CN107520574A - A kind of new steel structure welding chain type rotation positioner and its application method - Google Patents
A kind of new steel structure welding chain type rotation positioner and its application method Download PDFInfo
- Publication number
- CN107520574A CN107520574A CN201710808770.2A CN201710808770A CN107520574A CN 107520574 A CN107520574 A CN 107520574A CN 201710808770 A CN201710808770 A CN 201710808770A CN 107520574 A CN107520574 A CN 107520574A
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- China
- Prior art keywords
- support frame
- displacement
- steel structure
- component
- new steel
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention relates to a kind of new steel structure welding chain type rotation positioner and its application method, it includes 2 support frames, displacement motor, displacement chain, runner, support frame as described above is U-shape structure, bottom is provided with base, four end Angle Positions on each support frame are respectively provided with several runners, the displacement motor has 2, it is connected on support frame, conjugate one of runner connection in the rotating shaft and support frame of motor, displacement each runner of chain pile warp is linked to be entirety, and several means for correctings are also connected with support frame as described above.The advantage of the invention is that：Realize the rotation displacement operation of different type, the component process of specification, the 360 of component ° of total space rotation displacements are realized by the rotation of variable-frequency motor, to adapt to the different welding job position of component, whole process only need to be in assembly or disassembly component once, avoid hoisting machinery lifting operation repeatedly, the efficiency of workpiece displacement is not only improved, and labor strength can be mitigated, ensures operating personnel's safety.
Description
Technical field
The present invention relates to one kind to weld aid, specifically a kind of new steel structure welding chain type rotation positioner
And its application method.
Background technology
In steel construction process, the beam column molding component of large-scale steel structure needs to carry out the weldering of more vice-minister's straight welds
Connect, each weld job is required for component rotating displacement to adapt to different position while weldings, such as a H profile steel beam at least needs
Weld job could be completed by turning over a displacement by four times, and traditional way is to lift structure repeatedly using crane gears such as straddle trucks
Part turns over a purpose for displacement to reach, and carrying out turning over a displacement using crane gear has following deficiency：
（1）A displacement of turning over per secondary member all includes linking up with, being lifted, being overturn, unloads a series of flows such as hook, and displacement operation is taken
Between it is long, equipment occupation rate is high, and labor strength is big, and cost of labor is high, and work efficiency is relatively low；
（2）To realize the different weld seam station of component, it is often necessary to a large amount of section bars make welding positioner and stirrup, and moulding bed with
The turnover rate of stirrup is relatively low, causes the raising of overall manufacturing cost；
（3）During lifting component, Slip Hook, the security incident such as collide with take place frequently, and there is serious potential safety hazard, operating personnel
Safety work environment is poor.
The content of the invention
To solve the above problems, it is an object of the invention to provide a kind of new steel structure welding chain type rotation positioner and its
Application method, its is reasonable in design, can mitigate labor strength, and ensures operating personnel's safety, not only improves workpiece and becomes
The efficiency of position, also improves whole economic efficiency.
The present invention to achieve the above object, is achieved through the following technical solutions：
A kind of new steel structure welding chain type rotation positioner, it includes 2 support frames, displacement motor, displacement chain, runner,
Support frame as described above is U-shape structure, and bottom is provided with base, if four end Angle Positions on each support frame are respectively provided with
Dry runner, the displacement motor have 2, are connected on support frame, conjugate in the rotating shaft and support frame of motor wherein
One runner connection, displacement each runner of chain pile warp are linked to be entirety, several means for correctings are also connected with support frame as described above.
Preferably, the runner is chain drum, in four end Angle Position respectively connections 1 of each support frame.
Preferably, the means for correcting one shares 2, is made up of dynamic pincers tooth, drive device.
Preferably, the drive device is worm drive or the drive device is air pressure driving and or the driving dress
It is set to hydraulic-driven.
Preferably, the displacement motor is electrodeless variable-speed motor, and each displacement motor uses Synchronization Control.
A kind of assembling application method of new steel structure welding chain type rotation positioner, comprises the following steps：
First, according to the length of component to be processed, with reference to site operation it needs to be determined that the position of two U-shaped support frames；
2nd, component to be processed is lifted to conjugating on chain, is started frequency conversion displacement motor, is revolved component to be processed by conjugating motor
Transition bit is to required welding job position；
3rd, after review confirms that the horizontal level of component to be processed is qualified, it is fixedly clamped component to be processed with means for correcting, completes this
The welding job of operating position.
The advantage of the invention is that：It is simple in construction, it is easy to use, realize different type, the component process of specification
Rotation displacement operation, the 360 of component ° of total space rotation displacements are realized by the rotation of variable-frequency motor, to adapt to component difference
Welding job position, whole process only need to avoid hoisting machinery lifting operation repeatedly, no in assembly or disassembly component once
The efficiency of workpiece displacement is only improved, and labor strength can be mitigated, ensures operating personnel's safety, improves whole economic efficiency.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the side structure schematic diagram of the present invention；
In figure：
1st, support frame；2nd, motor is conjugated；3rd, chain is conjugated；4th, runner；5th, means for correcting；6th, component to be processed；7th, base；8、
Dynamic pincers tooth.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is described in further detail.
As shown in Figure 1, 2, a kind of new steel structure welding chain type rotation positioner, it includes 2 support frames 1, displacement electricity
Machine 2, displacement chain 3, runner 4.Support frame 1 is U-shape structure, and bottom is provided with base 7, and base 7 is used to overally support holding for frame 1
Weight, and have the function that to prevent support frame 1 from toppling over.Four end Angle Positions on each support frame 1 are respectively provided with several turns
Wheel 4, runner 4 is chain drum, specifically, four ends angle of each support frame 1 is respectively provided with 4 runners 4.
Displacement motor 2 has 2, is connected on support frame 1, conjugates the prioritizing selection electrodeless variable-speed motor of motor 2, and respectively
Displacement motor uses Synchronization Control, can be uniformly controlled change bit manipulation.Conjugate the rotating shaft of motor 2 and one of them on support frame 1
Runner 4 connects.Displacement chain 3 is bar shaped link structure, and each runner 4 of pile warp is linked to be entirety, and displacement chain 3, runner 4 constitute
The relational structure being synchronized with the movement.
In addition, several means for correctings 5 are also connected with support frame 1, it is preferred that means for correcting 5 one shares 2, by dynamic pincers
Tooth 8, drive device composition, specifically, drive device can be mechanical worm or air pressure and or hydraulic-driven.
The use step of the present invention is as follows：
First, according to the length of component 6 to be processed, with reference to site operation it needs to be determined that the position of two U-shaped support frames 1；
2nd, component 6 to be processed is lifted to displacement chain 3, starts frequency conversion displacement motor 2, by conjugating motor 2 by structure to be processed
Part 6, which rotates, is indexed to required welding job position；
3rd, after review confirms that the horizontal level of component 6 to be processed is qualified, it is fixedly clamped component 6 to be processed with means for correcting 5, it is complete
The welding job of cost operating position；
4th, means for correcting 5 is unclamped, frequency conversion displacement motor 2 is again started up, component 6 to be processed is rotated into displacement by conjugating motor 2
To next welding job position, after review confirms that the horizontal level of component 6 to be processed is qualified, it is fixedly clamped with means for correcting 5
Component 6 to be processed；
5th, the welding job of the operating position, repeat step are completed（5）, until completing all welding jobs；
6th, manufactured component is removed in lifting, and this process is completed.
It will be appreciated by those skilled in the art that the drive mechanism employed in the means for correcting 5 is using existing skill
Art, here is omitted for its internal specific connection.
Embodiment described above is only the preferred embodiments of the present invention, and the simultaneously exhaustion of the feasible implementation of non-invention.It is right
For persons skilled in the art, on the premise of without departing substantially from the principle of the invention and spirit to any aobvious made by it and
The change being clear to, it should all be contemplated as falling with the claims of the present invention.
Claims (8)
1. a kind of new steel structure welding chain type rotation positioner, it is characterised in that it includes 2 support frames, displacement motor, become
Position chain, runner, support frame as described above are U-shape structure, and bottom is provided with base, each four end Angle Positions on support frame
Several runners are respectively provided with, the displacement motor there are 2, is connected on support frame, conjugates rotating shaft and the branch of motor
One of runner connection on support, displacement each runner of chain pile warp is linked to be entirety, if being also connected with support frame as described above
Dry means for correcting.
A kind of 2. new steel structure welding chain type rotation positioner according to claim 1, it is characterised in that the runner
For chain drum, 1 is respectively connected in four end Angle Positions of each support frame.
A kind of 3. new steel structure welding chain type rotation positioner according to claim 1, it is characterised in that the correction
Device one shares 2, is made up of dynamic pincers tooth, drive device.
A kind of 4. new steel structure welding chain type rotation positioner according to claim 3, it is characterised in that the driving
Device is worm drive.
A kind of 5. new steel structure welding chain type rotation positioner according to claim 3, it is characterised in that the driving
Device drives for air pressure.
A kind of 6. new steel structure welding chain type rotation positioner according to claim 3, it is characterised in that the driving
Device is hydraulic-driven.
7. a kind of assembling application method of new steel structure welding chain type rotation positioner a kind of according to claim 1,
It is characterized in that：Comprise the following steps：
First, according to the length of component to be processed, with reference to site operation it needs to be determined that the position of two U-shaped support frames；
2nd, component to be processed is lifted to conjugating on chain, is started frequency conversion displacement motor, is revolved component to be processed by conjugating motor
Transition bit is to required welding job position；
3rd, after review confirms that the horizontal level of component to be processed is qualified, it is fixedly clamped component to be processed with means for correcting, completes this
The welding job of operating position.
8. a kind of new steel structure welding chain type rotation positioner according to claim 1 to 7 any one, its feature exist
In the displacement motor is electrodeless variable-speed motor, and each displacement motor uses Synchronization Control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710808770.2A CN107520574A (en) | 2017-09-09 | 2017-09-09 | A kind of new steel structure welding chain type rotation positioner and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710808770.2A CN107520574A (en) | 2017-09-09 | 2017-09-09 | A kind of new steel structure welding chain type rotation positioner and its application method |
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| Publication Number | Publication Date |
|---|---|
| CN107520574A true CN107520574A (en) | 2017-12-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710808770.2A Pending CN107520574A (en) | 2017-09-09 | 2017-09-09 | A kind of new steel structure welding chain type rotation positioner and its application method |
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Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2614816A1 (en) * | 1987-04-23 | 1988-11-10 | Heinzemann Apparate Stahlbauge | Device making it possible to rotate beams having a relatively high self-weight |
| CN2242765Y (en) * | 1995-07-30 | 1996-12-18 | 李林有 | Adjustable quick self-tightening pipe wrench |
| CN201592317U (en) * | 2009-12-07 | 2010-09-29 | 江中凡 | Lifting type position changing machine |
| CN201881104U (en) * | 2010-11-17 | 2011-06-29 | 徐州重型机械有限公司 | Suspension arm chain type welding positioner |
| CN202147111U (en) * | 2011-06-16 | 2012-02-22 | 徐州重型机械有限公司 | Chain type tilter for telescopic arm of tilting crane |
| CN202297049U (en) * | 2011-10-31 | 2012-07-04 | 中联重科股份有限公司 | Lifting type turnover device for turning over workpieces and crane boom production line |
| CN204019047U (en) * | 2014-07-23 | 2014-12-17 | 河南省矿山起重机有限公司 | Welding workpiece side tilter |
| CN105540452A (en) * | 2016-01-12 | 2016-05-04 | 安徽开乐专用车辆股份有限公司 | Frame tipper |
| CN206241562U (en) * | 2016-10-14 | 2017-06-13 | 重庆长征重工有限责任公司 | A kind of chain type turns over welding machine |
| CN207104203U (en) * | 2017-09-09 | 2018-03-16 | 湖南金海集团有限公司 | A kind of new steel structure welding chain type rotation positioner |
-
2017
- 2017-09-09 CN CN201710808770.2A patent/CN107520574A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2614816A1 (en) * | 1987-04-23 | 1988-11-10 | Heinzemann Apparate Stahlbauge | Device making it possible to rotate beams having a relatively high self-weight |
| CN2242765Y (en) * | 1995-07-30 | 1996-12-18 | 李林有 | Adjustable quick self-tightening pipe wrench |
| CN201592317U (en) * | 2009-12-07 | 2010-09-29 | 江中凡 | Lifting type position changing machine |
| CN201881104U (en) * | 2010-11-17 | 2011-06-29 | 徐州重型机械有限公司 | Suspension arm chain type welding positioner |
| CN202147111U (en) * | 2011-06-16 | 2012-02-22 | 徐州重型机械有限公司 | Chain type tilter for telescopic arm of tilting crane |
| CN202297049U (en) * | 2011-10-31 | 2012-07-04 | 中联重科股份有限公司 | Lifting type turnover device for turning over workpieces and crane boom production line |
| CN204019047U (en) * | 2014-07-23 | 2014-12-17 | 河南省矿山起重机有限公司 | Welding workpiece side tilter |
| CN105540452A (en) * | 2016-01-12 | 2016-05-04 | 安徽开乐专用车辆股份有限公司 | Frame tipper |
| CN206241562U (en) * | 2016-10-14 | 2017-06-13 | 重庆长征重工有限责任公司 | A kind of chain type turns over welding machine |
| CN207104203U (en) * | 2017-09-09 | 2018-03-16 | 湖南金海集团有限公司 | A kind of new steel structure welding chain type rotation positioner |
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Application publication date: 20171229 |
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