-ultraviolet finishing in Example 1 was subjected to a washing durability test.
具体实验条件:浴比为1:30,洗液浓度为为1.1g/L,于30℃下洗涤10min,脱水再用水注洗2min,甩干再用水注洗2min,烘干。然后把织物重复以上操作20次,使用纺织品紫外防护因子测定仪(Cary50)测试20次洗涤后的织物的UPF值为46.3±3。Specific experimental conditions: the bath ratio was 1:30, the concentration of the lotion was 1.1 g/L, washed at 30 °C for 10 min, dehydrated, washed with water for 2 min, dried, washed with water for 2 min, and dried. Then repeat the above operation for the fabric 20 times, and use a textile UV protection factor tester (Cary50) to test the UPF value of the fabric after 20 washings to 46.3±3.
实施例5:紫外吸收剂单独整理棉织物耐洗试验Example 5: Washing durability test of cotton fabrics finished by UV absorber alone
将实施例1防紫外整理得到的棉织物进行耐洗实验。The cotton fabric obtained by the anti-ultraviolet finishing in Example 1 was subjected to a washing durability test.
具体实验条件:浴比为1:30,洗液浓度为为1.1g/L,于30℃下洗涤10min,脱水再用水注洗2min,甩干再用水注洗2min,烘干。然后把织物重复以上操作30次,使用纺织品紫外防护因子测定仪(Cary50)测试30次洗涤后的织物的UPF值为43.5±4。Specific experimental conditions: the bath ratio was 1:30, the concentration of the lotion was 1.1 g/L, washed at 30 °C for 10 min, dehydrated, washed with water for 2 min, dried, washed with water for 2 min, and dried. Then repeat the above operation for the fabric 30 times, and use a textile UV protection factor tester (Cary50) to test the UPF value of the fabric after 30 washings to 43.5±4.
实施例6:紫外吸收剂单独整理棉织物耐洗试验Example 6: Washing resistance test of cotton fabrics finished with UV absorber alone
将实施例1防紫外整理得到的棉织物进行耐洗实验。The cotton fabric obtained by the anti-ultraviolet finishing in Example 1 was subjected to a washing durability test.
具体实验条件:浴比为1:30,洗液浓度为为1.1g/L,于30℃下洗涤10min,脱水再用水注洗2min,甩干再用水注洗2min,烘干。然后把织物重复以上操作40次,使用纺织品紫外防护因子测定仪(Cary50)测试40次洗涤后的织物的UPF值为42.2±2。Specific experimental conditions: the bath ratio was 1:30, the concentration of the lotion was 1.1 g/L, washed at 30 °C for 10 min, dehydrated, washed with water for 2 min, dried, washed with water for 2 min, and dried. Then repeat the above operations for the fabric 40 times, and use a textile UV protection factor tester (Cary50) to test the UPF value of the fabric after 40 washes of 42.2±2.
实施例7:紫外吸收剂/纳米二氧化钛复合涂饰料的制备试验Example 7: Preparation test of UV absorber/nano-titanium dioxide composite coating
将0.2g纳米二氧化钛超声分散在20mL 15g/L的化学式(I)的紫外吸收剂溶液,然后加入至20g聚丙烯酸酯乳液中,混合均匀后在75℃、450rpm下搅拌8h,所得产品即为紫外吸收剂/纳米二氧化钛复合涂饰料。其中,超声分散的功率为250W,时间为20min。Ultrasonic disperse 0.2g nano titanium dioxide in 20mL 15g/L UV absorber solution of chemical formula (I), then add it to 20g polyacrylate emulsion, mix well and stir at 75°C and 450rpm for 8h, the obtained product is UV Absorber/nano-titanium dioxide composite coating. Among them, the power of ultrasonic dispersion is 250W, and the time is 20min.
实施例8:复合涂饰料对棉织物的整理试验Example 8: Finishing test of cotton fabric by composite coating material
棉织物浸轧实施例7制备得到的复合涂饰料,轧余率为100%,然后在100℃烘3min,最后在170℃焙烘1min,自然冷却,测定其UPF值为68.6±4。Cotton fabric padding the composite coating material prepared in Example 7, the nip rate is 100%, then bake at 100 ℃ for 3 minutes, and finally bake at 170 ℃ for 1 minute, and naturally cool, and its UPF value is 68.6±4.
实施例9:复合整理织物的耐洗试验Example 9: Washing Test of Composite Finished Fabrics
将实施例8整理得到的棉织物进行耐洗实验。The cotton fabric finished in Example 8 was subjected to a washing durability test.
具体实验条件:浴比为1:30,洗液浓度为为1.1g/L,于30℃下洗涤10min,脱水再用水注洗2min,甩干再用水注洗2min,烘干。然后把织物重复以上操作5、10、20、30、40次,测试洗涤后的织物的UPF值分别为60.2±4、58.7±5、54.6±2、52.7±5、52.3±3。Specific experimental conditions: the bath ratio was 1:30, the concentration of the lotion was 1.1 g/L, washed at 30 °C for 10 min, dehydrated, washed with water for 2 min, dried, washed with water for 2 min, and dried. Then repeat the above operations 5, 10, 20, 30, 40 times on the fabric, and the UPF values of the washed fabrics are 60.2±4, 58.7±5, 54.6±2, 52.7±5, 52.3±3, respectively.
实施例10:织物紫外照射黄变实验Example 10: Fabric yellowing experiment under UV irradiation
将实施例1紫外吸收剂单独整理、实施例8紫外吸收剂/纳米TiO2复合整理后的织物样品平铺于UV-220型紫外线试验箱(德国OSRAM型紫外灯泡)样品托盘上(灯泡距样品托盘垂直距离为35cm),温度设定为40℃,照射36h后测定白度。并与未经过防紫外整理的织物用该方法处理后测定的织物照射前后的白度变化进行比较。The fabric samples after the UV absorber in Example 1 and the UV absorber/nano TiO 2 composite in Example 8 were placed on the sample tray of UV-220 UV test box (German OSRAM UV bulb) (the distance between the bulb and the sample) The vertical distance of the tray is 35cm), the temperature is set to 40°C, and the whiteness is measured after irradiating for 36h. And compared with the change of whiteness before and after irradiation of fabrics that have not been treated with anti-ultraviolet finishing.
表3整理前后织物防泛黄能力效果对比Table 3 Comparison of anti-yellowing ability of fabrics before and after finishing
对照1:纳米TiO2单独整理织物Control 1: Nano- TiO2 alone finishing fabric
将0.4g纳米二氧化钛超声分散在20mL去离子水中,然后加入至20g聚丙烯酸酯乳液中,混合均匀后在75℃、450rpm下搅拌8h,纳米二氧化钛整理液。其中,超声分散的功率为250W,时间为20min。Disperse 0.4g of nano-titanium dioxide ultrasonically in 20mL of deionized water, then add it to 20g of polyacrylate emulsion, mix evenly, and stir at 75°C and 450rpm for 8h, the nano-titanium dioxide finishing solution. Among them, the power of ultrasonic dispersion is 250W, and the time is 20min.
浸轧织物,轧余率为100%,然后在100℃烘3min,最后在170℃焙烘1min,自然冷却,测定其UPF值为64.5±3,按照上述洗涤方法洗涤5、10、20、30、40次,测试洗涤后的织物的UPF值分别为54.3±4、50.5±3、47.2±4、45.1±2、44.4±3。Pad-rolled fabric with a nip rate of 100%, then baked at 100 °C for 3 min, and finally at 170 °C for 1 min, and cooled naturally, the UPF value was determined to be 64.5±3, and washed according to the above washing method for 5, 10, 20, 30 , 40 times, the UPF values of the tested fabrics after washing were 54.3±4, 50.5±3, 47.2±4, 45.1±2, and 44.4±3, respectively.
对照2:不同整理方法的效果对比Comparison 2: Comparison of the effects of different finishing methods
控制紫外吸收剂的用量,分别采用实施例1、实施例8、对照1的方法整理织物,结果如表4所示。结果显示,采用复合整理的方法,各有效成分的试剂用量减半,但是却达到了更好的效果。Control the consumption of ultraviolet absorber, adopt the method of embodiment 1, embodiment 8, contrast 1 to finish fabric respectively, the result is shown in table 4. The results show that by adopting the method of compound finishing, the dosage of each active ingredient is reduced by half, but a better effect is achieved.
表4不同防紫外整理方法的防紫外效果对比Table 4 Comparison of anti-ultraviolet effects of different anti-ultraviolet finishing methods
实施例11:不同浓度的紫外吸收剂溶液单独整理织物Example 11: Different concentrations of UV absorber solutions individually finish fabrics
依次将10g/L、20g/L、40g/L的化学式(I)的紫外吸收剂溶解在整理液中加热至40℃,把预先润湿的棉织物投入到该溶液中,浴比为1:20,同时加入3g/L的食盐,反应30min,然后升温至90℃,保温60min,取出织物,水洗,60℃烘2h,得到整理后的织物,测定其紫外吸收效果(UPF值分别为56.2±3、63.4±4、66.8±3)见图2。The ultraviolet absorber of chemical formula (I) of 10g/L, 20g/L, 40g/L is successively dissolved in the finishing solution and heated to 40 ° C, the pre-moistened cotton fabric is put into the solution, and the bath ratio is 1: 20. At the same time, add 3g/L of salt, react for 30min, then heat up to 90°C, keep the temperature for 60min, take out the fabric, wash with water, and bake at 60°C for 2h to obtain the finished fabric, and measure its ultraviolet absorption effect (UPF values are 56.2± 3, 63.4±4, 66.8±3) see Figure 2.
虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention should be defined by the claims.
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