CN107567896B - A kind of slim non-woven degradation agricultural mulching of light transmission and preparation method - Google Patents
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Abstract
本发明属于农用地膜制备的技术领域,提供了一种透光薄型非织造降解农用地膜及制备方法。该方法先将麻纤维切割为长纤维,并解束筛分除去胶质物、淀粉及灰尘等,然后采用氢氧化钠与亚硫酸钠的混合溶液浸泡处理,并采用爆破法制得纸浆液,经磨浆、打浆及抄纸过程,制得具有大孔洞的薄层无纺布,再采用热塑性淀粉对大孔洞进行喷涂处理,经热压塑化成型,即可制得透光薄型非织造降解农用地膜。与传统方法相比,该发明解决了麻纤维地膜透光性低的缺陷以及低厚度与高强度难以兼得的技术瓶颈。The invention belongs to the technical field of agricultural plastic film preparation, and provides a light-transmitting thin non-woven degradable agricultural plastic film and a preparation method thereof. In this method, hemp fiber is first cut into long fibers, unbundled and sieved to remove colloid, starch and dust, etc., then soaked in a mixed solution of sodium hydroxide and sodium sulfite, and a pulp liquid is obtained by blasting, which is then refined. , beating and papermaking processes to produce a thin layer of non-woven fabric with large pores, and then spray the large pores with thermoplastic starch, and plasticize them by hot pressing to obtain a light-transmitting thin non-woven degradable agricultural mulch film. Compared with the traditional method, this invention solves the defect of low light transmittance of the hemp fiber mulch and the technical bottleneck that it is difficult to have both low thickness and high strength.
Description
技术领域technical field
本发明属于农用地膜制备的技术领域,提供了一种透光薄型非织造降解农用地膜及制备方法。The invention belongs to the technical field of agricultural plastic film preparation, and provides a light-transmitting thin non-woven degradable agricultural plastic film and a preparation method thereof.
背景技术Background technique
农用地膜是现代农业的重要生产资料。农用塑料地膜覆盖技术的广泛应用极大地促进了农作物产量的提高和农业生产的发展,同时,也带来了越来越严 重的“白色污染”。由于塑料地膜以化纤作原料,其主要成分为聚丙烯、聚氯乙烯,可在田间残留几百年不降解。随着塑料地膜使用年数的增加,土壤中残留的 塑料薄膜碎片越来越多,长此以往造成了土壤板结、通透性变差、地力下降,严重影响了作物的生长发育,造成农作物减产,有些地方减产幅度达20%以上,并且这一情况正在进一步恶化。据报道,我国农膜每年残留量35万t,残留率达42%,近一半的塑料地膜残留于土壤中。目前地膜覆盖发展迅速。随着塑料地膜覆盖面积的增长,它带来的污染问题也越来越严。因此,塑料地膜造成的严重污染已引起社会各界的严重关注和忧虑。Agricultural mulch is an important means of production in modern agriculture. The wide application of agricultural plastic mulching technology has greatly promoted the increase of crop yield and the development of agricultural production, but at the same time, it has also brought more and more serious "white pollution". Because plastic mulch is made of chemical fibers, its main components are polypropylene and polyvinyl chloride, which can remain in the field for hundreds of years without degrading. With the increase in the number of years of use of plastic mulch, more and more plastic film fragments remain in the soil. If things go on like this, it will cause soil compaction, poor permeability, and soil fertility decline, which seriously affects the growth and development of crops, resulting in crop production reduction. In some places Production cuts amounted to more than 20%, and the situation is getting worse. According to reports, the annual residual amount of agricultural film in my country is 350,000 tons, with a residual rate of 42%. Nearly half of the plastic film remains in the soil. At present, plastic film mulching is developing rapidly. As the area covered by plastic mulch grows, the pollution it brings is also becoming more and more serious. Therefore, the serious pollution caused by plastic mulch has aroused serious concern and anxiety from all walks of life.
为了充分利用地膜的增产作用,同时消除塑料地膜带来的农田地力下降和环境污染等不良影响,近几十年来,国内外科技工作者针对这一难题开展了广泛研究,开发出了多种新型可降解塑料以取代传统的塑料。其中非织造成膜为不能通过热塑吹膜的降解材料制备地膜提供了一个较佳的路径。通过非织造成膜,将麻纤维以无纺布的形式制备成地膜,避免了一直以来纤维难以做成地膜的缺陷。将麻纤维通过非织造制备成地膜,使得地膜的降解性大幅提升,使用完后可以完全降解充当土壤的改良剂。In order to make full use of the production-increasing effect of plastic mulch, and at the same time eliminate the adverse effects of plastic mulch on farmland fertility and environmental pollution, in recent decades, domestic and foreign scientific and technological workers have carried out extensive research on this problem and developed a variety of new types. Biodegradable plastics to replace traditional plastics. Among them, non-woven film provides a better way to prepare mulch film from degradable materials that cannot be blown by thermoplastic film. Through non-woven film formation, hemp fibers are prepared into mulch in the form of non-woven fabrics, which avoids the defect that it is difficult to make mulch from fibers. The hemp fiber is prepared into a mulch film through non-woven, which greatly improves the degradability of the mulch film, and can be completely degraded after use as a soil improver.
目前,国内外对农用地膜,尤其是麻地膜都有一些研究进展。Zhang等发明了一种纤维纸基地膜的制备方法,将苎麻纤维或粘胶短纤维或苎麻和粘胶短纤维的混合物剪切好进行预处理;然后用锦纶网过滤,滤去浆液,水洗,80℃烘干;向苎麻纤维或粘胶短纤维或苎麻和粘胶短纤维的混合物加水制成纤维分散体系;再加入分散剂、渗透剂JFC,并搅拌、打浆直至形成分散均匀的纤维浆液;将纤维浆液倒入锦纶网抄片器中抄制成手抄片,将手抄片干燥得到纸基地膜半成品;将PVA溶液刷在获得的地膜半成品的表面,通过压辊挤压使其浸胶均匀并排除气泡,烘干后再将地膜半成品在盛有液体石蜡的浸没,进行一浸一轧处理;然后进行预烘和焙烘。在麻地膜方面,中国农业科学院麻类研究所 Wang等人发明了一种环保型麻地膜及其制造工艺,该麻地膜是麻纤维用合成类树脂型粘合剂粘接而成的膜,膜表面还附有一层透气不透水的防水层。本发明麻地膜的制造工艺是:麻纤维经混合开松,除尘除杂后,先经梳理机进行一次梳理,剥麻成网,再经气流成网机进行二次成网,经二次成网后的麻纤维网用粘合剂进行化学粘合固结成膜,在固结后的麻地膜表面施加拒水剂进行表面防水处理,最后经冷轧机进行轧光整理。At present, there are some research progress on agricultural mulch film, especially hemp mulch film at home and abroad. Invented a kind of preparation method of fiber paper base film by Zhang etc., the mixture of ramie fiber or viscose staple fiber or ramie and viscose staple fiber is sheared and pretreated; Then filter with nylon mesh, filter out slurry, wash with water, Dry at 80°C; add water to ramie fiber or viscose staple fiber or a mixture of ramie and viscose staple fiber to make a fiber dispersion system; then add dispersant and penetrant JFC, and stir and beat until a uniformly dispersed fiber slurry is formed; Pour the fiber slurry into the nylon mesh sheet machine to make a hand-sheet, dry the hand-sheet to obtain a semi-finished paper base film; brush the PVA solution on the surface of the obtained semi-finished film, and squeeze it by a pressure roller to impregnate it. Evenly remove air bubbles, after drying, immerse the semi-finished mulch film in liquid paraffin for one dipping and one rolling treatment; then pre-baking and baking. In terms of hemp mulch, Wang et al. invented an environmentally friendly hemp mulch and its manufacturing process. The hemp mulch is a film made of hemp fibers bonded with a synthetic resin-based adhesive. There is also a breathable and impermeable waterproof layer attached to the surface. The manufacturing process of the hemp mulching film of the present invention is as follows: after the hemp fibers are mixed and loosened, dust and impurities are removed, the hemp fibers are carded once by a carding machine, the hemp is stripped to form a web, and then the web is formed by an air-laid machine for the second time. After netting, the hemp fiber web is chemically bonded and consolidated with an adhesive to form a film, and a water-repellent agent is applied on the surface of the consolidated hemp film for surface waterproof treatment, and finally it is calendered by a cold rolling mill.
综上可见,传统塑料薄膜的环境破坏性极大,而环境友好性较好的麻纤维非织造制备无纺布地膜不同于普通的热塑吹塑地膜,厚度明显比传统塑料地膜厚,其透光性极低,即使尝试使无纺布层厚更薄,由于麻纤维自身的不透光性,其透光提升不显著,而且强度会急剧降低。针对以上问题,我们提出一种透光薄型非织造降解农用地膜及制备方法,其显著的优势是通过将麻纤维预制成薄型大孔的无纺布,依此为骨架,将热塑性淀粉压制在大孔处,从而形成了以麻纤维为网,热塑性淀粉为网膜的非织造麻地膜,有效地解决了麻地膜透光性差,薄层强度差的缺陷,而且可完全降解。从而促进了麻地膜的规模化推广使用。In summary, the traditional plastic film is extremely destructive to the environment, and the non-woven mulch film prepared by hemp fiber nonwoven with good environmental friendliness is different from ordinary thermoplastic blown mulch film, and its thickness is obviously thicker than that of traditional plastic mulch film. The optical property is extremely low, even if you try to make the non-woven fabric thinner, due to the opacity of the hemp fiber itself, the increase in light transmission will not be significant, and the strength will decrease sharply. In view of the above problems, we propose a light-transmitting thin non-woven degradable agricultural mulch film and its preparation method. Its remarkable advantage is that the hemp fiber is prefabricated into a thin and macroporous non-woven fabric, and based on this as the skeleton, the thermoplastic starch is pressed on the At the large pores, a non-woven hemp mulch film with hemp fiber as the net and thermoplastic starch as the net film is formed, which effectively solves the defects of poor light transmission and thin layer strength of the hemp mulch film, and can be completely degraded. Thereby promoting the large-scale popularization and use of hemp mulch film.
发明内容Contents of the invention
针对现有降解麻地膜透光性差,较厚的缺陷,本发明提出一种透光薄型非织造农用降解麻地膜及制备方法,其显著的优势是通过将麻纤维预制成薄型大孔的无纺布,依此为骨架,将热塑性淀粉压制在大孔处,从而形成了以麻纤维为网,热塑性淀粉为网膜的非织造麻地膜,有效地解决了麻地膜透光性差,薄层强度差的缺陷,而且可完全降解。有效解决了传统方法麻纤维地膜透光性、低厚度与高强度难以兼得的技术瓶颈,具有良好的可推广性。In view of the poor light transmittance and relatively thick defects of the existing degradable hemp mulch film, the present invention proposes a light-transmitting thin non-woven agricultural degradable hemp mulch film and its preparation method. The woven fabric is based on this as the skeleton, and the thermoplastic starch is pressed in the large pores, thus forming a non-woven hemp mulch film with hemp fiber as the net and thermoplastic starch as the mesh, which effectively solves the problem of poor light transmission and thin layer strength of the hemp mulch film. Poor defect, and fully degradable. It effectively solves the technical bottleneck that the traditional method of hemp fiber mulch film has difficulty in achieving both light transmittance, low thickness and high strength, and has good scalability.
本发明涉及的具体技术方案如下:The concrete technical scheme that the present invention relates to is as follows:
一种透光薄型非织造农用降解麻地膜的制备方法,先将麻纤维切割为长纤维,并解束筛分除去胶质物、淀粉及灰尘等,然后采用氢氧化钠与亚硫酸钠的混合溶液浸泡处理,并采用爆破法制得浆液,经磨浆、打浆及抄纸过程,制得具有大孔洞的薄层无纺布,再采用热塑性淀粉对大孔洞进行喷涂处理,经热压塑化成型,即可制得透光薄型非织造农用降解麻地膜;制备的具体步骤如下:A method for preparing light-transmitting thin non-woven agricultural degradable hemp mulch film. First, hemp fibers are cut into long fibers, unbundled and sieved to remove colloids, starch and dust, and then soaked in a mixed solution of sodium hydroxide and sodium sulfite. processing, and use the blasting method to prepare the slurry, and through the process of refining, beating and papermaking, a thin layer of non-woven fabric with large holes is obtained, and then the large holes are sprayed with thermoplastic starch, and plasticized by hot pressing. The light-transmitting thin non-woven agricultural degradable hemp mulch film can be obtained; the specific steps of preparation are as follows:
(1)在纤维切断机中将麻纤维切割成为长纤维,待其自然晾干至含水率低于3%后,导入辊压机中,在辊间的高压作用下使纤维结构趋于松散,进而解束得到微细纤维;然后导入筛分机中,采用网状振动筛对其进行筛分,除去麻纤维中的大部分粉状胶质、淀粉及灰尘,得到纯度较高的微细麻纤维;(1) Cut the hemp fiber into long fibers in the fiber cutting machine, and after it is naturally dried until the moisture content is lower than 3%, it is introduced into the roller press, and the fiber structure tends to be loose under the high pressure between the rollers. Then unbundle to obtain microfibers; then import into a sieving machine, use a mesh vibrating sieve to sieve it, remove most of the powdery colloid, starch and dust in the hemp fibers, and obtain microfine hemp fibers with higher purity;
(2)配置一定浓度的氢氧化钠与亚硫酸钠的混合溶液,与步骤(1)所得的微细麻纤维按比例混合,搅拌均匀,在常温常压下浸泡处理一定时间,然后导入蒸汽爆破器中,施加一定压力,处理一定时间后使原料瞬间爆破进入接收器中,得到麻纤维纸浆;然后采用高浓磨浆机对纸浆进行三段磨浆,再用PFI磨对其进行打浆;然后将纸浆倒入网格布上设置有均匀大孔洞的抄纸机上,使其形成湿纸页,再经压榨脱水,制得薄层且具有大孔洞的麻纤维无纺布;(2) Configure a mixed solution of sodium hydroxide and sodium sulfite at a certain concentration, mix it with the fine hemp fiber obtained in step (1) in proportion, stir evenly, soak for a certain period of time at normal temperature and pressure, and then import it into a steam blaster. Apply a certain pressure, and after a certain period of time, the raw materials are instantly blasted into the receiver to obtain hemp fiber pulp; then the pulp is refined in three stages with a high-consistency refiner, and then it is beaten with a PFI mill; then the pulp is poured On a paper machine with uniform large holes on the mesh cloth, it is formed into a wet paper sheet, and then dehydrated by pressing to obtain a thin layer of hemp fiber non-woven fabric with large holes;
(3)采用喷涂装置,在步骤(2)所得的无纺布的大孔洞处喷涂热塑性淀粉,全部喷涂完后,进行热压成型,使热塑性淀粉形成透光膜,并对无纺布纤维之间进行粘结,同时无纺布得到进一步的干燥脱水,即制得透光薄型非织造农用降解麻地膜。(3) Use a spraying device to spray thermoplastic starch on the large pores of the non-woven fabric obtained in step (2). Bonding is carried out between them, and the non-woven fabric is further dried and dehydrated at the same time, that is, a light-transmitting thin non-woven agricultural degradable hemp mulch film is obtained.
优选的,步骤(1)所述麻纤维为苎麻、黄麻、青麻、大麻、亚麻、罗布麻或槿麻中的一种或几种,其切割后的长纤维长度为50~80mm;Preferably, the hemp fiber in step (1) is one or more of ramie, jute, green hemp, hemp, flax, apocynum or kenaf, and the long fiber length after cutting is 50-80 mm;
优选的,步骤(1)所述辊压机的辊间压力为120~150MPa;Preferably, the pressure between the rollers of the roller press in step (1) is 120~150MPa;
优选的,步骤(1)所述网状振动筛的筛孔孔径为2~3mm;Preferably, the sieve aperture of the mesh vibrating sieve in step (1) is 2-3mm;
优选的,步骤(2)所述混合溶液中,氢氧化钠的质量分数为2~4%,亚硫酸钠的质量分数为5~8%;Preferably, in the mixed solution described in step (2), the mass fraction of sodium hydroxide is 2-4%, and the mass fraction of sodium sulfite is 5-8%;
优选的,步骤(2)所述混合溶液与麻纤维的混合质量比例为1:5~1:4;Preferably, the mixing mass ratio of the mixed solution and the hemp fiber in step (2) is 1:5 to 1:4;
优选的,步骤(2)所述浸泡处理的时间为20~24h;Preferably, the soaking treatment time in step (2) is 20 to 24 hours;
优选的,步骤(2)所述爆破处理压力为1~1.3MPa;Preferably, the blasting treatment pressure in step (2) is 1~1.3MPa;
优选的,步骤(2)所述打浆转数为5000~8000转;Preferably, the number of beating revolutions in step (2) is 5000 to 8000 revolutions;
优选的,步骤(2)所述大孔洞的直径为3~6mm;Preferably, the diameter of the large hole in step (2) is 3-6 mm;
步骤(3)所热塑性淀粉选用目前已报道的热塑性淀粉;进一步优选的,所述热塑性淀粉为固含量为25%的糊化淀粉浆、酯化淀粉浆、醚化淀粉浆料中的一种。The thermoplastic starch in step (3) is selected from the reported thermoplastic starch; further preferably, the thermoplastic starch is one of gelatinized starch slurry, esterified starch slurry and etherified starch slurry with a solid content of 25%.
优选的,步骤(3)所述热压温度为120~150℃。Preferably, the hot pressing temperature in step (3) is 120-150°C.
一种透光薄型非织造农用降解麻地膜,其特征是由上述方法制备得到。所述透光薄型非织造农用降解麻地膜是由麻纤维抄纸法制备薄层且具有大孔洞的无纺布,进一步喷涂热塑性淀粉,热压后热塑性淀粉在无纺布的大空洞处形成透光膜,得到透光型非织造麻地膜。A light-transmitting thin non-woven agricultural degradable hemp mulch film is characterized by being prepared by the above method. The light-transmitting thin non-woven agricultural degradable hemp mulch film is a non-woven fabric with a thin layer and large holes prepared by the hemp fiber papermaking method, and further sprayed with thermoplastic starch. After hot pressing, the thermoplastic starch forms a light-transmitting film in the large holes of the non-woven fabric. film to obtain a light-transmitting nonwoven hemp mulch film.
本发明将麻纤维切割为长纤维,然后干燥、滚压松懈使麻纤维解束为微细纤维,筛分除去大部分粉状胶质、淀粉、灰尘;然后制浆,通过抄纸法制备薄层且具有大孔洞的无纺布,进一步喷涂热塑性淀粉,热塑性淀粉不但充当纤维粘结剂,而且在热压后热塑性淀粉在无纺布的大空洞处形成透光膜,得到透光型非织造麻地膜。其显著的优势是通过将麻纤维预制成薄型大孔的无纺布,依此为骨架,将热塑性淀粉压制在大孔处,从而形成了以麻纤维为网,热塑性淀粉为网膜的非织造麻地膜,有效地解决了麻地膜透光性差,薄层强度差的缺陷,而且可完全降解。从而促进了麻地膜的规模化推广使用。The invention cuts the hemp fiber into long fibers, then dries and rolls the hemp fiber loosely to unbundle the hemp fiber into microfibers, and sieves and removes most of the powdery colloid, starch and dust; then pulps and prepares a thin layer by papermaking The non-woven fabric with large holes is further sprayed with thermoplastic starch. The thermoplastic starch not only acts as a fiber binder, but also forms a light-transmitting film on the large holes of the non-woven fabric after hot pressing, and obtains a light-transmitting non-woven hemp mat. membrane. Its remarkable advantage is that the hemp fiber is prefabricated into a thin and macroporous non-woven fabric, and based on this as the skeleton, thermoplastic starch is pressed in the macropore, thus forming a non-woven fabric with hemp fiber as the net and thermoplastic starch as the omentum. Weaving hemp mulch effectively solves the defects of poor light transmission and poor thin layer strength of hemp mulch, and can be completely degraded. Thereby promoting the large-scale popularization and use of hemp mulch film.
在本发明的制备过程中,微细麻纤维的制备过程属于物理过程,其控制不需过于精细。在浆液制备及磨浆、打浆、抄纸过程中,应对工艺过程加以严格控制。氢氧化钠主要与麻纤维中的酸性物质反应,并能溶出少量木素,故其用量不能太大。同时,氢氧化钠起到膨胀剂的作用,使亚硫酸钠更易浸入纤维内部,并使爆破、磨浆过程中纤维更易完整分离。亚硫酸钠可起到氧化剂作用,同时可增加纤维表面的亲水基团,利于提高热压过程中纤维与热塑性淀粉的结合强度。打浆过程是为了促使纤维的细胞壁膨松,结构各层分层剥离,在抄纸过程中重新整合,剥离出的半纤维素在打浆时起到粘接剂的作用,可增强纤维之间及纤维与热塑性淀粉之间的结合强度,以提高地膜的各项力学性能。In the preparation process of the present invention, the preparation process of the fine hemp fiber belongs to a physical process, and its control does not need to be too fine. In the process of pulp preparation, pulp refining, beating and papermaking, the process should be strictly controlled. Sodium hydroxide mainly reacts with acidic substances in hemp fiber, and can dissolve a small amount of lignin, so its dosage should not be too large. At the same time, sodium hydroxide acts as an expansion agent, making it easier for sodium sulfite to immerse into the fiber, and make it easier for the fiber to be completely separated during blasting and refining. Sodium sulfite can act as an oxidant and increase the hydrophilic groups on the surface of the fiber, which is beneficial to improve the bonding strength between the fiber and thermoplastic starch during hot pressing. The beating process is to promote the swelling of the cell wall of the fiber, the layers of the structure are peeled off, and they are reintegrated during the papermaking process. The hemicellulose that is stripped out acts as an adhesive during beating, which can strengthen the interfiber and fiber The bonding strength with thermoplastic starch can improve the mechanical properties of the film.
本发明提供了一种透光薄型非织造农用降解麻地膜及制备方法,与现有技术相比,其突出的特点和优异的效果在于:The invention provides a light-transmitting thin non-woven agricultural degradable hemp mulch film and its preparation method. Compared with the prior art, its outstanding features and excellent effects are:
1.本发明制备的麻地膜,以麻纤维为网,热塑性淀粉为网膜,相互间结合强度较高,薄膜的拉伸强度及断裂伸长率较高,满足使用要求。1. The hemp mulch film prepared by the present invention uses the hemp fiber as the net, and the thermoplastic starch is the omentum, and the bonding strength between them is higher, and the tensile strength and elongation at break of the film are higher, meeting the requirements for use.
2.本发明制备的麻地膜,厚度可低至0.008~0.01mm,单位面积的质量较轻,可节省成本。2. The thickness of the hemp film prepared by the present invention can be as low as 0.008-0.01mm, and the weight per unit area is lighter, which can save costs.
3.本发明制备的麻地膜,由于结构中的网膜为热塑性淀粉,其透光性很好,不影响作物采光。3. The hemp mulch film prepared by the present invention, because the omentum in the structure is thermoplastic starch, its light transmission is very good, and does not affect crop daylighting.
4.本发明制备的麻地膜,麻纤维及淀粉均可生物降解,环保性好。4. The hemp mulch film prepared by the invention, the hemp fiber and the starch can all be biodegradable and have good environmental protection.
5.本发明的方法制备方法简单、配方及工艺易于控制,可实现规模化应用。5. The preparation method of the method of the present invention is simple, the formula and process are easy to control, and large-scale application can be realized.
具体实施方式Detailed ways
以下通过具体实施方式对本发明作进一步的详细说明,但不应将此理解为本发明的范围仅限于以下的实例。在不脱离本发明上述方法思想的情况下,根据本领域普通技术知识和惯用手段做出的各种替换或变更,均应包含在本发明的范围内。The present invention will be further described in detail through specific embodiments below, but it should not be understood that the scope of the present invention is limited to the following examples. Without departing from the above-mentioned method idea of the present invention, various replacements or changes made according to common technical knowledge and customary means in this field shall be included in the scope of the present invention.
实施例1Example 1
一种透光薄型非织造农用降解麻地膜及制备方法,其制备降解麻地膜的具体过程如下:A light-transmitting thin non-woven agricultural degradable hemp mulch film and a preparation method thereof, the specific process of preparing the degradable hemp mulch film is as follows:
在纤维切断机中将苎麻纤维切割成为长度为80mm的长纤维,待其自然晾干至含水率低于3%后,导入辊压机中,在辊间的120MPa的高压作用下使纤维结构趋于松散,进而解束得到微细纤维。然后导入筛分机中,采用孔径为2mm的网状振动筛对其进行筛分,除去麻纤维中的大部分粉状胶质、淀粉及灰尘,得到纯度较高的微细麻纤维;配置氢氧化质量分数为4%、亚硫酸钠质量分数为5%的混合溶液,与麻纤维按1:4的质量比例混合,搅拌均匀,在常温常压下浸泡处理20h,然后导入蒸汽爆破器中,在1MPa压力下处理8min后使原料瞬间爆破进入接收器中,得到麻纤维纸浆。然后采用高浓磨浆机对纸浆进行三段磨浆,再用PFI磨对其进行打浆8000转。然后将纸浆倒入网格布上设置有均匀的直径为6mm的大孔洞的抄纸机上,使其形成湿纸页,再经压榨脱水,制得薄层且具有大孔洞的麻纤维无纺布;采用喷涂装置,在无纺布的大孔洞处喷涂固含量为25%的糊化淀粉浆,全部喷涂完后,在150℃及150MPa下进行热压成型,使热塑性淀粉形成透光膜,并对无纺布纤维之间进行粘结,同时无纺布得到进一步的干燥脱水,即制得透光薄型非织造农用降解麻地膜。The ramie fibers are cut into long fibers with a length of 80 mm in the fiber cutter, and after they are naturally dried until the moisture content is lower than 3%, they are introduced into a roller press, and the fiber structure is tended under the high pressure of 120 MPa between the rollers. In the loose, and then unbundled to obtain microfibers. Then import it into the screening machine, and use a mesh vibrating sieve with an aperture of 2mm to sieve it, remove most of the powdery colloid, starch and dust in the hemp fiber, and obtain fine hemp fiber with higher purity; The mixed solution with a fraction of 4% and a mass fraction of sodium sulfite of 5% is mixed with hemp fiber in a mass ratio of 1:4, stirred evenly, soaked at normal temperature and pressure for 20h, and then introduced into a steam blaster, under 1MPa pressure After processing for 8 minutes, the raw material is instantly blasted into the receiver to obtain hemp fiber pulp. Then use a high-consistency refiner to refine the pulp in three stages, and then use a PFI mill to beat it for 8000 rpm. Then pour the pulp into a paper machine with large holes with a uniform diameter of 6 mm on the mesh cloth to form a wet paper sheet, and then press and dehydrate to obtain a thin layer of hemp fiber non-woven fabric with large holes. ; Use a spraying device to spray gelatinized starch slurry with a solid content of 25% on the large holes of the non-woven fabric. After all the spraying is completed, perform hot pressing at 150°C and 150MPa to form a transparent film of thermoplastic starch, and The fibers of the non-woven fabric are bonded, and the non-woven fabric is further dried and dehydrated to obtain a light-transmitting thin non-woven agricultural degradable hemp mulch film.
对实施例1得到的麻地膜,测试其厚度、透光率、拉伸强度及断裂伸长率,并与普通麻地膜对比,得到的数据如表1所示。For the hemp mulch film that embodiment 1 obtains, test its thickness, light transmittance, tensile strength and elongation at break, and compare with common hemp mulch film, the data obtained are as shown in table 1.
实施例2Example 2
一种透光薄型非织造农用降解麻地膜及制备方法,其制备降解麻地膜的具体过程如下:A light-transmitting thin non-woven agricultural degradable hemp mulch film and a preparation method thereof, the specific process of preparing the degradable hemp mulch film is as follows:
在纤维切断机中将大麻纤维切割成为长度为60mm的长纤维,待其自然晾干至含水率低于3%后,导入辊压机中,在辊间的130MPa的高压作用下使纤维结构趋于松散,进而解束得到微细纤维。然后导入筛分机中,采用孔径为2mm的网状振动筛对其进行筛分,除去麻纤维中的大部分粉状胶质、淀粉及灰尘,得到纯度较高的微细麻纤维;配置氢氧化质量分数为2%、亚硫酸钠质量分数为5%的混合溶液,与麻纤维按1:4的质量比例混合,搅拌均匀,在常温常压下浸泡处理24h,然后导入蒸汽爆破器中,在1.3MPa压力下处理5min后使原料瞬间爆破进入接收器中,得到麻纤维纸浆。然后采用高浓磨浆机对纸浆进行三段磨浆,再用PFI磨对其进行打浆5000转。然后将纸浆倒入网格布上设置有均匀的直径为3mm的大孔洞的抄纸机上,使其形成湿纸页,再经压榨脱水,制得薄层且具有大孔洞的麻纤维无纺布;采用喷涂装置,在无纺布的大孔洞处喷涂固含量为25%的酯化淀粉浆,全部喷涂完后,在120℃及200MPa下进行热压成型,使热塑性淀粉形成透光膜,并对无纺布纤维之间进行粘结,同时无纺布得到进一步的干燥脱水,即制得透光薄型非织造农用降解麻地膜。The hemp fiber is cut into long fibers with a length of 60mm in the fiber cutting machine, and after it is naturally dried to a moisture content lower than 3%, it is introduced into a roller press, and the fiber structure is tended under the high pressure of 130MPa between the rollers. In the loose, and then unbundled to obtain microfibers. Then import it into the screening machine, and use a mesh vibrating sieve with an aperture of 2mm to sieve it, remove most of the powdery colloid, starch and dust in the hemp fiber, and obtain fine hemp fiber with higher purity; The mixed solution with a fraction of 2% and a mass fraction of sodium sulfite of 5% is mixed with the hemp fiber in a mass ratio of 1:4, stirred evenly, soaked at normal temperature and pressure for 24 hours, and then introduced into a steam blaster. After down treatment for 5 minutes, the raw material is instantly blasted into the receiver to obtain hemp fiber pulp. Then use a high-consistency refiner to refine the pulp in three stages, and then use a PFI mill to beat it for 5000 rpm. Then pour the pulp into the paper machine with uniform large holes with a diameter of 3mm on the grid cloth to form a wet paper sheet, and then press and dehydrate to obtain a thin layer of hemp fiber non-woven fabric with large holes. ; Use a spraying device to spray esterified starch slurry with a solid content of 25% on the large holes of the non-woven fabric. After all the spraying is completed, perform hot pressing at 120°C and 200MPa to form a transparent film of thermoplastic starch, and The fibers of the non-woven fabric are bonded, and the non-woven fabric is further dried and dehydrated to obtain a light-transmitting thin non-woven agricultural degradable hemp mulch film.
对实施例2得到的麻地膜,测试其厚度、透光率、拉伸强度及断裂伸长率,并与普通麻地膜对比,得到的数据如表1所示。For the hemp mulch film that embodiment 2 obtains, test its thickness, light transmittance, tensile strength and elongation at break, and compare with common hemp mulch film, the data obtained are as shown in table 1.
实施例3Example 3
一种透光薄型非织造农用降解麻地膜及制备方法,其制备降解麻地膜的具体过程如下:A light-transmitting thin non-woven agricultural degradable hemp mulch film and a preparation method thereof, the specific process of preparing the degradable hemp mulch film is as follows:
在纤维切断机中将黄麻纤维切割成为长度为70mm的长纤维,待其自然晾干至含水率低于3%后,导入辊压机中,在辊间的140MPa的高压作用下使纤维结构趋于松散,进而解束得到微细纤维。然后导入筛分机中,采用孔径为2mm的网状振动筛对其进行筛分,除去麻纤维中的大部分粉状胶质、淀粉及灰尘,得到纯度较高的微细麻纤维;配置氢氧化质量分数为3%、亚硫酸钠质量分数为7%的混合溶液,与麻纤维按1:5的质量比例混合,搅拌均匀,在常温常压下浸泡处理22h,然后导入蒸汽爆破器中,在1.2MPa压力下处理7min后使原料瞬间爆破进入接收器中,得到麻纤维纸浆。然后采用高浓磨浆机对纸浆进行三段磨浆,再用PFI磨对其进行打浆6000转。然后将纸浆倒入网格布上设置有均匀的直径为4mm的大孔洞的抄纸机上,使其形成湿纸页,再经压榨脱水,制得薄层且具有大孔洞的麻纤维无纺布;采用喷涂装置,在无纺布的大孔洞处喷涂固含量为25%的醚化淀粉浆料,全部喷涂完后,在130℃及160MPa下进行热压成型,使热塑性淀粉形成透光膜,并对无纺布纤维之间进行粘结,同时无纺布得到进一步的干燥脱水,即制得透光薄型非织造农用降解麻地膜。In the fiber cutting machine, the jute fiber is cut into long fibers with a length of 70 mm. After it is naturally dried to a moisture content lower than 3%, it is introduced into a roller press, and the fiber structure is tended under the high pressure of 140 MPa between the rollers. In the loose, and then unbundled to obtain microfibers. Then import it into the screening machine, and use a mesh vibrating sieve with an aperture of 2mm to sieve it, remove most of the powdery colloid, starch and dust in the hemp fiber, and obtain fine hemp fiber with higher purity; The mixed solution with a fraction of 3% and a mass fraction of sodium sulfite of 7% is mixed with the hemp fiber at a mass ratio of 1:5, stirred evenly, soaked at normal temperature and pressure for 22 hours, and then introduced into a steam blaster. After the down treatment for 7 minutes, the raw material is instantly blasted into the receiver to obtain the hemp fiber pulp. Then use a high-consistency refiner to refine the pulp in three stages, and then use a PFI mill to beat it for 6000 rpm. Then pour the pulp into a paper machine with uniform large holes with a diameter of 4mm on the grid cloth to form a wet paper sheet, and then press and dehydrate to obtain a thin layer of hemp fiber non-woven fabric with large holes. ;Use a spraying device to spray etherified starch slurry with a solid content of 25% on the large holes of the non-woven fabric. After all the spraying is completed, perform hot pressing at 130°C and 160MPa to form a transparent film of thermoplastic starch. The fibers of the non-woven fabric are bonded, and the non-woven fabric is further dried and dehydrated to obtain a light-transmitting thin non-woven agricultural degradable hemp mulch film.
对实施例3得到的麻地膜,测试其厚度、透光率、拉伸强度及断裂伸长率,并与普通麻地膜对比,得到的数据如表1所示。For the hemp mulch film that embodiment 3 obtains, test its thickness, light transmittance, tensile strength and elongation at break, and compare with common hemp mulch film, the data obtained are as shown in table 1.
实施例4Example 4
一种透光薄型非织造农用降解麻地膜及制备方法,其制备降解麻地膜的具体过程如下:A light-transmitting thin non-woven agricultural degradable hemp mulch film and a preparation method thereof, the specific process of preparing the degradable hemp mulch film is as follows:
在纤维切断机中将青麻纤维切割成为长度为70mm的长纤维,待其自然晾干至含水率低于3%后,导入辊压机中,在辊间的140MPa的高压作用下使纤维结构趋于松散,进而解束得到微细纤维。然后导入筛分机中,采用孔径为3mm的网状振动筛对其进行筛分,除去麻纤维中的大部分粉状胶质、淀粉及灰尘,得到纯度较高的微细麻纤维;配置氢氧化质量分数为3%、亚硫酸钠质量分数为7%的混合溶液,与麻纤维按1:4的质量比例混合,搅拌均匀,在常温常压下浸泡处理23h,然后导入蒸汽爆破器中,在1.1MPa压力下处理7min后使原料瞬间爆破进入接收器中,得到麻纤维纸浆。然后采用高浓磨浆机对纸浆进行三段磨浆,再用PFI磨对其进行打浆7000转。然后将纸浆倒入网格布上设置有均匀的直径为5mm的大孔洞的抄纸机上,使其形成湿纸页,再经压榨脱水,制得薄层且具有大孔洞的麻纤维无纺布;采用喷涂装置,在无纺布的大孔洞处喷涂甘油增塑的热塑性淀粉浆料,全部喷涂完后,在140℃及180MPa下进行热压成型,使热塑性淀粉形成透光膜,并对无纺布纤维之间进行粘结,同时无纺布得到进一步的干燥脱水,即制得透光薄型非织造农用降解麻地膜。In the fiber cutting machine, the green hemp fiber is cut into long fibers with a length of 70mm. After it is naturally dried until the moisture content is lower than 3%, it is introduced into a roller press, and the fiber structure is made under the high pressure of 140MPa between the rollers. tends to be loose, and then unbundled to obtain microfibers. Then import it into a screening machine, and use a mesh vibrating sieve with an aperture of 3mm to sieve it to remove most of the powdery colloid, starch and dust in the hemp fiber to obtain fine hemp fiber with higher purity; The mixed solution with a fraction of 3% and a mass fraction of sodium sulfite of 7% is mixed with the hemp fiber in a mass ratio of 1:4, stirred evenly, soaked at normal temperature and pressure for 23 hours, and then introduced into a steam blaster. After the down treatment for 7 minutes, the raw material is instantly blasted into the receiver to obtain the hemp fiber pulp. Then use a high-consistency refiner to refine the pulp in three stages, and then use a PFI mill to beat it for 7000 rpm. Then pour the pulp into a paper machine with uniform large holes with a diameter of 5mm on the grid cloth to form a wet paper sheet, and then press and dehydrate to obtain a thin layer of hemp fiber non-woven fabric with large holes. ;A spraying device is used to spray glycerin-plasticized thermoplastic starch slurry on the large holes of the non-woven fabric. After all the spraying is completed, hot-press molding is carried out at 140°C and 180MPa to form a transparent film of thermoplastic starch, and the non-woven fabric The fibers of the woven fabric are bonded, and the nonwoven fabric is further dried and dehydrated to obtain a light-transmitting thin non-woven agricultural degradable hemp mulch film.
对实施例4得到的麻地膜,测试其厚度、透光率、拉伸强度及断裂伸长率,并与普通麻地膜对比,得到的数据如表1所示。For the hemp mulch film that embodiment 4 obtains, test its thickness, light transmittance, tensile strength and elongation at break, and compare with common hemp mulch film, the data obtained are as shown in table 1.
实施例5Example 5
一种透光薄型非织造农用降解麻地膜及制备方法,其制备降解麻地膜的具体过程如下:A light-transmitting thin non-woven agricultural degradable hemp mulch film and a preparation method thereof, the specific process of preparing the degradable hemp mulch film is as follows:
在纤维切断机中将亚麻纤维切割成为长度为60mm的长纤维,待其自然晾干至含水率低于3%后,导入辊压机中,在辊间的150MPa的高压作用下使纤维结构趋于松散,进而解束得到微细纤维。然后导入筛分机中,采用孔径为2mm的网状振动筛对其进行筛分,除去麻纤维中的大部分粉状胶质、淀粉及灰尘,得到纯度较高的微细麻纤维;配置氢氧化质量分数为3%、亚硫酸钠质量分数为7%的混合溶液,与麻纤维按1:5的质量比例混合,搅拌均匀,在常温常压下浸泡处理21h,然后导入蒸汽爆破器中,在1.3MPa压力下处理5min后使原料瞬间爆破进入接收器中,得到麻纤维纸浆。然后采用高浓磨浆机对纸浆进行三段磨浆,再用PFI磨对其进行打浆7500转。然后将纸浆倒入网格布上设置有均匀的直径为4mm的大孔洞的抄纸机上,使其形成湿纸页,再经压榨脱水,制得薄层且具有大孔洞的麻纤维无纺布;采用喷涂装置,在无纺布的大孔洞处喷涂聚乙烯醇增塑的热塑性淀粉,全部喷涂完后,在150℃及150MPa下进行热压成型,使热塑性淀粉形成透光膜,并对无纺布纤维之间进行粘结,同时无纺布得到进一步的干燥脱水,即制得透光薄型非织造农用降解麻地膜。The flax fibers are cut into long fibers with a length of 60 mm in the fiber cutter, and after they are naturally dried until the moisture content is lower than 3%, they are introduced into a roller press, and the fiber structure is tended under the high pressure of 150 MPa between the rollers. In the loose, and then unbundled to obtain microfibers. Then import it into the screening machine, and use a mesh vibrating sieve with an aperture of 2mm to sieve it, remove most of the powdery colloid, starch and dust in the hemp fiber, and obtain fine hemp fiber with higher purity; The mixed solution with a fraction of 3% and a mass fraction of sodium sulfite of 7% is mixed with the hemp fiber at a mass ratio of 1:5, stirred evenly, soaked at normal temperature and pressure for 21 hours, and then introduced into a steam blaster, under a pressure of 1.3MPa After down treatment for 5 minutes, the raw material is instantly blasted into the receiver to obtain hemp fiber pulp. Then use a high-consistency refiner to refine the pulp in three stages, and then use a PFI mill to beat it at 7500 rpm. Then pour the pulp into a paper machine with uniform large holes with a diameter of 4mm on the grid cloth to form a wet paper sheet, and then press and dehydrate to obtain a thin layer of hemp fiber non-woven fabric with large holes. ; Use a spraying device to spray polyvinyl alcohol-plasticized thermoplastic starch on the large holes of the non-woven fabric. After all the spraying is completed, perform hot-press molding at 150 ° C and 150 MPa to form a light-transmitting film of the thermoplastic starch. The fibers of the woven fabric are bonded, and the nonwoven fabric is further dried and dehydrated to obtain a light-transmitting thin non-woven agricultural degradable hemp mulch film.
对实施例5得到的麻地膜,测试其厚度、透光率、拉伸强度及断裂伸长率,并与普通麻地膜对比,得到的数据如表1所示。For the hemp mulch film that embodiment 5 obtains, test its thickness, light transmittance, tensile strength and elongation at break, and compare with common hemp mulch film, the data obtained are as shown in table 1.
实施例6Example 6
一种透光薄型非织造农用降解麻地膜及制备方法,其制备降解麻地膜的具体过程如下:A light-transmitting thin non-woven agricultural degradable hemp mulch film and a preparation method thereof, the specific process of preparing the degradable hemp mulch film is as follows:
在纤维切断机中将罗布麻纤维切割成为长度为70mm的长纤维,待其自然晾干至含水率低于3%后,导入辊压机中,在辊间的150MPa的高压作用下使纤维结构趋于松散,进而解束得到微细纤维。然后导入筛分机中,采用孔径为3mm的网状振动筛对其进行筛分,除去麻纤维中的大部分粉状胶质、淀粉及灰尘,得到纯度较高的微细麻纤维;配置氢氧化质量分数为2%、亚硫酸钠质量分数为8%的混合溶液,与麻纤维按1:4的质量比例混合,搅拌均匀,在常温常压下浸泡处理24h,然后导入蒸汽爆破器中,在1MPa压力下处理5min后使原料瞬间爆破进入接收器中,得到麻纤维纸浆。然后采用高浓磨浆机对纸浆进行三段磨浆,再用PFI磨对其进行打浆6500转。然后将纸浆倒入网格布上设置有均匀的直径为3mm的大孔洞的抄纸机上,使其形成湿纸页,再经压榨脱水,制得薄层且具有大孔洞的麻纤维无纺布;采用喷涂装置,在无纺布的大孔洞处喷涂二甲基亚砜增塑的热塑性淀粉,全部喷涂完后,在120℃及190MPa下进行热压成型,使热塑性淀粉形成透光膜,并对无纺布纤维之间进行粘结,同时无纺布得到进一步的干燥脱水,即制得透光薄型非织造农用降解麻地膜。In the fiber cutting machine, the apocynum fiber is cut into long fibers with a length of 70mm. After it is naturally dried to a moisture content lower than 3%, it is introduced into a roller press, and the fiber structure is made under the high pressure of 150MPa between the rollers. tends to be loose, and then unbundled to obtain microfibers. Then import it into a screening machine, and use a mesh vibrating sieve with an aperture of 3mm to sieve it to remove most of the powdery colloid, starch and dust in the hemp fiber to obtain fine hemp fiber with higher purity; The mixed solution with a fraction of 2% and a mass fraction of sodium sulfite of 8% is mixed with hemp fiber in a mass ratio of 1:4, stirred evenly, soaked at normal temperature and pressure for 24 hours, and then introduced into a steam blaster, under 1MPa pressure After 5 minutes of processing, the raw material is instantly blasted into the receiver to obtain hemp fiber pulp. Then use a high-consistency refiner to refine the pulp in three stages, and then use a PFI mill to beat it at 6500 rpm. Then pour the pulp into the paper machine with uniform large holes with a diameter of 3mm on the grid cloth to form a wet paper sheet, and then press and dehydrate to obtain a thin layer of hemp fiber non-woven fabric with large holes. ; Use a spraying device to spray thermoplastic starch plasticized with dimethyl sulfoxide on the large holes of the non-woven fabric. After all the spraying is completed, perform hot-press molding at 120 ° C and 190 MPa to form a transparent film of thermoplastic starch, and The fibers of the non-woven fabric are bonded, and the non-woven fabric is further dried and dehydrated to obtain a light-transmitting thin non-woven agricultural degradable hemp mulch film.
对实施例6得到的麻地膜,测试其厚度、透光率、拉伸强度及断裂伸长率,并与普通麻地膜对比,得到的数据如表1所示。For the hemp mulch film that embodiment 6 obtains, test its thickness, light transmittance, tensile strength and elongation at break, and compare with common hemp mulch film, the data obtained are as shown in table 1.
表1:Table 1:
由表1可见:It can be seen from Table 1:
(1)本发明的方法,可制得厚度更小的麻地膜,并在麻地膜厚度减小的情况下,较好地维持其力学性能,拉伸强度与普通麻地膜差不多,并未降低,断裂伸长率反而有所提高。(1) The method of the present invention can make hemp mulberry film with smaller thickness, and under the situation that the hemp mulberry film thickness reduces, it can maintain its mechanical properties better, and the tensile strength is almost the same as that of ordinary hemp mulberry film, and does not decrease. The elongation at break increased.
(2)本发明制备的麻地膜,其透光率是普通麻地膜的2~3倍,非常适合用作农用地膜。(2) The light transmittance of the hemp mulch film prepared by the present invention is 2 to 3 times that of the common hemp mulch film, and is very suitable for use as an agricultural mulch film.
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