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CN107503998B - Back pressure and power hydraulic hybrid integrated control multi-actuator system - Google Patents

Back pressure and power hydraulic hybrid integrated control multi-actuator system Download PDF

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CN107503998B
CN107503998B CN201710830469.1A CN201710830469A CN107503998B CN 107503998 B CN107503998 B CN 107503998B CN 201710830469 A CN201710830469 A CN 201710830469A CN 107503998 B CN107503998 B CN 107503998B
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hydraulic
back pressure
control valve
control
actuator
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CN107503998A (en
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权仲翊
杨敬
权龙�
葛磊
王波
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Taiyuan University of Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • F15B11/17Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors using two or more pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/08Servomotor systems incorporating electrically operated control means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/14Energy-recuperation means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/2053Type of pump
    • F15B2211/20546Type of pump variable capacity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/50Pressure control
    • F15B2211/57Control of a differential pressure

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

一种背压及动力液压混合一体化调控多执行器系统,增设有动力调控单元、背压调控单元、控制器、转换控制阀、液控单向阀及压力传感器,利用能量再生结构,控制最高负载执行器以外各执行器的回油腔压力,使各个执行器进油腔及控制阀口的压差相同,使液压泵的压力及流量与各液压执行器匹配,消除载荷差异所造成的多执行器系统节流损失,并通过控制执行器的回油腔压力调控动力源的工作点,调控单元与动力源非刚性的连接,将液压混合动力功能进一步扩展到动势能回收利用,减小节流损耗,有效地提升了节能效果,缩短了投资回收周期,利于推广应用。

A back pressure and power-hydraulic hybrid integrated control multi-actuator system, which is additionally equipped with a power control unit, a back pressure control unit, a controller, a conversion control valve, a hydraulic control check valve and a pressure sensor, and uses an energy regeneration structure to control the highest The pressure of the oil return chamber of each actuator other than the load actuator makes the pressure difference between the oil inlet chamber and the control valve port of each actuator the same, so that the pressure and flow of the hydraulic pump match with each hydraulic actuator, and eliminates the multiple caused by the load difference. The actuator system throttles the loss, and regulates the working point of the power source by controlling the pressure of the oil return chamber of the actuator. The non-rigid connection between the control unit and the power source further extends the hydraulic hybrid power function to the recovery of kinetic energy and reduces the energy saving. It effectively improves the energy saving effect, shortens the investment recovery period, and is conducive to popularization and application.

Description

背压及动力液压混合一体化调控多执行器系统Back pressure and power hydraulic hybrid integrated control multi-actuator system

技术领域technical field

本发明涉及一种液压控制技术中多执行器的控制系统,特别是一种用于工程装备动力匹配和降低多执行器系统压差损失的电液控制技术。The invention relates to a multi-actuator control system in hydraulic control technology, in particular to an electro-hydraulic control technology used for power matching of engineering equipment and reducing pressure loss of a multi-actuator system.

背景技术Background technique

目前,各种类型工程机械、筑路机械、矿山机械、林业机械和农业机械等非道路移动装备,普遍采用内燃发动机驱动液压泵作动力源,经多路阀和管路分配与传递动力,控制多个执行器复合动作的液压系统,这也是液压技术应用最广泛、最重要的领域,特点是功率密度高、结构紧凑、操控性好和环境适应性强,但致命不足是能量利用率低,整机能效仅有20%左右。研究表明,控制阀口非常大的能量损失、发动机长时间工作在低效区以及动势能转换过程的能量耗散,是造成工程装备装机功率大、燃油消耗大、排放差和发热严重的根源,其中控制阀产生的能量耗散最为严重。在已公开的发明专利“采用负载敏感技术的节能型盾构管片拼装定位电液控制系统,CN103032396A”,针对多执行器系统往往具有负载变化范围广的特点,通过采用负载敏感控制原理,使液压泵的输出压力始终跟随负载变化而改变,避免了原有系统始终以最高工作压力供油所造成的能量浪费,减少了节流损失和溢流损失,但由于泵的输出压力只能与最高负载相匹配,而对于多执行器系统,较大载荷差异所造成低负载执行器控制阀的节流损失始终无法消除,而这部分损失恰恰是多执行器系统最主要的能耗来源,占到发动机输出功率的35% ~ 39%。At present, various types of non-road mobile equipment such as construction machinery, road construction machinery, mining machinery, forestry machinery, and agricultural machinery generally use internal combustion engines to drive hydraulic pumps as power sources, distribute and transmit power through multi-way valves and pipelines, and control The hydraulic system with compound actions of multiple actuators is also the most widely used and most important field of hydraulic technology. It is characterized by high power density, compact structure, good controllability and strong environmental adaptability, but the fatal deficiency is low energy utilization. The energy efficiency of the whole machine is only about 20%. Studies have shown that the very large energy loss at the control valve port, the long-term work of the engine in the low-efficiency area, and the energy dissipation during the kinetic energy conversion process are the root causes of high installed power, high fuel consumption, poor emissions and serious heat generation of engineering equipment. Among them, the energy dissipation generated by the control valve is the most serious. In the published invention patent "Energy-saving shield segment assembly and positioning electro-hydraulic control system using load-sensing technology, CN103032396A", the multi-actuator system often has the characteristics of a wide range of load changes. By adopting the load-sensing control principle, the The output pressure of the hydraulic pump always changes with the change of the load, which avoids the energy waste caused by the original system always supplying oil at the highest working pressure, reduces throttling loss and overflow loss, but because the output pressure of the pump can only match the highest For multi-actuator systems, the throttling loss of low-load actuator control valves caused by large load differences can never be eliminated, and this part of the loss is precisely the most important source of energy consumption for multi-actuator systems, accounting for 35% ~ 39% of the engine output power.

另外,工程机械在实际运行中载荷大范围变化,造成动力源常常运行在低效率的工作区域,增大了动力源的排放和能耗,因此,需要根据载荷的变化情况,采用扭矩耦合方式附加其他形式的动力源,对原有的动力源进行匹配,如油电混合动力方式的电动/发电机或液压混合动力方式的液压泵/马达,在低载荷工况辅助动力源作为负载,吸收主动力源的功率,从而提升主动力源的能效,而在大载荷工况下,辅助动力源释放所吸收的能量并辅助主动力源一起驱动负载做功,但现有混合动力方式,辅助动力源提供的能量要经过控制阀的二次节流产生损耗,而且功能仅仅是匹配发动机的工作点,附加这一单元后,整机的成本会增大许多,且成本回收周期较长,制约推广应用。In addition, the load of construction machinery varies in a large range during actual operation, causing the power source to often operate in a low-efficiency working area, which increases the emission and energy consumption of the power source. Therefore, it is necessary to use torque coupling to add Other forms of power sources are used to match the original power sources, such as electric/generators of hybrid electric power or hydraulic pumps/motors of hydraulic hybrid power. The power of the power source, thereby improving the energy efficiency of the main power source, and under heavy load conditions, the auxiliary power source releases the absorbed energy and assists the main power source to drive the load to do work together. However, in the existing hybrid power mode, the auxiliary power source provides The energy will be lost through the secondary throttling of the control valve, and the function is only to match the working point of the engine. After adding this unit, the cost of the whole machine will increase a lot, and the cost recovery period is longer, which restricts its popularization and application.

发明内容Contents of the invention

针对上述现有负载敏感等多执行器系统存在着不足,本发明提供一种背压及动力液压混合一体化调控多执行器系统,采用能量再生利用结构,控制最高负载执行器以外各执行器的回油腔压力,从而使各个执行器进油腔的压力都相同,即使所有控制阀口的压差都相同,使液压泵的压力和流量与各液压执行器都匹配,消除载荷差异所造成的多执行器系统节流损失,本系统通过控制执行器的回油腔压力也可以调控动力源的工作点,而且调控单元与动力源可以非刚性的连接,将液压混合动力功能进一步扩展到动势能回收利用和减小节流损耗,极大提升节能效果和缩短投资回收周期,利于推广应用。In view of the shortcomings of the above-mentioned existing multi-actuator systems such as load sensitivity, the present invention provides a back pressure and power-hydraulic hybrid integrated control multi-actuator system, which adopts an energy regeneration structure to control the actuators other than the highest load actuator. The pressure of the oil return chamber, so that the pressure of the oil inlet chamber of each actuator is the same, even if the pressure difference of all control valve ports is the same, the pressure and flow of the hydraulic pump are matched with each hydraulic actuator, eliminating the load difference caused by The throttling loss of the multi-actuator system, the system can also regulate the working point of the power source by controlling the pressure of the oil return chamber of the actuator, and the control unit and the power source can be connected non-rigidly, and the hydraulic hybrid power function is further extended to the kinetic potential energy Recycling and reducing throttling loss greatly improves the energy-saving effect and shortens the investment recovery period, which is conducive to popularization and application.

为了实现上述目的,本发明的技术方案是:一种背压及动力液压混合一体化调控多执行器系统,包括有:动力源、主液压泵、分动箱、安全阀、第一液压执行器、第二液压执行器、第三液压执行器、第一控制阀、第二控制阀及第三控制阀;其特征在于:In order to achieve the above purpose, the technical solution of the present invention is: a back pressure and power hydraulic hybrid integrated control multi-actuator system, including: power source, main hydraulic pump, transfer case, safety valve, first hydraulic actuator , the second hydraulic actuator, the third hydraulic actuator, the first control valve, the second control valve and the third control valve; characterized in that:

进一步增设有:动力调控单元、第一背压调控单元、第二背压调控单元、控制器第一转换控制阀、第二转换控制阀、第三转换控制阀、第一液控单向阀G1、第二液控单向阀G2、第三液控单向阀G3、第一压力传感器、第二压力传感器、第三压力传感器、第四压力传感器、第五压力传感器及第六压力传感器;Further add: power control unit, first back pressure control unit, second back pressure control unit, controller first conversion control valve, second conversion control valve, third conversion control valve, first hydraulic control check valve G1 , the second hydraulic control check valve G2, the third hydraulic control check valve G3, the first pressure sensor, the second pressure sensor, the third pressure sensor, the fourth pressure sensor, the fifth pressure sensor and the sixth pressure sensor;

所述第一控制阀的工作油口分别与第一液压执行器的工作油口连通;第二控制阀的工作油口分别与第二液压执行器的工作油口连通;第三控制阀的工作油口分别与第三液压执行器的工作油口连通;主液压泵的出油口分别与第一控制阀、第二控制阀第三控制阀的进油口连通,第一控制阀的回油口与第一液控单向阀G1的出油口连通,第二控制阀的出油口与第二液控单向阀G2的出油口连通,第三控制阀的出油口与第三液控单向阀G3的出油口连通;动力源的输出轴与分动箱连接,主液压泵的输入轴与分动箱连接;第一转换控制阀的油口A1和油口B1分别与第一液压执行器的工作油口连通,第二转换控制阀的油口A2和油口B2分别与第二液压执行器的工作油口连通,第三转换控制阀的油口A3和油口B3分别与第三液压执行器的工作油口连通;第一压力传感器、第二压力传感器分别与第一液压执行器的工作油口连通,第三压力传感器、第四压力传感器分别与第二液压执行器的工作油口连通,第五压力传感器,第六压力传感器分别与第三液压执行器的工作油口连通;所有压力传感器、位移传感器、转速传感器的输出信号均连接到控制器,这些信号经过控制器运算后给出控制第一控制阀、第二控制阀、第三控制阀、第一转换控制阀、第二转换控制阀、第三转换控制阀和转速控制器动作的信号。The working oil port of the first control valve communicates with the working oil port of the first hydraulic actuator respectively; the working oil port of the second control valve communicates with the working oil port of the second hydraulic actuator respectively; the working oil port of the third control valve The oil ports are respectively connected with the working oil port of the third hydraulic actuator; the oil outlet of the main hydraulic pump is respectively connected with the oil inlet ports of the first control valve, the second control valve and the third control valve, and the oil return of the first control valve The port is connected with the oil outlet of the first hydraulic control check valve G1, the oil outlet of the second control valve is connected with the oil outlet of the second hydraulic control check valve G2, the oil outlet of the third control valve is connected with the third The oil outlet of the hydraulic control check valve G3 is connected; the output shaft of the power source is connected with the transfer case, and the input shaft of the main hydraulic pump is connected with the transfer case; the oil port A1 and the oil port B1 of the first switching control valve are respectively connected with The working oil port of the first hydraulic actuator is connected, the oil port A2 and the oil port B2 of the second switching control valve are respectively connected with the working oil port of the second hydraulic actuator, the oil port A3 and the oil port B3 of the third switching control valve They are respectively connected with the working oil port of the third hydraulic actuator; the first pressure sensor and the second pressure sensor are respectively connected with the working oil port of the first hydraulic actuator, and the third pressure sensor and the fourth pressure sensor are respectively connected with the second hydraulic actuator The working oil port of the actuator is connected, the fifth pressure sensor and the sixth pressure sensor are respectively connected with the working oil port of the third hydraulic actuator; the output signals of all pressure sensors, displacement sensors and speed sensors are connected to the controller, and these signals are passed through After calculation, the controller gives signals for controlling the actions of the first control valve, the second control valve, the third control valve, the first conversion control valve, the second conversion control valve, the third conversion control valve and the speed controller.

进一步的技术方案在于:所述第一背压调控单元与第二背压调控单元结构相同,包括有背压调控液压泵/马达Ⅰ、背压调控液压泵/马达Ⅱ、背压调控蓄能器Ⅰ、背压调控蓄能器Ⅱ、补油单向阀、第七压力传感器、第八压力传感器、第一位移传感器、转速传感器及第二位移传感器;A further technical solution is: the first back pressure regulation unit has the same structure as the second back pressure regulation unit, including a back pressure regulation hydraulic pump/motor I, a back pressure regulation hydraulic pump/motor II, a back pressure regulation accumulator Ⅰ. Back pressure regulating accumulator Ⅱ, oil charge check valve, seventh pressure sensor, eighth pressure sensor, first displacement sensor, rotational speed sensor and second displacement sensor;

第一背压调控单元中:背压调控液压泵/马达Ⅰ的油口P1与第一转换控制阀的油口R1和第二转换控制阀的油口R2连通,背压调控液压泵/马达Ⅰ的油口P2与背压调控蓄能器Ⅰ的进油口、第七压力传感器、补油单向阀出油口连通,转速传感器检测背压调控液压泵/马达Ⅰ转速,第一位移传感器检测背压调控液压泵/马达Ⅰ的摆角;背压调控液压泵/马达Ⅰ与背压调控液压泵/马达Ⅱ同轴连接,它们与分动箱连接或不连接,背压调控液压泵/马达Ⅱ出油口与第八压力传感器、背压调控蓄能器Ⅱ进油口连接,背压调控液压泵/马达Ⅱ出油口与油箱连接,第二位移传感器检测背压调控液压泵/马达Ⅱ的的排量;In the first back pressure regulating unit: the oil port P1 of the back pressure regulating hydraulic pump/motor I is connected with the oil port R1 of the first switching control valve and the oil port R2 of the second switching control valve, and the back pressure regulating hydraulic pump/motor I The oil port P2 of the pump is connected with the oil inlet port of the accumulator I for back pressure regulation, the seventh pressure sensor, and the oil outlet port of the charge check valve. The back pressure regulates the swing angle of the hydraulic pump/motor Ⅰ; the back pressure regulates the hydraulic pump/motor Ⅰ and the back pressure regulates the hydraulic pump/motor Ⅱ is coaxially connected, they are connected with the transfer case or not, and the back pressure regulates the hydraulic pump/motor The oil outlet of II is connected to the eighth pressure sensor and the oil inlet of accumulator II for back pressure regulation, the oil outlet of hydraulic pump/motor II for back pressure regulation is connected to the oil tank, the second displacement sensor detects the back pressure and regulates hydraulic pump/motor II the displacement;

第二背压调控单元中:背压调控液压泵/马达Ⅰ的油口P1与第三转换控制阀的油口R3连通;背压调控液压泵/马达Ⅰ和背压调控液压泵/马达Ⅱ的驱动轴不与分动箱连接,其余结构关系与第一背压调控单元相同。In the second back pressure control unit: the oil port P1 of the back pressure control hydraulic pump/motor I is connected with the oil port R3 of the third conversion control valve; the back pressure control hydraulic pump/motor I and the back pressure control hydraulic pump/motor II The drive shaft is not connected with the transfer case, and the rest of the structural relationship is the same as that of the first back pressure regulating unit.

进一步的技术方案还在于:当所述动力调控单元是电气调控结构时,动力调控单元包含有动力调控电动/发电机、转速控制器、双向DC-DC变换器、超级电容器及电源开关;动力调控电动/发电机驱动轴与分动箱连接,双向DC-DC变换器的一端与转速控制器的直流母线连接,双向DC-DC变换器的另一端与超级电容器连接,转速控制器的输入端与电源开关连接。A further technical solution is: when the power control unit is an electrical control structure, the power control unit includes a power control motor/generator, a speed controller, a bidirectional DC-DC converter, a super capacitor and a power switch; the power control unit The motor/generator drive shaft is connected to the transfer case, one end of the bidirectional DC-DC converter is connected to the DC bus of the speed controller, the other end of the bidirectional DC-DC converter is connected to the supercapacitor, and the input end of the speed controller is connected to the Power switch connection.

进一步的技术方案还在于:当所述动力调控单元为液压调控方式时,包含有动力调控液压泵/马达、动力调控蓄能器、第九压力传感器和第三位移传感器;动力调控液压泵/马达的驱动轴连接有分动箱,动力调控液压泵/马达的进油口P5与动力调控蓄能器的工作油口、第九压力传感器工作油口连通,动力调控液压泵/马达的油口P6与油箱连通,第三位移传感器安装在动力调控液压泵/马达上,检测其排量。A further technical solution is: when the power regulation unit is in the hydraulic regulation mode, it includes a power regulation hydraulic pump/motor, a power regulation accumulator, a ninth pressure sensor and a third displacement sensor; the power regulation hydraulic pump/motor The drive shaft of the drive shaft is connected to the transfer case, the oil inlet P5 of the power regulation hydraulic pump/motor is connected with the working oil port of the power regulation accumulator and the working oil port of the ninth pressure sensor, and the oil port P6 of the power regulation hydraulic pump/motor It communicates with the fuel tank, and the third displacement sensor is installed on the power regulating hydraulic pump/motor to detect its displacement.

进一步的技术方案还在于:所述主液压泵是变量液压泵、恒压变量液压泵、恒功率变量泵、负流量控制型液压泵、或是比例变排量液压泵。A further technical solution is that: the main hydraulic pump is a variable hydraulic pump, a constant pressure variable hydraulic pump, a constant power variable pump, a negative flow control hydraulic pump, or a proportional variable displacement hydraulic pump.

进一步的技术方案还在于:所述第一控制阀、第二控制阀及第三控制阀是四边联动的多路换向阀,或是进出油口独立控制的液压阀组,控制方式是液压先导控制,手动控制,或是电液比例控制。A further technical solution is that: the first control valve, the second control valve and the third control valve are multi-way reversing valves with four-way linkage, or hydraulic valve groups with independent control of the oil inlet and outlet ports, and the control method is hydraulic pilot Control, manual control, or electro-hydraulic proportional control.

进一步的技术方案还在于:所述第一液压执行器、第二液压执行器、第三液压执行器是液压缸,或是液压马达。A further technical solution is that: the first hydraulic actuator, the second hydraulic actuator, and the third hydraulic actuator are hydraulic cylinders or hydraulic motors.

进一步的技术方案还在于:所述第一转换控制阀、第二转换控制阀、第三转换控制阀是液压控制,或是电气信号控制。A further technical solution lies in that: the first switching control valve, the second switching control valve, and the third switching control valve are hydraulically controlled or controlled by electrical signals.

进一步的技术方案还在于:所述第一转换控制阀的油口A1、B1、第二转换控制阀的油口A2、B2,第三转换控制阀的油口A3、B3是分别与第一控制阀进出油口、第二控制阀进出油口、第三控制阀进出油口连通,第一转换控制阀的油口R1,第二转换控制阀的油口R2与第一背压调控单元中背压调控液压泵/马达Ⅰ的油口P1连通;第二背压调控单元中第一背压调控液压泵/马达Ⅰ的油口P1与第三转换控制阀的油口R3连通。A further technical solution is that: the oil ports A1 and B1 of the first switching control valve, the oil ports A2 and B2 of the second switching control valve, and the oil ports A3 and B3 of the third switching control valve are connected to the first control valve respectively. The oil inlet and outlet of the valve, the oil inlet and outlet of the second control valve, and the oil inlet and outlet of the third control valve are connected. The oil port R1 of the first conversion control valve and the oil port R2 of the second conversion control valve are connected with the back pressure The oil port P1 of the pressure regulating hydraulic pump/motor I is connected; the oil port P1 of the first back pressure regulating hydraulic pump/motor I in the second back pressure regulating unit is connected with the oil port R3 of the third conversion control valve.

本发明上述技术方案,与现有技术相比,具有以下的有益效果。Compared with the prior art, the above-mentioned technical solution of the present invention has the following beneficial effects.

本系统通过压力能液压再生结构,对执行器回油腔的压力进行调控,使得多执行器系统在大载荷差异工况下,每一个执行器控制阀的压差都相等,液压泵的输出压力和流量与各个执行器所需匹配,因而消除了载荷不一致所产生的节流损失。This system regulates the pressure of the actuator oil return chamber through the pressure energy hydraulic regeneration structure, so that the pressure difference of each actuator control valve is equal under the condition of large load difference in the multi-actuator system, and the output pressure of the hydraulic pump And the flow rate is matched to the needs of each actuator, thus eliminating the throttling loss caused by inconsistent loads.

本系统无需压差补偿阀,即可不受负载差异影响,精确的控制和分配流量,进一步降低了控制阀控制流量的节流损失。The system does not need a differential pressure compensation valve, so it can control and distribute the flow accurately without being affected by the load difference, further reducing the throttling loss of the flow controlled by the control valve.

本系统采用新的控制结构,包含有动势能回收利用功能,即采用同一套硬件系统,实现动臂势能和回转制动动能的回收利用,实现能量回收利用与消除载荷差异产生节流损耗的一体化控制。This system adopts a new control structure, including the recovery and utilization function of kinetic potential energy, that is, the same set of hardware system is used to realize the recovery and utilization of boom potential energy and rotary braking kinetic energy, and realize the integration of energy recovery and utilization and elimination of throttling loss caused by load differences. chemical control.

本系统采用新的结构通过控制执行器回油腔的压力,来调节发动机的工作点,使发动机工作在高效工作区域,满足发动机动力匹配的要求。This system adopts a new structure to adjust the working point of the engine by controlling the pressure of the oil return chamber of the actuator, so that the engine can work in a high-efficiency working area and meet the requirements of engine power matching.

本系统整机结构方案降低了机器的装机功率,减小了系统的发热,增加机器可持续工作时间并降低冷却功率,解决了工程机械液压油箱小易引起液压油发热和老化的问题。The whole machine structure scheme of this system reduces the installed power of the machine, reduces the heating of the system, increases the continuous working time of the machine and reduces the cooling power, and solves the problem of heating and aging of the hydraulic oil caused by the small hydraulic oil tank of construction machinery.

本系统结构在保留现有多执行器操控模式优点的基础上,有效消除了原有方案的不足,具有高能效、低排放、动势能回收利用和动力匹配一体化等多方面的优点。On the basis of retaining the advantages of the existing multi-actuator control mode, this system structure effectively eliminates the shortcomings of the original scheme, and has many advantages such as high energy efficiency, low emission, kinetic energy recovery and utilization, and power matching integration.

附图说明Description of drawings

图1是本发明含有电气动力调控单元和与分动箱连接的背压调控单元控制三个液压执行器的回路原理结构图。Fig. 1 is a schematic structure diagram of a circuit including an electric power control unit and a back pressure control unit connected to a transfer case to control three hydraulic actuators in the present invention.

图2是本发明含有液压动力调控单元和与分动箱连接的背压调控单元控制三个液压执行器的回路原理结构图。Fig. 2 is a schematic structural diagram of a circuit including a hydraulic power control unit and a back pressure control unit connected to a transfer case to control three hydraulic actuators in the present invention.

图3是本发明只采用与分动箱连接的背压调控单元控制三个液压执行器的回路原理结构图。Fig. 3 is a schematic structural diagram of a circuit for controlling three hydraulic actuators by using only a back pressure regulating unit connected to a transfer case in the present invention.

图4所示是本发明含有电气动力调控单元和与分动箱分离背压调控单元控制三个液压执行器的回路原理结构图。Fig. 4 is a schematic structural diagram of a circuit including an electric power control unit and a back pressure control unit separated from the transfer case to control three hydraulic actuators in the present invention.

图5所示是本发明含有液压动力调控单元和与分动箱分离背压调控单元控制三个液压执行器的回路原理结构图。Fig. 5 is a schematic structure diagram of a circuit including a hydraulic power control unit and a back pressure control unit separated from the transfer case to control three hydraulic actuators in the present invention.

图6所示是本发明只采用与分动箱分离背压调控单元控制三个液压执行器的回路原理结构图。Fig. 6 is a schematic structure diagram of a circuit for controlling three hydraulic actuators by using only the back pressure control unit separated from the transfer case in the present invention.

图中:1、动力源,2、主液压泵,3、分动箱,4、安全阀,5、第一液压执行器,6、第二液压执行器,7、第三液压执行器,8、第一控制阀,9、第二控制阀,10、第三控制阀,11、第一转换控制阀,12、第二转换控制阀, 13、第二转换控制阀,14、第一背压调控单元,15、控制器,16、第一压力传感器,17、第二压力传感器,18、第三压力传感器,19、第四压力传感器,20、第五压力传感器,21、第六压力传感器,22、背压调控蓄能器Ⅰ,23、背压调控蓄能器Ⅱ,24、背压调控液压泵/马达Ⅰ,25、背压调控液压泵/马达Ⅱ,26、补油单向阀,27、第七压力传感器,28、第八压力传感器,29、第一位移传感器,30、转速传感器,31、第二位移传感器,32、动力调控单元,33、动力调控电动/发动机,34、动力调控液压泵/马达, 35、动力调控蓄能器,36、第九压力传感器,37、第三位移传感器,38、转速控制器,39、双向DC-DC变换器,40、超级电容器,41、电源开关,42、第二背压调控单元。In the figure: 1. Power source, 2. Main hydraulic pump, 3. Transfer case, 4. Safety valve, 5. First hydraulic actuator, 6. Second hydraulic actuator, 7. Third hydraulic actuator, 8 , the first control valve, 9, the second control valve, 10, the third control valve, 11, the first switching control valve, 12, the second switching control valve, 13, the second switching control valve, 14, the first back pressure Regulation unit, 15, controller, 16, first pressure sensor, 17, second pressure sensor, 18, third pressure sensor, 19, fourth pressure sensor, 20, fifth pressure sensor, 21, sixth pressure sensor, 22. Back pressure regulating accumulator Ⅰ, 23. Back pressure regulating accumulator Ⅱ, 24. Back pressure regulating hydraulic pump/motor Ⅰ, 25. Back pressure regulating hydraulic pump/motor Ⅱ, 26. Charging check valve, 27. The seventh pressure sensor, 28. The eighth pressure sensor, 29. The first displacement sensor, 30. The rotational speed sensor, 31. The second displacement sensor, 32. The power control unit, 33. The power control electric/engine, 34. Power Regulating hydraulic pump/motor, 35, power regulating accumulator, 36, ninth pressure sensor, 37, third displacement sensor, 38, speed controller, 39, bidirectional DC-DC converter, 40, supercapacitor, 41, Power switch, 42, the second back pressure regulating unit.

G1:第一液控单向阀,G2:第二液控单向阀,G3:第三液控单向阀,P1、背压调控液压泵/马达Ⅰ进油口,P2、背压调控液压泵/马达Ⅰ出油口,P3、背压调控液压泵/马达Ⅱ进油口,P4、背压调控液压泵/马达Ⅱ出油口,P5、动力调控液压泵/马达进油口,P6、动力调控液压泵/马达出油口,A1、第一转换控制阀油口Ⅰ,B1第一转换控制阀油口Ⅱ,R1第一转换控制阀油口Ⅲ,A2第二转换控制阀油口Ⅰ,B2第二转换控制阀油口Ⅱ,R2第二转换控制阀油口Ⅲ,A3第三转换控制阀油口Ⅰ,B3第三转换控制阀油口Ⅱ,R3第三转换控制阀油口Ⅲ。G1: The first hydraulic control check valve, G2: The second hydraulic control check valve, G3: The third hydraulic control check valve, P1, back pressure control hydraulic pump/motor I oil inlet, P2, back pressure control hydraulic pressure Pump/motor Ⅰ oil outlet, P3, back pressure regulated hydraulic pump/motor Ⅱ oil inlet, P4, back pressure regulated hydraulic pump/motor Ⅱ oil outlet, P5, power regulated hydraulic pump/motor oil inlet, P6, Power regulating hydraulic pump/motor oil outlet, A1, oil port I of the first conversion control valve, B1 oil port II of the first conversion control valve, R1 oil port III of the first conversion control valve, A2 oil port I of the second conversion control valve , B2 second conversion control valve oil port II, R2 second conversion control valve oil port III, A3 third conversion control valve oil port I, B3 third conversion control valve oil port II, R3 third conversion control valve oil port III .

具体实施方式Detailed ways

下面结合附图对本发明的具体实施方式作出一步的说明。The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.

实施例1Example 1

如附图1所示,是本发明背压及动力液压混合一体化调控多执行器系统实施例1,其含有电气动力调控单元和与分动箱连接的背压调控单元控制三个液压执行器的回路原理。该系统中动力源1选用内燃发动机,主液压泵2采用负流量控制的变量液压泵,分动箱3主要传递扭矩,各轴速比例均为1:1,安全阀4设定压力为32 MPa,第一液压执行器5选用液压缸,第二液压执行器6同样选用液压缸,第三液压执行器7选用液压马达;第一控制阀8、第二控制阀9和第三控制阀10均采用负流量控制的比例多路阀。其结构关系是进一步增设有动力调控单元32,第一背压调控单元14,第二背压调控单元42和控制器15,控制器15采用32位的工业控制计算机,增设的第一转换控制阀11、第二转换控制阀12和第三转换控制阀13均采用电气控制方式;第一液控单向阀G1、第二液控单向阀G2和第三液控单向阀G3通经均为32 mm;第一压力传感器16、第二压力传感器17、第三压力传感器18、第四压力传感器19、第五压力传感器20、第六压力传感器21的压力范围均为0-40 MPa。As shown in Figure 1, it is the embodiment 1 of the multi-actuator system for the integrated control of back pressure and power hydraulics of the present invention, which includes an electric power control unit and a back pressure control unit connected to the transfer case to control three hydraulic actuators circuit principle. In this system, the power source 1 is an internal combustion engine, the main hydraulic pump 2 is a variable hydraulic pump with negative flow control, the transfer case 3 mainly transmits torque, the speed ratio of each shaft is 1:1, and the set pressure of the safety valve 4 is 32 MPa , the first hydraulic actuator 5 is a hydraulic cylinder, the second hydraulic actuator 6 is also a hydraulic cylinder, and the third hydraulic actuator 7 is a hydraulic motor; the first control valve 8, the second control valve 9 and the third control valve 10 are all Proportional multi-way valve with negative flow control. Its structural relationship is to further add a power control unit 32, a first back pressure control unit 14, a second back pressure control unit 42 and a controller 15, the controller 15 adopts a 32-bit industrial control computer, and the first conversion control valve added 11. Both the second conversion control valve 12 and the third conversion control valve 13 adopt electrical control mode; the first hydraulic control check valve G1, the second hydraulic control check valve G2 and the third hydraulic control check valve G3 are all connected The pressure range of the first pressure sensor 16, the second pressure sensor 17, the third pressure sensor 18, the fourth pressure sensor 19, the fifth pressure sensor 20 and the sixth pressure sensor 21 is 0-40 MPa.

第一控制阀8的工作油口分别与第一液压执行器5的工作油口连通,第二控制阀9的工作油口分别与第二液压执行器6的工作油口连通,第三控制阀10的工作油口分别与第三液压执行器7的工作油口连通;主液压泵2的出油口分别与第一控制阀8、第二控制阀9和第三控制阀10的进油口连通,第一控制阀8的回油口与第一液控单向阀G1出油口连通,第二控制阀9出油口与第二液控单向阀G2出油口连通,第三控制阀10的出油口与第三液控单向阀G3出油口连通;动力源1的输出轴与分动箱3连接,主液压泵2的输入轴与分动箱3连接;第一转换控制阀11的油口A1和油口B1分别与第一液压执行器5的工作油口连通,第二转换控制阀12的油口A2和油口B2分别与第二液压执行器6的工作油口连通,第三转换控制阀13的油口A3和油口B3分别与第三液压执行器7的工作油口连通;第一压力传感器16,第二压力传感器17分别与第一液压执行器5的工作油口连通,第三压力传感器18,第四压力传感器19分别与第二液压执行器6的工作油口连通,第五压力传感器20,第六压力传感器21分别与第三液压执行器7的工作油口连通;所有压力传感器、位移传感器、转速传感器的输出信号均连接到控制器15,这些信号经过控制器15运算后给出控制第一控制阀8、第二控制阀9、第三控制阀10、第一转换控制阀11、第二转换控制阀12、第三转换控制阀13和转速控制器30动作的信号。The working oil port of the first control valve 8 communicates with the working oil port of the first hydraulic actuator 5 respectively, the working oil port of the second control valve 9 communicates with the working oil port of the second hydraulic actuator 6 respectively, and the third control valve The working oil port of 10 communicates with the working oil port of the third hydraulic actuator 7 respectively; The oil return port of the first control valve 8 communicates with the oil outlet of the first hydraulic control check valve G1, the oil outlet of the second control valve 9 communicates with the oil outlet of the second hydraulic control check valve G2, and the third control The oil outlet of the valve 10 is connected with the oil outlet of the third hydraulic control check valve G3; the output shaft of the power source 1 is connected with the transfer case 3, and the input shaft of the main hydraulic pump 2 is connected with the transfer case 3; the first conversion The oil port A1 and oil port B1 of the control valve 11 communicate with the working oil port of the first hydraulic actuator 5 respectively, and the oil port A2 and oil port B2 of the second switching control valve 12 communicate with the working oil port of the second hydraulic actuator 6 respectively. The oil port A3 and the oil port B3 of the third conversion control valve 13 communicate with the working oil port of the third hydraulic actuator 7 respectively; the first pressure sensor 16 and the second pressure sensor 17 are respectively connected with the first hydraulic actuator 5 The working oil port of the third pressure sensor 18 and the fourth pressure sensor 19 are connected with the working oil port of the second hydraulic actuator 6 respectively, the fifth pressure sensor 20 and the sixth pressure sensor 21 are respectively connected with the third hydraulic actuator 7 The working oil ports are connected; the output signals of all pressure sensors, displacement sensors, and rotational speed sensors are connected to the controller 15, and these signals are given to control the first control valve 8, the second control valve 9, the third Signals for the operation of the control valve 10 , the first switching control valve 11 , the second switching control valve 12 , the third switching control valve 13 and the rotational speed controller 30 .

第一背压调控单元14与第二背压调控单元42在组成和内部连接关系上相同,都包括有背压调控液压泵/马达Ⅰ25,背压调控液压泵/马达Ⅱ25,背压调控蓄能器Ⅰ22,背压调控蓄能器Ⅱ22,补油单向阀26,第七压力传感器27,第八压力传感器28,第一位移传感器29,转速传感器30,第二位移传感器31。The first back pressure control unit 14 and the second back pressure control unit 42 are identical in composition and internal connection, both include a back pressure control hydraulic pump/motor I 25, a back pressure control hydraulic pump/motor II 25, and a back pressure control energy storage Device I22, back pressure regulating accumulator II22, oil supplement check valve 26, seventh pressure sensor 27, eighth pressure sensor 28, first displacement sensor 29, rotational speed sensor 30, second displacement sensor 31.

第一背压调控单元14中:背压调控液压泵/马达Ⅰ24的油口P1与第一转换控制阀油口ⅠR1和第二转换控制阀油口ⅡR2连通,背压调控液压泵/马达Ⅰ出油口P2与背压调控蓄能器Ⅰ的进油口、第七压力传感器27、补油单向阀26出油口连通,转速传感器30检测背压调控液压泵/马达Ⅰ24转速,第一位移传感器29检测背压调控液压泵/马达Ⅰ24的摆角;背压调控液压泵/马达Ⅰ24与背压调控液压泵/马达Ⅱ25同轴连接,并且与分动箱3连接,背压调控液压泵/马达Ⅱ25出油口与第八压力传感器28、背压调控蓄能器Ⅱ23进油口连接,背压调控液压泵/马达Ⅱ25出油口与油箱连接,第二位移传感器31检测背压调控液压泵/马达Ⅱ25的的排量。In the first back pressure regulating unit 14: the oil port P1 of the back pressure regulating hydraulic pump/motor I24 communicates with the oil port IR1 of the first conversion control valve and the oil port IIR2 of the second conversion control valve, and the outlet of the back pressure regulating hydraulic pump/motor I The oil port P2 is connected with the oil inlet port of the back pressure regulating accumulator I, the seventh pressure sensor 27, and the oil outlet port of the replenishment check valve 26, and the speed sensor 30 detects the back pressure regulating hydraulic pump/motor I 24 speed, the first displacement The sensor 29 detects the swing angle of the back pressure regulating hydraulic pump/motor I 24; the back pressure regulating hydraulic pump/motor I 24 is coaxially connected with the back pressure regulating hydraulic pump/motor II 25 and connected with the transfer case 3, and the back pressure regulating hydraulic pump/motor The oil outlet of the motor II 25 is connected to the eighth pressure sensor 28 and the oil inlet of the back pressure regulating accumulator II 23, the oil outlet of the back pressure regulating hydraulic pump/motor II 25 is connected to the fuel tank, and the second displacement sensor 31 detects the back pressure regulating hydraulic pump /Motor II 25's displacement.

第二背压调控单元42中:背压调控液压泵/马达Ⅰ进油口P1与第三转换控制阀油口Ⅲ R3连通;背压调控液压泵/马达Ⅰ24和背压调控液压泵/马达Ⅱ25的驱动轴不与分动箱3连接,其余连接关系与第一背压调控单元所述的连接关系相同。In the second back pressure regulating unit 42: the oil inlet P1 of the back pressure regulating hydraulic pump/motor I communicates with the oil port III R3 of the third conversion control valve; the back pressure regulating hydraulic pump/motor I 24 and the back pressure regulating hydraulic pump/motor II 25 The drive shaft is not connected to the transfer case 3, and the rest of the connections are the same as those described in the first back pressure regulation unit.

动力调控单元32为电气调控方式,动力调控单元32包含有动力调控电动/发电机33,转速控制器38,双向DC-DC变换器39,超级电容器40,电源开关41。动力调控电动/发电机驱动轴与分动箱连接,双向DC-DC变换器39的一端与转速控制器38的直流母线连接,双向DC-DC变换器39的另一端与超级电容器40连接,转速控制器38的输入端与电源开关41连接。The power regulation unit 32 is an electrical regulation method, and the power regulation unit 32 includes a power regulation motor/generator 33 , a speed controller 38 , a bidirectional DC-DC converter 39 , a supercapacitor 40 , and a power switch 41 . The power control motor/generator drive shaft is connected to the transfer case, one end of the bidirectional DC-DC converter 39 is connected to the DC bus of the speed controller 38, and the other end of the bidirectional DC-DC converter 39 is connected to the supercapacitor 40. The input terminal of the controller 38 is connected with the power switch 41 .

所示的主液压泵2选择负流量型的变量液压泵。The main hydraulic pump 2 shown is a variable hydraulic pump of negative flow type.

第一控制阀8、第二控制阀9以及第三控制阀10选择四边联动的多路换向阀,与主液压泵2配合实现负流量控制功能。The first control valve 8 , the second control valve 9 and the third control valve 10 are multi-way reversing valves with four-way linkage, and cooperate with the main hydraulic pump 2 to realize the negative flow control function.

第一液压执行器5、第二液压执行器6选择液压缸,第三液压执行器7选择液压马达。The first hydraulic actuator 5 and the second hydraulic actuator 6 select the hydraulic cylinder, and the third hydraulic actuator 7 selects the hydraulic motor.

第一转换控制阀11、第二转换控制阀12、第三转换控制阀13选择电气信号控制方式。The first conversion control valve 11 , the second conversion control valve 12 , and the third conversion control valve 13 select the electric signal control mode.

实施例2Example 2

如附图2所示,是本发明背压及动力液压混合一体化调控多执行器系统实施例2,其含有液压动力调控单元和与分动箱3连接的背压调控单元控制三个液压执行器的回路原理。As shown in Figure 2, it is the embodiment 2 of the multi-actuator system for back pressure and power-hydraulic hybrid control of the present invention, which includes a hydraulic power control unit and a back pressure control unit connected to the transfer case 3 to control three hydraulic actuators. The circuit principle of the device.

本实施例2的组成及连接关系与实施例1类似,区别仅仅是动力调控单元32采用液压控制方式,液压动力调控单元包含有动力调控液压泵/马达34,动力调控蓄能器35,第九压力传感器36,第三位移传感器37。所述动力调控液压泵/马达34选用轴向柱塞结构,其驱动轴直接连接到分动箱3上,动力调控液压泵/马达34的进油口P5与动力调控蓄能器35的工作油口、第九压力传感器36工作油口连通,动力调控液压泵/马达34的油口P6与油箱连通,第三位移传感器37安装在动力调控液压泵/马达34上,用于检测其斜盘摆角。The composition and connection relationship of this embodiment 2 is similar to that of embodiment 1, the difference is that the power control unit 32 adopts a hydraulic control method, and the hydraulic power control unit includes a power control hydraulic pump/motor 34, a power control accumulator 35, a ninth Pressure sensor 36, third displacement sensor 37. The power regulating hydraulic pump/motor 34 adopts an axial plunger structure, and its drive shaft is directly connected to the transfer case 3. The oil inlet P5 of the power regulating hydraulic pump/motor 34 is connected to the working oil of the power regulating accumulator 35. port, the ninth pressure sensor 36 is connected to the working oil port, the oil port P6 of the power control hydraulic pump/motor 34 is connected to the oil tank, and the third displacement sensor 37 is installed on the power control hydraulic pump/motor 34 to detect its swash plate horn.

实施例3Example 3

如附图3所示,是本发明背压及动力液压混合一体化调控多执行器系统实施例3,采用与分动箱3连接的背压调控单元控制三个液压执行器的回路原理。本实施例与实施例1和实施例2的区别是系统中不包含动力调控单元32。As shown in accompanying drawing 3, it is the embodiment 3 of the multi-actuator system of back pressure and power-hydraulic hybrid integrated regulation of the present invention, adopting the circuit principle of the back pressure regulation unit connected with the transfer case 3 to control three hydraulic actuators. The difference between this embodiment and Embodiment 1 and Embodiment 2 is that the power regulation unit 32 is not included in the system.

实施例4Example 4

如附图4所示,是本发明背压及动力液压混合一体化调控多执行器系统实施例4,含有电气动力调控单元和与分动箱3分离的背压调控单元控制三个液压执行器的回路原理。该系统的组成与实施例1的组成完全相同,区别是第一背压调控单元中的背压调控液压泵/马达Ⅰ24和背压调控液压泵/马达Ⅱ25不与分动箱3连接,动力源1选用电动机,主液压泵2选用恒压变量泵。As shown in accompanying drawing 4, it is the embodiment 4 of the multi-actuator system of back pressure and power-hydraulic hybrid integrated control of the present invention, which includes an electric power control unit and a back pressure control unit separated from the transfer case 3 to control three hydraulic actuators circuit principle. The composition of this system is exactly the same as that of Embodiment 1, the difference is that the back pressure regulation hydraulic pump/motor I 24 and the back pressure regulation hydraulic pump/motor II 25 in the first back pressure regulation unit are not connected to the transfer case 3, and the power source 1 selects the electric motor, and the main hydraulic pump 2 selects the constant pressure variable pump.

实施例5Example 5

如附图5所示,是本发明背压及动力液压混合一体化调控多执行器系统实施例5,——含有液压动力调控单元和与分动箱3分离背压调控单元控制三个液压执行器的回路原理。本实施例5的系统构成与实施例2相同,区别是第一背压调控单元中的背压调控液压泵/马达Ⅰ24和背压调控液压泵/马达Ⅱ25不与分动箱3连接,主液压泵2选用负流量变量泵。As shown in Figure 5, it is Embodiment 5 of the multi-actuator system for back pressure and power-hydraulic hybrid control of the present invention, which includes a hydraulic power control unit and a back pressure control unit separated from the transfer case 3 to control three hydraulic actuators The circuit principle of the device. The system configuration of Embodiment 5 is the same as that of Embodiment 2, except that the back pressure regulation hydraulic pump/motor I24 and the backpressure regulation hydraulic pump/motor II25 in the first backpressure regulation unit are not connected to the transfer case 3, and the main hydraulic pressure Pump 2 uses a negative flow variable pump.

实施例6Example 6

如附图6所示,是本发明背压及动力液压混合一体化调控多执行器系统实施例6,——只采用与分动箱3分离背压调控单元控制三个液压执行器的回路原理。As shown in accompanying drawing 6, it is embodiment 6 of the multi-actuator system of back pressure and power-hydraulic hybrid integrated control of the present invention, ——only adopt the circuit principle of controlling three hydraulic actuators by using the back pressure control unit separated from the transfer case 3 .

本实施例6的系统组成与实施例3相同,区别仅仅是第一背压调控单元中的背压调控液压泵/马达Ⅰ24和背压调控液压泵/马达Ⅱ25不与分动箱3连接,主液压泵2选用电比例变排量液压泵。The system composition of this embodiment 6 is the same as that of embodiment 3, except that the back pressure regulation hydraulic pump/motor I 24 and the back pressure regulation hydraulic pump/motor II 25 in the first back pressure regulation unit are not connected to the transfer case 3, and the main The hydraulic pump 2 is an electric proportional variable displacement hydraulic pump.

Claims (9)

1. a kind of back pressure and dynamicliquid pressure conglomerate integration regulate and control multi executors system, include: power source (1), Main Hydraulic Pump (2), transfer case (3), safety valve (4), the first hydraulic actuator (5), the second hydraulic actuator (6), third hydraulic actuator (7), the first control valve (8), the second control valve (9) and third control valve (10) further include the first displacement sensor (29), second Displacement sensor (31), third displacement sensor (37) and speed probe (30);It is characterized by:
Further have additional: hydrodynamic regulation unit (32), the first back pressure regulation unit (14), second by pressure regulation unit (42), Controller (15), the first switchover control valve (11), the second switchover control valve (12), third switchover control valve (13), the first hydraulic control Check valve G1, the second hydraulic control one-way valve G2, third hydraulic control one-way valve G3, first pressure sensor (16), second pressure sensor (17), third pressure sensor (18), the 4th pressure sensor (19), the 5th pressure sensor (20) and the 6th pressure sensor (21);
The actuator port of first control valve (8) is connected to the actuator port of the first hydraulic actuator (5) respectively;Second control The actuator port of valve (9) is connected to the actuator port of the second hydraulic actuator (6) respectively;The actuator port of third control valve (10) It is connected to respectively with the actuator port of third hydraulic actuator (7);
The oil outlet of Main Hydraulic Pump (2) respectively with the first control valve (8), the second control valve (9) and third control valve (10) into Hydraulic fluid port connection, the oil return opening of the first control valve (8) are connected to the oil outlet of the first hydraulic control one-way valve G1, the second control valve (9) Oil outlet is connected to the oil outlet of the second hydraulic control one-way valve G2, the oil outlet and third hydraulic control one-way valve G3 of third control valve (10) Oil outlet connection;The output shaft of power source (1) is connect with transfer case (3), the input shaft of Main Hydraulic Pump (2) and transfer case (3) Connection;The hydraulic fluid port A1 and hydraulic fluid port B1 of first switchover control valve (11) are connected to the actuator port of the first hydraulic actuator (5) respectively, The hydraulic fluid port A2 and hydraulic fluid port B2 of second switchover control valve (12) are connected to the actuator port of the second hydraulic actuator (6) respectively, third The hydraulic fluid port A3 and hydraulic fluid port B3 of switchover control valve (13) are connected to the actuator port of third hydraulic actuator (7) respectively;First pressure Sensor (16), second pressure sensor (17) are connected to the actuator port of the first hydraulic actuator (5) respectively, and third pressure passes Sensor (18), the 4th pressure sensor (19) are connected to the actuator port of the second hydraulic actuator (6) respectively, the 5th pressure sensing Device (20), the 6th pressure sensor (21) are connected to the actuator port of third hydraulic actuator (7) respectively;All pressure sensings Device, displacement sensor, speed probe output signal be all connected to controller (15), these signals by controller (15) transport Control the first control valve (8), the second control valve (9), third control valve (10), the first switchover control valve (11), the are provided after calculation The signal of two switchover control valves (12), third switchover control valve (13) and rotational speed governor (38) movement.
2. back pressure according to claim 1 and dynamicliquid pressure conglomerate integration regulate and control multi executors system, it is characterised in that: First back pressure regulation unit (14) is identical as the second back pressure regulation unit (42), structure, include back pressure regulate and control hydraulic pump/ Motor I (24), back pressure regulation hydraulic pump/motor II (25), back pressure regulation accumulator I (22), back pressure regulation accumulator II (23), Repairing check valve (26), the 7th pressure sensor (27), the 8th pressure sensor (28), the first displacement sensor (29), revolving speed Sensor (30) and second displacement sensor (31);
First back pressure regulates and controls in unit (14): back pressure regulates and controls the hydraulic fluid port P1 and the first switchover control valve of hydraulic pump/motor I (24) (11) the hydraulic fluid port R2 connection of hydraulic fluid port R1 and the second switchover control valve (12), back pressure regulate and control the hydraulic fluid port P2 of hydraulic pump/motor I (24) It is connected to, turns with oil inlet, the 7th pressure sensor (27), repairing check valve (26) oil outlet of back pressure regulation accumulator I (22) Fast sensor (30) detection back pressure regulates and controls I revolving speed of hydraulic pump/motor, and it is hydraulic that the first displacement sensor (29) detects back pressure regulation The pivot angle of pump/motor I (24);Back pressure regulation hydraulic pump/motor I (24) and back pressure regulate and control that hydraulic pump/motor II (25) are coaxial connects It connects, they connect or be not connected to transfer case (3), and back pressure regulates and controls hydraulic pump/motor II (25) oil outlet and the 8th pressure sensing Device (28), back pressure regulation accumulator II (23) oil inlet connection, back pressure regulates and controls hydraulic pump/motor II (25) oil outlet and fuel tank connects It connects, second displacement sensor (31) detects the discharge capacity of back pressure regulation hydraulic pump/motor II (25);
Second back pressure regulates and controls in unit (42): back pressure regulates and controls the hydraulic fluid port P1 and third switchover control valve of hydraulic pump/motor I (24) (13) hydraulic fluid port R3 connection;Back pressure regulates and controls the drive shaft of hydraulic pump/motor I (24) and back pressure regulation hydraulic pump/motor II (25) It is not connect with transfer case (3), remaining structural relation is identical as the first back pressure regulation unit (14).
3. back pressure according to claim 1 and dynamicliquid pressure conglomerate integration regulate and control multi executors system, it is characterised in that: When the hydrodynamic regulation unit (32) is electrical adjusted and controlled, hydrodynamic regulation unit (32) include hydrodynamic regulation it is electronic/hair Motor (33), rotational speed governor (38), bidirectional DC-DC converter (39), supercapacitor (40) and power switch (41);Power Regulation dynamoelectric machine (33) drive shaft is connect with transfer case (3), and one end of bidirectional DC-DC converter (39) and revolving speed control The DC bus of device (38) connects, and the other end of bidirectional DC-DC converter (39) is connect with supercapacitor (40), revolving speed control The input terminal of device (38) is connect with power switch (41).
4. back pressure according to claim 1 and dynamicliquid pressure conglomerate integration regulate and control multi executors system, it is characterised in that: It include hydrodynamic regulation hydraulic pump/motor (34), hydrodynamic regulation when the hydrodynamic regulation unit (32) is hydraulic regulating mode Accumulator (35), the 9th pressure sensor (36) and third displacement sensor (37);The drive of hydrodynamic regulation hydraulic pump/motor (34) Moving axis is connected with transfer case (3), the oil inlet P 5 of hydrodynamic regulation hydraulic pump/motor (34) and the work of hydrodynamic regulation accumulator (35) Make hydraulic fluid port, the connection of the 9th pressure sensor (36) actuator port, the hydraulic fluid port P6 and fuel tank of hydrodynamic regulation hydraulic pump/motor (34) connect Logical, third displacement sensor (37) is mounted on hydrodynamic regulation hydraulic pump/motor (34), detects its discharge capacity.
5. back pressure according to claim 1 and dynamicliquid pressure conglomerate integration regulate and control multi executors system, it is characterised in that: The Main Hydraulic Pump (2) is volume adjustable hydraulic pump.
6. back pressure according to claim 1 and dynamicliquid pressure conglomerate integration regulate and control multi executors system, it is characterised in that: First control valve (8), the second control valve (9) and third control valve (10) they are the multiple directional control valves of four sides linkage, or into The hydraulic valve bank of oil outlet independent control, control mode are Hydraulic guide controls, are manually controlled or electrical-liquid control.
7. back pressure according to claim 1 and dynamicliquid pressure conglomerate integration regulate and control multi executors system, it is characterised in that: First hydraulic actuator (5), the second hydraulic actuator (6), third hydraulic actuator (7) are hydraulic cylinder or hydraulic horse It reaches.
8. back pressure according to claim 1 and dynamicliquid pressure conglomerate integration regulate and control multi executors system, it is characterised in that: First switchover control valve (11), the second switchover control valve (12), third switchover control valve (13) are hydraulic controls, or electricity The control of gas signal.
9. back pressure according to claim 1 and dynamicliquid pressure conglomerate integration regulate and control multi executors system, it is characterised in that: Hydraulic fluid port A2, B2 of hydraulic fluid port A1, B1 of first switchover control valve (11), the second switchover control valve (12), third conversion and control Hydraulic fluid port A3, B3 of valve (13) are to control respectively with the first control valve (8) oil inlet and outlet, the second control valve (9) oil inlet and outlet, third The connection of valve (10) oil inlet and outlet, the hydraulic fluid port R1 of the first switchover control valve (11), the hydraulic fluid port R2 of the second switchover control valve (12) and the One back pressure regulates and controls the hydraulic fluid port P1 connection of back pressure regulation hydraulic pump/motor I (24) in unit (14);Second back pressure regulates and controls unit (42) In the first back pressure regulation hydraulic pump/motor I (24) hydraulic fluid port P1 be connected to the hydraulic fluid port R3 of third switchover control valve (13).
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