CN107503854A - Determine supercharged diesel engine exhaust gas temperature sensor whether exception and method for diagnosing faults - Google Patents
Determine supercharged diesel engine exhaust gas temperature sensor whether exception and method for diagnosing faults Download PDFInfo
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Abstract
本发明涉及一种确定增压柴油机排气温度传感器是否异常及故障诊断方法,其中确定增压柴油机排气温度传感器是否异常的方法包括以下步骤:步骤1,将采集值与观测值进行对比,根据异常时采集值是否超出观测值误差带以及将采集值变化率是否超出观测值最大变化率的次数判断异常是否发生;步骤2,根据异常时采集值超出观测值误差带的持续时间以及固定时间段内采集值变化率超出观测值最大变化率的次数来判断传感器是否为故障。该方法可以实现快速诊断和准确定位,实现快速维护。
The invention relates to a method for determining whether the exhaust gas temperature sensor of a supercharged diesel engine is abnormal and a fault diagnosis method, wherein the method for determining whether the exhaust temperature sensor of a supercharged diesel engine is abnormal includes the following steps: Step 1, comparing the collected value with the observed value, according to Whether the collected value exceeds the error band of the observed value during abnormality and whether the rate of change of the collected value exceeds the maximum rate of change of the observed value determines whether the abnormality occurs; step 2, according to the duration and fixed time period when the collected value exceeds the error band of the observed value when abnormal The number of times the rate of change of the internal collected value exceeds the maximum rate of change of the observed value is used to determine whether the sensor is faulty. This method can realize rapid diagnosis and accurate positioning, and realize rapid maintenance.
Description
技术领域technical field
本发明一般地涉及柴油机电子控制领域,特别涉及一种确定增压柴油机排气温度传感器是否异常及故障诊断方法。The invention generally relates to the field of electronic control of diesel engines, in particular to a method for determining whether an exhaust gas temperature sensor of a supercharged diesel engine is abnormal and a fault diagnosis method.
背景技术Background technique
排气温度传感器是柴油机电子控制系统的重要部件,排气温度的高低影响着发动机的效率,电控系统根据排气温度的高低来计算实际进入气缸的气量,进而修正和限制实际喷油量,所以,排气温度传感器的状态正常与否,对柴油机动力性、经济性和排放都有重要影响。The exhaust temperature sensor is an important part of the diesel engine electronic control system. The exhaust temperature affects the efficiency of the engine. The electronic control system calculates the actual gas volume entering the cylinder according to the exhaust temperature, and then corrects and limits the actual fuel injection volume. Therefore, whether the state of the exhaust gas temperature sensor is normal or not has an important impact on the power, economy and emissions of the diesel engine.
目前,在柴油机电控系统故障诊断技术中,通过直接测量传感器输出的电压来判断故障,如热电偶式传感器,其工作原理为两种不同成份的材质导体(称为热电极)组成闭合回路,当两端接合点(工作端和参比端)的温度不同,存在温度梯度时,回路中就会有电流通过,此时两端之间就存在电动势——热电动势,这就是塞贝克效应。由塞贝克效应产生的热电动势与温度之间存在函数关系,制成热电偶分度表,从而得到温度参数。当输出电压超过控制器设定的最大范围时,即判断传感器出现故障。其缺点是用输出电压判断故障不准确,当传感器信号为毫伏级时,由于信号微弱,难以测量,传感器特性发生改变或是出现零点漂移时,该方法无法检测,易出现漏检。其次,输出电压受电源系统影响,若电源系统不稳定时,该方法易出现误检。At present, in the fault diagnosis technology of the diesel engine electronic control system, the fault is judged by directly measuring the output voltage of the sensor, such as a thermocouple sensor, whose working principle is that two different material conductors (called thermal electrodes) form a closed loop. When the temperature at the junction of the two ends (working end and reference end) is different and there is a temperature gradient, there will be a current flowing in the circuit, and there will be an electromotive force between the two ends - thermal electromotive force, which is the Seebeck effect. There is a functional relationship between the thermal electromotive force generated by the Seebeck effect and the temperature, and a thermocouple index table is made to obtain the temperature parameter. When the output voltage exceeds the maximum range set by the controller, it is judged that the sensor has failed. The disadvantage is that it is inaccurate to use the output voltage to judge the fault. When the sensor signal is at the millivolt level, it is difficult to measure due to the weak signal, and when the sensor characteristics change or zero point drift occurs, this method cannot detect and is prone to missed detection. Secondly, the output voltage is affected by the power system. If the power system is unstable, this method is prone to false detection.
公开于该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only intended to increase the understanding of the general background of the present invention and should not be taken as an acknowledgment or any form of suggestion that the information constitutes the prior art that is already known to those of ordinary skill in the art.
发明内容Contents of the invention
本发明的目的在于提供一种确定增压柴油机排气温度传感器是否异常及故障诊断方法,通过对排气温度传感器运行中采集值和预测值对比检测,实现对排气温度传感器的快速诊断和准确定位,增加电控系统的可靠性,实现快速维护。The purpose of the present invention is to provide a method for determining whether the exhaust gas temperature sensor of a supercharged diesel engine is abnormal and a fault diagnosis method. By comparing and detecting the collected value and the predicted value of the exhaust temperature sensor during operation, the rapid diagnosis and accurate diagnosis of the exhaust temperature sensor can be realized. Positioning increases the reliability of the electronic control system and enables rapid maintenance.
为实现上述目的,本发明提供了一种确定增压柴油机排气温度传感器是否异常的方法,包括如下步骤:步骤1,通过构建增压柴油机涡后排温在线观测器,在线计算得到传感器观测值。步骤2,将采集值与观测值进行对比,根据异常时采集值超出观测值误差带的持续时间,作为排温传感器偏差故障判定条件,以检测该故障是否发生。步骤3,检测固定时间段内采集值变化率超出观测值最大变化率的次数,作为排温传感器故障判定条件,以检测该故障是否发生。In order to achieve the above object, the present invention provides a method for determining whether the exhaust gas temperature sensor of a supercharged diesel engine is abnormal, including the following steps: Step 1, by constructing an online observer for the exhaust temperature behind the turbocharged diesel engine, the sensor observation value is obtained by online calculation . In step 2, the collected value is compared with the observed value, and the duration of the collected value exceeding the error band of the observed value is used as the judgment condition for the deviation fault of the exhaust temperature sensor to detect whether the fault occurs. Step 3: Detect the number of times that the rate of change of the collected value exceeds the maximum rate of change of the observed value within a fixed period of time, and use it as a condition for determining the fault of the exhaust temperature sensor to detect whether the fault occurs.
优选地,在所述步骤1中,所述输出增压柴油机涡后排温在线观测器,包含涡前排气温度计算和涡后排气温度计算。Preferably, in the step 1, the on-line observer of the exhaust gas temperature behind the turbo of the output supercharged diesel engine includes the calculation of the exhaust gas temperature before the turbo and the exhaust gas temperature after the turbo.
优选地,据权利要求2所述的一种柴油机排温传感器故障诊断算法,其特征在于,在所述涡前排气温度计算包含如下三个步骤:步骤1(a),由控制器在线采集增压柴油机中冷后进气管内的进气温度和进气压力,并根据理想气体状态方程,计算瞬时柴油机进气质量流量;步骤2(a),从控制器获取当前循环喷油量,根据已获得的进气质量流量,在线计算得到实时空燃比;步骤3(a),由空燃比和转速查表得到排气温度因子,与当前空燃比运算得出因缸内燃烧导致的工质升高温度,升高的温度与进气温度相加得到涡前排气温度。Preferably, according to claim 2, a diesel engine exhaust temperature sensor fault diagnosis algorithm is characterized in that the calculation of the exhaust gas temperature before the vortex includes the following three steps: Step 1 (a), online collection by the controller The intake air temperature and intake air pressure in the intake pipe after the intercooling of the supercharged diesel engine, and according to the ideal gas state equation, calculate the instantaneous intake air mass flow rate of the diesel engine; step 2 (a), obtain the current cycle fuel injection quantity from the controller, according to The obtained air-fuel mass flow rate is calculated online to obtain the real-time air-fuel ratio; step 3(a), the exhaust temperature factor is obtained from the air-fuel ratio and speed look-up table, and the working fluid caused by in-cylinder combustion is obtained by calculating with the current air-fuel ratio. The temperature is increased, and the increased temperature is added to the intake air temperature to obtain the exhaust gas temperature before the vortex.
优选地,根据权利要求2所述的一种柴油机排温传感器故障诊断算法,其特征在于,在所述涡后排气温度计算包含如下两个步骤:步骤1(b),控制器根据采集到的环境压力以及在线计算的废气质量流量通过查表计算涡轮膨胀比和涡轮效率。步骤2(b),计算涡前至涡后排温转换系数,该值由膨胀比和涡轮效率运算而得,将涡前排气温度乘以系数得到涡后排气温度。Preferably, according to a diesel engine exhaust temperature sensor fault diagnosis algorithm according to claim 2, it is characterized in that the calculation of the exhaust gas temperature after the vortex includes the following two steps: step 1 (b), the controller according to the collected The ambient pressure and the mass flow rate of exhaust gas calculated online are used to calculate the turbo expansion ratio and turbo efficiency by looking up the table. Step 2(b), calculate the exhaust temperature conversion coefficient from before the swirl to after the swirl, which is calculated from the expansion ratio and turbine efficiency, and multiply the exhaust gas temperature before the swirl by the coefficient to obtain the exhaust gas temperature after the swirl.
优选地,所取得的涡后排气温度值经过修正得到排气温度修正值,其特征在于,在所述排气温度修正值计算包含两个部分:增益Kd和补偿器的极点值Z的获取。Preferably, the obtained exhaust temperature value after the vortex is corrected to obtain the exhaust temperature correction value, which is characterized in that the calculation of the exhaust temperature correction value includes two parts: the gain Kd and the acquisition of the pole value Z of the compensator .
优选地,根据权利要求1所述的一种柴油机排温传感器故障诊断算法,其特征在于,在所述排温传感器偏差故障判定包含如下三个步骤:步骤1(c),控制器以观测值25℃作为排温正常变化的上下限,并在线监测排温传感器采集值超出上限或下限的连续持续时间;步骤2(c),若排温采集值超出正常变化的上限或下限,则异常持续时间计数值增加,反之异常持续时间计数值减小;当异常持续时间计数值超出最大限值时,控制器认定偏差故障发生,故障恢复计数值清零,反之异常持续时间计数值未超出限值时,不认定故障发生;步骤3(c),若偏差故障认定后,当排温采集值处于上限和下限之间时,故障恢复计数值增加,反之故障恢复计数值减小;当故障恢复计数值超出最大限值时,控制器认定偏差故障消除,异常持续时间计数值清零,反之故障恢复计数值未超出限值时,不认定故障恢复。Preferably, a diesel engine exhaust temperature sensor fault diagnosis algorithm according to claim 1 is characterized in that the determination of the exhaust temperature sensor deviation fault includes the following three steps: Step 1(c), the controller uses the observed value 25°C is used as the upper and lower limit of the normal variation of the exhaust temperature, and the continuous duration of the collection value of the exhaust temperature sensor exceeding the upper or lower limit is monitored online; step 2(c), if the collection value of the exhaust temperature exceeds the upper or lower limit of the normal change, the abnormality continues The time count value increases, otherwise the abnormal duration count value decreases; when the abnormal duration count value exceeds the maximum limit, the controller determines that a deviation fault has occurred, and the fault recovery count value is cleared, otherwise the abnormal duration count value does not exceed the limit , the failure is not identified; step 3(c), if the deviation fault is identified, when the exhaust temperature collection value is between the upper limit and the lower limit, the fault recovery count value increases, otherwise the fault recovery count value decreases; when the fault recovery count When the value exceeds the maximum limit, the controller determines that the deviation fault is eliminated, and the count value of the abnormal duration is cleared, otherwise, when the fault recovery count value does not exceed the limit value, the fault recovery is not recognized.
优选地,根据权利要求1所述的一种柴油机排温传感器故障诊断算法,其特征在于,在所述排温传感器虚接判定包含如下三个步骤:步骤1(d),控制器以变化率40℃/s作为排温传感器正常时的最大变化率,并在每10s内监测排温传感器采集值超出最大变化率的次数,每超过最大变化率1次,异常计数值增加1;步骤2(d),若在10s内排温传感器采集值超出最大变化率的情况出现了4次,则控制器认定虚接故障发生,故障恢复计数值清零;反之每10s后将异常计数值清零,以备下个10s的检测。步骤3(d),若认定虚接故障发生,则控制器在连续的20s内监测排温传感器采集值是否仍有超出最大变化率的情况,若连续20s未出现异常,则认定传感器恢复正常,反之故障状态未消除。Preferably, a diesel engine exhaust temperature sensor fault diagnosis algorithm according to claim 1, wherein the determination of a virtual connection of the exhaust temperature sensor includes the following three steps: Step 1(d), the controller uses the rate of change 40°C/s is used as the maximum rate of change of the exhaust temperature sensor when it is normal, and the number of times the collected value of the exhaust temperature sensor exceeds the maximum rate of change is monitored within every 10s. Every time the maximum rate of change is exceeded, the abnormal count value increases by 1; Step 2( d) If the value collected by the exhaust temperature sensor exceeds the maximum change rate for 4 times within 10s, the controller will determine that a virtual connection fault has occurred, and the fault recovery count value will be cleared; otherwise, the abnormal count value will be cleared after every 10s, For the next 10s detection. Step 3(d), if it is determined that a virtual connection fault has occurred, the controller will monitor whether the collected value of the exhaust temperature sensor still exceeds the maximum rate of change within 20 consecutive seconds. Otherwise, the fault state is not eliminated.
与现有技术相比,本发明具有如下有益效果:该排气温度传感器故障诊断算法具有实时性,可在柴油机高速运转过程中实时计算排气温度值;算法所用参数均为常规柴油机电控系统采集和计算的数据具备在线观测能力;算法简洁,具有实用性,可通过编程在柴油机电控系统软件中实现。Compared with the prior art, the present invention has the following beneficial effects: the exhaust gas temperature sensor fault diagnosis algorithm has real-time performance, and can calculate the exhaust gas temperature value in real time during the high-speed operation of the diesel engine; the parameters used in the algorithm are conventional diesel engine electronic control systems The data collected and calculated has the ability of online observation; the algorithm is simple and practical, and can be realized in the software of the diesel engine electronic control system through programming.
附图说明Description of drawings
图1是增压柴油机排气温度传感器偏差故障示意图;Figure 1 is a schematic diagram of the deviation fault of the exhaust gas temperature sensor of a supercharged diesel engine;
图2是增压柴油机排气温度传感器虚接故障示意图;Figure 2 is a schematic diagram of a virtual connection fault of a supercharged diesel engine exhaust temperature sensor;
图3是根据本发明的增压柴油机排气温度传感器组成示意图;Fig. 3 is a composition schematic diagram of a supercharged diesel engine exhaust temperature sensor according to the present invention;
图4涡前温度因子MAP示意图;Figure 4 Schematic diagram of temperature factor MAP before vortex;
图5和图6是在运行中确定增压柴油机排气温度传感器是否异常诊断方法示意图;Figures 5 and 6 are schematic diagrams of a diagnosis method for determining whether the exhaust gas temperature sensor of a supercharged diesel engine is abnormal during operation;
图7是根据本发明的增压柴油机进气压力传感器的故障诊断方法的原理示意图。Fig. 7 is a principle schematic diagram of a fault diagnosis method for an air intake pressure sensor of a supercharged diesel engine according to the present invention.
具体实施方式detailed description
现在将详细参考本发明的实施例,在附图中示出了它们的例子,其中,相同的参考数字通篇指示相同的元件。就此而言,本发明的实施例可以具有不同的形式,并且不应该被视为限于这里给出的描述。因此,下面通过参考附图描述这些实施例仅为了说明本发明的各方面。Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In this regard, embodiments of the invention may have different forms and should not be construed as limited to the descriptions set forth herein. Accordingly, the embodiments are merely described below, by referring to the figures, to illustrate aspects of the present invention.
下面结合附图,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
除非另有其它明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分,而并未排除其它元件或其它组成部分。Unless expressly stated otherwise, throughout the specification and claims, the term "comprise" or variations thereof such as "includes" or "includes" and the like will be understood to include the stated elements or constituents, and not Other elements or other components are not excluded.
热电偶传感器由A、B两种不同导体两端相互紧密地连接在一起,组成一个闭合回路。其中A、B两种导体被称为热电极,两个连接结点中,一个在测温时将它置于被测温度场中,被称为为工作端;一个被置于某一恒定温度的环境中,被称为参比端。热电偶传感器的基本工作原理是基于物体的热电效应即当工作端与参比端温度不等(T>T0)时,由于A、B两种导体因温差产生的电压不同,回路中就会产生电势,从而形成电流,这一现象被称为热电效应,产生的电动势被称为热电势。热电势的大小与两种导体材料的性质及结点温度有关,通过实验可得到热电势与温度之间的数值对应关系,从而建立热电偶分度表。在热电偶传感器实际应用中,测定热电势即可通过查表获得温度信息。The thermocouple sensor consists of two different conductors, A and B, which are closely connected to each other to form a closed loop. Among them, the two conductors A and B are called thermal electrodes. Among the two connecting nodes, one is placed in the measured temperature field during temperature measurement, which is called the working end; the other is placed at a constant temperature. environment, known as the reference junction. The basic working principle of the thermocouple sensor is based on the thermoelectric effect of the object, that is, when the temperature of the working end and the reference end are not equal (T>T0), due to the different voltages generated by the two conductors A and B due to the temperature difference, a This phenomenon is called thermoelectric effect, and the generated electromotive force is called thermoelectric potential. The size of the thermoelectric potential is related to the properties of the two conductor materials and the junction temperature. The numerical correspondence between the thermoelectric potential and temperature can be obtained through experiments, so as to establish a thermocouple index table. In the practical application of thermocouple sensors, the temperature information can be obtained by looking up the table by measuring the thermoelectric potential.
如图1及图2所示,传感器故障类型主要有偏差故障和虚接故障两种类型。虚接故障,指传感器与线束之间连接不够牢靠,导致传感器工作不稳定,短时间内大幅震荡后又恢复正常。故障表现如图2所示,故障特点为变化快速和变化幅度大,在一定的时间段内可以多次发生。虚接故障导致ECU获取的排气温度数值短时间内发生剧烈变化,影响柴油机的稳定运行以及保护策略的触发。此外,虚接处随着行车颠簸往往会转变为彻底的开路状态,导致传感器无法采集排气温度。偏差故障,指排气温度传感器的采集值与正常值之间存在固定的差值,导致测量不准确。故障表现如图1所示。当差值较小时,对柴油机影响较小,不易发现;而当差值较大时,意味着排气温度的采集值严重脱离正常范畴,甚至超出排气温度过高阈值,导致ECU做出错误判断,出现排温过高报警,影响柴油机的正常运行。As shown in Figure 1 and Figure 2, there are mainly two types of sensor faults: deviation faults and virtual connection faults. Virtual connection fault means that the connection between the sensor and the wiring harness is not reliable enough, resulting in unstable operation of the sensor, and it returns to normal after a large shock in a short period of time. The fault performance is shown in Figure 2. The fault is characterized by rapid changes and large changes, and can occur multiple times within a certain period of time. The virtual connection fault causes the exhaust gas temperature value obtained by the ECU to change drastically in a short period of time, which affects the stable operation of the diesel engine and the triggering of the protection strategy. In addition, the virtual junction will often turn into a complete open circuit state with the driving bumps, resulting in the sensor being unable to collect the exhaust gas temperature. Deviation fault means that there is a fixed difference between the collected value of the exhaust gas temperature sensor and the normal value, resulting in inaccurate measurement. The failure performance is shown in Figure 1. When the difference is small, the impact on the diesel engine is small and it is not easy to find out; when the difference is large, it means that the collected value of the exhaust temperature is seriously out of the normal range, and even exceeds the exhaust temperature threshold, causing the ECU to make an error Judgment, there is an alarm for excessive exhaust temperature, which affects the normal operation of the diesel engine.
如图5及图6所示,根据本发明具体实施方式的确定增压柴油机排气温度传感器是否异常及故障诊断方法是基于现有传感器的基础上,通过构建增压柴油机涡后排温在线观测器,在线计算得到传感器观测值,将采集值与观测值进行对比,来快速、准确地对增压柴油机排气温度传感器进行故障诊断,无论是对增加电控系统可靠性,还是对提高快速维护性都有着重要的实际意义。具体地,根据异常时采集值超出观测值误差带的持续时间以及固定时间段内采集值变化率超出观测值最大变化率的次数。最后,控制器还可以依据传感器恢复正常的次数以及固定时间内采集值是否超出最大变化率来认定故障是否已经消除。As shown in Figures 5 and 6, the method for determining whether the supercharged diesel engine exhaust temperature sensor is abnormal and the fault diagnosis method according to the specific embodiment of the present invention is based on the existing sensor, by constructing an online observation of the turbocharged diesel engine exhaust temperature The sensor can be calculated online to obtain the observed value of the sensor, and the collected value is compared with the observed value to quickly and accurately diagnose the fault of the supercharged diesel engine exhaust temperature sensor, whether it is to increase the reliability of the electronic control system or to improve the rapid maintenance. Sex has important practical implications. Specifically, according to the duration of the collected value exceeding the error band of the observed value during abnormality and the number of times the rate of change of the collected value exceeds the maximum rate of change of the observed value within a fixed period of time. Finally, the controller can also determine whether the fault has been eliminated according to the number of times the sensor returns to normal and whether the collected value exceeds the maximum rate of change within a fixed time.
如图3所示,增压柴油机涡后排温在线观测器,包含涡前排气温度计算和涡后排气温度计算,以及动态修正。控制器根据采集到的环境压力以及在线计算的废气质量流量通过查表计算涡轮膨胀比和涡轮效率。由控制器在线采集增压柴油机中冷后进气管内的进气温度和进气压力,并根据理想气体状态方程,计算瞬时柴油机进气质量流量;从控制器获取当前循环喷油量,根据已获得的进气质量流量,在线计算得到实时空燃比;由控制器通过查表程序获得排气温度因子,与当前空燃比运算得出因缸内燃烧导致的工质升高温度,升高的温度与进气温度相加得到涡前排气温度;计算涡前至涡后排温转换系数,该值由膨胀比和涡轮效率运算而得,将涡前排气温度乘以系数得到涡后排气温度,所取得的涡后排气温度经义一阶滞后补偿器校正,得到涡后排温修正观测值。As shown in Figure 3, the online observer of turbocharged diesel engine exhaust temperature includes the calculation of exhaust temperature before the turbo and the exhaust temperature after the turbo, as well as dynamic correction. The controller calculates the turbine expansion ratio and turbine efficiency through a look-up table according to the collected ambient pressure and the online calculated exhaust gas mass flow. The controller collects the intake air temperature and intake pressure in the intercooled intake pipe of the supercharged diesel engine online, and calculates the instantaneous intake air mass flow rate of the diesel engine according to the ideal gas state equation; The obtained air-fuel mass flow rate is calculated online to obtain the real-time air-fuel ratio; the controller obtains the exhaust temperature factor through the table look-up program, and calculates with the current air-fuel ratio to obtain the temperature rise of the working fluid caused by the combustion in the cylinder, and the temperature rise Add the intake air temperature to get the exhaust temperature before the vortex; calculate the conversion coefficient of the exhaust temperature from the front of the vortex to the rear of the vortex. Temperature, the obtained exhaust temperature after the vortex is corrected by the first-order lag compensator to obtain the corrected observation value of the exhaust temperature behind the vortex.
如图4所示,由空燃比和转速对涡前温度因子进行仿真拟合,利用MATLAB对处理后数据进行二维插值,获得涡前温度因子MAP示意图。As shown in Figure 4, the air-fuel ratio and rotational speed are used to simulate and fit the pre-vortex temperature factor, and MATLAB is used to perform two-dimensional interpolation on the processed data to obtain the MAP schematic diagram of the pre-vortex temperature factor.
如图5所示,首先,进行排气温度传感器偏差故障认定,具体地,控制器以观测值℃作为排温正常变化的上下限,并在线监测排温传感器采集值超出上限或下限的连续持续时间。检测传感器测得的排气温度值是否超出排温正常变化的上下限范围,若超出上下限范围,则控制器判断传感器出现异常,反之传感器无异常。因为传感器设计完成后,其特性曲线(所测温度与时间的关系)必须满足使用范围要求。因此,当传感器测得的排气温度在特性曲线之外(参见图2),如超出特性曲线上温度值的25℃或低于温度值的25℃,则说明所测温度已不在使用范围之内,不符合传感器设计,因此控制器检测出传感器出现异常。另外,一般传感器加工均有误差,因此上下限并不是一个特定值,会有些许偏差但必须在5%以内。As shown in Figure 5, firstly, the deviation fault identification of the exhaust temperature sensor is carried out. Specifically, the controller takes the observed value °C as the upper and lower limits of the normal change of the exhaust temperature, and monitors the continuous continuous occurrence of the exhaust temperature sensor’s collection value exceeding the upper or lower limit online. time. Detect whether the exhaust gas temperature value measured by the sensor exceeds the upper and lower limit range of the normal change of the exhaust temperature. If it exceeds the upper and lower limit range, the controller judges that the sensor is abnormal, otherwise the sensor is not abnormal. Because after the sensor design is completed, its characteristic curve (the relationship between the measured temperature and time) must meet the requirements of the use range. Therefore, when the exhaust gas temperature measured by the sensor is outside the characteristic curve (see Figure 2), if it exceeds 25°C of the temperature value on the characteristic curve or is lower than 25°C of the temperature value, it means that the measured temperature is no longer within the use range Inside, it does not conform to the sensor design, so the controller detects that the sensor is abnormal. In addition, there are errors in general sensor processing, so the upper and lower limits are not a specific value, there will be a slight deviation but must be within 5%.
其次,进行排气温度传感器通虚接故障认定,具体地,控制器以变化率40℃/s作为排温传感器正常时的最大变化率,若超出最大变换率,则控制器判断传感器出现异常,反之传感器无异常。因为传感器设计完成后,其特性曲线(所测温度与时间的关系)必须满足使用范围要求。因此,当传感器某一时刻测得的排气温度变化率超过最大变化率(参见图2),则说明所测温度已不在使用范围之内,不符合传感器设计,因此控制器检测出传感器出现异常。另外,一般传感器加工均有误差,因此上下限并不是一个特定值,会有些许偏差但必须在5%以内。Secondly, identify the fault of the exhaust gas temperature sensor as a virtual connection. Specifically, the controller uses a change rate of 40°C/s as the maximum change rate of the exhaust temperature sensor when it is normal. If the maximum change rate exceeds the maximum change rate, the controller judges that the sensor is abnormal. Otherwise, the sensor is normal. Because after the sensor design is completed, its characteristic curve (the relationship between the measured temperature and time) must meet the requirements of the use range. Therefore, when the change rate of the exhaust gas temperature measured by the sensor exceeds the maximum change rate at a certain moment (see Figure 2), it means that the measured temperature is no longer within the range of use and does not conform to the sensor design, so the controller detects that the sensor is abnormal . In addition, there are errors in general sensor processing, so the upper and lower limits are not a specific value, there will be a slight deviation but must be within 5%.
如图5所示,上述排气温度传感器的偏差认定仅判断出传感器有无异常,还需通过基于连续时间的故障认定方法判断传感器有无故障。即当异常出现的持续时间超过第一预定值时,认定故障发生。当传感器故障已经发生,则控制器开始判断传感器有无恢复正常,若异常状态消失,排温采集值处于上限和下限之间,认定故障已经消除。其中,上述第一预定值具体可以设置为10s,异常一直出现且不中断的话,柴油机控制器认定故障发生,同理,异常状态消失,恢复正常持续的时间达到20s时,柴油机控制器认定故障已经消除。具体如下:As shown in Figure 5, the above-mentioned deviation identification of the exhaust gas temperature sensor only determines whether the sensor is abnormal, and it is necessary to determine whether the sensor is faulty or not through a fault identification method based on continuous time. That is, when the duration of abnormal occurrence exceeds the first predetermined value, it is determined that a fault has occurred. When the sensor fault has occurred, the controller starts to judge whether the sensor has returned to normal. If the abnormal state disappears and the exhaust temperature collection value is between the upper limit and the lower limit, it is determined that the fault has been eliminated. Among them, the above-mentioned first predetermined value can be specifically set to 10s. If the abnormality continues to occur without interruption, the diesel engine controller will determine that the fault has occurred. eliminate. details as follows:
1)当排气温度传感器未曾出现过故障,则进行排气温度传感器故障判断;若排气温度传感器已经认定出现故障,则进行排气温度传感器故障解除判断。1) When the exhaust gas temperature sensor has never failed, the fault judgment of the exhaust gas temperature sensor is performed; if the exhaust gas temperature sensor has been determined to be faulty, the fault removal judgment of the exhaust temperature sensor is performed.
2)当排气温度传感器未曾出现过故障,排气温度传感器也未出现过异常,此时说明排气温度传感器处于正常工作状态,因此异常计数值清零,排气温度传感器无故障。2) When the exhaust temperature sensor has never failed and the exhaust temperature sensor has no abnormality, it means that the exhaust temperature sensor is in normal working condition, so the abnormal count value is reset to zero, and the exhaust temperature sensor is not faulty.
3)当排气温度传感器未曾出现过故障,但排气温度传感器出现异常,此时说明排气温度传感器有问题但不能认定故障发生,因此增加异常计数,通过异常持续的时间(异常计数说明故障持续的时间)判断故障是否真实发生。若运行过程中,异常计数累积达到第一预定值时,则控制器认定故障发生。此时,故障恢复计数值要清零,以备排气温度传感器恢复判断时使用。若运行过程中,异常计数未达到第一预定值,则不改变排气温度传感器状态,即排气温度传感器被视为正常状态。3) When the exhaust temperature sensor has never failed, but the exhaust temperature sensor is abnormal, it means that the exhaust temperature sensor has a problem, but it cannot be determined that the fault has occurred, so increase the abnormal count, and pass the abnormal duration time (the abnormal count indicates the fault duration) to determine whether the fault actually occurred. If the accumulation of abnormal counts reaches the first predetermined value during operation, the controller determines that a fault has occurred. At this time, the fault recovery count value should be cleared to be used when the exhaust gas temperature sensor recovers to judge. If the abnormality count does not reach the first predetermined value during operation, the state of the exhaust temperature sensor is not changed, that is, the exhaust temperature sensor is regarded as a normal state.
4)当排气温度传感器已经出现故障,但排气温度传感器检测时未见异常,此时说明排气温度传感器异常消失但不能认定故障已经解除,因此增加故障恢复计数,通过异常消失持续的时间(故障恢复计数说明故障消除持续的时间)判断故障是否真正消除。若运行过程中,故障恢复计数累积达到第二预定值时,则控制器认定故障消除。此时,异常计数值要清零,以备排气温度传感器故障判断时使用。若运行过程中,故障恢复计数未达到第二预定值,则不改变排气温度传感器状态,即排气温度传感器被视为故障状态。4) When the exhaust temperature sensor has failed, but there is no abnormality in the detection of the exhaust temperature sensor, it means that the abnormality of the exhaust temperature sensor has disappeared, but it cannot be determined that the fault has been resolved, so increase the fault recovery count and pass the duration of the abnormal disappearance (Fault recovery count shows the duration of fault elimination) to judge whether the fault is really eliminated. If the accumulation of the fault recovery count reaches the second predetermined value during the operation, the controller determines that the fault has been eliminated. At this time, the abnormal count value should be cleared to be used in case of failure judgment of the exhaust gas temperature sensor. If the failure recovery count does not reach the second predetermined value during operation, the state of the exhaust temperature sensor is not changed, that is, the exhaust temperature sensor is regarded as a failure state.
5)当排气温度传感器已经出现故障,同时排气温度传感器检测也出现异常,此时说明排气温度传感器仍然处于故障状态。因此故障恢复计数值清零,控制器认为排气温度传感器始终处于故障状态5) When the exhaust temperature sensor has failed and the detection of the exhaust temperature sensor is also abnormal, it means that the exhaust temperature sensor is still in the fault state. Therefore, the fault recovery count value is cleared, and the controller considers that the exhaust gas temperature sensor is always in a fault state
如图6所示,上述排气温度传感器的虚接认定仅判断出传感器有无异常,还需通过基于固定时间内超出最大变化率的次数的故障认定方法判断传感器有无故障。即当出现异常的变化率次数超过第一预定值时,认定故障发生。当传感器故障已经发生,则控制器开始判断传感器有无恢复正常,若异常状态消失,排温采集值变化率处于最大变化率之内,认定故障已经消除。其中,上述固定时间设置为10s,预定值具体可以设置为4,异常一直出现且不中断的话,柴油机控制器认定故障发生,同理,异常状态消失,恢复正常持续的时间达到20s时,柴油机控制器认定故障已经消除。具体如下:As shown in Figure 6, the above-mentioned virtual connection identification of the exhaust gas temperature sensor only determines whether the sensor is abnormal, and it is necessary to determine whether the sensor is faulty through a fault identification method based on the number of times exceeding the maximum rate of change within a fixed period of time. That is, when the number of times of abnormal rate of change exceeds the first predetermined value, it is determined that a fault has occurred. When the sensor failure has occurred, the controller starts to judge whether the sensor has returned to normal. If the abnormal state disappears and the rate of change of the exhaust temperature collection value is within the maximum rate of change, it is determined that the fault has been eliminated. Among them, the above-mentioned fixed time is set to 10s, and the predetermined value can be set to 4. If the abnormality continues to appear without interruption, the diesel engine controller will determine that a fault has occurred. Similarly, when the abnormal state disappears and the recovery time reaches 20s, the diesel engine will control The device determines that the fault has been eliminated. details as follows:
1)当排气温度传感器未曾出现过故障,则进行排气温度传感器故障判断;若排气温度传感器已经认定出现故障,则进行排气温度传感器故障解除判断。1) When the exhaust gas temperature sensor has never failed, the fault judgment of the exhaust gas temperature sensor is performed; if the exhaust gas temperature sensor has been determined to be faulty, the fault removal judgment of the exhaust temperature sensor is performed.
2)当排气温度传感器未曾出现过故障,排气温度传感器也未出现过异常,此时说明排气温度传感器处于正常工作状态,因此异常计数值清零,排气温度传感器无故障。2) When the exhaust temperature sensor has never failed and the exhaust temperature sensor has no abnormality, it means that the exhaust temperature sensor is in normal working condition, so the abnormal count value is reset to zero, and the exhaust temperature sensor is not faulty.
3)当排气温度传感器未曾出现过故障,但排气温度传感器出现异常,此时说明排气温度传感器有问题但不能认定故障发生,因此增加异常计数,通过超出最大变化率的次数(异常计数说明超出最大变化率的次数)判断故障是否真实发生。若运行过程中,异常计数累积达到第一预定值时,则控制器认定故障发生。此时,故障恢复计数值要清零,以备排气温度传感器恢复判断时使用。若运行过程中,异常计数未达到第一预定值,则不改变排气温度传感器状态,即排气温度传感器被视为正常状态。3) When the exhaust temperature sensor has never failed, but the exhaust temperature sensor is abnormal, it means that the exhaust temperature sensor has a problem, but it cannot be determined that the fault has occurred, so increase the abnormal count, and pass the number of times exceeding the maximum change rate (abnormal count Indicate the number of times the maximum rate of change has been exceeded) to determine whether the fault actually occurred. If the accumulation of abnormal counts reaches the first predetermined value during operation, the controller determines that a fault has occurred. At this time, the fault recovery count value should be cleared to be used when the exhaust gas temperature sensor recovers to judge. If the abnormality count does not reach the first predetermined value during operation, the state of the exhaust temperature sensor is not changed, that is, the exhaust temperature sensor is regarded as a normal state.
4)当排气温度传感器已经出现故障,但排气温度传感器检测时未见异常,此时说明排气温度传感器异常消失但不能认定故障已经解除,因此增加故障恢复计数,通过异常消失持续的时间(故障恢复计数说明故障消除持续的时间)判断故障是否真正消除。若运行过程中,故障恢复计数累积达到第二预定值时,则控制器认定故障消除。此时,异常计数值要清零,以备排气温度传感器故障判断时使用。若运行过程中,故障恢复计数未达到第二预定值,则不改变排气温度传感器状态,即排气温度传感器被视为故障状态。4) When the exhaust temperature sensor has failed, but there is no abnormality in the detection of the exhaust temperature sensor, it means that the abnormality of the exhaust temperature sensor has disappeared, but it cannot be determined that the fault has been resolved, so increase the fault recovery count and pass the duration of the abnormal disappearance (Fault recovery count shows the duration of fault elimination) to judge whether the fault is really eliminated. If the accumulation of the fault recovery count reaches the second predetermined value during the operation, the controller determines that the fault has been eliminated. At this time, the abnormal count value should be cleared to be used in case of failure judgment of the exhaust gas temperature sensor. If the failure recovery count does not reach the second predetermined value during operation, the state of the exhaust temperature sensor is not changed, that is, the exhaust temperature sensor is regarded as a failure state.
5)当排气温度传感器已经出现故障,同时排气温度传感器检测也出现异常,此时说明排气温度传感器仍然处于故障状态。因此故障恢复计数值清零,控制器认为排气温度传感器始终处于故障状态5) When the exhaust temperature sensor has failed and the detection of the exhaust temperature sensor is also abnormal, it means that the exhaust temperature sensor is still in the fault state. Therefore, the fault recovery count value is cleared, and the controller considers that the exhaust gas temperature sensor is always in a fault state
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain the specific principles of the invention and its practical application, thereby enabling others skilled in the art to make and use various exemplary embodiments of the invention, as well as various Choose and change. It is intended that the scope of the invention be defined by the claims and their equivalents.
本领域普通技术人员可以理解上述方法中的全部或部分步骤可通过程序来指令相关硬件(例如处理器)完成,所述程序可以存储于计算机可读存储介质中,如只读存储器、磁盘或光盘等。可选地,上述实施例的全部或部分步骤也可以使用一个或多个集成电路来实现。相应地,上述实施例中的每个模块/单元可以采用硬件的形式实现,例如通过集成电路来实现其相应功能,也可以采用软件功能模块的形式实现,例如通过处理器执行存储于存储器中的程序/指令来实现其相应功能。本发明不限制于任何特定形式的硬件和软件的结合。Those of ordinary skill in the art can understand that all or part of the steps in the above method can be completed by instructing related hardware (such as a processor) through a program, and the program can be stored in a computer-readable storage medium, such as a read-only memory, magnetic disk or optical disk Wait. Optionally, all or part of the steps in the foregoing embodiments may also be implemented using one or more integrated circuits. Correspondingly, each module/unit in the above-mentioned embodiments can be implemented in the form of hardware, such as implementing its corresponding functions through an integrated circuit, or can be implemented in the form of software function modules, such as executing a program stored in a memory by a processor. programs/instructions to realize their corresponding functions. The present invention is not limited to any specific combination of hardware and software.
虽然本申请所揭露的实施方式如上,但所述的内容仅为便于理解本申请而采用的实施方式,并非用以限定本申请,如本发明实施方式中的具体的实现方法。任何本申请所属领域内的技术人员,在不脱离本申请所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本申请的专利保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in the present application are as above, the content described is only the embodiments adopted to facilitate understanding of the present application, and is not intended to limit the present application, such as the specific implementation method in the embodiments of the present invention. Anyone skilled in the field of this application can make any modifications and changes in the form and details of implementation without departing from the spirit and scope disclosed in this application, but the scope of patent protection of this application must still be The scope defined by the appended claims shall prevail.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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