CN107509427A - A quantitative centralized fertilizer supply device - Google Patents
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- CN107509427A CN107509427A CN201710792544.XA CN201710792544A CN107509427A CN 107509427 A CN107509427 A CN 107509427A CN 201710792544 A CN201710792544 A CN 201710792544A CN 107509427 A CN107509427 A CN 107509427A
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- 239000003337 fertilizer Substances 0.000 claims abstract description 155
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 239000012141 concentrate Substances 0.000 claims 5
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 description 38
- 238000003756 stirring Methods 0.000 description 27
- 238000009434 installation Methods 0.000 description 17
- 230000004720 fertilization Effects 0.000 description 15
- 238000005192 partition Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 240000002791 Brassica napus Species 0.000 description 4
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 4
- 241000209094 Oryza Species 0.000 description 4
- 235000007164 Oryza sativa Nutrition 0.000 description 4
- 240000008042 Zea mays Species 0.000 description 4
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 4
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 4
- 235000005822 corn Nutrition 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 235000009566 rice Nutrition 0.000 description 4
- 235000013305 food Nutrition 0.000 description 3
- 230000010349 pulsation Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000009418 agronomic effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C15/00—Fertiliser distributors
- A01C15/12—Fertiliser distributors with movable parts of the receptacle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Life Sciences & Earth Sciences (AREA)
- Soil Sciences (AREA)
- Environmental Sciences (AREA)
- Fertilizing (AREA)
Abstract
Description
技术领域technical field
本发明涉及农作物施肥装备技术领域,具体为一种定量集中供肥装置。The invention relates to the technical field of crop fertilization equipment, in particular to a quantitative centralized fertilizer supply device.
背景技术Background technique
施肥是保障粮食养分来源的重要手段,近些年来不同作物的单位产量增加与化肥施用密切相关,化肥给粮食和经济作物增产增收带来了不可估量的作用。中国化肥生产量和施用量居世界第一位,但肥料利用率却较低,造成了大量养分浪费,同时也给土壤、水、空气和环境造成了污染,使土壤板结、水质富氧化、环境污染等问题。为此,国家农业部提出了“一控两减”的农业发展政策,特别指出要降低肥料的施用量。为了保证粮食和经济作物稳产高产,又不能过度依赖于施肥量,提高肥料利用率成为稳产节本增效的重要的途径。Fertilization is an important means to ensure the source of food nutrients. In recent years, the increase in unit yield of different crops is closely related to the application of chemical fertilizers. Chemical fertilizers have brought inestimable effects on increasing the production and income of food and economic crops. China's chemical fertilizer production and application rate ranks first in the world, but the fertilizer utilization rate is low, resulting in a large amount of nutrient waste, and also pollutes the soil, water, air and the environment, causing soil compaction, water quality rich in oxygen, and the environment. pollution etc. For this reason, the Ministry of Agriculture of the People's Republic of China has proposed an agricultural development policy of "one control and two reductions", especially pointing out that the amount of fertilizer application should be reduced. In order to ensure stable and high yields of food and commercial crops without overly relying on the amount of fertilizer applied, improving fertilizer use efficiency has become an important way to stabilize production, save costs and increase efficiency.
现有播种机上主要采用一器一行的单体排肥装置排肥,且大多为外槽轮式排肥器,主要存在各行排肥量不一致和不均匀的问题,以及脉动现象比较严重的问题。油菜、水稻、玉米等作物均需根据农艺要求施肥,而不同作物的施肥量不一致,为提高施肥装置的通用性和机具利用率,从而降低生产成本;这就要求施肥装置具有较大的施肥量调节范围,一般基肥施肥量范围为20.0~40.0kg/亩。现有的单体外槽轮式排肥装置采用一器一行的排肥方式,不仅各行排量一致性偏差,调节不方便,且成本较高;采用集中排肥方式可以采用一个排肥装置定量供给多行的施肥量,能显著提高排肥效率、降低生产成本,解决精量供肥的问题。Existing planters mainly use a single fertilizer discharge device with one device and one row for fertilizer discharge, and most of them are outer groove wheel type fertilizer dischargers. There are mainly problems of inconsistent and uneven fertilizer discharge in each row, and serious pulsation. Rapeseed, rice, corn and other crops need to be fertilized according to agronomic requirements, but the amount of fertilizer applied to different crops is inconsistent. In order to improve the versatility of the fertilization device and the utilization rate of the machine tool, thereby reducing the production cost; this requires the fertilization device to have a large amount of fertilizer Adjustment range, the general range of basal fertilizer application is 20.0-40.0kg/mu. The existing single external grooved wheel fertilizer discharge device adopts a fertilizer discharge method of one device and one row, which not only deviates from the consistency of the discharge volume of each row, but also is inconvenient to adjust, and the cost is high; the centralized fertilizer discharge method can use one fertilizer discharge device to quantify Supplying multiple rows of fertilizers can significantly improve the efficiency of fertilizer discharge, reduce production costs, and solve the problem of precise fertilizer supply.
发明内容Contents of the invention
本发明的目的是为了克服上述不足提供一种适应油菜、水稻、玉米等多种作物精量施肥的定量集中供肥装置。The object of the present invention is to provide a quantitative centralized fertilizer supply device suitable for precise fertilization of multiple crops such as rapeseed, rice and corn in order to overcome the above-mentioned disadvantages.
一种定量集中供肥装置,包括左支撑板1、前支撑板2、右支撑板3、后支撑板10以及第二支撑座13;所述左支撑板1和右支撑板3平行设置,所述前支撑板2和后支撑板10分别安装于左支撑板1和右支撑板3之间;所述左支撑板1、右支撑板3和后支撑板10形成的空间底部设有底部支撑座8,所述左支撑板1和右支撑板3之间设有中间隔板4和卸肥板7,所述中间隔板4位于卸肥板7上方;所述左支撑板1和右支撑板3上均设有第一安装孔1a、第二安装孔1b、第三安装孔1c和第四安装孔1d,所述卸肥板7横穿第一安装孔1a,所述卸肥板7穿过所述左支撑板1和右支撑板3的第一安装孔1a;所述中间隔板4穿过左支撑板1和右支撑板3上的第三安装孔1c;还包括挡圈61、第一链轮62、第二链轮63、第一轴64、第一轮66、第二轴51、第一棍52、第一安装座53和第三链轮54,所述挡圈61、第一链轮62和第二链轮63安装于第一轴64的一端,所述第一链轮62位于挡圈61和第二链轮63之间,所述第一轴64的另一端穿过第一轮66,所述第一轮66的两端分别设有挡板67,最外面的两个所述挡板67的外侧面安装有端板68;所述端板68的外侧安装有轴端挡圈65;所述第一棍52焊接在第二轴51上,所述第二轴51安装在第一安装座53内;所述第一安装座53固定在第四安装孔1d上,所述第三链轮54固定于第二轴51上用于驱动第二轴51和第一棍52同步转动;所述第二安装孔1b上安装有第二支撑座13,所述第一轴64安装在第二支撑座13内,所述第一轴64位于第二轴51正上方,所述挡圈61、第一链轮62和第二链轮63位于右支撑板3外侧,所述轴端挡圈65、第一轮66、挡板67和端板68位于右支撑板3内侧,所述第三链轮54位于右支撑板3外侧,所述第一棍52位于右支撑板3内侧。A quantitative concentrated fertilizer supply device, comprising a left support plate 1, a front support plate 2, a right support plate 3, a rear support plate 10 and a second support seat 13; the left support plate 1 and the right support plate 3 are arranged in parallel, so The front support plate 2 and the rear support plate 10 are respectively installed between the left support plate 1 and the right support plate 3; the bottom of the space formed by the left support plate 1, the right support plate 3 and the rear support plate 10 is provided with a bottom support seat 8. Between the left support plate 1 and the right support plate 3, there is an intermediate partition 4 and a fertilizer unloading plate 7, and the intermediate partition 4 is located above the fertilizer unloading plate 7; the left support plate 1 and the right support plate 3 are provided with a first installation hole 1a, a second installation hole 1b, a third installation hole 1c and a fourth installation hole 1d, the fertilizer unloading plate 7 crosses the first installation hole 1a, and the fertilizer unloading plate 7 passes through Through the first installation hole 1a of the left support plate 1 and the right support plate 3; the middle partition plate 4 passes through the third installation hole 1c on the left support plate 1 and the right support plate 3; also includes a retaining ring 61, The first sprocket 62, the second sprocket 63, the first shaft 64, the first wheel 66, the second shaft 51, the first stick 52, the first mount 53 and the third sprocket 54, the retaining ring 61, The first sprocket 62 and the second sprocket 63 are mounted on one end of the first shaft 64, the first sprocket 62 is located between the retaining ring 61 and the second sprocket 63, and the other end of the first shaft 64 passes through Through the first wheel 66, the two ends of the first wheel 66 are respectively provided with baffles 67, and the outer sides of the two outermost baffles 67 are equipped with end plates 68; the outer sides of the end plates 68 are equipped with A shaft end retaining ring 65; the first rod 52 is welded on the second shaft 51, and the second shaft 51 is installed in the first installation seat 53; the first installation seat 53 is fixed on the fourth installation hole 1d , the third sprocket 54 is fixed on the second shaft 51 for driving the second shaft 51 and the first stick 52 to rotate synchronously; the second support seat 13 is installed on the second mounting hole 1b, and the first The shaft 64 is installed in the second support seat 13, the first shaft 64 is located directly above the second shaft 51, the retaining ring 61, the first sprocket 62 and the second sprocket 63 are located outside the right support plate 3, so The shaft end retaining ring 65, the first wheel 66, the baffle plate 67 and the end plate 68 are located inside the right support plate 3, the third sprocket 54 is located outside the right support plate 3, and the first stick 52 is located on the right support plate 3 inside.
进一步,所述第一轮66包括六方孔661、螺旋形槽孔662和螺旋形壁面663,所述第一轴64为六方轴,所述第一轮66中心为六方孔661,用于穿过第一轴64与第一轴64的六方轴结构配合;所述第一轮66表面均匀分布6个螺旋形槽孔662,所述螺旋形槽孔662呈螺旋状;2个所述螺旋形槽孔662之间通过螺旋形壁面663隔开,所述螺旋形壁面663数量为6个;所述螺旋形壁面663分为螺旋形壁面A664和螺旋形壁面B665,螺旋形壁面A664倾角α为10°,螺旋形壁面B665倾角β为30°;所述螺旋形壁面A664和螺旋形壁面B665使所述螺旋形槽孔662截面呈倾斜瓢型状。Further, the first wheel 66 includes a hexagonal hole 661, a spiral slot 662 and a spiral wall 663, the first shaft 64 is a hexagonal shaft, and the center of the first wheel 66 is a hexagonal hole 661 for passing through The first shaft 64 cooperates with the hexagonal shaft structure of the first shaft 64; the surface of the first wheel 66 is evenly distributed with 6 helical slots 662, and the helical slots 662 are helical; the 2 helical slots The holes 662 are separated by spiral wall surfaces 663, and the number of the spiral wall surfaces 663 is 6; the spiral wall surfaces 663 are divided into spiral wall surfaces A664 and spiral wall surfaces B665, and the inclination angle α of the spiral wall surfaces A664 is 10° , the inclination angle β of the spiral wall B665 is 30°; the spiral wall A664 and the spiral wall B665 make the cross section of the spiral slot 662 in an inclined scoop shape.
进一步,所述第一轮66的数量为1~4个。Further, the number of the first round 66 is 1-4.
进一步,所述第一轮66为带有螺旋形槽孔的圆柱体,当所述第一轮66的数量为2~4个时,至少保留1个第一轮66,其余数量的第一轮66可用圆柱轮69代替,所述圆柱轮69为光滑的圆柱体。Further, the first round 66 is a cylinder with a spiral slot, when the number of the first round 66 is 2 to 4, at least one first round 66 is reserved, and the remaining number of first rounds 66 can replace with column wheel 69, and described column wheel 69 is smooth cylinder.
进一步,所述第一棍52呈双螺旋状焊接在第二轴51上。Further, the first rod 52 is welded on the second shaft 51 in a double helix shape.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明采用进肥入口和一个卸肥口,方便装肥和卸肥,操作方便;采用的肥料总量供给方式,精简了传动系统和整机结构,操作方便。1. The present invention adopts a fertilizer inlet and a fertilizer unloading port, which is convenient for loading and unloading fertilizer, and is easy to operate; the total amount of fertilizer supply method adopted simplifies the transmission system and the structure of the whole machine, and is easy to operate.
2、本发明采用螺旋形槽孔结构,降低了排肥出现不连续的脉动现象,实现连续、均匀排肥;倾斜瓢型状的螺旋形槽孔有利于肥料进入槽孔和排出槽孔,防止槽孔出现堵塞。2. The present invention adopts a spiral slot structure, which reduces the discontinuous pulsation phenomenon in fertilizer discharge, and realizes continuous and uniform fertilizer discharge; the spiral slot hole in the shape of an inclined scoop is conducive to the entry and discharge of fertilizer into the slot hole and prevents Slot is clogged.
3、本发明采用螺旋状排肥轮和圆柱轮替换实现排肥量大范围调节;采用六方轴对螺旋状排肥轮和圆柱轮进行径向定位,结构简单,方便更换螺旋状排肥轮。3. The invention adopts the replacement of the helical fertilizer discharge wheel and the cylindrical wheel to realize a wide range of fertilizer discharge adjustment; the hexagonal shaft is used to radially position the helical fertilizer discharge wheel and the cylindrical wheel, the structure is simple, and the helical fertilizer discharge wheel is convenient to replace.
4、本发明采用模块化设计,整体采用螺栓连接,结构简单,方便调节、安装、拆卸,工作可靠。4. The present invention adopts modular design, and the whole is connected by bolts, with simple structure, convenient adjustment, installation and disassembly, and reliable operation.
5、本发明的供肥量调节范围大,可适用油菜、水稻、玉米等多种作物不同肥料施用需求,可实现综合利用以降低生产成本,工作效率高。5. The fertilizer supply amount of the present invention has a large adjustment range, and can be applied to different fertilizer application requirements of various crops such as rapeseed, rice, and corn, and can realize comprehensive utilization to reduce production costs, and has high work efficiency.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的剖面示意图。Fig. 2 is a schematic cross-sectional view of the present invention.
图3为图1的侧面结构示意图。FIG. 3 is a schematic diagram of the side structure of FIG. 1 .
图4为左支撑板结构示意图。Figure 4 is a schematic diagram of the structure of the left support plate.
图5为本发明的部分结构示意图。Fig. 5 is a partial structural schematic diagram of the present invention.
图6为本发明的部分结构示意图。Fig. 6 is a partial structural schematic diagram of the present invention.
图7为本发明的部分结构示意图。Fig. 7 is a partial structural schematic diagram of the present invention.
图8为图7的主视图。Fig. 8 is a front view of Fig. 7 .
具体实施方式detailed description
下面结合附图及实施例进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例:本发明的一种定量集中供肥装置,包括左支撑板1、前支撑板2、右支撑板3、中间隔板4、搅肥机构5、螺旋状组合机构6、卸肥板7、底部支撑座8、肥料充入区9、后支撑板10、排肥口11、卸肥区12和第二支撑座13。所述左支撑板1、前支撑板2、右支撑板3、中间隔板4、卸肥板7、底部支撑座8、后支撑板10和第二支撑座13组成供肥装置外壳体。所述左支撑板1和右支撑板3平行安装,所述前支撑板2和后支撑板10安装于所述左支撑板1和右支撑板3之间,所述左支撑板1、右支撑板3、前支撑板2和后支撑板10组成供肥装置外壳体的骨架。所述左支撑板1和右支撑板3之间底部还安装有底部支撑座8。所述螺旋状组合机构6左下侧与底部支撑座8配合,为排肥后进入过渡区域;螺旋状组合机构6后部与后支撑板10配合,形成充入肥料的保护区域。Embodiment: A quantitative centralized fertilizer supply device of the present invention includes a left support plate 1, a front support plate 2, a right support plate 3, a middle partition 4, a fertilizer mixing mechanism 5, a spiral combination mechanism 6, and a fertilizer unloading plate 7 , Bottom support seat 8, fertilizer filling area 9, rear support plate 10, fertilizer discharge port 11, fertilizer unloading area 12 and second support seat 13. The left support plate 1, the front support plate 2, the right support plate 3, the middle partition 4, the fertilizer unloading plate 7, the bottom support base 8, the rear support plate 10 and the second support base 13 form the outer casing of the fertilizer supply device. The left support plate 1 and the right support plate 3 are installed in parallel, the front support plate 2 and the rear support plate 10 are installed between the left support plate 1 and the right support plate 3, the left support plate 1, the right support plate Plate 3, front support plate 2 and rear support plate 10 form the skeleton of the outer casing of the fertilizer supply device. A bottom support seat 8 is installed at the bottom between the left support plate 1 and the right support plate 3 . The lower left side of the spiral combination mechanism 6 cooperates with the bottom support seat 8 to enter the transition area after fertilizer discharge; the rear part of the spiral combination mechanism 6 cooperates with the rear support plate 10 to form a protection area filled with fertilizer.
所述左支撑板1和右支撑板3上均设有第一安装孔1a、第二安装孔1b、第三安装孔1c和第四安装孔1d,所述卸肥板7横穿第一安装孔1a,所述卸肥板7穿过所述左支撑板1和右支撑板3的第一安装孔1a则形成一个密闭空间;当需要卸肥时,则将所述卸肥板7抽出即可卸肥。所述第二安装孔1b上安装有第二支撑座13,用于支撑螺旋状组合机构6。所述中间隔板4穿过左支撑板1和右支撑板3上的第三安装孔1c,所述中间隔板4用于阻隔肥料大量堆积,以防止肥料出现粘结现象。所述搅肥机构5安装于左支撑板1和右支撑板3上的第四安装孔1d。The left support plate 1 and the right support plate 3 are provided with a first mounting hole 1a, a second mounting hole 1b, a third mounting hole 1c and a fourth mounting hole 1d, and the fertilizer unloading plate 7 traverses the first mounting hole 1b. hole 1a, the first mounting hole 1a of the left support plate 1 and the right support plate 3 through which the fertilizer unloading plate 7 passes forms a closed space; when fertilizer unloading is required, the fertilizer unloading plate 7 is pulled out Unloadable fat. A second support seat 13 is installed on the second installation hole 1 b for supporting the helical combination mechanism 6 . The middle partition 4 passes through the third installation hole 1c on the left support plate 1 and the right support plate 3, and the middle partition 4 is used to block a large amount of accumulation of fertilizers to prevent the fertilizer from sticking. The fat stirring mechanism 5 is installed in the fourth installation hole 1d on the left support plate 1 and the right support plate 3 .
所述螺旋状组合机构6包括挡圈61、第一链轮62、第二链轮63、第一轴64、轴端挡圈65、第一轮66、挡板67、端板68,所述第一链轮62和第二链轮63安装于第一轴64一端,并通过挡圈61完成轴向定位,所述第一链轮62承接外部传递的力,并驱动第二链轮63和螺旋状组合机构6上的其他部件转动;所述第二链轮63用于驱动搅肥机构5转动。所述第一轴64穿过轴端挡圈65、第一轮66、挡板67、端板68和圆柱轮69,使结合为一个整体;所述第一轴64安装第一轮66、挡板67、端板68和圆柱轮69的位置为六方轴结构,对第一轮66、挡板67、端板68和圆柱轮69实现径向定位;所述第一轴64上均匀分布有4个第一轮66,所述第一轮66之间通过挡板67隔开,从而实现第一轮66独立充进肥料和排出肥料;所述4个第一轮66形成第一轮组合体,第一轮组合体两端安装有端板67,端板67主要使第一轮组合体与排肥装置壳体分离开来,防止因摩擦造成肥料被破碎。采用第一轮66结构能够保证排肥的连续性和均匀性,降低脉动现象的出现。所述第一轮66可以用圆柱轮69替换,所述圆柱轮69表面光滑,不具有充肥和排肥的功能;因此,一般根据作物排肥量需求,第一轮66可以在1~4之间协调,替换下来的则是用圆柱轮69替换。在端板67的一端安装有轴端挡圈65。通过调节第一轮66和圆柱轮69的数量以及第一轴64的转速调节排肥量。第一轮66和圆柱轮69的总数量为4,根据施肥量要求调节施肥量时可对所述第一轮66和圆柱轮69进行任意组合,如果施肥量较低时,采用2个第一轮66和2个圆柱轮69进行组合;如果施肥量中等时,采用3个第一轮66和1个圆柱轮69进行组合;如果施肥量较高时,均采用4个第一轮66;同步调节第一轴64的转速配合第一轮66数量实现优化组合达到作物所需的施肥量。The helical combination mechanism 6 includes a retaining ring 61, a first sprocket 62, a second sprocket 63, a first shaft 64, a shaft end retaining ring 65, a first wheel 66, a baffle plate 67, and an end plate 68. The first sprocket 62 and the second sprocket 63 are installed on one end of the first shaft 64, and the axial positioning is completed by the retaining ring 61. The first sprocket 62 receives the force transmitted from the outside and drives the second sprocket 63 and the second sprocket 63. Other components on the helical combination mechanism 6 rotate; the second sprocket 63 is used to drive the fertilizer stirring mechanism 5 to rotate. The first shaft 64 passes through the shaft end retaining ring 65, the first wheel 66, the baffle plate 67, the end plate 68 and the column wheel 69, so that they are combined as a whole; the first shaft 64 is equipped with the first wheel 66, the baffle plate The position of plate 67, end plate 68 and cylindrical wheel 69 is a hexagonal shaft structure, and radial positioning is realized to first wheel 66, baffle plate 67, end plate 68 and cylindrical wheel 69; Described first shaft 64 is evenly distributed with 4 A first wheel 66, separated by a baffle 67 between the first wheels 66, so that the first wheel 66 is independently filled with fertilizer and discharged; the four first wheels 66 form a first wheel assembly, End plates 67 are installed at both ends of the first wheel assembly, and the end plates 67 mainly separate the first wheel assembly from the fertilizer discharge device housing to prevent the fertilizer from being broken due to friction. Adopting the first round 66 structure can ensure the continuity and uniformity of fertilizer discharge and reduce the occurrence of pulsation. The first round 66 can be replaced by a cylindrical wheel 69, the cylindrical wheel 69 has a smooth surface and does not have the functions of fertilization and fertilizer discharge; therefore, generally according to the demand for fertilizer discharge of crops, the first round 66 can be between 1 to 4 Coordinate between, what replace then is to replace with column wheel 69. On one end of the end plate 67, a shaft end retaining ring 65 is installed. The amount of fertilizer discharge is regulated by adjusting the number of the first wheel 66 and the column wheel 69 and the rotational speed of the first shaft 64 . The total number of the first round 66 and the column wheel 69 is 4, and the first round 66 and the column wheel 69 can be combined arbitrarily when adjusting the fertilization rate according to the requirements of the fertilization rate. If the fertilization rate is low, adopt 2 first Wheel 66 and 2 cylindrical wheels 69 are combined; if the fertilization amount is medium, use 3 first rounds 66 and 1 cylindrical wheel 69 to combine; if the fertilization amount is high, use 4 first rounds 66; synchronous The rotational speed of the first shaft 64 is adjusted to match the number of the first rounds 66 to achieve an optimal combination to reach the amount of fertilizer required by the crops.
所述第一轮66包括六方孔661、螺旋形槽孔662和螺旋形壁面663,所述第一轮66中心为六方孔661,用于穿过第一轴64,与第一轴64的六方轴结构配合,且进行径向定位。所述第一轮66表面均匀分布6个螺旋形槽孔662,所述螺旋形槽孔662呈螺旋状;2个所述螺旋形槽孔662之间通过螺旋形壁面663隔开,所述螺旋形壁面663数量为6个。所述螺旋形壁面663分为螺旋形壁面A664和螺旋形壁面B665,为提高肥料充填性能和排肥性能,设计螺旋形壁面A664倾角α为10°,螺旋形壁面B665倾角β为30°;所述螺旋形壁面A664和螺旋形壁面B665使螺旋形槽孔662截面呈倾斜瓢型状,有利于肥料进入槽孔和排出槽孔。The first wheel 66 includes a hexagonal hole 661, a spiral slot 662 and a spiral wall 663. The center of the first wheel 66 is a hexagonal hole 661 for passing through the first shaft 64, and the hexagonal hole 663 of the first shaft 64. The shaft structure is matched and radially positioned. The surface of the first wheel 66 is evenly distributed with 6 spiral slots 662, and the spiral slots 662 are spiral; the two spiral slots 662 are separated by a spiral wall 663, and the spiral The number of shaped wall surfaces 663 is six. The spiral wall 663 is divided into a spiral wall A664 and a spiral wall B665. In order to improve the fertilizer filling performance and fertilizer discharge performance, the spiral wall A664 is designed to have an inclination α of 10°, and the spiral wall B665 has an inclination β of 30°; The spiral wall A664 and the spiral wall B665 make the cross section of the spiral slot 662 in an inclined scoop shape, which is beneficial for the fertilizer to enter and discharge the slot.
所述第一轴64穿过第二支撑座13,所述第二支撑座13为螺旋状组合机构6提供支撑,使螺旋状组合机构6可轻松转动。The first shaft 64 passes through the second support base 13, and the second support base 13 provides support for the helical combination mechanism 6, so that the helical combination mechanism 6 can rotate easily.
所述搅肥机构5安装于第四安装孔1d上,所述搅肥机构5位于螺旋状组合机构6正上方,搅肥机构5搅动肥料使肥料不粘结同时促使肥料进入螺旋状组合机构6的螺旋形槽孔662中。所述搅肥机构5包括搅肥轴51、搅肥棍52、搅肥安装座53和搅肥链轮54,所述搅肥棍52呈双螺旋状焊接在搅肥轴51上,所述搅肥轴51通过搅肥安装座53进行支撑。所述搅肥安装座53固定在第四安装孔1d上,所述搅肥链轮54固定于搅肥轴51上,驱动搅肥轴51和搅肥棍52同步转动;所述搅肥链轮54与第二链轮63配合,所述第二链轮63驱动搅肥链轮54转动。The fertilizer stirring mechanism 5 is installed on the fourth installation hole 1d, the fertilizer stirring mechanism 5 is located directly above the spiral combination mechanism 6, and the fertilizer stirring mechanism 5 stirs the fertilizer so that the fertilizer does not stick and at the same time promotes the fertilizer to enter the spiral combination mechanism 6 In the spiral slot 662. The fat-stirring mechanism 5 includes a fat-stirring shaft 51, a fat-stirring stick 52, a fat-stirring mounting seat 53 and a fat-stirring sprocket 54. The fertilizer shaft 51 is supported by a fertilizer stirring mounting seat 53 . The fat-stirring installation seat 53 is fixed on the fourth installation hole 1d, the fat-stirring sprocket 54 is fixed on the fat-stirring shaft 51, and drives the fat-stirring shaft 51 and the fat-stirring stick 52 to rotate synchronously; the fat-stirring sprocket 54 cooperates with the second sprocket 63, and the second sprocket 63 drives the fat stirring sprocket 54 to rotate.
所述左支撑板1、前支撑板2、右支撑板3、中间隔板4、螺旋状组合机构6、卸肥板7和底部支撑座8形成卸肥区12,所述卸肥区12内螺旋状组合机构6的螺旋形槽孔662可以进行部分充入肥料;当需要卸肥时,卸肥板7将卸肥区12中肥料排出。所述左支撑板1、右支撑板3、中间隔板4和后支撑板10形成腔体为肥料充入区9,所述搅肥机构5安装于肥料充入区9内;所述搅肥机构5转动促使肥料强制进入螺旋状组合机构6的螺旋形槽孔662内,使螺旋形槽孔662充满肥料。所述左支撑板1、右支撑板3、螺旋状组合机构6、底部支撑座8和后支撑板10组合形成排肥口11,所述螺旋状组合机构6的螺旋形槽孔662进入排肥口11区域,则螺旋形槽孔662通过排肥口11将肥料排出。The left support plate 1, the front support plate 2, the right support plate 3, the middle partition plate 4, the spiral combination mechanism 6, the fertilizer unloading plate 7 and the bottom support seat 8 form a fertilizer unloading area 12, and the fertilizer unloading area 12 The helical slot 662 of the helical combination mechanism 6 can be partially filled with fertilizer; when it is necessary to unload fertilizer, the fertilizer unloading plate 7 will discharge the fertilizer in the fertilizer unloading area 12 . The cavity formed by the left support plate 1, the right support plate 3, the middle partition plate 4 and the rear support plate 10 is the fertilizer filling area 9, and the fertilizer stirring mechanism 5 is installed in the fertilizer filling area 9; the fertilizer stirring The rotation of the mechanism 5 impels the fertilizer to be forced into the helical slot 662 of the helical combination mechanism 6, so that the helical slot 662 is filled with fertilizer. The left support plate 1, the right support plate 3, the spiral combination mechanism 6, the bottom support seat 8 and the rear support plate 10 are combined to form a fertilizer discharge port 11, and the spiral slot 662 of the spiral combination mechanism 6 enters the fertilizer discharge port. In the port 11 area, the spiral slot 662 discharges the fertilizer through the fertilizer discharge port 11.
肥箱中的肥料进入肥料充入区9内,搅肥机构5转动将肥料强制进入螺旋状组合机构6的螺旋形槽孔662内,且螺旋形槽孔662在卸肥区12可充肥部分。螺旋形槽孔662内的肥料进入保护部分后,进入到排肥口11,将肥料排出。定量集中供肥装置仅包含肥料充入、保护、排出三个过程,排肥环节变少。采用的倾斜瓢型状的螺旋形槽孔和改变螺旋状组合机构6数量调节施肥量能实现较大范围变量排肥,并能实现连续、均匀排肥。The fertilizer in the fertilizer box enters the fertilizer filling area 9, and the fertilizer stirring mechanism 5 rotates to force the fertilizer into the spiral slot 662 of the spiral combination mechanism 6, and the spiral slot 662 can be used in the fertilizer unloading area 12. . After the fertilizer in the spiral slot 662 enters the protection part, it enters the fertilizer discharge port 11 to discharge the fertilizer. The quantitative centralized fertilizer supply device only includes three processes of fertilizer filling, protection and discharge, and the fertilizer discharge link becomes less. The adoption of inclined scoop-shaped spiral slots and changing the number of spiral combination mechanisms 6 to adjust the amount of fertilization can realize variable fertilizer discharge in a large range, and can realize continuous and uniform fertilizer discharge.
本发明工作原理如下:根据农艺施肥量要求,调节好螺旋状组合机构6的第一轮66和圆柱轮69的数量,肥箱中的肥料进入肥料充入区9中;第一链轮62驱动螺旋状组合机构6转动,同时带动搅肥机构5转动,搅肥机构5搅动肥料使肥料充入螺旋形槽孔662,同时搅动使肥料不起拱、粘结。螺旋状组合机构6的第一轮66转动将肥料在后支撑板10保护作用下将肥料输送至排肥口11,将肥料排出。肥料排出后,螺旋状组合机构6继续转动至底部支撑座8后陆续卸肥区12和肥料充入区9,循环完成肥料充入、排出过程。该定量集中供肥装置的工作流程为:调节第一轮66和圆柱轮69的数量——肥料进入充入区——螺旋状组合机构转动——搅肥机构转动——肥料充入——肥料保护——肥料排出——肥料充入——肥料保护——肥料排出。The working principle of the present invention is as follows: according to the requirements of agronomic fertilization amount, the quantity of the first wheel 66 and the column wheel 69 of the spiral combination mechanism 6 is adjusted, and the fertilizer in the fertilizer box enters the fertilizer filling area 9; the first sprocket wheel 62 drives The spiral combination mechanism 6 rotates, and drives the fertilizer stirring mechanism 5 to rotate simultaneously, and the fertilizer stirring mechanism 5 stirs the fertilizer so that the fertilizer is filled into the spiral slot 662, and simultaneously stirs so that the fertilizer does not arch and stick. The rotation of the first wheel 66 of the helical combination mechanism 6 transports the fertilizer to the fertilizer outlet 11 under the protection of the rear support plate 10 to discharge the fertilizer. After the fertilizer is discharged, the spiral combination mechanism 6 continues to rotate to the bottom support seat 8, and then the fertilizer unloading area 12 and the fertilizer filling area 9 are successively completed, and the fertilizer filling and discharging process is completed in a cycle. The workflow of the quantitative centralized fertilizer supply device is as follows: adjusting the quantity of the first wheel 66 and the cylindrical wheel 69——fertilizer enters the filling area—rotation of the spiral combination mechanism—rotation of the fertilizer stirring mechanism—filling of fertilizer——fertilizer Protection—fertilizer discharge—fertilizer filling—fertilizer protection—fertilizer discharge.
本发明工作具体实施效果:本发明所解决的不同作物施肥量不同以及排肥不均匀、不连续的问题,克服了现有排肥装置通用性差及各行排量一致性较差的技术缺陷。通过改变螺旋状组合机构数量为2~4和转速为10~50r/min分析定量集中供肥装置的供肥量。试验对象为湖北三宁化工股份有限公司生产的颗粒状复合肥,螺旋状组合机构数量和转速对肥料施用量影响的结果如表1所示。The specific implementation effect of the work of the present invention: the present invention solves the problems of different fertilization amounts for different crops and uneven and discontinuous fertilizer discharge, and overcomes the technical defects of poor versatility of existing fertilizer discharge devices and poor consistency of discharge in each row. By changing the number of helical combination mechanisms to 2-4 and the rotational speed to 10-50r/min, the fertilizer supply amount of the quantitative centralized fertilizer supply device is analyzed. The test object is the granular compound fertilizer produced by Hubei Sanning Chemical Co., Ltd., and the results of the number and rotation speed of the helical combination mechanism on the fertilizer application amount are shown in Table 1.
表1螺旋状组合机构数量和转速对肥料施用量的影响(g/min)Table 1 The influence of the number and rotational speed of the helical combination mechanism on the amount of fertilizer applied (g/min)
表1结果表明,通过改变螺旋状组合机构数量和转速能够显著改变肥料施用量,且施肥量范围大,施用速率为910~8990g/min,对应的亩施肥量为5~49kg/亩,施肥量调节范围大,能够达到油菜、水稻、玉米等多种作物基肥或追肥施用量的要求。该定量集中供肥装置的倾斜瓢型状的螺旋形槽孔和改变螺旋状组合机构数量调节施肥量的方式和实施效果具有明显的创新性和显著的优点。The results in Table 1 show that the amount of fertilizer application can be significantly changed by changing the number and rotation speed of the helical combination mechanism, and the range of fertilizer application rate is 910-8990g/min, and the corresponding fertilizer amount per mu is 5-49kg/mu. The adjustment range is large, and it can meet the requirements of base fertilizer or topdressing fertilizer application rate of various crops such as rapeseed, rice, and corn. The method and implementation effect of the inclined scoop-shaped spiral slot hole of the quantitative concentrated fertilizer supply device and the method and implementation effect of changing the number of spiral combination mechanisms to adjust the fertilization amount have obvious innovation and remarkable advantages.
以上实施例仅用以说明本发明的技术方案而非限制,不脱离本发明技术方案的精神和范围而对本发明的技术方案进行修改或者同等替换,均应涵盖在本发明的权利要求范围中。The above embodiments are only used to illustrate the technical solution of the present invention rather than limit it. Any modification or equivalent replacement of the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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CN207185179U (en) * | 2017-09-05 | 2018-04-06 | 四川农业大学 | It is a kind of quantitatively to concentrate fertilizer device |
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CN107926244A (en) * | 2018-01-15 | 2018-04-20 | 四川农业大学 | A kind of granular chemical fertilizer concentrates Pneumatic type fertilizer distributor |
CN108566804A (en) * | 2018-04-02 | 2018-09-25 | 四川农业大学 | A kind of mating transplanting Pneumatic type deep applying fertilizer rice planter |
CN109076755A (en) * | 2018-09-20 | 2018-12-25 | 华中农业大学 | One device duplicate rows quantifies auger fertilizer feed |
CN109076755B (en) * | 2018-09-20 | 2022-04-05 | 华中农业大学 | A double row quantitative screw fertilizer discharger |
CN114258770A (en) * | 2021-12-17 | 2022-04-01 | 华南农业大学 | A pneumatic topdressing machine for flower and grain fertilizer under the rice canopy |
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