CN107531025A - Sound insulation and insulating pad layer - Google Patents
Sound insulation and insulating pad layer Download PDFInfo
- Publication number
- CN107531025A CN107531025A CN201680025141.6A CN201680025141A CN107531025A CN 107531025 A CN107531025 A CN 107531025A CN 201680025141 A CN201680025141 A CN 201680025141A CN 107531025 A CN107531025 A CN 107531025A
- Authority
- CN
- China
- Prior art keywords
- sound insulation
- insulating pad
- tissue layer
- layer
- pad layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 100
- 239000000203 mixture Substances 0.000 claims abstract description 64
- 230000004888 barrier function Effects 0.000 claims abstract description 58
- 229920001971 elastomer Polymers 0.000 claims abstract description 51
- 239000005060 rubber Substances 0.000 claims abstract description 51
- 239000000835 fiber Substances 0.000 claims abstract description 46
- 239000011230 binding agent Substances 0.000 claims abstract description 21
- 238000007711 solidification Methods 0.000 claims abstract description 17
- 230000008023 solidification Effects 0.000 claims abstract description 17
- 239000000853 adhesive Substances 0.000 claims abstract description 12
- 230000001070 adhesive effect Effects 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 60
- 239000002245 particle Substances 0.000 claims description 39
- RREGISFBPQOLTM-UHFFFAOYSA-N alumane;trihydrate Chemical compound O.O.O.[AlH3] RREGISFBPQOLTM-UHFFFAOYSA-N 0.000 claims description 23
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 claims description 18
- 239000003063 flame retardant Substances 0.000 claims description 17
- 229920005989 resin Polymers 0.000 claims description 14
- 239000011347 resin Substances 0.000 claims description 14
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 12
- 239000000347 magnesium hydroxide Substances 0.000 claims description 10
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 10
- GPNLWUFFWOYKLP-UHFFFAOYSA-N s-(1,3-benzothiazol-2-yl)thiohydroxylamine Chemical compound C1=CC=C2SC(SN)=NC2=C1 GPNLWUFFWOYKLP-UHFFFAOYSA-N 0.000 claims description 10
- JAEZSIYNWDWMMN-UHFFFAOYSA-N 1,1,3-trimethylthiourea Chemical compound CNC(=S)N(C)C JAEZSIYNWDWMMN-UHFFFAOYSA-N 0.000 claims description 9
- 239000004744 fabric Substances 0.000 claims description 8
- 239000011777 magnesium Substances 0.000 claims description 8
- 238000004132 cross linking Methods 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 3
- 240000007594 Oryza sativa Species 0.000 claims description 2
- 235000007164 Oryza sativa Nutrition 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 229920006277 melamine fiber Polymers 0.000 claims description 2
- 150000004767 nitrides Chemical class 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 235000009566 rice Nutrition 0.000 claims description 2
- 208000014117 bile duct papillary neoplasm Diseases 0.000 claims 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 14
- 239000000463 material Substances 0.000 description 14
- 229920001084 poly(chloroprene) Polymers 0.000 description 11
- 229920001577 copolymer Polymers 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 235000012254 magnesium hydroxide Nutrition 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- 239000011787 zinc oxide Substances 0.000 description 7
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 6
- 239000004760 aramid Substances 0.000 description 6
- 229920003235 aromatic polyamide Polymers 0.000 description 6
- 229910001679 gibbsite Inorganic materials 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 102100031083 Uteroglobin Human genes 0.000 description 4
- 239000006229 carbon black Substances 0.000 description 4
- 150000001993 dienes Chemical class 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- HCILJBJJZALOAL-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)-n'-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyl]propanehydrazide Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 HCILJBJJZALOAL-UHFFFAOYSA-N 0.000 description 3
- 101000777301 Homo sapiens Uteroglobin Proteins 0.000 description 3
- 229920005594 polymer fiber Polymers 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- DEQZTKGFXNUBJL-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)cyclohexanamine Chemical class C1CCCCC1NSC1=NC2=CC=CC=C2S1 DEQZTKGFXNUBJL-UHFFFAOYSA-N 0.000 description 2
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 2
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- AQHBWWRHIPVRBT-UHFFFAOYSA-N s-(1,3-thiazol-2-yl)thiohydroxylamine Chemical compound NSC1=NC=CS1 AQHBWWRHIPVRBT-UHFFFAOYSA-N 0.000 description 2
- QAZLUNIWYYOJPC-UHFFFAOYSA-M sulfenamide Chemical compound [Cl-].COC1=C(C)C=[N+]2C3=NC4=CC=C(OC)C=C4N3SCC2=C1C QAZLUNIWYYOJPC-UHFFFAOYSA-M 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 0 *SC1=Nc2ccccc2S1C1C=C1 Chemical compound *SC1=Nc2ccccc2S1C1C=C1 0.000 description 1
- TUCSLJFYSQXGEV-UHFFFAOYSA-N 2-Butylbenzothiazole Chemical compound C1=CC=C2SC(CCCC)=NC2=C1 TUCSLJFYSQXGEV-UHFFFAOYSA-N 0.000 description 1
- QKUNKVYPGIOQNP-UHFFFAOYSA-N 4,8,11,14,17,21-hexachlorotetracosane Chemical compound CCCC(Cl)CCCC(Cl)CCC(Cl)CCC(Cl)CCC(Cl)CCCC(Cl)CCC QKUNKVYPGIOQNP-UHFFFAOYSA-N 0.000 description 1
- MHKLKWCYGIBEQF-UHFFFAOYSA-N 4-(1,3-benzothiazol-2-ylsulfanyl)morpholine Chemical class C1COCCN1SC1=NC2=CC=CC=C2S1 MHKLKWCYGIBEQF-UHFFFAOYSA-N 0.000 description 1
- 239000004821 Contact adhesive Substances 0.000 description 1
- 101000801109 Homo sapiens Transmembrane protein 131 Proteins 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 240000005373 Panax quinquefolius Species 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- MNOILHPDHOHILI-UHFFFAOYSA-N Tetramethylthiourea Chemical compound CN(C)C(=S)N(C)C MNOILHPDHOHILI-UHFFFAOYSA-N 0.000 description 1
- 102100033700 Transmembrane protein 131 Human genes 0.000 description 1
- 108090000203 Uteroglobin Proteins 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229940049706 benzodiazepine Drugs 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 238000010066 calendering (rubber) Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 150000002429 hydrazines Chemical class 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000007719 peel strength test Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000002020 sage Nutrition 0.000 description 1
- 229940037312 stearamide Drugs 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005829 trimerization reaction Methods 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/02—Layered products comprising a layer of natural or synthetic rubber with fibres or particles being present as additives in the layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/14—Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/16—Layered products comprising a layer of natural or synthetic rubber comprising polydienes homopolymers or poly-halodienes homopolymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K21/00—Fireproofing materials
- C09K21/02—Inorganic materials
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C8/00—Hand tools or accessories specially adapted for fire-fighting, e.g. tool boxes
- A62C8/06—Fire-blankets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/18—Aircraft
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention proposes a kind of sound insulation and insulating pad layer, and the sound insulation and insulating pad layer include：A) the first tissue layer of the first fiber is included；And b) include the first acoustic barrier film of the first rubber；Wherein the first tissue layer and the first acoustic barrier film are combined together by the first IPN binder course, wherein the first rubber of the first acoustic barrier film is by the first fiber IPN of the first tissue layer；And optionally c) include the second tissue layer of the second fiber；Wherein the second tissue layer and the first acoustic barrier film are combined together by the second IPN binder course, wherein the first solidification composition filling of the first acoustic barrier film is by the second fiber IPN of the second tissue layer.Generally, sound insulation and insulating pad layer do not include the first tissue layer and the adhesive of the second tissue layer and acoustic barrier film combination.
Description
Technical field
This disclosure relates to sound insulation and insulating pad layer, such as available for the sound insulation in the fuselage of aerospace vehicle and heat insulating mattress
Layer, the bed course can have fire-resistance property, and be normally constructed to no adhesive.
Background technology
Can be related to the general technical field of the disclosure below with reference to document：GB 1,599,540；KR 10-0370343；
JP2007-23102；Aubert Y.Coran, " vulcanization ", rubber science and technology, the 7th chapter (third edition, Elsevier 2005),
7th chapter (third edition, Elsevier 2005) (" Vulcanization ",The Science and Technology of Rubber,Chapter 7(Third Edition,Elsevier 2005),Chapter 7(Third Edition,
Elsevier 2005))；" the DuPont of E.I.Du Pont Company (DuPont)TMNeoprene cure system (DuPontTM Neoprene
Curing Systems) " (No. 5 revised edition in 2010).
The content of the invention
In brief, present disclose provides a kind of sound insulation and insulating pad layer, the sound insulation and insulating pad layer to include：A) comprising the
First tissue layer of one fiber；And b) include the first acoustic barrier film of the first rubber；Wherein the first tissue layer and the first sound
Barrier film is combined together by the first IPN binder course, wherein the first rubber of the first acoustic barrier film is by the first tissue layer
First fiber IPN.Generally, sound insulation and insulating pad layer do not include the bonding of the first tissue layer and the first acoustic barrier film combination
Agent.In some embodiments, the first tissue layer is supatex fabric or felt.In some embodiments, the first fiber is selected from
Meta-aramid fibre, glass fibre and melamine fiber；Typically meta-aramid fibre.In some realities
Apply in scheme, the first tissue layer has the thickness more than 1.0mm and less than 32.0mm.In some embodiments, the first rubber
Chloroprene resin comprising crosslinking.In some embodiments, the composition of solidification additionally comprises fire-retardant particle system, and it is wrapped
Contain：D) 5 weight % to 95 weight % particulate magnesium hydroxide (Mg (OH)2)；And e) 5 weight % to the 95 weight % water of particulate three
Close aluminium (Al (OH)3).In some embodiments, particulate aluminum trihydrate (Al (OH)3) with more than 30 microns and micro- less than 400
The particle mean size of rice, and more preferably greater than 82 microns of particle mean size.In some embodiments, the first acoustic barrier film has
There is the thickness less than 1300 microns and more than 135 microns.
In many embodiments, sound insulation and insulating pad layer comprise additionally in：C) the second tissue layer of the second fiber is included；Its
In the second tissue layer and the first acoustic barrier film be combined together by the second IPN binder course, wherein the first acoustic barrier film
First solidification composition filling is by the second fiber IPN of the second tissue layer.Generally, sound insulation and insulating pad layer do not include the second fabric
The adhesive of layer and the first acoustic barrier film combination.
Generally, passed through according to the fire resisting degree of the sound insulation of the disclosure and insulating pad layer in Federal Aviation Regulation §
In the annex F of 25.856 (a) VI part by the application submission date defined test.
The sound insulation of the disclosure and the additional embodiment of insulating pad layer are described below according to " selected embodiment ".
The disclosure is additionally provided with method of the manufacture according to the sound insulation and insulating pad layer of the disclosure, and this method includes following step
Suddenly：1) the first tissue layer for including the first fiber is provided；2) the first film of curable compositions is provided, curable compositions include
It is cured to form the first curable rubber of the first rubber；3) the first film combination of the first tissue layer and curable compositions is existed
Together to produce the first uncured IPN binder course, wherein the first curable compositions are mutual by the first fiber of the first tissue layer
Wear；And 4) solidify the first curable compositions.
The disclosure is additionally provided with method of the manufacture according to the sound insulation and insulating pad layer of the disclosure, and it comprises the following steps：
1) the first tissue layer for including the first fiber is provided；2) the first film of curable compositions is provided, the curable compositions include
It is cured to form the first curable rubber of the first rubber；3) the second tissue layer for including the second fiber is provided；3) first is knitted
Nitride layer, the first film of curable compositions and the second tissue layer have joined together to create：First uncured IPN binder course,
Wherein curable compositions are by the first fiber IPN of the first tissue layer；And the second uncured IPN binder course, wherein can
Solidification composition filling is by the second fiber IPN of the second tissue layer；And 4) cure curable compositions.
In some embodiments of disclosed method, the first curable rubber includes：A) 80.0 weight % to 99.9
Weight % chloroprene resin；B) 0.06 weight % to 13 weight % trimethyl thiourea；And c) 0.06 weight % to 13 weights
Measure % benzothiazole sulfenamide.
The additional embodiment of disclosed method is described below according to " selected embodiment ".
In this application：
" by the continuous processing of volume " can be operated continuously from the filling of web-like raw material until web-like raw material is disappeared
Process untill consumption；
" benzothiazole sulfenamide " means the material containing part shown in Formulas I：
It can include N- cyclohexylbenzothiazole -2- sulfenamides (CBS)：
NBBS N tert butylbenzothiazole 2 sulfena mide (TBBS)：
N- dicyclohexylbenzothiazole -2- sulfenamides (DCBS)：
2- morpholinothiobenzothiazoles (MBS)：
Etc., and it can be substituted；
" chloroprene resin " means the resin of the polymer comprising chlorobutadiene or copolymer；
" trimethyl thiourea " or " TMTU " means (CH3)2N-C (=S)-NHCH3；And
For chemical substance, group or part, " substituted " means to be substituted by customary substituents, and the customary substituents are not
Required product or process are hindered, for example, substituent can be alkyl, alkoxy, aryl, phenyl, halogen (F, Cl, Br, I), cyanogen
Base, nitro etc..
Except as otherwise noted, otherwise all scientific and technical terms used herein have generally use in the art
Implication.Provided herein is definition be intended to be advantageous to understand certain terms used frequently herein, and be not intended to limit this
Scope of disclosure.
Unless present disclosure clearly dictates otherwise, otherwise odd number shape as used in this specification and the appended claims
Formula "one", " one kind " and " described " cover the embodiment with multiple referents.
Unless context is clearly specified in addition, and otherwise as used in this explanation and appended claims, term "or"
Typically include the meaning of "and/or" with it to use.
As used herein, " with ", " with ", " comprising ", " including ", "comprising", " including " etc. are with it
Open meaning uses, and typically means " to include but is not limited to ".It should be appreciated that term " by ... form " and " substantially
By ... form " it is included among term "comprising" etc..
Brief description of the drawings
Fig. 1 is the cross section according to three layers of bed course of the present invention.
Fig. 2 is the cross section according to two layers of bed course of the present invention.
Fig. 3 is the cross section according to three layers of bed course of the present invention.
Embodiment
Present disclose provides such as available for the sound insulation in the fuselage of aerospace vehicle and insulating pad layer.In some embodiment party
In case, bed course has fire-resistance property.Bed course generally includes tissue layer and barrier layer, and is normally constructed to no adhesive connection
Tissue layer and barrier layer.
Referring to figs. 1 to Fig. 3, according to the bed course 10,110,210 of the disclosure include at least one acoustic barrier film 30,130,
230 and it is connected at least one tissue layer 20,120,230 of acoustic barrier film 30,130,230.In some embodiments, pad
Layer comprises additionally in the second tissue layer 22,222 for being connected to acoustic barrier film 30,130,230.Tissue layer may be selected from any suitable
Fibrous material, it may include Woven fabric, supatex fabric, felt or other fabrics.Acoustic barrier film may be selected from any suitable
Material, and generally include rubber, more generally chloroprene rubber.Generally, uncured material has enough in itself
Viscosity and ductility, it can be connected with tissue layer without using adhesive, and be cured to form strong interlaminar bonding thereafter.
The manufacturing cost and complexity of reduction can be caused by excluding the ability of additional adhesive.Generally, uncured material contains fire-retardant
Particle system.In some embodiments, acoustic barrier film is selected from entitled " is used for acoustic barrier film with what the application submitted on the same day
Curable compositions (Curable Composition for Sound Barrier Film) " U.S. Patent application 62/
Those described in 157287, the disclosure of the patent application is incorporated herein by reference.In some embodiments, not
Show, the bed course comprises additionally in the second sound barrier film for being connected to the second tissue layer 22,222, and is optionally coupled to
3rd tissue layer of two acoustic barrier films.Material for each tissue layer can be independently selected from material described herein.For every
The material of individual acoustic barrier film can be independently selected from material described herein.
Acoustic barrier film 30,130,230 and tissue layer 20,120,230 are connected by IPN binder course 40,140,240.Sound
Sound barrier film 30,130,230 and the second tissue layer 22,222 connect again by the second IPN binder course 42,242.In IPN knot
Close in layer, the rubber of acoustic barrier film by force is bonded without that adhesive need to be used by the fiber IPN of tissue layer to be formed.Eliminate viscous
The ability of mixture reduces material cost and manufacture complexity, and most of all, answering in the case of being fire resistance in key
In, it can reduce combustible component content.
In some embodiments, it is all as shown in figure 3, tissue layer 220,222 width reduce, so as to exposure barrier film
230, to allow the overlap joint of adjacent bed course.Arrowband adhesive 250 can be provided, for the barrier film of a bed course to be connected to
The barrier film of adjacent bed course.
Selected embodiment
The embodiments below represented by letter and number is intended to show the disclosure in addition, but should not be understood as to this public affairs
The improper restriction opened.
B1. a kind of sound insulation and insulating pad layer, the sound insulation and insulating pad layer include：
A) the first tissue layer, first tissue layer include the first fiber；With
B) the first acoustic barrier film, the first acoustic barrier film include solidification composition filling, and the solidification composition filling includes
First rubber；
Wherein the first tissue layer and the first acoustic barrier film are combined together by the first IPN binder course, wherein the first sound
First solidification composition filling of sound barrier film is by the first fiber IPN of the first tissue layer.
B2. the sound insulation according to embodiment B1 and insulating pad layer, the sound insulation and insulating pad layer do not include first
The adhesive of tissue layer and the first acoustic barrier film combination.
B3. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first tissue layer is knitted to be non-
Make fabric.
B4. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first tissue layer is felt.
B5. the sound insulation according to any one of embodiment B1-B2 and insulating pad layer, wherein the first tissue layer is weaving
Fabric.
B6. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first fiber is meta-virtue
Polyamide fiber.
B7. the sound insulation according to any one of embodiment B1-B5 and insulating pad layer, wherein the first fiber is glass fibers
Dimension.
B8. the sound insulation according to any one of embodiment B1-B2 and insulating pad layer, wherein the first tissue layer is polymerization
Fibres and node structure.
B9. the sound insulation according to embodiment B8 and insulating pad layer, wherein polymer fiber and node structure are trimerizations
Cyanamide foam.
B10. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first tissue layer has greatly
In 1.0mm thickness.
B11. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first tissue layer has greatly
In 3.0mm thickness.
B12. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first tissue layer have it is small
In 32.0mm thickness.
B13. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first tissue layer have it is small
In 21.0mm thickness.
B14. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first tissue layer have it is small
In 14.0mm thickness.
B15. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first rubber bag is containing crosslinking
Chloroprene resin.
B16. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first rubber bag is containing crosslinking
Chloroprene resin, and wherein solidification composition filling additionally comprises fire-retardant particle system, and the fire-retardant particle system includes：
D) 5 weight % to 95 weight % particulate magnesium hydroxide (Mg (OH)2)；With
E) 5 weight % to 95 weight % particulate aluminum trihydrate (Al (OH)3)。
B17. the sound insulation according to embodiment B16 and insulating pad layer, wherein fire-retardant particle system includes：
D) 10 weight % to 45 weight % particulate magnesium hydroxide (Mg (OH)2)；With
E) 55 weight % to 90 weight % particulate aluminum trihydrate (Al (OH)3)。
B18. the sound insulation according to embodiment B16 and insulating pad layer, wherein fire-retardant particle system includes：
D) 15 weight % to 40 weight % particulate magnesium hydroxide (Mg (OH)2)；With
E) 60 weight % to 85 weight % particulate aluminum trihydrate (Al (OH)3)。
B19. the sound insulation according to any one of embodiment B16-B18 and insulating pad layer, wherein particulate aluminum trihydrate
(Al(OH)3) there is the particle mean size for being more than 30 microns.
B20. the sound insulation according to any one of embodiment B16-B18 and insulating pad layer, wherein particulate aluminum trihydrate
(Al(OH)3) there is the particle mean size for being more than 36 microns.
B21. the sound insulation according to any one of embodiment B16-B18 and insulating pad layer, wherein particulate aluminum trihydrate
(Al(OH)3) there is the particle mean size for being more than 42 microns.
B22. the sound insulation according to any one of embodiment B16-B18 and insulating pad layer, wherein particulate aluminum trihydrate
(Al(OH)3) there is the particle mean size for being more than 82 microns.
B23. the sound insulation according to any one of embodiment B16-B22 and insulating pad layer, wherein particulate aluminum trihydrate
(Al(OH)3) there is the particle mean size for being less than 400 microns.
B24. the sound insulation according to any one of embodiment B16-B22 and insulating pad layer, wherein particulate aluminum trihydrate
(Al(OH)3) there is the particle mean size for being less than 170 microns.
B25. the sound insulation according to any one of embodiment B16-B24 and insulating pad layer, wherein the first rubber and resistance
The weight ratio of particle system is fired 1:3 and 3:Between 1.
B26. the sound insulation according to any one of embodiment B16-B24 and insulating pad layer, wherein the first rubber and resistance
The weight ratio of particle system is fired 1:3 and 1:Between 1.
B27. the sound insulation according to any one of embodiment B16-B24 and insulating pad layer, wherein the first rubber and resistance
The weight ratio of particle system is fired 2:5 and 2:Between 3.
B28. the sound insulation according to any one of embodiment B16-B24 and insulating pad layer, wherein the first rubber and resistance
The weight ratio of particle system is fired 1:1 and 3:Between 1.
B29. the sound insulation according to any one of embodiment B14-B26 and insulating pad layer, wherein the first rubber and resistance
The weight ratio of particle system is fired 10:9 and 2:Between 1.
B30. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein solidification composition filling wrap in addition
Chlorination-containing olefin.
B31. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein solidification composition filling wrap in addition
Containing phosphorous plasticizer.
B32. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein solidification composition filling wrap in addition
Containing carbon black.
B33. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein solidification composition filling do not include
Antimony.
B34. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein solidification composition filling include small
In 3.5 weight % zinc oxide.
B35. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein solidification composition filling wrap in addition
Zinc oxide containing less than 1.5 weight %.
B36. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first acoustic barrier film has
There is the thickness less than 1300 microns.
B37. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first acoustic barrier film has
There is the thickness less than 1100 microns.
B38. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first acoustic barrier film has
There is the thickness less than 600 microns.
B39. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first acoustic barrier film has
There is the thickness less than 500 microns.
B40. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first acoustic barrier film has
There is the thickness more than 135 microns.
B41. the sound insulation according to any one of foregoing embodiments and insulating pad layer, wherein the first acoustic barrier film has
There is the thickness more than 300 microns.
B42. the sound insulation according to any one of foregoing embodiments and insulating pad layer, the sound insulation and insulating pad layer
Fire resisting degree has passed through in Federal Aviation Regulation § 25.856 (a) annex F VI part by the submission of the application
The test of date defined.
BT1. the sound insulation according to any one of embodiment B1-B42 and insulating pad layer, the sound insulation and insulating pad layer
Comprise additionally in：
C) the second tissue layer, second tissue layer include the second fiber；
Wherein the second tissue layer and the first acoustic barrier film are combined together by the second IPN binder course, wherein the first sound
First solidification composition filling of sound barrier film is by the second fiber IPN of the second tissue layer.
BT2. the sound insulation according to embodiment BT1 and insulating pad layer, the sound insulation and insulating pad layer are not included the
The adhesive of two tissue layers and the first acoustic barrier film combination.
BT3. the sound insulation according to any one of embodiment BT1-BT2 and insulating pad layer, wherein the second tissue layer is
Supatex fabric.
BT4. the sound insulation according to any one of embodiment BT1-BT2 and insulating pad layer, wherein the second tissue layer is
Felt.
BT5. the sound insulation according to any one of embodiment BT1-BT2 and insulating pad layer, wherein the second tissue layer is
Woven fabric.
BT6. the sound insulation according to any one of embodiment BT1-BT5 and insulating pad layer, wherein between the second fiber is
Position-aramid fibre.
BT7. the sound insulation according to any one of embodiment BT1-BT5 and insulating pad layer, wherein the second fiber is glass
Glass fiber.
BT8. the sound insulation according to any one of embodiment BT1-BT2 and insulating pad layer, wherein the second tissue layer is
Polymer fiber and node structure.
BT9. the sound insulation according to embodiment BT8 and insulating pad layer, wherein polymer fiber and node structure are three
Poly cyanamid foam.
BT10. the sound insulation according to any one of embodiment BT1-BT9 and insulating pad layer, wherein the second tissue layer has
There is the thickness more than 1.0mm.
BT11. the sound insulation according to any one of embodiment BT1-BT9 and insulating pad layer, wherein the second tissue layer has
There is the thickness more than 3.0mm.
BT12. the sound insulation according to any one of embodiment BT1-BT11 and insulating pad layer, wherein the second tissue layer
With the thickness less than 32.0mm.
BT13. the sound insulation according to any one of embodiment BT1-BT11 and insulating pad layer, wherein the second tissue layer
With the thickness less than 21.0mm.
BT14. the sound insulation according to any one of embodiment BT1-BT11 and insulating pad layer, wherein the second tissue layer
With the thickness less than 14.0mm.
M1. a kind of method of sound insulation manufactured according to any one of foregoing embodiments and insulating pad layer, the side
Method comprises the following steps：
1) the first tissue layer for including the first fiber is provided；
2) the first film of curable compositions is provided, the curable compositions, which include, is cured to form the of the first rubber
One curable rubber；
3) by together with the first tissue layer and the first film combination of curable compositions to produce the first uncured IPN
Binder course, wherein the first curable compositions are by the first fiber IPN of the first tissue layer；And
4) the first curable compositions are solidified.
M2. the method according to embodiment M1, wherein the first tissue layer is provided as roll, curable compositions
The first film be provided as roll, and methods described is carried out as by the continuous processing of volume.
M3. the method according to any one of embodiment M1-M2, wherein by the first tissue layer and curable compositions
The first film combination together with produce the first uncured IPN binder course the step of include calendering.
MT1. the method for the manufacture sound insulation according to any one of embodiment BT1-BT14 and insulating pad layer, the side
Method comprises the following steps：
1) the first tissue layer for including the first fiber is provided；
2) the first film of curable compositions is provided, the curable compositions, which include, is cured to form the of the first rubber
One curable rubber；
3) the second tissue layer for including the second fiber is provided；
3) the first tissue layer, the first film of curable compositions and the second tissue layer are had joined together to create：First
Uncured IPN binder course, wherein curable compositions are by the first fiber IPN of the first tissue layer；And second is uncured
IPN binder course, wherein curable compositions are by the second fiber IPN of the second tissue layer；And
4) cure curable compositions.
MT2. the method according to embodiment MT1, wherein the first tissue layer is provided as roll, the second tissue layer
It is provided as roll, the first film of curable compositions is provided as roll, and methods described is as by the continuous of volume
Technique is carried out.
MT3. the method according to any one of embodiment MT1-MT2, wherein by the first tissue layer, curable composition
First film of thing and the second tissue layer have joined together to create the first uncured IPN binder course and second uncured mutual
The step of wearing binder course includes calendering.
MC1. the method according to any one of embodiment M1-M3 or MT1-MT3, wherein the first curable rubber bag
Containing chloroprene resin.
CC1. the method according to embodiment MC1, wherein the first curable rubber includes：
A) 80.0 weight % to 99.9 weight % chloroprene resin；
B) 0.06 weight % to 13 weight % trimethyl thiourea；With
C) 0.06 weight % to 13 weight % benzothiazole sulfenamide.
CC2. the method according to embodiment CC1, wherein the benzothiazole sulfenamide is N- alkyl -2- benzos
Thiazole sulfenamide, wherein the alkyl group contain 2 to 10 carbon atoms and be straight chain, side chain or ring-type.
CC3. the method according to embodiment CC1, wherein the benzothiazole sulfenamide is N- cyclohexyl -2- benzene
And thiazole sulfenamide.
CC4. the method according to any one of embodiment MC1 or CC1-CC3, wherein the first curable rubber includes
More than 0.11 weight % trimethyl thiourea.
CC5. the method according to any one of embodiment MC1 or CC1-CC3, wherein the first curable rubber includes
More than 0.30 weight % trimethyl thiourea.
CC6. the method according to any one of embodiment CC1-CC5, it is less than wherein the first curable rubber includes
7.0 weight % trimethyl thiourea.
CC7. the method according to any one of embodiment CC1-CC5, it is less than wherein the first curable rubber includes
3.0 weight % trimethyl thiourea.
CC8. the method according to any one of embodiment MC1 or CC1-CC7, wherein the first curable rubber includes
More than 0.11 weight % benzothiazole sulfenamide.
CC9. the method according to any one of embodiment MC1 or CC1-CC7, wherein the first curable rubber includes
More than 0.30 weight % benzothiazole sulfenamide.
CC10. the method according to any one of embodiment CC1-CC9, it is less than wherein the first curable rubber includes
7.0 weight % benzothiazole sulfenamide.
CC11. the method according to any one of embodiment CC1-CC9, it is less than wherein the first curable rubber includes
3.0 weight % benzothiazole sulfenamide.
CC12. the method according to any one of embodiment MC1 or CC1-CC11, wherein the chloroprene resin
Polymer or copolymer comprising chlorobutadiene, wherein the monomeric unit of the polymer or copolymer more than 55% is derived from neoprene
Diene.
CC13. the method according to any one of embodiment MC1 or CC1-CC11, wherein the chloroprene resin
Polymer or copolymer comprising chlorobutadiene, wherein the monomeric unit of the polymer or copolymer more than 78% is derived from neoprene
Diene.
CC14. the method according to any one of embodiment MC1 or CC1-CC11, wherein the chloroprene resin
Polymer or copolymer comprising chlorobutadiene, wherein the monomeric unit of the polymer or copolymer more than 91% is derived from neoprene
Diene.
CC15. the method according to any one of embodiment MC1 or CC1-CC11, wherein the chloroprene resin
Polymer or copolymer comprising chlorobutadiene, wherein the monomeric unit of the polymer or copolymer more than 99% is derived from neoprene
Diene.
CC16. the method according to any one of embodiment MC1 or CC1-CC11, wherein the curable compositions
Fire-retardant particle system is additionally comprised, the fire-retardant particle system includes：
D) 5 weight % to 95 weight % particulate magnesium hydroxide (Mg (OH)2)；With
E) 5 weight % to 95 weight % particulate aluminum trihydrate (Al (OH)3)。
CC17. the method according to embodiment CC16, wherein the fire-retardant particle system includes：
D) 10 weight % to 45 weight % particulate magnesium hydroxide (Mg (OH)2)；With
E) 55 weight % to 90 weight % particulate aluminum trihydrate (Al (OH)3)。
CC18. the method according to embodiment CC16, wherein the fire-retardant particle system includes：
D) 15 weight % to 40 weight % particulate magnesium hydroxide (Mg (OH)2)；With
E) 60 weight % to 85 weight % particulate aluminum trihydrate (Al (OH)3)。
CC19. the method according to any one of embodiment CC16-CC18, wherein particulate aluminum trihydrate (Al
(OH)3) there is the particle mean size for being more than 30 microns.
CC20. the method according to any one of embodiment CC16-CC18, wherein particulate aluminum trihydrate (Al
(OH)3) there is the particle mean size for being more than 36 microns.
CC21. the method according to any one of embodiment CC16-CC18, wherein particulate aluminum trihydrate (Al
(OH)3) there is the particle mean size for being more than 42 microns.
CC22. the method according to any one of embodiment CC16-CC18, wherein particulate aluminum trihydrate (Al
(OH)3) there is the particle mean size for being more than 82 microns.
CC23. the method according to any one of embodiment CC16-CC22, wherein particulate aluminum trihydrate (Al
(OH)3) there is the particle mean size for being less than 400 microns.
CC24. the method according to any one of embodiment CC16-CC22, wherein particulate aluminum trihydrate (Al
(OH)3) there is the particle mean size for being less than 170 microns.
CC25. the method according to any one of embodiment CC16-CC24, wherein the first curable rubber with it is fire-retardant
The weight ratio of particle system is 1:3 and 3:Between 1.
CC26. the method according to any one of embodiment CC16-CC24, wherein the first curable rubber with it is fire-retardant
The weight ratio of particle system is 1:3 and 1:Between 1.
CC27. the method according to any one of embodiment CC16-CC24, wherein the first curable rubber with it is fire-retardant
The weight ratio of particle system is 2:5 and 2:Between 3.
CC28. the method according to any one of embodiment CC16-CC24, wherein the first curable rubber with it is fire-retardant
The weight ratio of particle system is 1:1 and 3:Between 1.
CC29. the method according to any one of embodiment CC16-CC24, wherein the first curable rubber with it is fire-retardant
The weight ratio of particle system is 10:9 and 2:Between 1.
CC30. the method according to any one of embodiment MC1 or CC1-CC29, wherein the curable compositions
Additionally comprise chlorinated paraffin.
CC31. the method according to any one of embodiment MC1 or CC1-CC30, wherein the curable compositions
Additionally comprise phosphorous plasticizer.
CC32. the method according to any one of embodiment MC1 or CC1-CC31, wherein the curable compositions
Additionally comprise carbon black.
CC33. the method according to any one of embodiment MC1 or CC1-CC32, wherein the curable compositions
Not comprising antimony.
CC34. the method according to any one of embodiment MC1 or CC1-CC33, wherein the curable compositions
Zinc oxide comprising less than 3.5 weight %.
CC35. the method according to any one of embodiment MC1 or CC1-CC33, wherein the curable compositions
Zinc oxide comprising less than 1.5 weight %.
The objects and advantages of the disclosure have been further illustrated by the examples that follow, but the tool enumerated in these embodiments
The amount and other conditions and details of body material and specific material should not be understood as the improper restriction to the disclosure.
Embodiment
Unless otherwise stated, all reagents derive from or the Sigma-Aldrich purchased from St. Louis
Company (Sigma-Aldrich Company, St.Louis, Missouri), or can be synthesized by known method.Unless otherwise
Report, otherwise all ratios are by weight percentage.
Following abbreviation is used to describe embodiment：
℃：Degree Celsius
℉：Degrees Fahrenheit
cm：Centimetre
g/cm：Gram per centimeter
gsm：Gram/cm
Kg：Kilogram
lb：Pound
μm：Micron
Mil：1/1000 inch
ppi：Pounds per inch
psa：Contact adhesive
rpm：Revolutions per minute
The abbreviation of the material used in embodiment is as follows：
The abbreviation of the material used in embodiment is as follows：
AC-18：Stearamide, with trade name, " PROAID AC-18-DSA " derive from Ohio Asia Krona city
Akrochem companies (Akrochem Corporation, Akron, Ohio).
ATH-SH20：The aluminum trihydrate of 100 μm of median particle diameters, obtained with trade name " ALUMINUMTRIHYDRATE of SH 20 "
From Gen Xi islands sage's Peter Port up to aluminum oxide chemicals limited company of section (Dadco Alumina＆Chemicals Ltd.,
St.Peter Port, Guernsey).
C-700：Chlorinated paraffin, with trade name, " CHLOREZ 700 " derives from the Dover chemical company of Ohio Dover
(Dover Chemical Corporation, Dover, Ohio).
CB-1220：Polybutadiene rubber, with trade name, " the bright Sheng share that BUNA CB-1220 " derive from Cologne, Germany is limited
Company (Lanxess GmbH, Koln, Germany).
CBS：N- cyclohexyl -2-[4-morpholinodithio sulfenamide, with trade name, " DURAX CBS " are that the promise of Dick state is irrigated derived from health
Gram Vanderbilt Chemicals Co., Ltd. (Vanderbilt Chemicals, LLC, Norwalk,
Connecticut)。
EF-2：Trimethyl thiourea, with trade name, " THIATE EF-2 " derive from Vanderbilt Chemicals Co., Ltd.
(Vanderbilt Chemicals, LLC).
ITASA：The paper gasket part of 120 grams of two-sided clay coateds of 4.4 mils (111.7 μm), wherein in clay coating
One layer above has silicone release coating, and the Itasa B in Spain Anduo County Ah cause are derived from trade name " 120/SC2DM50 "
Sorabilla s/n companies (Itasa B Sorabilla s/n, Andoain, Spain).
MD-1024：1,2- double (3,5- di-t-butyl -4- hydroxyhydrocinnamoyls) hydrazines, with trade name " IRGANOX MD
1024 " derive from BASF AG (BASF Corporation, the Florham Park, New of New Jersey not Lip river Farnham Parker
Jersey)。
Mg(OH)2：2 μm of magnesium hydroxides, Akrochem companies (Akrochem is derived from trade name " VERSAMAG "
Corporation)。
N-550：Carcass level carbon black, with trade name, " N550 CARBON BLACK " derive from the big of Houston, Texas
Lu Tan companies (Continental Carbon from Houston, Texas).
Neoprene：Neoprene, the E.I.Du Pont Company of Wilmington, DE is derived from trade name " NEOPRENE-TW "
(E.I.du Dupont de Nemours and Company, Wilmington, Delaware).
RF-65：Phenol/isopropylated phosphate esters, with trade name, " REOFOS 65 " derives from the section of philadelphia, pa
Ju Ya companies (Chemtura Corporation, Philadelphia, Pennsylvania).
SA：Stearic acid, derived from Sigma-Aldrich (Sigma-Aldrich Company).
ZBR：Firebrake ZB, derived from Akrochem companies (Akrochem Corporation).
ZnO：Zinc oxide, derived from Sigma-Aldrich (Sigma-Aldrich Company).
FR barrier films
The neoprene base fire-resistant film of filling is following to prepare.640 pounds are prepared according to empirical equation listed in table 1
The compounded rubber of (290.2 kilograms) batch.100 parts of neoprenes are transferred to the Banbury operated under 21 DEG C and 35rpm to be total to
Mixed machine.Except RF-65, remaining listed component is by uniformly dry-mixed in table 1.Then will before Banbury blender is transferred to
RF-65 is blended into dry-blend.Then temperature is risen into 190 ℉ (87.8 DEG C) in 5 minutes, removes compound rubber after this
Glue.
Table 1
| Neoprene | 100.0 |
| RF-65 | 6.0 |
| MD-1024 | 2.0 |
| ATH-SH20 | 50.0 |
| Mg(OH)2 | 25.0 |
| ZBR | 20.0 |
| C-700 | 30.0 |
| ZnO | 3.0 |
| AC-18 | 0.5 |
| N-550 | 10.0 |
| SA | 0.5 |
| EF-2 | 1.0 |
| CBS | 1.5 |
| CB-1220 | 4.0 |
ITASA paper gasket parts are arrived into compounded rubber calendering using 103 ℉ to 119 ℉ (39.4 DEG C to 48.3 DEG C) 3 roller mills
On, turn into nominal thickness as 57 inches (144.8cm) of 22 mils (55.9 μm) wide web.Then by Web roll in 320 ℉
Curing oven 10 minutes under (160 DEG C).
Embodiment
The overlapping more frame bed course of the overlap joint with 7.6cm at least two edges is prepared as follows.By FR block film width
Material is removed from backing member and is shelved in the web of the wide 376gsm knitting meta-aromatic polyamides high-loft felts of 122cm simultaneously
It is heated to about 135 DEG C.Then the web for 376gsm wide the 2nd 122cm being knitted to meta-fluffy felt of aromatic polyamides moderate is put
Put on the apparent surface of FR barrier films.Then the three-decker is forced together by nip rolls, so as to which fiber is embedded into
In the film of softening.Three lamination stack is solidified about 7 minutes at 171 DEG C using belt feed baking oven, fiber is locked to FR
In barrier layer.
Comparative example
With trade name, " EAR THERMAL ACOUSTIC STSYTEM " are derived from the super frame bed course of commercially available airborne vehicle
State of Indiana Indianapolis Ai Luo technologies Co., Ltd (Aearo Technologies, LLC,
Indianapolis, Indiana).Super frame bed course has is knitted meta-aromatic polyamides with the identical described in embodiment 1
Felt, the felt are laminated to FR barrier films using psa transfer membranes.
Embodiment and comparative example is set to be subjected to being tested according to FAR 25.856a and FAR 25.853a combustibility, plus basis
ASTM D903 peel strength test.The results are shown in Table 2.
Table 2
On the premise of the scope of the present disclosure and principle is not departed from, the various modifications and change made to the disclosure are to ability
It will become obvious for the technical staff in domain, and should be understood that the disclosure not by exemplary explained above
Improper restriction.
Claims (16)
1. a kind of sound insulation and insulating pad layer, the sound insulation and insulating pad layer include：
A) the first tissue layer, first tissue layer include the first fiber；With
B) the first acoustic barrier film, the first acoustic barrier film include the first rubber；
Wherein described first tissue layer and the first acoustic barrier film are combined together by the first IPN binder course, wherein institute
State the first fiber IPN of first rubber by first tissue layer of the first acoustic barrier film.
Described first is knitted 2. sound insulation according to claim 1 and insulating pad layer, the sound insulation and insulating pad layer do not include
The adhesive of nitride layer and the first acoustic barrier film combination.
3. sound insulation according to claim 1 or 2 and insulating pad layer, wherein first tissue layer be supatex fabric or
Felt.
4. sound insulation and insulating pad layer according to any one of claim 1-3, wherein first fiber is selected from meta-virtue
Polyamide fiber, glass fibre and melamine fiber.
5. sound insulation and insulating pad layer according to any one of claim 1-3, wherein first fiber is meta-aromatics
Fypro.
6. sound insulation and insulating pad layer according to any one of claim 1-5, it is more than wherein first tissue layer has
1.0mm and the thickness less than 32.0mm.
7. sound insulation and insulating pad layer according to any one of claim 1-6, wherein first rubber bag is containing crosslinking
Chloroprene resin, and wherein solidification composition filling additionally comprises fire-retardant particle system, and the fire-retardant particle system includes：
D) 5 weight % to 95 weight % particulate magnesium hydroxide (Mg (OH)2)；With
E) 5 weight % to 95 weight % particulate aluminum trihydrate (Al (OH)3)。
8. sound insulation according to claim 7 and insulating pad layer, wherein the particulate aluminum trihydrate (Al (OH)3) have be more than
30 microns and the particle mean size less than 400 microns.
9. sound insulation and insulating pad layer according to claim 7 or 8, wherein the particulate aluminum trihydrate (Al (OH)3) have greatly
In 82 microns of particle mean size.
10. sound insulation and insulating pad layer according to claim, wherein the first acoustic barrier film is micro- with being less than 1300
Rice and the thickness more than 135 microns.
11. sound insulation and insulating pad layer according to any one of claim 1-10, the sound insulation and insulating pad layer wrap in addition
Include：
C) the second tissue layer, second tissue layer include the second fiber；
Wherein described second tissue layer and the first acoustic barrier film are combined together by the second IPN binder course, wherein institute
State the second fiber IPN of first solidification composition filling by second tissue layer of the first acoustic barrier film.
12. sound insulation according to claim 11 and insulating pad layer, the sound insulation and insulating pad layer do not include described second
The adhesive of tissue layer and the first acoustic barrier film combination.
13. sound insulation and insulating pad layer according to any one of claim 1-12, the sound insulation and the fire resisting of insulating pad layer
Degree passed through in Federal Aviation Regulation § 25.856 (a) annex F VI part by the submission date of the application
The test of defined.
14. a kind of sound insulation manufactured according to any one of claim 1-13 and the method for insulating pad layer, methods described bag
Include following steps：
1) first tissue layer for including the first fiber is provided；
2) the first film of curable compositions is provided, the curable compositions, which include, is cured to form the of first rubber
One curable rubber；
3) will be uncured to produce first together with first tissue layer and the first film combination of the curable compositions
IPN binder course, wherein first curable compositions are by the first fiber IPN of first tissue layer；And
4) first curable compositions are solidified.
15. a kind of sound insulation manufactured according to any one of claim 11 or 12 and the method for insulating pad layer, methods described
Comprise the following steps：
1) first tissue layer for including the first fiber is provided；
2) the first film of curable compositions is provided, the curable compositions, which include, is cured to form the of first rubber
One curable rubber；
3) second tissue layer for including the second fiber is provided；
3) first tissue layer, the first film of the curable compositions and second tissue layer is combined together to produce
It is raw：First uncured IPN binder course, wherein the curable compositions are by first fiber of first tissue layer
IPN；And the second uncured IPN binder course, wherein the curable compositions are by described the of second tissue layer
Two fiber IPNs；And
4) curable compositions are solidified.
16. the method according to any one of claims 14 or 15, wherein first curable rubber includes：
A) 80.0 weight % to 99.9 weight % chloroprene resin；
B) 0.06 weight % to 13 weight % trimethyl thiourea；With
C) 0.06 weight % to 13 weight % benzothiazole sulfenamide.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201562157297P | 2015-05-05 | 2015-05-05 | |
| US62/157,297 | 2015-05-05 | ||
| PCT/US2016/030872 WO2016179339A1 (en) | 2015-05-05 | 2016-05-05 | Sound and heat insulating blanket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107531025A true CN107531025A (en) | 2018-01-02 |
Family
ID=56069238
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201680025141.6A Pending CN107531025A (en) | 2015-05-05 | 2016-05-05 | Sound insulation and insulating pad layer |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US10668701B2 (en) |
| EP (1) | EP3291982A1 (en) |
| JP (1) | JP2018518388A (en) |
| KR (1) | KR20180002768A (en) |
| CN (1) | CN107531025A (en) |
| BR (1) | BR112017023677A2 (en) |
| CA (1) | CA2984162A1 (en) |
| WO (1) | WO2016179339A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109605848A (en) * | 2018-11-23 | 2019-04-12 | 广州市盈尔安防火材料有限公司 | A composite board base material with sound insulation, shock absorption, thermal insulation and anti-corrosion functions and its manufacturing method |
| CN112776977A (en) * | 2019-11-01 | 2021-05-11 | 庞巴迪公司 | Thermoacoustic isolation system, thermoacoustic isolation module and aircraft comprising thermoacoustic isolation system and thermoacoustic isolation module |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3291982A1 (en) * | 2015-05-05 | 2018-03-14 | 3M Innovative Properties Company | Sound and heat insulating blanket |
| KR20180058857A (en) * | 2015-05-05 | 2018-06-01 | 쓰리엠 이노베이티브 프로퍼티즈 컴파니 | Curable composition for sound barrier film |
| FR3085223B1 (en) * | 2018-08-27 | 2020-08-21 | Arianegroup Sas | ACOUSTIC MITIGATION PANEL WITH IMPROVED PERFORMANCE AT LOW AND MEDIUM FREQUENCIES |
| DE102018218442A1 (en) | 2018-10-29 | 2020-04-30 | Deere & Company | Arrangement for controlling the operation of a band cutter |
| CN114341973A (en) * | 2019-09-03 | 2022-04-12 | 3M创新有限公司 | Assembly comprising an acoustic baffle |
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| CN112776977A (en) * | 2019-11-01 | 2021-05-11 | 庞巴迪公司 | Thermoacoustic isolation system, thermoacoustic isolation module and aircraft comprising thermoacoustic isolation system and thermoacoustic isolation module |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2984162A1 (en) | 2016-11-10 |
| WO2016179339A1 (en) | 2016-11-10 |
| JP2018518388A (en) | 2018-07-12 |
| US10668701B2 (en) | 2020-06-02 |
| BR112017023677A2 (en) | 2018-07-17 |
| EP3291982A1 (en) | 2018-03-14 |
| KR20180002768A (en) | 2018-01-08 |
| US20180104937A1 (en) | 2018-04-19 |
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