CN107504031B - Intelligent gluing and detecting equipment for automobile headlamp - Google Patents
Intelligent gluing and detecting equipment for automobile headlamp Download PDFInfo
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- CN107504031B CN107504031B CN201710729777.5A CN201710729777A CN107504031B CN 107504031 B CN107504031 B CN 107504031B CN 201710729777 A CN201710729777 A CN 201710729777A CN 107504031 B CN107504031 B CN 107504031B
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 56
- 238000001514 detection method Methods 0.000 claims abstract description 85
- 230000007246 mechanism Effects 0.000 claims description 44
- 238000003825 pressing Methods 0.000 claims description 24
- 230000001681 protective effect Effects 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 13
- 230000003139 buffering effect Effects 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000010073 coating (rubber) Methods 0.000 claims description 4
- 238000004321 preservation Methods 0.000 claims description 4
- 239000004411 aluminium Substances 0.000 claims 1
- 238000005728 strengthening Methods 0.000 claims 1
- 241000258971 Brachiopoda Species 0.000 abstract description 5
- 241000252254 Catostomidae Species 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M11/00—Testing of optical apparatus; Testing structures by optical methods not otherwise provided for
- G01M11/02—Testing optical properties
- G01M11/06—Testing the alignment of vehicle headlight devices
- G01M11/064—Testing the alignment of vehicle headlight devices by using camera or other imaging system for the light analysis
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B20/00—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
- Y02B20/40—Control techniques providing energy savings, e.g. smart controller or presence detection
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Automatic Assembly (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to the technical field of automobile lamp assembly detection, in particular to an intelligent gluing and detecting device for an automobile headlamp, which integrates all parts for processing and detecting automobile lamp shells into a workstation system, greatly improves the assembly efficiency and comprises a mask buckling station, a mask feeding station, a light type detecting station and an air tightness detecting station.
Description
Technical Field
The invention relates to the technical field of automobile lamp assembly detection, in particular to intelligent gluing and detecting equipment for an automobile headlamp.
Background
The automobile is the most common vehicle at present, and the car light is the important part among them to the automobile, and it provides the necessary illumination when driving, and the car light casing comprises lamp stand and face guard, and specific function divides into several parts: 1. the lamp holder is buckled with the mask to form a car lamp shell after being coated with glue; 2. carrying out light type detection on the car lamp shell; 3. the vehicle lamp housing performs the airtightness detection. The processing mode is currently completed independently by one station, so that the assembly detection efficiency of the car lamp is low.
Disclosure of Invention
In order to solve the problems, the invention provides an intelligent gluing and detecting device for an automobile headlamp, which integrates all parts for machining and detecting an automobile lamp shell into a workstation system, and greatly improves the assembly efficiency.
The technical scheme is as follows: the utility model provides an intelligent veneer of car headlamp and check out test set, it includes face guard lock station, face guard material loading station, light type detection station and airtight detection station, its characterized in that, it still includes the rubber coating robot and snatchs the robot, face guard lock station, face guard material loading station, light type detection station and airtight detection station arrange in order, the rubber coating robot with it arranges in to snatch the robot face guard lock station, face guard material loading station, light type detection station and airtight detection station are with one side, face guard lock station, face guard material loading station, light type detection station and airtight detection station all include main support and movable mounting in the frock board of main support, frock board connection frock board drives actuating cylinder, the frock board includes face guard material loading frock board, face guard lock frock board, light type detection frock board and airtight detection frock board, be provided with the face guard material loading frock board on the face guard frock board, be provided with first profile modeling lamp stand support frame, first positioning fixed establishment and shooting gun on the face guard lock frock board, install second profile modeling fixed light type fixed support frame, light type positioning fixation mechanism and light type detection mechanism and aerify the nail gun detection mechanism and install the light type detection mechanism on the face guard lock frock board.
The device is further characterized in that the mask buckling station, the mask feeding station, the light type detection station and the air tightness detection station are arranged on two sides of the gluing robot and the grabbing robot respectively;
the main support is provided with a guide rail, the tooling plate is connected with a tooling plate driving cylinder, the tooling plate is slidably arranged on the guide rail through a sliding block, the bottom of the tooling plate is provided with a limiting block, and the main support is provided with a buffering positioning block matched with the limiting block;
the main support is provided with a protective cover, one side of the protective cover is provided with a feed inlet and a feed door, and the other side of the protective cover is provided with a side opening and a safety grating;
the grabbing robot comprises a first robot body, a grabbing mechanism is mounted on the first robot body and comprises a grabbing bracket, a profiling tool is mounted on the grabbing bracket, at least two vacuum suckers are mounted on the inner surface of the profiling tool, at least two grabbing rotary cylinders are mounted at the edge of the profiling tool, and grabbing press blocks are mounted on piston rods of the grabbing rotary cylinders;
the device is further characterized in that the profiling tools are respectively arranged on two sides of the grabbing bracket; the profiling tool is connected with the grabbing bracket through a quick connector; the vacuum chuck is connected with a vacuum degree tester, and a vacuum sensor is arranged on the vacuum chuck; at least two first in-place sensors are arranged on the inner surface of the profiling tool;
the gluing robot comprises a second robot body, a gluing support is mounted on the second robot body, an ion flame gun and a gluing head are arranged on the gluing support side by side, and the ion flame gun and the gluing head are mounted on the gluing support through a gluing driving cylinder and an ion flame driving cylinder respectively;
the robot is further characterized in that a gluing auxiliary support is arranged on one side of the robot body, and a calibration point and a gluing heat-preservation heater are mounted on the gluing auxiliary support;
on one side of the mask copying support frame, an in-place detection block is arranged on the mask feeding tooling plate, an in-place detection switch is arranged on the in-place detection block, and the mask copying support frame is an aluminum support and is provided with reinforcing ribs;
the first positioning and fixing mechanism comprises a first longitudinal pressing device, a first transverse pressing device and a first clamping device, and a first in-place detection sensor is mounted on the first lamp holder profiling support frame;
the first longitudinal pressing device comprises a first longitudinal rotating cylinder arranged on the first lamp holder profiling support frame and a first longitudinal pressing block arranged on a piston rod of the first longitudinal rotating cylinder, the first transverse pressing device comprises a first transverse driving cylinder arranged on the mask buckling tooling plate and a first transverse pressing block arranged on a piston rod of the first transverse driving cylinder, the first clamping device comprises a clamping jaw cylinder arranged on the first lamp holder profiling support frame, the nail gun is arranged on the mask buckling tooling plate through the nail shooting driving cylinder, and the first lamp holder profiling support frame is an aluminum support and is provided with a reinforcing rib;
the lower end of the mask buckling tooling plate is provided with a jacking positioning device, the jacking positioning device comprises a jacking positioning cylinder and a top positioning plate arranged on the jacking positioning cylinder, the top positioning plate is provided with a positioning groove, and the bottom of the mask buckling tooling plate is provided with a positioning inserted rod matched with the positioning groove;
the second positioning and fixing mechanism comprises a second longitudinal pressing device and a second clamping device, and a second in-place detection sensor is mounted on the first lamp holder profiling support frame;
the second longitudinal pressing device comprises a second longitudinal rotating cylinder arranged on the second lamp holder profiling support frame and a second longitudinal pressing block arranged on a piston rod of the second longitudinal rotating cylinder; the second clamping device comprises a second clamping jaw cylinder arranged on the second lamp holder profiling support frame;
the plugging mechanism comprises a plugging driving cylinder arranged on the second lamp holder profiling support frame, and a plugging head is arranged on a piston rod of the plugging driving cylinder; the inflation mechanism comprises an inflation driving cylinder, an inflation head is mounted on a piston rod of the inflation driving cylinder, and an inflation opening is formed in the inflation head; the number of the plugging mechanisms is at least two, and the number of the inflating mechanisms is one;
the air tightness detection tool plate is provided with a nail shooting detection mechanism, the nail shooting detection mechanism comprises a nail shooting detection driving cylinder, and a piston rod of the nail shooting detection driving cylinder is provided with a proximity sensor;
a marking machine is arranged on the airtight detection tooling plate;
the bottom of the tooling plate is provided with a limiting block, and the main bracket is provided with a buffering positioning block matched with the limiting block; the first lamp holder profiling support frame is an aluminum support.
After the device is adopted, the mask buckling station, the mask feeding station, the light type detection station and the air tightness detection station are integrated together, mask grabbing, gluing buckling, lamp holder and mask moving, light type detection and air tightness detection are automatically realized through the two gluing robots and the grabbing robot, integrated assembly of an assembly line is realized, and the assembly efficiency is greatly improved.
Drawings
FIG. 1 is a schematic view of the apparatus of the present invention;
fig. 2 is a schematic view of a first view structure of a mask feeding station;
FIG. 3 is a schematic view of a second perspective structure of a mask loading station;
FIG. 4 is a first perspective view of a mask engaging station;
FIG. 5 is a first perspective view of a mask engaging station;
FIG. 6 is a first perspective view of a mask engaging station;
FIG. 7 is a schematic structural view of a re-lifting positioning device for a mask fastening station;
FIG. 8 is a schematic view of a first perspective view of the air tightness detection station;
FIG. 9 is a schematic view of a second perspective view of the air tightness detection station;
FIG. 10 is a schematic view of a third perspective of the air tightness detection station;
FIG. 11 is a schematic view of a gluing robot;
FIG. 12 is a schematic view of the structure of the auxiliary stand;
fig. 13 is a schematic structural view of the grasping robot.
FIG. 14 is a schematic view of a light pattern inspection station.
Detailed Description
As shown in fig. 1 to 14, the intelligent gluing and detecting equipment for the automobile headlamp comprises a gluing robot 2 and a grabbing robot 1, wherein a mask buckling station 3, a mask feeding station 4, a light type detecting station 5 and a gas tightness detecting station 6 are arranged on two sides of the gluing robot 2 and the grabbing robot 1.
The grabbing robot 1 comprises a first robot body 1-1, a grabbing mechanism 1-2 is installed on the first robot body 1-1 and comprises a grabbing support 1-3, two symmetrically-arranged profiling tools 1-4 are installed on the grabbing support 1-3, at least two vacuum suckers 1-5 are installed on the inner surface of each profiling tool 1-4, three grabbing rotary cylinders 1-6 are installed at the edges of the profiling tools 1-4, and grabbing press blocks 1-7 are installed on piston rods of the grabbing rotary cylinders 1-6; the profiling tool 1-4 is connected with the grabbing bracket 1-3 through the quick connector 1-8, so that the replacement of the profiling tool is conveniently realized, and the efficiency is further improved; the vacuum chucks 1-5 are connected with a vacuum degree tester, a vacuum sensor is arranged on the vacuum chuck 5 and can be used for detecting the vacuum degree when the chucks adsorb, and when the vacuum degree does not meet the requirement, the robot cannot grab the mask to move; three in-place sensors are arranged on the inner surfaces of the profiling fixtures 1-4, so that the profiling fixtures can be moved in place and can accurately grab the mask or the car lamp shell.
The gluing robot 2 comprises a second robot body 2-1, a gluing support 2-2 is mounted on the robot body 2-1, an ion flame gun 2-4 and a gluing head 2-3 are arranged on the gluing support 2-2 side by side, the ion flame gun 2-4 and the gluing head 2-3 respectively drive an air cylinder through ion flame, and are provided with a movement buffer mechanism 2-5 and a gluing driving air cylinder 2-6 which are mounted on the gluing support 2-2; one side of the second robot body 2-1 is provided with a gluing auxiliary support 2-7, and a zero calibration point 2-8 and a gluing heat preservation heater 2-9 are installed on the auxiliary support 2-7, so that the functions of zero calibration and heating and heat preservation of the gluing head 2-3 are achieved.
The mask feeding station 4 comprises a main support 7, a first positioning tool 4-2 is arranged on the main support 7, two guide rails 8 which are arranged in parallel are arranged on the main support 7, the first positioning tool 4-2 is slidably mounted on the guide rails 8 through a sliding block 15, the first positioning tool 4-2 is connected with a tool plate driving cylinder 9, the first positioning tool 4-2 comprises a mask feeding tool plate 4-3, a mask profiling support frame 4-4 is mounted on the mask feeding tool plate 4-3, and a third arrival detection sensor 4-7 is arranged on the mask profiling support frame 4-4. An in-place detection block 4-6 is arranged on the mask feeding tooling plate 4-3 on one side of the mask profiling support frame 4-4, and an in-place detection switch 4-5 is arranged on the in-place detection block 4-6, so that the mask is further ensured to be placed in place. The mask profiling support frame 4-4 is specifically an aluminum support frame and is provided with reinforcing ribs, so that the overall strength is ensured. The main support 7 is provided with a protective cover 10, one side of the protective cover 10 is provided with a feed inlet and a feed door 11, and the other side is provided with an opening and a safety grating 12, so that the protective cover plays a role of safety protection. The limiting block 13 is arranged at the bottom of the mask feeding tool plate 4-3, the buffering positioning block 14 matched with the limiting block 13 is arranged on the main support 7, and the first positioning tool 4-2 is further ensured to move in place through matching of the limiting block and the buffering positioning block.
The mask buckling station 3 comprises a main support 7, a first positioning clamp 3-1 is arranged on the main support 7, a guide rail 8 is arranged on the main support 7, the first positioning clamp 3-1 is slidably mounted on the guide rail 8 through a slide block 15, the first positioning clamp 3-1 is connected with a tooling plate driving cylinder 9, the first positioning clamp 3-1 comprises a first lamp holder profiling support frame 3-3 and a first positioning fixing mechanism which are arranged on a mask buckling tooling plate 3-2, two first in-place detection sensors 3-4 are mounted on the first lamp holder profiling support frame 3-3, the first positioning fixing mechanism comprises a first longitudinal pressing device 3-5, a first transverse pressing device 3-6 and a first clamping device 3-7, and seven nail guns 3-8 corresponding to the first lamp holder profiling support frame 3-3 are mounted on the mask buckling tooling plate 3-2.
The first longitudinal pressing device 3-5 comprises a longitudinal rotating cylinder arranged on the first lamp holder profiling support frame 3-3 and a longitudinal pressing block arranged on a piston rod of the longitudinal rotating cylinder; the first transverse pressing device 3-6 comprises a transverse driving cylinder arranged on the mask buckling tooling plate 3-2 and a transverse pressing block arranged on a piston rod of the transverse cylinder; the first clamping device 3-7 comprises a clamping jaw cylinder arranged on the first lamp holder profiling support frame 3-3, so that transverse positioning and longitudinal positioning pressing are realized, the clamping jaw cylinder is used for clamping, and reliable positioning is realized. The nail gun 3-8 is arranged on the mask buckling tooling plate 3-2 through a nail driving cylinder 3-9, and can realize the adjustment of the nail shooting position. The first lamp holder profiling support frame 3-3 is an aluminum support and is provided with a reinforcing rib, so that the support strength is ensured, and the phenomena of bending and the like when the mask is buckled are prevented. The bottom of the mask buckling tooling plate 3-2 is provided with a limiting block 13, the main support 7 is provided with a buffering positioning block 14 matched with the limiting block 13, and the limiting block 13 and the buffering positioning block 14 ensure that the first positioning clamp 3-1 moves in place. The main support 7 is provided with a protective cover 10, one side of the protective cover 10 is provided with a feed inlet and a feed door 11, and the other side is provided with an opening and a safety grating 12, so that the protective cover plays a role of safety protection.
The bottom of the main support 7 is provided with a jacking positioning device 3-10, the jacking positioning device 3-10 comprises a jacking positioning cylinder 3-11 and a top positioning plate 3-12 arranged on the jacking positioning cylinder 3-11, the top positioning plate 3-12 is provided with a positioning groove 3-13, and the bottom of the mask buckling tooling plate 3-2 is provided with a positioning inserted rod 3-14 matched with the positioning groove 3-13. The jacking positioning device 3-10 is matched with the mask buckling tooling plate 3-2 to complete positioning matching, so that the first positioning clamp 3-1 is accurate in position, stable and reliable when the mask is buckled.
The air tightness detection station 6 comprises a main support 7, a second positioning clamp 6-1, a plugging mechanism 6-2 and an inflating mechanism 6-3 are mounted on the main support 7, the inflating mechanism 6-3 is electrically connected with the air tightness detector, a guide rail 8 is arranged on the main support 7, the second positioning clamp 6-1 is slidably mounted on the guide rail 8 through a slide block 15, the second positioning clamp 6-1 is connected with a tooling plate driving cylinder 9, the second positioning clamp 6-1 comprises a second lamp holder profiling support frame 6-7 and a second positioning and fixing mechanism which are arranged on the air tightness detection tooling plate 6-10, a second in-place detection sensor 6-4 is mounted on the second lamp holder profiling support frame 6-7, and the second positioning and fixing mechanism comprises a second longitudinal pressing device 6-5 and a second clamping device 6-6.
The second longitudinal pressing device 6-5 comprises a longitudinal rotating cylinder arranged on the second lamp holder profiling support frame 6-7 and a longitudinal pressing block arranged on a piston rod of the longitudinal rotating cylinder; the second clamping means 6-6 comprises a jaw cylinder mounted to a second socket profiling support 6-7. The plugging mechanism 6-2 comprises a plugging driving cylinder arranged on the second lamp holder profile modeling support frame 6-7, and a plugging head is arranged on a piston rod of the plugging driving cylinder; the inflation mechanism 6-3 comprises an inflation driving cylinder, a piston rod of the inflation driving cylinder is provided with an inflation head, and an inflation opening is formed in the inflation head; the plugging mechanism 6-2 comprises at least two, and the inflating mechanism 6-3 is one. And after the plugging mechanism 6-2 performs plugging, the inflating mechanism 6-3 finishes air tightness detection.
The air tightness detection tooling plate 6-10 is provided with a shooting nail detection mechanism, the shooting nail detection mechanism comprises a shooting nail detection driving cylinder 6-8, and a proximity sensor is arranged on a piston rod of the shooting nail detection driving cylinder 6-8 and can be used for detecting whether nailing parts needing nailing exist or not.
And a marking machine 6-9 is arranged on the airtight detection tool plate 6-10, and after the airtight detection is passed, marking is carried out by the marking machine 6-9 to complete the detection.
The bottom of the air tightness detection tool plate 6-10 is provided with a limiting block 13, and the main bracket 7 is provided with a buffering positioning block 14 matched with the limiting block 13.
The main support 7 is provided with a protective cover 10, one side of the protective cover 10 is a feed inlet and is provided with a feed door, the other side is open and is provided with a safety grating 12, and the protective cover plays a role in safety protection.
The light type detects the station and includes that the light type detects frock board 5-1, and the light type detects and installs light type on the frock board 5-1 and detect support frame 5-2, and the light type detects the frock board 5-1 top and is provided with the camera, and the camera is installed in camera bellows 5-3, inserts the electricity, and the car light is placed and is target in place the shape and the position of light after detecting.
The working process is as follows: an operator places a mask on a mask profiling support frame 4-4 of a mask feeding station 4 and determines to place the mask in place by installing an in-place detection switch 4-5 on an in-place detection block 4-6, places a lamp holder on a first lamp holder profiling support frame 3-3 of a mask buckling station 3 and positions and fixes the lamp holder by a first in-place detection sensor 3-4 and a first positioning fixing mechanism, a grabbing robot 1 controls a profiling tool 1-4 to grab the mask to be buckled on the lamp holder, the mask is adsorbed by a vacuum chuck 1-5, an ion flame gun 2-4 on a gluing robot 2 preheats ion flame and a gluing head 2-3 finishes gluing before buckling, after the mask is buckled, a nail shooting gun 3-8 finishes nail shooting operation, the grabbing robot 1 controls the profiling tool 1-4 to grab the mask and buckle together and the lamp holder to be sequentially placed into a light type detection station 5 and a gas tightness detection station 6 for light type detection and gas tightness detection, a tooling plate is slidably installed on a guide rail 8 through a sliding block 15, a limit block 13 is installed on a main support 7, a buffer positioning block 14 matched with the limiting block 13 is installed, automatic moving of the mask, and the mask is matched with the grabbing robot to finish grabbing operation of the mask and the grabbing robot grabbing and the mask grabbing operation. And gluing robot 2 and snatch 1 both sides of robot and all be provided with face guard lock station 3, face guard material loading station 4, light type detection station 5 and airtight detection station 6, can realize both sides simultaneous processing, the simultaneous processing of car light detects about the completion.
Claims (10)
1. The utility model provides an intelligent veneer of car headlamp and detection equipment, it includes face guard lock station, face guard material loading station, light type detection station and airtight detection station, its characterized in that, it still includes the rubber coating robot and snatchs the robot, face guard lock station, face guard material loading station, light type detection station and airtight detection station arrange in order, the rubber coating robot with it arranges in to snatch the robot face guard lock station, face guard material loading station, light type detection station and airtight detection station are with one side, face guard lock station, face guard material loading station, light type detection station and airtight detection station all include main support and airtight detection in the frock board of main support, frock board connection frock board drives actuating cylinder, the frock board includes face guard material loading frock board, face guard lock frock board, light type detection frock board and airtight detection frock board, be provided with face guard material loading frock support frame on the face guard frock board, be provided with first profile modeling lamp stand support frame, first positioning fixing mechanism and penetrate the nail gun on the airtight detection frock board, install second lamp stand fixing mechanism, light type positioning mechanism and light type detection mechanism.
2. The intelligent gluing and detecting device for the automobile headlamp is characterized in that the mask buckling station, the mask feeding station, the light type detecting station and the air tightness detecting station are arranged on two sides of the gluing robot and the grabbing robot respectively.
3. The intelligent gluing and detecting equipment for the automobile headlamp is characterized in that a guide rail is mounted on the main support, the tooling plate is connected with a tooling plate driving cylinder and is slidably mounted on the guide rail through a sliding block, a limiting block is mounted at the bottom of the tooling plate, and a buffering positioning block matched with the limiting block is mounted on the main support; the protective cover is installed on the main support, one side of the protective cover is a feeding hole and is provided with a feeding door, and the other side of the protective cover is open and is provided with a safety grating.
4. The intelligent gluing and detecting equipment for the automobile headlamp is characterized in that the grabbing robot comprises a first robot body, a grabbing mechanism is installed on the first robot body and comprises a grabbing bracket, a profiling tool is installed on the grabbing bracket, at least two vacuum suction cups are installed on the inner surface of the profiling tool, at least two grabbing rotary cylinders are installed on the edge of the profiling tool, and grabbing press blocks are installed on piston rods of the grabbing rotary cylinders; the profiling tools are respectively arranged on two sides of the grabbing bracket; the profiling tool is connected with the grabbing bracket through a quick connector; the vacuum chuck is connected with a vacuum degree tester, and a vacuum sensor is arranged on the vacuum chuck; at least two first in-place sensors are installed on the inner surface of the profiling tool.
5. The intelligent gluing and detecting equipment for the automobile headlamp is characterized in that the gluing robot comprises a second robot body, a gluing bracket is mounted on the second robot body, an ion flame gun and a gluing head are arranged on the gluing bracket side by side, and the ion flame gun and the gluing head are respectively mounted on the gluing bracket through a gluing driving cylinder and an ion flame driving cylinder; a gluing auxiliary support is arranged on one side of the robot body, and a calibration point and a gluing heat-preservation heater are mounted on the gluing auxiliary support.
6. The intelligent gluing and detecting device for the automobile headlamp is characterized in that an in-place detecting block is arranged on the mask feeding tooling plate on one side of the mask copying support frame, an in-place detecting switch is mounted on the in-place detecting block, and the mask copying support frame is an aluminum support and is provided with reinforcing ribs.
7. The intelligent gluing and detecting equipment for the automobile headlamp is characterized in that the first positioning and fixing mechanism comprises a first longitudinal pressing device, a first transverse pressing device and a first clamping device, and a first in-place detecting sensor is mounted on the first lamp holder profiling supporting frame; first vertical closing device including install in the first vertical revolving cylinder of first lamp stand profile modeling support frame with install in the first vertical briquetting of first vertical revolving cylinder piston rod, first horizontal closing device including install in the first horizontal drive actuating cylinder of face guard lock frock board with install in the first horizontal briquetting of first horizontal drive actuating cylinder piston rod, first clamping device including install in the clamping jaw cylinder of first lamp stand profile modeling support frame, the power actuated setting ware through power actuated setting drive actuating cylinder install in on the face guard lock frock board, first lamp stand profile modeling support frame is aluminium support and installs the strengthening rib.
8. The intelligent gluing and detecting device for the automobile headlamp is characterized in that a jacking positioning device is installed at the lower end of the mask buckling tooling plate and comprises a jacking positioning cylinder and a top positioning plate installed on the jacking positioning cylinder, a positioning groove is formed in the top positioning plate, and a positioning inserted rod matched with the positioning groove is installed at the bottom of the mask buckling tooling plate.
9. The intelligent gluing and detecting equipment for the automobile headlamp is characterized in that the second positioning and fixing mechanism comprises a second longitudinal pressing device and a second clamping device, and a second in-place detecting sensor is installed on the first lamp holder profiling supporting frame; the second longitudinal pressing device comprises a second longitudinal rotating cylinder arranged on the second lamp holder profiling support frame and a second longitudinal pressing block arranged on a piston rod of the second longitudinal rotating cylinder; the second clamping device comprises a second clamping jaw air cylinder arranged on the second lamp holder profiling support frame.
10. The intelligent gluing and detecting device for the automobile headlamp as claimed in claim 1, wherein the plugging mechanism comprises a plugging driving cylinder mounted on the second lamp holder profile modeling support frame, and a plugging head is mounted on a piston rod of the plugging driving cylinder; the inflation mechanism comprises an inflation driving cylinder, an inflation head is mounted on a piston rod of the inflation driving cylinder, and an inflation opening is formed in the inflation head; the number of the plugging mechanisms is at least two, and the number of the inflating mechanisms is one; the air tightness detection tool plate is provided with a nail shooting detection mechanism, the nail shooting detection mechanism comprises a nail shooting detection driving cylinder, and a piston rod of the nail shooting detection driving cylinder is provided with a proximity sensor; and a marking machine is installed on the airtight detection tooling plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710729777.5A CN107504031B (en) | 2017-08-23 | 2017-08-23 | Intelligent gluing and detecting equipment for automobile headlamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710729777.5A CN107504031B (en) | 2017-08-23 | 2017-08-23 | Intelligent gluing and detecting equipment for automobile headlamp |
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| Publication Number | Publication Date |
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| CN107504031A CN107504031A (en) | 2017-12-22 |
| CN107504031B true CN107504031B (en) | 2023-04-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710729777.5A Active CN107504031B (en) | 2017-08-23 | 2017-08-23 | Intelligent gluing and detecting equipment for automobile headlamp |
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Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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