CN107556865A - Preparation method of self-repairing anti-corrosion coating on magnesium alloy surface - Google Patents
Preparation method of self-repairing anti-corrosion coating on magnesium alloy surface Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及的是一种镁合金表面自修复防腐蚀涂层的制备方法,具体地说是一种镁合金表面缓蚀剂-ZrO2/环氧树脂涂层的制备方法。The invention relates to a preparation method of a self-repairing anti-corrosion coating on the surface of a magnesium alloy, in particular to a preparation method of a corrosion inhibitor-ZrO 2 /epoxy resin coating on the surface of a magnesium alloy.
背景技术Background technique
腐蚀是因为金属材料与周围的介质之间发生了电化学、化学以及物理等作用,金属的状态发生一些变化,从而造成了金属材料的破坏。在工业革命以后的这个段时间内,机械设备在全世界范围内被广泛应用,因此,腐蚀的现象在生产生活的各个领域都有着发生。金属腐蚀涉及范围较广,造成的经济损失较大。在一些关键领域,例如海洋石油化工,航空航天,交通干线上等,都希望所采用的金属设备能够有较长的使用寿命。一旦在有某些起到关键作用的结构有腐蚀现象的发生,将会造成结构设备的损坏和瘫痪,造成严重的事故,进而引发重大的经济损失,甚至威胁生命。统计数据显示,腐蚀能造成3%左右生产总值上的损失。传统镁合金具有密度低、比强度大、良好的切削加工性和铸造性等优点,在交通,建筑等领域都具有广泛的应用,然而由于镁元素自身化学活性较为活泼,导致镁系合金易于与空气中的氧气,水反应,从而遭到腐蚀,进而破坏其材料自身,由此影响了镁合金的进一步应用。通常情况下对于镁合金容易遭到腐蚀的特性,人们会在其表面构筑保护层,从而隔绝镁合金与空气中氧气、水以及其他腐蚀介质的接触。但是考虑到保护层的使用寿命,当它被破坏或失效时,镁合金就会被暴露在周围环境当中,又会面临被腐蚀破坏的危险。Corrosion is due to the electrochemical, chemical and physical effects between the metal material and the surrounding medium, and some changes in the state of the metal, resulting in the destruction of the metal material. In the period after the Industrial Revolution, mechanical equipment was widely used all over the world. Therefore, the phenomenon of corrosion occurred in all fields of production and life. Metal corrosion involves a wide range and causes large economic losses. In some key fields, such as marine petrochemical industry, aerospace, traffic trunk line, etc., it is hoped that the metal equipment used can have a long service life. Once corrosion occurs in certain structures that play a key role, it will cause damage and paralysis of structural equipment, causing serious accidents, causing major economic losses, and even threatening lives. Statistics show that corrosion can cause a loss of about 3% of the gross production value. Traditional magnesium alloys have the advantages of low density, high specific strength, good machinability and castability, and are widely used in transportation, construction and other fields. However, due to the relatively active chemical activity of magnesium itself, magnesium alloys are easy to combine with Oxygen in the air reacts with water, thereby being corroded, and then destroying the material itself, thus affecting the further application of magnesium alloys. Usually, for the characteristics of magnesium alloys that are prone to corrosion, people will build a protective layer on its surface to isolate magnesium alloys from contact with oxygen, water and other corrosive media in the air. However, considering the service life of the protective layer, when it is damaged or fails, the magnesium alloy will be exposed to the surrounding environment and face the risk of being damaged by corrosion.
如果定期对镁合金表面保护层进行修复,势必是对人力物力的浪费。而自修复涂层的提出,为这个问题的解决开辟了一个新的的道路。自修复(也叫自愈合)是指在没有外力的作用下,当涂层受到破坏时,涂层试样能对受损坏区域进行全部或部分的自我修复,从而达到延缓腐蚀的目的。在制备涂层的过程中,向其中加入缓蚀剂是涂层试样获得自愈合功能的有效方法,但向涂层试样中直接添加缓蚀剂会导致缓蚀剂失活及降低涂层膜的稳定性,从而使涂层的抗蚀性能降低。If the magnesium alloy surface protective layer is repaired regularly, it will be a waste of manpower and material resources. The proposal of self-healing coating has opened up a new way to solve this problem. Self-healing (also called self-healing) means that without the action of external force, when the coating is damaged, the coating sample can fully or partially repair the damaged area, so as to achieve the purpose of delaying corrosion. In the process of preparing coatings, adding corrosion inhibitors is an effective way for coating samples to obtain self-healing function, but directly adding corrosion inhibitors to coating samples will lead to the inactivation of corrosion inhibitors and reduce the coating quality. The stability of the film reduces the corrosion resistance of the coating.
与普通的纳米粒子相比,空心纳米粒子通常表现出一系列特殊的性质,如比表面积高,孔体积大,密度小,无毒性等,同时缓蚀剂经过纳米容器封装后再加入有机涂层中,极大的提高了涂层的完整性及实现了缓蚀剂的可控释放,正是由于具有这些优点,使得空心纳米粒子在防腐领域中的应用受到越来越多的关注。当含有这类负载了缓蚀剂纳米粒子的涂层受到破坏时,裂缝处周围环境的某些性质(如pH值、机械破坏、温度、电势电位等)的变化会引起纳米容器表面渗透性的改变,从而释放出缓蚀剂,涂层表现出自愈合的特点,对金属起到缓释作用。但是,关于采用沉淀法制备ZrO2介孔材料,并孔隙填充缓蚀剂,将其分散到环氧树脂胶液中并涂覆于镁合金表面,实现涂层保护与缓蚀剂智能释放的报道还很少见。Compared with ordinary nanoparticles, hollow nanoparticles usually exhibit a series of special properties, such as high specific surface area, large pore volume, low density, non-toxicity, etc. At the same time, the corrosion inhibitor is encapsulated in the nano container and then added to the organic coating Among them, the integrity of the coating is greatly improved and the controllable release of the corrosion inhibitor is realized. It is precisely because of these advantages that the application of hollow nanoparticles in the field of anti-corrosion has attracted more and more attention. When the coating containing such nanoparticles loaded with corrosion inhibitors is damaged, changes in some properties of the surrounding environment at the crack (such as pH value, mechanical damage, temperature, potential potential, etc.) will cause changes in the permeability of the surface of the nanocontainer. Change, thereby releasing the corrosion inhibitor, the coating exhibits self-healing characteristics, and plays a slow-release effect on the metal. However, there are reports on the preparation of ZrO2 mesoporous materials by precipitation method, and the pores are filled with corrosion inhibitors, which are dispersed in epoxy resin glue and coated on the surface of magnesium alloys to achieve coating protection and intelligent release of corrosion inhibitors. Still rare.
发明内容Contents of the invention
本发明的目的在于提供一种兼具物理屏蔽效应与破坏处的缓蚀剂防护,为镁合金提供智能保护的镁合金表面自修复防腐蚀涂层的制备方法。The purpose of the present invention is to provide a method for preparing a self-repairing anti-corrosion coating on the surface of a magnesium alloy that has both a physical shielding effect and a corrosion inhibitor protection for damage, and provides intelligent protection for the magnesium alloy.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
将缓蚀剂负载到具有介孔结构的ZrO2载体中,再与环氧树脂胶液混合,最后将混合胶液涂覆于镁合金基体表面,所述缓蚀剂为苯并三氮唑、六次甲基四胺、2-巯基苯并噻唑或钼酸钠中的一种或几种复配。 The corrosion inhibitor is loaded into the ZrO2 carrier with a mesoporous structure, then mixed with epoxy resin glue, and finally the mixed glue is coated on the surface of the magnesium alloy substrate, and the corrosion inhibitor is benzotriazole, One or more of hexamethylenetetramine, 2-mercaptobenzothiazole or sodium molybdate.
本发明还可以包括:The present invention may also include:
1、所述具有介孔结构的ZrO2载体是采用沉淀法制备的,具体包括:将10~13gZrOCl2·8H2O固体溶于40mL蒸馏水中得到浓度为1.0~1.3mol/L的氯氧化锆溶液,将0.13~0.15g十六烷基三甲基溴化铵溶于40mL蒸馏水中得到浓度为0.01~0.02mol/L的十六烷基三甲基溴化铵溶液,配制浓度为1.0~4.0mol/L的氨水溶液,然后将氯氧化锆溶液与十六烷基三甲基溴化铵溶液混合后搅拌并控制温度不高于50℃,将氨水溶液逐滴加入到氯氧化锆与十六烷基三甲基溴化铵的混合溶液中,滴加完氨水溶液后加热至70℃并搅拌至沉淀完全,用离心机分离,将沉淀干燥、焙烧、研磨。 1. The ZrO2 carrier with mesoporous structure is prepared by precipitation method, which specifically includes: dissolving 10-13g of ZrOCl2 · 8H2O solid in 40mL of distilled water to obtain zirconium oxychloride with a concentration of 1.0-1.3mol/L Solution, dissolve 0.13~0.15g cetyltrimethylammonium bromide in 40mL distilled water to obtain a cetyltrimethylammonium bromide solution with a concentration of 0.01~0.02mol/L, and prepare a concentration of 1.0~4.0 mol/L ammonia solution, then mix the zirconium oxychloride solution with the hexadecyltrimethylammonium bromide solution, stir and control the temperature not higher than 50°C, add the ammonia solution dropwise to the zirconium oxychloride and hexadecyltrimethylammonium bromide solution In the mixed solution of alkyltrimethylammonium bromide, add ammonia solution dropwise, heat to 70°C and stir until the precipitation is complete, separate with a centrifuge, dry, roast and grind the precipitation.
2、所述将缓蚀剂负载到具有介孔结构的ZrO2载体中具体包括:先将缓蚀剂溶解,然后将具有介孔结构的ZrO2载体加到缓蚀剂溶液中,搅拌浸渍12小时,离心机分离,沉淀经水洗、干燥,得到负载有缓蚀剂的ZrO2。 2. The loading of the corrosion inhibitor into the ZrO2 carrier with a mesoporous structure specifically includes: first dissolving the corrosion inhibitor, then adding the ZrO2 carrier with a mesoporous structure to the corrosion inhibitor solution, stirring and impregnating for 12 After 1 hour, the centrifuge separated, and the precipitate was washed with water and dried to obtain ZrO 2 loaded with corrosion inhibitor.
3、具有介孔结构的ZrO2载体的制备过程中,沉淀的干燥处理温度为110℃,干燥时间为8~12h;焙烧温度为500℃,焙烧时间为4h。 3. During the preparation process of the ZrO2 carrier with mesoporous structure, the drying temperature of the precipitate is 110°C, and the drying time is 8-12h; the calcination temperature is 500°C, and the calcination time is 4h.
4、将缓蚀剂负载到具有介孔结构的ZrO2载体中,沉淀的水洗次数为两次;沉淀的干燥方法为:60℃,真空干燥箱,4小时。4. Load the corrosion inhibitor into the ZrO 2 carrier with a mesoporous structure, and wash the precipitation twice; the drying method of the precipitation is: 60°C, vacuum oven, 4 hours.
5、负载有缓蚀剂的ZrO2的量为树脂重量的3~6%,将负载有缓蚀剂的ZrO2与树脂混合后,搅拌1h;添加651固化剂,搅拌1h;超声处理5min;静置处理10min。5. The amount of ZrO 2 loaded with corrosion inhibitor is 3-6% of the weight of the resin. After mixing the ZrO 2 loaded with corrosion inhibitor with the resin, stir for 1 hour; add 651 curing agent, stir for 1 hour; ultrasonically treat for 5 minutes; Let stand for 10min.
6、所述将混合胶液涂覆于镁合金基体表面的涂覆次数为3次,固化方法为:悬挂固化;固化温度为室温;固化时间为24~72h。6. The number of times of coating the mixed glue solution on the surface of the magnesium alloy substrate is 3 times, and the curing method is: hanging curing; the curing temperature is room temperature; and the curing time is 24-72 hours.
在镁合金基体表面制备涂层的过程中,向其中加入缓蚀剂是涂层获得自愈合功能的有效方法,但向涂层中直接添加缓蚀剂会导致缓蚀剂失活及降低涂层膜的稳定性,从而使涂层的抗蚀性能降低。本发明空心纳米胶囊的引入成功的解决了这一难题,即:先将缓蚀剂用纳米粒子进行封装,再将封装后的纳米粒子加入到树脂胶液中。In the process of preparing a coating on the surface of a magnesium alloy substrate, adding a corrosion inhibitor is an effective way for the coating to obtain a self-healing function, but directly adding a corrosion inhibitor to the coating will lead to the inactivation of the corrosion inhibitor and reduce the coating. The stability of the film reduces the corrosion resistance of the coating. The introduction of the hollow nanocapsules of the present invention successfully solves this problem, that is, the corrosion inhibitor is first encapsulated with nanoparticles, and then the encapsulated nanoparticles are added to the resin glue.
本发明提供了一种镁合金表面缓蚀剂-ZrO2/环氧树脂涂层的制备方法,兼具物理屏蔽效应与破坏处的缓蚀剂防护,是一种为镁合金提供智能保护的防腐涂层。本发明提供了一种ZrO2载体的新思路,利用ZrO2这个耐热耐腐蚀性能都比较好的氧化物作为载体,且对于设备要求较低,纯度较高。本发明的镁合金表面缓蚀剂-ZrO2/环氧树脂涂层的制备方法简单,易于操作,降低了缓蚀剂的用量以及可能对环境造成的污染。The invention provides a method for preparing a magnesium alloy surface corrosion inhibitor-ZrO 2 /epoxy resin coating, which has both physical shielding effect and corrosion inhibitor protection at the damaged place, and is a kind of anti-corrosion agent that provides intelligent protection for magnesium alloys coating. The invention provides a new idea of a ZrO2 carrier, using ZrO2, an oxide with relatively good heat and corrosion resistance, as a carrier, and has lower requirements for equipment and higher purity. The preparation method of the magnesium alloy surface corrosion inhibitor-ZrO 2 /epoxy resin coating is simple, easy to operate, and reduces the consumption of the corrosion inhibitor and possible pollution to the environment.
本发明的镁合金表面缓蚀剂-ZrO2/环氧树脂涂层的制备方法中,具有介孔结构的二氧化锆作为载体,提供缓蚀剂的储存空间,将缓蚀剂添加到介孔载体中,再将负载缓蚀剂之后ZrO2与环氧树脂混合,最后将镁合金基体与缓蚀剂-ZrO2/环氧树脂自修复防腐蚀涂层结合。In the preparation method of the magnesium alloy surface corrosion inhibitor-ZrO2/epoxy resin coating of the present invention, the zirconia with mesoporous structure is used as a carrier to provide a storage space for the corrosion inhibitor, and the corrosion inhibitor is added to the mesoporous carrier In the process, ZrO 2 is mixed with epoxy resin after the corrosion inhibitor is loaded, and finally the magnesium alloy substrate is combined with the corrosion inhibitor-ZrO 2 /epoxy resin self-healing anti-corrosion coating.
本发明提供的镁合金表面缓蚀剂-ZrO2/环氧树脂涂层的制备方法,制备步骤为:介孔二氧化锆载体的制备→缓蚀剂的填充封装→缓蚀剂-ZrO2与环氧树脂胶液混合→镁合金基体与缓蚀剂-ZrO2/环氧树脂胶液结合并固化。具体工艺如下:The preparation method of magnesium alloy surface corrosion inhibitor-ZrO 2 /epoxy resin coating provided by the present invention, the preparation steps are: preparation of mesoporous zirconia carrier→corrosion inhibitor filling package→corrosion inhibitor-ZrO 2 and Epoxy resin glue solution mixing→magnesium alloy matrix is combined with corrosion inhibitor-ZrO 2 /epoxy resin glue solution and cured. The specific process is as follows:
第一步,介孔二氧化锆制备:分别配制一定浓度的氯氧化锆溶液、氨水溶液、十六烷基三甲基溴化铵(CTAB)溶液;将一定体积的CTAB溶液与氯氧化锆溶液混合;待溶液混合均匀,然后将一定体积的氨水溶液通过恒压滴液漏斗逐滴加入到CTAB与氯氧化锆溶液中;在不断搅拌的同时,溶液中会出现白色的絮状沉淀,完全沉淀后,将沉淀用离心机分离;将沉淀干燥,焙烧,研磨,制得ZrO2载体待用;The first step, the preparation of mesoporous zirconia: respectively prepare a certain concentration of zirconium oxychloride solution, ammonia solution, cetyltrimethylammonium bromide (CTAB) solution; mix a certain volume of CTAB solution and zirconium oxychloride solution Mix; when the solution is evenly mixed, then add a certain volume of ammonia solution drop by drop into the CTAB and zirconium oxychloride solution through a constant pressure dropping funnel; while stirring continuously, white flocculent precipitates will appear in the solution, completely precipitated Finally, the precipitate is separated with a centrifuge; the precipitate is dried, roasted, and ground to obtain a ZrO carrier for use ;
第二步,缓蚀剂的填充封装:先将缓蚀剂分别溶解;然后将一定量的载体加到缓蚀剂溶液中,搅拌;一段时间后采用离心机分离,得到沉淀,水洗、干燥,得到负载缓蚀剂的ZrO2载体;The second step is filling and encapsulation of the corrosion inhibitor: first dissolve the corrosion inhibitor separately; then add a certain amount of carrier to the corrosion inhibitor solution and stir; after a period of time, use a centrifuge to separate to obtain a precipitate, wash with water, and dry. Obtain the ZrO carrier of load corrosion inhibitor ;
第三步,负载缓蚀剂的二氧化锆载体与环氧树脂的混合:称取环氧树脂,将树脂和溶剂按照比例进行混合,并搅拌均匀;将负载有缓蚀剂的二氧化锆,高速搅拌加入到环氧树脂胶液中,均匀混合后加入一定量固化剂,搅拌至混合均匀,超声并静置除泡;The third step is to mix the zirconia carrier loaded with the corrosion inhibitor and the epoxy resin: weigh the epoxy resin, mix the resin and the solvent in proportion, and stir evenly; the zirconia loaded with the corrosion inhibitor, Stir at high speed and add to the epoxy resin glue, mix evenly, add a certain amount of curing agent, stir until evenly mixed, ultrasonic and stand to remove foam;
第四步,镁合金基体与缓蚀剂-ZrO2/环氧树脂胶液结合:将镁合金基体表面经过一系列处理以除去表面氧化膜露出新鲜基体;然后将缓蚀剂-ZrO2/环氧树脂胶液均匀涂覆于镁合金表面,室温固化。The fourth step, the magnesium alloy substrate is combined with the corrosion inhibitor-ZrO 2 /epoxy resin glue: the surface of the magnesium alloy substrate is subjected to a series of treatments to remove the surface oxide film to expose a fresh substrate; then the corrosion inhibitor-ZrO 2 /ring Oxygen resin glue is uniformly coated on the surface of the magnesium alloy and cured at room temperature.
本发明先后采用沉淀法、溶剂蒸发法、机械搅拌法、涂覆法制备具有智能防腐效果的复合涂层。制得的介孔二氧化锆载体对比传统载体具有对环氧树脂更好的适应性。同时,二氧化锆载体的多孔结构,为缓蚀剂的填充提供了足够的空间,开拓了一种新型缓蚀剂填充方法。传统缓蚀剂的释放都是将为其直接作用于腐蚀环境中,不仅造成了缓蚀剂大量的浪费,还对环境造成污染。本发明将缓蚀剂与涂层保护合二为一,涂层不仅可以提供常规保护,还可以在划伤处或腐蚀介质中有效释放适量缓蚀剂保护破坏的部位,实现智能防护。The invention successively adopts the precipitation method, the solvent evaporation method, the mechanical stirring method and the coating method to prepare the composite coating with intelligent anticorrosion effect. The prepared mesoporous zirconia support has better adaptability to epoxy resin than the traditional support. At the same time, the porous structure of the zirconia carrier provides enough space for the filling of the corrosion inhibitor, which opens up a new filling method for the corrosion inhibitor. The release of traditional corrosion inhibitors will directly act on them in the corrosive environment, which not only causes a lot of waste of corrosion inhibitors, but also pollutes the environment. The invention combines the corrosion inhibitor and coating protection into one, and the coating can not only provide conventional protection, but also effectively release an appropriate amount of corrosion inhibitor to protect damaged parts at scratches or corrosive media, realizing intelligent protection.
本发明设计了一种镁合金表面缓蚀剂-ZrO2/环氧树脂涂层的制备方法。首先,以八水合氯氧化锆在氨水溶液中的沉淀法,制备了具有介孔结构的纳米级二氧化锆的白色粉末;然后采用浸润及溶剂蒸发的方法,将缓蚀剂添加到多孔结构中;再将负载缓蚀剂之后ZrO2与环氧树脂混合;最后将镁合金基体浸没在负载缓蚀剂之后ZrO2与环氧树脂混合液中,进行室温悬挂固化。与传统防腐涂层相比,此新型涂层不仅具有传统涂层的耐蚀屏蔽作用,而且在涂层受到外力破损后会释放出缓蚀剂,在金属表面形成缓蚀剂吸附膜,使金属基体重新得到保护。此方法中的介孔二氧化锆载体是一种具有高的熔沸点、导热系数较小而热膨胀的系数较大、耐磨性能优良、抗腐蚀性能突出的一种无机非金属材料,因而对树脂有着更好的适应性。并且本方法使用二氧化锆这个耐热耐腐蚀性能都比较好的氧化物作为载体,对于设备要求较低,纯度也较高。本发明中采用一种或多种缓蚀剂复配,对镁合金具有良好的防腐效果。The invention designs a preparation method of a magnesium alloy surface corrosion inhibitor-ZrO 2 /epoxy resin coating. Firstly, the white powder of nano-scale zirconia with mesoporous structure was prepared by precipitation method of zirconium oxychloride octahydrate in ammonia solution; then the corrosion inhibitor was added into the porous structure by infiltration and solvent evaporation ; After loading the corrosion inhibitor, ZrO 2 is mixed with epoxy resin; finally, the magnesium alloy substrate is immersed in the mixed solution of ZrO 2 and epoxy resin after loading the corrosion inhibitor, and then hangs and cures at room temperature. Compared with traditional anti-corrosion coatings, this new type of coating not only has the corrosion-resistant and shielding effect of traditional coatings, but also releases corrosion inhibitors after the coating is damaged by external force, forming a corrosion inhibitor adsorption film on the metal surface, making the metal The substrate is protected again. The mesoporous zirconia carrier in this method is an inorganic non-metallic material with high melting and boiling point, small thermal conductivity, large coefficient of thermal expansion, excellent wear resistance and outstanding corrosion resistance. have better adaptability. Moreover, the method uses zirconium dioxide, an oxide with relatively good heat and corrosion resistance, as a carrier, which has lower requirements for equipment and higher purity. In the present invention, one or more corrosion inhibitors are used for compounding, which has a good anticorrosion effect on magnesium alloys.
采用CHI660C型电化学工作站,3.5%wt的NaCl溶液,辅助电极为铂电极,参比电极为甘汞电极,对制备的样品进行测试,并采用ZSimpWin软件对电化学阻抗进行等效电路拟合分析。缓蚀剂-ZrO2/环氧涂层在浸泡第2天涂层阻抗仍起作用,涂层起到了破损后自修复的性能。本方案方法新颖,操作简单,成本低廉,能耗小,适合实际应用大规模生产。Using CHI660C electrochemical workstation, 3.5%wt NaCl solution, the auxiliary electrode is a platinum electrode, and the reference electrode is a calomel electrode. The prepared samples are tested, and the electrochemical impedance is analyzed by equivalent circuit fitting using ZSimpWin software . Corrosion inhibitor-ZrO 2 /epoxy coating is still active on the second day of immersion, and the coating has self-healing performance after damage. The scheme is novel in method, simple in operation, low in cost and low in energy consumption, and is suitable for practical application and large-scale production.
综上本发明的优势和积极效应在于:In summary, the advantages and positive effects of the present invention are:
1、制备的介孔二氧化锆载体对比传统载体具有对树脂更好的适应性。1. The prepared mesoporous zirconia carrier has better adaptability to the resin than the traditional carrier.
2、制备介孔二氧化锆载体的方法对于设备要求较低,纯度也较高。2. The method for preparing the mesoporous zirconia carrier has relatively low equipment requirements and high purity.
3、提出一种或多种缓蚀剂复配的防腐方法。3. Propose an anti-corrosion method compounded by one or more corrosion inhibitors.
4、提出一种新颖的缓蚀剂在介孔ZrO2中的封装方法。4. Propose a novel encapsulation method of corrosion inhibitor in mesoporous ZrO 2 .
5、当涂层被腐蚀后,涂层能对基体提供智能修复。5. When the coating is corroded, the coating can provide intelligent repair to the substrate.
6、本发明的方法绿色环保,工艺简单,效果良好。6. The method of the present invention is environmentally friendly, simple in process and good in effect.
附图说明Description of drawings
图1为ZrO2介孔材料的N2吸脱附图;Fig. 1 is ZrO2 The N of mesoporous material Adsorption and desorption drawings;
图2a-图2b为ZrO2介孔材料的BJH吸脱附孔径分布图。ZrO2介孔材料的比表面积为47.465m2/g,单点平均孔半径14.48nm。Figure 2a - Figure 2b are the BJH adsorption and desorption pore size distribution diagrams of ZrO2 mesoporous materials. The specific surface area of the ZrO 2 mesoporous material is 47.465m 2 /g, and the single-point average pore radius is 14.48nm.
图3为缓蚀剂-5%ZrO2/环氧涂层在3.5%NaCl溶液中的Bode模图。在Bode模图中,在3.5%NaCl溶液中浸泡1天,阻抗模值变大,缓蚀剂-ZrO2/环氧涂层有一定的自愈合作用。Fig. 3 is the Bode model diagram of corrosion inhibitor-5% ZrO 2 /epoxy coating in 3.5% NaCl solution. In the Bode pattern, soaking in 3.5% NaCl solution for 1 day, the impedance modulus value becomes larger, and the corrosion inhibitor-ZrO 2 /epoxy coating has a certain self-healing effect.
图4不同含量的缓蚀剂-ZrO2/环氧涂层在3.5%NaCl溶液中的Bode模图。Fig. 4 Bode model diagram of different contents of corrosion inhibitor-ZrO 2 /epoxy coating in 3.5% NaCl solution.
具体实施方式detailed description
下面举例对本发明作更详细的描述。The following examples describe the present invention in more detail.
实施例1Example 1
第一步,介孔二氧化锆载体的制备:将11g ZrOCl2·8H2O固体溶于40mL蒸馏水中,浓度为1.0mol/L;CTAB溶液的配制:将0.13g CTAB溶于40mL蒸馏水中,浓度为0.01mol/L的CTAB溶液;配制浓度为1.0mol/L的氨水溶液;然后将氯氧化锆与CTAB溶液混合后搅拌,温度不高于50℃;将配制好的氨水溶液通过滴液漏斗逐滴加入到氯氧化锆与CTAB混合溶液中;调节pH=9.5,滴加完氨水溶液后加热至70℃以上,溶液中会出现白色的絮状沉淀,完全沉淀后,将沉淀用离心机分离得出;将所得沉淀置于烧杯中,并在110℃中干燥10h,研成粉末后在500℃马弗炉中焙烧4小时,制得样品待用。The first step, preparation of mesoporous zirconia support: dissolve 11g ZrOCl 2 8H 2 O solid in 40mL distilled water, the concentration is 1.0mol/L; preparation of CTAB solution: dissolve 0.13g CTAB in 40mL distilled water, CTAB solution with a concentration of 0.01mol/L; prepare ammonia solution with a concentration of 1.0mol/L; then mix zirconium oxychloride with CTAB solution and stir at a temperature not higher than 50°C; pass the prepared ammonia solution through the dropping funnel Add dropwise to the mixed solution of zirconium oxychloride and CTAB; adjust pH=9.5, after adding ammonia solution dropwise, heat to above 70°C, white flocculent precipitate will appear in the solution, after complete precipitation, separate the precipitate with a centrifuge The obtained precipitate was placed in a beaker, dried at 110°C for 10h, ground into powder and then roasted in a muffle furnace at 500°C for 4 hours to obtain a sample for use.
第二步,缓蚀剂的填充封装:量取20mL乙醇溶液,加入缓蚀剂粉末,放在磁力搅拌器上不断搅拌,直到溶液饱和。然后,称量1g的ZrO2载体,加到饱和的缓蚀剂-乙醇溶液中,搅拌约12小时。再用离心机分离,得到沉淀,再用蒸馏水洗两次,放入60℃的真空干燥箱,干燥4小时,得到负载缓蚀剂的ZrO2载体。The second step, filling and encapsulating the corrosion inhibitor: Measure 20mL of ethanol solution, add the corrosion inhibitor powder, and place it on a magnetic stirrer to stir continuously until the solution is saturated. Then, weigh 1 g of ZrO2 carrier, add it to the saturated corrosion inhibitor-ethanol solution, and stir for about 12 hours. Separate with a centrifuge to obtain a precipitate, wash it twice with distilled water, put it into a vacuum oven at 60°C, and dry it for 4 hours to obtain a ZrO2 carrier loaded with a corrosion inhibitor.
第三步,负载缓蚀剂的二氧化锆载体与环氧树脂的混合:称取环氧树脂E44,按照树脂/溶剂=5/2(溶剂为混合溶剂,正丁醇/二甲苯=7/3)的比例进行混合,并搅拌均匀;然后按照树脂的量,称取1%负载有缓蚀剂的二氧化锆,高速搅拌均匀1h,之后加入固化剂,再次搅拌1h至混合均匀,超声5min并静置10min。The 3rd step, the mixing of the zirconia carrier of load corrosion inhibitor and epoxy resin: take epoxy resin E44, according to resin/solvent=5/2 (solvent is mixed solvent, n-butanol/xylene=7/ 3) and mix evenly; then according to the amount of resin, weigh 1% zirconia loaded with corrosion inhibitor, stir evenly for 1 hour at high speed, then add curing agent, stir again for 1 hour until evenly mixed, and ultrasonic for 5 minutes And let it stand for 10min.
第四步,镁合金基体与缓蚀剂-ZrO2/结合:将缓蚀剂-ZrO2/环氧树脂胶液均匀涂覆于镁合金表面,反复涂覆3次后,进行室温悬挂固化72小时。The fourth step, combining the magnesium alloy substrate with the corrosion inhibitor-ZrO 2 /: uniformly coat the corrosion inhibitor-ZrO 2 /epoxy resin glue on the surface of the magnesium alloy, and after repeated coating for 3 times, carry out hanging curing at room temperature for 72 Hour.
实施例2Example 2
第一步,介孔二氧化锆载体的制备:将11g ZrOCl2·8H2O固体溶于40mL蒸馏水中,浓度为1.0mol/L;CTAB溶液的配制:将0.13g CTAB溶于40mL蒸馏水中,浓度为0.01mol/L的CTAB溶液;配制浓度为1.0mol/L的氨水溶液;然后将氯氧化锆与CTAB溶液混合后搅拌,温度不高于50℃;将配制好的氨水溶液通过滴液漏斗逐滴加入到氯氧化锆与CTAB混合溶液中;调节pH=9.5,滴加完氨水溶液后加热至70℃以上,溶液中会出现白色的絮状沉淀,完全沉淀后,将沉淀用离心机分离得出;将所得沉淀置于烧杯中,并在110℃中干燥10h,研成粉末后在500℃马弗炉中焙烧4小时,制得样品待用。The first step, preparation of mesoporous zirconia support: dissolve 11g ZrOCl 2 8H 2 O solid in 40mL distilled water, the concentration is 1.0mol/L; preparation of CTAB solution: dissolve 0.13g CTAB in 40mL distilled water, CTAB solution with a concentration of 0.01mol/L; prepare ammonia solution with a concentration of 1.0mol/L; then mix zirconium oxychloride with CTAB solution and stir at a temperature not higher than 50°C; pass the prepared ammonia solution through the dropping funnel Add dropwise to the mixed solution of zirconium oxychloride and CTAB; adjust pH=9.5, after adding ammonia solution dropwise, heat to above 70°C, white flocculent precipitate will appear in the solution, after complete precipitation, separate the precipitate with a centrifuge The obtained precipitate was placed in a beaker, dried at 110°C for 10h, ground into powder and then roasted in a muffle furnace at 500°C for 4 hours to obtain a sample for use.
第二步,缓蚀剂的填充封装:量取20mL乙醇溶液,加入缓蚀剂粉末,放在磁力搅拌器上不断搅拌,直到溶液饱和。然后,称量1g的ZrO2载体,加到饱和的缓蚀剂-乙醇溶液中,搅拌约12小时。再用离心机分离,得到沉淀,再用蒸馏水洗两次,放入60℃的真空干燥箱,干燥4小时,得到负载缓蚀剂的ZrO2载体。The second step, filling and encapsulating the corrosion inhibitor: Measure 20mL of ethanol solution, add the corrosion inhibitor powder, and place it on a magnetic stirrer to stir continuously until the solution is saturated. Then, weigh 1 g of ZrO2 carrier, add it to the saturated corrosion inhibitor-ethanol solution, and stir for about 12 hours. Separate with a centrifuge to obtain a precipitate, wash it twice with distilled water, put it into a vacuum oven at 60°C, and dry it for 4 hours to obtain a ZrO2 carrier loaded with a corrosion inhibitor.
第三步,负载缓蚀剂的二氧化锆载体与环氧树脂的混合:称取环氧树脂E44,按照树脂/溶剂=5/2(溶剂为混合溶剂,正丁醇/二甲苯=7/3)的比例进行混合,并搅拌均匀;然后按照树脂的量,称取3%负载有缓蚀剂的二氧化锆,高速搅拌均匀1h,之后加入固化剂,再次搅拌1h至混合均匀,超声5min并静置10min。The 3rd step, the mixing of the zirconia carrier of load corrosion inhibitor and epoxy resin: take epoxy resin E44, according to resin/solvent=5/2 (solvent is mixed solvent, n-butanol/xylene=7/ 3) and mix evenly; then according to the amount of resin, weigh 3% zirconia loaded with corrosion inhibitor, stir at high speed for 1 hour, then add curing agent, stir again for 1 hour until mixed evenly, ultrasonic for 5 minutes And let it stand for 10min.
第四步,镁合金基体与缓蚀剂-ZrO2/结合:将缓蚀剂-ZrO2/环氧树脂胶液均匀涂覆于镁合金表面,反复涂覆3次后,进行室温悬挂固化72小时。The fourth step, combining the magnesium alloy substrate with the corrosion inhibitor-ZrO 2 /: uniformly coat the corrosion inhibitor-ZrO 2 /epoxy resin glue on the surface of the magnesium alloy, and after repeated coating for 3 times, carry out hanging curing at room temperature for 72 Hour.
实施例3Example 3
第一步,介孔二氧化锆载体的制备:将11g ZrOCl2·8H2O固体溶于40mL蒸馏水中,浓度为1.0mol/L;CTAB溶液的配制:将0.13g CTAB溶于40mL蒸馏水中,浓度为0.01mol/L的CTAB溶液;配制浓度为1.0mol/L的氨水溶液;然后将氯氧化锆与CTAB溶液混合后搅拌,温度不高于50℃;将配制好的氨水溶液通过滴液漏斗逐滴加入到氯氧化锆与CTAB混合溶液中;调节pH=9.5,滴加完氨水溶液后加热至70℃以上,溶液中会出现白色的絮状沉淀,完全沉淀后,将沉淀用离心机分离得出;将所得沉淀置于烧杯中,并在110℃中干燥10h,研成粉末后在500℃马弗炉中焙烧4小时,制得样品待用。The first step, preparation of mesoporous zirconia support: dissolve 11g ZrOCl 2 8H 2 O solid in 40mL distilled water, the concentration is 1.0mol/L; preparation of CTAB solution: dissolve 0.13g CTAB in 40mL distilled water, CTAB solution with a concentration of 0.01mol/L; prepare ammonia solution with a concentration of 1.0mol/L; then mix zirconium oxychloride with CTAB solution and stir at a temperature not higher than 50°C; pass the prepared ammonia solution through the dropping funnel Add dropwise to the mixed solution of zirconium oxychloride and CTAB; adjust pH=9.5, after adding ammonia solution dropwise, heat to above 70°C, white flocculent precipitate will appear in the solution, after complete precipitation, separate the precipitate with a centrifuge The obtained precipitate was placed in a beaker, dried at 110°C for 10h, ground into powder and then roasted in a muffle furnace at 500°C for 4 hours to obtain a sample for use.
第二步,缓蚀剂的填充封装:量取20mL乙醇溶液,加入缓蚀剂粉末,放在磁力搅拌器上不断搅拌,直到溶液饱和。然后,称量1g的ZrO2载体,加到饱和的缓蚀剂-乙醇溶液中,搅拌约12小时。再用离心机分离,得到沉淀,再用蒸馏水洗两次,放入60℃的真空干燥箱,干燥4小时,得到负载缓蚀剂的ZrO2载体。The second step, filling and encapsulating the corrosion inhibitor: Measure 20mL of ethanol solution, add the corrosion inhibitor powder, and place it on a magnetic stirrer to stir continuously until the solution is saturated. Then, weigh 1 g of ZrO2 carrier, add it to the saturated corrosion inhibitor-ethanol solution, and stir for about 12 hours. Separate with a centrifuge to obtain a precipitate, wash it twice with distilled water, put it into a vacuum oven at 60°C, and dry it for 4 hours to obtain a ZrO2 carrier loaded with a corrosion inhibitor.
第三步,负载缓蚀剂的二氧化锆载体与环氧树脂的混合:称取环氧树脂E44,按照树脂/溶剂=5/2(溶剂为混合溶剂,正丁醇/二甲苯=7/3)的比例进行混合,并搅拌均匀;然后按照树脂的量,称取5%负载有缓蚀剂的二氧化锆,高速搅拌均匀1h,之后加入固化剂,再次搅拌1h至混合均匀,超声5min并静置10min。The 3rd step, the mixing of the zirconia carrier of load corrosion inhibitor and epoxy resin: take epoxy resin E44, according to resin/solvent=5/2 (solvent is mixed solvent, n-butanol/xylene=7/ 3) and mix evenly; then according to the amount of resin, weigh 5% zirconia loaded with corrosion inhibitor, stir evenly at high speed for 1 hour, then add curing agent, stir again for 1 hour until evenly mixed, and ultrasonic for 5 minutes And let it stand for 10min.
第四步,镁合金基体与缓蚀剂-ZrO2/结合:将缓蚀剂-ZrO2/环氧树脂胶液均匀涂覆于镁合金表面,反复涂覆3次后,进行室温悬挂固化72小时。The fourth step, combining the magnesium alloy substrate with the corrosion inhibitor-ZrO 2 /: uniformly coat the corrosion inhibitor-ZrO 2 /epoxy resin glue on the surface of the magnesium alloy, and after repeated coating for 3 times, carry out hanging curing at room temperature for 72 Hour.
本发明制备的介孔二氧化锆载体是通过CTAB为活性剂,ZrOCl2·8H2O和氨水沉淀的方法制备的。通过氮气吸脱附测试(BET)测出二氧化锆载体的比较表面积,孔径等数据(图1,图2a-图2b),推断孔状结构为狭长裂口型,并且为介孔材料。采用CHI660C型电化学工作站,3.5%wt的NaCl溶液,辅助电极为铂电极,参比电极为甘汞电极,对制备的样品进行测试,并采用ZSimpWin软件对电化学阻抗进行等效电路拟合分析(图3,图4)。并通过软件模拟出等效电路,对比不同腐蚀时间以及不同含量负载缓蚀剂的ZrO2环氧树脂自修复防腐蚀涂层研究腐蚀行为。The mesoporous zirconia carrier prepared in the invention is prepared by using CTAB as an active agent, ZrOCl 2 ·8H 2 O and ammonia water precipitation. The comparative surface area and pore diameter of the zirconia support were measured by nitrogen adsorption and desorption test (BET) (Fig. 1, Fig. 2a-Fig. 2b). Using CHI660C electrochemical workstation, 3.5%wt NaCl solution, the auxiliary electrode is a platinum electrode, and the reference electrode is a calomel electrode. The prepared samples are tested, and the electrochemical impedance is analyzed by equivalent circuit fitting using ZSimpWin software (Figure 3, Figure 4). The equivalent circuit is simulated by software, and the corrosion behavior of ZrO 2 epoxy resin self-healing anti-corrosion coatings with different corrosion times and different contents of corrosion inhibitors is compared to study the corrosion behavior.
上述具体的实施方式是为了说明本发明的特点,实施案例介绍了发明构思,实验反应的时间、温度及试剂的用量以及操作方法,但并不能对本发明的权利要求进行限定,其它任何未背离本发明的技术方案都包含在本发明的保护范围之内。Above-mentioned specific implementation mode is in order to illustrate the characteristics of the present invention, and implementation case has introduced inventive concept, the time of experimental reaction, temperature and reagent consumption and operating method, but can not limit the claims of the present invention, any other does not deviate from the present invention. The technical solutions of the invention are all included in the protection scope of the present invention.
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Cited By (6)
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CN113564607A (en) * | 2021-07-08 | 2021-10-29 | 哈尔滨工程大学 | A kind of preparation method of magnesium alloy surface MBT/phytic acid self-healing system |
CN115418156A (en) * | 2022-09-21 | 2022-12-02 | 哈尔滨工程大学 | Benzothiazole modified polyaspartate polyurea antifouling paint and preparation method and application thereof |
CN115584501A (en) * | 2022-10-26 | 2023-01-10 | 中国航发沈阳黎明航空发动机有限责任公司 | Corrosive for showing macroscopic crystal defects of nickel-based superalloy single crystal blade and application thereof |
CN115820019A (en) * | 2022-12-26 | 2023-03-21 | 河南大学 | A low-porosity low-thickness magnesium alloy composite coating and its preparation method and application |
CN116004086A (en) * | 2023-01-10 | 2023-04-25 | 烟台大学 | Preparation method of self-repairing anti-corrosion coating based on ZIFs |
CN117567892A (en) * | 2024-01-16 | 2024-02-20 | 东北大学 | Magnesium alloy anti-corrosion coating and its preparation method and application |
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CN113564607A (en) * | 2021-07-08 | 2021-10-29 | 哈尔滨工程大学 | A kind of preparation method of magnesium alloy surface MBT/phytic acid self-healing system |
CN113564607B (en) * | 2021-07-08 | 2023-07-21 | 哈尔滨工程大学 | A kind of preparation method of magnesium alloy surface MBT/phytic acid self-repair system |
CN115418156A (en) * | 2022-09-21 | 2022-12-02 | 哈尔滨工程大学 | Benzothiazole modified polyaspartate polyurea antifouling paint and preparation method and application thereof |
CN115584501A (en) * | 2022-10-26 | 2023-01-10 | 中国航发沈阳黎明航空发动机有限责任公司 | Corrosive for showing macroscopic crystal defects of nickel-based superalloy single crystal blade and application thereof |
CN115584501B (en) * | 2022-10-26 | 2024-04-19 | 中国航发沈阳黎明航空发动机有限责任公司 | Macroscopic crystal defect display corrosive agent for nickel-based superalloy single crystal blade and application thereof |
CN115820019A (en) * | 2022-12-26 | 2023-03-21 | 河南大学 | A low-porosity low-thickness magnesium alloy composite coating and its preparation method and application |
CN115820019B (en) * | 2022-12-26 | 2024-02-09 | 河南大学 | Low-porosity low-thickness magnesium alloy composite coating and preparation method and application thereof |
CN116004086A (en) * | 2023-01-10 | 2023-04-25 | 烟台大学 | Preparation method of self-repairing anti-corrosion coating based on ZIFs |
CN117567892A (en) * | 2024-01-16 | 2024-02-20 | 东北大学 | Magnesium alloy anti-corrosion coating and its preparation method and application |
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