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CN107574394A - A kind of preparation method of medical ultra-fine grain TC4 titanium alloy plates - Google Patents

A kind of preparation method of medical ultra-fine grain TC4 titanium alloy plates Download PDF

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CN107574394A
CN107574394A CN201710841918.2A CN201710841918A CN107574394A CN 107574394 A CN107574394 A CN 107574394A CN 201710841918 A CN201710841918 A CN 201710841918A CN 107574394 A CN107574394 A CN 107574394A
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titanium alloy
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CN107574394B (en
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麻西群
于振涛
皇甫强
张亚峰
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Northwest Institute for Non Ferrous Metal Research
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Abstract

本发明提供了一种医用超细晶TC4钛合金板材的制备方法,该方法包括:一、对直径为90mm~410mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为25mm~130mm的TC4钛合金板坯;二、将TC4钛合金板坯依次进行修磨、退火和温轧,空冷后得到厚度为6mm~26mm的TC4钛合金板材;三、将TC4钛合金板材进行退火处理,空冷后得到超细晶TC4钛合金板材半成品;四、将超细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为5mm~25mm的超细晶TC4钛合金板材。本发明将多向锻造工艺和温轧工艺相结合,得到医用超细晶TC4钛合金板材的晶粒尺寸为0.1μm~1μm,且表面平整,组织均匀,力学性能良好,符合GB/T13810‑2007标准的规定。

The invention provides a method for preparing medical ultra-fine-grained TC4 titanium alloy plate. The method comprises: 1. Carrying out multidirectional forging to a TC4 titanium alloy round ingot with a diameter of 90 mm to 410 mm, and cooling to obtain a TC4 titanium alloy plate with a thickness of 25 mm to 130 mm. TC4 titanium alloy slab; 2. The TC4 titanium alloy slab is ground, annealed and warm-rolled in sequence, and after air cooling, a TC4 titanium alloy plate with a thickness of 6mm to 26mm is obtained; 3. The TC4 titanium alloy plate is annealed, air-cooled Finally, the semi-finished product of ultra-fine-grained TC4 titanium alloy plate is obtained; 4. The semi-finished product of ultra-fine-grained TC4 titanium alloy plate is successively cut, ground, leveled, polished, polished and pickled to obtain ultra-fine-grained TC4 titanium alloy plate with a thickness of 5mm to 25mm. Crystal TC4 titanium alloy plate. The invention combines the multi-directional forging process and the warm rolling process to obtain the medical ultra-fine-grained TC4 titanium alloy plate with a grain size of 0.1 μm to 1 μm, smooth surface, uniform structure, good mechanical properties, and conforms to GB/T13810‑2007 Standard provisions.

Description

一种医用超细晶TC4钛合金板材的制备方法A kind of preparation method of medical ultra-fine grain TC4 titanium alloy plate

技术领域technical field

本发明属于钛合金材料加工技术领域,具体涉及一种医用超细晶TC4钛合金板材的制备方法。The invention belongs to the technical field of titanium alloy material processing, and in particular relates to a preparation method of a medical ultrafine-grained TC4 titanium alloy plate.

背景技术Background technique

目前国内外医疗器械中80%以上的钛合金原材料为TC4钛合金,主要用于制作口腔牙冠、固定桥、义齿支架等齿科类、关节类和创伤类等植入器械。研究发现,金属材料的性能与其晶粒尺寸密切相关,当金属的晶粒尺寸细化到1μm以下时,可获得由均匀等轴晶组成、大角度晶界占多数的超细晶材料,超细晶材料在室温下具有高强度,高温下具有超塑性。超细晶TC4钛合金与普通的TC4钛合金相比,具有更高的强度、更好的疲劳性能以及更强耐腐蚀性能,在医用材料领域具有广阔的应用前景。At present, more than 80% of the titanium alloy raw materials in domestic and foreign medical devices are TC4 titanium alloys, which are mainly used to make dental, joint and trauma implants such as dental crowns, fixed bridges, and denture brackets. Research has found that the properties of metal materials are closely related to their grain size. When the grain size of the metal is refined to less than 1 μm, an ultra-fine-grained material composed of uniform equiaxed grains and large-angle grain boundaries can be obtained. Crystalline materials have high strength at room temperature and superplasticity at high temperatures. Compared with ordinary TC4 titanium alloy, ultra-fine-grained TC4 titanium alloy has higher strength, better fatigue performance and stronger corrosion resistance, and has broad application prospects in the field of medical materials.

强塑性变形法是国际材料学界公认的制备块体超细晶材料最有前途的方法,可将粗晶金属的晶粒细化至纳米量级,制备的超细晶材料由具有高密度的晶界和较低原子密度的晶间区组成,其晶体区域或其它特征长度的典型尺寸至少在一维方向上为亚微米(0.1μm~1μm)/纳米(<100nm)。The strong plastic deformation method is recognized by the international materials community as the most promising method for preparing bulk ultrafine-grained materials. It can refine the grains of coarse-grained metals to the nanometer level, and the prepared ultrafine-grained materials The typical size of its crystal region or other characteristic length is submicron (0.1 μm ~ 1 μm) / nanometer (<100nm) in at least one dimension.

钛合金的强塑性变形法主要包括:等通道角挤压法(ECAP)、高压扭转法(HPT)、累积叠轧法(ARB)和多向锻造法(MF)。等通道角法和高压扭转法可用来制备三维尺寸较小的超细晶棒材,是工业化生产超细晶钛材的主要方法,但产量较低,且对钛合金材料的塑性、设备和模具要求极高;累积叠轧法能够生产较薄尺寸的薄板和箔带材,且累积叠轧法的工序复杂,容易产生包套废料;多向锻造法通过从不同方向对钛合金实施变形以达到细化晶粒、改善材料性能的目的,大多采用较小尺寸(厚度小于90mm)的钛合金板材进行试验探索,且使用的设备及工装模具较为昂贵和特殊,通过多向锻造法制备的超细晶板材厚度为2mm,长宽为300mm×200mm,不易进行加工,且表面粗糙,平整度较差,力学性能不佳,难以满足医学要求。The strong plastic deformation methods of titanium alloy mainly include: equal channel angular extrusion method (ECAP), high pressure torsion method (HPT), cumulative rolling method (ARB) and multidirectional forging method (MF). The equal channel angle method and the high-pressure torsion method can be used to prepare ultra-fine-grained rods with small three-dimensional dimensions. The requirements are extremely high; the cumulative stack rolling method can produce thinner sheets and foil strips, and the cumulative stack rolling method is complex and prone to wrapping waste; the multi-directional forging method deforms the titanium alloy from different directions to achieve For the purpose of refining grains and improving material properties, most of the titanium alloy plates with smaller sizes (thickness less than 90mm) are used for experiments and exploration, and the equipment and tooling molds used are relatively expensive and special. The thickness of the crystal plate is 2mm, the length and width are 300mm×200mm, it is not easy to process, and the surface is rough, the flatness is poor, the mechanical properties are not good, and it is difficult to meet the medical requirements.

发明内容Contents of the invention

本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种医用超细晶TC4钛合金板材的制备方法。该方法以直径为90mm~410mm的TC4钛合金圆锭为原料,将多向锻造工艺和温轧工艺相结合,制备的医用超细晶TC4钛合金板材的晶粒尺寸为0.1μm~1μm,厚度为5mm~25mm,抗拉强度为1050MPa~1300MPa,规定非比例延伸强度为1000MPa~1080MPa,断后伸长率为14%~17%;该方法工艺简单,易于实现,对设备的要求低,可满足超细晶TC4钛合金的工业化生产需求。The technical problem to be solved by the present invention is to provide a method for preparing medical ultrafine-grained TC4 titanium alloy plate aiming at the deficiencies of the above-mentioned prior art. The method uses TC4 titanium alloy round ingots with a diameter of 90 mm to 410 mm as raw materials, combines the multi-directional forging process and the warm rolling process, and prepares medical ultra-fine-grained TC4 titanium alloy plates with a grain size of 0.1 μm to 1 μm and a thickness of 0.1 μm to 1 μm. The tensile strength is 5mm-25mm, the tensile strength is 1050MPa-1300MPa, the specified non-proportional elongation strength is 1000MPa-1080MPa, and the elongation after fracture is 14%-17%. The industrial production demand of ultra-fine grain TC4 titanium alloy.

为解决上述技术问题,本发明采用的技术方案是:一种医用超细晶TC4钛合金板材的制备方法,其特征在于,该方法包括以下步骤:In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a kind of preparation method of medical ultra-fine grain TC4 titanium alloy plate, it is characterized in that, this method comprises the following steps:

步骤一、利用快锻机对直径为90mm~410mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为25mm~130mm的TC4钛合金板坯;所述多向锻造中沿TC4钛合金圆锭的三维方向依次进行的三次单向锻造为一次循环,每次所述单向锻造的变形量为40%~60%;所述多向锻造包括2~4次循环;第1次所述循环的始锻温度为1050℃~1150℃,终锻温度不低于700℃,第2次~第4次所述循环的始锻温度均为700℃~1000℃,终锻温度均不低于600℃;Step 1. Use a fast forging machine to carry out multidirectional forging on a TC4 titanium alloy round ingot with a diameter of 90 mm to 410 mm, and obtain a TC4 titanium alloy slab with a thickness of 25 mm to 130 mm after cooling; The three unidirectional forgings in the three-dimensional direction of the ingot are one cycle, and the deformation of the unidirectional forging is 40% to 60% each time; the multidirectional forging includes 2 to 4 cycles; the first cycle The initial forging temperature is 1050℃~1150℃, the final forging temperature is not lower than 700℃, the initial forging temperature of the second to fourth cycle is 700℃~1000℃, and the final forging temperature is not lower than 600℃. ℃;

步骤二、将步骤一中得到的TC4钛合金板坯先进行修磨,再进行退火处理,然后在550℃~700℃的条件下进行多道次温轧,空冷后得到厚度为6mm~26mm的TC4钛合金板材;所述温轧的道次变形量为10%~20%,所述温轧的总变形量不小于50%;Step 2: Grind the TC4 titanium alloy slab obtained in step 1 first, then perform annealing treatment, then perform multi-pass warm rolling under the condition of 550°C-700°C, and obtain a slab with a thickness of 6mm-26mm after air cooling TC4 titanium alloy plate; the deformation of the warm rolling pass is 10% to 20%, and the total deformation of the warm rolling is not less than 50%;

步骤三、将步骤二中得到的TC4钛合金板材进行退火处理,空冷后得到超细晶TC4钛合金板材半成品;Step 3, annealing the TC4 titanium alloy plate obtained in step 2, and obtaining an ultra-fine-grained TC4 titanium alloy plate semi-finished product after air cooling;

步骤四、将步骤三中得到的超细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为5mm~25mm的医用超细晶TC4钛合金板材。Step 4: Cutting, grinding, leveling, polishing, polishing and pickling the semi-finished ultra-fine-grained TC4 titanium alloy plate obtained in step 3 in sequence to obtain a medical ultra-fine-grained TC4 titanium alloy with a thickness of 5 mm to 25 mm sheet.

上述的一种医用超细晶TC4钛合金板材的制备方法,其特征在于,步骤一中所述快锻机为模锻锤或油压机。The above-mentioned method for preparing a medical ultra-fine-grained TC4 titanium alloy plate is characterized in that the fast forging machine described in step 1 is a die forging hammer or a hydraulic press.

上述的一种医用超细晶TC4钛合金板材的制备方法,其特征在于,步骤二中所述退火处理的温度为550℃~700℃,时间为60min~80min。The above-mentioned method for preparing a medical ultrafine-grained TC4 titanium alloy plate is characterized in that the temperature of the annealing treatment in step 2 is 550° C. to 700° C., and the time is 60 minutes to 80 minutes.

上述的一种医用超细晶TC4钛合金板材的制备方法,其特征在于,步骤三中所述退火处理的温度为500℃~650℃,时间为30min~60min。The above-mentioned method for preparing a medical ultrafine-grained TC4 titanium alloy plate is characterized in that the temperature of the annealing treatment in step 3 is 500° C. to 650° C., and the time is 30 minutes to 60 minutes.

上述的一种医用超细晶TC4钛合金板材的制备方法,其特征在于,步骤四中所述矫平的温度为400℃~500℃。The above-mentioned method for preparing a medical ultra-fine-grained TC4 titanium alloy plate is characterized in that the temperature for leveling in Step 4 is 400°C-500°C.

本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明中采用多向锻造工艺和温轧工艺相结合,首先采用多向锻造法细化了TC4钛合金的晶粒尺寸并抑制织构的生长,避免了各向异性现象,降低TC4钛合金的变形温度,并提高最佳变形速率,然后通过温轧,在中温条件下改善板材平整度,同时继续施加变形使TC4钛合金的晶粒进一步细化,最终获得晶粒尺寸为0.1μm~1μm的医用超细晶TC4钛合金板材,该医用超细晶TC4钛合金板材的表面平整,组织均匀。1. In the present invention, the combination of multi-directional forging process and warm rolling process is adopted. Firstly, the multi-directional forging method is used to refine the grain size of TC4 titanium alloy and inhibit the growth of texture, so as to avoid anisotropy and reduce the TC4 titanium The deformation temperature of the alloy is increased, and the optimal deformation rate is increased, and then the flatness of the plate is improved under medium temperature conditions through warm rolling, and at the same time, deformation is continued to further refine the grains of the TC4 titanium alloy, and finally the grain size is 0.1μm~ 1 μm medical ultra-fine-grained TC4 titanium alloy plate, the medical ultra-fine-grained TC4 titanium alloy plate has a flat surface and a uniform structure.

2、本发明以直径为90mm~410mm的TC4钛合金圆锭为原料,制备得到厚度为5mm~25mm的医用超细晶TC4钛合金板材,扩大了原料的尺寸范围,提高了产品的可加工性,该医用超细晶TC4钛合金板材的抗拉强度为1050MPa~1300MPa,规定非比例延伸强度为1000MPa~1080MPa,断后伸长率为14%~17%,符合GB/T13810-2007的规定,并优于现有产品。2. The present invention uses TC4 titanium alloy round ingots with a diameter of 90 mm to 410 mm as raw materials to prepare medical ultrafine-grained TC4 titanium alloy plates with a thickness of 5 mm to 25 mm, which expands the size range of raw materials and improves the machinability of products , the tensile strength of the medical ultra-fine-grained TC4 titanium alloy plate is 1050MPa-1300MPa, the specified non-proportional elongation strength is 1000MPa-1080MPa, and the elongation after fracture is 14%-17%, which meets the requirements of GB/T13810-2007, and superior to existing products.

3、本发明的工艺简单,易于实现,对设备的要求低,在普通快锻机和轧机上即可实现医用超细晶TC4钛合金的制备,满足医用超细晶TC4钛合金的工业化生产需求。3. The process of the present invention is simple, easy to implement, and has low requirements for equipment. The preparation of medical ultra-fine-grained TC4 titanium alloy can be realized on ordinary fast forging machines and rolling mills, meeting the industrial production requirements of medical ultra-fine-grained TC4 titanium alloys .

下面结合附图和实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.

附图说明Description of drawings

图1是本发明多向锻造工艺过程的示意图。Fig. 1 is a schematic diagram of the multidirectional forging process of the present invention.

图2是本发明实施例1制备的医用超细晶TC4钛合金板材的TEM图。Fig. 2 is a TEM image of the medical ultra-fine-grained TC4 titanium alloy sheet prepared in Example 1 of the present invention.

图3是本发明实施例3制备的医用超细晶TC4钛合金板材的TEM图。Fig. 3 is a TEM image of the medical ultra-fine-grained TC4 titanium alloy sheet prepared in Example 3 of the present invention.

具体实施方式detailed description

图1是本发明多向锻造工艺过程示意图,图中实心黑色箭头方向表示单向锻造的三个方向(分别为TC4钛合金圆锭的X轴、Y轴和Z轴方向)。由图1可以看出,多向锻造的第1次循环过程中,首先沿TC4钛合金圆锭的轴线方向即Y轴方向对TC4钛合金圆锭的端面进行第一次单向锻造,然后将锻造件旋转90°沿Z轴方向进行第二次单向锻造,最后再旋转90°沿X轴方向进行第三次单向锻造,完成第1次循环;多向锻造的第2次~4次循环过程中,首先沿Y轴方向对锻造件进行第一次单向锻造,然后将锻造件旋转90°沿Z轴方向进行第二次单向锻造,最后再旋转90°沿X轴方向进行第三次单向锻造,完成单次循环,重复单次循环,完成多向锻造的第2次~4次循环。Fig. 1 is a schematic diagram of the multidirectional forging process of the present invention, in which the directions of solid black arrows represent three directions of unidirectional forging (respectively the X-axis, Y-axis and Z-axis directions of the TC4 titanium alloy round ingot). It can be seen from Figure 1 that in the first cycle of multi-directional forging, the first unidirectional forging is performed on the end face of the TC4 titanium alloy round ingot along the axis direction of the TC4 titanium alloy round ingot, that is, the Y-axis direction, and then the The forging is rotated 90° for the second unidirectional forging along the Z-axis, and finally rotated 90° for the third unidirectional forging along the X-axis to complete the first cycle; the second to fourth times of multi-directional forging In the cycle process, the forging is firstly forged along the Y-axis for the first time, then the forging is rotated 90° for the second one-way along the Z-axis, and finally rotated 90° for the second time along the X-axis. Three times of one-way forging completes a single cycle, and repeats a single cycle to complete the second to fourth cycles of multi-directional forging.

实施例1Example 1

本实施例的制备方法包括以下步骤:The preparation method of the present embodiment comprises the following steps:

步骤一、利用油压机对直径为410mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为130mm的TC4钛合金板坯;所述多向锻造中沿TC4钛合金圆锭的三维方向依次进行的三次单向锻造为一次循环,每次所述单向锻造的变形量为60%;所述多向锻造包括4循环,第1次所述循环的始锻温度为1150℃,终锻温度为715℃,第2次所述循环的始锻温度为950℃,终锻温度602℃,第3次所述循环的始锻温度为800℃,终锻温度610℃,第4次所述循环的始锻温度为700℃,终锻温度617℃;Step 1, using a hydraulic press to carry out multi-directional forging on a TC4 titanium alloy round ingot with a diameter of 410 mm, and obtain a TC4 titanium alloy slab with a thickness of 130 mm after cooling; the multi-directional forging is carried out sequentially along the three-dimensional direction of the TC4 titanium alloy round ingot The three unidirectional forgings are one cycle, and the deformation of the unidirectional forging is 60% each time; the multi-directional forging includes 4 cycles, the initial forging temperature of the first cycle is 1150 ° C, and the final forging temperature is 715°C, the initial forging temperature of the second cycle is 950°C, the final forging temperature is 602°C, the initial forging temperature of the third cycle is 800°C, and the final forging temperature is 610°C, the fourth cycle The initial forging temperature is 700°C, and the final forging temperature is 617°C;

步骤二、将步骤一中得到的TC4钛合金板坯修磨后,在700℃的条件下保温80min进行退火处理,然后在700℃的条件下进行三道次温轧,空冷后得到厚度为26mm的TC4钛合金板材;所述温轧的道次变形量为20%,所述温轧的总变形量为60%;Step 2. After grinding the TC4 titanium alloy slab obtained in step 1, heat it at 700°C for 80 minutes for annealing treatment, then carry out three passes of warm rolling at 700°C, and air-cool to obtain a thickness of 26mm. TC4 titanium alloy plate; the pass deformation of the warm rolling is 20%, and the total deformation of the warm rolling is 60%;

步骤三、将步骤二中得到的TC4钛合金板材在650℃的条件下保温60min进行退火处理,空冷后得到超细晶TC4钛合金板材半成品;Step 3, heat the TC4 titanium alloy sheet material obtained in step 2 for 60 minutes under the condition of 650 ° C for annealing treatment, and obtain an ultra-fine-grained TC4 titanium alloy sheet material semi-finished product after air cooling;

步骤四、将步骤三中得到的超细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为25mm的医用超细晶TC4钛合金板材;所述矫平的温度为500℃。Step 4: Cutting, grinding, leveling, polishing, polishing and pickling the semi-finished ultra-fine-grained TC4 titanium alloy plate obtained in step 3 in sequence to obtain a medical ultra-fine-grained TC4 titanium alloy plate with a thickness of 25 mm; The leveling temperature is 500°C.

图2为本实施例制备的医用超细晶TC4钛合金板材的TEM图,从图2可以看出实施例制备的医用超细晶TC4钛合金板材的内部组织均匀,晶粒尺寸为0.5μm~1μm。Fig. 2 is the TEM picture of the medical ultra-fine grain TC4 titanium alloy sheet material prepared by the present embodiment, as can be seen from Fig. 2 the internal structure of the medical ultrafine grain TC4 titanium alloy sheet material prepared by the embodiment is uniform, and the grain size is 0.5 μm~ 1 μm.

实施例2Example 2

本实施例的制备方法包括以下步骤:The preparation method of the present embodiment comprises the following steps:

步骤一、利用模锻锤对直径为150mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为130mm的TC4钛合金板坯;所述多向锻造中沿TC4钛合金圆锭的三维方向依次进行的三次单向锻造为一次循环,每次所述单向锻造的变形量为45%;所述多向锻造包括2循环,第1次所述循环的始锻温度为1150℃,终锻温度为700℃,第2次所述循环的始锻温度为900℃,终锻温度634℃;Step 1, using a die forging hammer to carry out multidirectional forging to a TC4 titanium alloy round ingot with a diameter of 150 mm, and obtain a TC4 titanium alloy slab with a thickness of 130 mm after cooling; in the multidirectional forging, follow the three-dimensional direction of the TC4 titanium alloy round ingot Three successive unidirectional forgings constitute one cycle, and the deformation of each said unidirectional forging is 45%. The temperature is 700°C, the initial forging temperature of the second cycle is 900°C, and the final forging temperature is 634°C;

步骤二、将步骤一中得到的TC4钛合金板坯修磨后,在630℃的条件下保温60min进行退火处理,然后在630℃的条件下进行五道次温轧,空冷后得到厚度为11mm的TC4钛合金板材;所述温轧的道次变形量为10%,所述温轧的总变形量为50%;Step 2. After grinding the TC4 titanium alloy slab obtained in step 1, heat it at 630°C for 60 minutes for annealing treatment, then carry out five passes of warm rolling at 630°C, and air-cool to obtain a thickness of 11mm TC4 titanium alloy plate; the pass deformation of the warm rolling is 10%, and the total deformation of the warm rolling is 50%;

步骤三、将步骤二中得到的TC4钛合金板材在550℃的条件下保温40min进行退火处理,空冷后得到超细晶TC4钛合金板材半成品;Step 3, heat the TC4 titanium alloy plate obtained in step 2 for 40 minutes at 550° C. for annealing treatment, and obtain an ultra-fine-grained TC4 titanium alloy plate semi-finished product after air cooling;

步骤四、将步骤三中得到的超细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为10mm的医用超细晶TC4钛合金板材;所述矫平的温度为430℃。Step 4: Cutting, grinding, leveling, polishing, polishing and pickling the semi-finished ultra-fine-grained TC4 titanium alloy plate obtained in step 3 in sequence to obtain a medical ultra-fine-grained TC4 titanium alloy plate with a thickness of 10 mm; The leveling temperature is 430°C.

经检测,本实施例制备的医用超细晶TC4钛合金板材的晶粒尺寸为0.8μm~1μm。After testing, the grain size of the medical ultra-fine-grained TC4 titanium alloy plate prepared in this embodiment is 0.8 μm-1 μm.

实施例3Example 3

本实施例的制备方法包括以下步骤:The preparation method of the present embodiment comprises the following steps:

步骤一、利用油压机对直径为210mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为65mm的TC4钛合金板坯;所述多向锻造中沿TC4钛合金圆锭的三维方向依次进行的三次单向锻造为一次循环,每次所述单向锻造的变形量为50%;所述多向锻造包括3循环,第1次所述循环的始锻温度为1050℃,终锻温度为718℃,第2次所述循环的始锻温度为950℃,终锻温度615℃,第3次所述循环的始锻温度为700℃,终锻温度600℃;Step 1, using a hydraulic press to carry out multi-directional forging on a TC4 titanium alloy round ingot with a diameter of 210 mm, and obtain a TC4 titanium alloy slab with a thickness of 65 mm after cooling; the multi-directional forging is carried out sequentially along the three-dimensional direction of the TC4 titanium alloy round ingot The three unidirectional forgings are one cycle, and the deformation of the unidirectional forging is 50% each time; the multi-directional forging includes 3 cycles, the initial forging temperature of the first cycle is 1050 ° C, and the final forging temperature is 718°C, the initial forging temperature of the second cycle is 950°C, the final forging temperature is 615°C, the initial forging temperature of the third cycle is 700°C, and the final forging temperature is 600°C;

步骤二、将步骤一中得到的TC4钛合金板坯修磨后,在650℃的条件下保温80min进行退火处理,然后在650℃的条件下进行三道次温轧,空冷后得到厚度为26mm的TC4钛合金板材;所述温轧的道次变形量为20%,所述温轧的总变形量为60%;Step 2. After grinding the TC4 titanium alloy slab obtained in step 1, heat it at 650°C for 80 minutes for annealing treatment, then carry out three passes of warm rolling at 650°C, and air-cool to obtain a thickness of 26mm. TC4 titanium alloy plate; the pass deformation of the warm rolling is 20%, and the total deformation of the warm rolling is 60%;

步骤三、将步骤二中得到的TC4钛合金板材在600℃的条件下保温60min进行退火处理,空冷后得到超细晶TC4钛合金板材半成品;Step 3, heat the TC4 titanium alloy plate obtained in step 2 for 60 minutes at 600° C. for annealing treatment, and obtain an ultra-fine-grained TC4 titanium alloy plate semi-finished product after air cooling;

步骤四、将步骤三中得到的超细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为15mm医用超细晶TC4钛合金板材;所述矫平的温度为450℃。Step 4: Cutting, grinding, leveling, polishing, polishing and pickling the semi-finished ultra-fine-grained TC4 titanium alloy plate obtained in step 3 in sequence to obtain a medical ultra-fine-grained TC4 titanium alloy plate with a thickness of 15 mm; The above-mentioned leveling temperature is 450°C.

图3为本实施例制备的医用超细晶TC4钛合金板材的TEM图,从图3可以看出本实施例制备的医用超细晶TC4钛合金板材的内部组织均匀,晶粒尺寸为0.4μm~0.6μm。Fig. 3 is the TEM picture of the medical ultra-fine grain TC4 titanium alloy sheet material prepared in this embodiment, as can be seen from Fig. 3 the internal structure of the medical ultrafine grain TC4 titanium alloy sheet material prepared in this embodiment is uniform, and the grain size is 0.4 μm ~0.6 μm.

实施例4Example 4

本实施例的制备方法包括以下步骤:The preparation method of the present embodiment comprises the following steps:

步骤一、利用油压机对直径为350mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为100mm的TC4钛合金板坯;所述多向锻造中沿TC4钛合金圆锭的三维方向依次进行的三次单向锻造为一次循环,每次所述单向锻造的变形量为55%;所述多向锻造包括4循环,第1次所述循环的始锻温度为1100℃,终锻温度为706℃,第2次所述循环的始锻温度为900℃,终锻温度612℃,第3次所述循环的始锻温度为850℃,终锻温度607℃,第4次所述循环的始锻温度为800℃,终锻温度619℃;Step 1, using a hydraulic press to carry out multi-directional forging on a TC4 titanium alloy round ingot with a diameter of 350 mm, and obtain a TC4 titanium alloy slab with a thickness of 100 mm after cooling; in the multi-directional forging, proceed sequentially along the three-dimensional direction of the TC4 titanium alloy round ingot The three unidirectional forgings are one cycle, and the deformation amount of the unidirectional forging is 55% each time; the multi-directional forging includes 4 cycles, the initial forging temperature of the first cycle is 1100 ° C, and the final forging temperature is 706°C, the initial forging temperature of the second cycle is 900°C, the final forging temperature is 612°C, the initial forging temperature of the third cycle is 850°C, and the final forging temperature is 607°C, the fourth cycle The initial forging temperature is 800°C, and the final forging temperature is 619°C;

步骤二、将步骤一中得到的TC4钛合金板坯修磨后,在650℃的条件下保温70min进行退火处理,然后在650℃的条件下进行三道次温轧,空冷后得到厚度为21mm的TC4钛合金板材;所述温轧的道次变形量为20%,所述温轧的总变形量为60%;Step 2. After grinding the TC4 titanium alloy slab obtained in step 1, heat it at 650°C for 70 minutes for annealing treatment, then carry out three passes of warm rolling at 650°C, and air-cool to obtain a thickness of 21mm TC4 titanium alloy plate; the pass deformation of the warm rolling is 20%, and the total deformation of the warm rolling is 60%;

步骤三、将步骤二中得到的TC4钛合金板材在600℃的条件下保温40min进行退火处理,空冷后得到超细晶TC4钛合金板材半成品;Step 3, heat the TC4 titanium alloy plate obtained in step 2 for 40 minutes at 600° C. for annealing treatment, and obtain an ultra-fine-grained TC4 titanium alloy plate semi-finished product after air cooling;

步骤四、将步骤三中得到的超细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为20mm的医用超细晶TC4钛合金板材;所述矫平的温度为450℃。Step 4: Cutting, grinding, leveling, polishing, polishing and pickling the semi-finished ultra-fine-grained TC4 titanium alloy plate obtained in step 3 in sequence to obtain a medical ultra-fine-grained TC4 titanium alloy plate with a thickness of 20 mm; The leveling temperature is 450°C.

经检测,本实施例制备的医用超细晶TC4钛合金板材的晶粒尺寸为0.6μm~0.8μm。After testing, the grain size of the medical ultra-fine-grained TC4 titanium alloy plate prepared in this embodiment is 0.6 μm-0.8 μm.

实施例5Example 5

本实施例超细晶TC4钛合金板材的制备方法包括以下步骤:The preparation method of the ultra-fine grain TC4 titanium alloy plate of the present embodiment comprises the following steps:

步骤一、利用模锻锤对直径为90mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为25mm的TC4钛合金板坯;所述多向锻造中沿TC4钛合金圆锭的三维方向依次进行的三次单向锻造为一次循环,每次所述单向锻造的变形量为40%;所述多向锻造包括2循环,第1次所述循环的始锻温度为1050℃,终锻温度为719℃,第2次所述循环的始锻温度为700℃,终锻温度600℃;Step 1, using a die forging hammer to carry out multi-directional forging to a TC4 titanium alloy round ingot with a diameter of 90 mm, and obtain a TC4 titanium alloy slab with a thickness of 25 mm after cooling; in the multi-directional forging, follow the three-dimensional direction of the TC4 titanium alloy round ingot The three unidirectional forgings performed in sequence constitute one cycle, and the deformation amount of each said unidirectional forging is 40%; the multidirectional forging includes 2 cycles, the initial forging temperature of the first cycle is 1050°C, and the final forging The temperature is 719°C, the initial forging temperature of the second cycle is 700°C, and the final forging temperature is 600°C;

步骤二、将步骤一中得到的TC4钛合金板坯修磨后,在550℃的条件下保温60min进行退火处理,然后在550℃的条件下进行四道次温轧,空冷后得到厚度为6mm的TC4钛合金板材;所述温轧的道次变形量为15%,所述温轧的总变形量为60%;Step 2. After grinding the TC4 titanium alloy slab obtained in step 1, heat it at 550°C for 60 minutes for annealing treatment, then carry out four passes of warm rolling at 550°C, and air-cool to obtain a thickness of 6mm. TC4 titanium alloy plate; the pass deformation of the warm rolling is 15%, and the total deformation of the warm rolling is 60%;

步骤三、将步骤二中得到的TC4钛合金板材在500℃的条件下保温30min进行退火处理,空冷后得到超细晶TC4钛合金板材半成品;Step 3, heat the TC4 titanium alloy sheet material obtained in step 2 for 30 minutes under the condition of 500 ° C for annealing treatment, and obtain an ultra-fine-grained TC4 titanium alloy sheet material semi-finished product after air cooling;

步骤四、将步骤三中得到的超细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为5mm的医用超细晶TC4钛合金板材;所述矫平的温度为400℃。Step 4. Cutting, grinding, leveling, polishing, polishing and pickling the semi-finished ultra-fine-grained TC4 titanium alloy plate obtained in step 3 in sequence to obtain a medical ultra-fine-grained TC4 titanium alloy plate with a thickness of 5 mm; The leveling temperature is 400°C.

经检测,本实施例制备的医用超细晶TC4钛合金板材的晶粒尺寸为0.7μm~0.9μm。After testing, the grain size of the medical ultra-fine-grained TC4 titanium alloy plate prepared in this embodiment is 0.7 μm-0.9 μm.

实施例6Example 6

本实施例的制备方法包括以下步骤:The preparation method of the present embodiment comprises the following steps:

步骤一、利用模锻锤对直径为115mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为35mm的TC4钛合金板坯;所述多向锻造中沿TC4钛合金圆锭的三维方向依次进行的三次单向锻造为一次循环,每次所述单向锻造的变形量为44%;所述多向锻造包括4循环,第1次所述循环的始锻温度为1050℃,终锻温度为706℃,第2次所述循环的始锻温度为1000℃,终锻温度613℃,第3次所述循环的始锻温度为1000℃,终锻温度602℃,第4次所述循环的始锻温度为1000℃,终锻温度607℃;Step 1, using a die forging hammer to carry out multidirectional forging to a TC4 titanium alloy round ingot with a diameter of 115mm, and obtain a TC4 titanium alloy slab with a thickness of 35mm after cooling; in the multidirectional forging, follow the three-dimensional direction of the TC4 titanium alloy round ingot The three unidirectional forgings performed in sequence constitute one cycle, and the deformation of each said unidirectional forging is 44%; the multidirectional forging includes 4 cycles, the initial forging temperature of the first cycle is 1050°C, and the final forging The temperature is 706°C, the initial forging temperature of the second cycle is 1000°C, and the final forging temperature is 613°C, the initial forging temperature of the third cycle is 1000°C, and the final forging temperature is 602°C, and the fourth cycle The initial forging temperature of the cycle is 1000°C, and the final forging temperature is 607°C;

步骤二、将步骤一中得到的TC4钛合金板坯修磨后,在600℃的条件下保温60min进行退火处理,然后在600℃的条件下进行温轧,空冷后得到厚度为7mm的TC4钛合金板材;所述温轧的道次变形量为16%,所述温轧的总变形量为80%;Step 2. After grinding the TC4 titanium alloy slab obtained in step 1, heat it at 600°C for 60 minutes for annealing treatment, then carry out warm rolling at 600°C, and obtain TC4 titanium with a thickness of 7mm after air cooling Alloy plate; the pass deformation of the warm rolling is 16%, and the total deformation of the warm rolling is 80%;

步骤三、将步骤二中得到的TC4钛合金板材在500℃的条件下保温30min进行退火处理,空冷后得到超细晶TC4钛合金板材半成品;Step 3, heat the TC4 titanium alloy sheet material obtained in step 2 for 30 minutes under the condition of 500 ° C for annealing treatment, and obtain an ultra-fine-grained TC4 titanium alloy sheet material semi-finished product after air cooling;

步骤四、将步骤三中得到的超细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为5mm的医用超细晶TC4钛合金板材;所述矫平的温度为450℃。Step 4. Cutting, grinding, leveling, polishing, polishing and pickling the semi-finished ultra-fine-grained TC4 titanium alloy plate obtained in step 3 in sequence to obtain a medical ultra-fine-grained TC4 titanium alloy plate with a thickness of 5 mm; The leveling temperature is 450°C.

经检测,本实施例制备的医用超细晶TC4钛合金板材的晶粒尺寸为0.1μm~0.5μm。After testing, the grain size of the medical ultra-fine-grained TC4 titanium alloy plate prepared in this embodiment is 0.1 μm-0.5 μm.

对比例1Comparative example 1

本对比例的制备方法包括以下步骤:The preparation method of this comparative example comprises the following steps:

步骤一、利用模锻锤对直径为115mm的TC4钛合金圆锭进行多向锻造,冷却后得到厚度为35mm的TC4钛合金板坯;所述多向锻造中沿TC4钛合金圆锭的三维方向依次进行的三次单向锻造为一次循环,每次所述单向锻造的变形量为44%;所述多向锻造包括4循环,第1次所述循环的始锻温度为1050℃,终锻温度为706℃,第2次所述循环的始锻温度为1000℃,终锻温度613℃,第3次所述循环的始锻温度为1000℃,终锻温度602℃,第4次所述循环的始锻温度为1000℃,终锻温度607℃;Step 1, using a die forging hammer to carry out multidirectional forging to a TC4 titanium alloy round ingot with a diameter of 115mm, and obtain a TC4 titanium alloy slab with a thickness of 35mm after cooling; in the multidirectional forging, follow the three-dimensional direction of the TC4 titanium alloy round ingot The three unidirectional forgings performed in sequence constitute one cycle, and the deformation of each said unidirectional forging is 44%; the multidirectional forging includes 4 cycles, the initial forging temperature of the first cycle is 1050°C, and the final forging The temperature is 706°C, the initial forging temperature of the second cycle is 1000°C, and the final forging temperature is 613°C, the initial forging temperature of the third cycle is 1000°C, and the final forging temperature is 602°C, and the fourth cycle The initial forging temperature of the cycle is 1000°C, and the final forging temperature is 607°C;

步骤二、将步骤一中得到的TC4钛合金板坯在500℃的条件下保温30min进行退火处理,空冷后得到细晶TC4钛合金板材;Step 2, heat the TC4 titanium alloy slab obtained in step 1 for 30 minutes under the condition of 500 ° C for annealing, and obtain a fine-grained TC4 titanium alloy plate after air cooling;

步骤三、将步骤二中得到的细晶TC4钛合金板材半成品依次进行剪切、修磨、矫平、磨光、抛光和酸洗,得到厚度为35mm的细晶TC4钛合金板材;所述矫平的温度为450℃。Step 3, the fine-grained TC4 titanium alloy plate semi-finished product obtained in step 2 is successively sheared, repaired, leveled, polished, polished and pickled to obtain a fine-grained TC4 titanium alloy plate with a thickness of 35 mm; The flat temperature is 450°C.

经检测,本实施例制备的细晶TC4钛合金板材的晶粒尺寸为1μm~2μm。After testing, the grain size of the fine-grained TC4 titanium alloy plate prepared in this embodiment is 1 μm-2 μm.

将实施例6和对比例1比较可以看出,直接采用多向锻造法对直径为115mm的TC4钛合金圆锭进行加工,最终得到板材的晶粒尺寸为1μm~2μm,超过了超细晶的范围,属于细晶TC4钛合金板材,而采用多向锻造法和温轧工艺对直径为115mm的TC4钛合金圆锭进行加工,最终得到板材的晶粒尺寸为0.1μm~0.5μm,属于超细晶TC4钛合金板材,说明温轧工艺可以使多向锻造后的TC4钛合金的晶粒进一步细化,最终得到超细晶TC4钛合金板材。Comparing Example 6 with Comparative Example 1, it can be seen that the TC4 titanium alloy round ingot with a diameter of 115 mm is directly processed by the multi-directional forging method, and the grain size of the finally obtained plate is 1 μm to 2 μm, exceeding the ultrafine grain size. It belongs to the fine-grained TC4 titanium alloy plate, and the TC4 titanium alloy round ingot with a diameter of 115mm is processed by the multi-directional forging method and the warm rolling process, and the grain size of the finally obtained plate is 0.1μm~0.5μm, which belongs to the superfine Crystalline TC4 titanium alloy sheet, indicating that the warm rolling process can further refine the grains of TC4 titanium alloy after multi-directional forging, and finally obtain ultra-fine-grained TC4 titanium alloy sheet.

根据GB/T13810-2007外科植入物用钛及钛合金加工中的方法,对实施例1~实施例6制备的医用超细晶TC4钛合金板材和对比例1制备的细晶TC4钛合金板材的室温性能进行测试,具体数据如表1所示。According to the method in the processing of titanium and titanium alloys for surgical implants in GB/T13810-2007, the medical ultrafine-grained TC4 titanium alloy plates prepared in Examples 1 to 6 and the fine-grained TC4 titanium alloy plates prepared in Comparative Example 1 The room temperature performance was tested, and the specific data are shown in Table 1.

表1本发明实施例1~实施例6制备的医用超细晶TC4钛合金板材和对比例1制备的细晶TC4钛合金板材的性能测试数据Table 1 Performance test data of the medical ultra-fine-grained TC4 titanium alloy sheet prepared in Examples 1 to 6 of the present invention and the fine-grained TC4 titanium alloy sheet prepared in Comparative Example 1

由表1可以看出,本发明实施例1~实施例6制备的医用超细晶TC4钛合金板材的厚度5mm~25mm,晶粒尺寸为0.1μm~1μm,室温下的抗拉强度Rm为1050MPa~1300MPa,断后伸长率为14%~17%,规定非比例延伸强度RP0.2为1000MPa~1080MPa,均符合GB/T13810-2007标准的规定,且优于现有产品和对比例1制备的细晶TC4钛合金板材,说明本发明制备的医用超细晶TC4钛合金板材综合性能优异。As can be seen from Table 1, the thickness of the medical ultra-fine-grained TC4 titanium alloy plate prepared in Examples 1 to 6 of the present invention is 5 mm to 25 mm, the grain size is 0.1 μm to 1 μm, and the tensile strength Rm at room temperature is 1050 MPa ~1300MPa, the elongation after fracture is 14%~17%, and the specified non-proportional elongation R P0.2 is 1000MPa~1080MPa, all of which meet the requirements of the GB/T13810-2007 standard, and are better than the existing products and the preparation of Comparative Example 1 The fine-grained TC4 titanium alloy sheet shows that the medical ultra-fine-grained TC4 titanium alloy sheet prepared by the present invention has excellent comprehensive properties.

以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still belong to the protection scope of the technical solution of the invention.

Claims (5)

1. a kind of preparation method of medical ultra-fine grain TC4 titanium alloy plates, it is characterised in that this method comprises the following steps:
Step 1: multiway forging is carried out to a diameter of 90mm~410mm TC4 titanium alloys billet using quick forging machine, after cooling To the TC4 titanium alloy slabs that thickness is 25mm~130mm;In the multiway forging along TC4 titanium alloy billets three-dimensional according to Secondary progress is unidirectionally forged to one cycle three times, and each deflection unidirectionally forged is 40%~60%;It is described multidirectional Forging includes 2~4 circulations;The initial forging temperature of 1st circulation is 1050 DEG C~1150 DEG C, and final forging temperature is not less than 700 DEG C, the initial forging temperature circulated described in the 2nd time~the 4th is 700 DEG C~1000 DEG C, and final forging temperature is not less than 600 DEG C;
Step 2: the TC4 titanium alloy slabs obtained in step 1 are first carried out into reconditioning, then made annealing treatment, then at 550 DEG C Multi-pass warm-rolling is carried out under conditions of~700 DEG C, the TC4 titanium alloy plates that thickness is 6mm~26mm are obtained after air cooling;The temperature The pass deformation rolled is 10%~20%, and the total deformation of the warm-rolling is not less than 50%;
Step 3: the TC4 titanium alloy plates obtained in step 2 are made annealing treatment, the conjunction of Ultra-fine Grained TC4 titaniums is obtained after air cooling Golden plate material semi-finished product;
Step 4: the Ultra-fine Grained TC4 titanium alloy plates semi-finished product obtained in step 3 are sheared successively, reconditioning, leveling, mill Light, polishing and pickling, obtain the medical ultra-fine grain TC4 titanium alloy plates that thickness is 5mm~25mm.
A kind of 2. preparation method of medical ultra-fine grain TC4 titanium alloy plates according to claim 1, it is characterised in that step Quick forging machine described in rapid one is die hammer or hydraulic press.
A kind of 3. preparation method of medical ultra-fine grain TC4 titanium alloy plates according to claim 1, it is characterised in that step The temperature made annealing treatment described in rapid two is 550 DEG C~700 DEG C, and the time is 60min~80min.
A kind of 4. preparation method of medical ultra-fine grain TC4 titanium alloy plates according to claim 1, it is characterised in that step The temperature made annealing treatment described in rapid three is 500 DEG C~650 DEG C, and the time is 30min~60min.
A kind of 5. preparation method of medical ultra-fine grain TC4 titanium alloy plates according to claim 1, it is characterised in that step The temperature of leveling described in rapid four is 400 DEG C~500 DEG C.
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CN117702028A (en) * 2023-12-28 2024-03-15 北京钢研高纳科技股份有限公司 Ti (titanium) 2 AlNb alloy fine-grain plate and superplastic forming method and application thereof

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