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CN107556068A - A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation - Google Patents

A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation Download PDF

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Publication number
CN107556068A
CN107556068A CN201710751286.0A CN201710751286A CN107556068A CN 107556068 A CN107556068 A CN 107556068A CN 201710751286 A CN201710751286 A CN 201710751286A CN 107556068 A CN107556068 A CN 107556068A
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CN
China
Prior art keywords
flora
fermentation
vegetables straw
organic fertilizer
vegetables
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Pending
Application number
CN201710751286.0A
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Chinese (zh)
Inventor
丁立功
白翠菊
丁建忠
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Shandong Wotai Biological Technology Co Ltd
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Shandong Wotai Biological Technology Co Ltd
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Priority to CN201710751286.0A priority Critical patent/CN107556068A/en
Publication of CN107556068A publication Critical patent/CN107556068A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation, preprocessing system, mixing material system, fermentation system, packaging system are crushed including raw material, the raw material, which crushes preprocessing system, includes cleaner, stalk crasher, clear moulding system.With advantages below:It is applicable to the maximization of slot type organic fertilizer, scale, the demand for automating Organic fertilizer production line.

Description

A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation
Technical field
The present invention provides a kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation, belongs to organic fertilizer Production technical field.
Background technology
Biological organic fertilizer is to utilize various organic solid wastes in nature(Including organic waste, stalk, feces of livestock and poultry, The solid waste such as grouts)The organic fertilizer formed through microbial fermentation, deodorization and decomposed post-processing.Compared with traditional fertilizer, have Machine fertilizer can nurse one's health soil, activation Soil Microorganism enlivens rate, improved soil caking phenomenon, the air permeable for strengthening soil Property, and the beneficial microbe in organic fertilizer with Soil Microorganism forms mutual symbiosis after entering soil, can press down It is formed with harmful bacteria growing and beneficial bacterium can be converted into, enhancing crop disease-resistant ability reduces the state of an illness probability of continuous cropping crop.Meanwhile have Beneficial bacteria caused a large amount of metabolites during growth and breeding, can promote the decomposition and conversion of organic matter, can directly or It is connected in crop and a variety of nutrition is provided, promotes the growth of crop.Therefore, the research and development of organic fertilizer turns into national agricultural fertilizer hair at present The inexorable trend of exhibition, and the zymotechnique of organic fertilizer is the most important thing.
Device context
The present apparatus will solve the problems, such as it is the deficiency for more than, there is provided a kind of more flora hot fermentation systems of vegetables straw organic fertilizer And its implementation, it is applicable to the maximization of slot type organic fertilizer, scale, the demand for automating Organic fertilizer production line.
In order to solve the above problems, the present invention uses following technical scheme:
A kind of more flora hot fermentation systems of vegetables straw organic fertilizer, including raw material crush preprocessing system, mixing material system, hair Ferment system, packaging system, the raw material, which crushes preprocessing system, includes cleaner, stalk crasher, clear moulding system;
The mixing material system includes stalk constant feeder, belt feeder, liquid dung dosing system, microbial inoculum flusher, double Axoplasm leaf mixer;
The fermentation system includes tripper, belt feeder, shuttle material distributing machine, turning machine, microbial inoculum and sprays long extremely, aerating system, changes Pond car;
The packaging system includes belt feeder, sorting and packaging system, microbial inoculum flusher.
Further, the implementation method includes mixing material method, and mixing material method comprises the following steps:
The stalk crasher that vegetables straw crushes preprocessing system by raw material carries out pre-treatment crushing and except modeling, length are less than 20mm, the clear moulding system that vegetables straw crushes preprocessing system by raw material remove plastics in vegetables straw, are delivered to mixing material System;
Stalk constant feeder of the vegetables straw after crushing through mixing material system is fed
Water transfer is carried out according to the moisture content of vegetables straw to vegetables straw, it is desirable to which moisture content of straws reaches 55%~65%;
Vegetables straw after crushing is fed through mixing material system, according to the amount of feeding in proportion 25~30 of vegetables straw:1 Cow dung is equipped with, the mixed water stirring of stalk material and cow dung after crushing;
Hot fermentation flora is added according to the 1 ‰ of mixed material total amount~10 ‰ ratios.
Further, the hot fermentation flora includes thermophilic thermophilic fungi, saccharomycete, der Pilz, actinomyces, lactic acid bacteria, light Close bacterium.
Further, the implementation method also includes turning and temperature/humidity control method, turning and temperature/humidity control method bag Include following steps:
Fermentation materials cloth reaches more than 70 DEG C in fermentation system, control temperature, keeps every and is turned over by turning machine for 1.5-3 days Heap, temperature of charge is set to be no more than 80 DEG C;
Turning process after fermenting 5 days, the decomposed bacterium of low temperature is added in 1 ‰~10 ‰ ratios of fermentation materials total amount during turning Group;
When humidity is down to 30%~40%, and temperature is down to less than 40 DEG C, by turning machine and discharge system, will ferment complete thing Material is sent to post processing packing method.
Further, the decomposed flora of the low temperature is added by microbial inoculum flusher, makes vegetables straw Rapid Fermentation rotten Ripe, the decomposed flora of low temperature includes straw rotting fungus, domestomycetes, ferment bacterium, lactose decomposer.
Further, the implementation method also includes oxygenation aeration method, and oxygenation aeration method comprises the following steps:
In turning off time, aerating system uses the oxygenation aeration of intermittent draft type, is divulged information 15 minutes every 2 hours;
Material has 1.5~1.8 meters of thickness, should ensure that the unlikely temperature of fermentation materials is too low, and and can ensures smoothly entering for oxygen consumption fermentation OK.
Further, the implementation method also includes post processing packing method, and post processing packing method comprises the following steps:
The complete material of fermentation of ageing is delivered to the sorting and packaging system of packaging system by belt feeder, after sorted equipment Phase is handled, and material reaches the powdered requirement of packaging, and material particular diameter is less than 4mm;
During subsequent packages, multifunctional and nutritional flora is added in 1 ‰~10 ‰ ratios of complete material total amount of fermenting.
Further, the multifunctional and nutritional flora include bacillus subtilis, huge gemma liver bacterium, bacillus laterosporus, Photosynthetic bacteria group, aspergillus oryzae, mycorrhizal fungi.
The more flora hot fermentation systems of vegetables straw organic fertilizer of the present invention and its implementation, have beneficial below Effect:
It is applicable to the maximization of slot type organic fertilizer, scale, the demand for automating Organic fertilizer production line.
The technology of the present invention is described further with reference to the accompanying drawings and examples.
Brief description of the drawings
Accompanying drawing 1 is the more flora hot fermentation method flow schematic diagrams of vegetables straw organic fertilizer in the embodiment of the present invention;
In figure:1st, raw material crushes preprocessing system, and 2, mixing material system, 3, fermentation system, 4, packaging system.
Embodiment
Embodiment, as shown in figure 1, a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer, including Mixing material method, turning and temperature/humidity control method, oxygenation aeration method and post processing packing method.
The more flora hot fermentation systems of vegetables straw organic fertilizer include raw material and crush preprocessing system 1, mixing material system System 2, fermentation system 3, packaging system 4.
The raw material, which crushes preprocessing system 1, includes cleaner, stalk crasher, clear moulding system.
The mixing material system 2 includes stalk constant feeder, belt feeder, liquid dung dosing system, microbial inoculum sprinkling dress Put, twin shaft paddle mixer.
The fermentation system 3 includes tripper, belt feeder, shuttle material distributing machine, turning machine, microbial inoculum and sprays long extremely, aeration system Unite, change pond car.
The packaging system 4 includes belt feeder, sorting and packaging system, microbial inoculum flusher.
The mixing material method comprises the following steps:
The stalk crasher that vegetables straw crushes preprocessing system 1 by raw material carries out pre-treatment crushing and except modeling, length are less than 20mm, dedusting is carried out by cleaner in vegetables straw crushing process, and vegetables straw passes through raw material and crushes preprocessing system 1 Clear moulding system remove a large amount of mulch films included in vegetables straw, plastic ties and other items, in order to avoid made to equipment and fermentation maturity Into influence, mixing material system 2 is delivered to;
Water transfer is carried out according to the moisture content of vegetables straw to vegetables straw, it is desirable to which moisture content of straws reaches 55%~65%, preferably Moisture content is 60%, stalk constant feeder of the vegetables straw after crushing through mixing material system 2 is fed, according to vegetables The amount of feeding of stalk in proportion 25~30:1 is equipped with cow dung, and cow dung is supplied by liquid dung dosing system, after crushing Stalk material and the stirring of the mixed water of cow dung;
Mixed material is delivered to double-shaft paddle mixer by belt feeder, according to the 1 ‰ of mixed material total amount~10 ‰ ratios Hot fermentation flora is added, hot fermentation flora is supplied by microbial inoculum flusher, and hot fermentation flora includes thermophilic high temperature Fungi, saccharomycete, der Pilz, actinomyces, lactic acid bacteria, photosynthetic bacteria.
It is various to be sufficiently stirred by double-shaft paddle mixer raw material, it is well mixed, reaches the requirement of fermentation materials.
The turning and temperature/humidity control method comprise the following steps:
Fermentation materials through shuttle material distributing machine automatic distributing in the fermentation vat of fermentation system 3, the thickness requirement of material reaches 1.5~ 1.8 meters, control temperature reaches more than 70 DEG C, keeps carrying out turning by turning machine per 1.5-3 days, turns over the discharging thrown from fermentation vat End starts, and terminates at cloth end, so repeatedly, until the fermentation materials of whole fermentation vat have turned over completely, makes temperature of charge not More than 80 DEG C, the worm's ovum in vegetables straw is fully killed;
Turning process after fermenting 5 days, the decomposed bacterium of low temperature is added in 1 ‰~10 ‰ ratios of fermentation materials total amount during turning Group, the decomposed flora of low temperature are added by microbial inoculum flusher, make vegetables straw Rapid Fermentation decomposed, the decomposed flora bag of low temperature Include straw rotting fungus, domestomycetes, ferment bacterium, lactose decomposer;
When humidity is down to 30%~40%, preferable humidity is down to 35%, when temperature is down to less than 40 DEG C, passes through turning machine and discharging System, the complete material transmission that will ferment is to post-processing packing method.
The oxygenation aeration method comprises the following steps:
In turning off time, aerating system uses the oxygenation aeration of intermittent draft type, is divulged information 15 minutes every 2 hours;
Material has 1.5~1.8 meters of thickness, should ensure that the unlikely temperature of fermentation materials is too low, and and can ensures smoothly entering for oxygen consumption fermentation OK.
The post processing packing method comprises the following steps:
The complete material of fermentation of ageing is delivered to the sorting and packaging system of packaging system 4 by belt feeder, sorted equipment Post-processing, material reach the powdered requirement of packaging, and material particular diameter is less than 4mm;
During subsequent packages, multifunctional and nutritional flora, more work(are added in 1 ‰~10 ‰ ratios of complete material total amount of fermenting Energy nutrition flora is added by microbial inoculum flusher, and multifunctional and nutritional flora includes bacillus subtilis, huge gemma liver Bacterium, bacillus laterosporus, photosynthetic bacteria group, aspergillus oryzae, mycorrhizal fungi, ensure the continuous action of biotic population in organic fertilizer, enter one Step suppresses harmful bacteria growing, increases beneficial bacterium and edaphon and population.
Citing described above for best mode for carrying out the invention, wherein the part do not addressed in detail is that this area is common The common knowledge of technical staff.Protection scope of the present invention is defined by the content of claim, any technology based on the present invention The equivalent transformation for enlightening and carrying out, also within protection scope of the present invention.

Claims (8)

1. a kind of more flora hot fermentation systems of vegetables straw organic fertilizer, including raw material crush preprocessing system(1), mixing material system System(2), fermentation system(3), packaging system(4), it is characterised in that:The raw material crushes preprocessing system(1)Set including dedusting Standby, stalk crasher, clear moulding system;
The mixing material system(2)Including stalk constant feeder, belt feeder, liquid dung dosing system, microbial inoculum flusher, Twin shaft paddle mixer;
The fermentation system(3)Including tripper, belt feeder, shuttle material distributing machine, turning machine, microbial inoculum sprinkling it is long to, aerating system, Change pond car;
The packaging system(4)Including belt feeder, sorting and packaging system, microbial inoculum flusher.
2. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 1, its feature It is:The implementation method includes mixing material method, and mixing material method comprises the following steps:
Vegetables straw crushes preprocessing system by raw material(1)Stalk crasher carry out pre-treatment crushing and except modeling, length are small In 20mm, vegetables straw crushes preprocessing system by raw material(1)Clear moulding system remove vegetables straw in plastics, be delivered to and match somebody with somebody Mixing system(2);
By the vegetables straw after crushing through mixing material system(2)Stalk constant feeder be fed
Water transfer is carried out according to the moisture content of vegetables straw to vegetables straw, it is desirable to which moisture content of straws reaches 55%~65%;
By the vegetables straw after crushing through mixing material system(2)Be fed, according to vegetables straw the amount of feeding in proportion 25~ 30:1 is equipped with cow dung, the mixed water stirring of stalk material and cow dung after crushing;
Hot fermentation flora is added according to the 1 ‰ of mixed material total amount~10 ‰ ratios.
3. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 2, its feature It is:The hot fermentation flora includes thermophilic thermophilic fungi, saccharomycete, der Pilz, actinomyces, lactic acid bacteria, photosynthetic bacteria.
4. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 1, its feature It is:The implementation method also includes turning and temperature/humidity control method, and turning and temperature/humidity control method comprise the following steps:
Fermentation materials cloth is in fermentation system(3), control temperature to reach more than 70 DEG C, keep every and is entered by turning machine for 1.5-3 days Row turning, temperature of charge is set to be no more than 80 DEG C;
Turning process after fermenting 5 days, the decomposed bacterium of low temperature is added in 1 ‰~10 ‰ ratios of fermentation materials total amount during turning Group;
When humidity is down to 30%~40%, and temperature is down to less than 40 DEG C, by turning machine and discharge system, will ferment complete thing Material is sent to post processing packing method.
5. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 4, its feature It is:The decomposed flora of low temperature is added by microbial inoculum flusher, makes that vegetables straw Rapid Fermentation is decomposed, and low temperature is decomposed Flora includes straw rotting fungus, domestomycetes, ferment bacterium, lactose decomposer.
6. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 1, its feature It is:The implementation method also includes oxygenation aeration method, and oxygenation aeration method comprises the following steps:
In turning off time, aerating system uses the oxygenation aeration of intermittent draft type, is divulged information 15 minutes every 2 hours;
Material has 1.5~1.8 meters of thickness, should ensure that the unlikely temperature of fermentation materials is too low, and and can ensures smoothly entering for oxygen consumption fermentation OK.
7. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 1, its feature It is:The implementation method also includes post processing packing method, and post processing packing method comprises the following steps:
The complete material of fermentation of ageing is delivered to packaging system by belt feeder(4)Sorting and packaging system, sorted equipment Post-processing, material reaches the powdered requirement of packaging, and material particular diameter is less than 4mm;
During subsequent packages, multifunctional and nutritional flora is added in 1 ‰~10 ‰ ratios of complete material total amount of fermenting.
8. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 7, its feature It is:The multifunctional and nutritional flora includes bacillus subtilis, huge gemma liver bacterium, bacillus laterosporus, photosynthetic bacteria group, rice Aspergillus, mycorrhizal fungi.
CN201710751286.0A 2017-08-28 2017-08-28 A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation Pending CN107556068A (en)

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CN201710751286.0A CN107556068A (en) 2017-08-28 2017-08-28 A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation

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Application Number Priority Date Filing Date Title
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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN111056870A (en) * 2020-01-18 2020-04-24 迪斯科科技集团(宜昌)有限公司 Automatic production line for biological organic fertilizer
CN114773102A (en) * 2022-04-12 2022-07-22 江阴唯农生物科技有限公司 Organic fertilizer production system and method
CN118221467A (en) * 2024-03-07 2024-06-21 山东省农业机械科学研究院 Intensive aerobic fermentation comprehensive treatment device and method for bulk vegetable straws

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111056870A (en) * 2020-01-18 2020-04-24 迪斯科科技集团(宜昌)有限公司 Automatic production line for biological organic fertilizer
CN111056870B (en) * 2020-01-18 2024-05-03 迪斯科科技集团(宜昌)有限公司 Automatic production line for bio-organic fertilizer
CN114773102A (en) * 2022-04-12 2022-07-22 江阴唯农生物科技有限公司 Organic fertilizer production system and method
CN118221467A (en) * 2024-03-07 2024-06-21 山东省农业机械科学研究院 Intensive aerobic fermentation comprehensive treatment device and method for bulk vegetable straws
CN118221467B (en) * 2024-03-07 2024-12-13 山东省农业机械科学研究院 Intensive aerobic fermentation comprehensive treatment device and method for bulk vegetable straws

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Application publication date: 20180109