CN107500653A - For high and cold, high altitude localities cement concrete and preparation method thereof - Google Patents
For high and cold, high altitude localities cement concrete and preparation method thereof Download PDFInfo
- Publication number
- CN107500653A CN107500653A CN201710814268.2A CN201710814268A CN107500653A CN 107500653 A CN107500653 A CN 107500653A CN 201710814268 A CN201710814268 A CN 201710814268A CN 107500653 A CN107500653 A CN 107500653A
- Authority
- CN
- China
- Prior art keywords
- fatty acid
- cement
- cement concrete
- mixture
- cellulose fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004568 cement Substances 0.000 title claims abstract description 90
- 239000004567 concrete Substances 0.000 title claims abstract description 81
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 79
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 69
- 239000000194 fatty acid Substances 0.000 claims abstract description 69
- 229930195729 fatty acid Natural products 0.000 claims abstract description 69
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 69
- 239000003999 initiator Substances 0.000 claims abstract description 48
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 44
- 239000003364 biologic glue Substances 0.000 claims abstract description 31
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 30
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 30
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000012286 potassium permanganate Substances 0.000 claims abstract description 30
- 239000008117 stearic acid Substances 0.000 claims abstract description 30
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 claims abstract description 20
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract 4
- 239000000203 mixture Substances 0.000 claims description 81
- 238000003756 stirring Methods 0.000 claims description 66
- 239000002202 Polyethylene glycol Substances 0.000 claims description 58
- 229920001223 polyethylene glycol Polymers 0.000 claims description 58
- 239000004576 sand Substances 0.000 claims description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 238000006243 chemical reaction Methods 0.000 claims description 18
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims description 18
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 18
- 239000011398 Portland cement Substances 0.000 claims description 12
- GAGZEDUAIXEQBD-UHFFFAOYSA-N pentadecane-3-sulfonic acid Chemical compound C(CCCCCCCCCCC)C(CC)S(=O)(=O)O GAGZEDUAIXEQBD-UHFFFAOYSA-N 0.000 claims description 10
- 239000004342 Benzoyl peroxide Substances 0.000 claims description 9
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 9
- 239000005639 Lauric acid Substances 0.000 claims description 9
- 229930006000 Sucrose Natural products 0.000 claims description 9
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 9
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 9
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 150000004667 medium chain fatty acids Chemical class 0.000 claims description 9
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- 150000004671 saturated fatty acids Chemical class 0.000 claims description 9
- 235000010344 sodium nitrate Nutrition 0.000 claims description 9
- 239000004317 sodium nitrate Substances 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- 239000005720 sucrose Substances 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 9
- 239000000230 xanthan gum Substances 0.000 claims description 9
- 229920001285 xanthan gum Polymers 0.000 claims description 9
- 229940082509 xanthan gum Drugs 0.000 claims description 9
- 235000010493 xanthan gum Nutrition 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims 1
- 238000002156 mixing Methods 0.000 description 20
- 108010027529 Bio-glue Proteins 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 230000036571 hydration Effects 0.000 description 3
- 238000006703 hydration reaction Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000002195 synergetic effect Effects 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 239000012782 phase change material Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- KEAYESYHFKHZAL-IGMARMGPSA-N sodium-23 atom Chemical compound [23Na] KEAYESYHFKHZAL-IGMARMGPSA-N 0.000 description 1
- KEAYESYHFKHZAL-OUBTZVSYSA-N sodium-24 Chemical compound [24Na] KEAYESYHFKHZAL-OUBTZVSYSA-N 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/76—Use at unusual temperatures, e.g. sub-zero
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明公开了一种用于高寒、高海拔地区的水泥混凝土及其制备方法,由质量百分数为25%~40%的水泥、25%~40%的河砂、15%~20%的水、0.4%~0.6%的十二烷基苯磺酸、1.2%~2%的生物胶、2%~4%的早强剂、1.8%~2.2%的纤维素纤维、0.8%~1.2%的聚乙二醇、0.4%~0.6%的引发剂、2%~4%的硬脂酸、2%~4%的脂肪酸以及0.2%~0.4%的高锰酸钾制备而成,该水泥混凝土能够用于高寒及高海拔地区,并且具有早强、前期阻裂、抗冻性优良的特点,同时制备方法较为简单。
The invention discloses a cement concrete used in high-cold and high-altitude regions and a preparation method thereof. 0.4%-0.6% dodecylbenzenesulfonic acid, 1.2%-2% biological glue, 2%-4% early strength agent, 1.8%-2.2% cellulose fiber, 0.8%-1.2% poly It is prepared from ethylene glycol, 0.4%-0.6% initiator, 2%-4% stearic acid, 2%-4% fatty acid and 0.2%-0.4% potassium permanganate. The cement concrete can be used It is used in high-cold and high-altitude areas, and has the characteristics of early strength, early crack resistance, and excellent frost resistance, and its preparation method is relatively simple.
Description
技术领域technical field
本发明属于建筑材料领域,涉及一种水泥混凝土及其制备方法,具体涉及一种用于高寒、高海拔地区的水泥混凝土及其制备方法。The invention belongs to the field of building materials, and relates to a cement concrete and a preparation method thereof, in particular to a cement concrete used in high cold and high altitude regions and a preparation method thereof.
背景技术Background technique
随着我国西部大开发战略的不断深入落实,西部基础设施正逐渐完善。但是由于我国西部地区自然环境复杂恶劣,尤其青海等高寒高海拔地区,使得处于这类地区自然环境下的混凝土结构较其他地区更容易破坏。为了使国家财政不因混凝土结构的安全问题以及使用寿命问题受到严重损失,重视高寒、高海拔地区的混凝土耐久性问题十分必要。With the continuous in-depth implementation of my country's western development strategy, the western infrastructure is gradually improving. However, due to the complex and harsh natural environment in western my country, especially the high-altitude and high-altitude areas such as Qinghai, concrete structures in such areas are more likely to be damaged than other areas. In order to prevent the country's finances from being severely damaged due to the safety and service life of concrete structures, it is necessary to pay attention to the durability of concrete in cold and high altitude areas.
高寒、高海拔地区相较于一般地区,日照时间长,日均温差大,可达到20~30℃,部分地区年正负温天数可达到180d,导致高寒、高海拔地区的混凝土冻融较其他地区更为频繁;且高寒、高海拔地区平均气温低,影响水泥水化进程,混凝土强度发展慢,在此同时经受频繁冻融循环,更容易在混凝土中产生缺陷;通过加入引气剂在混凝土中引入微小封闭的气泡是改善混凝土抗冻性能的常用措施,由于高海拔地区大气稀薄、气压低,导致引气剂引气能力下降,且引入气泡稳定性差,搅拌时间越长含气量损失越严重,单纯的加入引气剂无法有效改善混凝土抗冻性能。可见高寒、高海拔混凝土耐久性问题主要体现在抗冻性能。前人研究主要从几个方面入手:掺加引气剂及减水剂;改变水胶比、胶凝材料、粉煤灰掺量、砂率等指标;添加其他材料作为增强相提高混凝土的抗冻性;改善拌合方式、施工方法等,但是效果却不尽如人意。Compared with ordinary areas, the alpine and high-altitude areas have longer sunshine hours and larger daily average temperature differences, which can reach 20-30 °C. The regions are more frequent; and the average temperature in the alpine and high altitude regions is low, which affects the cement hydration process, and the concrete strength develops slowly. Introducing small closed air bubbles is a common measure to improve the frost resistance of concrete. Due to the thin atmosphere and low air pressure in high altitude areas, the air-entraining ability of the air-entraining agent decreases, and the stability of the introduced air bubbles is poor. The longer the mixing time, the more serious the loss of air content. However, the simple addition of air-entraining agent cannot effectively improve the frost resistance of concrete. It can be seen that the durability of high-cold and high-altitude concrete is mainly reflected in the frost resistance performance. Previous studies mainly started from several aspects: adding air-entraining agent and water reducing agent; changing the water-binder ratio, cementitious material, fly ash content, sand rate and other indicators; adding other materials as reinforcing phases to improve the concrete’s resistance. Freezing; improve mixing methods, construction methods, etc., but the effect is not satisfactory.
针对以上高寒、高海拔地区混凝土服役环境和技术现状等问题,亟需开发一种用于高寒高海拔地区的早强,前期阻裂,具有良好抗冻性的功能性混凝土。In view of the above problems of the service environment and technical status of concrete in the high cold and high altitude areas, it is urgent to develop a functional concrete with early strength, early crack resistance and good frost resistance for the high cold and high altitude areas.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺点,提供了一种用于高寒、高海拔地区的水泥混凝土及其制备方法,该水泥混凝土能够用于高寒及高海拔地区,并且具有早强、前期阻裂、抗冻性优良的特点,同时制备方法较为简单。The purpose of the present invention is to overcome the above-mentioned shortcoming of prior art, provide a kind of cement concrete and preparation method thereof for high cold and high altitude area, this cement concrete can be used in high cold and high altitude area, and has early strength, early stage It has the characteristics of excellent crack resistance and frost resistance, and the preparation method is relatively simple.
为达到上述目的,本发明所述的用于高寒、高海拔地区的水泥混凝土由质量百分数为25%~40%的水泥、25%~40%的河砂、15%~20%的水、0.4%~0.6%的十二烷基苯磺酸、1.2%~2%的生物胶、2%~4%的早强剂、1.8%~2.2%的纤维素纤维、0.8%~1.2%的聚乙二醇、0.4%~0.6%的引发剂、2%~4%的硬脂酸、2%~4%的脂肪酸以及0.2%~0.4%的高锰酸钾制备而成。In order to achieve the above object, the cement concrete used in the alpine and high altitude regions according to the present invention is composed of 25% to 40% cement, 25% to 40% river sand, 15% to 20% water, 0.4 %~0.6% dodecylbenzenesulfonic acid, 1.2%~2% biological glue, 2%~4% early strength agent, 1.8%~2.2% cellulose fiber, 0.8%~1.2% polyethylene It is prepared from diol, 0.4%-0.6% initiator, 2%-4% stearic acid, 2%-4% fatty acid and 0.2%-0.4% potassium permanganate.
生物胶由质量百分数为60%~70%的黄原胶及30%~40%的文莱胶混合而成。The bio-glue is prepared by mixing 60%-70% xanthan gum and 30%-40% Brunei gum.
引发剂由质量百分数为40%~60%的过氧化苯甲酰及40%~60%的蔗糖混合而成。The initiator is prepared by mixing 40%-60% of benzoyl peroxide and 40%-60% of sucrose.
水泥为42.5强度等级的硅酸盐水泥或52.5强度等级的硅酸盐水泥;The cement is Portland cement of 42.5 strength grade or Portland cement of 52.5 strength grade;
河砂的细度模数为2.3~2.8。The fineness modulus of river sand is 2.3-2.8.
早强剂由质量百分数为70%~80%的硝酸钠及20%~30%的三乙醇胺混合而成。The early strength agent is made by mixing 70%-80% of sodium nitrate and 20%-30% of triethanolamine.
纤维素纤维的弹性模量为8~10GPa,纤维素纤维的抗拉强度为500~1000MPa,纤维素纤维的长度为2~3mm,纤维素纤维的长径比为130~150;The elastic modulus of the cellulose fiber is 8-10GPa, the tensile strength of the cellulose fiber is 500-1000MPa, the length of the cellulose fiber is 2-3mm, and the aspect ratio of the cellulose fiber is 130-150;
聚乙二醇的相对分子量为1000~1200,聚乙二醇为浅白色蜡状固体。The relative molecular weight of polyethylene glycol is 1000-1200, and polyethylene glycol is light white waxy solid.
脂肪酸为含有12个碳原子的中链脂肪酸月桂酸,且脂肪酸为饱和脂肪酸,脂肪酸的密度为0.8830g/mL,脂肪酸的熔点为44℃。The fatty acid is a medium-chain fatty acid lauric acid with 12 carbon atoms, and the fatty acid is a saturated fatty acid, the density of the fatty acid is 0.8830 g/mL, and the melting point of the fatty acid is 44°C.
本发明所述的用于高寒、高海拔地区的水泥混凝土的制备方法包括以下步骤:The preparation method of the cement concrete that is used for alpine, high-altitude area of the present invention comprises the following steps:
1)称取水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾;1) Weighing cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, stearic acid, fatty acid and potassium permanganate;
2)将纤维素纤维、聚乙二醇及引发剂依次加入到温度为70~80℃的加热反应釜中,再搅拌均匀,得混合料A;2) adding cellulose fiber, polyethylene glycol and initiator in sequence to a heated reaction kettle at a temperature of 70-80°C, and then stirring evenly to obtain a mixture A;
3)将硬脂酸、脂肪酸及高锰酸钾依次加入到温度为110~120℃的搅拌装置中,搅拌均匀后冷却至室温,得混合料B;3) Add stearic acid, fatty acid and potassium permanganate sequentially into a stirring device at a temperature of 110-120°C, stir evenly and cool to room temperature to obtain mixture B;
4)将十二烷基丙磺酸、生物胶、早强剂及水混合搅拌均匀,得稀溶液C;4) Mix and stir dodecylpropanesulfonic acid, biological glue, early strength agent and water evenly to obtain dilute solution C;
5)将水泥、河砂、混合料B及稀溶液C混合搅拌均匀,再边搅拌边加入混合料A,然后再搅拌均匀,得用于高寒、高海拔地区的水泥混凝土。5) Mix cement, river sand, mixture B and dilute solution C evenly, then add mixture A while stirring, and then stir evenly, it can be used for cement concrete in cold and high altitude areas.
步骤2)中,将所述纤维素纤维、聚乙二醇及引发剂依次加入到温度为70~80℃的加热反应釜中,再在常压下以150r/min的转速搅拌10~15min,得混合料A。In step 2), the cellulose fiber, polyethylene glycol and initiator are sequentially added into a heating reaction kettle at a temperature of 70-80°C, and then stirred at a speed of 150r/min under normal pressure for 10-15min, Mixture A is obtained.
步骤3)中搅拌均匀后冷却至室温,得混合料B的具体操作为:在常压下以200r/min的转速搅拌10min,再冷却至室温,得混合料B。Stir evenly in step 3) and then cool to room temperature to obtain the mixture B. The specific operation is: stir at a speed of 200 r/min for 10 minutes under normal pressure, and then cool to room temperature to obtain the mixture B.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明所述的用于高寒、高海拔地区的水泥混凝土由水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾以具体方法混合而成,其中,十二烷基丙磺酸在混凝土拌合时可以引入大量微小封闭的气泡,由于处于高寒、高海拔地区气候环境,气泡存留时间短,本发明通过生物胶对水泥混凝土进行增稠,从而在引入的气泡周围形成具有一定机械强度及弹性的膜,以增加泡膜的表面黏度,从而提高气泡的留存率。另外,通过纤维素纤维在混凝土内部形成三维网状结构,使气泡更难溢出,从而释放冻融循环产生的冻胀应力,同时纤维素纤维还可起到前期阻裂的效果,大大减少混凝土内部微裂纹的产生,同时与生物胶协同作用使得混凝土更加密实;纤维素纤维在引发剂的作用下,可与聚乙二醇进行反应,使聚乙二醇交链吸附在纤维素纤维的表面,从而得到一种类似于相变材料具有温度调节的纤维材料,该纤维材料可以在白天日照强烈,温度升高时吸收热量,且自身温度及体积形状保持不变,在夜晚寒冷负温时释放热量,从而有效的改善因为特殊环境引起的混凝土冻融破坏现象。The cement concrete used in the high cold and high altitude areas of the present invention consists of cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, Stearic acid, fatty acid and potassium permanganate are mixed in a specific way. Among them, dodecylpropanesulfonic acid can introduce a large number of tiny closed air bubbles when mixing concrete. The retention time is short, and the invention thickens the cement concrete with biological glue, thereby forming a film with certain mechanical strength and elasticity around the introduced air bubbles, so as to increase the surface viscosity of the bubble film, thereby increasing the retention rate of the air bubbles. In addition, the cellulose fibers form a three-dimensional network structure inside the concrete, making it more difficult for air bubbles to overflow, thereby releasing the frost heave stress generated by the freeze-thaw cycle. The generation of micro-cracks and the synergistic effect of bio-glue make the concrete more compact; under the action of the initiator, the cellulose fiber can react with polyethylene glycol to make the polyethylene glycol cross-linked and adsorbed on the surface of the cellulose fiber, In this way, a fiber material with temperature regulation similar to phase change materials can be obtained. The fiber material can absorb heat when the temperature rises due to strong sunlight during the day, and keep its own temperature and volume shape unchanged, and release heat when the temperature is cold and negative at night. , so as to effectively improve the concrete freeze-thaw damage caused by the special environment.
另外,硬脂酸及脂肪酸在高锰酸钾的催化下裹附在砂子的表面,形成一种以SiO2为核心、脂肪酸分子包裹的稳定物质,脂肪酸可以随着温度的变化而发生相变,在温度高时吸收热量而不改变自身形状,在低温时缓慢放出温度,该稳定物质在作为混凝土细集料的同时,还可以与表面吸附有聚乙二醇的纤维素纤维共同作用起到调节混凝土内部温度的效用,从而有效的改善混凝土在高寒、高海拔环境中频繁经历冻融循环作用的服役状态。In addition, under the catalysis of potassium permanganate, stearic acid and fatty acid are wrapped on the surface of the sand to form a stable substance with SiO 2 as the core and wrapped with fatty acid molecules. The fatty acid can change phase with the change of temperature. When the temperature is high, it absorbs heat without changing its shape, and when it is low temperature, it slowly releases the temperature. This stable substance can be used as a concrete fine aggregate, and it can also work together with cellulose fibers with polyethylene glycol adsorbed on the surface to regulate. The effect of the internal temperature of concrete can effectively improve the service state of concrete that frequently experiences freeze-thaw cycles in high-cold and high-altitude environments.
另外,通过早强剂使混凝土的水化进程加快,使混凝土可以更早形成强度,进而使混凝土可以更早的对抗特殊环境下产生的应力,实现前期阻裂,利于在高寒、高海拔地区混凝土后期强度的增长。同时由于随着水化进程的加快,导致内外温度差距大,从而产生温度应力,进而在混凝土内部产生微裂纹,本发明中表面吸附有聚乙二醇的纤维素纤维及以SiO2为核心、包裹有脂肪酸分子的稳定物质可以通过温度自调节,吸收部分由于早强剂的加入而产生的热量。In addition, the hydration process of concrete is accelerated by the early strength agent, so that the concrete can form strength earlier, so that the concrete can resist the stress generated in the special environment earlier, and realize early crack resistance, which is beneficial to concrete in cold and high altitude areas. Late growth in strength. Simultaneously owing to along with the quickening of hydration process, cause internal and external temperature gap to be big, thereby produce temperature stress, and then produce micro - crack in concrete interior, the cellulose fiber that surface is adsorbed with polyethylene glycol in the present invention and take SiO as core, The stable substance wrapped with fatty acid molecules can self-regulate the temperature and absorb part of the heat generated by the addition of accelerators.
综上所示,本发明通过稳泡、早强、增加混凝土密实度及混凝土内部温度自调节的协同作用,有效的了改善高寒、高海拔地区的混凝土冻融破坏现象。To sum up, the present invention effectively improves the freeze-thaw damage phenomenon of concrete in high cold and high altitude areas through the synergistic effect of foam stabilization, early strength, increase of concrete density and self-regulation of concrete internal temperature.
同时,所述用于高寒、高海拔地区的水泥混凝土在制备过程中,通过对各原料的加热混合搅拌即可,制备方法较为简单。At the same time, in the preparation process of the cement concrete used in high cold and high altitude regions, each raw material can be heated and mixed, and the preparation method is relatively simple.
附图说明Description of drawings
图1为对比例一、实施例一、实施例二及实施例三得到水泥混凝土的抗裂性能对比结果图。Fig. 1 is a comparison result diagram of the crack resistance performance of cement concrete obtained in Comparative Example 1, Embodiment 1, Embodiment 2 and Embodiment 3.
具体实施方式detailed description
下面结合附图对本发明做进一步详细描述:The present invention is described in further detail below in conjunction with accompanying drawing:
对比例一Comparative example one
对比例一选用普通水泥混凝土,该普通水泥混凝土由质量百分数为30%的水泥、21.8%的河砂、40%的粗集料、8%的水、0.1%的引气剂及0.1%减水剂。Comparative Example 1 selects ordinary cement concrete, which is composed of 30% cement, 21.8% river sand, 40% coarse aggregate, 8% water, 0.1% air-entraining agent and 0.1% water-reducing agent. agent.
实施例一Embodiment one
本发明所述的用于高寒、高海拔地区的水泥混凝土,其特征在于,由质量百分数为35%的水泥、30%的河砂、16%的水、0.6%的十二烷基苯磺酸、2%的生物胶、4%的早强剂、2.2%的纤维素纤维、1.2%的聚乙二醇、0.6%的引发剂、4%的硬脂酸、4%的脂肪酸以及0.4%的高锰酸钾制备而成。The cement concrete used in the alpine and high-altitude areas of the present invention is characterized in that it is composed of 35% cement, 30% river sand, 16% water, and 0.6% dodecylbenzenesulfonic acid. , 2% biological glue, 4% early strength agent, 2.2% cellulose fiber, 1.2% polyethylene glycol, 0.6% initiator, 4% stearic acid, 4% fatty acid and 0.4% Prepared from potassium permanganate.
生物胶由质量百分数为65%的黄原胶及35%的文莱胶混合而成。The bio-glue is mixed with 65% xanthan gum and 35% Brunei gum.
引发剂由质量百分数为55%的过氧化苯甲酰及45%的蔗糖混合而成。The initiator is prepared by mixing 55% benzoyl peroxide and 45% sucrose.
水泥为42.5强度等级的硅酸盐水泥;The cement is Portland cement of 42.5 strength grade;
河砂的细度模数为2.5。The fineness modulus of river sand is 2.5.
早强剂由质量百分数为80%的硝酸钠及20%的三乙醇胺混合而成。The early strength agent is mixed with 80% sodium nitrate and 20% triethanolamine.
纤维素纤维的弹性模量为10GPa,纤维素纤维的抗拉强度为1000MPa,纤维素纤维的长度为3mm,纤维素纤维的长径比为150;The modulus of elasticity of the cellulose fiber is 10GPa, the tensile strength of the cellulose fiber is 1000MPa, the length of the cellulose fiber is 3mm, and the aspect ratio of the cellulose fiber is 150;
聚乙二醇的相对分子量为1000,聚乙二醇为浅白色蜡状固体。The relative molecular weight of polyethylene glycol is 1000, and polyethylene glycol is light white waxy solid.
脂肪酸为含有12个碳原子的中链脂肪酸月桂酸,且脂肪酸为饱和脂肪酸,脂肪酸的密度为0.8830g/mL,脂肪酸的熔点为44℃。The fatty acid is a medium-chain fatty acid lauric acid with 12 carbon atoms, and the fatty acid is a saturated fatty acid, the density of the fatty acid is 0.8830 g/mL, and the melting point of the fatty acid is 44°C.
所述用于高寒、高海拔地区的水泥混凝土的制备方法,包括以下步骤:The preparation method of the cement concrete used in the high cold and high altitude areas comprises the following steps:
1)称取水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾;1) Weighing cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, stearic acid, fatty acid and potassium permanganate;
2)将纤维素纤维、聚乙二醇及引发剂依次加入到温度为70℃的加热反应釜中,再搅拌均匀,得混合料A;2) adding cellulose fiber, polyethylene glycol and initiator in sequence to a heated reaction kettle at a temperature of 70° C., and then stirring evenly to obtain a mixture A;
3)将硬脂酸、脂肪酸及高锰酸钾依次加入到温度为110℃的搅拌装置中,搅拌均匀后冷却至室温,得混合料B;3) Stearic acid, fatty acid and potassium permanganate were sequentially added to a stirring device at a temperature of 110°C, stirred evenly and then cooled to room temperature to obtain a mixture B;
4)将十二烷基丙磺酸、生物胶、早强剂及水混合搅拌均匀,得稀溶液C;4) Mix and stir dodecylpropanesulfonic acid, biological glue, early strength agent and water evenly to obtain dilute solution C;
5)将水泥、河砂、混合料B及稀溶液C混合搅拌均匀,再边搅拌边加入混合料A,然后再搅拌均匀,得用于高寒、高海拔地区的水泥混凝土。5) Mix cement, river sand, mixture B and dilute solution C evenly, then add mixture A while stirring, and then stir evenly, it can be used for cement concrete in cold and high altitude areas.
步骤2)中,将所述纤维素纤维、聚乙二醇及引发剂依次加入到温度为70℃的加热反应釜中,再在常压下以150r/min的转速搅拌15min,得混合料A。In step 2), the cellulose fiber, polyethylene glycol and initiator were sequentially added to a heating reaction kettle at a temperature of 70°C, and then stirred at a speed of 150r/min under normal pressure for 15min to obtain a mixture A .
步骤3)中搅拌均匀后冷却至室温,得混合料B的具体操作为:在常压下以200r/min的转速搅拌10min,再冷却至室温,得混合料B。Stir evenly in step 3) and then cool to room temperature to obtain the mixture B. The specific operation is: stir at a speed of 200 r/min for 10 minutes under normal pressure, and then cool to room temperature to obtain the mixture B.
实施例二Embodiment two
本发明所述的用于高寒、高海拔地区的水泥混凝土由质量百分数为39%的水泥、30%的河砂、15%的水、0.4%的十二烷基苯磺酸、1.2%的生物胶、3%的早强剂、1.8%的纤维素纤维、0.8%的聚乙二醇、0.4%的引发剂、4%的硬脂酸、4%的脂肪酸以及0.4%的高锰酸钾制备而成。The cement concrete used in the alpine and high altitude areas of the present invention is composed of 39% cement, 30% river sand, 15% water, 0.4% dodecylbenzenesulfonic acid, 1.2% biological Glue, 3% early strength agent, 1.8% cellulose fiber, 0.8% polyethylene glycol, 0.4% initiator, 4% stearic acid, 4% fatty acid and 0.4% potassium permanganate made.
生物胶由质量百分数为60%的黄原胶及40%的文莱胶混合而成。The bio-glue is made by mixing 60% xanthan gum and 40% Brunei gum.
引发剂由质量百分数为55%的过氧化苯甲酰及45%的蔗糖混合而成。The initiator is prepared by mixing 55% benzoyl peroxide and 45% sucrose.
水泥为52.5强度等级的硅酸盐水泥;The cement is Portland cement of 52.5 strength grade;
河砂的细度模数为2.5。The fineness modulus of river sand is 2.5.
早强剂由质量百分数为70%的硝酸钠及30%的三乙醇胺混合而成。The early strength agent is mixed with 70% sodium nitrate and 30% triethanolamine.
纤维素纤维的弹性模量为8GPa,纤维素纤维的抗拉强度为500MPa,纤维素纤维的长度为2mm,纤维素纤维的长径比为130;The elastic modulus of the cellulose fiber is 8GPa, the tensile strength of the cellulose fiber is 500MPa, the length of the cellulose fiber is 2mm, and the aspect ratio of the cellulose fiber is 130;
聚乙二醇的相对分子量为1200,聚乙二醇为浅白色蜡状固体。The relative molecular weight of polyethylene glycol is 1200, and polyethylene glycol is light white waxy solid.
脂肪酸为含有12个碳原子的中链脂肪酸月桂酸,且脂肪酸为饱和脂肪酸,脂肪酸的密度为0.8830g/mL,脂肪酸的熔点为44℃。The fatty acid is a medium-chain fatty acid lauric acid with 12 carbon atoms, and the fatty acid is a saturated fatty acid, the density of the fatty acid is 0.8830 g/mL, and the melting point of the fatty acid is 44°C.
所述的用于高寒、高海拔地区的水泥混凝土的制备方法包括以下步骤:The preparation method of described cement concrete that is used for alpine, high altitude area comprises the following steps:
1)称取水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾;1) Weighing cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, stearic acid, fatty acid and potassium permanganate;
2)将纤维素纤维、聚乙二醇及引发剂依次加入到温度为80℃的加热反应釜中,再搅拌均匀,得混合料A;2) adding cellulose fiber, polyethylene glycol and initiator in sequence to a heated reaction kettle at a temperature of 80° C., and then stirring evenly to obtain a mixture A;
3)将硬脂酸、脂肪酸及高锰酸钾依次加入到温度为120℃的搅拌装置中,搅拌均匀后冷却至室温,得混合料B;3) Stearic acid, fatty acid and potassium permanganate were sequentially added to a stirring device at a temperature of 120° C., stirred evenly and then cooled to room temperature to obtain a mixture B;
4)将十二烷基丙磺酸、生物胶、早强剂及水混合搅拌均匀,得稀溶液C;4) Mix and stir dodecylpropanesulfonic acid, biological glue, early strength agent and water evenly to obtain dilute solution C;
5)将水泥、河砂、混合料B及稀溶液C混合搅拌均匀,再边搅拌边加入混合料A,然后再搅拌均匀,得用于高寒、高海拔地区的水泥混凝土。5) Mix cement, river sand, mixture B and dilute solution C evenly, then add mixture A while stirring, and then stir evenly, it can be used for cement concrete in cold and high altitude areas.
步骤2)中,将所述纤维素纤维、聚乙二醇及引发剂依次加入到温度为80℃的加热反应釜中,再在常压下以150r/min的转速搅拌10min,得混合料A。In step 2), the cellulose fiber, polyethylene glycol and initiator were sequentially added to a heating reaction kettle at a temperature of 80°C, and then stirred at a speed of 150r/min under normal pressure for 10min to obtain a mixture A .
步骤3)中搅拌均匀后冷却至室温,得混合料B的具体操作为:在常压下以200r/min的转速搅拌10min,再冷却至室温,得混合料B。Stir evenly in step 3) and then cool to room temperature to obtain the mixture B. The specific operation is: stir at a speed of 200 r/min for 10 minutes under normal pressure, and then cool to room temperature to obtain the mixture B.
实施例三Embodiment Three
本发明所述的用于高寒、高海拔地区的水泥混凝土由质量百分数为40%的水泥、30%的河砂、15%的水、0.4%的十二烷基苯磺酸、1.2%的生物胶、3%的早强剂、2.2%的纤维素纤维、1.2%的聚乙二醇、0.6%的引发剂、3%的硬脂酸、3%的脂肪酸以及0.4%的高锰酸钾制备而成。The cement concrete used in the alpine and high-altitude areas of the present invention is composed of 40% cement, 30% river sand, 15% water, 0.4% dodecylbenzenesulfonic acid, 1.2% biological Glue, 3% early strength agent, 2.2% cellulose fiber, 1.2% polyethylene glycol, 0.6% initiator, 3% stearic acid, 3% fatty acid and 0.4% potassium permanganate made.
生物胶由质量百分数为60%的黄原胶及40%的文莱胶混合而成。The bio-glue is made by mixing 60% xanthan gum and 40% Brunei gum.
引发剂由质量百分数为60%的过氧化苯甲酰及40%的蔗糖混合而成。The initiator is prepared by mixing 60% benzoyl peroxide and 40% sucrose.
水泥为42.5强度等级的硅酸盐水泥或52.5强度等级的硅酸盐水泥;The cement is Portland cement of 42.5 strength grade or Portland cement of 52.5 strength grade;
河砂的细度模数为2.5。The fineness modulus of river sand is 2.5.
早强剂由质量百分数为75%的硝酸钠及25%的三乙醇胺混合而成。The early strength agent is mixed with 75% sodium nitrate and 25% triethanolamine.
纤维素纤维的弹性模量为9GPa,纤维素纤维的抗拉强度为800MPa,纤维素纤维的长度为25mm,纤维素纤维的长径比为140;The modulus of elasticity of the cellulose fiber is 9GPa, the tensile strength of the cellulose fiber is 800MPa, the length of the cellulose fiber is 25mm, and the aspect ratio of the cellulose fiber is 140;
聚乙二醇的相对分子量为1100,聚乙二醇为浅白色蜡状固体。The relative molecular weight of polyethylene glycol is 1100, and polyethylene glycol is light white waxy solid.
脂肪酸为含有12个碳原子的中链脂肪酸月桂酸,且脂肪酸为饱和脂肪酸,脂肪酸的密度为0.8830g/mL,脂肪酸的熔点为44℃。The fatty acid is a medium-chain fatty acid lauric acid with 12 carbon atoms, and the fatty acid is a saturated fatty acid, the density of the fatty acid is 0.8830 g/mL, and the melting point of the fatty acid is 44°C.
本发明所述的用于高寒、高海拔地区的水泥混凝土的制备方法包括以下步骤:The preparation method of the cement concrete that is used for alpine, high-altitude area of the present invention comprises the following steps:
1)称取水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾;1) Weighing cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, stearic acid, fatty acid and potassium permanganate;
2)将纤维素纤维、聚乙二醇及引发剂依次加入到温度为75℃的加热反应釜中,再搅拌均匀,得混合料A;2) adding cellulose fiber, polyethylene glycol and initiator in sequence to a heated reaction kettle at a temperature of 75° C., and then stirring evenly to obtain a mixture A;
3)将硬脂酸、脂肪酸及高锰酸钾依次加入到温度为115℃的搅拌装置中,搅拌均匀后冷却至室温,得混合料B;3) Stearic acid, fatty acid and potassium permanganate were sequentially added to a stirring device at a temperature of 115°C, stirred evenly and then cooled to room temperature to obtain a mixture B;
4)将十二烷基丙磺酸、生物胶、早强剂及水混合搅拌均匀,得稀溶液C;4) Mix and stir dodecylpropanesulfonic acid, biological glue, early strength agent and water evenly to obtain dilute solution C;
5)将水泥、河砂、混合料B及稀溶液C混合搅拌均匀,再边搅拌边加入混合料A,然后再搅拌均匀,得用于高寒、高海拔地区的水泥混凝土。5) Mix cement, river sand, mixture B and dilute solution C evenly, then add mixture A while stirring, and then stir evenly, it can be used for cement concrete in cold and high altitude areas.
步骤2)中,将所述纤维素纤维、聚乙二醇及引发剂依次加入到温度为75℃的加热反应釜中,再在常压下以150r/min的转速搅拌13min,得混合料A。In step 2), the cellulose fiber, polyethylene glycol and initiator were sequentially added into a heating reaction kettle at a temperature of 75° C., and then stirred at a speed of 150 r/min under normal pressure for 13 minutes to obtain a mixture A .
步骤3)中搅拌均匀后冷却至室温,得混合料B的具体操作为:在常压下以200r/min的转速搅拌10min,再冷却至室温,得混合料B。Stir evenly in step 3) and then cool to room temperature to obtain the mixture B. The specific operation is: stir at a speed of 200 r/min for 10 minutes under normal pressure, and then cool to room temperature to obtain the mixture B.
分别对对比例一、实施例一、实施例二及实施例三得到的水泥混凝土进行冻融循环试验,具体试验方法参照《水工混凝土试验规程》(DL/T5150-2001)执行,成型后放入温度为10±2℃、气压为60kPa的低压养护箱内养护至28d龄期,得到试验参数如表1及表2所示。The cement concrete obtained in comparative example one, embodiment one, embodiment two and embodiment three is carried out freeze-thaw cycle test respectively. Put them into a low-pressure curing box with a temperature of 10±2°C and an air pressure of 60kPa for curing until the age of 28 days, and the obtained test parameters are shown in Table 1 and Table 2.
采用圆环法测试实施例一、实施例二、实施例三及对比例一得到的水泥混凝土的抗裂性能,由于混凝土出现裂缝时间较为漫长,为了加速出现裂缝,将实施例一、实施例二、实施例三及对比例中的粗骨料除去,适当调整减水剂,用配制性状良好的水泥砂浆代替混凝土,抗裂性能测试结果见图1。The crack resistance of the cement concrete obtained in the first, second, third and comparative example 1 test using the ring method, because the time for cracks to appear in the concrete is relatively long, in order to accelerate the cracks, the cracks in the first and second examples were combined 1. The coarse aggregate in Example 3 and Comparative Example was removed, the water reducer was adjusted appropriately, and the cement mortar with good properties was used to replace the concrete. The crack resistance test results are shown in Figure 1.
表1Table 1
表2Table 2
从表1与表2可以看出,本发明所述的水泥混凝土经过低气压环境下养护后在经历冻融循环300次动弹性模量及质量都损失较小,相对动弹性模量可以保持在90%左右,质量损失在1%左右。而加入引气剂与减水剂的普通混凝土在经历300次冻融循环后相对动弹性模量下降到60%左右,质量损失接近5%,相当于完全失去功能,如继续使用,则具有很大安全隐患。从图1可以看出,本发明在55d仍未开裂,钢环感生应变一直很低,说明本发明具有优异的抗裂性能,可以适应高寒、高海拔地区的特殊环境与气候,抗冻性能良好,综上所示,本发明所述水泥混凝土的承受恶劣环境下各种复杂应力的能力较高,后期的维护费用较低,混凝土结构的耐久性及安全系数较高,对国家西部特殊环境的基础建设具有现实意义。As can be seen from Table 1 and Table 2, the cement concrete of the present invention undergoes 300 times of freeze-thaw cycles after maintenance in a low-pressure environment, and the loss of dynamic elastic modulus and quality is relatively small, and the relative dynamic elastic modulus can be maintained at About 90%, the quality loss is about 1%. After 300 freeze-thaw cycles, the relative dynamic elastic modulus of ordinary concrete added with air-entraining agent and water-reducing agent drops to about 60%, and the mass loss is close to 5%, which is equivalent to completely losing its function. Big security risk. As can be seen from Figure 1, the present invention has not yet cracked at 55 days, and the induced strain of the steel ring has been very low, indicating that the present invention has excellent crack resistance, can adapt to the special environment and climate of high cold and high altitude areas, and has excellent frost resistance. Good, in summary, the cement concrete of the present invention has a higher ability to withstand various complex stresses in harsh environments, lower maintenance costs in the later period, higher durability and safety factor of the concrete structure, and is suitable for the special environment in the west of the country. The infrastructure construction has practical significance.
实施例四Embodiment Four
本发明所述的用于高寒、高海拔地区的水泥混凝土由质量百分数为40%的水泥、30%的河砂、15%的水、0.4%的十二烷基苯磺酸、1.2%的生物胶、3%的早强剂、2.2%的纤维素纤维、1.2%的聚乙二醇、0.6%的引发剂、3%的硬脂酸、3%的脂肪酸以及0.4%的高锰酸钾制备而成。The cement concrete used in the alpine and high-altitude areas of the present invention is composed of 40% cement, 30% river sand, 15% water, 0.4% dodecylbenzenesulfonic acid, 1.2% biological Glue, 3% early strength agent, 2.2% cellulose fiber, 1.2% polyethylene glycol, 0.6% initiator, 3% stearic acid, 3% fatty acid and 0.4% potassium permanganate made.
生物胶由质量百分数为62%的黄原胶及38%的文莱胶混合而成。The bio-glue is formed by mixing 62% xanthan gum and 38% Brunei gum.
引发剂由质量百分数为55%的过氧化苯甲酰及45%的蔗糖混合而成。The initiator is prepared by mixing 55% benzoyl peroxide and 45% sucrose.
水泥为42.5强度等级的硅酸盐水泥;The cement is Portland cement of 42.5 strength grade;
河砂的细度模数为2.5。The fineness modulus of river sand is 2.5.
早强剂由质量百分数为72%的硝酸钠及28%的三乙醇胺混合而成。The early strength agent is mixed with 72% sodium nitrate and 28% triethanolamine.
纤维素纤维的弹性模量为8.5GPa,纤维素纤维的抗拉强度为700MPa,纤维素纤维的长度为2.25mm,纤维素纤维的长径比为135;The modulus of elasticity of the cellulose fiber is 8.5GPa, the tensile strength of the cellulose fiber is 700MPa, the length of the cellulose fiber is 2.25mm, and the aspect ratio of the cellulose fiber is 135;
聚乙二醇的相对分子量为1150,聚乙二醇为浅白色蜡状固体。The relative molecular weight of polyethylene glycol is 1150, and polyethylene glycol is light white waxy solid.
脂肪酸为含有12个碳原子的中链脂肪酸月桂酸,且脂肪酸为饱和脂肪酸,脂肪酸的密度为0.8830g/mL,脂肪酸的熔点为44℃。The fatty acid is a medium-chain fatty acid lauric acid with 12 carbon atoms, and the fatty acid is a saturated fatty acid, the density of the fatty acid is 0.8830 g/mL, and the melting point of the fatty acid is 44°C.
所述的用于高寒、高海拔地区的水泥混凝土的制备方法包括以下步骤:The preparation method of described cement concrete that is used for alpine, high altitude area comprises the following steps:
1)称取水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾;1) Weighing cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, stearic acid, fatty acid and potassium permanganate;
2)将纤维素纤维、聚乙二醇及引发剂依次加入到温度为72℃的加热反应釜中,再搅拌均匀,得混合料A;2) Add cellulose fiber, polyethylene glycol and initiator in sequence to a heated reaction kettle at a temperature of 72°C, and then stir evenly to obtain a mixture A;
3)将硬脂酸、脂肪酸及高锰酸钾依次加入到温度为118℃的搅拌装置中,搅拌均匀后冷却至室温,得混合料B;3) Stearic acid, fatty acid and potassium permanganate were sequentially added to a stirring device at a temperature of 118°C, stirred evenly and then cooled to room temperature to obtain a mixture B;
4)将十二烷基丙磺酸、生物胶、早强剂及水混合搅拌均匀,得稀溶液C;4) Mix and stir dodecylpropanesulfonic acid, biological glue, early strength agent and water evenly to obtain dilute solution C;
5)将水泥、河砂、混合料B及稀溶液C混合搅拌均匀,再边搅拌边加入混合料A,然后再搅拌均匀,得用于高寒、高海拔地区的水泥混凝土。5) Mix cement, river sand, mixture B and dilute solution C evenly, then add mixture A while stirring, and then stir evenly, it can be used for cement concrete in cold and high altitude areas.
步骤2)中,将所述纤维素纤维、聚乙二醇及引发剂依次加入到温度为72℃的加热反应釜中,再在常压下以150r/min的转速搅拌14min,得混合料A。In step 2), the cellulose fiber, polyethylene glycol and initiator were sequentially added to a heating reaction kettle at a temperature of 72°C, and then stirred at a speed of 150r/min under normal pressure for 14min to obtain a mixture A .
步骤3)中搅拌均匀后冷却至室温,得混合料B的具体操作为:在常压下以200r/min的转速搅拌10min,再冷却至室温,得混合料B。Stir evenly in step 3) and then cool to room temperature to obtain the mixture B. The specific operation is: stir at a speed of 200 r/min for 10 minutes under normal pressure, and then cool to room temperature to obtain the mixture B.
实施例五Embodiment five
本发明所述的用于高寒、高海拔地区的水泥混凝土由质量百分数为28.3%的水泥、40%的河砂、20%的水、0.5%的十二烷基苯磺酸、1.5%的生物胶、2%的早强剂、2%的纤维素纤维、1%的聚乙二醇、0.5%的引发剂、2%的硬脂酸、2%的脂肪酸以及0.2%的高锰酸钾制备而成。The cement concrete used in the alpine and high-altitude areas of the present invention is composed of 28.3% cement, 40% river sand, 20% water, 0.5% dodecylbenzenesulfonic acid, 1.5% biological Glue, 2% accelerator, 2% cellulose fiber, 1% polyethylene glycol, 0.5% initiator, 2% stearic acid, 2% fatty acid and 0.2% potassium permanganate made.
生物胶由质量百分数为68%的黄原胶及32%的文莱胶混合而成。The bio-glue is mixed with 68% xanthan gum and 32% Brunei gum.
引发剂由质量百分数为45%的过氧化苯甲酰及55%的蔗糖混合而成。The initiator is prepared by mixing 45% benzoyl peroxide and 55% sucrose.
水泥为52.5强度等级的硅酸盐水泥;The cement is Portland cement of 52.5 strength grade;
河砂的细度模数为2.7。The fineness modulus of river sand is 2.7.
早强剂由质量百分数为77%的硝酸钠及23%的三乙醇胺混合而成。The early strength agent is made by mixing 77% of sodium nitrate and 23% of triethanolamine.
纤维素纤维的弹性模量为9GPa,纤维素纤维的抗拉强度为800MPa,纤维素纤维的长度为2.5mm,纤维素纤维的长径比为145;The modulus of elasticity of the cellulose fiber is 9GPa, the tensile strength of the cellulose fiber is 800MPa, the length of the cellulose fiber is 2.5mm, and the aspect ratio of the cellulose fiber is 145;
聚乙二醇的相对分子量为1050,聚乙二醇为浅白色蜡状固体。The relative molecular weight of polyethylene glycol is 1050, and polyethylene glycol is light white waxy solid.
脂肪酸为含有12个碳原子的中链脂肪酸月桂酸,且脂肪酸为饱和脂肪酸,脂肪酸的密度为0.8830g/mL,脂肪酸的熔点为44℃。The fatty acid is a medium-chain fatty acid lauric acid with 12 carbon atoms, and the fatty acid is a saturated fatty acid, the density of the fatty acid is 0.8830 g/mL, and the melting point of the fatty acid is 44°C.
所述的用于高寒、高海拔地区的水泥混凝土的制备方法包括以下步骤:The preparation method of described cement concrete that is used for alpine, high altitude area comprises the following steps:
1)称取水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾;1) Weighing cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, stearic acid, fatty acid and potassium permanganate;
2)将纤维素纤维、聚乙二醇及引发剂依次加入到温度为78℃的加热反应釜中,再搅拌均匀,得混合料A;2) Add cellulose fiber, polyethylene glycol and initiator in sequence to a heated reaction kettle at a temperature of 78° C., and then stir evenly to obtain a mixture A;
3)将硬脂酸、脂肪酸及高锰酸钾依次加入到温度为118℃的搅拌装置中,搅拌均匀后冷却至室温,得混合料B;3) Stearic acid, fatty acid and potassium permanganate were sequentially added to a stirring device at a temperature of 118°C, stirred evenly and then cooled to room temperature to obtain a mixture B;
4)将十二烷基丙磺酸、生物胶、早强剂及水混合搅拌均匀,得稀溶液C;4) Mix and stir dodecylpropanesulfonic acid, biological glue, early strength agent and water evenly to obtain dilute solution C;
5)将水泥、河砂、混合料B及稀溶液C混合搅拌均匀,再边搅拌边加入混合料A,然后再搅拌均匀,得用于高寒、高海拔地区的水泥混凝土。5) Mix cement, river sand, mixture B and dilute solution C evenly, then add mixture A while stirring, and then stir evenly, it can be used for cement concrete in cold and high altitude areas.
步骤2)中,将所述纤维素纤维、聚乙二醇及引发剂依次加入到温度为78℃的加热反应釜中,再在常压下以150r/min的转速搅拌13min,得混合料A。In step 2), the cellulose fiber, polyethylene glycol and initiator were sequentially added into a heating reaction kettle with a temperature of 78°C, and then stirred at a speed of 150r/min under normal pressure for 13min to obtain the mixture A .
步骤3)中搅拌均匀后冷却至室温,得混合料B的具体操作为:在常压下以200r/min的转速搅拌10min,再冷却至室温,得混合料B。Stir evenly in step 3) and then cool to room temperature to obtain the mixture B. The specific operation is: stir at a speed of 200 r/min for 10 minutes under normal pressure, and then cool to room temperature to obtain the mixture B.
实施例六Embodiment six
本发明所述的用于高寒、高海拔地区的水泥混凝土由质量百分数为25%的水泥、40%的河砂、16.9%的水、0.6%的十二烷基苯磺酸、1.5%的生物胶、4%的早强剂、2%的纤维素纤维、1.2%的聚乙二醇、0.5%的引发剂、4%的硬脂酸、4%的脂肪酸以及0.3%的高锰酸钾制备而成。The cement concrete used in the alpine and high-altitude areas of the present invention is composed of 25% cement, 40% river sand, 16.9% water, 0.6% dodecylbenzenesulfonic acid, 1.5% biological Glue, 4% early strength agent, 2% cellulose fiber, 1.2% polyethylene glycol, 0.5% initiator, 4% stearic acid, 4% fatty acid and 0.3% potassium permanganate made.
生物胶由质量百分数为60%的黄原胶及40%的文莱胶混合而成。The bio-glue is prepared by mixing 60% xanthan gum and 40% Brunei gum.
引发剂由质量百分数为40%的过氧化苯甲酰及60%的蔗糖混合而成。The initiator is prepared by mixing 40% benzoyl peroxide and 60% sucrose.
水泥为52.5强度等级的硅酸盐水泥;The cement is Portland cement of 52.5 strength grade;
河砂的细度模数为2.7。The fineness modulus of river sand is 2.7.
早强剂由质量百分数为76%的硝酸钠及24%的三乙醇胺混合而成。The early strength agent is made by mixing 76% of sodium nitrate and 24% of triethanolamine.
纤维素纤维的弹性模量为8.5GPa,纤维素纤维的抗拉强度为600MPa,纤维素纤维的长度为2.2mm,纤维素纤维的长径比为135;The modulus of elasticity of the cellulose fiber is 8.5GPa, the tensile strength of the cellulose fiber is 600MPa, the length of the cellulose fiber is 2.2mm, and the aspect ratio of the cellulose fiber is 135;
聚乙二醇的相对分子量为1180,聚乙二醇为浅白色蜡状固体。The relative molecular weight of polyethylene glycol is 1180, and polyethylene glycol is light white waxy solid.
脂肪酸为含有12个碳原子的中链脂肪酸月桂酸,且脂肪酸为饱和脂肪酸,脂肪酸的密度为0.8830g/mL,脂肪酸的熔点为44℃。The fatty acid is a medium-chain fatty acid lauric acid with 12 carbon atoms, and the fatty acid is a saturated fatty acid, the density of the fatty acid is 0.8830 g/mL, and the melting point of the fatty acid is 44°C.
所述的用于高寒、高海拔地区的水泥混凝土的制备方法包括以下步骤:The preparation method of described cement concrete that is used for alpine, high altitude area comprises the following steps:
1)称取水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾;1) Weighing cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, stearic acid, fatty acid and potassium permanganate;
2)将纤维素纤维、聚乙二醇及引发剂依次加入到温度为72℃的加热反应釜中,再搅拌均匀,得混合料A;2) Add cellulose fiber, polyethylene glycol and initiator in sequence to a heated reaction kettle at a temperature of 72°C, and then stir evenly to obtain a mixture A;
3)将硬脂酸、脂肪酸及高锰酸钾依次加入到温度为110℃的搅拌装置中,搅拌均匀后冷却至室温,得混合料B;3) Stearic acid, fatty acid and potassium permanganate were sequentially added to a stirring device at a temperature of 110°C, stirred evenly and then cooled to room temperature to obtain a mixture B;
4)将十二烷基丙磺酸、生物胶、早强剂及水混合搅拌均匀,得稀溶液C;4) Mix and stir dodecylpropanesulfonic acid, biological glue, early strength agent and water evenly to obtain dilute solution C;
5)将水泥、河砂、混合料B及稀溶液C混合搅拌均匀,再边搅拌边加入混合料A,然后再搅拌均匀,得用于高寒、高海拔地区的水泥混凝土。5) Mix cement, river sand, mixture B and dilute solution C evenly, then add mixture A while stirring, and then stir evenly, it can be used for cement concrete in cold and high altitude areas.
步骤2)中,将所述纤维素纤维、聚乙二醇及引发剂依次加入到温度为72℃的加热反应釜中,再在常压下以150r/min的转速搅拌12min,得混合料A。In step 2), the cellulose fiber, polyethylene glycol and initiator were sequentially added to a heated reaction kettle at a temperature of 72°C, and then stirred at a speed of 150r/min under normal pressure for 12min to obtain a mixture A .
步骤3)中搅拌均匀后冷却至室温,得混合料B的具体操作为:在常压下以200r/min的转速搅拌10min,再冷却至室温,得混合料B。Stir evenly in step 3) and then cool to room temperature to obtain the mixture B. The specific operation is: stir at a speed of 200 r/min for 10 minutes under normal pressure, and then cool to room temperature to obtain the mixture B.
实施例七Embodiment seven
本发明所述的用于高寒、高海拔地区的水泥混凝土由质量百分数为40%的水泥、25%的河砂、16.9%的水、0.5%的十二烷基苯磺酸、1.6%的生物胶、4%的早强剂、2%的纤维素纤维、1.2%的聚乙二醇、0.5%的引发剂、4%的硬脂酸、4%的脂肪酸以及0.3%的高锰酸钾制备而成。The cement concrete used in the alpine and high-altitude areas of the present invention is composed of 40% cement, 25% river sand, 16.9% water, 0.5% dodecylbenzenesulfonic acid, 1.6% biological Glue, 4% early strength agent, 2% cellulose fiber, 1.2% polyethylene glycol, 0.5% initiator, 4% stearic acid, 4% fatty acid and 0.3% potassium permanganate made.
生物胶由质量百分数为70%的黄原胶及30%的文莱胶混合而成。The bio-glue is made by mixing 70% xanthan gum and 30% Brunei gum.
引发剂由质量百分数为40%的过氧化苯甲酰及60%的蔗糖混合而成。The initiator is prepared by mixing 40% benzoyl peroxide and 60% sucrose.
水泥为52.5强度等级的硅酸盐水泥;The cement is Portland cement of 52.5 strength grade;
河砂的细度模数为2.8。The fineness modulus of river sand is 2.8.
早强剂由质量百分数为70%的硝酸钠及30%的三乙醇胺混合而成。The early strength agent is mixed with 70% sodium nitrate and 30% triethanolamine.
纤维素纤维的弹性模量为10GPa,纤维素纤维的抗拉强度为1000MPa,纤维素纤维的长度为3mm,纤维素纤维的长径比为150;The modulus of elasticity of the cellulose fiber is 10GPa, the tensile strength of the cellulose fiber is 1000MPa, the length of the cellulose fiber is 3mm, and the aspect ratio of the cellulose fiber is 150;
聚乙二醇的相对分子量为1200,聚乙二醇为浅白色蜡状固体。The relative molecular weight of polyethylene glycol is 1200, and polyethylene glycol is light white waxy solid.
脂肪酸为含有12个碳原子的中链脂肪酸月桂酸,且脂肪酸为饱和脂肪酸,脂肪酸的密度为0.8830g/mL,脂肪酸的熔点为44℃。The fatty acid is a medium-chain fatty acid lauric acid with 12 carbon atoms, and the fatty acid is a saturated fatty acid, the density of the fatty acid is 0.8830 g/mL, and the melting point of the fatty acid is 44°C.
所述的用于高寒、高海拔地区的水泥混凝土的制备方法包括以下步骤:The preparation method of described cement concrete that is used for alpine, high altitude area comprises the following steps:
1)称取水泥、河砂、水、十二烷基苯磺酸、生物胶、早强剂、纤维素纤维、聚乙二醇、引发剂、硬脂酸、脂肪酸以及高锰酸钾;1) Weighing cement, river sand, water, dodecylbenzenesulfonic acid, biological glue, early strength agent, cellulose fiber, polyethylene glycol, initiator, stearic acid, fatty acid and potassium permanganate;
2)将纤维素纤维、聚乙二醇及引发剂依次加入到温度为80℃的加热反应釜中,再搅拌均匀,得混合料A;2) adding cellulose fiber, polyethylene glycol and initiator in sequence to a heated reaction kettle at a temperature of 80° C., and then stirring evenly to obtain a mixture A;
3)将硬脂酸、脂肪酸及高锰酸钾依次加入到温度为120℃的搅拌装置中,搅拌均匀后冷却至室温,得混合料B;3) Stearic acid, fatty acid and potassium permanganate were sequentially added to a stirring device at a temperature of 120° C., stirred evenly and then cooled to room temperature to obtain a mixture B;
4)将十二烷基丙磺酸、生物胶、早强剂及水混合搅拌均匀,得稀溶液C;4) Mix and stir dodecylpropanesulfonic acid, biological glue, early strength agent and water evenly to obtain dilute solution C;
5)将水泥、河砂、混合料B及稀溶液C混合搅拌均匀,再边搅拌边加入混合料A,然后再搅拌均匀,得用于高寒、高海拔地区的水泥混凝土。5) Mix cement, river sand, mixture B and dilute solution C evenly, then add mixture A while stirring, and then stir evenly, it can be used for cement concrete in cold and high altitude areas.
步骤2)中,将所述纤维素纤维、聚乙二醇及引发剂依次加入到温度为80℃的加热反应釜中,再在常压下以150r/min的转速搅拌15min,得混合料A。In step 2), the cellulose fiber, polyethylene glycol and initiator were sequentially added to a heating reaction kettle at a temperature of 80° C., and then stirred at a speed of 150 r/min under normal pressure for 15 minutes to obtain a mixture A .
步骤3)中搅拌均匀后冷却至室温,得混合料B的具体操作为:在常压下以200r/min的转速搅拌10min,再冷却至室温,得混合料B。Stir evenly in step 3) and then cool to room temperature to obtain the mixture B. The specific operation is: stir at a speed of 200 r/min for 10 minutes under normal pressure, and then cool to room temperature to obtain the mixture B.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710814268.2A CN107500653A (en) | 2017-09-11 | 2017-09-11 | For high and cold, high altitude localities cement concrete and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710814268.2A CN107500653A (en) | 2017-09-11 | 2017-09-11 | For high and cold, high altitude localities cement concrete and preparation method thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107500653A true CN107500653A (en) | 2017-12-22 |
Family
ID=60696339
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710814268.2A Pending CN107500653A (en) | 2017-09-11 | 2017-09-11 | For high and cold, high altitude localities cement concrete and preparation method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN107500653A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111393079A (en) * | 2020-01-19 | 2020-07-10 | 四川省交通勘察设计研究院有限公司 | Anti-freezing and anti-cracking concrete for tunnel lining in alpine region |
CN116715482A (en) * | 2023-05-29 | 2023-09-08 | 中建商品混凝土有限公司 | Large-volume concrete based on construction waste and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0747431A2 (en) * | 1995-06-06 | 1996-12-11 | The University Of Dayton | Thermoplastic, moldable, non-exuding phase change materials |
CN103193432A (en) * | 2013-03-13 | 2013-07-10 | 浙江建设职业技术学院 | Antifreezing concrete |
CN105384394A (en) * | 2015-08-25 | 2016-03-09 | 长江水利委员会长江科学院 | High-frost-resistant hydraulic concrete for high elevation regions |
CN106747133A (en) * | 2016-11-28 | 2017-05-31 | 郑州筑邦建材有限公司 | A kind of severe cold area high ferro pedestal concrete low temperature patching material and its application |
-
2017
- 2017-09-11 CN CN201710814268.2A patent/CN107500653A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0747431A2 (en) * | 1995-06-06 | 1996-12-11 | The University Of Dayton | Thermoplastic, moldable, non-exuding phase change materials |
CN103193432A (en) * | 2013-03-13 | 2013-07-10 | 浙江建设职业技术学院 | Antifreezing concrete |
CN105384394A (en) * | 2015-08-25 | 2016-03-09 | 长江水利委员会长江科学院 | High-frost-resistant hydraulic concrete for high elevation regions |
CN106747133A (en) * | 2016-11-28 | 2017-05-31 | 郑州筑邦建材有限公司 | A kind of severe cold area high ferro pedestal concrete low temperature patching material and its application |
Non-Patent Citations (6)
Title |
---|
何丽红等: ""PEG-SiO2定形相变材料在沥青及水泥环境中应用的可行性"", 《新型建筑材料》 * |
刘连新: "高海拔、高寒地区高性能混凝土及技术研究", 《施工技术》 * |
朱圣敏: ""高寒、高海拔地区筑坝面板混凝土配合比设计研究"", 《商品混凝土》 * |
汪多仁编著: "《绿色轻工助剂》", 28 February 2006, 科学技术文献出版社 * |
苏胜: ""掺生物胶自密实混凝土流动性的试验研究"", 《混凝土》 * |
马烽等: "月桂酸/二氧化硅复合相变储能材料", 《材料工程》 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111393079A (en) * | 2020-01-19 | 2020-07-10 | 四川省交通勘察设计研究院有限公司 | Anti-freezing and anti-cracking concrete for tunnel lining in alpine region |
CN116715482A (en) * | 2023-05-29 | 2023-09-08 | 中建商品混凝土有限公司 | Large-volume concrete based on construction waste and preparation method thereof |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2022041374A1 (en) | Modification material for low-quality aggregate and treatment method | |
CN104973817B (en) | A kind of concrete viscosity regulator being applicable to use with polycarboxylate water-reducer compatibility and preparation method thereof | |
CN102964084B (en) | Foaming concrete for foam agent | |
CN102659445B (en) | Foaming agent for preparation of Water-retaining foam concrete | |
CN102452832B (en) | Straw cement-based microporous building material and preparation method thereof | |
CN102633526A (en) | Extra-light porous thermal insulating material and method for preparing same | |
CN111689713B (en) | Special additive for concrete of prefabricated part and preparation method thereof | |
CN104649608A (en) | Additive for improving early strength of cement based material as well as preparation method and application of additive | |
CN108585927A (en) | A kind of nano-cellulose aerogel thermal insulation board and preparation method thereof | |
CN108793869A (en) | A kind of high-strength superfine ultra-fine ordinary portland cement based self-leveling mortar and preparation method thereof | |
CN106800384A (en) | A kind of composite modified method for improving magnesium oxychloride cementing material performance | |
CN108328977A (en) | A kind of concrete repairing material | |
CN115432989B (en) | Alkali-activated cementing material with low drying shrinkage and high compressive strength and preparation method thereof | |
CN107500653A (en) | For high and cold, high altitude localities cement concrete and preparation method thereof | |
CN116986866A (en) | Concrete suitable for chlorine salt dry and wet environment and preparation method thereof | |
Bao et al. | Preparation of an early strengthening agent for concrete under low-temperature conditions and evaluation of its reaction mechanism | |
CN112048035A (en) | Concrete segregation repairing agent and preparation method thereof | |
CN111362636A (en) | A kind of C60 carbon fiber concrete and preparation method thereof | |
CN103553416A (en) | Concrete composite air entraining agent, its preparation and use methods | |
CN101580351B (en) | Method for preparing air entraining agent for concrete | |
CN103755289B (en) | Heat insulating porous lagging material of ultralight cement based and preparation method thereof | |
CN108484026A (en) | Lightweight concrete slurries and preparation method thereof | |
CN108218360A (en) | Sulphate aluminium cement foam concrete for low temperature environment and preparation method thereof | |
CN107140856A (en) | A kind of magnesium oxysulfide concrete product and preparation method thereof | |
CN103979894B (en) | A kind of fluidized bed combustion coal ash/slag cement-based material and swelling property control method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171222 |
|
RJ01 | Rejection of invention patent application after publication |