CN107553353A - A kind of tool disk available for carrying plate on water jet machining production line - Google Patents
A kind of tool disk available for carrying plate on water jet machining production line Download PDFInfo
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- CN107553353A CN107553353A CN201710804313.6A CN201710804313A CN107553353A CN 107553353 A CN107553353 A CN 107553353A CN 201710804313 A CN201710804313 A CN 201710804313A CN 107553353 A CN107553353 A CN 107553353A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000003754 machining Methods 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims abstract description 26
- 230000000903 blocking effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 44
- 239000000919 ceramic Substances 0.000 abstract 1
- 239000011521 glass Substances 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 229910001751 gemstone Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
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Abstract
本发明公开了一种用于水射流加工生产线上承载板料的工装盘,包括框架,所述框架下方设有网格承载板,所述框架内部设有板料承载网,所述框架上设有定位挡块和板料夹紧机构;所述定位挡块和所述板料夹紧机构相对地设在所述框架的两侧,所述板料夹紧机构由夹紧顶杆座、夹紧顶杆和直角型顶块组成;所述夹紧顶杆包括大轴径轴段和小轴径轴段,所述大轴径轴段设有螺纹,与所述夹紧顶杆座的螺纹孔构成螺纹连接,所述小轴径轴段穿过所述直角型顶块,所述小轴径轴段上设有环槽。本发明用于水射流加工生产线上流水作业,承载瓷片和玻璃等板料并提供定位和固定等功能,具有板料装卸方便和耗件更换快速等特点。
The invention discloses a tooling tray for carrying sheets on a water jet processing production line. There are positioning stoppers and sheet metal clamping mechanisms; the positioning stoppers and the sheet material clamping mechanisms are arranged on both sides of the frame oppositely, and the sheet material clamping mechanisms are composed of clamping ejector rod seats, clamping It consists of a tight ejector rod and a right-angled ejector block; the clamping ejector rod includes a large shaft diameter shaft section and a small shaft diameter shaft section, and the large shaft diameter shaft section is provided with threads, which are connected with the threads of the clamping ejector rod seat The hole constitutes a threaded connection, the shaft section with small shaft diameter passes through the right-angled top block, and an annular groove is arranged on the shaft section with small shaft diameter. The invention is used in the flow operation of the water jet processing production line, carries plates such as ceramics and glass and provides functions such as positioning and fixing, and has the characteristics of convenient loading and unloading of plates and quick replacement of consumable parts.
Description
技术领域technical field
本发明属于自动化流水线工装夹具领域,涉及用于水射流加工板料流水线的工装盘。The invention belongs to the field of tooling and fixtures for automatic assembly lines, and relates to a tooling plate used for a water jet processing sheet material assembly line.
背景技术Background technique
水射流切割技术是利用超高压技术把普通的自来水加压到上百兆帕压力,再通过内孔直径在毫米级的宝石喷嘴喷射形成高速射流,加入适量的磨料来切割瓷砖、石材、金属等各类原材料。目前在水射流切割领域多是由人工将板料放置到水射流切割机床上,未能适应自动化加工生产线的需要。板料水射流加工生产线要求对板料进行输送和定位,而板料进行水射流切割后产生的多块工件不利于进行运输和定位,所以需要有一种用于承载和固定板料的工具,以便于板料在生产线上的定位和运输。Water jet cutting technology uses ultra-high pressure technology to pressurize ordinary tap water to a pressure of hundreds of megapascals, and then sprays it through a jewel nozzle with an inner hole diameter of millimeters to form a high-speed jet, adding an appropriate amount of abrasives to cut tiles, stones, metals, etc. Various raw materials. At present, in the field of water jet cutting, most of the sheets are placed on the water jet cutting machine manually, which fails to meet the needs of the automatic processing production line. Sheet metal water jet processing production line requires sheet material to be conveyed and positioned, and the multiple workpieces produced after sheet metal is cut by water jet are not conducive to transportation and positioning, so a tool for carrying and fixing the sheet material is needed to facilitate For the positioning and transportation of sheets on the production line.
目前用于流水线上且用于安装夹具和支撑工件主要是工装板。现有的工装板大多数是一体式的PVC板,在水射流加工的过程中,水射流会对支撑板料的工装板造成损坏,致使一体式的工装板使用寿命较短。Currently used on the assembly line and used to install fixtures and support workpieces are mainly tooling plates. Most of the existing tooling boards are integrated PVC boards. During the process of water jet processing, the water jet will cause damage to the tooling boards supporting the sheets, resulting in a short service life of the integrated tooling boards.
发明内容Contents of the invention
本发明的目的在于提出一种用于水射流加工生产线上承载板料的工装盘,用于放置和固定板料,同时工装盘的结构简单,具有良好的市场前景。The object of the present invention is to propose a tooling tray for carrying sheets on a water jet processing production line, which is used for placing and fixing sheets, and meanwhile, the tooling tray has a simple structure and has a good market prospect.
本发明所采用的技术方案:一种用于水射流加工生产线上承载板料的工装盘,包括网格承载板,所述网格承载板的外围设有框架,所述框架内部设有板料承载网,所述框架上设有板料定位挡块和板料夹紧机构。The technical solution adopted in the present invention: a tooling tray for carrying sheets on a water jet processing production line, including a grid carrying plate, a frame is arranged on the periphery of the grid carrying plate, and sheets are arranged inside the frame As for the carrying net, the frame is provided with a sheet material positioning block and a sheet material clamping mechanism.
优选的,所述板料定位挡块和所述板料夹紧机构相对地设在所述框架的两侧。Preferably, the sheet material positioning block and the sheet material clamping mechanism are arranged on opposite sides of the frame.
优选的,所述板料夹紧机构由夹紧顶杆座、夹紧顶杆和直角型顶块组成;所述夹紧顶杆座中间设有螺纹孔;所述夹紧顶杆包括大轴径轴段和小轴径轴段,所述大轴径轴端设有螺纹,与所述夹紧顶杆座的螺纹孔构成螺纹连接,所述小轴径轴段穿过所述直角型顶块,所述小轴径轴段上设有环槽,所述环槽上设有用于阻挡所述直角型顶块、防止其与所述夹紧顶杆脱离的轴用挡圈。Preferably, the sheet material clamping mechanism is composed of a clamping ejector rod seat, a clamping ejector rod and a right-angled ejector block; a threaded hole is provided in the middle of the clamping ejector rod seat; the clamping ejector rod includes a large shaft The diameter shaft section and the small shaft diameter shaft section, the shaft end of the large shaft diameter is provided with threads, which form a threaded connection with the threaded hole of the clamping ejector rod seat, and the small shaft diameter shaft section passes through the right-angled top A ring groove is provided on the shaft section of the small shaft diameter, and a shaft retaining ring is provided on the ring groove to block the right-angled top block and prevent it from detaching from the clamping ejector rod.
优选的,所述框架内侧设有若干扁平狭窄槽口。Preferably, several flat narrow notches are provided on the inner side of the frame.
优选的,所述板料承载网由横竖相间的若干薄片构成,每块薄片两端插于所述框架的槽口,形成轻度紧配合。Preferably, the sheet material carrying net is composed of several sheets alternated horizontally and vertically, and the two ends of each sheet are inserted into the notch of the frame to form a slight tight fit.
优选的,所述板料夹紧机构的数量均为两个。Preferably, there are two blank clamping mechanisms.
优选的,所述框架为矩形框架。Preferably, the frame is a rectangular frame.
与现有技术相比,本发明的有益效果是:(1)本发明提供的用于板料水射流加工生产线的工装盘设有板料定位挡块和板料夹紧机构,可以实现对板料的承载和相对于工装盘的固定,方便板料在生产线中的运输和定位;(2)本发明工装盘的各个部件,特别是板料承载件,可以耗费程度和需求进行更换,能够延长使用寿命。Compared with the prior art, the beneficial effects of the present invention are: (1) The tooling plate used in the sheet metal water jet processing production line provided by the present invention is provided with a sheet material positioning block and a sheet material clamping mechanism, which can realize the alignment of the sheet metal The bearing of the material and the fixation relative to the tooling tray facilitate the transportation and positioning of the sheet material in the production line; (2) each part of the tooling tray of the present invention, especially the sheet material carrier, can be replaced according to the degree of consumption and demand, and can be extended service life.
附图说明Description of drawings
图1为本发明一种用于水射流加工生产线上承载板料的工装盘正面的结构示意图;Fig. 1 is a schematic structural view of the front of a tooling tray for carrying sheets on a water jet processing production line according to the present invention;
图2为本发明一种用于水射流加工生产线上承载板料的工装盘背面的结构示意图;Fig. 2 is a structural schematic diagram of the back of a tooling plate used for carrying sheets on a water jet processing production line according to the present invention;
图3是本发明板料夹紧机构的结构示意图;Fig. 3 is a schematic structural view of the sheet material clamping mechanism of the present invention;
图4是本发明夹紧顶杆的结构示意图;Fig. 4 is a schematic structural view of the clamping ejector rod of the present invention;
图5是用于板料水射流加工生产线的工装盘夹装板料示意图。Fig. 5 is a schematic diagram of a tooling tray clamping a sheet used in a sheet metal water jet processing production line.
图中:1、框架;2、网格承载板;3、板料承载网;4、定位挡块;5、板料夹紧机构;51、夹紧顶杆座;52、夹紧顶杆;53、直角型顶块;54、轴用挡圈;6、板料。In the figure: 1. frame; 2. grid bearing plate; 3. sheet metal bearing net; 4. positioning block; 5. sheet metal clamping mechanism; 51. clamping ejector seat; 53. Right-angle top block; 54. Shaft retaining ring; 6. Sheet material.
具体实施方式detailed description
下面结合具体实施例进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with specific embodiments.
如图1-5所示,一种用于水射流加工生产线上承载板料的工装盘,包括框架1,所述框架1的下方设有网格承载板2,所述框架1为矩形框架,由首尾垂直相接的四根型材拼接而成;所述框架1内部设有板料承载网3,所述框架1上设有定位挡块4和板料夹紧机构5;所述网格承载板2用于支撑板料承载网3,所述板料承载网3用于放置和固定板料6,定位挡块4和板料夹紧机构5将板料6固定。As shown in Figures 1-5, a tooling tray for carrying sheets on a water jet processing production line includes a frame 1, a grid carrying plate 2 is provided below the frame 1, and the frame 1 is a rectangular frame, It is spliced by four vertically connected profiles; the frame 1 is provided with a sheet material carrying net 3, and the frame 1 is provided with a positioning block 4 and a sheet material clamping mechanism 5; the grid carries The plate 2 is used to support the sheet material carrying net 3, and the sheet material carrying network 3 is used to place and fix the sheet material 6, and the positioning block 4 and the sheet material clamping mechanism 5 fix the sheet material 6.
在本发明的技术方案中,上述框架1的每根型材即框架1的内侧开有若干扁平狭窄槽口;所述板料承载网3由横竖相间的若干薄片构成,每块薄片两端插于所述框架1的槽口,形成轻度紧配合,从而可以快速更换薄片。In the technical solution of the present invention, each profile of the above-mentioned frame 1, that is, the inner side of the frame 1, is provided with a number of flat narrow notches; The notches of the frame 1 form a light tight fit, allowing quick replacement of the foils.
在本发明的技术方案中,所述定位挡块4和所述板料夹紧机构5相对地设在所述框架1的两侧,其中所述定位挡块4固定于所述框架1一侧的型材上,所述板料夹紧机构5固定于与所述定位挡块4相对的框架1型材上,可通过调节夹紧顶杆52顶出与缩回,方便板料的更换和拆卸。In the technical solution of the present invention, the positioning block 4 and the sheet metal clamping mechanism 5 are oppositely arranged on both sides of the frame 1, wherein the positioning block 4 is fixed on one side of the frame 1 On the profile, the sheet metal clamping mechanism 5 is fixed on the profile of the frame 1 opposite to the positioning block 4, and can be pushed out and retracted by adjusting the clamping ejector rod 52 to facilitate the replacement and disassembly of the sheet material.
在本发明的技术方案中,所述板料夹紧机构5由夹紧顶杆座51、夹紧顶杆52和直角型顶块53组成;所述夹紧顶杆座51中间设有螺纹孔,固定于与所述定位挡块4相对的框架1型材上;所述夹紧顶杆51包括大轴径轴段和小轴径轴段,所述大轴径轴段设有螺纹,与所述夹紧顶杆座51的的螺纹孔构成螺纹连接,所述小轴径轴段穿过所述直角型顶块53,所述小轴径轴段上设有环槽,所述环槽上设有用于阻挡所述直角型顶块53的轴用挡圈54,即所述轴用挡圈54用于防止直角型顶块53脱离夹紧顶杆52;所述直角型顶块53由夹紧顶杆52的轴肩和轴用挡圈54对板料6进行定位,使其能够随着夹紧顶杆52顶出与缩回进行直线运动;所述定位机构4和所述板料夹紧机构5的数量均为两个;在具体使用时,将板料6放置于板料承载网3,将板料6一侧与上述的定位挡块4对齐;再调整上述的板料夹紧机构5的整体位置并调节两个夹紧顶杆52,使得板料6中与上述的定位挡块4相对的两个边角分别与两个板料夹紧机构5的直角型顶块53贴合,构成四点接触,从而将板料6定位并固定于工装盘中。In the technical solution of the present invention, the sheet material clamping mechanism 5 is composed of a clamping jack 51, a clamping jack 52 and a right-angled jack 53; a threaded hole is provided in the middle of the clamping jack 51 , fixed on the profile of the frame 1 opposite to the positioning block 4; the clamping mandrel 51 includes a shaft section with a large shaft diameter and a shaft section with a small shaft diameter, and the shaft section with a large shaft diameter is provided with a thread, and is connected with the The threaded hole of the clamping ejector rod seat 51 constitutes a threaded connection, the small shaft diameter shaft section passes through the right-angled top block 53, and the small shaft diameter shaft section is provided with a ring groove, and the ring groove is A shaft retaining ring 54 for blocking the right-angled top block 53 is provided, that is, the shaft retaining ring 54 is used to prevent the right-angled top block 53 from detaching from the clamping push rod 52; the right-angled top block 53 is clamped The shoulder of the tight ejector pin 52 and the shaft retaining ring 54 position the sheet material 6 so that it can move linearly as the clamping ejector pin 52 is ejected and retracted; the positioning mechanism 4 and the sheet material clamp The number of tightening mechanisms 5 is two; in specific use, the sheet material 6 is placed on the sheet material carrying net 3, and one side of the sheet material 6 is aligned with the above-mentioned positioning block 4; then adjust the above-mentioned sheet material clamping The overall position of the mechanism 5 and adjust the two clamping push rods 52, so that the two corners of the sheet 6 opposite to the above-mentioned positioning block 4 are respectively attached to the right-angled top blocks 53 of the two sheet clamping mechanisms 5. Together, four points of contact are formed, thereby positioning and fixing the sheet material 6 in the tooling tray.
实施例Example
如图1所示,一种用于板料水射流加工生产线的工装盘,包括框架1、网格承载板2、板料承载网3、定位挡块4、板料夹紧机构5。As shown in FIG. 1 , a tooling plate used in a sheet metal water jet processing production line includes a frame 1 , a mesh bearing plate 2 , a sheet metal carrying net 3 , a positioning block 4 , and a sheet metal clamping mechanism 5 .
如图1所示,所述框架1由首尾垂直相接的四根型材拼接而成,为矩形框架;其中,型材可选择合适规格的铝型材,本实施例中采用3060铝型材和6060铝型材各两根进行拼接,每根型材即框架1的内侧开有若干扁平狭窄槽口。As shown in Figure 1, the frame 1 is formed by splicing four profiles vertically connected end to end, and is a rectangular frame; wherein, the profiles can be selected from aluminum profiles of appropriate specifications, and 3060 aluminum profiles and 6060 aluminum profiles are used in this embodiment Each two are spliced, and each profile, that is, the inner side of the frame 1, has a number of flat narrow notches.
如图1、图2所示,述网格承载板2共两块分别固定于上述框架1中两根相对的6060铝型材下方,在其上开有沉头孔,在沉头孔处与两根6060铝型材通过螺栓连接起来。As shown in Fig. 1 and Fig. 2, two grid bearing plates 2 are respectively fixed under the two relative 6060 aluminum profiles in the above-mentioned frame 1, and there are countersunk holes on them, and the countersunk holes are connected with the two The root 6060 aluminum profiles are connected by bolts.
如图1所示,所述板料承载网3包括横竖相间的若干薄片,所述薄片开有若干扁平狭窄槽口,可以相互垂直地拼接成网状结构,每块薄片两端插于上述的框架1的型材中的槽口,形成轻度紧配合,从而可以快速更换薄片。所述板料承载网3由上述网格承载板2支撑,对板料提供承载作用,同时所述板料承载网3不应过于稀疏,保证加工后的板料零部件不会掉落。As shown in Figure 1, the sheet material carrying net 3 includes a number of thin slices alternated horizontally and vertically, and the thin slices are provided with a number of flat narrow slots, which can be spliced vertically into a mesh structure, and each thin slice is inserted into the above-mentioned Notches in the profile of the frame 1, creating a light tight fit, allowing quick replacement of the lamellae. The sheet metal carrying net 3 is supported by the above-mentioned grid carrying plate 2 to provide a load bearing effect on the sheet metal, and at the same time, the sheet metal carrying net 3 should not be too sparse to ensure that the processed sheet metal parts will not fall.
本实施例中,如图1所示,所述定位挡块4采用矩形铝块,其上开有通孔,通过螺栓连接固定于所述的矩形框架1的一根3060铝型材上,用于板料6的定位。In this embodiment, as shown in Figure 1, the positioning block 4 is a rectangular aluminum block with a through hole, which is fixed on a 3060 aluminum profile of the rectangular frame 1 by bolt connection, for Positioning of sheet 6.
如图3、图4所示,所述板料夹紧机构5包括夹紧顶杆座51、夹紧顶杆52、直角型顶块53;所述夹紧顶杆座51固定于与上述料定位挡块4相对的另一根3060铝型材上,其中心开有螺纹孔;所述夹紧顶杆52上开有环槽并设有一定长度的螺纹,在本实施例中夹紧顶杆52具有阶梯轴的结构,大轴径轴段攻有螺纹,与所述夹紧顶杆座10上的螺纹孔构成螺纹配合,轴径较小的一端开有环槽,其上设有轴用挡圈54,用于防止直角型顶块13脱离夹紧顶杆11;所述直角型顶块53内侧直角处开有避空槽,接于所述夹紧顶杆52的小轴径轴段,由夹紧顶杆52的轴肩和轴用挡圈54进行定位;所述定位挡块4与所述板料夹紧机构5,的数量均为两个,构成四点接触,对板料6起平面定位和夹紧作用。As shown in Figure 3 and Figure 4, the sheet material clamping mechanism 5 includes a clamping ejector rod seat 51, a clamping ejector rod 52, and a right-angled ejector block 53; On the other 3060 aluminum profile opposite to the positioning block 4, there is a threaded hole in the center; the clamping push rod 52 has a ring groove and is provided with a thread of a certain length. In this embodiment, the clamping push rod 52 has a stepped shaft structure, the shaft section of the large shaft diameter is tapped with a thread, which forms a threaded fit with the threaded hole on the clamping ejector seat 10, and the end with a smaller shaft diameter has a ring groove, which is provided with a shaft The retaining ring 54 is used to prevent the right-angle top block 13 from detaching from the clamping ejector rod 11; the inner right angle of the right-angle type ejector block 53 is provided with an escape groove, which is connected to the small-diameter shaft section of the clamping ejector rod 52 , is positioned by the shaft shoulder of the clamping push rod 52 and the shaft retaining ring 54; the number of the positioning stopper 4 and the sheet metal clamping mechanism 5 is two, forming a four-point contact, and the sheet metal 6 It plays the role of plane positioning and clamping.
所述的用于板料水射流加工生产线的工装盘,不仅适用于矩形板料。如图5所示,使用时,先将板料6置于上述的板料承载网3;而后将板料6一侧与上述的定位挡块4对齐;再调整上述的板料夹紧机构5的整体位置并调节两个夹紧顶杆11,使得板料6中与上述的定位挡块4相对的两个边角分别与两个板料夹紧机构5的直角型顶块53贴合,从而将板料6定位并固定于工装盘中;此后即可将装有板料6的工装盘放置到生产线的上料工位。加工完毕后,可直接将加工好的板料6散件从所述的板料承载网3中取下。The tooling plate used in the sheet metal water jet processing production line is not only suitable for rectangular sheet metal. As shown in Figure 5, when in use, first place the sheet material 6 on the above-mentioned sheet material carrying net 3; then align one side of the sheet material 6 with the above-mentioned positioning block 4; then adjust the above-mentioned sheet material clamping mechanism 5 and adjust the two clamping push rods 11, so that the two corners of the sheet material 6 opposite to the above-mentioned positioning stopper 4 are respectively attached to the right-angled top blocks 53 of the two sheet material clamping mechanisms 5, Thereby, the sheet material 6 is positioned and fixed in the tooling tray; after that, the tooling tray with the sheet material 6 can be placed on the loading station of the production line. After the processing is completed, the processed sheet 6 parts can be directly removed from the sheet carrying net 3 .
对于本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及变形,而所有的这些改变以及变形都应该属于本发明权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and modifications can be made according to the technical solutions and ideas described above, and all these changes and modifications should fall within the protection scope of the claims of the present invention.
Claims (7)
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