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CN107530948A - The injection moulding mould of injection drawing blow molding machine, the manufacturing process of prefabrication, the manufacturing process and container of prefabrication and container - Google Patents

The injection moulding mould of injection drawing blow molding machine, the manufacturing process of prefabrication, the manufacturing process and container of prefabrication and container Download PDF

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Publication number
CN107530948A
CN107530948A CN201680027426.3A CN201680027426A CN107530948A CN 107530948 A CN107530948 A CN 107530948A CN 201680027426 A CN201680027426 A CN 201680027426A CN 107530948 A CN107530948 A CN 107530948A
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Prior art keywords
prefabrication
foregoing
preform
forming portion
mould
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CN107530948B (en
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青木茂人
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Aoki Technical Laboratory Inc
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Aoki Technical Laboratory Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/261Moulds having tubular mould cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/261Moulds having tubular mould cavities
    • B29C45/2612Moulds having tubular mould cavities for manufacturing tubular articles with an annular groove
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/78Measuring, controlling or regulating of temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • B29C49/061Injection blow-moulding with parison holding means displaceable between injection and blow stations
    • B29C49/062Injection blow-moulding with parison holding means displaceable between injection and blow stations following an arcuate path, e.g. rotary or oscillating-type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/08Biaxial stretching during blow-moulding
    • B29C49/10Biaxial stretching during blow-moulding using mechanical means for prestretching
    • B29C49/12Stretching rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/28Blow-moulding apparatus
    • B29C49/30Blow-moulding apparatus having movable moulds or mould parts
    • B29C49/36Blow-moulding apparatus having movable moulds or mould parts rotatable about one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • B29C49/6409Thermal conditioning of preforms
    • B29C49/6436Thermal conditioning of preforms characterised by temperature differential
    • B29C49/6454Thermal conditioning of preforms characterised by temperature differential through the preform thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/06Making preforms by moulding the material
    • B29B11/08Injection moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C2049/023Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/48Moulds
    • B29C2049/4879Moulds characterised by mould configurations
    • B29C2049/4881Moulds characterised by mould configurations having a mandrel or core e.g. two mould halves with a core in-between
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0761Preforms or parisons characterised by their configuration characterised by the shape characterised by overall the shape
    • B29C2949/0762Conical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0771Wide-mouth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/26Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2618Moulds having screw-threaded mould walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/003PET, i.e. poylethylene terephthalate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/253Preform
    • B29K2105/258Tubular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7158Bottles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

在注射拉伸吹塑成形机的注射成形部处的开模时的芯模的提起时,在预制品口部和预制品主体部的壁厚改变的部位使应力不集中地分散,借助在预制品口部和预制品主体部的壁厚改变的部位形成的表皮层,能够抑制预制品主体部的连带提起,使注射拉伸吹塑成形机的生产率提高。前述预制品(30)为,表层的表皮层(34)比中层(35)温度低,预制品主体部(32)和预制品底部(33)能够从预制品内侧向预制品外侧膨出变形,其特征在于,从预制品主体部(32)的内表面遍及至预制品口部(31)的内表面的表皮层(34)为,相对于预制品主体部(32)的内表面的表皮层(34)的朝向上方的延长线(38)向外倾斜地上开的锥状,使来自芯模提起时的预制品主体部(32)的应力在由表皮层(34)构成的应力分散面部(39)上分散。

When lifting the core mold at the time of mold opening at the injection molding part of the injection stretch blow molding machine, the stress is not concentrated at the part where the wall thickness of the preform mouth part and the preform body part changes, and the preform The skin layer formed at the part where the wall thickness of the product mouth and the preform main part changes can suppress the joint lifting of the preform main part and improve the productivity of the injection stretch blow molding machine. The aforementioned preform (30) is that the temperature of the skin layer (34) of the surface layer is lower than that of the middle layer (35), and the preform main body (32) and the preform bottom (33) can bulge and deform from the inside of the preform to the outside of the preform, It is characterized in that the skin layer (34) extending from the inner surface of the preform body part (32) to the inner surface of the preform mouth part (31) is the skin layer opposite to the inner surface of the preform body part (32) The extension line (38) towards the top of (34) is outwardly inclined and open on the taper, so that the stress from the preform main body (32) when the mandrel is lifted is formed on the stress dispersion surface ( 39) Disperse on.

Description

注射拉伸吹塑成形机的注射成形模、预制品的成形方法、预制 品、及容器的成形方法和容器Injection molding mold for injection stretch blow molding machine, molding method of preform, prefabrication Product, and container forming method and container

技术领域technical field

本发明涉及注射拉伸吹塑成形机的注射成形模、预制品的成形方法、预制品、及容器的成形方法和容器。The present invention relates to an injection mold for an injection stretch blow molding machine, a method for forming a preform, a method for forming a preform, a container, and a container.

背景技术Background technique

以往在容器的成形中,使用具备注射成形部、拉伸吹塑成形部、取出部这三个工位的注射拉伸吹塑成形机,前述注射成形部连接注射装置,送入熔融树脂,前述拉伸吹塑成形部将由注射成形部成形的预制品成形成容器,前述取出部将由前述拉伸吹塑成形部成形出的容器向机器外搬出。Conventionally, in the molding of containers, an injection stretch blow molding machine having three stations including an injection molding part, a stretch blow molding part, and an extraction part is used. The injection molding part is connected to an injection device to feed molten resin. The stretch blow molding unit forms the preform formed by the injection molding unit into a container, and the take-out unit carries out the container formed by the stretch blow molding unit to the outside of the machine.

进而,有如下结构的成形机:在注射拉伸吹塑成形机上,三个工位为在相同圆周上位置,隔开相等角度地配置,配置有具备旋转板的旋转板部,前述旋转板部以使被成形的预制品及容器旋转移动的方式搬运至三个工位。Furthermore, there is a molding machine having the following structure: on the injection stretch blow molding machine, three stations are positioned on the same circumference, arranged at equal angles, and a rotating plate portion provided with a rotating plate is arranged, and the rotating plate portion The molded preforms and containers are transported to three stations in such a way that they rotate and move.

注射拉伸吹塑成形机的上述旋转板在下表面具有唇模,前述唇模形成预制品口部的外周面,并且以含着被成形的预制品的口部的方式进行预制品的搬运和被成形的容器的搬运,前述唇模兼用于预制品口部的外周面形成和预制品搬运。The rotary plate of the injection stretch blow molding machine has a lip mold on the lower surface. The lip mold forms the outer peripheral surface of the mouth of the preform, and carries out the conveyance of the preform and the mouth of the preform to be formed. For the transportation of the formed container, the aforementioned lip mold is used both for the formation of the outer peripheral surface of the mouth of the preform and for the transportation of the preform.

并且,绕该旋转板的旋转中心轴,如上所述地,注射成形部、拉伸吹塑成形部、取出部绕旋转中心轴间隔相等角度(120度)地设置,旋转板每次旋转恒定旋转角度(120度)后停止,旋转板部下降。旋转板部每次下降,旋转板的下表面的唇模与注射成形部、拉伸吹塑成形部、取出部对应,在注射形成部,唇模下降,由此形成注射成形模,此外,在拉伸吹塑成形部,唇模下降,由此形成拉伸吹塑成形模。In addition, around the central axis of rotation of the rotary plate, as described above, the injection molding part, the stretch blow molding part, and the extraction part are arranged at equal angles (120 degrees) around the central axis of rotation, and the rotary plate rotates constantly every time it rotates. After the angle (120 degrees), it stops and the rotating plate part descends. Each time the rotating plate part is lowered, the lip mold on the lower surface of the rotating plate corresponds to the injection molding part, the stretch blow molding part, and the extraction part. In the stretch blow molding section, the lip mold is lowered to form a stretch blow molding mold.

注射成形部处的注射成形模例如将唇模、腔模、芯模组合而成,前述唇模如专利文献1所示地下降,前述腔模在注射成形部处固定,前述芯模在注射成形部处能够升降。并且,通过上述旋转板部的下降,唇模与固定于注射成形部的腔模重合,此外,被能够升降地设置于注射成形部的芯模穿过唇模进入至腔模的内侧,合模来形成由前述唇模、腔模、芯模包围的预制品形成空间。The injection molding mold at the injection molding section is, for example, a combination of a lip mold, a cavity mold, and a core mold. The lip mold is lowered as shown in Patent Document 1. The cavity mold is fixed at the injection molding section. The parts can be raised and lowered. And, by the lowering of the above-mentioned rotary plate part, the lip mold overlaps with the cavity mold fixed to the injection molding part, and the core mold installed in the injection molding part so as to be able to move up and down enters the inner side of the cavity mold through the lip mold, and the molds are closed. To form the preform forming space surrounded by the aforementioned lip mold, cavity mold and core mold.

被从注射装置注射的树脂被相对于上述预制品形成空间送入,填充,由此成形出预制品。并且,从树脂的注射起数秒左右后,芯模上升,并且唇模上升(旋转板部上升)而开模(离模),被成形预制品与唇模一同向注射成形部的上方移动。The resin injected from the injection device is fed into the above-mentioned preform forming space and filled to form a preform. Then, after about a few seconds from the injection of the resin, the core die rises, and the lip die rises (the rotating plate portion rises) to open the mold (mold release), and the preform to be molded moves to the upper part of the injection molding part together with the lip die.

唇模作为注射成形模的一部分形成预制品口部的外周面的形状,并且将被成形的预制品保持来搬运,此外还兼具以下作用:将由接下来成形阶段的拉伸吹塑成形部成形的容器保持,向取出部搬运。以唇模位于与上述三个工位对应的位置的方式,旋转板部的旋转板以恒定旋转角旋转后停止,旋转板部升降,由此,借助唇模被从注射成形部搬运的预制品被送入至拉伸吹塑成形部,被拉伸吹塑成形来形成容器,此外由拉伸吹塑成形部拉伸吹塑成形的容器借助将该容器的口部保持的唇模向取出部搬运,借助取出部解除唇模相对于容器口部的保持,由此被成形的容器被向机器外送出。As a part of the injection molding die, the lip mold forms the shape of the outer peripheral surface of the mouth of the preform, holds and transports the preform to be formed, and also plays the role of shaping the stretch blow molding part in the next forming stage. The container is held and transported to the take-out section. With the lip mold at the positions corresponding to the above three stations, the rotary plate of the rotary plate section rotates at a constant rotation angle and then stops, and the rotary plate section goes up and down, whereby the preform conveyed from the injection molding section via the lip mold It is sent to the stretch blow molding section, and is stretch blow molded to form a container. In addition, the container stretch blow molded by the stretch blow molding section is sent to the take-out section by the lip mold that holds the mouth of the container. For conveyance, the holding of the lip mold relative to the mouth of the container is released by the take-out part, and the formed container is sent out of the machine.

专利文献1 : 日本特开平11-188779号公报。Patent Document 1: Japanese Patent Application Laid-Open No. 11-188779.

在由上述注射拉伸吹塑成形机的注射成形部构成的以往的注射成形模中,预制品形成空间由预制品口部形成部、预制品主体部形成部、预制品底部形成部构成,前述预制品主体部形成部与该预制品口部成形部连续,使间隙宽度比预制品口部形成部的间隙宽度宽地形成一致的间隙宽度,前述预制品底部形成部与预制品主体部形成部连续,下端为树脂的送入口的浇口(ゲート)侧。In the conventional injection molding mold composed of the injection molding section of the above-mentioned injection stretch blow molding machine, the preform forming space is composed of a preform mouth forming section, a preform main body forming section, and a preform bottom forming section. The preform main body forming part is continuous with the preform mouth forming part, and the gap width is formed to be wider than the gap width of the preform mouth forming part to form a uniform gap width. The preform bottom forming part and the preform main body forming part Continuous, the lower end is the gate (ゲート) side of the resin inlet.

预制品的预制品主体部、预制品底部通过拉伸吹塑成形而扩展,所以需要较多的树脂量,预制品形成空间处的上述预制品主体部形成部、预制品底部形成部的间隙宽度比预制品形成空间部处的上述预制品口部形成部的间隙宽度宽。另一方面,在预制品口部和容器口部,形状不变化,所以预制品形成空间处的预制品口部形成部的间隙宽度比预制品主体部形成部、预制品底部形成部的间隙宽度窄。The preform main body and the preform bottom of the preform are expanded by stretch blow molding, so a large amount of resin is required, and the gap width of the preform main body forming part and the preform bottom forming part in the preform forming space It is wider than the gap width of the above-mentioned preform mouth portion forming portion in the preform forming space portion. On the other hand, the shape of the preform mouth and the container mouth does not change, so the gap width of the preform mouth forming part in the preform forming space is wider than the gap width of the preform body part forming part and the preform bottom forming part. narrow.

另外,有在预制品口部形成部上设置向外凸起的螺纹形成部分、凸缘形成部分等的情况,但在该情况下,在预制品口部形成部自身上也不变,其间隙宽度较窄。In addition, there are cases where an outwardly protruding screw forming part, a flange forming part, etc. are provided on the preform mouth forming part, but in this case, the preform mouth forming part itself does not change, and the gap The width is narrow.

如上所述,相对于预制品形成空间处的预制品口部形成部的间隙宽度,与预制品口部形成部连续的预制品主体部形成部的间隙宽度较宽,所以以往在预制品主体部形成部,使在与该预制品口部形成部接近的部分间隙宽度较窄。具体地,如专利文献1所示,将芯模的预制品主体部内表面形成部的预制品口部内表面形成部的附近位置形成为锥状。As described above, the gap width of the preform body portion forming portion continuous to the preform mouth portion forming portion is wider than the gap width of the preform mouth portion forming portion in the preform forming space. In the forming part, the gap width is narrowed at a portion close to the preform mouth forming part. Specifically, as shown in Patent Document 1, the position near the inner surface forming portion of the preform body portion of the mandrel and the inner surface forming portion of the preform mouth portion of the mandrel is formed in a tapered shape.

但是,在欲借助具备上述构造的注射成形模的注射拉伸吹塑成形机提高成形效率的情况下,需要缩短注射成形部处的预制品的成形周期,研究开模的时机、即研究使芯模的提起时机提早。However, when it is desired to improve the molding efficiency by means of an injection stretch blow molding machine having an injection molding mold with the above-mentioned structure, it is necessary to shorten the molding cycle of the preform at the injection molding part, and to study the timing of mold opening, that is, to study the core The timing of the mold is brought forward.

在对注射成形模的上述预制品形成空间填充树脂来形成的预制品处,与注射成形模(唇模、腔模、芯模)接触的表层为,与不与注射成形模接触的中层相比温度下降而硬度增加的表皮层,在与芯模的预制品口部内表面形成部的上述锥状的部分接触的表层也形成有表皮层。In the preform formed by forming a space-filling resin for the above-mentioned preform of the injection molding mold, the surface layer that is in contact with the injection molding mold (lip mold, cavity mold, core mold) is compared with the middle layer that is not in contact with the injection molding mold The skin layer whose hardness increases as the temperature drops is also formed on the surface layer that is in contact with the above-mentioned tapered portion of the inner surface forming portion of the preform mouth portion of the mandrel.

并且,在以以往的时机提起芯模的情况下,连带提起与芯模的预制品主体部内表面形成部对应的预制品主体部,在与芯模的上述锥状的部分对应的预制品上应力集中,但在由该前述锥状的部分形成的表皮层上抵抗应力,抑制预制品主体部的连带提起。And, in the case of lifting the mandrel at the conventional timing, the preform main body corresponding to the preform main body inner surface forming part of the mandrel is jointly lifted, and the preform corresponding to the above-mentioned tapered part of the mandrel is stressed. Concentrated, but the skin layer formed by the aforementioned tapered portion resists the stress and suppresses the joint lifting of the preform main body.

然而,在提早时机来提起芯模的情况下,由锥状的部分形成的表皮层容易变得硬度不足,若在该状态下进行芯模的提起,则借助通过预制品主体部的连带提起传递的应力,锥状的部分的表皮层塌陷。结果,发生以下不利情况:预制品主体部连带提起,预制品主体部碰撞预制品口部,预制品整体形状塌陷,不能将该预制品用于接下来的拉伸吹塑的成形阶段。因此,是不能提早开模的时机而不能提高成形效率的状况。However, when the mandrel is lifted up early, the skin layer formed by the tapered portion tends to become insufficiently hard. of stress, the epidermis of the cone-shaped part collapses. As a result, disadvantages occur that the preform main body is lifted up, the preform main body collides with the preform mouth, the overall shape of the preform collapses, and the preform cannot be used in the next molding stage of stretch blow molding. Therefore, it is in a situation where the timing of mold opening cannot be advanced and the molding efficiency cannot be improved.

发明内容Contents of the invention

因此,本发明鉴于上述情况,其问题为,在由注射拉伸吹塑成形机的注射成形部构成的注射成形模处,在开模时的芯模的提起时,在预制品口部和预制品主体部的壁厚改变的部位使应力不集中地分散,借助在该部位形成的表皮层,能够抑制预制品主体部的连带提起,本发明的目的在于,使注射拉伸吹塑成形机的生产率提高。Therefore, the present invention, in view of the above-mentioned circumstances, has a problem that, in the injection molding mold constituted by the injection molding section of the injection stretch blow molding machine, when the core mold is lifted at the time of mold opening, the preform mouth and the preform The part where the wall thickness of the main part of the product changes can disperse the stress without concentration, and the skin layer formed at this part can suppress the joint lifting of the main part of the preform. The object of the present invention is to make the injection stretch blow molding machine Productivity increases.

(技术方案1的发明)(invention of technical scheme 1)

本发明是考虑上述问题而作出的,提供一种注射拉伸吹塑成形机的注射成形模来解决上述问题,前述注射拉伸吹塑成形机为,在旋转板每次以恒定旋转角度的旋转来停止从而升降的旋转板部的下方,绕前述旋转板的旋转中心轴设置有注射成形部、拉伸吹塑成形部、取出部,前述旋转板在下表面具有唇模,前述唇模兼用于预制品口部的外周面成形和预制品搬运,每次旋转板下降,前述唇模与注射成形部、拉伸吹塑成形部、取出部对应,在前述注射成形部上配置有腔模和芯模,前述芯模以能够进入该腔模内的方式升降,设置成能够借助位于与该注射成形部对应的位置的前述唇模、前述腔模、穿过唇模而进入至腔模的芯模,形成注射成形模,其特征在于,注射成形模具有被唇模、腔模、芯模包围的预制品形成空间,前述预制品形成空间由预制品口部形成部、预制品主体部形成部、预制品底部形成部构成,前述预制品主体部形成部与前述预制品口部形成部连续,间隙宽度被设置成一致,前述间隙宽度比前述预制品口部形成部的间隙宽度宽,前述预制品底部形成部与前述预制品主体部形成部连续,下端为浇口侧,前述芯模具备预制品口部内表面形成部、预制品主体部内表面形成部、预制品底部内表面形成部,并且具备扩径部,前述预制品口部内表面形成部与前述预制品口部形成部对应,前述预制品主体部内表面形成部与前述预制品主体部形成部对应,前述预制品底部内表面形成部与前述预制品底部形成部对应,前述扩径部从前述预制品主体部内表面形成部遍及至前述预制品口部内表面形成部地将芯模直径逐渐扩径,前述扩径部的芯模外周面呈,与前述预制品主体部内表面形成部的沿着芯模外周面的朝向上方侧的延长线的位置相比向外倾斜的锥状,该扩径部的芯模外周面与从预制品主体部内表面形成部连续至预制品口部内表面形成部的与唇模相对的部分。The present invention is made in consideration of the above problems, and provides an injection molding die for an injection stretch blow molding machine to solve the above problems. The lower part of the rotating plate to stop and lift is provided with an injection molding part, a stretch blow molding part, and an extraction part around the rotation center axis of the rotating plate. Forming the outer peripheral surface of the product mouth and conveying the preform, the plate is lowered every time it rotates, the lip mold corresponds to the injection molding part, the stretch blow molding part, and the extraction part, and the cavity mold and the core mold are arranged on the injection molding part , the aforementioned core mold can be raised and lowered in a manner capable of entering the cavity mold, and is arranged to be able to enter the core mold of the cavity mold through the aforementioned lip mold at a position corresponding to the injection molding part, the aforementioned cavity mold, and the lip mold, Forming an injection molding mold, it is characterized in that the injection molding mold has a preform forming space surrounded by a lip mold, a cavity mold, and a core mold, and the aforementioned preform forming space is composed of a preform mouth forming part, a preform body part forming part, a preform forming part, and a preform forming part. The product bottom forming portion is constituted, the preform main body forming portion is continuous with the preform mouth forming portion, the gap width is set to be uniform, the gap width is wider than the gap width of the preform mouth forming portion, and the preform bottom The forming part is continuous with the forming part of the preform body part, and the lower end is on the side of the gate. The aforementioned preform mouth inner surface forming portion corresponds to the aforementioned preform mouth forming portion, the aforementioned preform body portion inner surface forming portion corresponds to the aforementioned preform body portion forming portion, and the aforementioned preform bottom inner surface forming portion corresponds to the aforementioned preform body portion forming portion. Corresponding to the bottom forming part, the diameter expanding part gradually expands the diameter of the mandrel from the inner surface forming part of the preform main body part to the inner surface forming part of the preform mouth part. The inner surface forming portion of the preform main body portion is tapered outwardly from the position along the extension line of the outer peripheral surface of the mandrel toward the upper side. The part that is continuous to the part where the inner surface of the mouth of the preform is formed is opposite to the lip die.

(技术方案2的发明)(invention of technical scheme 2)

在本发明中,优选的是,上述扩径部的芯模外周面以该扩径部的沿着芯模外周面的朝向上方侧的延长线与上述预制品口部形成部的上端位置交叉的方式倾斜。In the present invention, it is preferable that the outer peripheral surface of the mandrel of the diameter-enlarging portion intersects the upper end position of the preform mouth portion forming portion with an extension line of the diameter-enlarging portion directed upward along the outer peripheral surface of the mandrel. way slanted.

(技术方案3的发明)(Invention of Claim 3)

此外,在本发明中,优选的是,上述扩径部被设置成,从上述预制品主体部内表面形成部的与上述腔模相对的部分,经由上述腔模和上述唇模的分型线的高度位置,遍及至上述预制品口部内表面形成部的与上述唇模相对的部分。In addition, in the present invention, it is preferable that the diameter-expanding portion is provided so that it passes through the parting line between the cavity mold and the lip mold from a portion of the inner surface forming portion of the preform main body portion that is opposed to the cavity mold. The height position extends to a portion of the preform mouth inner surface forming portion facing the lip die.

(技术方案4的发明)(Invention of Claim 4)

此外,在本发明中,优选的是,在上述预制品主体部形成部和上述预制品底部形成部之间,设置有向下方缩径的筒状部,前述筒状部为,朝向该筒状部的上下方向下方侧的切线相对于朝向前述预制品主体部形成部的下方侧的延长线,向上述预制品形成空间的中心线倾斜的锥状。In addition, in the present invention, it is preferable that a cylindrical portion that decreases in diameter downward is provided between the preform body portion forming portion and the preform bottom portion forming portion, and that the cylindrical portion is directed toward the cylindrical portion. A tangent to the lower side in the up-down direction of the portion is tapered toward the centerline of the preform forming space relative to an extension line toward the lower side of the preform main body portion forming portion.

(技术方案5的发明)(Invention of Claim 5)

并且,一个发明是一种预制品的成形方法,提供该预制品的成形方法来解决上述问题,对上述注射拉伸吹塑成形机的注射成形模注射树脂,通过由于与注射成形模的接触而进行的冷却,成形出呈在被填充于上述预制品形成空间的树脂的表层形成有比该被填充的树脂的中层温度低的表皮层的状态的预制品而开模,上述唇模保持呈前述表皮层比中层温度低的状态的预制品,从上述注射成形部向上述拉伸吹塑成形部搬运,其特征在于,在被填充的树脂的与上述芯模的扩径部对应的对应部分处,与前述扩径部接触而比中层温度低的表皮层形成朝向上方扩径成锥状而成的应力分散面部。Also, an invention is a method of molding a preform, which is provided to solve the above-mentioned problems, wherein the resin is injected into the injection molding die of the above-mentioned injection stretch blow molding machine, and by contact with the injection molding die The cooling is carried out to form a preform in the state where the surface layer of the resin filled in the preform forming space has a skin layer with a lower temperature than the middle layer of the filled resin, and the mold is opened, and the lip mold is kept in the above-mentioned state. The preform in which the temperature of the skin layer is lower than that of the middle layer is conveyed from the injection molding part to the stretch blow molding part, and it is characterized in that at a corresponding part of the filled resin corresponding to the enlarged diameter part of the core mold The skin layer, which is in contact with the diameter-enlarged portion and has a temperature lower than that of the middle layer, forms a stress-dispersing surface portion in which the diameter expands upward in a tapered shape.

(技术方案6的发明)(Invention of Claim 6)

此外,在上述发明中,优选的是,将上述应力分散面部形成为,从上述预制品形成空间的芯模侧的预制品主体部形成部遍及至芯模侧的预制品口部形成部地连续。In addition, in the above invention, it is preferable that the stress dispersing surface is formed so as to be continuous from the preform main body part forming part on the mandrel side of the preform forming space to the preform mouth part forming part on the mandrel side. .

(技术方案7的发明)(Invention of Claim 7)

此外,在上述发明中,优选的是,上述应力分散面部抑制被填充于预制品主体部形成部的树脂伴随由于开模而上升的芯模向上方移动。In addition, in the above invention, it is preferable that the stress distributing surface prevents the resin filled in the preform main body portion forming portion from moving upward along with the core mold raised by mold opening.

(技术方案8的说明)(Description of Technical Solution 8)

此外,另一发明是一种预制品,提供该预制品来解决上述问题,前述由预制品口部、预制品主体部、预制品底部构成,前述预制品是有底的,前述预制品主体部与该预制品口部连续,与预制品口部相比为厚壁,前述预制品底部与该预制品主体部连续,前述预制品为,表层的表皮层比中层温度低,预制品主体部和预制品底部能够从预制品内侧向预制品外侧膨出变形,其特征在于,从前述预制品主体部的内表面遍及至预制品口部的内表面的表皮层为,相对于朝向预制品主体部的内表面的表皮层的上方的延长线向外倾斜地上开的锥状。In addition, another invention is a preform, which is provided to solve the above-mentioned problems, the aforementioned preform is composed of a preform mouth, a preform main body, and a preform bottom, the aforementioned preform has a bottom, and the aforementioned preform main body It is continuous with the mouth of the preform and thicker than the mouth of the preform. The bottom of the preform is continuous with the main body of the preform. The skin layer of the surface layer is lower in temperature than the middle layer of the preform. The bottom of the preform can bulge and deform from the inside of the preform to the outside of the preform, and it is characterized in that the skin layer extending from the inner surface of the preform main body to the inner surface of the preform mouth is opposite to the surface facing the preform main body. The extension line above the epidermis on the inner surface is tapered outwards obliquely.

(技术方案9的发明)(Invention of Claim 9)

此外,另一发明是一种容器的成形方法,提供该容器的成形方法来解决上述问题,借助注射拉伸吹塑成形机成形出容器,前述注射拉伸吹塑成形机为,在旋转板每次以恒定旋转角度停止从而升降的旋转板部的下方,绕前述旋转板的旋转中心轴设置有注射成形部、拉伸吹塑成形部、取出部,前述旋转板在下表面具有唇模,前述唇模兼用于预制品口部的外周面成形和预制品搬运,每次旋转板下降,前述唇模与注射成形部、拉伸吹塑成形部、取出部对应,在前述注射成形部上配置有腔模和芯模,前述芯模以能够进入该腔模内的方式升降,设置成能够借助位于与该注射成形部对应的位置的前述唇模、前述腔模、穿过唇模而进入至腔模的芯模,形成注射成形模,在前述拉伸吹塑成形部上配置有吹塑模、拉伸杆、吹塑气体供给机构,前述拉伸杆进入至该吹塑模内来伸长,前述吹塑气体供给机构对前述吹塑模内送入吹塑气体,能够借助位于与该拉伸吹塑成形部对应的位置的唇模、前述吹塑模、穿过前述唇模而进入至吹塑模的前述拉伸杆、前述吹塑气体供给机构形成吹塑成形模,在前述取出部上,在位于与该取出部对应的位置的前述唇模的下方形成有成形品承接口,此时,前述注射成形模具有由唇模、腔模、芯模所包围的预制品形成空间,前述预制品形成空间由预制品口部形成部、预制品主体部形成部、预制品底部形成部构成,前述预制品主体部形成部与前述预制品口部形成部连续,间隙宽度被设置成一致,前述间隙宽度比前述预制品口部形成部的间隙宽度宽,前述预制品底部形成部与前述预制品主体部形成部连续,下端为浇口侧,前述芯模具备预制品口部内表面形成部、预制品主体部内表面形成部、预制品底部内表面形成部,并且具备扩径部,前述预制品口部内表面形成部与前述预制品口部形成部对应,前述预制品主体部内表面形成部与前述预制品主体部形成部对应,前述预制品底部内表面形成部与前述预制品底部形成部对应,前述扩径部从前述预制品主体部内表面形成部遍及至前述预制品口部内表面形成部地将芯模直径逐渐扩径,前述扩径部的芯模外周面呈,与前述预制品主体部内表面形成部的沿着芯模外周面的朝向上方侧的延长线的位置相比向外倾斜的锥状,该扩径部的芯模外周面与从预制品主体部内表面形成部连续至预制品口部内表面形成部的与唇模相对的部分,对前述注射成形模注射树脂,通过由于与注射成形模的接触而进行的冷却,成形出呈在被填充于前述预制品形成空间的树脂的表层形成有比该被填充的树脂的中层温度低的表皮层的状态的预制品而开模,前述唇模保持呈前述表皮层比中层温度低的状态的预制品,从前述注射成形部向前述拉伸吹塑成形部搬运,将被前述唇模保持而被搬运至拉伸吹塑成形部的预制品借助前述吹塑成形模成形成容器,前述唇模保持被成形出的前述容器,从拉伸吹塑成形部向取出部搬运,在被前述唇模保持而被搬运至取出部的容器与前述成形品承接口对应时,解除唇模相对于容器的保持状态。In addition, another invention is a method for forming a container. The method for forming a container is provided to solve the above-mentioned problems. The container is formed by means of an injection stretch blow molding machine. Underneath the rotating plate portion that stops at a constant rotation angle to lift up and down, an injection molding portion, a stretch blow molding portion, and an extraction portion are provided around the rotation center axis of the rotating plate. The rotating plate has a lip mold on the lower surface, and the lip The mold is also used for forming the outer peripheral surface of the preform mouth and conveying the preform. The plate is lowered every time it is rotated. The lip mold corresponds to the injection molding part, the stretch blow molding part, and the extraction part. A cavity is arranged on the injection molding part. A mold and a core mold, the aforementioned core mold can be raised and lowered in a manner that can enter the cavity mold, and it is arranged to be able to enter the cavity mold through the aforementioned lip mold and the aforementioned cavity mold at a position corresponding to the injection molding part The mandrel mold forms an injection molding mold, and a blow mold, a stretch rod, and a blowing gas supply mechanism are arranged on the stretch blow molding part, and the stretch rod enters the blow mold to elongate. The blowing gas supply mechanism sends blowing gas into the aforementioned blow mold, and can pass through the aforementioned lip mold through the lip mold located at a position corresponding to the stretch blow molding part to enter the blow mold. The above-mentioned stretching rod of the mold and the above-mentioned blowing gas supply mechanism form a blow molding mold, and on the above-mentioned take-out part, a molded product receiving port is formed below the above-mentioned lip die at a position corresponding to the take-out part. At this time, The above-mentioned injection molding mold has a preform forming space surrounded by a lip mold, a cavity mold, and a core mold. The preform main body forming part is continuous with the preform mouth forming part, and the gap width is set to be uniform, and the gap width is wider than the gap width of the preform mouth forming part, and the preform bottom forming part and the preform body The part forming part is continuous, and the lower end is the gate side. The aforementioned mandrel has a preform mouth part inner surface forming part, a preform body part inner surface forming part, a preform bottom inner surface forming part, and has an enlarged diameter part. The surface forming portion corresponds to the preform mouth forming portion, the preform main body inner surface forming portion corresponds to the preform main body forming portion, the preform bottom inner surface forming portion corresponds to the preform bottom forming portion, and the expansion The diameter part gradually expands the diameter of the mandrel from the inner surface forming part of the preform main body part to the inner surface forming part of the preform mouth part. The position along the extension line of the outer peripheral surface of the mandrel toward the upper side is tapered outwardly, and the outer peripheral surface of the mandrel of the enlarged diameter part is continuous from the inner surface forming part of the preform main body part to the inner surface of the preform mouth part. In the part of the forming part that is opposite to the lip mold, resin is injected into the injection molding mold, and the surface layer of the resin filled in the preform forming space is molded with a ratio formed by cooling due to contact with the injection molding mold. The middle temperature of the filled resin is lower than the skin layer The lip mold holds the preform in a state in which the temperature of the skin layer is lower than that of the middle layer, and is transported from the injection molding part to the stretch blow molding part, and is held by the lip mold The preform transferred to the stretch blow molding unit is molded into a container by the blow molding unit, and the lip mold holds the molded container, and is transported from the stretch blow molding unit to the take-out unit, and held by the lip mold. And when the container conveyed to the take-out section corresponds to the above-mentioned molded product receiving port, the holding state of the lip mold relative to the container is released.

(技术方案10的发明)(Invention of Claim 10)

此外,在上述发明中,优选的是,芯模的上述扩径部的芯模外周面以该扩径部的沿着芯模外周面的朝向上方侧的延长线与上述预制品口部形成部的上端位置交叉的方式倾斜。In addition, in the above invention, it is preferable that the core mold outer peripheral surface of the above-mentioned enlarged diameter portion of the core mold is connected to the above-mentioned preform mouth portion forming portion by an extension line of the expanded diameter portion toward the upper side along the core mold outer peripheral surface. The upper end position is inclined in a way of crossing.

(技术方案11的发明)(Invention of Claim 11)

此外,在上述发明中,优选的是,芯模的上述扩径部被设置成,从上述预制品主体部内表面形成部的与上述腔模相对的部分,经由上述腔模和上述唇模的分型线的高度位置,遍及至上述预制品口部内表面形成部的与上述唇模相对的部分。In addition, in the above invention, it is preferable that the diameter-enlarging portion of the mandrel is provided so that it passes through the separation of the cavity mold and the lip mold from a portion of the inner surface forming portion of the preform main body portion that is opposed to the cavity mold. The height position of the molding line extends to a portion of the preform mouth inner surface forming portion facing the lip die.

(技术方案12的发明)(Invention of Claim 12)

此外,在上述发明中,优选的是,在注射成形模的上述预制品主体部形成部和上述预制品底部形成部之间,设置有向下方缩径的筒状部,前述筒状部为,朝向该筒状部的上下方向下方侧的切线相对于朝向前述预制品主体部形成部的下方侧的延长线,向上述预制品形成空间的中心线倾斜的锥状。In addition, in the above invention, it is preferable that a cylindrical portion whose diameter decreases downward is provided between the preform main body portion forming portion and the preform bottom portion forming portion of the injection molding mold, and the cylindrical portion is A tangent to the downward side in the vertical direction of the tubular portion is tapered to a centerline of the preform forming space relative to an extension line to the downward side of the preform main body portion forming portion.

(技术方案13的发明)(Invention of Claim 13)

并且,另一发明是由上述容器的成形方法得到的容器,提供该容器来解决上述问题。Furthermore, another invention is a container obtained by the above-mentioned method of forming a container, and the container is provided to solve the above-mentioned problems.

发明的效果The effect of the invention

根据本发明,有底的预制品由预制品口部、预制品主体部、预制品底部构成,前述预制品主体部与预制品口部连续,与预制品口部相比为厚壁,前述预制品底部与该预制品主体部连续,前述预制品的表层的表皮层比中层温度低,其中,从前述预制品主体部的内表面遍及至预制品口部的内表面的表皮层为,相对于向预制品主体部的内表面的表皮层的上方的延长线向外倾斜地上开的锥状。According to the present invention, the bottomed preform is composed of a preform mouth, a preform main body, and a preform bottom. The preform main body is continuous with the preform mouth and has a thicker wall than the preform mouth. The bottom of the product is continuous with the main body of the preform, and the temperature of the skin layer of the surface layer of the preform is lower than that of the middle layer, wherein, the skin layer extending from the inner surface of the main body of the preform to the inner surface of the mouth of the preform is, relative to The tapered shape is inclined outward toward the extension line above the skin layer of the inner surface of the preform main body.

由此,在注射拉伸吹塑成形机的注射成形部处成形出该预制品时,在预制品口部和预制品主体部的壁厚改变的部分的内表面侧,在从预制品口部区域内的内表面的高度位置遍及至预制品主体部区域内的内表面的高度位置的预制品上下方向上形成有较广的表皮层,即使由于芯模的提起而预制品的主体部连带提起,也防止来自预制品主体部侧的应力在锥状的较广的前述表皮层分散而局部地集中。Thus, when the preform is molded at the injection molding section of the injection stretch blow molding machine, on the inner surface side of the portion where the wall thickness of the preform mouth and the preform main body changes, from the preform mouth The height position of the inner surface in the region extends to the height position of the inner surface in the region of the preform main body. A wide skin layer is formed in the vertical direction of the preform. Even if the core mold is lifted, the main body of the preform is lifted , and also prevent the stress from the side of the main body of the preform from dispersing and locally concentrating in the wide tapered skin layer.

因此,即使预制品的主体部连带提起,从预制品口部区域内的内表面的高度位置遍及至预制品主体部区域内的内表面的高度位置的表皮层也防止前述连带提起。由此,能够提早芯模的提起的时机,具有能够缩短预制品的成形时间,来将预制品搬运至接下来的拉伸吹塑成形的阶段的优异效果。Therefore, even if the body portion of the preform is lifted up, the skin layer extending from the height position of the inner surface in the mouth region of the preform to the height position of the inner surface in the body portion region of the preform prevents the joint lifting. Thereby, it is possible to bring up the timing of the core mold earlier, and it is possible to shorten the molding time of the preform, and it has an excellent effect of being able to convey the preform to the next stage of stretch blow molding.

附图说明Description of drawings

图1表示实施本发明的注射拉伸吹塑成形机,(a)是表示在正面观察注射成形部的状态的说明图,(b)表示在侧方观察注射成形部的状态的说明图,(c)是表示注射成形部、拉伸吹塑成形部、取出部的配置的说明图。Fig. 1 shows an injection stretch blow molding machine embodying the present invention, (a) is an explanatory diagram showing the state of the injection molding part viewed from the front, (b) is an explanatory diagram showing the state of the injection molding part viewed from the side, ( c) is an explanatory diagram showing the arrangement of an injection molding unit, a stretch blow molding unit, and an extraction unit.

图2表示本发明的注射成形部的动作,(a)是表示唇模与腔模对应的状态的说明图,(b)是表示闭模的状态的说明图。Fig. 2 shows the operation of the injection molding part of the present invention, (a) is an explanatory diagram showing a state where a lip mold and a cavity mold correspond, and (b) is an explanatory diagram showing a state where a mold is closed.

图3是表示本发明的拉伸吹塑成形部处的吹塑模说明图。Fig. 3 is an explanatory diagram showing a blow mold in a stretch blow molding section of the present invention.

图4是表示本发明的拉伸吹塑模的拉伸吹塑的说明图。Fig. 4 is an explanatory view showing stretch blow molding of the stretch blow mold of the present invention.

图5是概略地表示本发明的注射成形模的说明图。Fig. 5 is an explanatory view schematically showing an injection molding die of the present invention.

图6是表示在本发明的注射成形部中被成形的预制品的一例的说明图。Fig. 6 is an explanatory view showing an example of a preform molded in the injection molding unit of the present invention.

图7是表示作为对比的以往的预制品形状的说明图。Fig. 7 is an explanatory view showing the shape of a conventional preform for comparison.

图8是表示本发明的注射成形模的变形的一例的说明图。Fig. 8 is an explanatory view showing an example of deformation of the injection molding die of the present invention.

图9是概略地表示本发明的其他实施例的注射成形模的说明图。Fig. 9 is an explanatory diagram schematically showing an injection mold according to another embodiment of the present invention.

图10是表示本发明的其他实施例的预制品形状的说明图。Fig. 10 is an explanatory view showing the shape of a preform according to another example of the present invention.

图11表示试样的容器,(a)是表示从上方观察的状态的说明图,(b)是表示从正面观察的状态的说明图,(c)是表示从下方观察的状态的说明图,(d)是表示从侧方观察的状态的说明图。11 shows a sample container, (a) is an explanatory diagram showing a state viewed from above, (b) is an explanatory diagram showing a state viewed from the front, and (c) is an explanatory diagram showing a state viewed from below, (d) is explanatory drawing which shows the state seen from the side.

具体实施方式detailed description

(注射拉伸吹塑成形机)(Injection Stretch Blow Molding Machine)

接下来基于图1至图11所示的实施方式详细地说明本发明。图中1是注射拉伸吹塑成形机,该注射拉伸吹塑成形机1如图1所示,在下部基座之上具备注射成形部2、拉伸吹塑成形部3、取出部4这三个工位,并且在作为这三个工位的上方的位置具备能够在上下方向上升降的旋转板部5。Next, the present invention will be described in detail based on the embodiments shown in FIGS. 1 to 11 . 1 in the figure is an injection stretch blow molding machine. As shown in FIG. These three stations are provided with a rotating plate portion 5 that can be raised and lowered in the vertical direction at a position above the three stations.

上述注射成形部2、拉伸吹塑成形部3、取出部4在相同的圆周上,被绕该圆周以等角度(120度)的间隔配置。此外,上述旋转板部5为,在下表面具有兼用于预制品口部的外周面形成和预制品搬运的唇模6的旋转板7设置成,能够以穿过前述工位的配置的中心的位置为旋转轴中心旋转,且每次以相等旋转角度(120度)的旋转停止,每次其停止时,前述唇模6位于与注射成形部2、拉伸吹塑成形部3、取出部4对应的位置。The above-mentioned injection molding part 2, stretch blow molding part 3, and extraction part 4 are arranged on the same circumference at intervals of equal angles (120 degrees) around the circumference. In addition, the above-mentioned rotating plate part 5 is such that the rotating plate 7 having the lip mold 6 which is used both for forming the outer peripheral surface of the preform mouth part and for conveying the preform is installed on the lower surface so that it can pass through the center of the arrangement of the above-mentioned stations. The center of the rotation axis rotates, and every time the rotation stops at an equal rotation angle (120 degrees), each time it stops, the aforementioned lip mold 6 is located corresponding to the injection molding part 2, the stretch blow molding part 3, and the extraction part 4 s position.

并且,若如上所述地旋转板7暂时停止,旋转板部5下降,则在上述注射成形部2上,借助如图2所示被固定于该注射成形部2的位置的腔模8、前述唇模6、借助该注射成形部2能够升降而穿过唇模6进入至腔模8的芯模9,形成注射成形模10。And, if the rotary plate 7 temporarily stops as described above, and the rotary plate part 5 descends, then on the above-mentioned injection molding part 2, the cavity mold 8 fixed to the position of the injection molding part 2 as shown in FIG. The lip mold 6 and the core mold 9 passing through the lip mold 6 and entering the cavity mold 8 through the injection molding part 2 can be raised and lowered to form an injection molding mold 10 .

此外,在上述拉伸吹塑成形部3,作为被配置于该拉伸吹塑成形部3的如图3所示的一对半模的吹塑模11和前述唇模6,形成拉伸吹塑模12。并且,如图4所示,在拉伸吹塑成形部3进行拉伸杆13进入吹塑模11的拉伸动作和借助来自吹塑气体供给机构的吹塑气体吹入14的拉伸吹塑成形。In addition, in the above stretch blow molding section 3, as a pair of half mold blow molds 11 and the aforementioned lip mold 6 as shown in FIG. Molding12. And, as shown in FIG. 4 , in the stretch blow molding section 3 , the stretching operation in which the stretch rod 13 enters the blow mold 11 and the stretch blow molding by blowing the blowing gas 14 from the blowing gas supply mechanism are performed. take shape.

此外,在上述取出部4,在位于与该取出部4对应的位置的唇模6的下方形成有成形品承接口15,解除唇模6相对于成形品的保持,由此成形品被向机器外送出。In addition, in the above-mentioned take-out part 4, a molded product receiving port 15 is formed below the lip die 6 at a position corresponding to the take-out part 4, and the holding of the lip die 6 relative to the molded product is released, whereby the molded product is released to the machine. take out.

这样,在具备注射成形部2、拉伸吹塑成形部3、取出部4、旋转板部5的注射拉伸吹塑成形机1处,对于将唇模6配置于注射成形部2而形成的注射成形模10送入被注射装置注射的树脂,进行预制品的成形。被成形的预制品通过开模后的旋转板部5的上升、由旋转板7的旋转引起的唇模6的上升移动、旋转移动,被向拉伸吹塑成形部3搬运。在该拉伸吹塑成形部3处,将预制品拉伸吹塑来成形出容器。进而通过唇模6的搬运,前述被成形的容器被从拉伸吹塑成形部3转移至取出部4,在该取出部4解除唇模6相对于容器的保持,作为成形品的容器被向机器外送出。In this way, in the injection stretch blow molding machine 1 including the injection molding part 2, the stretch blow molding part 3, the extraction part 4, and the rotating plate part 5, the lip mold 6 arranged in the injection molding part 2 is formed The injection mold 10 is fed with the resin injected by the injection device to form a preform. The molded preform is conveyed to the stretch blow molding unit 3 by the lifting of the rotary plate portion 5 after mold opening, the upward movement of the lip mold 6 by the rotation of the rotary plate 7 , and the rotational movement. In the stretch-blow molding section 3, the preform is stretch-blow-molded to form a container. Furthermore, by conveying the lip mold 6, the above-mentioned formed container is transferred from the stretch blow molding section 3 to the take-out section 4, and the holding of the lip mold 6 relative to the container is released at the take-out section 4, and the container as a molded product is released to the container. sent out of the machine.

(预制品形成空间)(preform forming space)

图5表示上述注射成形部2的注射成形模10,如上所述地由唇模6、腔模8、芯模9构成。该注射成形模10为,用于成形出最终成形形状为容器主体部的直径相对于容器口部的直径较大的塑料瓶式的容器的预制品的模具。因此,唇模6具备螺纹形成用凹部16和凸缘形成用凹部17。FIG. 5 shows the injection mold 10 of the injection molding unit 2, which is composed of the lip mold 6, the cavity mold 8, and the core mold 9 as described above. The injection molding die 10 is a die for molding a preform of a plastic bottle-type container whose final shape is a container body having a larger diameter than the container mouth. Therefore, the lip die 6 is equipped with the recessed part 16 for thread formation, and the recessed part 17 for flange formation.

如图5所示,形成为,由注射成形模10的由唇模6、腔模8、芯模9包围预制品形成空间18。预制品形成空间18由预制品口部形成部19、预制品主体部形成部20、预制品底部形成部21构成,前述预制品主体部形成部20与该预制品口部形成部19连续,间隙宽度被设置成一致,前述间隙宽度比前述预制品口部形成部19的间隙宽度宽,前述预制品底部形成部21与该预制品主体部形成部20连续,下端为浇口侧,熔融状态的树脂能够从注射装置送入至预制品形成空间18。As shown in FIG. 5 , the preform forming space 18 is surrounded by the lip mold 6 , the cavity mold 8 , and the core mold 9 of the injection molding mold 10 . The preform forming space 18 is composed of a preform mouth forming part 19, a preform main body forming part 20, and a preform bottom forming part 21. The preform main body forming part 20 is continuous with the preform mouth forming part 19, and the gap The width is set to be consistent, the gap width is wider than the gap width of the preform mouth portion forming portion 19, the preform bottom portion forming portion 21 is continuous with the preform body portion forming portion 20, the lower end is the gate side, and the molten state Resin can be fed into the preform forming space 18 from the injection device.

(芯模)(core mold)

并且,为了相对于由上述预制品形成空间18成形的预制品不发生上述开模(离模)时的塌陷,对上述芯模6进行设计。芯模6由预制品口部内表面形成部22、预制品主体部内表面形成部23、预制品底部内表面形成部24构成。Furthermore, the above-mentioned core mold 6 is designed so that the above-mentioned collapse of the preform formed in the above-mentioned preform forming space 18 does not occur at the time of mold opening (mold release). The core mold 6 is composed of a preform mouth inner surface forming portion 22 , a preform main body inner surface forming portion 23 , and a preform bottom inner surface forming portion 24 .

上述预制品口部内表面形成部22是与上述预制品口部形成部19对应的部分,预制品主体部内表面形成部23是与上述预制品主体部形成部20对应的部分,预制品底部内表面形成部24是与上述预制品底部形成部21对应的部分。The above-mentioned preform mouth inner surface forming part 22 is a part corresponding to the above-mentioned preform mouth part forming part 19, the preform main body part inner surface forming part 23 is a part corresponding to the above-mentioned preform main body part forming part 20, and the preform bottom inner surface The forming part 24 is a part corresponding to the above-mentioned preform bottom forming part 21 .

进而,在芯模6处,具备扩径部25,前述扩径部25以与预制品主体部内表面形成部23的扩径程度(朝向芯模上方芯模直径逐渐变大的程度)相比扩径程度稍变大的方式,将芯模直径逐渐扩径,如图所示,前述扩径部25被从预制品主体部内表面形成部23遍及至预制品口部内表面形成部22地设置。Furthermore, at the mandrel 6, there is provided a diameter-enlarging portion 25, which is enlarged in comparison with the degree of diameter-enlarging of the inner surface forming portion 23 of the preform main body portion (the degree in which the diameter of the mandrel gradually increases toward the upper side of the mandrel). The diameter of the mandrel is slightly enlarged, and the diameter of the mandrel is gradually enlarged. As shown in the figure, the aforementioned enlarged diameter portion 25 is provided from the inner surface forming portion 23 of the preform main body to the inner surface forming portion 22 of the preform mouth.

(扩径部)(expansion part)

扩径部25使芯模直径的扩径的程度如上所述地与朝向预制品主体部内表面形成部23的芯模上方的扩径程度相比稍变大,所以扩径部25的芯模外周面26为,与预制品主体部内表面形成部23的沿芯模外周面27的朝向上方侧的延长线28的位置相比朝外倾斜的锥状。The enlarged diameter part 25 slightly increases the degree of diameter expansion of the mandrel diameter compared with the degree of diameter expansion toward the upper side of the mandrel of the preform main body inner surface forming part 23 as described above, so the outer periphery of the mandrel of the enlarged diameter part 25 The surface 26 has a tapered shape inclined outward from the position of the preform main body inner surface forming portion 23 along the upward extension line 28 of the mandrel outer peripheral surface 27 .

进而,上述芯模外周面26被设置成从预制品主体部内表面形成部23遍及至预制品口部内表面形成部22,但特别地,在前述预制品口部内表面形成部22的与唇模6相对的范围内连续。并且,沿着该芯模外周面26的朝向上方侧的延长线28形成为,与预制品形成空间18的上述预制品口部形成部19的上端位置19a交叉。Furthermore, the above-mentioned mandrel outer peripheral surface 26 is provided so as to extend from the preform main body inner surface forming portion 23 to the preform mouth inner surface forming portion 22, but in particular, between the aforementioned preform mouth inner surface forming portion 22 and the lip mold 6 Continuous in relative range. Further, an upward extension line 28 along the mandrel outer peripheral surface 26 is formed to intersect the upper end position 19 a of the above-mentioned preform mouth forming portion 19 in the preform forming space 18 .

为了如上所述地使芯模6的上述扩径部25的芯模外周面26从预制品主体部内表面形成部23连续至预制品口部内表面形成部22的与唇模6相对的部分,在该实施方式中,将扩径部25如下所述地配置。In order to make the core mold outer peripheral surface 26 of the above-mentioned enlarged diameter portion 25 of the core mold 6 continue from the preform body part inner surface forming part 23 to the part of the preform mouth part inner surface forming part 22 opposite to the lip mold 6 as described above, In this embodiment, the enlarged diameter portion 25 is arranged as follows.

即,扩径部25被设置成,从预制品主体部内表面形成部23的与腔模8相对的部分经由该腔模8和唇模6的分型线的高度位置29,遍及至预制品口部内表面形成部22的与唇模6相对的部分。通过这样地配置扩径部25,设置成该扩径部25的锥状的芯模外周面26被形成为在芯模的上下方向上较宽。That is, the enlarged diameter portion 25 is provided so as to extend from the portion of the inner surface forming portion 23 of the preform main body portion facing the cavity mold 8 through the height position 29 of the parting line between the cavity mold 8 and the lip mold 6 to the preform mouth. The inner surface of the portion forms the portion of the portion 22 opposite to the lip die 6 . By arranging the enlarged diameter portion 25 in this way, the tapered core mold outer peripheral surface 26 provided with the enlarged diameter portion 25 is formed to be wider in the vertical direction of the core mold.

(预制品的成形)(shaping of preforms)

在上述注射拉伸吹塑成形机1处,从注射装置对由注射成形部2构成的上述注射成形模10注射树脂,送入至注射成形模10的上述预制品形成空间18,由此成形出预制品,前述预制品为,被填充的树脂的中层的部分为较高温度,同时表皮层通过表层与周围的注射成形模接触而呈较低温度,硬度增加。该预制品的成形被设置成以数秒左右进行,开模,借助唇模6向接下来的拉伸吹塑成形部3搬运,得到能够进行拉伸吹塑的预制品。In the above-mentioned injection stretch blow molding machine 1, resin is injected from the injection device into the above-mentioned injection molding mold 10 constituted by the injection molding part 2, and is sent into the above-mentioned preform forming space 18 of the injection molding mold 10, whereby the resin is molded. In the preform, the middle layer of the filled resin has a higher temperature, while the skin layer has a lower temperature and increased hardness due to the contact between the surface layer and the surrounding injection mold. The molding of the preform is performed in about a few seconds, the mold is opened, and the preform is conveyed to the next stretch blow molding unit 3 via the lip die 6 to obtain a preform capable of stretch blow molding.

(预制品)(prefabricated)

图6表示由上述注射成形模10成形的预制品30。该预制品30是由预制品口部31、与该预制品口部31连续的预制品主体部32、与该预制品主体部32连续的预制品底部33构成的有底的预制品。并且,表层的表皮层34比中层35温度低,以通过拉伸吹塑成形部3处的拉伸吹塑得到作为最终形状的塑料瓶式的形状的方式,预制品主体部32和预制品底部33能够从预制品内侧朝向预制品外侧膨出变形。FIG. 6 shows a preform 30 molded by the injection molding die 10 described above. The preform 30 is a bottomed preform composed of a preform mouth 31 , a preform main body 32 continuous with the preform mouth 31 , and a preform bottom 33 continuous with the preform main body 32 . And, the temperature of the skin layer 34 of the surface layer is lower than that of the middle layer 35, so that the shape of the plastic bottle as the final shape is obtained by stretch blow molding at the stretch blow molding part 3, the preform main body part 32 and the preform bottom part 33 can bulge and deform from the inside of the preform toward the outside of the preform.

另外,在预制品口部31的外周面上,与上述唇模6的螺纹形成用凹部16和凸缘形成用凹部17对应,螺纹部36和凸缘部37被一体地形成。In addition, on the outer peripheral surface of the preform mouth portion 31 , corresponding to the above-mentioned recessed portion 16 for forming the thread and recessed portion 17 for forming the flange of the lip die 6 , a threaded portion 36 and a flange portion 37 are integrally formed.

在上述预制品30的内侧的表皮层34,存在与上述芯模9的扩径部25对应的部分。即,从预制品主体部32的内表面遍及至预制品口部31的内表面的部分的表皮层34在预制品成形时,是上述预制品形成空间18的从芯模9侧的预制品主体部形成部20遍及至芯模9侧的预制品口部形成部19地连续地形成的部分,由此,该部分是与芯模6的扩径部25的芯模外周面26接触而成形的部分。A portion corresponding to the enlarged diameter portion 25 of the mandrel 9 exists in the skin layer 34 inside the preform 30 . That is, the skin layer 34 extending from the inner surface of the preform main body part 32 to the inner surface of the preform mouth part 31 is the preform main body from the core mold 9 side of the preform forming space 18 when the preform is formed. The part forming part 20 is continuously formed over the part of the preform mouth part forming part 19 on the side of the mandrel 9, whereby this part is formed in contact with the mandrel outer peripheral surface 26 of the enlarged diameter part 25 of the mandrel 6. part.

(应力分散面部)(stress dispersing face)

并且,与扩径部25的芯模外周面26接触而成形的表皮层34为,相对于朝向预制品主体部32的内表面的表皮层34的上方的延长线38向外倾斜以锥状上开的形状,使与扩径部25的芯模外周面26接触而成形的表皮层34作为应力分散面部39。And, the skin layer 34 formed in contact with the core mold outer peripheral surface 26 of the enlarged diameter portion 25 is inclined outward with respect to the extension line 38 above the skin layer 34 facing the inner surface of the preform main body portion 32 in a tapered upward direction. In the open shape, the skin layer 34 formed in contact with the outer peripheral surface 26 of the core mold of the enlarged diameter portion 25 serves as the stress dissipating surface portion 39 .

由表皮层34构成的上述应力分散面部39发挥防止开模时的预制品的形状塌陷的作用,是抑制被填充至上述预制品主体部形成部的树脂随着通过开模而上升的芯模6向上方移动的部分。The stress distributing surface 39 composed of the skin layer 34 functions to prevent the shape of the preform from collapsing when the mold is opened, and is a core mold 6 that suppresses the resin filled in the main body portion forming portion of the preform from rising as it passes through the mold opening. The part that moves up.

这样在注射成形模10的预制品形成空间18,以表皮层34比中层35温度低,与中层35的具有流动性的状态的树脂相比硬性增加的状态成形出预制品30,该预制品30的内表面处的上述应力分散面部39是呈硬性增加的状态的部分,同样地,应力分散面部39连续的预制品口部31的内侧的表皮层34、预制品主体部32的内侧的表皮层34也呈硬性增加的状态。In this way, in the preform forming space 18 of the injection molding mold 10, the temperature of the skin layer 34 is lower than that of the middle layer 35, and the preform 30 is molded in a state in which the hardness of the resin in the middle layer 35 is increased compared with that of the fluid state. The above-mentioned stress distributing surface 39 on the inner surface is a part in a state where the hardness is increased. Similarly, the stress distributing surface 39 is continuous with the skin layer 34 inside the mouth portion 31 of the preform and the skin layer inside the main body portion 32 of the preform. 34 is also in a state of hard increase.

在注射拉伸吹塑成形机1中,得到上述的预制品30时进行基于开模的芯模6的提起,在芯模6的预制品主体部内表面形成部23上升时,预制品30的预制品主体部32连带提起,来自预制品主体部32侧的推起的压力传递至上述应力分散面部39。In the injection stretch blow molding machine 1, when the above-mentioned preform 30 is obtained, the core mold 6 is lifted by mold opening. The product main body 32 is lifted up together, and the pushing-up pressure from the side of the preform main body 32 is transmitted to the above-mentioned stress dispersing surface 39 .

如上所述,该扩径部25的芯模外周面26在芯模的上下方向上较宽地形成,芯模外周面26的延长线28与预制品口部形成部19的上端位置19a交叉,所以上述应力分散面部39也在预制品30的上下方向上较宽地形成,应力分散面部39的倾斜也以沿着应力分散面部39的朝向上方侧的延长线40与预制品口部31的上端面41的位置交叉的方式倾斜。As described above, the core mold outer peripheral surface 26 of the enlarged diameter portion 25 is formed wide in the vertical direction of the core mold, and the extension line 28 of the core mold outer peripheral surface 26 intersects the upper end position 19a of the preform mouth portion forming portion 19, Therefore, the above-mentioned stress dispersing surface 39 is also formed to be wider in the vertical direction of the preform 30, and the inclination of the stress dispersing surface 39 is also in the same way as the extension line 40 of the stress dispersing surface 39 toward the upper side and the upper part of the preform mouth 31. The positions of the end faces 41 are inclined so as to cross each other.

若来自预制品主体部32侧的上述推起的压力传递至应力分散面部39,则在该应力分散面部39上产生作为阻力的应力,但分散于较广的应力分散面部39而不集中于局部。进而,应力分散面部39相对于预制品主体部的连带提起方向(芯模的提起方向)非常小地倾斜,所以将应力适当地传递至预制品口部31的内表面的表皮层34。预制品口部31自身为薄壁,所以相对于预制品口部31的厚度形成有表皮层34的比例较高(相对于预制品口部的厚度方向,表皮层所占的厚度较厚),结果,预制品口部31整体的刚性提高,将来自应力分散面部39侧的压力切实地支承。另外,在图6中,在表皮层34将压力的方向用箭头表示。When the above-mentioned pushing-up pressure from the side of the preform main body 32 is transmitted to the stress dispersing surface 39 , stress as a resistance is generated on the stress dispersing surface 39 , but it is dispersed over a wide stress dispersing surface 39 without being localized. . Furthermore, since the stress distributing surface 39 is very slightly inclined with respect to the joint lifting direction of the preform main body (the core lifting direction), stress is appropriately transmitted to the skin layer 34 on the inner surface of the preform mouth 31 . The preform mouth 31 itself is thin-walled, so the ratio of the skin layer 34 is formed relative to the thickness of the preform mouth 31 (the thickness of the skin layer is relatively thick relative to the thickness direction of the preform mouth), As a result, the rigidity of the preform mouth portion 31 as a whole is improved, and the pressure from the stress distributing surface portion 39 side is reliably supported. In addition, in FIG. 6 , the direction of the pressure on the skin layer 34 is indicated by arrows.

由此,在芯模9被提起时,在应力分散面部39不会塌陷的情况下,切实地抑制预制品主体部32的连带提起,在不使预制品30发生形状塌陷的情况下适当地进行开模,具有能够将芯模的提起的时机提前的效果。Thereby, when the core mold 9 is lifted, the stress distributing surface portion 39 does not collapse, and the joint lifting of the preform main body portion 32 is reliably suppressed, and the preform 30 is properly formed without causing the preform 30 to collapse in shape. Mold opening has the effect of being able to advance the timing of pulling up the core mold.

在注射拉伸吹塑成形机1中如上所述地成形出预制品30后,借助拉伸吹塑成形部3进行拉伸吹塑成形,将通过该拉伸吹塑成形所得到的塑料瓶式的容器借助取出部4向机器外送出,进行容器的成形。After molding the preform 30 in the injection stretch blow molding machine 1 as described above, stretch blow molding is performed by the stretch blow molding unit 3, and the plastic bottle obtained by the stretch blow molding The container is sent out of the machine by the take-out part 4, and the container is formed.

(对比)(Compared)

图7表示作为对比的以往的预制品30。另外,使表示相同部分的附图标记相同来使说明容易。在借助注射拉伸吹塑成形机的注射成形部成形的该以往的预制品30处,为了吸收预制品口部31的壁厚和预制品主体部32的壁厚的差,在预制品主体部32的预制品口部31侧的内表面具有台阶部分42。FIG. 7 shows a conventional preform 30 for comparison. In addition, the reference numerals representing the same parts are made the same to facilitate description. In this conventional preform 30 molded by the injection molding part of the injection stretch blow molding machine, in order to absorb the difference in the wall thickness of the preform mouth part 31 and the wall thickness of the preform main part 32, the preform main part 32 has a stepped portion 42 on the inner surface on the side of the preform mouth portion 31 .

并且,台阶部分42的整体被形成于与腔模8对应的范围内,台阶部分42的内周面的倾斜为,以沿着该内周面朝向上方的延长线与预制品口部31的基端交叉的方式倾斜。In addition, the entire stepped portion 42 is formed within a range corresponding to the cavity mold 8, and the inclination of the inner peripheral surface of the stepped portion 42 is such that an extension line extending upward along the inner peripheral surface is aligned with the preform mouth portion 31. The way the base crosses is oblique.

在该以往的形状的预制品成形中,已确认,在以能够得到本发明的预制品的时机进行芯模的提起的情况下,由于预制品主体部的连带提起的压力,台阶部分42处的表皮层塌陷,该塌陷也使得预制品主体部的塌陷产生。In the preform molding of this conventional shape, it has been confirmed that when the mandrel is lifted at the timing at which the preform of the present invention can be obtained, the pressure at the step portion 42 is reduced due to the pressure of the preform main body part being lifted up. The skin layer collapses, which also causes a collapse of the main body of the preform.

此外,也已确认,在将作为对比的以往的预制品成形的从树脂送入(注射时)至芯模的提起(开模)的时间、和上述本发明的预制品成形的从树脂送入(注射时)至芯模的提起(开模)的时间比较的情况下,能够缩短20%左右的时间。In addition, it has also been confirmed that the time from resin feeding (at the time of injection) to lifting (mold opening) of the core mold in the conventional preform molding as a comparison and the time from resin feeding in the above-mentioned preform molding of the present invention have been confirmed. Comparing the time from (injection) to lifting (mold opening) of the core mold, the time can be shortened by about 20%.

(对于树脂送入的设计的例子)(Example of design for resin feed)

图8表示如下例子:在预制品形成空间的形状上进行设计,使得在本发明的预制品的成形时,对注射成形模的预制品形成空间填充树脂变得更容易。Fig. 8 shows an example in which the shape of the preform forming space is designed so that it is easier to fill the preform forming space of the injection molding mold with resin when molding the preform of the present invention.

在该变形的例子中,在预制品形成空间18中,在上述预制品主体部形成部20和上述预制品底部形成部21之间设置有向下方缩径的筒状部43。并且,前述筒状部43为,以向该筒状部43的上下方向下方侧的切线44相对于向预制品主体部形成部20的下方侧的延长线45向预制品形成空间的中心线18a倾斜的方式,设置成锥状。In this modified example, in the preform forming space 18 , a cylindrical portion 43 whose diameter decreases downward is provided between the preform body portion forming portion 20 and the preform bottom portion forming portion 21 . In addition, the cylindrical portion 43 is a centerline 18a of the preform forming space from a tangent 44 directed downward in the vertical direction of the cylindrical portion 43 to an extension line 45 directed downward of the preform main body portion forming portion 20 . Slanted way, set into a cone shape.

通过这样地设置,在树脂被从浇口侧送入时,从预制品底部形成部21向预制品主体部形成部20移动时的抵抗变少,树脂的填充更顺畅地进入。这点也将芯模的提起的时机提前,并且能得到良好的效果。With such an arrangement, when the resin is fed from the gate side, the resistance when moving from the preform bottom forming portion 21 to the preform main body portion forming portion 20 is reduced, and the filling of the resin enters more smoothly. This point also advances the timing of lifting the mandrel, and good results can be obtained.

(广口瓶型的成形的例子)(example of the molding of the jar type)

在上述实施例中,对得到的最终成形品为主体部直径相对于口部直径较大的塑料瓶式的成形品的预制品的成形进行了说明,但本发明不限于上述的例子。图9表示广口瓶为最终成形品的预制品的成形的例子。最终成形品的广口瓶自身是将盖体盖在口部的类型的广口瓶,在预制品口部成形部的外周面侧具有嵌合突起成形用凹部46。另外,关于与之前说明的例子同种的部位标注相同的附图标记而省略其说明。In the above-mentioned examples, the molding of the preform in which the final molded product obtained is a plastic bottle-type molded product having a larger body diameter than the mouth diameter has been described, but the present invention is not limited to the above-mentioned examples. Fig. 9 shows an example of molding of a preform in which the jar is the final molded product. The jar itself of the final molded product is a type of jar with a cap body covering the mouth, and has a fitting protrusion forming recess 46 on the outer peripheral surface side of the mouth molding portion of the preform. In addition, the same code|symbol is attached|subjected to the same type part as the example demonstrated previously, and the description is abbreviate|omitted.

在该例中也与上述实施例相同地经由上述注射拉伸吹塑成形机1进行的预制品的成形和拉伸吹塑成形的阶段,进行最终成形品向机器外的送出,得到广口瓶。并且,在构成预制品形成空间18的唇模6、腔模8、芯模9内,在前述芯模9上设置有扩径部25。Also in this example, the final molded product is sent out of the machine through the stages of preform molding and stretch blow molding performed by the above-mentioned injection stretch blow molding machine 1 as in the above-mentioned examples, and a wide-mouth bottle is obtained. . In addition, in the lip mold 6 , the cavity mold 8 , and the core mold 9 constituting the preform forming space 18 , an enlarged diameter portion 25 is provided on the core mold 9 .

(扩径部)(expansion part)

扩径部25使芯模直径的扩径的程度与预制品主体部内表面形成部23的朝向芯模上方的扩径程度相比稍变大。并且,扩径部25的芯模外周面26为,比预制品主体部内表面形成部23的沿着芯模外周面27的朝向上方侧的延长线28的位置向外倾斜的锥状。The diameter-enlarging portion 25 slightly increases the degree of diameter-expansion of the mandrel diameter compared to the degree of diameter-expansion of the preform main body inner surface forming portion 23 toward the upper side of the mandrel. In addition, the mandrel outer peripheral surface 26 of the enlarged diameter portion 25 is tapered outwardly from the position along the upward extension line 28 of the mandrel outer peripheral surface 27 of the preform main body inner surface forming portion 23 .

上述芯模外周面26从预制品主体部内表面形成部23连续至预制品口部内表面形成部22的与唇模6相对的范围。并且,沿着芯模外周面26的朝向上方侧的延长线28与预制品口部形成部19的上端位置19a交叉。The core mold outer peripheral surface 26 is continuous from the preform main body inner surface forming portion 23 to the range facing the lip mold 6 of the preform mouth inner surface forming portion 22 . Further, an extension line 28 extending upward along the core mold outer peripheral surface 26 intersects with an upper end position 19 a of the preform mouth portion forming portion 19 .

为了使上述扩径部25的芯模外周面26从预制品主体部内表面形成部23连续至预制品口部内表面形成部22的与唇模6相对的部分,在该实施例中,扩径部25也被设置成,从与预制品主体部内表面形成部23的腔模8相对的部分,经由腔模8和唇模6的分型线的高度位置29,遍及至预制品口部内表面形成部22的与唇模6相对的部分。通过该配置,被设置成该扩径部25的锥状的芯模外周面26被形成为在芯模的上下方向上较宽。In order to make the core mold outer peripheral surface 26 of the above-mentioned enlarged diameter part 25 continue from the preform body part inner surface forming part 23 to the part of the preform mouth part inner surface forming part 22 opposite to the lip mold 6, in this embodiment, the diameter expanding part 25 is also arranged so that, from the part opposite to the cavity mold 8 of the inner surface forming part 23 of the preform body part, through the height position 29 of the parting line of the cavity mold 8 and the lip mold 6, it extends to the inner surface forming part of the mouth part of the preform. The part of 22 that is opposite to the lip mold 6. With this arrangement, the tapered mandrel outer peripheral surface 26 provided as the enlarged diameter portion 25 is formed to be wider in the vertical direction of the mandrel.

(预制品)(prefabricated)

图10表示由上述其他的例子中的注射成形模10成形的预制品30。该预制品30也被设置成表层的表皮层34比中层35温度低,以通过拉伸吹塑成形部3处的拉伸吹塑得到作为最终形状的广口瓶的形状的方式,预制品主体部32、预制品底部33能够从预制品内侧向预制品外侧膨出变形。FIG. 10 shows a preform 30 molded by the injection molding die 10 in another example described above. This preform 30 is also set such that the skin layer 34 of the surface layer is lower in temperature than the middle layer 35, and the shape of the jar as the final shape is obtained by stretch blow molding at the stretch blow molding part 3. The portion 32 and the preform bottom 33 can bulge and deform from the inside of the preform to the outside of the preform.

从预制品主体部32的内表面遍及至预制品口部31的内表面的部分的表皮层34为,在预制品成形时,预制品形成空间18的从芯模9侧的预制品主体部形成部20遍及至芯模9侧的预制品口部形成部19来连续地形成的部分,该部分是与芯模6的扩径部25的芯模外周面26接触而成形的部分。The skin layer 34 extending from the inner surface of the preform body part 32 to the inner surface of the preform mouth part 31 is formed from the preform body part of the preform forming space 18 on the side of the mandrel 9 when the preform is formed. The portion 20 is formed continuously to the preform mouth portion forming portion 19 on the core mold 9 side, and this portion is formed in contact with the core mold outer peripheral surface 26 of the enlarged diameter portion 25 of the core mold 6 .

(应力分散面部)(stress dispersing face)

与扩径部25的芯模外周面26接触而成形的表皮层34为,相对于朝预制品主体部32的内表面的表皮层34的向上方的延长线38,向外倾斜地上开成锥状的形状,与上述实施例相同地,将由芯模外周面26成形的表皮层34设为应力分散面部39。The skin layer 34 formed in contact with the outer peripheral surface 26 of the mandrel of the enlarged diameter portion 25 is tapered outwardly with respect to the upward extension line 38 of the skin layer 34 on the inner surface of the preform main body portion 32 . Like the above-mentioned embodiment, the skin layer 34 formed by the outer peripheral surface 26 of the mandrel is used as the stress dissipating surface 39 .

在由预制品形成空间18成形的预制品30处,其内表面的上述应力分散面部39呈硬性增加的状态,预制品口部31的内侧的表皮层34、预制品主体部32的内侧的表皮层34也呈硬性增加的状态。In the preform 30 formed in the preform forming space 18, the above-mentioned stress distributing surface 39 on the inner surface is in a state of increased rigidity, and the skin layer 34 inside the preform mouth 31 and the surface inside the preform main body 32 are hardened. The cortex 34 is also in a state of increased rigidity.

在由开模引起的芯模6的预制品主体部内表面形成部23上升时,预制品30的预制品主体部32连带提起,来自预制品主体部32侧的推起的压力传递至上述应力分散面部39。When the inner surface forming part 23 of the preform body part of the core mold 6 rises due to mold opening, the preform body part 32 of the preform 30 is lifted up together, and the pressure from the preform body part 32 side is transmitted to the above-mentioned stress distribution. Facial39.

上述扩径部25的芯模外周面26被在芯模的上下方向上较宽地形成,芯模外周面26的延长线28与预制品口部形成部19的上端位置19a交叉,所以应力分散面部39在预制品30的上下方向上也变宽,应力分散面部39的倾斜也是,以沿着应力分散面部39的朝向上方侧的延长线40与预制品口部31的上端面41的位置交叉的方式倾斜。The mandrel outer peripheral surface 26 of the enlarged diameter portion 25 is formed wide in the vertical direction of the mandrel, and the extension line 28 of the mandrel outer peripheral surface 26 intersects the upper end position 19a of the preform mouth portion forming portion 19, so the stress is dispersed. The surface 39 also becomes wider in the vertical direction of the preform 30 , and the inclination of the stress dispersing surface 39 is also such that an extension line 40 along the upward direction of the stress dispersing surface 39 intersects with the upper end surface 41 of the preform mouth 31 . way tilted.

若来自预制品主体部32侧的推起的压力传递至应力分散面部39,则在应力分散面部39上产生作为阻力的应力,但分散于较广的应力分散面部39而不集中于局部。进而,应力分散面部39相对于预制品主体部的连带提起的方向非常小地倾斜,将应力适当地传递至预制品口部31的内表面的表皮层34。预制品口部31自身为薄壁,所以相对于预制品口部31的厚度,形成有表皮层34的比例较高(相对于预制品口部的厚度方向,表皮层所占的厚度变厚),与上述实施例相同地,切实地支承来自应力分散面部39侧的压力。在图10中,用箭头表示表皮层34处的压力的方向。When the push-up pressure from the preform main body 32 side is transmitted to the stress dispersing surface 39 , a stress acting as a resistance is generated on the stress dispersing surface 39 , but it is dispersed over a wide stress dispersing surface 39 and does not concentrate locally. Furthermore, the stress distributing surface portion 39 is very slightly inclined with respect to the direction in which the preform body portion is pulled up, and appropriately transmits stress to the skin layer 34 on the inner surface of the preform mouth portion 31 . The preform mouth 31 itself is thin, so the ratio of the skin layer 34 is formed relative to the thickness of the preform mouth 31 (the thickness occupied by the skin layer becomes thicker with respect to the thickness direction of the preform mouth) , as in the above-mentioned embodiment, the pressure from the stress distributing surface 39 side is surely supported. In FIG. 10 , the direction of the pressure at the skin layer 34 is indicated by an arrow.

在该例中,也在芯模9被提起时在应力分散面部39不会塌陷的情况下切实地抑制预制品主体部32的连带提起,不使预制品30发生形状塌陷,能够提早芯模的提起的时机。In this example, when the core mold 9 is lifted up, the stress distributing surface 39 does not collapse, and the joint lifting of the preform main body portion 32 is reliably suppressed, and the shape of the preform 30 is not collapsed, so that the core mold can be lifted quickly. time to mention.

(成形品)(molded product)

根据上述的各实施例能够提早芯模的提起的时机,所以能够考虑借助该实施例的结构的注射拉伸吹塑成形机能够进行容器成形的高周期化(成形周期的缩短化)。这里在该上述结构的注射拉伸吹塑成形机处,能够提早芯模的提起的时机,与以往的方法相比能够缩短注射冷却时间(高温离模),所以能够缩短该注射冷却时间来成形出成形品,进行测定该成形品的透明度的试验。可知该试验的结果为,如以下说明,借助上述结构的注射拉伸吹塑成形机缩短注射冷却时间来成形,由此能够成形出提高透明性的成形品(厚壁PET容器)。According to each of the above-mentioned embodiments, it is possible to bring up the timing of the core mold early, so it is considered that the injection stretch blow molding machine having the structure of this embodiment can realize high-cycle container molding (shortening of the molding cycle). Here, in the injection stretch blow molding machine of the above-mentioned structure, the timing of lifting the core mold can be accelerated, and the injection cooling time (high temperature release) can be shortened compared with the conventional method, so it is possible to shorten the injection cooling time and perform molding. The molded product was taken out, and a test for measuring the transparency of the molded product was carried out. As a result of this test, it was found that, as described below, molded products (thick-walled PET containers) with improved transparency can be molded by shortening the injection cooling time with the injection stretch blow molding machine of the above-mentioned structure.

在以往的注射拉伸吹塑成形机中,已知在注射成形部(相当于实施例的上述注射成形部)处的注射冷却时间较长的情况下,在至由拉伸吹塑成形部(相当于实施例的上述拉伸吹塑成形部)开始拉伸的拉伸开始时间较长的情况下,成形品的透明度下降,注射冷却时间越长,此外拉伸开始时间越长,在预制品上晶体化的部分越增加。In the conventional injection stretch blow molding machine, it is known that when the injection cooling time at the injection molding part (corresponding to the above-mentioned injection molding part of the embodiment) is long, the time from the stretch blow molding part ( In the case where the stretching start time of the above-mentioned stretch blow molding part corresponding to the example) is longer, the transparency of the molded product is lowered, and the longer the injection cooling time is, and the longer the stretching start time is, the lower the The more crystallized part increases.

此外,相对于预制品推迟拉伸开始时间的吹塑成形(从预制品被设置于吹塑成形模至被吹塑的时间变长的情况)为,使高温的预制品的状态待机的时间变长,所以使拉伸吹塑成形部处的预制品进行晶体化,在该拉伸吹塑成形部的预制品的阶段变成白色,若将该预制品吹塑成形,则得到较白地浑浊的成形品。In addition, blow molding in which the stretching start time is delayed relative to the preform (when the time from setting the preform in the blow molding mold to being blown is lengthened) means that the time to wait for the state of the high-temperature preform is shortened. Therefore, the preform at the stretch blow molding part is crystallized, and the stage of the preform in the stretch blow molding part becomes white, and if the preform is blow molded, a relatively white and turbid Formed products.

另一方面,通过使注射冷却时间为在能够离模的情况下尽可能短,借助实施例的上述结构的注射拉伸吹塑成形机的注射成形部,成形出晶体化极少的熔融状态的预制品,将其借助实施例的上述结构的注射拉伸吹塑成形机的拉伸吹塑成形部立即进行吹塑成形,由此预制品成形出容器,并且被设定的赋形部分较薄地延伸,由此能够得到被急剧冷却而晶体化的部分极少的成形品。On the other hand, by making the injection cooling time as short as possible while releasing the mold, the injection molding part of the injection stretch blow molding machine with the above-mentioned structure of the embodiment can mold a molten material with very little crystallization. The preform is immediately blow-molded by the stretch blow molding part of the injection stretch blow molding machine of the above-mentioned structure of the embodiment, whereby the preform is molded into a container, and the shaped part set is thinner By stretching, it is possible to obtain a molded article having very few crystallized parts by rapid cooling.

(成形品的透明度的测定)(Measurement of Transparency of Molded Articles)

作为用于测定的成形品,以聚对苯二甲酸乙二醇酯树脂为材料对预制品壁厚7.5mm进行赋形,成形出图11所示的形状的容器A。在该容器A的形状中,容器主体部的平面形状为长圆状,最长的宽度较宽部分的宽度为50mm,容器高度为95mm。该容器的主体部等被赋形的部分的壁厚为1.6~2.1mm。并且将所得到的容器的主体部作为透明度的测定部位。As a molded article for measurement, a preform with a wall thickness of 7.5 mm was molded using polyethylene terephthalate resin as a material, and a container A having a shape shown in FIG. 11 was molded. In the shape of the container A, the planar shape of the main body of the container is oval, the longest wide part has a width of 50 mm, and the height of the container is 95 mm. The thickness of the shaped portion such as the main body of the container is 1.6 to 2.1 mm. And the main body part of the obtained container was made into the measurement site of transparency.

用于测定的成形品(容器A)使用实施例的上述结构的注射拉伸吹塑成形机,在将注射成形部处的注射时间、冷却时间、吹塑成形部处的拉伸开始时间改变的10个成形条件下,以各成形条件分别成形出5个,将他们作为透明度的测定的试样。(n=5)The molded product (container A) used for the measurement was using the injection stretch blow molding machine of the above-mentioned structure in the example, and the injection time at the injection molding part, the cooling time, and the stretching start time at the blow molding part were changed. Under 10 molding conditions, 5 samples were molded under each molding condition, and these were used as samples for measurement of transparency. (n=5)

在使用实施例的上述结构的注射拉伸吹塑成形机的成形时,作为成形条件的大致的区分如表2所示,有将注射时间和冷却时间的合计时间设为11.5秒、21.0秒、31.0秒、41.0秒的4个类型。并且,如表2所示那样也事先认识到关于成形条件(3)、(4),在成形品上有形状不良的事例,所以在成形条件(2)下使拉伸开始时间如6那样变慢的成形条件也被如表3所示地设定。由此如上所述在10个成形条件下分别成形出5个成形品(试样容器)。另外,在表2、表3也分别对各成形条件处的成形品的形状状态、透明性进行表示。When molding using the injection stretch blow molding machine of the above-mentioned structure of the example, as shown in Table 2, the rough classification of the molding conditions is as shown in Table 2. There are 11.5 seconds, 21.0 seconds, and 4 types of 31.0 seconds and 41.0 seconds. In addition, as shown in Table 2, it was previously recognized that there were cases of shape defects in molded products with regard to molding conditions (3) and (4), so the stretching start time was changed as in 6 under molding conditions (2). Slow molding conditions were also set as shown in Table 3. Thus, five molded products (sample containers) were molded under the ten molding conditions as described above. In addition, Table 2 and Table 3 also show the shape state and transparency of the molded product at each molding condition.

[表1][Table 1]

(成形条件)10个条件(Forming conditions) 10 conditions

成形条件的标记Marking of forming conditions 注射时间(秒)Injection time (seconds) 冷却时间(秒)Cooldown (seconds) 注射冷却时间合计(秒)Total injection cooling time (seconds) 拉伸开始时间(秒)Stretch start time (seconds) 周期(秒)Period (seconds) 11 (1)(1) 6.56.5 5.05.0 11.511.5 00 14.714.7 22 (2)(2) 11.511.5 9.59.5 21.021.0 00 24.224.2 33 (3)(3) 17.017.0 14.014.0 31.031.0 2.02.0 34.234.2 44 (4)(4) 22.522.5 18.518.5 41.041.0 2.02.0 44.244.2 55 (2)-2(2)-2 11.511.5 9.59.5 21.021.0 2.02.0 24.224.2 66 (2)-4(2)-4 11.511.5 9.59.5 21.021.0 4.04.0 24.224.2 77 (2)-6(2)-6 11.511.5 9.59.5 21.021.0 6.06.0 24.224.2 88 (2)-10(2)-10 11.511.5 9.59.5 21.021.0 10.010.0 24.224.2 99 (2)-15(2)-15 11.511.5 9.59.5 21.021.0 15.015.0 24.224.2 1010 (2)-20(2) -20 11.511.5 9.59.5 21.021.0 20.020.0 24.224.2

[表2][Table 2]

(注射冷却时间的不同)4种(Different injection cooling time) 4 types

成形条件(1)Forming conditions (1) 成形条件(2)Forming conditions (2) 成形条件(3)Forming conditions (3) 成形条件(4)Forming conditions (4) 注射冷却时间(秒)Injection cooling time (seconds) 11.511.5 21.021.0 31.031.0 41.041.0 注射时间(秒)Injection time (seconds) 6.56.5 11.511.5 17.017.0 22.522.5 冷却时间(秒)Cooldown (seconds) 5.05.0 9.59.5 14.014.0 18.518.5 周期(秒)Period (seconds) 14.714.7 24.224.2 34.234.2 44.244.2 拉伸开始时间(秒)Stretch start time (seconds) 00 00 2.02.0 2.02.0 预制品的状态State of the prefab 良好good 良好good 良好good 良好good 成形品(容器)的状态Condition of molded product (container) 良好good 良好good 稍许形状不良slightly out of shape 形状不良bad shape 成形品(容器)的透明性Transparency of molded products (containers) 透明Transparent 透明Transparent 透明Transparent 透明Transparent

[表3][table 3]

(通过成形条件(2)使拉伸开始时间推迟时的成形品的透明性的变化)6种(Change in transparency of molded product when stretching start time is delayed by molding condition (2)) 6 types

成形条件(2)-2Forming conditions (2)-2 成形条件(2)-4Forming conditions (2)-4 成形条件(2)-6Forming conditions (2)-6 成形条件(2)-10Forming conditions (2) -10 成形条件(2)-15Forming conditions (2)-15 成形条件(2)-20Forming condition (2) -20 注射冷却时间合计(秒)Total injection cooling time (seconds) 21.021.0 21.021.0 21.021.0 21.021.0 21.021.0 21.021.0 注射时间(秒)Injection time (seconds) 11.511.5 11.511.5 11.511.5 11.511.5 11.511.5 11.511.5 冷却时间(秒)Cooldown (seconds) 9.59.5 9.59.5 9.59.5 9.59.5 9.59.5 9.59.5 周期(秒)Period (seconds) 24.224.2 24.224.2 24.224.2 24.224.2 24.224.2 24.224.2 拉伸开始时间(秒)Stretch start time (seconds) 2.02.0 4.04.0 6.06.0 10.010.0 15.015.0 20.020.0 透明性transparency 透明Transparent 透明Transparent 透明Transparent 透明Transparent 透明性下降Decreased transparency 透明性下降Decreased transparency

(试验)(test)

将透明度作为浊度(Haze)来求出,测定浊度的值的试验方法如以下所述。Transparency was obtained as haze (Haze), and the test method for measuring the value of haze is as follows.

・试验规格:根据JIS K7136(浊度);2000・Test specification: According to JIS K7136 (turbidity); 2000

・试验装置:浊度转换器试验机HM-150(株式会社村上色彩技术研究所制)・Testing device: Haze Converter Tester HM-150 (manufactured by Murakami Color Technology Laboratory Co., Ltd.)

・光源:D65・Light source: D65

・试验数(试样数):n=5・Number of tests (number of samples): n=5

・照射面:从外侧・Irradiated surface: From the outside

・试验环境:23℃ 50%RH(RH:相对湿度relative humidity)。・Test environment: 23°C 50%RH (RH: relative humidity).

[表4][Table 4]

(注)将试样(容器)的10个成形条件标记与表1所示的成形条件的标记配合地表示。(Note) The 10 molding condition symbols of the samples (containers) are indicated in conjunction with the symbols of the molding conditions shown in Table 1.

若借助以往的结构的注射拉伸吹塑成形机成形出上述成形品,则注射冷却时间(合计时间)为42秒,事先已知,上述成形条件(4)相当于用以往的结构的注射拉伸吹塑成形机成形出成形品的情况。If the above-mentioned molded product is molded by an injection stretch blow molding machine of a conventional structure, the injection cooling time (total time) is 42 seconds. The stretch blow molding machine molds the molded product.

试样的浊度的值越小表示透明度越高。根据与相当于以往的制法的成形条件(4)的比较,从上述表4可知若在基于实施例的上述结构的注射拉伸吹塑成形机的成形中缩短注射冷却时间,即若提早芯模的提起的时机来高温离模,则成形品的透明度提高。The smaller the value of the turbidity of the sample, the higher the transparency. Based on the comparison with the molding condition (4) corresponding to the conventional manufacturing method, it can be seen from the above Table 4 that if the injection cooling time is shortened in the molding of the injection stretch blow molding machine with the above-mentioned structure based on the embodiment, that is, if the core When the timing of the lifting of the mold is released at high temperature, the transparency of the molded product will be improved.

并且,如表1所示,可知在上述结构的注射拉伸吹塑成形机的成形中能够缩短注射冷却时间,但在使成形的周期缩短来使成形的效率提高上极为有效。Furthermore, as shown in Table 1, it can be seen that the injection cooling time can be shortened in the molding of the injection stretch blow molding machine of the above structure, but it is extremely effective in shortening the molding cycle and improving the molding efficiency.

附图标记说明Explanation of reference signs

1…注射拉伸吹塑成形机1…Injection stretch blow molding machine

2…注射成形部2…Injection molding department

3…拉伸吹塑成形部3…Stretch blow molding department

4…取出部4... Take out part

5…旋转板部5...Rotating plate part

6…唇模6…lip mold

7…旋转板7…rotating plate

8…腔模8...cavity mold

9…芯模9...mandrel

10…注射成形模10...Injection molding mold

12…拉伸吹塑模12...stretch blow mold

18…预制品形成空间18…preform forming space

18a…预制品形成空间的中心线18a...The center line of the preform forming space

19…预制品口部形成部19... Preform mouth forming part

19a…预制品口部形成部的上端位置19a...The upper end position of the mouth portion forming part of the preform

20…预制品主体部形成部20...Preform body part forming part

21…预制品底部形成部21...Preform bottom forming part

22…芯模的预制品口部内表面形成部22...Inner surface forming part of the preform mouth of the core mold

23…芯模的预制品主体部内表面形成部23...Inner surface forming part of the preform body part of the core mold

24…芯模的预制品底部内表面形成部24...Inner surface forming part of preform bottom of mandrel

25…扩径部25...Enlarged diameter part

26…扩径部的芯模外周面26...The outer peripheral surface of the core mold of the enlarged diameter part

27…预制品主体部内表面形成部的芯模外周面27...The outer peripheral surface of the core mold of the inner surface forming part of the main body part of the preform

30…预制品30…Prefabricated

31…预制品口部31...The mouth of the preform

32…预制品主体部32…Preform body part

33…预制品底部33…prefabricated bottom

34…表皮层34… Epidermis

35…中层35…middle layer

39…应力分散面部39…stress relieving face

41…预制品口部31的上端面41...the upper end surface of the preform mouth 31

43…筒状部。43 ... cylindrical part.

Claims (13)

1. a kind of injection moulding mould of injection drawing blow molding machine, said injector drawing blow molding machine is, every in swivel plate The secondary lower section for stopping the rotation plate portion so as to lifting with the rotation of the constant anglec of rotation, around the Pivot axle of foregoing swivel plate It is provided with injection moulding portion, draw blow molding portion, taking-up portion, foregoing swivel plate has lip mould in lower surface, and foregoing lip mould is simultaneous Outer peripheral face shaping and prefabrication for prefabrication oral area are carried, and each swivel plate declines, and foregoing lip mould and injection moulding portion, are drawn Stretch blow molding portion, taking-up portion correspondingly,
Chamber mould and core are configured with said injector forming section, foregoing core is lifted in a manner of it can enter in the chamber mould, It is arranged to enter by positioned at the foregoing lip mould of position corresponding with the injection moulding portion, aforementioned cavities mould, through lip mould To the core of chamber mould, injection moulding mould is formed, the injection moulding mould of said injector drawing blow molding machine is characterised by,
Injection moulding mould has the prefabrication surrounded by lip mould, chamber mould, core to form space,
Foregoing prefabrication forms space by prefabrication oral area forming portion, prefabrication main part forming portion, prefabrication bottom forming portion Form, foregoing prefabrication main part forming portion and foregoing prefabrication oral area forming portion are continuous, and gap width is configured to consistent, preceding It is wide to state the gap width of the foregoing prefabrication oral area forming portion of gap width ratio, foregoing prefabrication bottom forming portion and foregoing prefabrication Main part forming portion is continuous, and lower end is cast gate side,
Foregoing core mold is in prefabrication oral area inner surface forming portion, prefabrication main part inner surface forming portion, prefabrication bottom Surface forming portion, and possess wide diameter portion, foregoing prefabrication oral area inner surface forming portion and foregoing prefabrication oral area forming portion pair Should, foregoing prefabrication main part inner surface forming portion is corresponding with foregoing prefabrication main part forming portion, in foregoing prefabrication bottom Surface forming portion is corresponding with foregoing prefabrication bottom forming portion, and foregoing wide diameter portion is from foregoing prefabrication main part inner surface forming portion It is throughout extremely foregoing prefabrication oral area inner surface forming portion that core diameter is gradually expanding,
The core outer peripheral face of foregoing wide diameter portion is in, with foregoing prefabrication main part inner surface forming portion along core outer peripheral face Outward-dipping taper is compared in the position of the extended line of side upward,
The core outer peripheral face of the wide diameter portion is continuously formed from prefabrication main part inner surface forming portion to prefabrication oral area inner surface The part relative with lip mould in portion.
2. the injection moulding mould of injection drawing blow molding machine as claimed in claim 1, it is characterised in that
The core outer peripheral face of above-mentioned wide diameter portion, with the extended line of the side upward along core outer peripheral face of the wide diameter portion with it is upper The mode for stating the upper end position intersection of prefabrication oral area forming portion tilts.
3. the injection moulding mould of injection drawing blow molding machine as claimed in claim 1 or 2, it is characterised in that
Above-mentioned wide diameter portion is configured to, from the part relative with above-mentioned chamber mould of above-mentioned prefabrication main part inner surface forming portion, Via above-mentioned chamber mould and the height and position of the parting line of above-mentioned lip mould, throughout to above-mentioned prefabrication oral area inner surface forming portion with The relative part of above-mentioned lip mould.
4. the injection moulding mould of injection drawing blow molding machine as claimed any one in claims 1 to 3, it is characterised in that
Between above-mentioned prefabrication main part forming portion and above-mentioned prefabrication bottom forming portion, the tubular of undergauge downwards is provided with Portion,
Foregoing cylindrical portion is that the tangent line towards above-below direction lower side of the cylindrical portion is formed relative to foregoing prefabrication main part The extended line of the side downward in portion, the taper of the centerline dip in space is formed to above-mentioned prefabrication.
5. a kind of manufacturing process of prefabrication,
To the injection moulding mould injecting resin of the injection drawing blow molding machine of any one of Claims 1-4, by due to The contact of injection moulding mould and the cooling carried out, shape on the top layer for being filled in above-mentioned prefabrication and forming the resin in space The prefabrication of state formed with the low epidermis of the middle level temperature for the resin being filled than this and mold, above-mentioned lip mould keep be in The prefabrication of the foregoing epidermis state lower than middle level temperature, is removed from above-mentioned injection moulding portion to above-mentioned draw blow molding portion Fortune, it is characterised in that
At the resin being filled corresponding part corresponding with the wide diameter portion of above-mentioned core, the scattered face of stress is formed, it is foregoing It is to be contacted with foregoing wide diameter portion and the epidermis lower than middle level temperature is expanding into taper upward that stress, which disperses face,.
6. the manufacturing process of prefabrication as claimed in claim 5, it is characterised in that
The prefabrication main part forming portion of the core side in space is formed from above-mentioned prefabrication throughout the prefabrication oral area to core side Forming portion, it is formed continuously the scattered face of above-mentioned stress.
7. the manufacturing process of the prefabrication as described in claim 5 or 6, it is characterised in that
The scattered face of above-mentioned stress suppresses to be filled in the resin of prefabrication main part forming portion with rising due to die sinking Core is moved upward.
8. a kind of prefabrication, foregoing prefabrication is made up of prefabrication oral area, prefabrication main part, prefabrication bottom, foregoing prefabricated Product are with the end, and foregoing prefabrication main part and the prefabrication oral area are continuous, and heavy wall is in a ratio of with prefabrication oral area, foregoing prefabricated Product bottom and the prefabrication main part are continuous, and foregoing prefabrication is that the epidermis on top layer is lower than middle level temperature, prefabrication main part With prefabrication bottom can out of prefabrication bulging deforms on the outside of lateral prefabrication, foregoing prefabrication is characterised by,
Inner surface from foregoing prefabrication main part is throughout the epidermis of the inner surface to prefabrication oral area, relative to prefabrication The taper that the outward-dipping ground of extended line upward of the epidermis of the inner surface of main part is opened.
A kind of 9. manufacturing process of container, it is characterised in that
Container is shaped by injection drawing blow molding machine,
Said injector drawing blow molding machine is to stop the rotation plate portion so as to lift every time with the constant anglec of rotation in swivel plate Lower section, the Pivot axle of foregoing swivel plate is provided with injection moulding portion, draw blow molding portion, taking-up portion, foregoing rotation Flap has lip mould in lower surface, and foregoing lip mould is used for the outer peripheral face shaping of prefabrication oral area and prefabrication is carried, rotation every time Flap declines, and foregoing lip mould is corresponding with injection moulding portion, draw blow molding portion, taking-up portion,
Chamber mould and core are configured with said injector forming section, foregoing core is lifted in a manner of it can enter in the chamber mould, It is arranged to enter by positioned at the foregoing lip mould of position corresponding with the injection moulding portion, aforementioned cavities mould, through lip mould To the core of chamber mould, injection moulding mould is formed,
Blow molding die, stretch rod, blow gas feed mechanism are configured with foregoing draw blow molding portion, foregoing stretch rod enters Extended in the blow molding die, foregoing blow gas feed mechanism, can be by position to being sent into blow gas in foregoing blow molding die Blow molding die is entered in the lip mould of position corresponding with the draw blow molding portion, foregoing blow molding die, through foregoing lip mould Foregoing stretch rod, foregoing blow gas feed mechanism form blow molding mould,
In foregoing taking-up portion, accepted in the formed products formed below of the foregoing lip mould positioned at position corresponding with the taking-up portion Mouthful, the manufacturing process of aforesaid receptacle is characterised by,
There is said injector finishing die the prefabrication surrounded by lip mould, chamber mould, core to form space,
Foregoing prefabrication forms space by prefabrication oral area forming portion, prefabrication main part forming portion, prefabrication bottom forming portion Form, foregoing prefabrication main part forming portion and foregoing prefabrication oral area forming portion are continuous, and gap width is configured to consistent, preceding It is wide to state the gap width of the foregoing prefabrication oral area forming portion of gap width ratio, foregoing prefabrication bottom forming portion and foregoing prefabrication Main part forming portion is continuous, and lower end is cast gate side,
Foregoing core mold is in prefabrication oral area inner surface forming portion, prefabrication main part inner surface forming portion, prefabrication bottom Surface forming portion, and possess wide diameter portion, foregoing prefabrication oral area inner surface forming portion and foregoing prefabrication oral area forming portion pair Should, foregoing prefabrication main part inner surface forming portion is corresponding with foregoing prefabrication main part forming portion, in foregoing prefabrication bottom Surface forming portion is corresponding with foregoing prefabrication bottom forming portion, and foregoing wide diameter portion is from foregoing prefabrication main part inner surface forming portion It is throughout extremely foregoing prefabrication oral area inner surface forming portion that core diameter is gradually expanding,
The core outer peripheral face of foregoing wide diameter portion is in, with foregoing prefabrication main part inner surface forming portion along core outer peripheral face Outward-dipping taper is compared in the position of the extended line of side upward,
The core outer peripheral face of the wide diameter portion is continuously formed from prefabrication main part inner surface forming portion to prefabrication oral area inner surface The part relative with lip mould in portion,
To said injector finishing die injecting resin, it is in by because the contact with injection moulding mould is and the cooling that carries out, shaping It is low in middle level temperature of the top layer formed with the resin being filled than this for being filled in the resin that foregoing prefabrication forms space The prefabrication of the state of epidermis and mold, foregoing lip mould is kept in the prefabricated of the foregoing epidermis state lower than middle level temperature Product, carried from foregoing injection moulding portion to foregoing draw blow molding portion,
To be kept by foregoing lip mould and be carried to the prefabrication in draw blow molding portion by foregoing blow molding contour forming into Container,
Foregoing lip mould keeps the aforesaid receptacle being formed out, is carried from draw blow molding portion to taking-up portion,
Kept by foregoing lip mould and be carried to the container in taking-up portion and foregoing formed products birdsmouth to it is corresponding when releasing lip mould phase For the hold mode of container.
10. the forming method of container as claimed in claim 9, it is characterised in that
The core outer peripheral face of the above-mentioned wide diameter portion of core is with the extension of the side upward along core outer peripheral face of the wide diameter portion The mode that line and the upper end position of above-mentioned prefabrication oral area forming portion intersect tilts.
11. the forming method of the container as described in claim 9 or 10, it is characterised in that
The above-mentioned wide diameter portion of core is configured to, from the relative with above-mentioned chamber mould of above-mentioned prefabrication main part inner surface forming portion Part, via above-mentioned chamber mould and the height and position of the parting line of above-mentioned lip mould, formed throughout to above-mentioned prefabrication oral area inner surface The part relative with above-mentioned lip mould in portion.
12. the forming method of the container as any one of claim 9 to 11, it is characterised in that
Between the above-mentioned prefabrication main part forming portion and above-mentioned prefabrication bottom forming portion of injection moulding mould, it is provided with downwards The cylindrical portion of square undergauge,
Foregoing cylindrical portion is that the tangent line towards above-below direction lower side of the cylindrical portion is formed relative to foregoing prefabrication main part The extended line of the side downward in portion, the taper of the centerline dip in space is formed to above-mentioned prefabrication.
A kind of 13. container, it is characterised in that
It is the container obtained as the manufacturing process of the container any one of claim 9 to 12.
CN201680027426.3A 2015-12-11 2016-06-13 Injection molding die of injection stretch blow molding machine, method for forming preform, preform, and method for forming container and container Active CN107530948B (en)

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JP2016-105539 2016-05-26
PCT/JP2016/002855 WO2017098673A1 (en) 2015-12-11 2016-06-13 Injection mold for injection stretch blow molding machine, method for molding preform, preform, method for molding container, and container

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