CN107556068A - A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation - Google Patents
A kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation Download PDFInfo
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- CN107556068A CN107556068A CN201710751286.0A CN201710751286A CN107556068A CN 107556068 A CN107556068 A CN 107556068A CN 201710751286 A CN201710751286 A CN 201710751286A CN 107556068 A CN107556068 A CN 107556068A
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- 238000000855 fermentation Methods 0.000 title claims abstract description 60
- 230000004151 fermentation Effects 0.000 title claims abstract description 60
- 239000010902 straw Substances 0.000 title claims abstract description 51
- 235000013311 vegetables Nutrition 0.000 title claims abstract description 46
- 239000003895 organic fertilizer Substances 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 62
- 238000002156 mixing Methods 0.000 claims abstract description 22
- 238000004806 packaging method and process Methods 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 238000007781 pre-processing Methods 0.000 claims abstract description 15
- 238000000465 moulding Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 48
- 241000894006 Bacteria Species 0.000 claims description 23
- 239000002068 microbial inoculum Substances 0.000 claims description 14
- 241000233866 Fungi Species 0.000 claims description 12
- 210000003608 fece Anatomy 0.000 claims description 12
- 238000012805 post-processing Methods 0.000 claims description 12
- 238000005273 aeration Methods 0.000 claims description 10
- 238000006213 oxygenation reaction Methods 0.000 claims description 9
- 238000012856 packing Methods 0.000 claims description 9
- 235000016709 nutrition Nutrition 0.000 claims description 8
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000000243 photosynthetic effect Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 241000186046 Actinomyces Species 0.000 claims description 3
- 244000063299 Bacillus subtilis Species 0.000 claims description 3
- 235000014469 Bacillus subtilis Nutrition 0.000 claims description 3
- 241000193417 Brevibacillus laterosporus Species 0.000 claims description 3
- 241000726221 Gemma Species 0.000 claims description 3
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 claims description 3
- 241000235342 Saccharomycetes Species 0.000 claims description 3
- 230000032683 aging Effects 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 235000014655 lactic acid Nutrition 0.000 claims description 3
- 239000004310 lactic acid Substances 0.000 claims description 3
- 239000008101 lactose Substances 0.000 claims description 3
- 210000004185 liver Anatomy 0.000 claims description 3
- 230000036284 oxygen consumption Effects 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 238000002203 pretreatment Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 241000228212 Aspergillus Species 0.000 claims 1
- 240000007594 Oryza sativa Species 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 claims 1
- 235000009566 rice Nutrition 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002689 soil Substances 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000003337 fertilizer Substances 0.000 description 3
- 240000006439 Aspergillus oryzae Species 0.000 description 2
- 235000002247 Aspergillus oryzae Nutrition 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 102000002322 Egg Proteins Human genes 0.000 description 1
- 108010000912 Egg Proteins Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 239000002207 metabolite Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000009335 monocropping Methods 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 210000004681 ovum Anatomy 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000031068 symbiosis, encompassing mutualism through parasitism Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Landscapes
- Fertilizers (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation, preprocessing system, mixing material system, fermentation system, packaging system are crushed including raw material, the raw material, which crushes preprocessing system, includes cleaner, stalk crasher, clear moulding system.With advantages below:It is applicable to the maximization of slot type organic fertilizer, scale, the demand for automating Organic fertilizer production line.
Description
Technical field
The present invention provides a kind of more flora hot fermentation systems of vegetables straw organic fertilizer and its implementation, belongs to organic fertilizer
Production technical field.
Background technology
Biological organic fertilizer is to utilize various organic solid wastes in nature(Including organic waste, stalk, feces of livestock and poultry,
The solid waste such as grouts)The organic fertilizer formed through microbial fermentation, deodorization and decomposed post-processing.Compared with traditional fertilizer, have
Machine fertilizer can nurse one's health soil, activation Soil Microorganism enlivens rate, improved soil caking phenomenon, the air permeable for strengthening soil
Property, and the beneficial microbe in organic fertilizer with Soil Microorganism forms mutual symbiosis after entering soil, can press down
It is formed with harmful bacteria growing and beneficial bacterium can be converted into, enhancing crop disease-resistant ability reduces the state of an illness probability of continuous cropping crop.Meanwhile have
Beneficial bacteria caused a large amount of metabolites during growth and breeding, can promote the decomposition and conversion of organic matter, can directly or
It is connected in crop and a variety of nutrition is provided, promotes the growth of crop.Therefore, the research and development of organic fertilizer turns into national agricultural fertilizer hair at present
The inexorable trend of exhibition, and the zymotechnique of organic fertilizer is the most important thing.
Device context
The present apparatus will solve the problems, such as it is the deficiency for more than, there is provided a kind of more flora hot fermentation systems of vegetables straw organic fertilizer
And its implementation, it is applicable to the maximization of slot type organic fertilizer, scale, the demand for automating Organic fertilizer production line.
In order to solve the above problems, the present invention uses following technical scheme:
A kind of more flora hot fermentation systems of vegetables straw organic fertilizer, including raw material crush preprocessing system, mixing material system, hair
Ferment system, packaging system, the raw material, which crushes preprocessing system, includes cleaner, stalk crasher, clear moulding system;
The mixing material system includes stalk constant feeder, belt feeder, liquid dung dosing system, microbial inoculum flusher, double
Axoplasm leaf mixer;
The fermentation system includes tripper, belt feeder, shuttle material distributing machine, turning machine, microbial inoculum and sprays long extremely, aerating system, changes
Pond car;
The packaging system includes belt feeder, sorting and packaging system, microbial inoculum flusher.
Further, the implementation method includes mixing material method, and mixing material method comprises the following steps:
The stalk crasher that vegetables straw crushes preprocessing system by raw material carries out pre-treatment crushing and except modeling, length are less than
20mm, the clear moulding system that vegetables straw crushes preprocessing system by raw material remove plastics in vegetables straw, are delivered to mixing material
System;
Stalk constant feeder of the vegetables straw after crushing through mixing material system is fed
Water transfer is carried out according to the moisture content of vegetables straw to vegetables straw, it is desirable to which moisture content of straws reaches 55%~65%;
Vegetables straw after crushing is fed through mixing material system, according to the amount of feeding in proportion 25~30 of vegetables straw:1
Cow dung is equipped with, the mixed water stirring of stalk material and cow dung after crushing;
Hot fermentation flora is added according to the 1 ‰ of mixed material total amount~10 ‰ ratios.
Further, the hot fermentation flora includes thermophilic thermophilic fungi, saccharomycete, der Pilz, actinomyces, lactic acid bacteria, light
Close bacterium.
Further, the implementation method also includes turning and temperature/humidity control method, turning and temperature/humidity control method bag
Include following steps:
Fermentation materials cloth reaches more than 70 DEG C in fermentation system, control temperature, keeps every and is turned over by turning machine for 1.5-3 days
Heap, temperature of charge is set to be no more than 80 DEG C;
Turning process after fermenting 5 days, the decomposed bacterium of low temperature is added in 1 ‰~10 ‰ ratios of fermentation materials total amount during turning
Group;
When humidity is down to 30%~40%, and temperature is down to less than 40 DEG C, by turning machine and discharge system, will ferment complete thing
Material is sent to post processing packing method.
Further, the decomposed flora of the low temperature is added by microbial inoculum flusher, makes vegetables straw Rapid Fermentation rotten
Ripe, the decomposed flora of low temperature includes straw rotting fungus, domestomycetes, ferment bacterium, lactose decomposer.
Further, the implementation method also includes oxygenation aeration method, and oxygenation aeration method comprises the following steps:
In turning off time, aerating system uses the oxygenation aeration of intermittent draft type, is divulged information 15 minutes every 2 hours;
Material has 1.5~1.8 meters of thickness, should ensure that the unlikely temperature of fermentation materials is too low, and and can ensures smoothly entering for oxygen consumption fermentation
OK.
Further, the implementation method also includes post processing packing method, and post processing packing method comprises the following steps:
The complete material of fermentation of ageing is delivered to the sorting and packaging system of packaging system by belt feeder, after sorted equipment
Phase is handled, and material reaches the powdered requirement of packaging, and material particular diameter is less than 4mm;
During subsequent packages, multifunctional and nutritional flora is added in 1 ‰~10 ‰ ratios of complete material total amount of fermenting.
Further, the multifunctional and nutritional flora include bacillus subtilis, huge gemma liver bacterium, bacillus laterosporus,
Photosynthetic bacteria group, aspergillus oryzae, mycorrhizal fungi.
The more flora hot fermentation systems of vegetables straw organic fertilizer of the present invention and its implementation, have beneficial below
Effect:
It is applicable to the maximization of slot type organic fertilizer, scale, the demand for automating Organic fertilizer production line.
The technology of the present invention is described further with reference to the accompanying drawings and examples.
Brief description of the drawings
Accompanying drawing 1 is the more flora hot fermentation method flow schematic diagrams of vegetables straw organic fertilizer in the embodiment of the present invention;
In figure:1st, raw material crushes preprocessing system, and 2, mixing material system, 3, fermentation system, 4, packaging system.
Embodiment
Embodiment, as shown in figure 1, a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer, including
Mixing material method, turning and temperature/humidity control method, oxygenation aeration method and post processing packing method.
The more flora hot fermentation systems of vegetables straw organic fertilizer include raw material and crush preprocessing system 1, mixing material system
System 2, fermentation system 3, packaging system 4.
The raw material, which crushes preprocessing system 1, includes cleaner, stalk crasher, clear moulding system.
The mixing material system 2 includes stalk constant feeder, belt feeder, liquid dung dosing system, microbial inoculum sprinkling dress
Put, twin shaft paddle mixer.
The fermentation system 3 includes tripper, belt feeder, shuttle material distributing machine, turning machine, microbial inoculum and sprays long extremely, aeration system
Unite, change pond car.
The packaging system 4 includes belt feeder, sorting and packaging system, microbial inoculum flusher.
The mixing material method comprises the following steps:
The stalk crasher that vegetables straw crushes preprocessing system 1 by raw material carries out pre-treatment crushing and except modeling, length are less than
20mm, dedusting is carried out by cleaner in vegetables straw crushing process, and vegetables straw passes through raw material and crushes preprocessing system 1
Clear moulding system remove a large amount of mulch films included in vegetables straw, plastic ties and other items, in order to avoid made to equipment and fermentation maturity
Into influence, mixing material system 2 is delivered to;
Water transfer is carried out according to the moisture content of vegetables straw to vegetables straw, it is desirable to which moisture content of straws reaches 55%~65%, preferably
Moisture content is 60%, stalk constant feeder of the vegetables straw after crushing through mixing material system 2 is fed, according to vegetables
The amount of feeding of stalk in proportion 25~30:1 is equipped with cow dung, and cow dung is supplied by liquid dung dosing system, after crushing
Stalk material and the stirring of the mixed water of cow dung;
Mixed material is delivered to double-shaft paddle mixer by belt feeder, according to the 1 ‰ of mixed material total amount~10 ‰ ratios
Hot fermentation flora is added, hot fermentation flora is supplied by microbial inoculum flusher, and hot fermentation flora includes thermophilic high temperature
Fungi, saccharomycete, der Pilz, actinomyces, lactic acid bacteria, photosynthetic bacteria.
It is various to be sufficiently stirred by double-shaft paddle mixer raw material, it is well mixed, reaches the requirement of fermentation materials.
The turning and temperature/humidity control method comprise the following steps:
Fermentation materials through shuttle material distributing machine automatic distributing in the fermentation vat of fermentation system 3, the thickness requirement of material reaches 1.5~
1.8 meters, control temperature reaches more than 70 DEG C, keeps carrying out turning by turning machine per 1.5-3 days, turns over the discharging thrown from fermentation vat
End starts, and terminates at cloth end, so repeatedly, until the fermentation materials of whole fermentation vat have turned over completely, makes temperature of charge not
More than 80 DEG C, the worm's ovum in vegetables straw is fully killed;
Turning process after fermenting 5 days, the decomposed bacterium of low temperature is added in 1 ‰~10 ‰ ratios of fermentation materials total amount during turning
Group, the decomposed flora of low temperature are added by microbial inoculum flusher, make vegetables straw Rapid Fermentation decomposed, the decomposed flora bag of low temperature
Include straw rotting fungus, domestomycetes, ferment bacterium, lactose decomposer;
When humidity is down to 30%~40%, preferable humidity is down to 35%, when temperature is down to less than 40 DEG C, passes through turning machine and discharging
System, the complete material transmission that will ferment is to post-processing packing method.
The oxygenation aeration method comprises the following steps:
In turning off time, aerating system uses the oxygenation aeration of intermittent draft type, is divulged information 15 minutes every 2 hours;
Material has 1.5~1.8 meters of thickness, should ensure that the unlikely temperature of fermentation materials is too low, and and can ensures smoothly entering for oxygen consumption fermentation
OK.
The post processing packing method comprises the following steps:
The complete material of fermentation of ageing is delivered to the sorting and packaging system of packaging system 4 by belt feeder, sorted equipment
Post-processing, material reach the powdered requirement of packaging, and material particular diameter is less than 4mm;
During subsequent packages, multifunctional and nutritional flora, more work(are added in 1 ‰~10 ‰ ratios of complete material total amount of fermenting
Energy nutrition flora is added by microbial inoculum flusher, and multifunctional and nutritional flora includes bacillus subtilis, huge gemma liver
Bacterium, bacillus laterosporus, photosynthetic bacteria group, aspergillus oryzae, mycorrhizal fungi, ensure the continuous action of biotic population in organic fertilizer, enter one
Step suppresses harmful bacteria growing, increases beneficial bacterium and edaphon and population.
Citing described above for best mode for carrying out the invention, wherein the part do not addressed in detail is that this area is common
The common knowledge of technical staff.Protection scope of the present invention is defined by the content of claim, any technology based on the present invention
The equivalent transformation for enlightening and carrying out, also within protection scope of the present invention.
Claims (8)
1. a kind of more flora hot fermentation systems of vegetables straw organic fertilizer, including raw material crush preprocessing system(1), mixing material system
System(2), fermentation system(3), packaging system(4), it is characterised in that:The raw material crushes preprocessing system(1)Set including dedusting
Standby, stalk crasher, clear moulding system;
The mixing material system(2)Including stalk constant feeder, belt feeder, liquid dung dosing system, microbial inoculum flusher,
Twin shaft paddle mixer;
The fermentation system(3)Including tripper, belt feeder, shuttle material distributing machine, turning machine, microbial inoculum sprinkling it is long to, aerating system,
Change pond car;
The packaging system(4)Including belt feeder, sorting and packaging system, microbial inoculum flusher.
2. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 1, its feature
It is:The implementation method includes mixing material method, and mixing material method comprises the following steps:
Vegetables straw crushes preprocessing system by raw material(1)Stalk crasher carry out pre-treatment crushing and except modeling, length are small
In 20mm, vegetables straw crushes preprocessing system by raw material(1)Clear moulding system remove vegetables straw in plastics, be delivered to and match somebody with somebody
Mixing system(2);
By the vegetables straw after crushing through mixing material system(2)Stalk constant feeder be fed
Water transfer is carried out according to the moisture content of vegetables straw to vegetables straw, it is desirable to which moisture content of straws reaches 55%~65%;
By the vegetables straw after crushing through mixing material system(2)Be fed, according to vegetables straw the amount of feeding in proportion 25~
30:1 is equipped with cow dung, the mixed water stirring of stalk material and cow dung after crushing;
Hot fermentation flora is added according to the 1 ‰ of mixed material total amount~10 ‰ ratios.
3. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 2, its feature
It is:The hot fermentation flora includes thermophilic thermophilic fungi, saccharomycete, der Pilz, actinomyces, lactic acid bacteria, photosynthetic bacteria.
4. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 1, its feature
It is:The implementation method also includes turning and temperature/humidity control method, and turning and temperature/humidity control method comprise the following steps:
Fermentation materials cloth is in fermentation system(3), control temperature to reach more than 70 DEG C, keep every and is entered by turning machine for 1.5-3 days
Row turning, temperature of charge is set to be no more than 80 DEG C;
Turning process after fermenting 5 days, the decomposed bacterium of low temperature is added in 1 ‰~10 ‰ ratios of fermentation materials total amount during turning
Group;
When humidity is down to 30%~40%, and temperature is down to less than 40 DEG C, by turning machine and discharge system, will ferment complete thing
Material is sent to post processing packing method.
5. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 4, its feature
It is:The decomposed flora of low temperature is added by microbial inoculum flusher, makes that vegetables straw Rapid Fermentation is decomposed, and low temperature is decomposed
Flora includes straw rotting fungus, domestomycetes, ferment bacterium, lactose decomposer.
6. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 1, its feature
It is:The implementation method also includes oxygenation aeration method, and oxygenation aeration method comprises the following steps:
In turning off time, aerating system uses the oxygenation aeration of intermittent draft type, is divulged information 15 minutes every 2 hours;
Material has 1.5~1.8 meters of thickness, should ensure that the unlikely temperature of fermentation materials is too low, and and can ensures smoothly entering for oxygen consumption fermentation
OK.
7. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 1, its feature
It is:The implementation method also includes post processing packing method, and post processing packing method comprises the following steps:
The complete material of fermentation of ageing is delivered to packaging system by belt feeder(4)Sorting and packaging system, sorted equipment
Post-processing, material reaches the powdered requirement of packaging, and material particular diameter is less than 4mm;
During subsequent packages, multifunctional and nutritional flora is added in 1 ‰~10 ‰ ratios of complete material total amount of fermenting.
8. a kind of implementation method of the more flora hot fermentation systems of vegetables straw organic fertilizer as claimed in claim 7, its feature
It is:The multifunctional and nutritional flora includes bacillus subtilis, huge gemma liver bacterium, bacillus laterosporus, photosynthetic bacteria group, rice
Aspergillus, mycorrhizal fungi.
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Cited By (3)
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CN111056870A (en) * | 2020-01-18 | 2020-04-24 | 迪斯科科技集团(宜昌)有限公司 | Automatic production line for biological organic fertilizer |
CN114773102A (en) * | 2022-04-12 | 2022-07-22 | 江阴唯农生物科技有限公司 | Organic fertilizer production system and method |
CN118221467A (en) * | 2024-03-07 | 2024-06-21 | 山东省农业机械科学研究院 | Intensive aerobic fermentation comprehensive treatment device and method for bulk vegetable straws |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111056870A (en) * | 2020-01-18 | 2020-04-24 | 迪斯科科技集团(宜昌)有限公司 | Automatic production line for biological organic fertilizer |
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CN114773102A (en) * | 2022-04-12 | 2022-07-22 | 江阴唯农生物科技有限公司 | Organic fertilizer production system and method |
CN118221467A (en) * | 2024-03-07 | 2024-06-21 | 山东省农业机械科学研究院 | Intensive aerobic fermentation comprehensive treatment device and method for bulk vegetable straws |
CN118221467B (en) * | 2024-03-07 | 2024-12-13 | 山东省农业机械科学研究院 | Intensive aerobic fermentation comprehensive treatment device and method for bulk vegetable straws |
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Application publication date: 20180109 |