CN107565298A - Plug-in device for power bus, plug-in conduction device and bus assembly - Google Patents
Plug-in device for power bus, plug-in conduction device and bus assembly Download PDFInfo
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Abstract
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技术领域technical field
一种电力传输汇流排,尤其是用插接方式结合的插接装置、插入式导通装置,以及具该插接装置的汇流排组件。A power transmission busbar, in particular a plug-in device, a plug-in conduction device, and a busbar assembly with the plug-in device.
背景技术Background technique
因社会发展快速,工业生产量大,众多工厂内的电缆都需要传输大电流,稍有不慎,火灾风险便大幅提升,为保障使用者操作时的安全,并且为有效的布置电缆、便利电器设备的架设安装,故发展出一种传输大电流的电力传输汇流排,因电力传输汇流排外层包覆一包覆壳体,电缆间也以绝缘材料相互隔绝,且走线可依照工厂的空间格局做适当的布置,为现代化工厂最常见的电力传输方式。Due to the rapid development of society and the large amount of industrial production, the cables in many factories need to transmit large currents. A little carelessness will greatly increase the risk of fire. In order to ensure the safety of users during operation, and to effectively arrange cables and facilitate electrical appliances For the erection and installation of equipment, a power transmission busbar for transmitting large currents has been developed. Because the outer layer of the power transmission busbar is covered with a cladding shell, the cables are also isolated from each other with insulating materials, and the wiring can be made according to the space of the factory. The pattern is properly arranged, which is the most common power transmission method in modern factories.
然而,当现有的设备要变换至其他位置、或生产线更动要添加设备时,就必须重新布置电力传输汇流排,如此工程不仅拆装不易,更麻烦地是需要停机而耗费作业时间,无谓增加成本损耗。为了增加使用上的便利性,目前工厂中发展出一种配合汇流排用的插接装置,该插接装置可于电力传输汇流排的任何一处插接,而且可以在不断电的情况下热插拔,不仅让使用者更便利、更安全,而且提升作业机台安装、变迁的效率。However, when the existing equipment needs to be changed to another location, or the production line needs to be added, the power transmission busbar must be re-arranged. Such a project is not only difficult to disassemble and assemble, but more troublesome is that it needs to be shut down and consumes work time, which is meaningless Increase cost loss. In order to increase the convenience of use, a plug-in device for busbars has been developed in the factory at present. Plugging and unplugging not only makes users more convenient and safer, but also improves the efficiency of operating machine installation and change.
现有的一种汇流排结构如图11所示,是在厂房内凌空架设一组汇流排6,供厂内的电力传输,并且沿着汇流排6走向,在汇流排6下方形成有一长条状的开口61,供插接装置5的插入部50进入。由于汇流排6中的多根导电片63是以水平方向平行布设,各导电片63间相互绝缘,插入部50也是以对应的水平方向设置多层导接线51结构,且在沿图式Z轴方向向上插接后,再沿着图式X-Y平面方向进行旋转,使得插入部50中的导接线51请一并参考如图12所示,分别对应导接至汇流排6中的导电片63,藉此达成热插拔。An existing busbar structure is shown in Figure 11. A group of busbars 6 are erected in the air in the factory building for power transmission in the factory, and along the direction of the busbar 6, a long strip is formed under the busbar 6. Shaped opening 61 for the insertion part 50 of the plug-in device 5 to enter. Since the plurality of conductive strips 63 in the bus bar 6 are arranged in parallel in the horizontal direction, and the conductive strips 63 are insulated from each other, the insertion part 50 is also provided with a multilayer conductive wire 51 structure in the corresponding horizontal direction, and along the Z axis in the drawing After inserting in the upward direction, rotate along the X-Y plane direction of the drawing, so that the conductive wires 51 in the insertion part 50, please refer to Figure 12, and they are respectively connected to the conductive strips 63 in the bus bar 6 This enables hot swapping.
但是,由于上述结构的汇流排中,必须保留容许插接装置旋转九十度的转动空间,无疑迫使汇流排体积增大,造成工厂中的空间浪费,也无谓地增加汇流排的总体积和重量;此外,插入部必须将导接线由水平方向转为铅直方向伸出,又使得结构更为复杂,不仅耗费材料成本,更使得支撑架高汇流排的架体必须随之而更粗壮、强固,架体所占用的区域也进一步限缩厂内可以自由使用的空间。尤其是考量插接装置本身具有一定重量,操作人员必须仰头向上将其插入汇流排,还需保持上举的姿势而水平旋转插接装置,并且旋转至特定角度后,再以螺丝穿入锁固,在安装过程中相当不符合人体工学,而使得安装操作人员费时费力。However, in the bus bar with the above structure, it is necessary to reserve a rotating space that allows the plug-in device to rotate 90 degrees, which undoubtedly forces the bus bar to increase in volume, resulting in waste of space in the factory, and also needlessly increases the total volume and weight of the bus bar. ; In addition, the insertion part must turn the conductive wire from the horizontal direction to the vertical direction, which makes the structure more complicated, not only consumes material costs, but also makes the frame supporting the high busbar must be thicker and stronger. , The area occupied by the frame body also further reduces the free space in the factory. Especially considering that the plug-in device itself has a certain weight, the operator must look up and insert it into the bus bar, and also need to maintain the upward posture to rotate the plug-in device horizontally, and after rotating to a specific angle, then screw it into the lock It is not in line with ergonomics during the installation process, which makes the installation and operation personnel time-consuming and laborious.
另一方面,熟知汇流排技术的人更可轻易得知,为搬运及组装方便,汇流排必须限制每一截的长度,每隔例如三、五公尺为一段,再与相邻的汇流排结合,两段汇流排间的结合,一方面要考虑机械定位没有偏差,另方面则要确保电力导接没有漏失。若是在安装过程中接合略有不精准,让导电片和相邻汇流排的对应导电片间,产生些许间隙,就会造成无谓的阻抗,尤其考虑导电片上的大电流,将发生汇流排过热,不仅无谓损耗所传输的电能,严重者甚至造成失火的风险,即使装设有断路的安全装置,也必须额外耗费人力,排除汇流排的断路问题,期间的停工损失也不在话下。On the other hand, those who are familiar with the technology of busbars can easily know that for the convenience of handling and assembly, the length of each section of the busbar must be limited, such as every three to five meters. Combination, the combination between the two sections of busbars, on the one hand, it is necessary to consider that there is no deviation in mechanical positioning, and on the other hand, it is necessary to ensure that there is no loss of electrical connection. If the connection is slightly inaccurate during the installation process, there will be a slight gap between the conductive sheet and the corresponding conductive sheet of the adjacent bus bar, which will cause unnecessary impedance, especially considering the large current on the conductive sheet, and the bus bar will overheat. Not only is there unnecessary loss of the transmitted electric energy, but in severe cases, it may even cause a risk of fire. Even if a circuit breaker safety device is installed, additional manpower must be spent to eliminate the problem of busbar breakout, and the loss of work during the period is not a problem.
发明人为了解决上述问题,也曾经提出一些汇流排接头模组的相关专利,确保电力传输汇流排间的导接良好及绝佳的防水效果,但是,这些设计仍然使得衔接部分的装置构造复杂化,也让安装过程费力,因此留有进一步改良的空间。In order to solve the above problems, the inventor has also proposed some related patents on the busbar joint module to ensure good conduction and excellent waterproof effect between the power transmission busbars. However, these designs still complicate the device structure of the connecting part , It also makes the installation process laborious, so there is room for further improvement.
因此,本发明将尝试,第一,在确保电力传输汇流排和插接装置间的接合必须紧密且牢固的条件下,如何有效导引安装程序而符合人体工学,藉此提升安装的便利性;并且简化插接装置和变更汇流排的相对结构设计,降低制造成本,也进一步确保插接装置被组装至汇流排时的组装良率和可靠度。第二,将上述插接装置稍加修饰,形成结构简化的插接装置,让汇流排间的机构和导电连结更为简便,藉此达到汇流排架设过程省时省力,并且降低损耗的机率而确保用电的安全,同步解决上述的问题。Therefore, the present invention will try, first, how to effectively guide the installation process to meet ergonomics under the condition that the connection between the power transmission busbar and the plug-in device must be tight and firm, thereby improving the convenience of installation; In addition, the relative structural design of the plug-in device and the change of the bus bar are simplified, the manufacturing cost is reduced, and the assembly yield and reliability of the plug-in device when assembled to the bus bar are further ensured. Second, slightly modify the above-mentioned plug-in device to form a plug-in device with a simplified structure, which makes the mechanism and conductive connection between the bus bars easier, so as to save time and effort in the bus-bar erection process, and reduce the probability of loss. Ensure the safety of electricity use and solve the above problems simultaneously.
发明内容Contents of the invention
本发明的主要目的,在于提供一种操作符合人因工程,使得组装便捷、效率得以提升的电力传输汇流排用插接装置。The main purpose of the present invention is to provide a plug-in device for a power transmission busbar whose operation conforms to ergonomics, facilitates assembly, and improves efficiency.
本发明的另一目的,在于提供一种具有初步导引效果的电力传输汇流排用插接装置,提高组装时的便利性,藉以提升组装良率。Another object of the present invention is to provide a plug-in device for a power transmission busbar with a preliminary guiding effect, so as to improve the convenience of assembly and improve the assembly yield.
本发明的再一目的,在于提供一种具有插接装置的电力传输汇流排组件,藉由简便的汇流排设计,降低整体制造成本。Another object of the present invention is to provide a power transmission busbar assembly with a plug-in device, which can reduce the overall manufacturing cost through a simple busbar design.
本发明的又一目的,在于提供一种结构简单的具有插接装置的电力传输汇流排组件,藉由减少整体体积,缩小对于厂房空间的占用。Another object of the present invention is to provide a power transmission busbar assembly with a plug-in device with a simple structure, which reduces the occupation of factory space by reducing the overall volume.
本发明的又另一目的,在于提供一种组装便捷的具有插接装置的电力传输汇流排组件,让拆装更换容易,使热插拔更易于实施。Yet another object of the present invention is to provide a power transmission busbar assembly with a plug-in device that is easy to assemble, which makes it easy to disassemble and replace, and makes hot-swapping easier to implement.
本发明的又再一目的,在于提供一种插入式导通装置,复制上述插接装置结构,简单连结两段相邻的电力传输汇流排,达到简化接头模组的功效。Yet another object of the present invention is to provide a plug-in conduction device, which replicates the structure of the above-mentioned plug-in device, and simply connects two adjacent power transmission busbars to achieve the effect of simplifying the connector module.
本发明的又更一目的,在于提供一种组装快速的插入式导通装置,提升组装电力传输汇流排组件的速度和可靠度。Still another object of the present invention is to provide a plug-in conduction device that can be assembled quickly, so as to improve the speed and reliability of assembling the power transmission busbar assembly.
本发明揭示的一种电力传输汇流排用插接装置,是一种插接于沿一长向延伸的电力传输汇流排上且将电力传输汇流排传输的大电流分流给电器设备的插接装置,该电力传输汇流排用插接装置包括:一个分流单元,具有一个插头外箱,至少一对平行于上述长向且衔接于前述插头外箱相对两侧的固接壁,以及复数分别设置于前述插头外箱且供分别对应导接各片状导体的导电埠,致使该分流单元可沿一重力方向,在一个上方导接位置和一个下方脱离位置间移动,且当该分流单元位于该上方导接位置时,上述导电埠系分别对应导接于上述片状导体;及至少两个分别沿一枢轴对应枢接于上述固接壁的扣具单元,每一前述枢轴均是沿平行于上述长向方向延伸,每一前述扣具单元分别包括至少一个沿上述枢轴衔接上述固接壁的枢接臂、及一个平行枢接于该枢接臂远离上述固接壁的卡制柄;其中该枢接臂更具有一个当该分流单元位于上述上方导接位置时,供抵靠电力传输汇流排的包覆壳体的定位部,以及该卡制柄更包括至少一个当该定位部抵靠于上述包覆壳体时,供搭接卡制固定的卡梢。A plug-in device for a power transmission busbar disclosed by the present invention is a plug-in device that is plugged into a power transmission busbar extending along a long direction and shunts the large current transmitted by the power transmission busbar to electrical equipment , the power transmission busbar plug-in device includes: a branching unit with a plug outer box, at least a pair of fixed walls parallel to the above-mentioned long direction and connected to the opposite sides of the aforementioned plug outer box, and a plurality of respectively arranged on The above-mentioned outer box of the plug is provided for correspondingly connecting the conductive ports of the sheet conductors, so that the shunt unit can move between an upper conducting position and a lower disengagement position along a gravity direction, and when the shunt unit is located at the upper In the conducting position, the above-mentioned conductive ports are respectively connected to the above-mentioned sheet conductors; and at least two buckle units are respectively pivotally connected to the above-mentioned affixed wall along a pivot axis, and each of the aforementioned pivot axes is parallel to each other. Extending in the above-mentioned longitudinal direction, each of the above-mentioned buckle units respectively includes at least one pivot arm connected to the above-mentioned fixed wall along the above-mentioned pivot axis, and a clamping handle parallel and pivotally connected to the pivot arm away from the above-mentioned fixed wall ; wherein the pivot arm further has a positioning portion for abutting against the covering shell of the power transmission bus bar when the branching unit is located at the above-mentioned upper conducting position, and the clamping handle further includes at least one positioning portion when When abutting against the above-mentioned covering shell, it is used for lapping and clamping and fixing the clip pin.
由于本案的电力传输汇流排用插接装置,在由下而上接合至电力传输汇流排后,仅需以扣具单元由侧面卡固即可,其中更因为扣具单元包括有卡制柄和防松脱凸檐,使得当插接装置接触电力传输汇流排时,防松脱凸檐可以阻止枢接臂脱离而达到初步导引定位的效果,完全符合人因工程,所以在组装结合方面更迅速,不仅机动性能提升,工作也更有效率。Since the plug-in device for the power transmission busbar in this case is connected to the power transmission busbar from bottom to top, it only needs to be fastened from the side with the buckle unit, and because the buckle unit includes a locking handle and a The anti-loose convex eaves, so that when the plug-in device contacts the power transmission bus, the anti-loose convex eaves can prevent the pivot arm from detaching and achieve the effect of preliminary guidance and positioning. Quickly, not only the maneuverability is improved, but also the work is more efficient.
又,将上述电力传输汇流排用插接装置搭配对应的汇流排,就成为本案的一种具有电力传输汇流排用插接装置的汇流排组件,包括:一电力传输汇流排,是沿一长向延伸,并包括复数彼此绝缘的片状导体,及一个包覆前述片状导体的包覆壳体,前述包覆壳体形成有复数分别绝缘容置前述片状导体的槽道,以及至少一组分流座插口,前述分流座插口形成有分别逐一对应上述片状导体的复数向下穿孔;及至少一个电力传输汇流排用插接装置包括一个分流单元,具有一个插头外箱,至少一对平行于上述长向且衔接于前述插头外箱相对两侧的固接壁,以及复数分别设置于前述插头外箱且供分别对应导接上述各片状导体的导电埠,致使该分流单元可沿一重力方向,在一个上方导接位置和一个下方脱离位置间移动,且当该分流单元位于该上方导接位置时,上述导电埠是分别对应导接于上述片状导体;及至少两个分别沿一枢轴对应枢接于上述固接壁的扣具单元,每一前述枢轴均是沿平行于上述长向方向延伸,每一前述扣具单元分别包括至少一个沿上述枢轴衔接上述固接壁的枢接臂、及一个平行枢接于该枢接臂远离上述固接壁的卡制柄;其中该枢接臂更具有一个当该分流单元位于上述上方导接位置时,供抵靠上述包覆壳体的定位部,以及该卡制柄更包括至少一个当该定位部抵靠于上述包覆壳体时,供搭接卡制固定的卡梢。In addition, the above-mentioned plug-in device for power transmission busbar is matched with the corresponding busbar to become a busbar assembly with a plug-in device for power transmission busbar in this case, including: a power transmission busbar, which is along a long Extending in the direction, and including a plurality of sheet-shaped conductors insulated from each other, and a cladding shell covering the aforementioned sheet-shaped conductors, the aforementioned cladding shell is formed with a plurality of grooves for respectively insulating and accommodating the aforementioned sheet-shaped conductors, and at least one Component flow seat sockets, the aforementioned flow distribution seat sockets are formed with a plurality of downward perforations corresponding to the above-mentioned sheet conductors one by one; and at least one plug-in device for a power transmission bus bar includes a branching unit with a plug outer box, at least a pair of parallel The fixed wall connected to the opposite sides of the plug outer box in the above-mentioned long direction, and a plurality of conductive ports respectively provided in the aforementioned plug outer box and used for correspondingly connecting the above-mentioned sheet conductors, so that the shunt unit can be connected along a In the direction of gravity, it moves between an upper conducting position and a lower disengaging position, and when the shunt unit is located at the upper conducting position, the above-mentioned conductive ports are respectively connected to the above-mentioned sheet-shaped conductors; and at least two A pivot corresponds to the buckle unit pivotally connected to the above-mentioned fixed wall, each of the aforementioned pivots extends along the direction parallel to the above-mentioned longitudinal direction, and each of the aforementioned buckle units respectively includes at least one The pivot arm of the wall, and a clamping handle that is parallel and pivotally connected to the pivot arm and away from the above-mentioned fixed wall; wherein the pivot arm is further provided with a lever for leaning against the above-mentioned The positioning portion of the covering shell and the clamping handle further include at least one locking pin for overlapping locking and fixing when the positioning portion abuts against the covering shell.
由于电力传输汇流排中的片状导体是向下暴露,插接装置直接向上插入安装,不需如公知技术还要保留旋转或螺锁位置,电力传输汇流排的结构因而简化、体积从而大幅缩小,重量随之减轻,尤其安装过程符合人体工学,装设过程较为便捷,组装良率也可一并提升;且布设于厂房中时,可以有效减少无谓的空间占用,还可以减轻下方架体的负重,同时减低电力传输汇流排本身以及下方支撑架体的成本,一举达成本案上述目的。Since the sheet conductors in the power transmission busbar are exposed downwards, the plug-in device is directly inserted and installed upwards, and there is no need to keep the rotation or screw lock position as in the known technology, so the structure of the power transmission busbar is simplified and the volume is greatly reduced , the weight is reduced accordingly, especially the installation process conforms to ergonomics, the installation process is more convenient, and the assembly yield can also be improved; and when it is arranged in the factory building, it can effectively reduce unnecessary space occupation, and can also reduce the weight of the lower frame. load, and at the same time reduce the cost of the power transmission busbar itself and the supporting frame below, so as to achieve the above-mentioned purpose of this project in one fell swoop.
本发明揭示的另一种插入式导通装置,是供插接于两相邻电力传输汇流排,且将电流由一电力传输汇流排导通至另一电力传输汇流排中,致使电力传输得以延伸,该插入式导通装置包括:一个导接单元,具有一个插头外箱,至少一对平行于上述长向且衔接于前述插头外箱相对两侧的固接壁,以及分别设置于前述插头外箱的两组导电埠,前述两组导电埠分别对应导接上述两相邻电力传输汇流排中的各片状导体,致使当该导接单元位于该衔接位置时,上述两组导电埠是分别对应导接于上述两段电力传输汇流排的上述片状导体,并将上述两段电力传输汇流排中的上述片状导体一对一对应导接;及至少两对扣具单元,每对扣具单元分别沿一枢轴对应枢接于上述固接壁,且每对前述扣具单元分别对应上述电力传输汇流排之一,每一前述枢轴均是沿平行于上述长向方向延伸,每一前述扣具单元分别包括至少一个沿上述枢轴衔接上述固接壁的枢接臂、及一个平行枢接于该枢接臂远离上述固接壁的卡制柄;其中该枢接臂更具有一个当该导接单元位于上述衔接位置时,供抵靠上述对应的包覆壳体的定位部,以及该卡制柄更包括至少一个当该定位部抵靠于上述对应的包覆壳体时,供搭接卡制固定的卡梢。Another plug-in conduction device disclosed by the present invention is for plugging into two adjacent power transmission busbars, and conducts the current from one power transmission busbar to the other power transmission busbar, so that power transmission can be achieved. Extending, the plug-in conduction device includes: a lead unit with a plug outer box, at least a pair of fixed walls parallel to the above-mentioned long direction and connected to the opposite sides of the aforementioned plug outer box, and respectively arranged on the aforementioned plug The two groups of conductive ports of the outer box, the aforementioned two groups of conductive ports are respectively connected to the sheet conductors in the two adjacent power transmission bus bars, so that when the conducting unit is located at the connecting position, the above two groups of conductive ports are The above-mentioned sheet-shaped conductors connected to the above-mentioned two sections of power transmission bus bars are respectively correspondingly connected, and the above-mentioned sheet-shaped conductors in the above-mentioned two sections of power transmission bus bars are connected in a one-to-one correspondence; and at least two pairs of fastener units, each pair The buckle units are respectively pivotally connected to the above-mentioned fixed wall along a pivot axis, and each pair of the aforementioned buckle units is respectively corresponding to one of the aforementioned power transmission bus bars, each of the aforementioned pivot shafts extends along a direction parallel to the aforementioned longitudinal direction, Each of the aforementioned buckle units includes at least one pivot arm connected to the above-mentioned fixed wall along the above-mentioned pivot axis, and a clamping handle that is parallel and pivotally connected to the pivot arm and away from the above-mentioned fixed wall; wherein the pivot arm is further There is a positioning part for abutting against the above-mentioned corresponding covering shell when the connecting unit is in the above-mentioned connecting position, and the clamping handle further includes at least one positioning part for abutting against the above-mentioned corresponding covering shell When using, it is used to overlap the clamping pins fixed by the clamping system.
附图说明Description of drawings
图1为本发明第一较佳实施例电力传输汇流排组件的立体示意图,用于说明电力传输汇流排和插接装置的相对关系。FIG. 1 is a three-dimensional schematic diagram of a power transmission busbar assembly according to the first preferred embodiment of the present invention, used to illustrate the relative relationship between the power transmission busbar and the plug-in device.
图2为本发明第一较佳实施例电力传输汇流排的立体仰视图,用于说明电力传输汇流排结构。FIG. 2 is a three-dimensional bottom view of the power transmission busbar according to the first preferred embodiment of the present invention, for illustrating the structure of the power transmission busbar.
图3为本发明第一较佳实施例电力传输汇流排用插接装置的立体示意图。FIG. 3 is a schematic perspective view of a plug-in device for a power transmission busbar according to a first preferred embodiment of the present invention.
图4为图1实施例的部分剖视示意图,用于说明电力传输汇流排用插接装置位于上方导接位置和下方脱离位置时,与电力传输汇流排的相对衔接关系。Fig. 4 is a partial cross-sectional schematic diagram of the embodiment in Fig. 1, used to illustrate the relative engagement relationship with the power transmission busbar when the plug-in device for the power transmission busbar is located at the upper conducting position and the lower disengaging position.
图5至6为图1实施例的剖视示意图,说明电力传输汇流排用插接装置安装的过程。5 to 6 are schematic cross-sectional views of the embodiment of FIG. 1 , illustrating the installation process of the plug-in device for the power transmission busbar.
图7为图1实施例的剖视示意图及其部分放大图,用于说明防松脱凸檐与防松脱凸檐槽功能及位置。FIG. 7 is a schematic cross-sectional view of the embodiment in FIG. 1 and a partially enlarged view thereof, which is used to illustrate the functions and positions of the anti-loosening convex eaves and the anti-loosening convex gutters.
图8为本发明第二较佳实施例电力传输汇流排用插接装置的立体示意图。FIG. 8 is a schematic perspective view of a plug-in device for a power transmission busbar according to a second preferred embodiment of the present invention.
图9为运用图8插接装置的电力汇流排组件实施例的剖视示意图。FIG. 9 is a schematic cross-sectional view of an embodiment of a power bus assembly using the plug connector shown in FIG. 8 .
图10为本发明插入式导通装置第一较佳实施例的立体示意图,说明插入式导通装置如何跨接相邻的电力传输汇流排,提供传输的功能及其相对位置。10 is a schematic perspective view of the first preferred embodiment of the plug-in conduction device of the present invention, illustrating how the plug-in conduction device bridges adjacent power transmission buses to provide the function of transmission and its relative position.
图11为公知技术电力传输汇流排组件的立体示意图,说明插接装置的安装过程。FIG. 11 is a schematic perspective view of a power transmission busbar assembly in the prior art, illustrating the installation process of the plug-in device.
图12为公知技术电力传输汇流排组件的Z-Y平面部分剖视示意图,说明插接装置和电力传输汇流排间的组合关系。FIG. 12 is a schematic partial sectional view of a Z-Y plane of a power transmission busbar assembly in the prior art, illustrating the combination relationship between the plug-in device and the power transmission busbar.
符号说明Symbol Description
1、1’…电力传输汇流排用插接装置 11、11’…分流单元1, 1'... Plug-in device for power transmission busbar 11, 11'... Splitter unit
111、111’…插头外箱 113、113’…固接壁111, 111’… plug outer box 113, 113’…fixed to the wall
115…铜夹 115’、115”…导电埠115…copper clip 115’, 115”…conductive ports
116…介电插头 117…密封外壳116...dielectric plug 117...sealed housing
13、13’、13”…扣具单元 131、131’…枢接臂13, 13’, 13”…fastener unit 131, 131’…pivot arm
132、132’…定位部 133…防松脱凸檐132, 132’…Positioning part 133…Anti-loose convex eaves
134、134’…卡制柄 135、135’…卡梢134, 134’…Snap shank 135, 135’…Snap tip
136…施力部 137…护框136...Forcing part 137...Protection frame
138…窄化操作顶缘 139…纵向侧缘138...Narrowed operational top edge 139...Longitudinal side edges
2…电力传输汇流排 2’…上游电力传输汇流排2…power transmission busbar 2’…upstream power transmission busbar
2”…下游电力传输汇流排 20…下方绝缘部件2”…Downstream Power Transmission Busbar 20…Lower Insulation Parts
21、21’…片状导体 22…上方屏蔽部件21, 21’…sheet conductor 22…upper shielding part
23…槽道 25、25’…分流座插口23…Slot 25, 25’…Manifold Socket
27…包覆壳体 29、29’…卡槽27…covering shell 29, 29’…card slot
3…插入式导通装置 31…导接单元3...Plug-in lead-through device 31...Conducting unit
311…截断开关 312…显示器311...Block switch 312...Display
313…温度感应器 314…警示器313…Temperature sensor 314…Alarm
5…插接装置 50…插入部5...Insert device 50...Insertion part
51…导接线 6…汇流排51...Conductor wire 6...Bus bar
61…开口 63…导电片61...opening 63...conductive sheet
7…防松脱凸檐槽 8…辅助枢轴7…anti-loosening raised gutter 8…auxiliary pivot
9、9’…枢轴9, 9'...pivot
具体实施方式detailed description
有关本发明的前述及其他技术内容、特点与功效,在以下配合说明书附图的较佳实施例的详细说明中,将可清楚呈现;此外,在各实施例中,相同的元件将以相似的标号表示。The aforementioned and other technical content, features and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments in conjunction with the accompanying drawings; in addition, in each embodiment, the same elements will be similar The label indicates.
为求简化电力传输汇流排的结构和体积,本发明第一较佳实施的电力传输汇流排组件如图1所示,可藉由电力传输汇流排用插接装置1,由下方插入上方的电力传输汇流排2,将电流导引分流出来作为工厂内电器设备的电源使用,电力传输汇流排2同样是沿着预定的规划,在工厂内凌空设置,为便于说明起见,在本例中仅撷取其中一段绘示,并且将电力传输汇流排2的延伸方向定义为一个长向。In order to simplify the structure and volume of the power transmission busbar, the power transmission busbar assembly of the first preferred implementation of the present invention is shown in Figure 1, and the power transmission busbar can be plugged in from the bottom by the power transmission busbar with a plug-in device 1. The transmission busbar 2 diverts the current to be used as the power supply of the electrical equipment in the factory. The power transmission busbar 2 is also set up in the factory along the predetermined plan. For the sake of illustration, only the One of the sections is taken for illustration, and the extension direction of the power transmission busbar 2 is defined as a long direction.
请一并参照图2所示,本例中的电力传输汇流排2是以可以提供三相的电源为例,因此包括有五片沿着上述长向延伸的导电铜片以及最外侧较窄的两片接地导电片,在本例中将中央的五片导电铜片称为片状导体21,在本例中,由下方绝缘部件20上表面形成多条槽道23,供彼此间隔地分别对应置放固定每条片状导体21,下方绝缘部件20的上方,则搭配例释为铝合金的上方屏蔽部件22共同环绕出一个容置空间,藉由铝合金提供更佳的机械强度,确保电力传输汇流排2的牢固性。本例中,容置空间内更以绝缘树脂封灌隔离每一片状导体21,确保电力传输汇流排2在传输大电流时的安全性。Please also refer to Figure 2. The power transmission busbar 2 in this example is an example that can provide a three-phase power supply, so it includes five conductive copper sheets extending along the above-mentioned long direction and the outermost narrower Two grounding conductive sheets, in this example, the central five conductive copper sheets are called sheet conductors 21, in this example, a plurality of grooves 23 are formed on the upper surface of the insulating part 20 below, for corresponding to each other at intervals Each sheet conductor 21 is placed and fixed, and the top of the lower insulating part 20 is combined with the upper shielding part 22, which is illustrated as an aluminum alloy, to form an accommodating space together. The aluminum alloy provides better mechanical strength and ensures electric power. The robustness of the transmission busbar 2. In this example, the accommodating space is sealed with insulating resin to isolate each sheet conductor 21 to ensure the safety of the power transmission busbar 2 when transmitting large current.
为便于说明起见,在此将下方绝缘部件20和上方屏蔽部件22共同定义为包覆壳体27,且在下方绝缘部件20的下方形成有多组分流座插口25,在本例中,是以一组插口紧邻下一组插口的方式紧密地成型,在任何一组分流座插口25处,加装本案的插接装置,藉以提供使用者绝佳的使用弹性,供电装设用电机台。每一组分流座插口25分别包括五个各自对应上述五条片状导体21的穿孔。包覆壳体27的两侧则设有一对卡槽29,在此例释为鸠尾槽。For ease of description, the lower insulating part 20 and the upper shielding part 22 are collectively defined as a cladding shell 27, and a multi-component flow seat socket 25 is formed below the lower insulating part 20. In this example, it is One group of sockets is tightly formed next to the next group of sockets, and the plug-in device of this case is installed at 25 places of any one group of outlet sockets, so as to provide the user with excellent flexibility of use, and the motor platform for power supply installation. Each set of outlet sockets 25 includes five through holes respectively corresponding to the above five sheet conductors 21 . Two sides of the covering shell 27 are provided with a pair of slots 29 , which are illustrated as dovetail slots in this example.
电力传输汇流排用插接装置1则请参考图1及图3所示,主要包括:一个位于中央的分流单元11,以及在分流单元11两侧的两组扣具单元13。其中,分流单元11包括一个插头外箱111、五个大致设置于插头外箱111中并且分别对应上述电力传输汇流排的槽道23内片状导体21的导电埠,导电埠在此例释为铜夹115,且每一铜夹115的外侧皆被对应的绝缘介电插头116包覆,以确保安装人员的安全性,不致有触电的风险。同样地,在本例中插头外箱111也是由铝合金的密封外壳117和位于顶部的绝缘介电插头116所共同构成,藉由铝合金箱体提供较佳的机械强度和屏蔽效果。本例中,一对固接壁113是用例如螺丝锁固于插头外箱111的两相反侧面。Please refer to FIG. 1 and FIG. 3 for the plug-in device 1 for power transmission busbar, which mainly includes: a distribution unit 11 located in the center, and two sets of fastener units 13 on both sides of the distribution unit 11 . Wherein, the distribution unit 11 includes a plug outer box 111, five conductive ports roughly arranged in the plug outer box 111 and respectively corresponding to the sheet conductors 21 in the channel 23 of the above-mentioned power transmission bus bar, the conductive ports are illustrated here as Copper clips 115, and the outer side of each copper clip 115 is covered by a corresponding insulating dielectric plug 116, so as to ensure the safety of installers and avoid the risk of electric shock. Similarly, in this example, the plug outer box 111 is also composed of an aluminum alloy sealed shell 117 and an insulating dielectric plug 116 on the top, and the aluminum alloy box body provides better mechanical strength and shielding effect. In this example, a pair of fixing walls 113 are locked to two opposite sides of the plug outer box 111 by screws, for example.
基于导电埠的结构是单纯Z轴走向,不需任何额外弯折,使得本案分流单元的结构明显比公知技术更简单,不仅可以缩减分流单元的体积和重量,也可以进一步减少电力传输汇流排的体积和重量,并且降低两者的制造成本而提升产品的市场竞争力。The structure based on the conductive port is purely Z-axis direction without any additional bending, making the structure of the shunt unit in this case significantly simpler than the known technology, which can not only reduce the volume and weight of the shunt unit, but also further reduce the power transmission bus. Volume and weight, and reduce the manufacturing cost of both to enhance the market competitiveness of the product.
请一并参考图2,上述两组扣具单元13则分别包括:一个沿着枢轴9衔接上述固接壁113的枢接臂131、一对供抵靠包覆壳体27的定位部132、一个阻挠上述枢接臂131远离上述包覆壳体27的防松脱凸檐133、一个平行衔接辅助枢轴8枢接于该枢接臂131的卡制柄134,一段搭接卡制固定于卡槽29的卡梢135,一个由卡梢135延伸出辅助减轻施力的施力部136,每一上述固接壁113分别包括一个由枢轴9的位置向上延伸形成的护框137,为便于说明,每一护框137再进一步划分为向上延伸的两纵向侧缘139及一平行于上述长向延伸连接前述纵向侧缘139的窄化操作顶缘138。Please refer to FIG. 2 together. The above two sets of fastener units 13 respectively include: a pivot arm 131 connected to the above-mentioned fixed wall 113 along the pivot 9, and a pair of positioning parts 132 for abutting against the covering shell 27 1. An anti-loose protruding eaves 133 that prevent the above-mentioned pivot arm 131 from being away from the above-mentioned cladding shell 27, and a locking handle 134 that is pivotally connected with the auxiliary pivot shaft 8 in parallel to the pivot arm 131, and a section is overlapped and fixed On the card pin 135 of the card slot 29, a force application part 136 extending from the card pin 135 to assist in reducing the force applied, each of the above-mentioned fixed walls 113 includes a protective frame 137 formed by extending upward from the position of the pivot 9, For ease of description, each protective frame 137 is further divided into two longitudinal side edges 139 extending upward and a narrowed operating top edge 138 extending parallel to the longitudinal side edges 139 and connecting the aforementioned longitudinal side edges 139 .
为便于说明起见,请参考图4,当分流单元11位于虚线所示的起始状态,尚未接触到分流座插口25时,定义该位置为下方脱离位置。随后,操作者抵抗重力方向,将分流单元11向上推,使得分流单元11如实线所示,且其中的导电埠分别对准相对应的分流座插口25,并插入而与片状导体21导接时,定义为上方导接位置。因此,操作者进行插接安装时,仅需先将电力传输汇流排用插接装置由下方脱离位置移动至上方导接位置,即可使铜夹115和片状导体21良好接触,让片状导体21中传输的电流经由铜夹115传输至分流单元11。For the sake of illustration, please refer to FIG. 4 , when the distribution unit 11 is in the initial state shown by the dotted line and has not yet touched the distribution seat socket 25 , this position is defined as the lower disengagement position. Subsequently, the operator resists the direction of gravity and pushes the shunt unit 11 upwards, so that the shunt unit 11 is shown as a solid line, and the conductive ports therein are respectively aligned with the corresponding shunt socket sockets 25, and are inserted to conduct conduction with the sheet conductor 21 , it is defined as the upper lead-in position. Therefore, when the operator performs plug-in installation, he only needs to move the plug-in device for the power transmission busbar from the lower disengagement position to the upper conducting position, so that the copper clip 115 and the sheet conductor 21 can be in good contact, so that the sheet The current transmitted in the conductor 21 is transmitted to the shunt unit 11 through the copper clip 115 .
随后,请参考图5和6,待电力传输汇流排用插接装置1于上方导接位置时,此时扣具单元13则处于分离位置上,操作人员可以用双手分别将两枢接臂131沿着枢轴9旋动,枢接臂131上的定位部132抵靠于卡槽29;再顺手加力于施力部136,此时改以辅助枢轴8为轴心,旋转卡梢135将其搭接固定于卡槽29内。为便于说明,定义此时扣具单元13与卡槽29的相对位置为卡制位置,因卡梢135已经深入卡制于卡槽29内,增加电力传输汇流排2和电力传输汇流排用插接装置1的稳固结合。Subsequently, please refer to Figures 5 and 6, when the plug-in device 1 for the power transmission busbar is in the upper conducting position, the buckle unit 13 is in the disengaged position at this time, and the operator can use both hands to separate the two pivoting arms 131 respectively. Rotate along the pivot 9, the positioning part 132 on the pivot arm 131 abuts against the slot 29; It is overlapped and fixed in the slot 29 . For the convenience of explanation, the relative position of the fastener unit 13 and the slot 29 at this time is defined as the locking position. Because the locking pin 135 has been deeply locked in the slot 29, the power transmission bus bar 2 and the power transmission bus bar are added. The firm combination of the connecting device 1.
由于整体操作步骤其实仅需要双手上推导接、及两手轮流顺向压扣固定两个步骤,而且两个步骤的手动方向完全对应,操作顺序符合人因工程,便利性相对增强,不仅可以提升组装的效率,也可以进一步确保组装的正确性和牢固稳定,让安全性大幅提升。Since the overall operation steps actually only require two steps of deduction and connection with both hands, and pressing and fastening with both hands in turn, and the manual direction of the two steps is completely corresponding, the operation sequence is in line with human factors engineering, and the convenience is relatively enhanced. It can not only improve the assembly The efficiency can also further ensure the correctness and firmness of the assembly, greatly improving the safety.
请一并参考图3及图7,由于有护框137保护住卡制柄134及枢接臂131的卡制连结位置,在一般操作过程中,操作者无法轻易碰触甚至旋动枢接臂131,完全避免电力传输汇流排用插接装置1不慎掉落或被错误触碰脱落,确保其安全性。相对地,要卸下电力传输汇流排用插接装置1,则必须特别由宽度Y方向较护框137窄的窄化操作顶缘138处,伸手到施力部136才能进行拆卸。为了提高操作安全性,当随后于施力部136施力将卡制柄134由卡制位置旋动到分离位置时,防松脱凸檐133还进一步与枢轴9上形成的防松脱凸檐槽7相抵触,如操作者对卡制柄134操作不当时,可由防松脱凸檐133卡制住枢接臂131,避免扣具单元13脱落形成工安问题。Please refer to FIG. 3 and FIG. 7 together. Since there is a protective frame 137 to protect the clamping connection position of the clamping handle 134 and the pivoting arm 131, the operator cannot easily touch or even rotate the pivoting arm during normal operation. 131. Completely avoid the plug-in device 1 for the power transmission busbar from falling off accidentally or falling off by wrong touch, so as to ensure its safety. In contrast, to remove the plug-in device 1 for a power transmission busbar, it is necessary to reach out to the force-applying portion 136 from the narrowed operating top edge 138 , which is narrower in the width Y direction than the protective frame 137 . In order to improve the safety of operation, when the clamping handle 134 is rotated from the clamping position to the disengaged position by applying force on the force applying portion 136, the anti-loosening convex eaves 133 are further combined with the anti-loosening protrusions formed on the pivot 9. The eaves 7 are in conflict with each other. If the operator mishandles the clamping handle 134, the pivot arm 131 can be clamped by the anti-loosening protruding eaves 133, so as to prevent the buckle unit 13 from falling off and cause a safety problem.
当然,如熟悉本技术领域人士所能轻易理解,本案上述实施例的架构并非局限,例如扣具单元的锁固方式,可以如图8和图9第二较佳实施例所示,其基本结构与第一例相似,电力传输汇流排用插接装置1’同样包括:一个分流单元11’和例如两个扣具单元13’。分流单元11’同样包括插头外箱111’,固接壁113’,及设置于插头外箱111’且分别对应槽道内片状导体的导电埠115’;主要差异在于,沿枢轴9’枢接于固接壁113’的扣具单元13’中,枢接臂131’不再扣合卡制于上述分流单元11’,而是藉由一对定位部132’,卡制柄134’,和卡梢135’,由操作人员将卡制柄134’和卡梢135’彼此搭接固定,增加电力传输汇流排组件的运用弹性。Of course, as those skilled in the art can easily understand, the structure of the above-mentioned embodiment of the present case is not limited, for example, the locking mode of the buckle unit can be shown in the second preferred embodiment in Figure 8 and Figure 9, its basic structure Similar to the first example, the plug-in device 1' for a power transmission busbar also includes: a distribution unit 11' and, for example, two clip units 13'. The distribution unit 11' also includes the plug outer box 111', the fixed wall 113', and the conductive ports 115' that are arranged on the plug outer box 111' and respectively correspond to the sheet conductors in the channel; the main difference is that the pivot along the pivot 9' In the buckle unit 13' connected to the fixed wall 113', the pivot arm 131' is no longer fastened and clamped to the above-mentioned distribution unit 11', but is clamped by a pair of positioning parts 132' to clamp the handle 134', and the clamping pin 135 ′, the operator overlaps and fixes the clamping handle 134 ′ and the clamping pin 135 ′ to increase the flexibility of use of the power transmission busbar assembly.
再者,以往当工厂建造汇流排系统过程中,汇流排与汇流排间是以导接良好及防水的接头模组做连结,但也因此形成一结构复杂、安装步骤较多的连结装置,本发明利用上述插接装置的主要结构稍加变化,构成如图10所示的插入式导通装置3的较佳实施例,插入式导通装置3具有一个负责插接与导通的导接单元31,以及至少两对扣具单元13”,两对扣具单元13”分别负责扣合至两相邻的汇流排,提高结合的稳定性。尤其在本实施例中,导接单元31还可进一步包括一截断开关311,以便在需要断路时,将相邻的汇流排下线,而仍维持上游汇流排的供电。不仅在更换汇流排或机台的过程更有效率,也能大幅降低整条线停工的损失。Furthermore, in the past, when the factory built the busbar system, the busbars were connected by a well-connected and waterproof joint module, but this also formed a connecting device with a complex structure and many installation steps. The invention utilizes the main structure of the above-mentioned plug-in device to be slightly changed to form a preferred embodiment of the plug-in conduction device 3 as shown in Figure 10. The plug-in conduction device 3 has a conduction unit responsible for plug-in and conduction 31, and at least two pairs of fastener units 13", the two pairs of fastener units 13" are respectively responsible for fastening to two adjacent bus bars, improving the stability of the combination. Especially in this embodiment, the connecting unit 31 may further include a cut-off switch 311 , so as to disconnect the adjacent busbar while maintaining the power supply of the upstream busbar when the circuit needs to be disconnected. Not only is it more efficient in the process of replacing busbars or machines, but it can also greatly reduce the loss of downtime of the entire line.
必须特别声明,在本实施例中为说明起见,是将电力传输汇流排在两端的上方额外设置有向上开启的分流座插口25’,但熟悉本技术领域人士可以轻易理解,插入式导通装置3也可以插接在电力传输汇流排两端下方的分流座插口中,担负起导通两相邻电力传输汇流排的作用。且为区别两相邻电力传输汇流排,特以电力传输的方向区分为上游电力传输汇流排2’和下游电力传输汇流排2”。It must be specially stated that in this embodiment, for the sake of illustration, the power transmission bus bar is additionally provided with an upwardly opened shunt socket socket 25' above both ends, but those skilled in the art can easily understand that the plug-in conducting device 3 can also be plugged into the sockets of the shunt sockets below the two ends of the power transmission bus bar, and take on the role of conducting two adjacent power transmission bus bars. And in order to distinguish two adjacent power transmission bus bars, the direction of power transmission is specially divided into upstream power transmission bus bar 2' and downstream power transmission bus bar 2".
本例的组装过程中,首先将具有插头外箱的插入式导通装置3对应到上游电力传输汇流排2’与下游电力传输汇流排2”交界处的上方,两组插头(未标号)则分别对应瞄准两段汇流排在端部上表面处形成的分流座插口25’,随后将插头外箱由预备位置向下插入至一衔接位置,使两组插头分别与对应的分流座插口25’完成结合。此时,两组位于插头内的导电埠115”将分别对应导接两组分流座插口25’内的片状导体21’。由于插入式导通装置3的两组导电埠115”是彼此一对一对应导通的,藉此可以将上游电力传输汇流排2’的片状导体21’,逐一对应导接至下游电力传输汇流排2”内的对应片状导体21’,促使上游电力传输汇流排2’与下游电力传输汇流排2”形成导通回路。In the assembly process of this example, firstly, the plug-in conduction device 3 with the plug outer box is corresponding to the upper part of the junction of the upstream power transmission busbar 2' and the downstream power transmission busbar 2", and the two sets of plugs (not labeled) are then Respectively aim at the diverter seat socket 25' formed on the upper surface of the end of the two busbars, and then insert the plug outer box from the preliminary position downward to a connecting position, so that the two sets of plugs are respectively connected to the corresponding diverter seat socket 25' The combination is completed. At this time, the two sets of conductive ports 115 ″ in the plug will respectively lead to the two sets of sheet conductors 21 ′ in the outlet sockets 25 ′ of the manifold. Since the two groups of conductive ports 115" of the plug-in conduction device 3 are conducted in a one-to-one correspondence with each other, the sheet conductors 21' of the upstream power transmission bus bar 2' can be connected to the downstream power transmission one by one. The corresponding sheet conductors 21' in the bus bar 2" facilitate the formation of a conduction loop between the upstream power transmission bus bar 2' and the downstream power transmission bus bar 2".
当插入式导通装置3插接于电力传输汇流排后,操作人员可顺势将其中一对扣具单元13”下压内扣,使卡梢卡制于例如上游电力传输汇流排2’的卡槽29’,最后再将另一对扣具单元13”依照前一压扣步骤卡制于下游电力传输汇流排2”的卡槽29’,使两段汇流排及插入式导通装置3能形成稳定地电流传输环境。当然,上述两对扣具卡扣的先后顺序并非限制条件,可依照情况自由调整。After the plug-in conduction device 3 is plugged into the power transmission bus bar, the operator can take advantage of the opportunity to press down one of the pair of buckle units 13 "to the inner buckle, so that the clip pin is locked on the card of the upstream power transmission bus bar 2', for example. slot 29', and finally another pair of buckle units 13" is locked in the slot 29' of the downstream power transmission bus bar 2" according to the previous buckle step, so that the two sections of bus bar and the plug-in conduction device 3 can To form a stable current transmission environment. Of course, the sequence of the above two pairs of buckles is not a limiting condition, and can be adjusted freely according to the situation.
另外,为提升工厂内的安全系数,在传输大电流的汇流排系统中,更可以进一步在导接单元31中加入一感应器,在本例中是以温度感应器313为例,量测插入式导通装置3中的温度状况,并经由例如无线传输而将所测得的温度标示于一内建的显示器312上,供管理人员随时监控管制,并且当该处温度超过安全数值时,将会启动例释为包括警示灯和警铃的警示器314,警示灯开始闪烁,警铃则发出声响示警,提醒管理人员迅速前往处置,进一步有效提升工作环境的安全性。In addition, in order to improve the safety factor in the factory, in the bus bar system that transmits high current, an inductor can be further added to the conductor unit 31. In this example, the temperature sensor 313 is used as an example to measure the insertion The temperature condition in the conduction device 3, and the measured temperature is marked on a built-in display 312 via wireless transmission for example, so that the management personnel can monitor and control at any time, and when the temperature exceeds the safe value, the The warning device 314 including the warning light and the alarm bell will be activated, the warning light will start to flash, and the alarm bell will sound to remind the management personnel to deal with it quickly, further effectively improving the safety of the working environment.
惟以上所述者,仅为本发明的较佳实施例而已,不能以此限定本发明实施的范围,凡是依本发明申请权利要求书及说明书内容所作的简单的等效变化与修饰,皆应仍属本发明专利涵盖的范围内。But the above-mentioned ones are only preferred embodiments of the present invention, and cannot limit the scope of the present invention with this. All simple equivalent changes and modifications made according to the claims of the present invention and the contents of the description should be Still belong to the scope that the patent of the present invention covers.
Claims (13)
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