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CN107571359A - A kind of production method of improved wood - Google Patents

A kind of production method of improved wood Download PDF

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Publication number
CN107571359A
CN107571359A CN201710816749.7A CN201710816749A CN107571359A CN 107571359 A CN107571359 A CN 107571359A CN 201710816749 A CN201710816749 A CN 201710816749A CN 107571359 A CN107571359 A CN 107571359A
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Prior art keywords
wood
fixed
cylinder
push rod
motor
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CN201710816749.7A
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Chinese (zh)
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CN107571359B (en
Inventor
杨志刚
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Chen Meifeng
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Haining Hengsen Furniture Co Ltd
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Priority to CN201710816749.7A priority Critical patent/CN107571359B/en
Priority to CN201810405513.9A priority patent/CN108544614A/en
Publication of CN107571359A publication Critical patent/CN107571359A/en
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Publication of CN107571359B publication Critical patent/CN107571359B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/08Impregnating by pressure, e.g. vacuum impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/08Impregnating by pressure, e.g. vacuum impregnation
    • B27K3/10Apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/52Impregnating agents containing mixtures of inorganic and organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00Purpose of the treatment
    • B27K2240/20Removing fungi, molds or insects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2240/00Purpose of the treatment
    • B27K2240/30Fireproofing

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

本发明提供了一种改性木材的生产方法。它解决了现有制备方法的步骤过于复杂,需要花费大量的制备时间,制备速度慢等技术问题。本性木材的生产方法,包括步骤如下:a、将木材在温度为50~60℃下干燥6~10h;b、将木材根据生产要求锯切成长条状,通过抛光装置对木材表面进行抛光;c、将木材放入到浸渍系统的真空罐中,抽真空使真空罐内真空度在‑0.06~‑0.1MPa,保持20~40min后,再将木材改性液注入真空罐中,并使木材改性液完全淹没木材,然后解除真空,向真空罐内施加0.8~1.6MPa气压,保持1~3h后,解除压力,排出剩余的木材改性液,取出木材;d、将木材风干至表面无明显水迹残留,再移至干燥窑进行烘干。本发明具有生产快速的优点。

The invention provides a production method of modified wood. It solves the technical problems that the steps of the existing preparation method are too complicated, it takes a lot of preparation time, the preparation speed is slow, and the like. The production method of natural wood comprises the following steps: a. drying the wood at a temperature of 50-60° C. for 6-10 hours; b. sawing the wood into long strips according to production requirements, and polishing the wood surface with a polishing device; c. 1. Put the wood into the vacuum tank of the impregnation system, pump the vacuum so that the vacuum degree in the vacuum tank is -0.06--0.1 MPa, keep it for 20-40 minutes, then inject the wood modification liquid into the vacuum tank, and make the wood modification Submerge the wood completely with the chemical liquid, then release the vacuum, apply 0.8-1.6MPa air pressure to the vacuum tank, keep it for 1-3 hours, release the pressure, discharge the remaining wood modification liquid, and take out the wood; d. Air-dry the wood until the surface is no obvious The water trace remains, and then moved to the drying kiln for drying. The present invention has the advantage of rapid production.

Description

一种改性木材的生产方法A kind of production method of modified wood

技术领域technical field

本发明涉及一种改性木材的生产方法。The invention relates to a production method of modified wood.

背景技术Background technique

木材及其制品广泛用于室内装修、办公家具、房屋建造及室内装潢中,但其存在易腐朽、易变色、极易着火等问题直接影响其制品的使用效果和运用领域。由此,对木材的改性处理长期以来一直受到广泛关注。Wood and its products are widely used in interior decoration, office furniture, house construction and interior decoration, but its problems such as perishability, discoloration and easy fire directly affect the use effect and application field of its products. Therefore, the modification of wood has been widely concerned for a long time.

经检索,如中国专利文献公开了一种纳米二氧化钛木材的制备方法【申请号:201510721359.2】。该专利中公开的制备方法虽然适应范围广,但是,该制备方法的步骤过于复杂,需要花费大量的制备时间,制备速度慢,因此,设计出一种改性木材的生产方法是很有必要的。After searching, for example, Chinese patent literature discloses a preparation method of nano-titanium dioxide wood [application number: 201510721359.2]. Although the preparation method disclosed in this patent has a wide range of applications, the steps of the preparation method are too complicated, it takes a lot of preparation time, and the preparation speed is slow. Therefore, it is necessary to design a production method for modified wood .

发明内容Contents of the invention

本发明的目的是针对现有的技术存在上述问题,提出了一种改性木材的生产方法,该生产方法具有生产快速的特点。The object of the present invention is to propose a production method of modified wood in view of the above-mentioned problems in the prior art, and the production method has the characteristics of fast production.

本发明的目的可通过下列技术方案来实现:一种改性木材的生产方法,其特征在于,包括步骤如下:a、将木材在温度为50~60℃下干燥6~10h,使木材的含水率为12~16%;b、将木材根据生产要求锯切成长条状,通过抛光装置对木材表面进行抛光;c、将木材放入到浸渍系统的真空罐中,抽真空使真空罐内真空度在-0.06~-0.1MPa,保持20~40min后,再将木材改性液注入真空罐中,并使木材改性液完全淹没木材,然后解除真空,向真空罐内施加0.8~1.6MPa气压,保持1~3h后,解除压力,排出剩余的木材改性液,取出木材;d、将木材风干至表面无明显水迹残留,再移至干燥窑进行烘干,先用温度为60~70℃干燥1~3h,再用温度为90~100℃干燥3~5h,最后用温度为130~140℃干燥1~2h,即得到含水率为5~8%的改性木材。The purpose of the present invention can be achieved through the following technical solutions: a production method of modified wood, characterized in that it comprises the following steps: a, drying the wood at a temperature of 50 to 60°C for 6 to 10 hours to make the water content of the wood The rate is 12-16%; b. Cut the wood into long strips according to the production requirements, and polish the wood surface through a polishing device; c. Put the wood into the vacuum tank of the impregnation system, and vacuumize the vacuum tank The temperature is -0.06~-0.1MPa, keep it for 20~40 minutes, then inject the wood modification solution into the vacuum tank, and make the wood modification solution completely submerge the wood, then release the vacuum, and apply 0.8~1.6MPa air pressure into the vacuum tank , after keeping for 1 to 3 hours, release the pressure, discharge the remaining wood modification liquid, and take out the wood; d, air-dry the wood until there is no obvious water residue on the surface, and then move it to a drying kiln for drying, first use a temperature of 60 to 70 ℃ drying for 1-3 hours, then drying at a temperature of 90-100 ℃ for 3-5 hours, and finally drying at a temperature of 130-140 ℃ for 1-2 hours to obtain modified wood with a moisture content of 5-8%.

采用该方法,通过将木材放入到浸渍系统的真空罐中,在真空和加压的环境中进行浸渍,可大大缩短所需浸渍的时间,生产快速。With this method, the wood is put into the vacuum tank of the impregnation system, and impregnated in a vacuum and pressurized environment, which can greatly shorten the required impregnation time, and the production is fast.

所述步骤c中的木材改性液包括按重量份计的如下组分:磷酸30~50份、二氧化钛粒子3~6份、尿素8~12份、催化剂0.3~0.5份、纳米电气石粉1~2份、四羟甲基硫酸磷3~10份、三聚磷酸铝2~5份、氯化镁3~6份、碳酸钠2~4份、硼砂4~6份、硅油0.4~1.2份、水40~60份。The wood modification liquid in the step c includes the following components by weight: 30-50 parts of phosphoric acid, 3-6 parts of titanium dioxide particles, 8-12 parts of urea, 0.3-0.5 parts of catalyst, 1-5 parts of nano tourmaline powder 2 parts, 3-10 parts of tetrakis hydroxymethyl phosphorus sulfate, 2-5 parts of aluminum tripolyphosphate, 3-6 parts of magnesium chloride, 2-4 parts of sodium carbonate, 4-6 parts of borax, 0.4-1.2 parts of silicone oil, 40 parts of water ~60 servings.

可使木材改性液具有较好的阻燃、耐酸碱和耐腐蚀的性能。It can make the wood modification liquid have good flame retardancy, acid and alkali resistance and corrosion resistance.

所述步骤c中的浸渍系统包括机架,机架上固定有安装架,安装架上固定有呈环形的滑轨,滑轨上设置有若干滑座,滑座与一能驱动其来回移动的驱动机构相连,滑座上固定有推杆电机一,推杆电机一的推杆竖直向下,推杆电机一的推杆端部和升降盘相连,升降盘上固定有减速电机,减速电机的输出竖直向下,减速电机的输出轴端部和呈圆台状的输送筒相连,输送筒上具有能将木材定位住的定位机构,机架上还依次设置有用于木材上料的上料装置、用于木材浸泡的浸泡装置和用于木材下料的下料装置。The impregnation system in the step c includes a frame, on which a mounting frame is fixed, and an annular slide rail is fixed on the mounting frame, and a plurality of sliding seats are arranged on the sliding rail, and the sliding seat is connected with a frame that can drive it to move back and forth. The driving mechanism is connected, the sliding seat is fixed with a push rod motor 1, the push rod of the push rod motor 1 is vertically downward, the end of the push rod of the push rod motor 1 is connected with the lifting disc, and the deceleration motor is fixed on the lifting disc, and the deceleration motor The output of the geared motor is vertically downward, and the end of the output shaft of the deceleration motor is connected with the conveying cylinder in the shape of a circular table. The conveying cylinder has a positioning mechanism that can position the wood. device, soaking device for wood soaking and unloading device for wood unloading.

浸渍系统的工作原理如下:通过驱动机构带动滑座沿着滑轨来回移动,滑座带动输送筒来回移动,控制推杆电机一的推杆带动升降盘上下移动,升降盘带动输送筒上下移动,可使输送筒位于所需位置,通过上料装置将木料输送到输送筒处,通过定位机构将木材定位在输送筒上,通过浸泡装置对输送筒上的木材浸泡药水,通过下料装置将输送筒处的木材取下,从而可实现连续作业,浸渍速度快;也可根据需要,控制减速电机的输出轴带动输送筒转动,输送筒带动木材转动。The working principle of the dipping system is as follows: the driving mechanism drives the sliding seat to move back and forth along the slide rail, the sliding seat drives the conveying cylinder to move back and forth, the push rod of the push rod motor 1 drives the lifting plate to move up and down, and the lifting plate drives the conveying cylinder to move up and down. The conveying cylinder can be located at the desired position, the wood can be transported to the conveying cylinder through the feeding device, the wood can be positioned on the conveying cylinder through the positioning mechanism, the wood on the conveying cylinder can be soaked in medicine through the soaking device, and the conveying can be transported through the unloading device. The wood at the cylinder is removed, so that continuous operation can be realized, and the impregnation speed is fast; it can also be controlled to drive the output shaft of the geared motor to rotate the conveying cylinder, and the conveying cylinder can drive the wood to rotate as required.

所述驱动机构包括齿圈、若干驱动电机和若干驱动轮,齿圈固定在安装架上,且齿圈位于滑轨内侧,驱动电机固定在滑座上,驱动电机的输出轴竖直设置,驱动轮固定在驱动电机的输出轴端部,且驱动轮与齿圈相啮合。The drive mechanism includes a ring gear, several drive motors and some drive wheels, the ring gear is fixed on the mounting frame, and the ring gear is located inside the slide rail, the drive motor is fixed on the slide seat, the output shaft of the drive motor is vertically arranged, and the drive The wheel is fixed on the end of the output shaft of the driving motor, and the driving wheel is meshed with the ring gear.

当需使滑座来回移动时,控制驱动电机的输出轴带动驱动轮转动,驱动轮逐渐与齿圈相啮合使滑座沿着滑轨来回移动,从而可使滑座来回移动。When the sliding seat needs to move back and forth, the output shaft of the control drive motor drives the driving wheel to rotate, and the driving wheel gradually meshes with the ring gear to make the sliding seat move back and forth along the slide rail, so that the sliding seat can move back and forth.

所述输送筒侧部开设有若干通孔一,输送筒下部固定有呈弹性的收集板,收集板上开设有若干通孔二,且通孔二的孔径小于通孔一的孔径,收集板中部连接有排放管,排放管上设置有电磁阀一。The side part of the conveying cylinder is provided with a plurality of through holes 1, and the lower part of the conveying cylinder is fixed with an elastic collecting plate, and the collecting plate is provided with a plurality of through holes 2, and the aperture of the through hole 2 is smaller than that of the through hole 1, and the middle part of the collecting plate A discharge pipe is connected, and a solenoid valve 1 is arranged on the discharge pipe.

采用该结构,由于输送筒呈圆台状,在浸泡作业时,大颗粒的杂质从通孔一进入到输送筒内,且不能从通孔二中排出,通过收集板进行收集。With this structure, since the conveying cylinder is in the shape of a truncated cone, during the soaking operation, large particles of impurities enter the conveying cylinder from the first through hole, and cannot be discharged from the second through hole, and are collected by the collecting plate.

所述收集板上通过弹簧还固定有振动电机。A vibration motor is also fixed on the collecting plate through a spring.

采用该结构,通过振动电机使收集板产生振动,可避免通孔二堵塞。With this structure, the collecting plate is vibrated by the vibrating motor, so that the second through hole can be avoided from being blocked.

所述定位机构包括安装环一和安装环二,安装环一固定在输送筒上部,安装环一上设置有若干主动轴,主动轴上端与一能带动其转动的旋转电机相连,主动轴下端和手指气缸一相连,手指气缸一上固定有能将木材一端定位住的夹块一,安装环二固定在输送筒下部,安装环二上设置有若干从动轴,从动轴上端和手指气缸二相连,手指气缸二上固定有能将木材另一端定位住的夹块二。The positioning mechanism includes a mounting ring 1 and a mounting ring 2. The mounting ring 1 is fixed on the upper part of the delivery cylinder. The mounting ring 1 is provided with a plurality of driving shafts. The upper end of the driving shaft is connected with a rotating motor that can drive it to rotate. The lower end of the driving shaft and The finger cylinders are connected with each other, the finger cylinder one is fixed with a clamp block one that can position one end of the wood, the installation ring two is fixed at the lower part of the conveying cylinder, and several driven shafts are arranged on the installation ring two, the upper end of the driven shaft and the finger cylinder two Link to each other, finger cylinder two is fixed with clamping block two that can position the other end of the wood.

当需将木材定位在输送筒上时,控制手指气缸一和手指气缸二动作,夹块一将木材一端定位住,夹块二将木材另一端定位住,从而可将木材定位在输送筒上;也可根据需要,控制旋转电机的输出轴带动主动轴转动,主动轴带动手指气缸一转动,使输送筒上的木材转动。When it is necessary to position the wood on the conveying cylinder, control the action of the finger cylinder 1 and the finger cylinder 2, the clamping block 1 positions the one end of the wood, and the clamping block 2 positions the other end of the wood, so that the wood can be positioned on the conveying cylinder; Also can according to needs, the output shaft of control rotary motor drives drive shaft to rotate, and drive shaft drives finger cylinder one rotation, makes the timber on the delivery cylinder rotate.

所述上料装置包括上料座、推杆电机二、放料盘、转轴和支撑环一,上料座固定在机架上,推杆电机二固定在上料座上,推杆电机二的推杆竖直向上,推杆电机二的推杆端部和升降板相连,转轴竖直设置在升降板上,转轴下端与一能带动其转动的动力电机相连,转轴上端和放料盘相连,放料盘上开设有若干能使木材倾斜放置的放料槽,支撑环一通过连杆一固定在上料座上,且支撑环一位于放料盘的正上方,支撑环一上固定有若干推杆电机三,推杆电机三的推杆端部朝向支撑环一的中心,推杆电机三的推杆端部和手指气缸三相连,手指气缸三上固定能将放料盘上的木材定位住的夹块三。The feeding device comprises a feeding seat, a push rod motor two, a discharge tray, a rotating shaft and a support ring one, the feeding seat is fixed on the frame, the push rod motor two is fixed on the feeding seat, and the push rod motor two The push rod is vertically upward, the end of the push rod of the push rod motor two is connected with the lifting plate, the rotating shaft is vertically arranged on the lifting plate, the lower end of the rotating shaft is connected with a power motor that can drive it to rotate, and the upper end of the rotating shaft is connected with the discharge tray. There are several discharge troughs on the discharge tray that can make the wood be placed obliquely. The support ring 1 is fixed on the loading seat through the connecting rod 1, and the support ring 1 is located directly above the discharge tray. Push rod motor 3, the push rod end of push rod motor 3 faces the center of support ring 1, the push rod end of push rod motor 3 is connected with finger cylinder 3, and the finger cylinder 3 is fixed to position the wood on the discharge tray Clamp block three.

当需将木料输送到输送筒处时,控制动力电机的输出轴带动转轴转动,转轴带动放料盘转动,将木材逐个插入到放置槽内,放满后,控制推杆电机二的推杆带动升降板向上移动,升降板带动放料盘向上移动;控制推杆电机三的推杆伸出,推杆电机三的推杆带动手指气缸三移动,夹块三将放料盘上的木材定位住;控制推杆电机二的推杆向下移动使放料盘复位;使输送筒位于支撑环一的正上方,控制推杆电机一的推杆带动升降盘向下移动,升降盘带动输送筒向下移动,使输送筒位于支撑环一内;控制推杆电机三的推杆继续伸出,推杆电机三的推杆带动手指气缸三继续移动,夹块三将木料输送到输送筒处,上料方便。When the wood needs to be transported to the conveying cylinder, the output shaft of the control power motor drives the rotating shaft to rotate, and the rotating shaft drives the discharge plate to rotate, and inserts the wood into the placement slot one by one. The lifting plate moves upward, and the lifting plate drives the discharge tray to move upward; the push rod of the control push rod motor 3 is stretched out, and the push rod of the push rod motor 3 drives the finger cylinder 3 to move, and the clamp block 3 positions the wood on the discharge tray. ; Control the push rod of push rod motor 2 to move downward to reset the discharge tray; make the conveying cylinder located directly above the support ring 1, control the push rod of push rod motor 1 to drive the lifting plate to move downward, and the lifting plate drives the conveying cylinder to move downward. Move down so that the conveying cylinder is located in the support ring one; the push rod of the control push rod motor three continues to extend, the push rod of the push rod motor three drives the finger cylinder three to continue to move, the clamp block three conveys the wood to the conveying cylinder, and the upper Materials are convenient.

所述上料座上还设置有能向放料盘输送木材的供料机构,供料机构包括机械手、输送带、内部具有空腔的除尘板、收集袋和抽气泵,输送带设置在上料座上,除尘板通过定位杆固定在上料座上,除尘板位于输送带的正上方,且除尘板与输送带之间具有供木材通过的间隙,除尘板上开设有若干与空腔相连通的除尘孔,且除尘孔朝下,除尘板的空腔通过连接管和抽气泵相连通,收集袋设置在连接管上,机械手一端固定在上料座上,机械手另一端上固定有能将木材夹住的夹爪。The feeding seat is also provided with a feeding mechanism capable of conveying wood to the discharging tray. The feeding mechanism includes a manipulator, a conveyor belt, a dust removal plate with a cavity inside, a collection bag and an air pump, and the conveyor belt is arranged on the feeding tray. On the seat, the dust removal plate is fixed on the feeding seat through the positioning rod. The dust removal plate is located directly above the conveyor belt, and there is a gap between the dust removal plate and the conveyor belt for wood to pass through. and the dust removal hole is facing downward, the cavity of the dust removal plate is connected with the air pump through the connecting pipe, the collecting bag is set on the connecting pipe, one end of the manipulator is fixed on the feeding seat, and the other end of the manipulator is fixed with a Clamped jaws.

采用该结构,将木材逐个放到输送带上,开启抽气泵,通过连接管将除尘板处的空气抽走,木材上的灰尘随着气流被收集到收集袋中;控制机械手动作,夹爪将输送带上的木材夹住后,放入到放料盘的放料槽内,从而可实现其供料作业。With this structure, the wood is put on the conveyor belt one by one, the air pump is turned on, and the air at the dust removal plate is sucked away through the connecting pipe, and the dust on the wood is collected into the collection bag along with the air flow; the action of the manipulator is controlled, and the gripper will After the wood on the conveyor belt is clamped, it is put into the discharge trough of the discharge tray, so that its feeding operation can be realized.

所述输送带上还固定有导向板。A guide plate is also fixed on the conveyor belt.

所述导向板上还具有若干滚轮。There are also some rollers on the guide plate.

所述浸泡装置包括浸泡座和真空罐,真空罐固定在浸泡座上,真空罐上部具有取放口,取放口处设置有密封圈,且密封圈能与升降盘相抵靠,真空罐上还具有真空机构和加压机构,真空罐下部通过输药管和药水箱相连通,输药管上设置有输送泵一和电磁阀二,浸泡座上还设置有能向药水箱输送药水的供药机构。The soaking device includes a soaking seat and a vacuum tank, the vacuum tank is fixed on the soaking seat, the upper part of the vacuum tank has a pick-and-place opening, and a sealing ring is arranged at the pick-and-place opening, and the sealing ring can be against the lifting plate, and the vacuum tank also has a It has a vacuum mechanism and a pressurizing mechanism. The lower part of the vacuum tank is connected with the liquid medicine tank through the drug delivery tube. The drug delivery tube is equipped with a delivery pump 1 and a solenoid valve 2. The soaking seat is also equipped with a drug supply that can deliver the drug solution to the solution tank. mechanism.

当需对输送筒上的木材浸泡药水时,使输送筒位于真空罐的正上方,控制推杆电机一的推杆带动升降盘向下移动,升降盘带动输送筒向下移动,使输送筒位于真空罐内;开启输送泵一,通过输药管将药水箱的药水输送到真空罐内,从而可对输送筒上的木材浸泡药水,浸泡方便。When it is necessary to soak the wood on the conveying cylinder with liquid medicine, make the conveying cylinder directly above the vacuum tank, control the push rod of the push rod motor 1 to drive the lifting plate to move downward, and the lifting plate drives the conveying cylinder to move downward, so that the conveying cylinder is positioned at In the vacuum tank; turn on the delivery pump 1, and transport the medicine in the medicine tank to the vacuum tank through the medicine delivery tube, so that the wood on the delivery cylinder can be soaked in medicine, which is convenient for soaking.

所述供药机构包括配药桶和连通管,配药桶固定在浸泡座上,配药桶上部具有加料口,加料口处连接有加料管,加料管上设置有输送泵二、单向阀一和电磁阀三,配药箱下部通过供药管和药水箱上部相连通,供药管上设置有输送泵三、单向阀二和电磁阀四,配药桶内竖直设置有若干导流管一和若干导流管二,导流管一和导流管二均呈环形阵列分布,且导流管一位于导流管二外侧,导流管一的上端为封闭端,导流管一的下端和水泵一相连,导流管一上开设有若干导流孔一,且导流孔一呈螺旋形分布,导流管二的下端为封闭端,导流管二的上端和水泵二相连,导流管二上开设有若干导流孔二,且导流孔二呈螺旋形分布,导流管一和导流管二上还套设有分隔板,分隔板将配药桶内部分隔成上腔体和下腔体,分隔板与一能带动其上下升降的升降结构相连,连通管上端和配药箱上部相连通,连通管下端和配药桶下部相连通。The medicine supply mechanism includes a medicine dispensing barrel and a connecting pipe. The medicine dispensing barrel is fixed on the soaking seat. The upper part of the medicine dispensing barrel has a feeding port connected to a feeding pipe. Valve three, the lower part of the dispensing box is connected with the upper part of the medicine tank through the medicine supply pipe, the medicine supply pipe is provided with delivery pump three, one-way valve two and solenoid valve four, and several diversion pipes one and several are vertically arranged in the medicine dispensing barrel. The diversion pipe 2, the diversion pipe 1 and the diversion pipe 2 are all distributed in a circular array, and the diversion pipe 1 is located outside the diversion pipe 2, the upper end of the diversion pipe 1 is a closed end, and the lower end of the diversion pipe 1 and the water pump One is connected, and a plurality of diversion holes 1 are opened on the diversion pipe 1, and the diversion holes 1 are distributed in a spiral shape, the lower end of the diversion pipe 2 is a closed end, the upper end of the diversion pipe 2 is connected with the water pump 2, and the diversion pipe 2 A number of diversion holes 2 are opened on the second, and the diversion holes 2 are distributed in a spiral shape. The diversion pipe 1 and the diversion pipe 2 are also provided with a partition plate, which divides the inside of the dispensing barrel into an upper chamber. And the lower cavity, the partition plate is connected with a lifting structure that can drive it up and down, the upper end of the communication pipe is connected with the upper part of the dispensing box, and the lower end of the communication pipe is connected with the lower part of the dispensing barrel.

采用该结构,开启输送泵二,通过加料管将各类原料加入到配药箱内;开启水泵一和水泵二,通过导流管一将配药桶下部的原料向上输送,并从导流孔一中输出,形成螺旋液流,通过导流管二将配药桶上部的原料向下输送,并从导流孔二中输出,形成螺旋液流,同时,通过升降结构带动分隔板向下移动,分隔板对下腔体进行加压,连通管将配药桶下部的原料向上输送,通过升降结构带动分隔板向上移动,分隔板对上腔体进行加压,连通管将配药桶上部的原料向下输送,将原料搅拌均匀,可大大较少配药所需的时间,配药速度快;开启输送泵三,通过供药管将配药箱内的药水输送到药水箱内。With this structure, the delivery pump 2 is turned on, and all kinds of raw materials are added to the dispensing box through the feeding pipe; the water pump 1 and the water pump 2 are turned on, and the raw materials in the lower part of the dispensing barrel are conveyed upward through the diversion pipe 1, and are fed from the diversion hole 1. Output, forming a spiral liquid flow, conveying the raw materials on the upper part of the dispensing barrel downward through the second diversion tube, and outputting it from the second diversion hole to form a spiral liquid flow, and at the same time, driving the partition plate to move downward through the lifting structure to divide The partition pressurizes the lower chamber, the connecting pipe transports the raw materials in the lower part of the dispensing barrel upwards, and the lifting structure drives the partition to move upwards, the partition pressurizes the upper chamber, and the connecting pipe transports the raw materials in the upper part of the dispensing barrel Conveying downwards, stirring the raw materials evenly, can greatly reduce the time required for dispensing, and the dispensing speed is fast; turn on the delivery pump 3, and transport the medicine in the medicine dispensing box to the medicine water tank through the medicine supply pipe.

所述升降结构包括推杆电机四、导轨、滑块、支撑架和升降杆,支撑架固定在浸泡座上,导轨竖直固定在支撑架上,滑块设置在导轨上,推杆电机四固定在支撑架上,推杆电机四的推杆竖直向下,推杆电机四的推杆端部和滑块相连,升降杆上端穿过配药桶与滑块相连,升降杆下端通过连接架和分隔板相连。Described lifting structure comprises push rod motor 4, guide rail, slide block, support frame and elevating rod, support frame is fixed on the soaking seat, guide rail is vertically fixed on the support frame, slide block is arranged on the guide rail, push rod motor 4 is fixed On the support frame, the push rod of the push rod motor four is vertically downward, the end of the push rod of the push rod motor four is connected with the slide block, the upper end of the lift rod passes through the dispensing barrel and is connected with the slide block, and the lower end of the lift rod passes through the connecting frame and the slide block. The partitions are connected.

所述分隔板上还竖直设置有搅拌轴,搅拌轴上端位于上腔体内,搅拌轴上端和搅拌片一相连,搅拌轴下端位于下腔体内,搅拌轴下端和搅拌片二相连,搅拌轴下端还与一能带动其转动的转动电机相连。A stirring shaft is also vertically arranged on the dividing plate, the upper end of the stirring shaft is located in the upper cavity, the upper end of the stirring shaft is connected with the first stirring plate, the lower end of the stirring shaft is located in the lower cavity, the lower end of the stirring shaft is connected with the second stirring plate, and the stirring shaft is connected with the second stirring plate. The lower end is also connected with a rotating motor that can drive it to rotate.

所述分隔板上通过连接杆一固定有挡套一,且挡套一滑动设置在导流管一上并能将导流孔一遮挡住。A blocking sleeve is fixed on the partition plate through a connecting rod, and the blocking sleeve is slidably arranged on the flow guide tube 1 and can cover the flow guide hole 1.

当分隔板上下移动时,分隔板带动挡套一上下移动,挡套一将相应的导流孔一遮挡住,使其相邻的导流孔一处的压力增大,从而局部形成不规则的液流。When the partition plate moves up and down, the partition plate drives the block sleeve one to move up and down, and the block sleeve one blocks the corresponding diversion hole one, so that the pressure at the adjacent diversion hole increases, thereby locally forming irregularities. of liquid flow.

所述分隔板上通过连接杆二固定有挡套二,且挡套二滑动设置在导流管二上并能将导流孔二遮挡住。The barrier sleeve 2 is fixed on the partition plate through the connecting rod 2, and the barrier sleeve 2 is slidably arranged on the diversion tube 2 and can cover the diversion hole 2.

当分隔板上下移动时,分隔板带动挡套二上下移动,挡套二将相应的导流孔二遮挡住,使其相邻的导流孔二处的压力增大,从而局部形成不规则的液流。When the partition plate moves up and down, the partition plate drives the block sleeve 2 to move up and down, and the block sleeve 2 blocks the corresponding diversion hole 2, so that the pressure at the adjacent diversion hole 2 increases, thereby locally forming irregular of liquid flow.

所述连通管上还设置有流量调节阀。The communication pipe is also provided with a flow regulating valve.

所述下料装置包括下料座、支撑环二、具有弹性的限位环、呈环状的气囊一和移动板,下料座固定在机架上,支撑环二通过连杆二固定在下料座上,支撑环二上固定有若干推杆电机五,推杆电机五的推杆端部朝向支撑环二的中心,推杆电机五的推杆端部和手指气缸四相连,手指气缸四上固定能有输送筒上的木材定位住的夹块四,移动板设置在下料座上,移动板与一能带动其来回移动的移动机构相连,移动板上固定有推杆电机六,推杆电机六的推杆竖直向上,推杆电机六的推杆端部和安装板相连,安装板上固定有伺服电机一,伺服电机一的输出轴水平设置,伺服电机一的输出轴端部和转动架相连,限位环设置在转动架上,限位环一侧与一能带动其来回移动的推杆电机七相连,限位环另一侧与一能带动其来回移动的推杆电机八相连,气囊一套设在限位环内,且气囊一通过连接绳和限位环相连,气囊一上具有若干用于放置木材的放置槽,气囊一通过输气管一和气泵一相连通,转动架上还设置有能将放置槽中的木材定位住的定位结构。The blanking device includes a blanking seat, a support ring two, an elastic limit ring, an annular air bag one and a moving plate, the blanking seat is fixed on the frame, and the support ring two is fixed on the blanking plate through a connecting rod two. On the seat, some push rod motors five are fixed on the support ring two, and the push rod end of the push rod motor five faces the center of the support ring two, and the push rod end of the push rod motor five is connected with the finger cylinder four, and the finger cylinder four is connected to each other. Fix the clamping block four that can be positioned by the wood on the conveying cylinder. The moving plate is arranged on the blanking seat. The moving plate is connected with a moving mechanism that can drive it to move back and forth. The moving plate is fixed with a push rod motor six. The push rod of six is vertically upward, the end of the push rod of push rod motor six is connected with the mounting plate, and the servo motor one is fixed on the mounting plate, the output shaft of servo motor one is arranged horizontally, the output shaft end of servo motor one and the rotation Connected to the frame, the limit ring is set on the turret, one side of the limit ring is connected with a push rod motor 7 that can drive it to move back and forth, and the other side of the limit ring is connected with a push rod motor 8 that can drive it to move back and forth , a set of airbags is set in the limit ring, and the airbag one is connected with the limit ring through the connecting rope. A positioning structure capable of positioning the wood in the placement groove is also provided on the top.

当需将输送筒处的木材取下时,使输送筒位于支撑环二的正上方,控制推杆电机一的推杆带动升降盘向下移动,升降盘带动输送筒向下移动,使输送筒位于支撑环二内;控制推杆电机五的推杆伸出,推杆电机五的推杆带动手指气缸四移动,夹块四将输送筒上的木材定位住,同时,控制手指气缸一和手指气缸二松开;控制推杆电机五的推杆缩回,同时,控制推杆电机一向上移动;通过移动机构带动移动板靠近支撑环二,移动板使限位环位于支撑环二的正上方,控制推杆电机六的推杆带动安装板向下移动,安装板带动转动架向下移动,转动架带动限位环向下移动,限位环带动气囊一向下移动,使夹块四上的木材套入到相应的放置槽内,通过定位结构将放置槽中的木材定位住,控制手指气缸四松开;控制伺服电机一的输出轴带动转动架转动,转动架带动限位环转动,限位环带动气囊一转动,使气囊一上的木材水平放置;控制推杆电机七的推杆缩进,推杆电机七的推杆带动限位环一侧向外移动,同时,控制推杆电机八的推杆缩进,推杆电机八的推杆带动限位环另一侧向外移动,使气囊一形成一字型的结构,将木材水平堆放,下料方便。When it is necessary to remove the wood at the conveying cylinder, make the conveying cylinder directly above the support ring two, control the push rod of the push rod motor one to drive the lifting plate to move downward, and the lifting plate drives the conveying cylinder to move downward, so that the conveying cylinder Located in the support ring 2; control the extension of the push rod of the push rod motor 5, the push rod of the push rod motor 5 drives the finger cylinder 4 to move, the clamp block 4 positions the wood on the conveying cylinder, and at the same time, controls the finger cylinder 1 and the finger cylinder Cylinder 2 is released; the push rod of the control push rod motor 5 is retracted, and at the same time, the push rod motor 1 is controlled to move upward; the moving plate is driven by the moving mechanism to approach the support ring 2, and the moving plate makes the limit ring be located directly above the support ring 2 , the push rod of the control push rod motor six drives the mounting plate to move downward, the mounting plate drives the turret to move downward, the turret drives the limit ring to move downward, and the limit ring drives the airbag to move downward, so that the The wood is inserted into the corresponding placement groove, and the wood in the placement groove is positioned through the positioning structure, and the finger cylinder four is controlled to release; the output shaft of the servo motor one is controlled to drive the turret to rotate, and the turret drives the limit ring to rotate to limit The position ring drives the air bag one to rotate, so that the wood on the air bag one is placed horizontally; the push rod of the push rod motor seven is controlled to retract, and the push rod of the push rod motor seven drives one side of the limit ring to move outward. At the same time, the push rod motor is controlled to move outward. The push rod of eight retracts, and the push rod of push rod motor eight drives the other side of the limit ring to move outward, so that the air bag one forms a straight structure, and the wood is stacked horizontally, which is convenient for unloading.

所述定位结构包括若干呈块状的气囊二,气囊二固定在放置槽的内壁上,气囊二通过输气管二和气泵二相连通。The positioning structure includes several block-shaped airbags two, the two airbags are fixed on the inner wall of the placement groove, and the two airbags communicate with the two air pumps through the air delivery pipe two.

采用该结构,开启气泵二,通过输气管二将外界气体输送到气囊二中或从气囊二中将气体排到外界,可将木材定位住或将木材松开,定位快速。With this structure, the air pump 2 is turned on, and the external air is transported to the air bag 2 through the air delivery pipe 2 or the gas is discharged from the air bag 2 to the outside, so that the wood can be positioned or loosened, and the positioning is fast.

所述移动结构包括定位条、齿轮、齿条、伺服电机二、导杆和导套,定位条水平固定在下料座上,导杆水平固定在定位条上,导套设置在导杆上,齿条水平固定在定位条上,且齿条与导杆相互平行,伺服电机二固定在导套上,伺服电机二的输出轴水平设置,齿轮固定在伺服电机二的输出轴端部,且齿轮与齿条相啮合,移动板固定在导套上。The moving structure includes a positioning bar, a gear, a rack, a servo motor two, a guide rod and a guide sleeve. The positioning bar is horizontally fixed on the blanking seat, the guide rod is horizontally fixed on the positioning bar, and the guide sleeve is arranged on the guide rod. The bar is fixed on the positioning bar horizontally, and the rack and the guide rod are parallel to each other, the second servo motor is fixed on the guide sleeve, the output shaft of the second servo motor is set horizontally, the gear is fixed at the end of the output shaft of the second servo motor, and the The racks are engaged and the moving plate is fixed on the guide bush.

所述下料座上还设置有堆放机构,堆放机构包括存放盘、压板、旋转杆和推杆电机九,旋转杆竖直设置在下料座上,旋转杆下端与一能带动其转动的伺服电机三相连,旋转杆上端和存放盘相连,立柱固定在下料座上,推杆电机九固定在立柱上,推杆电机九的推杆竖直向下,推杆电机九的推杆端部和压板相连,且压板能与存放盘相抵靠。A stacking mechanism is also provided on the blanking seat, and the stacking mechanism includes a storage tray, a pressing plate, a rotating rod and a push rod motor nine, the rotating rod is vertically arranged on the blanking seat, and the lower end of the rotating rod is connected with a servo motor that can drive it to rotate Three links, the upper end of the rotating rod is connected with the storage tray, the column is fixed on the blanking seat, the push rod motor nine is fixed on the column, the push rod of the push rod motor nine is vertically downward, the push rod end of the push rod motor nine and the pressing plate connected, and the pressing plate can be against the storage tray.

当需将相邻两层的木材交错堆放时,控制伺服电机一的输出轴带动转动架转动,使气囊一上的木材水平放置;控制推杆电机七的推杆缩进,推杆电机七的推杆带动限位环一侧向外移动,同时,控制推杆电机八的推杆缩进,推杆电机八的推杆带动限位环另一侧向外移动,使气囊一形成一字型的结构;控制推杆电机九的推杆带动压板向下移动,压板将气囊一处的木材压住,将气囊一和木材分离;控制伺服电机三的输出轴带动旋转杆转动,旋转杆带动存放盘转动,使存放盘转动90度,重复上述步骤,可将相邻两层的木材交错堆放,操作省力。When it is necessary to stack adjacent two layers of wood in an interlaced manner, control the output shaft of servo motor 1 to drive the turret to rotate, so that the wood on air bag 1 is placed horizontally; The push rod drives one side of the limit ring to move outward, and at the same time, the push rod of the push rod motor 8 is controlled to retract, and the push rod of the push rod motor 8 drives the other side of the limit ring to move outward, so that the air bag 1 forms a line structure; control the push rod of the push rod motor nine to drive the pressure plate to move downward, and the pressure plate presses the wood in the air bag one, and separates the air bag one from the wood; the output shaft of the control servo motor three drives the rotating rod to rotate, and the rotating rod drives the storage The disk rotates to make the storage disk rotate 90 degrees, repeat the above steps, and the adjacent two layers of wood can be stacked alternately, and the operation is labor-saving.

所述步骤b中的抛光装置包括底座,所述底座上设置有翻面定位机构和抛光机构,翻面定位机构包括支架一、支架二、转动轴、翻转电机、活动块、固定块、气缸一、气缸二和托板,支架一固定在底座一端,翻转电机固定在支架一上,翻转电机的输出轴水平设置,翻转电机的输出轴端部和固定块相连,固定块上具有能将木材一端定位住的定位槽一,支架二固定在底座另一端,转动轴一端设置在支架二上,转动轴另一端和气缸一相连,气缸一的活塞杆水平设置,气缸一的活塞杆端部和活动块相连,活动块上具有能将木材另一端定位住的定位槽二,气缸二固定在底座上,气缸二的活塞杆竖直向上,托板固定在气缸二的活塞杆端部,托板上具有能将木材限位住的限位槽。The polishing device in the step b includes a base, and the base is provided with a turning positioning mechanism and a polishing mechanism, and the turning positioning mechanism includes a support one, a support two, a rotating shaft, a turning motor, a movable block, a fixed block, and a cylinder , Cylinder 2 and supporting plate, bracket 1 is fixed on one end of the base, the flipping motor is fixed on bracket 1, the output shaft of the flipping motor is set horizontally, the end of the output shaft of the flipping motor is connected with the fixed block, and the fixed block has a structure capable of holding one end of the wood Positioning groove 1 and bracket 2 are fixed on the other end of the base, one end of the rotating shaft is arranged on the bracket 2, the other end of the rotating shaft is connected to cylinder one, the piston rod of cylinder one is set horizontally, and the piston rod end of cylinder one and the movable The blocks are connected together, and the movable block has a positioning groove 2 that can position the other end of the wood. It has a limit groove that can limit the wood.

抛光装置的工作原理如下:通过固定块的定位槽一将木材的一端定位住,控制气缸一的活塞杆带动活动块靠近固定块,通过活动块的定位槽二将木材的另一端定位住,控制气缸二的活塞杆带动托板向上运动,托板上的限位槽将木材的底部限位住,通过抛光机构对木材的表面进行抛光;抛光完成后,控制翻转电机的输出轴带动固定块转动,使木材翻面,重复上述动作,将木材的四个面进行抛光,无需人工翻面,抛光方便。The working principle of the polishing device is as follows: one end of the wood is positioned through the positioning groove 1 of the fixed block, the piston rod of the control cylinder 1 drives the movable block close to the fixed block, and the other end of the wood is positioned through the positioning groove 2 of the movable block. The piston rod of cylinder 2 drives the supporting plate to move upwards, the limit groove on the supporting plate limits the bottom of the wood, and the surface of the wood is polished by the polishing mechanism; after polishing, the output shaft of the control turning motor drives the fixed block to rotate , turn the wood over, repeat the above actions, and polish the four sides of the wood, without manual turning over, and the polishing is convenient.

所述抛光机构包括定位架、气缸三、升降基板、移动座、抛光轮和步进电机一,定位架固定在底座上,气缸三固定在定位架上,气缸三的活塞杆竖直向下,气缸三的活塞杆端部和升降基板相连,移动座设置在升降基板上,移动座与一能带动其来回移动的驱动结构相连,步进电机一固定在移动座上,步进电机一的输出轴水平设置,抛光轮固定在步进电机一的输出轴端部,且抛光轮位于托板的正上方。The polishing mechanism comprises a positioning frame, a cylinder three, a lifting base plate, a moving seat, a polishing wheel and a stepping motor one, the positioning frame is fixed on the base, the cylinder three is fixed on the positioning frame, and the piston rod of the cylinder three is vertically downward, The end of the piston rod of the cylinder three is connected to the lifting base, the moving seat is set on the lifting base, the moving seat is connected with a driving structure that can drive it to move back and forth, the stepping motor one is fixed on the moving seat, and the output of the stepping motor one The shaft is arranged horizontally, the polishing wheel is fixed on the end of the output shaft of the stepping motor one, and the polishing wheel is positioned directly above the supporting plate.

当需对木材进行抛光时,控制步进电机一的输出轴带动抛光轮转动,控制气缸三的活塞杆带动升降基板向下移动,升降基板带动移动座向下移动,使正在运转的抛光轮与木材表面接触,通过驱动结构使移动座来回移动,移动座带动抛光轮来回移动,从而可对木材进行抛光。When the wood needs to be polished, the output shaft of the stepping motor 1 is controlled to drive the polishing wheel to rotate, the piston rod of the cylinder 3 is controlled to drive the lifting base plate to move downward, and the lifting base plate drives the moving seat to move downward, so that the running polishing wheel and the The surface of the wood is in contact, and the moving seat moves back and forth through the driving structure, and the moving seat drives the polishing wheel to move back and forth, so that the wood can be polished.

所述驱动结构包括安装条、导向杆、导块、步进电机二、主同步轮、从同步轮和同步带,安装条固定在升降基板上,导向杆水平固定在安装条上,导块设置在导向杆上,主同步轮通过连轴一设置在安装条一端,连轴一的端部和步进电机二相连,从同步轮通过连轴二设置在安装条另一端,同步带套设在主同步轮与从同步轮外,移动座和导块相连。The driving structure includes a mounting bar, a guide rod, a guide block, a stepper motor 2, a main synchronous wheel, a slave synchronous wheel and a synchronous belt, the mounting bar is fixed on the lifting base plate, the guide bar is horizontally fixed on the mounting bar, and the guide block On the guide rod, the main synchronous wheel is set at one end of the installation bar through the first shaft, and the end of the first shaft is connected with the second stepping motor, and the secondary synchronous wheel is set at the other end of the installation bar through the second shaft, and the timing belt is sleeved on the The main synchronous wheel is connected with the outside of the synchronous wheel, the mobile seat and the guide block.

所述固定块和活动块的材料为聚氨酯。The material of the fixed block and the movable block is polyurethane.

所述移动座上还固定有阻隔罩,阻隔罩的开口朝下,阻隔罩上部通过吸尘管和抽风机相连,吸尘管上设置有过滤袋。A barrier cover is also fixed on the moving seat, the opening of the barrier cover faces downwards, the upper part of the barrier cover is connected with the exhaust fan through a dust suction pipe, and a filter bag is arranged on the dust suction pipe.

所述阻隔罩上开设有观察口,观察口处设置于透明的有机板。An observation port is opened on the barrier cover, and the observation port is arranged on a transparent organic plate.

与现有技术相比,本改性木材的生产方法具有该优点:Compared with prior art, the production method of this modified wood has this advantage:

通过将木材放入到浸渍系统的真空罐中,在真空和加压的环境中进行浸渍,可大大缩短所需浸渍的时间,生产快速。By putting the wood into the vacuum tank of the impregnation system and impregnating it in a vacuum and pressurized environment, the time required for impregnation can be greatly shortened and the production is fast.

附图说明Description of drawings

图1是浸渍系统的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the impregnation system.

图2是图1中A处的局部放大图。Fig. 2 is a partial enlarged view of A in Fig. 1 .

图3是输送筒的平面结构示意图。Fig. 3 is a schematic plan view of the delivery cylinder.

图4是上料装置的立体结构示意图。Fig. 4 is a schematic perspective view of the three-dimensional structure of the feeding device.

图5是上料装置中供料机构的立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the feeding mechanism in the feeding device.

图6是浸泡装置的立体结构示意图。Fig. 6 is a schematic perspective view of the soaking device.

图7是浸泡装置中供药机构的平面结构示意图。Fig. 7 is a schematic plan view of the medicine supply mechanism in the soaking device.

图8是下料装置的立体结构示意图。Fig. 8 is a schematic perspective view of the unloading device.

图9是下料装置中移动结构的平面结构示意图。Fig. 9 is a schematic plan view of the moving structure in the unloading device.

图10是下料装置中堆放机构的平面结构示意图。Fig. 10 is a schematic plan view of the stacking mechanism in the unloading device.

图11是抛光装置的平面结构示意图。Fig. 11 is a schematic plan view of the polishing device.

图中,1、机架;2、上料座;3、安装架;5、浸泡座;6、下料座;7、齿圈;8、滑轨;9、驱动轮;11、驱动电机;12、滑座;13、推杆电机一;14、减速电机;15、升降盘;16、旋转电机;17、安装环一;18、主动轴;19、手指气缸一;20、输送筒;20a、通孔一;21、指气缸二;22、从动轴;23、安装环二;24、振动电机;25、弹簧;26、收集板;26a、通孔二;27、电磁阀一;28、排放管;29、转轴;30、推杆电机二;31、升降板;32、连杆一;33、放料盘;33a、放料槽;34、支撑环一;35、推杆电机三;36、手指气缸三;37、定位杆;38、连接管;39、收集袋;41、抽气泵;42、输送带;43、除尘板;44、导向板;45、滚轮;46、机械手;47、夹爪;48、真空罐;49、输药管;51、电磁阀二;52、输送泵一;53、药水箱;54、配药桶;55、电磁阀四;56、单向阀二;57、输送泵三;58、供药管;59、转动电机;61、搅拌片二;62、搅拌轴;63、分隔板;65、挡套二;66、导流管二;66a、导流孔二;67、水泵二;68、加料管;69、输送泵二;71、单向阀一;72、电磁阀三;73、搅拌片一;74、连接架;75、推杆电机四;76、支撑架;77、导轨;78、滑块;79、升降杆;81、挡套一;83、连通管;84、流量调节阀;85、导流管一;85a、导流孔一;86、水泵一;87、支撑环二;88、连杆二;89、移动板;91、推杆电机七;92、推杆电机六;93、安装板;94、伺服电机一;95、输气管一;96、气泵一;97、限位环;98、转动架;99、推杆电机八;101、气囊一;101a、放置槽;102、连接绳;103、手指气缸四;104、推杆电机五;105、定位条;106、导杆;107、导套;108、伺服电机二;109、齿条;111、齿轮;112、伺服电机三;113、立柱;114、推杆电机九;115、压板;116、存放盘;117、旋转杆;121、底座;122、气缸二;123、支架一;124、托板;126、固定块;127、翻转电机;128、抛光轮;129、步进电机一;130、阻隔罩;131、移动座;132、安装条;133、步进电机二;134、主同步轮;135、导向杆;136、同步带;137、气缸三;138、导块;139、升降基板;140、从同步轮;142、过滤袋;143、吸尘管;144、抽风机;145、活动块;146、气缸一;147、转动轴;148、支架二;149、定位架。In the figure, 1. rack; 2. feeding seat; 3. mounting frame; 5. soaking seat; 6. unloading seat; 7. ring gear; 8. slide rail; 9. driving wheel; 12. Sliding seat; 13. Push rod motor 1; 14. Geared motor; 15. Lifting plate; 16. Rotating motor; 17. Mounting ring 1; 18. Drive shaft; 19. Finger cylinder 1; 20. Conveying cylinder; 20a , through hole one; 21, refers to cylinder two; 22, driven shaft; 23, installation ring two; 24, vibrating motor; 25, spring; 26, collecting plate; 26a, through hole two; 27, solenoid valve one; 28 , discharge pipe; 29, rotating shaft; 30, push rod motor two; 31, lifting plate; 32, connecting rod one; 33, discharge tray; 33a, discharge trough; 34, support ring one; 35, push rod motor three ; 36, finger cylinder three; 37, positioning rod; 38, connecting pipe; 39, collection bag; 41, air pump; 42, conveyor belt; 43, dust removal plate; 44, guide plate; 45, roller; 46, manipulator; 47. Gripper; 48. Vacuum tank; 49. Drug delivery tube; 51. Solenoid valve 2; 52. Delivery pump 1; ; 57, delivery pump three; 58, drug supply pipe; 59, rotating motor; 61, stirring plate two; 62, stirring shaft; 63, partition plate; 65, retaining sleeve two; Diversion hole two; 67, water pump two; 68, feeding pipe; 69, delivery pump two; 71, one-way valve one; 72, solenoid valve three; 73, stirring plate one; 74, connecting frame; 75, push rod motor Four; 76, support frame; 77, guide rail; 78, slider; 79, lifting rod; 81, retaining sleeve one; 83, connecting pipe; 84, flow regulating valve; 85, diversion pipe one; 85a, diversion hole 1; 86. Water pump 1; 87. Support ring 2; 88. Connecting rod 2; 89. Moving plate; 91. Push rod motor 7; 92. Push rod motor 6; 93. Mounting plate; 94. Servo motor 1; 95 , air pipe one; 96, air pump one; 97, limit ring; 98, turret; 99, push rod motor eight; 101, air bag one; 101a, placement groove; 102, connecting rope; 103, finger cylinder four; 104 , push rod motor five; 105, positioning bar; 106, guide rod; 107, guide sleeve; 108, servo motor two; 109, rack; 111, gear; 112, servo motor three; 113, column; 114, push rod Motor nine; 115, pressing plate; 116, storage tray; 117, rotating rod; 121, base; 122, cylinder two; 123, support one; 124, supporting plate; 126, fixed block; ; ; 138, guide block; 139, lift base plate; 140, from synchronous wheel; 142, filter Bag; 143, suction pipe; 144, exhaust fan; 145, movable block; 146, cylinder one; 147, rotating shaft; 148, support two; 149, positioning frame.

具体实施方式detailed description

本改性木材的生产方法,包括步骤如下:a、将木材在温度为50~60℃下干燥6~10h,使木材的含水率为12~16%;在本实施例中,将木材在温度为55℃下干燥8h,使木材的含水率为14%;b、将木材根据生产要求锯切成长条状,通过抛光装置对木材表面进行抛光;c、将木材放入到浸渍系统的真空罐中,抽真空使真空罐内真空度在-0.06~-0.1MPa,保持20~40min后,再将木材改性液注入真空罐中,并使木材改性液完全淹没木材,然后解除真空,向真空罐内施加0.8~1.6MPa气压,保持1~3h后,解除压力,排出剩余的木材改性液,取出木材;在本实施例中,将木材放入到浸渍系统的真空罐中,抽真空使真空罐内真空度在-0.08MPa,保持30min后,再将木材改性液注入真空罐中,并使木材改性液完全淹没木材,然后解除真空,向真空罐内施加1.2MPa气压,保持2h后,解除压力,排出剩余的木材改性液,取出木材;d、将木材风干至表面无明显水迹残留,再移至干燥窑进行烘干,先用温度为60~70℃干燥1~3h,再用温度为90~100℃干燥3~5h,最后用温度为130~140℃干燥1~2h,即得到含水率为5~8%的改性木材;在本实施例中,将木材风干至表面无明显水迹残留,再移至干燥窑进行烘干,先用温度为63℃干燥2h,再用温度为95℃干燥4h,最后用温度为138℃干燥1h,即得到含水率为6%的改性木材。The production method of this modified wood comprises the steps as follows: a, drying the wood at a temperature of 50 to 60°C for 6 to 10 hours so that the moisture content of the wood is 12 to 16%; Dry at 55°C for 8 hours, so that the moisture content of the wood is 14%; b. saw the wood into long strips according to the production requirements, and polish the wood surface with a polishing device; c. put the wood into the vacuum tank of the impregnation system During the process, vacuumize the vacuum tank so that the vacuum degree in the vacuum tank is -0.06~-0.1MPa, keep it for 20~40min, then inject the wood modification solution into the vacuum tank, and make the wood modification solution completely submerge the wood, then release the vacuum, and pour into the vacuum tank. Apply 0.8-1.6MPa air pressure in the vacuum tank, keep it for 1-3 hours, release the pressure, discharge the remaining wood modification liquid, and take out the wood; in this embodiment, put the wood into the vacuum tank of the impregnation system, and vacuumize Keep the vacuum degree in the vacuum tank at -0.08MPa and keep it for 30 minutes, then inject the wood modification solution into the vacuum tank, and make the wood modification solution completely submerge the wood, then release the vacuum, apply 1.2MPa air pressure to the vacuum tank, and keep After 2 hours, release the pressure, discharge the remaining wood modification solution, and take out the wood; d. Air-dry the wood until there is no obvious water residue on the surface, and then move it to a drying kiln for drying. 3h, then use a temperature of 90-100°C to dry for 3-5h, and finally use a temperature of 130-140°C to dry for 1-2h to obtain a modified wood with a moisture content of 5-8%; in this embodiment, the wood Air-dry until there is no obvious water residue on the surface, then move to a drying kiln for drying, first dry at 63°C for 2 hours, then at 95°C for 4 hours, and finally at 138°C for 1 hour, the moisture content is obtained 6% modified wood.

步骤c中的木材改性液包括按重量份计的如下组分:磷酸30~50份、二氧化钛粒子3~6份、尿素8~12份、催化剂0.3~0.5份、纳米电气石粉1~2份、四羟甲基硫酸磷3~10份、三聚磷酸铝2~5份、氯化镁3~6份、碳酸钠2~4份、硼砂4~6份、硅油0.4~1.2份、水40~60份;根据实际情况,也可以采用该种实施方案,步骤c中的木材改性液包括按重量份计的如下组分:磷酸40份、二氧化钛粒子4份、尿素9份、催化剂0.4份、纳米电气石粉1份、四羟甲基硫酸磷5份、三聚磷酸铝4份、氯化镁4份、碳酸钠3份、硼砂5份、硅油0.7份、水50份。The wood modification solution in step c includes the following components by weight: 30-50 parts of phosphoric acid, 3-6 parts of titanium dioxide particles, 8-12 parts of urea, 0.3-0.5 parts of catalyst, 1-2 parts of nano tourmaline powder , 3-10 parts of tetrakis hydroxymethyl phosphorus sulfate, 2-5 parts of aluminum tripolyphosphate, 3-6 parts of magnesium chloride, 2-4 parts of sodium carbonate, 4-6 parts of borax, 0.4-1.2 parts of silicone oil, 40-60 parts of water According to the actual situation, this kind of implementation can also be adopted. The wood modification solution in step c includes the following components by weight: 40 parts of phosphoric acid, 4 parts of titanium dioxide particles, 9 parts of urea, 0.4 parts of catalyst, nano 1 part of tourmaline powder, 5 parts of tetrakis hydroxymethyl phosphorus sulfate, 4 parts of aluminum tripolyphosphate, 4 parts of magnesium chloride, 3 parts of sodium carbonate, 5 parts of borax, 0.7 parts of silicone oil, and 50 parts of water.

如图1-图10所示,步骤c中的浸渍系统包括机架1,机架1上固定有安装架3,机架1上通过焊接的方式固定有安装架3;安装架3上固定有呈环形的滑轨8,安装架3上通过螺栓连接的方式固定有滑轨8;滑轨8上设置有若干滑座12,滑座12的数量为六个;滑座12与一能驱动其来回移动的驱动机构相连,滑座12上固定有推杆电机一13,滑座12上通过螺栓连接的方式固定有推杆电机一13;推杆电机一13的推杆竖直向下,推杆电机一13的推杆端部和升降盘15相连,推杆电机一13的推杆端部通过螺栓连接的方式和升降盘15相连;升降盘15上固定有减速电机14,升降盘15上通过螺栓连接的方式固定有减速电机14;减速电机14的输出竖直向下,减速电机14的输出轴端部和呈圆台状的输送筒20相连;输送筒20的材料为不锈钢;输送筒20上具有能将木材定位住的定位机构,机架1上还依次设置有用于木材上料的上料装置、用于木材浸泡的浸泡装置和用于木材下料的下料装置。As shown in Figures 1-10, the impregnation system in step c includes a frame 1, a mounting frame 3 is fixed on the frame 1, and the mounting frame 3 is fixed on the frame 1 by welding; the mounting frame 3 is fixed with Ring-shaped slide rail 8 is fixed with slide rail 8 by means of bolt connection on the mounting frame 3; slide rail 8 is provided with some slide seats 12, and the number of slide seats 12 is six; slide seat 12 and one can drive its The driving mechanism that moves back and forth is connected, and the push rod motor one 13 is fixed on the slide seat 12, and the push rod motor one 13 is fixed on the slide seat 12 by bolt connection; the push rod of the push rod motor one 13 is vertically downward, pushing The push rod end of rod motor one 13 links to each other with lifting disc 15, and the push rod end of push rod motor one 13 links to each other with lifting disc 15 through the mode of bolt connection; The geared motor 14 is fixed by bolt connection; the output of the geared motor 14 is vertically downward, and the output shaft end of the geared motor 14 is connected to the conveying cylinder 20 in the shape of a conical table; the material of the conveying cylinder 20 is stainless steel; the conveying cylinder 20 There is a positioning mechanism capable of positioning the wood, and the frame 1 is also sequentially provided with a feeding device for wood feeding, a soaking device for soaking wood and a blanking device for wood cutting.

驱动机构包括齿圈7、若干驱动电机11和若干驱动轮9,驱动电机11的数量为六个,驱动轮9的数量为六个;齿圈7固定在安装架3上,齿圈7通过螺栓连接的方式固定在安装架3上;且齿圈7位于滑轨8内侧,驱动电机11固定在滑座12上,驱动电机11通过螺栓连接的方式固定在滑座12上;驱动电机11的输出轴竖直设置,驱动轮9固定在驱动电机11的输出轴端部,且驱动轮9与齿圈7相啮合。The drive mechanism includes a ring gear 7, several drive motors 11 and some drive wheels 9, the number of drive motors 11 is six, and the number of drive wheels 9 is six; The way of connection is fixed on the mounting frame 3; and the ring gear 7 is located inside the slide rail 8, the driving motor 11 is fixed on the sliding seat 12, and the driving motor 11 is fixed on the sliding seat 12 by bolt connection; the output of the driving motor 11 The shaft is vertically arranged, the driving wheel 9 is fixed on the end of the output shaft of the driving motor 11, and the driving wheel 9 is meshed with the ring gear 7.

输送筒20侧部开设有若干通孔一20a,通孔一20a的数量为五十个;输送筒20下部固定有呈弹性的收集板26,收集板26采用市场上可以买到的现有产品;收集板26上开设有若干通孔二26a,通孔二26a的数量为三十个;且通孔二26a的孔径小于通孔一20a的孔径,收集板26中部连接有排放管28,排放管28上设置有电磁阀一27;收集板26上通过弹簧25还固定有振动电机24。Conveying cylinder 20 side parts are provided with some through holes 20a, and the quantity of through holes 20a is fifty; Conveying cylinder 20 bottoms are fixed with elastic collecting plate 26, and collecting plate 26 adopts the existing product that can buy on the market The collection plate 26 is provided with some through holes two 26a, and the quantity of the two through holes 26a is thirty; A solenoid valve 27 is arranged on the pipe 28; a vibrating motor 24 is also fixed on the collecting plate 26 through a spring 25.

定位机构包括安装环一17和安装环二23,安装环一17固定在输送筒20上部,安装环一17通过焊接的方式固定在输送筒20上部;安装环一17上设置有若干主动轴18,主动轴18的数量为十个;主动轴18上端与一能带动其转动的旋转电机16相连,每根主动轴18都和一个旋转电机16相连;主动轴18下端和手指气缸一19相连,手指气缸一19上固定有能将木材一端定位住的夹块一,安装环二23固定在输送筒20下部,安装环二23上设置有若干从动轴22,从动轴22的数量为十个;从动轴22上端和手指气缸二21相连,手指气缸二21上固定有能将木材另一端定位住的夹块二。The positioning mechanism includes an installation ring one 17 and an installation ring two 23, the installation ring one 17 is fixed on the top of the delivery cylinder 20, the installation ring one 17 is fixed on the top of the delivery cylinder 20 by welding; the installation ring one 17 is provided with several drive shafts 18 , the quantity of driving shaft 18 is ten; The upper end of driving shaft 18 links to each other with a rotating motor 16 that can drive it to rotate, and each driving shaft 18 all links to each other with a rotating motor 16; The lower end of driving shaft 18 links to each other with finger cylinder-19, The finger cylinder one 19 is fixed with a clamp block one that can position one end of the wood, and the installation ring two 23 is fixed on the lower part of the delivery cylinder 20. The installation ring two 23 is provided with some driven shafts 22, and the number of the driven shafts 22 is ten. The upper end of the driven shaft 22 links to each other with the finger cylinder 2 21, and the finger cylinder 2 21 is fixed with a clamp block 2 that can position the other end of the wood.

上料装置包括上料座2、推杆电机二30、放料盘33、转轴29和支撑环一34,上料座2固定在机架1上,上料座2通过焊接的方式固定在机架1上;推杆电机二30固定在上料座2上,推杆电机二30通过螺栓连接的方式固定在上料座2上;推杆电机二30的推杆竖直向上,推杆电机二30的推杆端部和升降板31相连,推杆电机二30的推杆端部通过螺栓连接的方式和升降板31相连;转轴29竖直设置在升降板31上,转轴29下端与一能带动其转动的动力电机相连,转轴29上端和放料盘33相连,转轴29上端通过焊接的方式和放料盘33相连;放料盘33上开设有若干能使木材倾斜放置的放料槽33a,放料槽33a的数量为十个;支撑环一34通过连杆一32固定在上料座2上,且支撑环一34位于放料盘33的正上方,支撑环一34上固定有若干推杆电机三35,推杆电机三35的数量为十个;推杆电机三35的推杆端部朝向支撑环一34的中心,推杆电机三35的推杆端部和手指气缸三36相连,手指气缸三36上固定能将放料盘33上的木材定位住的夹块三。The feeding device comprises a feeding seat 2, a push rod motor 2 30, a discharge tray 33, a rotating shaft 29 and a support ring 1 34, the feeding seat 2 is fixed on the frame 1, and the feeding seat 2 is fixed on the machine frame by welding. on the frame 1; the push rod motor 2 30 is fixed on the feeding seat 2, and the push rod motor 2 30 is fixed on the feeding seat 2 by bolt connection; the push rod of the push rod motor 2 30 is vertically upward, and the push rod motor The push rod end of two 30 links to each other with lift plate 31, and the push rod end of push rod motor two 30 links to each other with lift plate 31 by the mode of bolt connection; The power motor that can drive it to rotate is connected, the upper end of the rotating shaft 29 is connected with the discharge tray 33, and the upper end of the rotating shaft 29 is connected with the discharge tray 33 by welding; the discharge tray 33 is provided with some discharge troughs that can make the wood tilt 33a, the quantity of discharge trough 33a is ten; Support ring one 34 is fixed on the loading seat 2 by connecting rod one 32, and support ring one 34 is positioned at the top of discharge tray 33, and support ring one 34 is fixed with Some push rod motors three 35, the quantity of push rod three 35 is ten; 36 links to each other, fixes on the finger cylinder three 36 the clip block three that the timber on the discharge tray 33 can be positioned.

上料座2上还设置有能向放料盘33输送木材的供料机构,供料机构包括机械手46、输送带42、内部具有空腔的除尘板43、收集袋39和抽气泵41,输送带42设置在上料座2上,除尘板43通过定位杆37固定在上料座2上,除尘板43位于输送带42的正上方,且除尘板43与输送带42之间具有供木材通过的间隙,除尘板43上开设有若干与空腔相连通的除尘孔,除尘孔的数量为十六个;且除尘孔朝下,除尘板43的空腔通过连接管38和抽气泵41相连通,收集袋39设置在连接管38上,机械手46一端固定在上料座2上,机械手46另一端上固定有能将木材夹住的夹爪47,夹爪47采用市场上可以买到的现有产品;输送带42上还固定有导向板44;导向板44上还具有若干滚轮45,滚轮45的数量为十二个。The feeding seat 2 is also provided with a feeding mechanism that can deliver timber to the discharge tray 33. The feeding mechanism includes a manipulator 46, a conveyor belt 42, a dust removal plate 43 with a cavity, a collection bag 39 and an air pump 41 inside, and the delivery Belt 42 is arranged on the material loading seat 2, and dust removal plate 43 is fixed on the material loading seat 2 by positioning bar 37, and dust removal plate 43 is positioned at the top of conveyer belt 42, and between dust removal plate 43 and conveyer belt 42, there is a space for wood to pass through. The gap of the dust removal plate 43 is provided with a number of dust removal holes that communicate with the cavity, and the number of the dust removal holes is sixteen; and the dust removal holes are facing downward, and the cavity of the dust removal plate 43 is connected with the air pump 41 through the connecting pipe 38 , the collection bag 39 is arranged on the connecting pipe 38, one end of the manipulator 46 is fixed on the feeding seat 2, and the other end of the manipulator 46 is fixed with a gripper 47 that can clamp the wood. There are products; the conveyor belt 42 is also fixed with a guide plate 44; the guide plate 44 also has some rollers 45, and the number of the rollers 45 is twelve.

浸泡装置包括浸泡座5和真空罐48,真空罐48固定在浸泡座5上,真空罐48上部具有取放口,取放口处设置有密封圈,且密封圈能与升降盘15相抵靠,真空罐48上还具有真空机构和加压机构,真空机构和加压机构采用的是现有技术;真空罐48下部通过输药管49和药水箱53相连通,输药管49上设置有输送泵一52和电磁阀二51,浸泡座5上还设置有能向药水箱53输送药水的供药机构。The soaking device comprises a soaking seat 5 and a vacuum tank 48, the vacuum tank 48 is fixed on the soaking seat 5, the upper part of the vacuum tank 48 has a pick-and-place opening, the pick-and-place opening is provided with a sealing ring, and the sealing ring can be against the lifting plate 15, Vacuum tank 48 also has vacuum mechanism and pressurization mechanism, and what vacuum mechanism and pressurization mechanism adopted is prior art; Pump one 52 and electromagnetic valve two 51, also be provided with the drug feeding mechanism that can deliver liquid medicine to liquid medicine tank 53 on the soaking seat 5.

供药机构包括配药桶54和连通管83,配药桶54固定在浸泡座5上,配药桶54通过焊接的方式固定在浸泡座5上;配药桶54上部具有加料口,加料口处连接有加料管68,加料管68上设置有输送泵二69、单向阀一71和电磁阀三72,配药箱下部通过供药管58和药水箱53上部相连通,供药管58上设置有输送泵三57、单向阀二56和电磁阀四55,配药桶54内竖直设置有若干导流管一85和若干导流管二66,导流管一85的数量为八根,导流管二66的数量为八根;导流管一85和导流管二66均呈环形阵列分布,且导流管一85位于导流管二66外侧,导流管一85的上端为封闭端,导流管一85的下端和水泵一86相连,水泵一86的数量为八个;导流管一85上开设有若干导流孔一85a,导流孔一85a为十八个;且导流孔一85a呈螺旋形分布,导流管二66的下端为封闭端,导流管二66的上端和水泵二67相连,水泵二67的数量为八个;导流管二66上开设有若干导流孔二66a,流孔二为十八个;且导流孔二66a呈螺旋形分布,导流管一85和导流管二66上还套设有分隔板63,分隔板63将配药桶54内部分隔成上腔体和下腔体,分隔板63与一能带动其上下升降的升降结构相连,连通管83上端和配药箱上部相连通,连通管83下端和配药桶54下部相连通;连通管83上还设置有流量调节阀84。The medicine supply mechanism includes a medicine dispensing barrel 54 and a connecting pipe 83. The medicine dispensing barrel 54 is fixed on the soaking seat 5, and the medicine dispensing barrel 54 is fixed on the soaking seat 5 by welding; the upper part of the medicine dispensing barrel 54 has a feeding port connected with a feeding port. Pipe 68, feeding pipe 68 is provided with conveying pump two 69, one-way valve one 71 and solenoid valve three 72, the lower part of the dispensing box is connected with the upper part of the medicine tank 53 through the medicine supply pipe 58, and the medicine supply pipe 58 is provided with a conveying pump Three 57, one-way valve two 56 and solenoid valve four 55, several diversion pipes one 85 and some diversion pipes two 66 are vertically arranged in the dispensing barrel 54, and the number of diversion pipes one 85 is eight, and the diversion pipes The number of two 66 is eight; the first 85 of the flow guide and the second 66 of the flow guide are distributed in an annular array, and the first 85 of the flow guide is located outside the second 66 of the flow guide, and the upper end of the first 85 of the flow guide is a closed end. The lower end of the diversion pipe 85 is connected to the water pump 86, and the number of the water pump 86 is eight; the diversion pipe 85 is provided with some diversion holes 85a, and the diversion holes 85a are eighteen; The hole one 85a is distributed in a spiral shape, the lower end of the guide tube two 66 is a closed end, the upper end of the guide tube two 66 is connected with the water pump two 67, and the number of the water pump two 67 is eight; The second diversion hole 66a, the second diversion hole is eighteen; and the second diversion hole 66a is distributed in a spiral shape, the first diversion tube 85 and the second diversion tube 66 are also sleeved with a partition plate 63, the partition plate 63 The interior of the dispensing barrel 54 is divided into an upper chamber and a lower chamber, the partition plate 63 is connected with a lifting structure that can drive it up and down, the upper end of the communication pipe 83 is connected with the upper part of the dispensing box, and the lower end of the communication pipe 83 is connected with the dispensing barrel 54 The lower part is connected; the communication pipe 83 is also provided with a flow regulating valve 84 .

升降结构包括推杆电机四75、导轨77、滑块78、支撑架76和升降杆79,支撑架76固定在浸泡座5上,支撑架76通过焊接的方式固定在浸泡座5上;导轨77竖直固定在支撑架76上,导轨77通过螺栓连接的方式固定在支撑架76上;滑块78设置在导轨77上,推杆电机四75固定在支撑架76上,推杆电机四75通过螺栓连接的方式固定在支撑架76上;推杆电机四75的推杆竖直向下,推杆电机四75的推杆端部和滑块78相连,升降杆79上端穿过配药桶54与滑块78相连,升降杆79下端通过连接架74和分隔板63相连。Lifting structure comprises push rod motor four 75, guide rail 77, slide block 78, bracing frame 76 and elevating bar 79, and bracing frame 76 is fixed on the soaking seat 5, and bracing frame 76 is fixed on the soaking seat 5 by the mode of welding; Guide rail 77 Vertically fixed on the support frame 76, guide rail 77 is fixed on the support frame 76 by the mode of bolt connection; The mode of bolt connection is fixed on the support frame 76; The push rod of push rod motor four 75 is vertically downward, and the push rod end of push rod motor four 75 links to each other with slide block 78, and the elevating rod 79 upper ends pass dispensing barrel 54 and The slide block 78 is connected, and the lower end of the elevating rod 79 is connected with the partition plate 63 through the connecting frame 74 .

分隔板63上还竖直设置有搅拌轴62,搅拌轴62上端位于上腔体内,搅拌轴62上端和搅拌片一73相连,搅拌轴62下端位于下腔体内,搅拌轴62下端和搅拌片二61相连,搅拌轴62下端还与一能带动其转动的转动电机59相连。Also be provided with stirring shaft 62 vertically on the dividing plate 63, the stirring shaft 62 upper end is positioned at the upper chamber, the stirring shaft 62 upper end links to each other with the stirring plate 73, the stirring shaft 62 lower end is positioned at the lower chamber, the stirring shaft 62 lower end and the stirring plate Two 61 link to each other, and the stirring shaft 62 lower end also links to each other with a rotating motor 59 that can drive it to rotate.

分隔板63上通过连接杆一固定有挡套一81,且挡套一81滑动设置在导流管一85上并能将导流孔一85a遮挡住;分隔板63上通过连接杆二固定有挡套二65,且挡套二65滑动设置在导流管二66上并能将导流孔二66a遮挡住。The dividing plate 63 is fixed with a retaining sleeve 1 81 by connecting rod 1, and the retaining sleeve 1 81 is slidably arranged on the guide tube 1 85 and can block the diversion hole 1 85a; The second blocking sleeve 65 is fixed, and the second blocking sleeve 65 is slidably arranged on the second flow guide tube 66 and can cover the second flow guide hole 66a.

下料装置包括下料座6、支撑环二87、具有弹性的限位环97、呈环状的气囊一101和移动板89,下料座6固定在机架1上,下料座6通过焊接的方式固定在机架1上;支撑环二87通过连杆二88固定在下料座6上,支撑环二87上固定有若干推杆电机五104,推杆电机五104的数量为十个;推杆电机五104的推杆端部朝向支撑环二87的中心,推杆电机五104的推杆端部和手指气缸四103相连,手指气缸四103上固定能有输送筒20上的木材定位住的夹块四,移动板89设置在下料座6上,移动板89与一能带动其来回移动的移动机构相连,移动板89上固定有推杆电机六92,移动板89上通过螺栓连接的方式固定有推杆电机六92;推杆电机六92的推杆竖直向上,推杆电机六92的推杆端部和安装板93相连,安装板93上固定有伺服电机一94,安装板93上通过螺栓连接的方式固定有伺服电机一94;伺服电机一94的输出轴水平设置,伺服电机一94的输出轴端部和转动架98相连,限位环97设置在转动架98上,限位环97一侧与一能带动其来回移动的推杆电机七91相连,限位环97另一侧与一能带动其来回移动的推杆电机八99相连,气囊一101套设在限位环97内,且气囊一101通过连接绳102和限位环97相连,气囊一101上具有若干用于放置木材的放置槽101a,放置槽101a的数量为十个;气囊一101通过输气管一95和气泵一96相连通,转动架98上还设置有能将放置槽101a中的木材定位住的定位结构。The blanking device comprises a blanking seat 6, a support ring 2 87, an elastic limit ring 97, an annular air bag 101 and a moving plate 89, the blanking seat 6 is fixed on the frame 1, and the blanking seat 6 passes through the The way of welding is fixed on the frame 1; the support ring 2 87 is fixed on the blanking seat 6 through the connecting rod 2 88, and a number of push rod motors 5 104 are fixed on the support ring 2 87, and the number of push rod motors 5 104 is ten The push rod end of push rod motor five 104 is towards the center of support ring two 87, and the push rod end of push rod motor five 104 links to each other with finger cylinder four 103, and the wood on the delivery cylinder 20 can be fixed on finger cylinder four 103 The clamp block 4 that is positioned, the moving plate 89 is arranged on the blanking seat 6, and the moving plate 89 is connected with a moving mechanism that can drive it to move back and forth. The connection mode is fixed with push rod motor six 92; the push rod of push rod motor six 92 is vertically upward, and the push rod end of push rod motor six 92 is connected with mounting plate 93, and servo motor one 94 is fixed on the mounting plate 93, Servomotor one 94 is fixed on the mounting plate 93 by means of bolt connection; the output shaft of servomotor one 94 is horizontally arranged, and the end of the output shaft of servomotor one 94 links to each other with the turret 98, and the limit ring 97 is arranged on the turret 98 On one side of the limit ring 97, one side is connected with a push rod motor 91 that can drive it to move back and forth, and the other side of the limit ring 97 is connected with a push rod motor 8 99 that can drive it to move back and forth, and the air bag one 101 is set In the limit ring 97, and the air bag one 101 is connected with the limit ring 97 by the connecting rope 102, the air bag one 101 has some placing grooves 101a for placing wood, and the number of placing grooves 101a is ten; the air bag one 101 passes through The air pipe one 95 communicates with the air pump one 96, and the turret 98 is also provided with a positioning structure capable of positioning the wood in the placement groove 101a.

定位结构包括若干呈块状的气囊二,气囊二的数量为十个;气囊二固定在放置槽101a的内壁上,气囊二通过输气管二和气泵二相连通。The positioning structure includes several block-shaped airbags 2, and the number of airbags 2 is ten; the airbag 2 is fixed on the inner wall of the placement groove 101a, and the airbag 2 is connected with the air pump 2 through the air delivery pipe 2.

移动结构包括定位条105、齿轮111、齿条109、伺服电机二108、导杆106和导套107,定位条105水平固定在下料座6上,定位条105通过焊接的方式固定在下料座6上;导杆106水平固定在定位条105上,导杆106通过螺栓连接的方式固定在定位条105上;导套107设置在导杆106上,齿条109水平固定在定位条105上,齿条109通过螺栓连接的方式固定在定位条105上;且齿条109与导杆106相互平行,伺服电机二108固定在导套107上,伺服电机二108通过螺栓连接的方式固定在导套107上;伺服电机二108的输出轴水平设置,齿轮111固定在伺服电机二108的输出轴端部,且齿轮111与齿条109相啮合,移动板89固定在导套107上。The moving structure comprises a positioning bar 105, a gear 111, a rack 109, a servo motor 108, a guide rod 106 and a guide sleeve 107, the positioning bar 105 is horizontally fixed on the blanking seat 6, and the positioning bar 105 is fixed on the blanking seat 6 by welding above; the guide rod 106 is horizontally fixed on the positioning bar 105, and the guide rod 106 is fixed on the positioning bar 105 by bolt connection; the guide sleeve 107 is arranged on the guide rod 106, and the rack 109 is horizontally fixed on the positioning bar 105, and The bar 109 is fixed on the positioning bar 105 by bolt connection; and the rack 109 and the guide rod 106 are parallel to each other, the second servo motor 108 is fixed on the guide sleeve 107, and the second servo motor 108 is fixed on the guide sleeve 107 by bolt connection Above: the output shaft of the second servo motor 108 is set horizontally, the gear 111 is fixed on the end of the output shaft of the second servo motor 108, and the gear 111 is meshed with the rack 109, and the moving plate 89 is fixed on the guide sleeve 107.

下料座6上还设置有堆放机构,堆放机构包括存放盘116、压板115、旋转杆117和推杆电机九114,旋转杆117竖直设置在下料座6上,旋转杆117下端与一能带动其转动的伺服电机三112相连,旋转杆117上端和存放盘116相连,旋转杆117上端通过焊接的方式和存放盘116相连;立柱113固定在下料座6上,立柱113通过焊接的方式固定在下料座6上;推杆电机九114固定在立柱113上,推杆电机九114通过螺栓连接的方式固定在立柱113上;推杆电机九114的推杆竖直向下,推杆电机九114的推杆端部和压板115相连,且压板115能与存放盘116相抵靠。The blanking seat 6 is also provided with a stacking mechanism, and the stacking mechanism includes a storage tray 116, a pressing plate 115, a rotating rod 117 and a push rod motor 9 114, and the rotating rod 117 is vertically arranged on the blanking seat 6, and the rotating rod 117 lower end is connected to a can The servo motor three 112 that drives its rotation is connected, the upper end of the rotating rod 117 is connected with the storage tray 116, and the upper end of the rotating rod 117 is connected with the storage tray 116 by welding; the column 113 is fixed on the blanking seat 6, and the column 113 is fixed by welding On the blanking seat 6; the push rod motor nine 114 is fixed on the column 113, and the push rod motor nine 114 is fixed on the column 113 by bolt connection; the push rod of the push rod motor nine 114 is vertically downward, and the push rod motor nine 114 The end of the push rod 114 is connected to the pressing plate 115, and the pressing plate 115 can abut against the storage tray 116.

浸渍系统的工作原理如下:控制驱动电机11的输出轴带动驱动轮9转动,驱动轮9逐渐与齿圈7相啮合使滑座12沿着滑轨8来回移动,滑座12带动输送筒20来回移动,控制推杆电机一13的推杆带动升降盘15上下移动,升降盘15带动输送筒20上下移动,使输送筒20位于所需位置;控制动力电机的输出轴带动转轴29转动,转轴29带动放料盘33转动;将木材逐个放到输送带42上,控制机械手46动作,夹爪47将输送带42上的木材夹住后,放入到放料盘33的放料槽33a内;放满后,控制推杆电机二30的推杆带动升降板31向上移动,升降板31带动放料盘33向上移动;控制推杆电机三35的推杆伸出,推杆电机三35的推杆带动手指气缸三36移动,夹块三将放料盘33上的木材定位住;控制推杆电机二30的推杆向下移动使放料盘33复位;使输送筒20位于支撑环一34的正上方,控制推杆电机一13的推杆带动升降盘15向下移动,升降盘15带动输送筒20向下移动,使输送筒20位于支撑环一34内;控制推杆电机三35的推杆继续伸出,推杆电机三35的推杆带动手指气缸三36继续移动,夹块三将木料输送到输送筒20处;控制手指气缸一19和手指气缸二21动作,夹块一将木材一端定位住,夹块二将木材另一端定位住,将木材定位在输送筒20上,同时,控制手指气缸三36松开;使输送筒20位于真空罐48的正上方,控制推杆电机一13的推杆带动升降盘15向下移动,升降盘15带动输送筒20向下移动,使输送筒20位于真空罐48内;开启输送泵一52,通过输药管49将药水箱53的药水输送到真空罐48内,对输送筒20上的木材浸泡药水;使输送筒20位于支撑环二87的正上方,控制推杆电机一13的推杆带动升降盘15向下移动,升降盘15带动输送筒20向下移动,使输送筒20位于支撑环二87内;控制推杆电机五104的推杆伸出,推杆电机五104的推杆带动手指气缸四103移动,夹块四将输送筒20上的木材定位住,同时,控制手指气缸一19和手指气缸二21松开;控制推杆电机五104的推杆缩回,同时,控制推杆电机一13向上移动;控制伺服电机二108的输出轴带动齿轮111转动,齿轮111与齿条109逐渐啮合使导套107沿着导杆106来回移动,导套107带动移动板89来回移动,使限位环97位于支撑环二87的正上方,控制推杆电机六92的推杆带动安装板93向下移动,安装板93带动转动架98向下移动,转动架98带动限位环97向下移动,限位环97带动气囊一101向下移动,使夹块四上的木材套入到相应的放置槽101a内;开启气泵二,通过输气管二将外界气体输送到气囊二中,将木材定位住,控制手指气缸四103松开;控制伺服电机一94的输出轴带动转动架98转动,转动架98带动限位环97转动,限位环97带动气囊一101转动,使气囊一101上的木材水平放置;控制推杆电机七91的推杆缩进,推杆电机七91的推杆带动限位环97一侧向外移动,同时,控制推杆电机八99的推杆缩进,推杆电机八99的推杆带动限位环97另一侧向外移动,使气囊一101形成一字型的结构;控制推杆电机九114的推杆带动压板115向下移动,压板115将气囊一101处的木材压住,开启气泵二,通过输气管二从气囊二中将气体排到外界,将气囊一101和木材分离;控制伺服电机三112的输出轴带动旋转杆117转动,旋转杆117带动存放盘116转动,使存放盘116转动90度,重复上述步骤,将相邻两层的木材交错堆放。The working principle of the dipping system is as follows: the output shaft of the driving motor 11 is controlled to drive the driving wheel 9 to rotate, and the driving wheel 9 gradually meshes with the ring gear 7 to make the sliding seat 12 move back and forth along the slide rail 8, and the sliding seat 12 drives the conveying cylinder 20 back and forth Move, control the push rod of push rod motor one 13 to drive the lifting plate 15 to move up and down, and the lifting plate 15 drives the conveying cylinder 20 to move up and down, so that the conveying cylinder 20 is located at the desired position; the output shaft of the control power motor drives the rotating shaft 29 to rotate, and the rotating shaft 29 Drive the discharge tray 33 to rotate; Put the timber on the conveyor belt 42 one by one, control the action of the manipulator 46, after the jaws 47 clamp the timber on the conveyor belt 42, put it into the discharge groove 33a of the discharge tray 33; After it is full, the push rod of the control push rod motor two 30 drives the lifting plate 31 to move upward, and the lifting plate 31 drives the discharge tray 33 to move upward; the push rod of the control push rod motor three 35 stretches out, and the push rod of the push rod motor three 35 The rod drives the finger cylinder three 36 to move, and the clamp block three will locate the wood on the discharge tray 33; the push rod of the control push rod motor two 30 moves downward to reset the discharge tray 33; the conveying cylinder 20 is positioned at the support ring one 34 Directly above, the push rod of the control push rod motor one 13 drives the lifting plate 15 to move downward, and the lifting plate 15 drives the conveying cylinder 20 to move downward, so that the conveying cylinder 20 is located in the support ring one 34; the control push rod motor three 35 The push rod continues to stretch out, and the push rod of the push rod motor 3 35 drives the finger cylinder 3 36 to continue to move, and the clamp block 3 transports the wood to the delivery cylinder 20; the finger cylinder 1 19 and the finger cylinder 2 21 are controlled to move, and the clamp block 1 will One end of the wood is positioned, and the other end of the wood is positioned by the clamp block 2, and the wood is positioned on the conveying cylinder 20. At the same time, the finger cylinder 336 is controlled to be released; the conveying cylinder 20 is positioned directly above the vacuum tank 48, and the push rod motor is controlled. The push rod of one 13 drives the lifting plate 15 to move downward, and the lifting plate 15 drives the conveying cylinder 20 to move downward, so that the conveying cylinder 20 is positioned in the vacuum tank 48; The liquid medicine is transported in the vacuum tank 48, and the wood on the conveying cylinder 20 is soaked in the liquid medicine; the conveying cylinder 20 is positioned directly above the support ring two 87, and the push rod of the control push rod motor one 13 drives the lifting plate 15 to move downward, and the lifting plate 15 drives the delivery cylinder 20 to move downward, so that the delivery cylinder 20 is located in the support ring 2 87; the push rod of the control push rod motor 5 104 is stretched out, and the push rod of the push rod motor 5 104 drives the finger cylinder 4 103 to move, clamping block 4 The wood on the delivery cylinder 20 is positioned, and at the same time, control finger cylinder one 19 and finger cylinder two 21 to unclamp; control the push rod of push rod motor five 104 to retract, and at the same time, control push rod motor one 13 to move upward; control the servo The output shaft of the motor 2 108 drives the gear 111 to rotate, and the gear 111 and the rack 109 are gradually meshed so that the guide sleeve 107 moves back and forth along the guide rod 106, and the guide sleeve 107 drives the moving plate 89 to move back and forth, so that the limit ring 97 is positioned on the support ring 2 Directly above 87, the push rod of the control push rod motor 92 drives the mounting plate 93 to move downward, and the mounting plate 93 drives the turret 98 to move downward, The turret 98 drives the stop ring 97 to move downward, and the stop ring 97 drives the air bag one 101 to move down, so that the wood on the clamp block four is inserted into the corresponding placement groove 101a; The external air is delivered to the air bag two, the wood is positioned, and the finger cylinder four 103 is controlled to release; the output shaft of the control servo motor one 94 drives the turret 98 to rotate, and the turret 98 drives the limit ring 97 to rotate, and the limit ring 97 drives Air bag one 101 rotates, and the timber on air bag one 101 is placed horizontally; The push rod of rod motor eight 99 retracts, and the push rod of push rod motor eight 99 drives the other side of the limit ring 97 to move outward, so that the air bag one 101 forms a straight structure; the push rod of control push rod motor nine 114 Drive the pressing plate 115 to move downward, the pressing plate 115 presses down the wood at the first air bag 101, turns on the air pump two, and discharges the gas from the second air bag to the outside through the air pipe two, separating the first air bag 101 from the wood; controlling the servo motor three 112 The output shaft of the drive rotating rod 117 rotates, and the rotating rod 117 drives the storage disc 116 to rotate, so that the storage disc 116 rotates 90 degrees, repeats the steps above, and stacks the adjacent two-layer timber staggered.

如图11所示,步骤b中的抛光装置包括底座121,底座121上设置有翻面定位机构和抛光机构,翻面定位机构包括支架一123、支架二148、转动轴147、翻转电机127、活动块145、固定块126、气缸一146、气缸二122和托板124,支架一123固定在底座121一端,支架一123通过焊接的方式固定在底座121一端,翻转电机127固定在支架一123上,翻转电机127的输出轴水平设置,翻转电机127的输出轴端部和固定块126相连,固定块126上具有能将木材一端定位住的定位槽一,定位槽一为方形开口,支架二148固定在底座121另一端,支架二148通过焊接的方式固定在底座121另一端,转动轴147一端设置在支架二148上,转动轴147另一端和气缸一146相连,气缸一146的活塞杆水平设置,气缸一146的活塞杆端部和活动块145相连,活动块145上具有能将木材另一端定位住的定位槽二,定位槽二为方形开口,气缸二122固定在底座121上,气缸二122的活塞杆竖直向上,托板124固定在气缸二122的活塞杆端部,托板124上具有能将木材限位住的限位槽,限位槽为方形通槽,固定块126和活动块145的材料为聚氨酯。As shown in Figure 11, the polishing device in the step b includes a base 121, and the base 121 is provided with a turning positioning mechanism and a polishing mechanism, and the turning positioning mechanism includes a support one 123, a support two 148, a rotating shaft 147, a turning motor 127, Movable block 145, fixed block 126, cylinder one 146, cylinder two 122 and supporting plate 124, support one 123 is fixed on base 121 one end, support one 123 is fixed on base 121 one end by the mode of welding, turning motor 127 is fixed on support one 123 Above, the output shaft of the overturning motor 127 is arranged horizontally, and the end of the output shaft of the overturning motor 127 is connected with the fixed block 126. The fixed block 126 has a positioning groove one that can position one end of the wood. The positioning groove one is a square opening, and the bracket two 148 is fixed on the other end of the base 121, and the support two 148 is fixed on the other end of the base 121 by welding, one end of the rotating shaft 147 is arranged on the supporting two 148, and the other end of the rotating shaft 147 links to each other with the cylinder one 146, and the piston rod of the cylinder one 146 Horizontal arrangement, the piston rod end of cylinder one 146 links to each other with movable block 145, has on the movable block 145 the positioning groove two that can locate the other end of timber, and positioning groove two is a square opening, and cylinder two 122 is fixed on the base 121, The piston rod of the cylinder two 122 is vertically upward, and the supporting plate 124 is fixed on the end of the piston rod of the cylinder two 122. The supporting plate 124 has a limiting groove that can limit the wood. The limiting groove is a square through groove, and the fixing block The material of 126 and movable block 145 is polyurethane.

抛光机构包括定位架149、气缸三137、升降基板139、移动座131、抛光轮128和步进电机一129,定位架149固定在底座121上,定位架149通过焊接的方式固定在底座121上,气缸三137固定在定位架149上,气缸三137的活塞杆竖直向下,气缸三137的活塞杆端部和升降基板139相连,移动座131设置在升降基板139上,移动座131与一能带动其来回移动的驱动结构相连,步进电机一129固定在移动座131上,步进电机一129的输出轴水平设置,抛光轮128固定在步进电机一129的输出轴端部,且抛光轮128位于托板124的正上方。The polishing mechanism comprises a positioning frame 149, a cylinder three 137, a lifting base plate 139, a moving seat 131, a polishing wheel 128 and a stepping motor one 129, and the positioning frame 149 is fixed on the base 121, and the positioning frame 149 is fixed on the base 121 by welding , the cylinder three 137 is fixed on the positioning frame 149, the piston rod of the cylinder three 137 is vertically downward, the end of the piston rod of the cylinder three 137 is connected with the lifting base plate 139, and the moving seat 131 is arranged on the lifting base plate 139, and the moving base 131 is connected to the lifting base plate 139. A drive structure that can drive it to move back and forth is connected, stepper motor one 129 is fixed on the mobile seat 131, the output shaft of stepper motor one 129 is horizontally arranged, and polishing wheel 128 is fixed on the output shaft end of stepper motor one 129, And the polishing wheel 128 is located right above the supporting plate 124 .

驱动结构包括安装条132、导向杆135、导块138、步进电机二133、主同步轮134、从同步轮140和同步带136,安装条132固定在升降基板139上,导向杆135水平固定在安装条132上,导块138设置在导向杆135上,主同步轮134通过连轴一设置在安装条132一端,连轴一的端部和步进电机二133相连,从同步轮140通过连轴二设置在安装条132另一端,同步带136套设在主同步轮134与从同步轮140外,移动座131和导块138相连。Drive structure comprises installation bar 132, guide rod 135, guide block 138, stepper motor 133, main synchronous wheel 134, from synchronous wheel 140 and synchronous belt 136, and installation bar 132 is fixed on the lifting base plate 139, and guide bar 135 is horizontally fixed On the mounting bar 132, the guide block 138 is arranged on the guide rod 135, the main synchronous wheel 134 is arranged on one end of the mounting bar 132 through the shaft one, and the end of the shaft one is connected with the stepper motor two 133, and passes through the synchronous wheel 140. The second connecting shaft is arranged at the other end of the mounting bar 132 , the timing belt 136 is sleeved outside the main synchronous wheel 134 and the slave synchronous wheel 140 , and the moving seat 131 is connected with the guide block 138 .

移动座131上还固定有阻隔罩130,阻隔罩130上开设有观察口,观察口处设置有透明的有机板,阻隔罩130的开口朝下,阻隔罩130上部通过吸尘管143和抽风机144相连,吸尘管143上设置有过滤袋142。A barrier cover 130 is also fixed on the mobile seat 131, and an observation port is provided on the barrier cover 130. A transparent organic plate is arranged at the observation port, and the opening of the barrier cover 130 faces downward. 144 connected to each other, the dust suction pipe 143 is provided with a filter bag 142.

抛光装置的工作原理如下:通过固定块126将木材的一端定位住,控制气缸一146的活塞杆带动活动块145靠近固定块126,通过活动块145将木材的另一端定位住,控制气缸二122的活塞杆带动托板124向上运动,托板124将木材的底部限位住,控制步进电机一129的输出轴带动抛光轮128转动,控制气缸三137的活塞杆带动升降基板139向下移动,升降基板139带动移动座131向下移动,使正在运转的抛光轮128与木材表面接触,控制步进电机二133的输出轴带动主同步轮134转动,主同步轮134带动同步带136转动,同步带136带动导块138来回移动,导块138带动移动座131来回运动,移动座131带动抛光轮128来回移动,对木材的表面进行抛光;抛光完成后,控制翻转电机127的输出轴带动固定块126转动,使木材翻面,重复上述动作,将木材的四个面进行抛光。The working principle of the polishing device is as follows: one end of the wood is positioned by the fixed block 126, the piston rod of the control cylinder one 146 drives the movable block 145 close to the fixed block 126, the other end of the wood is positioned by the movable block 145, and the cylinder two 122 is controlled. The piston rod drives the supporting plate 124 to move upward, the supporting plate 124 limits the bottom of the wood, controls the output shaft of the stepping motor 129 to drive the polishing wheel 128 to rotate, and controls the piston rod of the cylinder 3 137 to drive the lifting base plate 139 to move downward , the lifting base plate 139 drives the moving seat 131 to move downwards, so that the polishing wheel 128 in operation is in contact with the wood surface, and the output shaft of the control stepper motor 2 133 drives the main synchronous wheel 134 to rotate, and the main synchronous wheel 134 drives the synchronous belt 136 to rotate. Synchronous belt 136 drives guide block 138 to move back and forth, and guide block 138 drives movable seat 131 to move back and forth, and movable seat 131 drives polishing wheel 128 to move back and forth, and the surface of wood is polished; Block 126 is rotated, and timber is turned over, and above-mentioned action is repeated, and the four faces of timber are polished.

在本实施例中,木材为长方体结构,截面为正方形;药水为木材改性液。In this embodiment, the wood has a rectangular parallelepiped structure with a square cross section; the liquid medicine is a wood modifying liquid.

Claims (8)

1. a kind of production method of improved wood, it is characterised in that as follows including step:A, it is 50~60 DEG C in temperature by timber 6~10h of lower drying, the moisture content for making timber are 12~16%;B, timber is sawed into strip according to production requirement, passes through throwing Electro-optical device is polished to wood surface;C, timber is put into the vacuum tank of dipping systems, vacuumizing makes in vacuum tank very Reciprocal of duty cycle is injected in vacuum tank after -0.06~-0.1MPa, 20~40min of holding, then by Wooden modifying liquid, and makes Wooden modifying Liquid floods timber completely, then releases vacuum, applies 0.8~1.6MPa air pressure into vacuum tank, after keeping 1~3h, releases pressure Power, remaining Wooden modifying liquid is discharged, take out timber;D, timber is air-dried to surface and remained without obvious water mark, then move to drying Kiln is dried, and is first 60~70 DEG C of dry 1~3h with temperature, then with temperature is 90~100 DEG C of dry 3~5h, finally with temperature Spend for 130~140 DEG C of dry 1~2h, that is, obtain the improved wood that moisture content is 5~8%.
2. the production method of improved wood according to claim 1, it is characterised in that the Wooden modifying in the step c Liquid includes following component by weight:30~50 parts of phosphoric acid, 3~6 parts of TiO 2 particles, 8~12 parts of urea, catalyst 0.3~0.5 part, 1~2 part of nano-tourmaline powder, 3~10 parts of tetrakis hydroxymetyl phosphonium sulfuric, 2~5 parts of aluminium triphosphate, magnesium chloride 3 ~6 parts, 2~4 parts of sodium carbonate, 4~6 parts of borax, 0.4~1.2 part of silicone oil, 40~60 parts of water.
3. the production method of improved wood according to claim 1, it is characterised in that the burnishing device in the step b Including base, turn-over detent mechanism and polishing mechanism are provided with the base, turn-over detent mechanism includes support one, support 2nd, rotary shaft, upset motor, movable block, fixed block, cylinder one, cylinder two and supporting plate, support one are fixed on base one end, turned over Rotating motor is fixed on support one, and the output shaft of upset motor is horizontally disposed with, the output shaft end and fixed block phase of upset motor Even, having on fixed block can be by the locating slot one that timber one end positions, and support two is fixed on the base other end, rotary shaft one end It is arranged on support two, the rotary shaft other end is connected with cylinder one, and the piston rod of cylinder one is horizontally disposed with, the piston rod of cylinder one End is connected with movable block, and base can be fixed on by the locating slot two that the timber other end positions, cylinder two by having on movable block On, straight up, supporting plate is fixed on the piston rod end of cylinder two to the piston rod of cylinder two, and having on supporting plate can be spacing by timber Stopper slot firmly.
4. the production method of improved wood according to claim 3, it is characterised in that the polishing mechanism includes positioning Frame, cylinder three, elevation base plate, Mobile base, polishing wheel and stepper motor one, locating rack is fixed on base, and cylinder three is fixed on On locating rack, straight down, the piston rod end of cylinder three is connected the piston rod of cylinder three with elevation base plate, and Mobile base is arranged on In elevation base plate, Mobile base can drive its driving structure moved back and forth to be connected with one, and stepper motor one is fixed on Mobile base, The output shaft of stepper motor one is horizontally disposed with, and polishing wheel is fixed on the output shaft end of stepper motor one, and polishing wheel is positioned at support The surface of plate.
5. the production method of improved wood according to claim 4, it is characterised in that the driving structure includes installation Bar, guide rod, guide block, stepper motor two, main synchronizing wheel, it is fixed in elevation base plate from synchronizing wheel and timing belt, mounting bar, leads It is horizontally fixed on to bar on mounting bar, guide block is set on the guide bar, and main synchronizing wheel is arranged on mounting bar one end by connecting shaft one, The end of connecting shaft one is connected with stepper motor two, is arranged on the mounting bar other end from synchronizing wheel by connecting shaft two, timing belt is arranged In main synchronizing wheel and outside synchronizing wheel, Mobile base is connected with guide block.
6. the production method of improved wood according to claim 3, it is characterised in that the material of the fixed block and movable block Expect for polyurethane.
7. the production method of improved wood according to claim 4, it is characterised in that be further fixed on hindering on the Mobile base Every cover, the opening down of cover is obstructed, barrier cover top is connected by sweep-up pipe with air exhauster, and filter bag is provided with sweep-up pipe.
8. the production method of improved wood according to claim 7, it is characterised in that offer observation on the barrier cover Mouthful, it is arranged at transparent organic plates at observation panel.
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