CN107498998A - A kind of eccentric sleeve type high-precision positioner of coding product examine machine shower nozzle - Google Patents
A kind of eccentric sleeve type high-precision positioner of coding product examine machine shower nozzle Download PDFInfo
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- CN107498998A CN107498998A CN201710805357.0A CN201710805357A CN107498998A CN 107498998 A CN107498998 A CN 107498998A CN 201710805357 A CN201710805357 A CN 201710805357A CN 107498998 A CN107498998 A CN 107498998A
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- 238000007689 inspection Methods 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 230000001360 synchronised effect Effects 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
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Abstract
本发明公开了一种喷码品检机喷头的偏心套式高精度定位装置,包括承托板以及安装于所述承托板两侧的直线导轨,所述承托板的两侧分别通过滑块可滑动地连接于两侧的直线导轨;所述承托板上安装有喷头微调定位机构,包括外套筒、可转动地套接在所述外套筒内的偏心套、可转动地设置于所述偏心套内的偏心孔的转动轴;所述转动轴由转角伺服电机驱动转动,所述偏心套由偏心伺服电机驱动转动;所述转动轴的下端固定连接于喷头安装座。本发明加工装配简单,成本低,适应性好,可实现对喷头的精确实时自动定位,定位精度高、速度快、操作简单。
The invention discloses an eccentric sleeve type high-precision positioning device for the spray head of a code-spraying product inspection machine, which includes a supporting plate and linear guide rails installed on both sides of the supporting plate. The block is slidably connected to the linear guide rails on both sides; the nozzle fine-tuning positioning mechanism is installed on the support plate, including the outer sleeve, the eccentric sleeve rotatably sleeved in the outer sleeve, and the rotatable set The rotating shaft of the eccentric hole in the eccentric sleeve; the rotating shaft is driven to rotate by the angle servo motor, and the eccentric sleeve is driven to rotate by the eccentric servo motor; the lower end of the rotating shaft is fixedly connected to the nozzle mounting seat. The invention has the advantages of simple processing and assembly, low cost and good adaptability, can realize accurate real-time automatic positioning of the nozzle, has high positioning precision, fast speed and simple operation.
Description
技术领域technical field
本发明涉及喷码品检机技术领域,具体涉及一种喷码品检机喷头的偏心套式高精度定位装置。The invention relates to the technical field of a code-spraying product inspection machine, in particular to an eccentric sleeve-type high-precision positioning device for a spray head of a code-spraying product inspection machine.
背景技术Background technique
喷码品检机的喷头在更换活件的时候需要移动,重新确定其工作位置,对于特殊的活件,需要在喷印的过程中对喷头的位置进行实时调整,而传统的喷码品检机大都采用机械式的调整装置,需要手工进行位置的调节,这种手动调节的方式存在以下缺点:操作繁琐、费时费力、进度低、不能实时调整。The nozzle of the inkjet quality inspection machine needs to be moved when the job is changed, and its working position must be re-determined. For special jobs, the position of the nozzle needs to be adjusted in real time during the printing process, while the traditional inkjet quality inspection Most machines use mechanical adjustment devices, which require manual adjustment of the position. This manual adjustment method has the following disadvantages: cumbersome operation, time-consuming and laborious, slow progress, and cannot be adjusted in real time.
发明内容Contents of the invention
针对现有技术的不足,本发明旨在提供一种喷码品检机喷头的偏心套式高精度定位装置,采用偏心套方式对品检机喷头进行定位,加工装配简单,成本低,适应性好,可实现对喷头的精确实时自动定位,定位精度高、速度快、操作简单。Aiming at the deficiencies of the existing technology, the present invention aims to provide an eccentric sleeve type high-precision positioning device for the spray head of the quality inspection machine. The eccentric sleeve is used to position the nozzle of the quality inspection machine. The processing and assembly are simple, the cost is low, and the adaptability Well, it can realize accurate and real-time automatic positioning of the nozzle, with high positioning accuracy, fast speed and simple operation.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种喷码品检机喷头的偏心套式高精度定位装置,包括承托板以及安装于所述承托板两侧的直线导轨,所述承托板的两侧分别通过滑块可滑动地连接于两侧的直线导轨;所述承托板上安装有喷头微调定位机构,包括外套筒、可转动地套接在所述外套筒内的偏心套、可转动地设置于所述偏心套内的偏心孔的转动轴;所述转动轴由转角伺服电机驱动转动,所述偏心套由偏心伺服电机驱动转动;所述转动轴的下端固定连接于喷头安装座;An eccentric sleeve type high-precision positioning device for the spray head of a code-spraying quality inspection machine, including a supporting plate and linear guide rails installed on both sides of the supporting plate, and the two sides of the supporting plate are slidably connected by sliders Connected to the linear guide rails on both sides; the nozzle fine-tuning positioning mechanism is installed on the supporting plate, including the outer sleeve, the eccentric sleeve rotatably sleeved in the outer sleeve, and the eccentric sleeve rotatably arranged on the eccentric The rotating shaft of the eccentric hole in the sleeve; the rotating shaft is driven to rotate by the angle servo motor, and the eccentric sleeve is driven to rotate by the eccentric servo motor; the lower end of the rotating shaft is fixedly connected to the nozzle mounting seat;
所述转角伺服电机和偏心伺服电机控制连接于PLC,所述PLC还控制连接于摄像头,所述摄像头用于拍摄物料待喷印的位置图像并传输至所述PLC。The corner servo motor and the eccentric servo motor are controlled and connected to a PLC, and the PLC is also controlled and connected to a camera, and the camera is used to take images of the positions of materials to be printed and transmit them to the PLC.
进一步地,所述偏心伺服电机固定于所述承托板,其输出轴传动连接于主动同步带轮,所述主动同步带轮通过同步带传动连接于所述从动同步带轮,所述从动同步带轮固定连接于偏心套的顶端。更进一步地,所述同步带的两侧分别设有张紧轮机构对所述同步带的两侧实现张紧。Further, the eccentric servo motor is fixed on the supporting plate, and its output shaft is connected to the driving synchronous pulley through transmission, and the driving synchronous pulley is connected to the driven synchronous pulley through a synchronous belt. The moving synchronous pulley is fixedly connected to the top of the eccentric sleeve. Furthermore, both sides of the synchronous belt are respectively provided with tensioning wheel mechanisms to realize tension on both sides of the synchronous belt.
进一步地,所述偏心套的上端和下端分别通过圆锥辊子轴承可转动地连接于所述外套筒,上端和下端的圆锥辊子轴承的外圈分别通过大轴承外挡环压紧,上端的圆锥辊子轴承的上端面通过轴承内挡环压紧,下端的圆锥辊子轴承的下端面通过轴承内垫圈压紧。Further, the upper and lower ends of the eccentric sleeve are rotatably connected to the outer sleeve through tapered roller bearings respectively, and the outer rings of the tapered roller bearings at the upper and lower ends are respectively pressed by the outer retaining ring of the large bearing, and the conical roller bearings at the upper end The upper end surface of the roller bearing is pressed by the inner retaining ring of the bearing, and the lower end surface of the tapered roller bearing at the lower end is pressed by the inner washer of the bearing.
进一步地,所述转动轴的上端和下端分别通过圆锥辊子轴承可转动地连接于所述偏心套,上端的圆锥辊子轴承的上端面通过轴承挡环压紧。Further, the upper end and the lower end of the rotating shaft are respectively rotatably connected to the eccentric sleeve through a tapered roller bearing, and the upper end surface of the upper tapered roller bearing is compressed by a bearing stop ring.
进一步地,所述转动轴的上部的外径小于下部的外径,所述下部露于所述偏心套外。更进一步地,所述下部通过圆锥辊子轴承可转动地连接于转动轴轴承套,所述转动轴轴承套则固定连接于所述偏心套。Further, the outer diameter of the upper part of the rotating shaft is smaller than that of the lower part, and the lower part is exposed outside the eccentric sleeve. Furthermore, the lower part is rotatably connected to the rotating shaft bearing sleeve through a tapered roller bearing, and the rotating shaft bearing sleeve is fixedly connected to the eccentric sleeve.
本发明的有益效果在于:采用偏心套方式对品检机喷头进行定位,加工装配简单,成本低,适应性好,可实现对喷头的精确实时自动定位,定位精度高、速度快、操作简单。The beneficial effect of the present invention is that: the eccentric sleeve is used to position the nozzle of the quality inspection machine, the processing and assembly is simple, the cost is low, and the adaptability is good, the precise real-time automatic positioning of the nozzle can be realized, the positioning accuracy is high, the speed is fast, and the operation is simple.
附图说明Description of drawings
图1为本发明实施例的总体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;
图2为图1的剖面示意图;Fig. 2 is a schematic cross-sectional view of Fig. 1;
图3为本发明实施例的喷头微调定位机构结构示意图;Fig. 3 is a schematic structural diagram of the nozzle fine-tuning and positioning mechanism according to the embodiment of the present invention;
图4为本发明实施例的偏心套结构示意图;Fig. 4 is a schematic structural diagram of an eccentric sleeve according to an embodiment of the present invention;
图5为本发明实施例的转动轴结构示意图。Fig. 5 is a schematic diagram of the structure of the rotating shaft according to the embodiment of the present invention.
具体实施方式detailed description
以下将结合附图对本发明作进一步的描述,需要说明的是,以下实施例以本技术方案为前提,给出了详细的实施方式和具体的操作过程,但本发明的保护范围并不限于本实施例。The present invention will be further described below in conjunction with the accompanying drawings. It should be noted that the following examples are based on the premise of this technical solution, and provide detailed implementation and specific operation process, but the protection scope of the present invention is not limited to the present invention. Example.
如图1-5所示,一种喷码品检机喷头的偏心套式高精度定位装置,包括承托板21以及安装于所述承托板21两侧的直线导轨22,所述承托板21的两侧分别通过滑块20可滑动地连接于两侧的直线导轨22。所述承托板21上安装有喷头微调定位机构,包括外套筒3、可转动地套接在所述外套筒3内的偏心套1、可转动地设置于所述偏心套1内的偏心孔的转动轴2;所述转动轴2由转角伺服电机12驱动转动,所述偏心套1由偏心伺服电机121驱动转动;所述转动轴2的下端固定连接于喷头安装座19。在本实施例中,所述转角伺服电机12固定在伺服电机座11上,所述转动轴2的顶端通过联轴器10连接于所述转角伺服电机12的输出轴。As shown in Figures 1-5, an eccentric sleeve type high-precision positioning device for the spray head of a coding product inspection machine includes a supporting plate 21 and linear guide rails 22 installed on both sides of the supporting plate 21. Both sides of the plate 21 are slidably connected to the linear guide rails 22 on both sides through the sliders 20 . The supporting plate 21 is equipped with a nozzle fine-tuning positioning mechanism, including an outer sleeve 3, an eccentric sleeve 1 rotatably sleeved in the outer sleeve 3, and an eccentric sleeve 1 rotatably arranged in the eccentric sleeve 1. The rotating shaft 2 of the eccentric hole; the rotating shaft 2 is driven to rotate by the angle servo motor 12, and the eccentric sleeve 1 is driven to rotate by the eccentric servo motor 121; the lower end of the rotating shaft 2 is fixedly connected to the nozzle mounting seat 19. In this embodiment, the angle servo motor 12 is fixed on the servo motor base 11 , and the top end of the rotating shaft 2 is connected to the output shaft of the angle servo motor 12 through a coupling 10 .
所述转角伺服电机和偏心伺服电机控制连接于PLC,所述PLC还控制连接于摄像头,所述摄像头用于拍摄物料待喷印的位置图像并传输至所述PLC。The corner servo motor and the eccentric servo motor are controlled and connected to a PLC, and the PLC is also controlled and connected to a camera, and the camera is used to take images of the positions of materials to be printed and transmit them to the PLC.
上述喷码品检机喷头的偏心套式高精度定位装置的工作原理在于:定位时,首先推动承托板令其沿着直线导轨直线移动至指定的位置。在本实施例中,所述直线导轨的底部设置有铝型材25,当承托板移动到指定位置后,通过锁紧块23和锁紧螺钉24将承托板固定在铝型材上,从而实现喷头位置的粗调。粗调完毕后,由PLC对该装置进行自动控制。The working principle of the eccentric sleeve type high-precision positioning device of the nozzle of the above-mentioned inkjet quality inspection machine is: when positioning, firstly push the support plate to move linearly along the linear guide rail to the designated position. In this embodiment, the bottom of the linear guide rail is provided with an aluminum profile 25, and when the support plate is moved to a specified position, the support plate is fixed on the aluminum profile through the locking block 23 and the locking screw 24, thereby realizing Coarse adjustment of nozzle position. After the rough adjustment is completed, the device is automatically controlled by PLC.
该装置安装在喷码品检机的上方,喷码品检机运行后,在一个物料被输送到该装置的过程中,PLC通过摄像头捕捉输送带上物料待喷印的位置,并计算出偏心伺服电机121和转角伺服电机12需要转动的角度。然后PLC先控制启动偏心伺服电机,偏心伺服电机驱动所述偏心套转动,实现对喷头的位置的微调。其后PLC启动转角伺服电机,所述转角伺服电机驱动所述转动轴转动,从而实现调整喷头的角度。至此,完成对喷头的精确定位。The device is installed above the code inspection machine. After the code inspection machine is running, when a material is transported to the device, the PLC captures the position of the material on the conveyor belt to be printed by the camera, and calculates the eccentricity The angle at which the servo motor 121 and the angle servo motor 12 need to rotate. Then the PLC first controls and starts the eccentric servo motor, and the eccentric servo motor drives the rotation of the eccentric sleeve to realize the fine adjustment of the position of the nozzle. Thereafter, the PLC starts the angle servo motor, and the angle servo motor drives the rotation shaft to rotate, thereby realizing adjusting the angle of the spray head. So far, the precise positioning of the nozzle is completed.
当下一个物料被输送过来时,该控制系统与装置重复上述步骤,循环往复,保证喷头将二维码或条形码等待喷印图案准确喷印到每一个物料上。When the next material is conveyed, the control system and the device repeat the above steps and go round and round to ensure that the print head will accurately print the QR code or barcode waiting to be printed on each material.
进一步地,所述偏心伺服电机121固定于所述承托板21,其输出轴通过电机轴套17传动连接于主动同步带轮14,所述主动同步带轮14通过同步带16传动连接于所述从动同步带轮13,所述从动同步带轮13固定连接于偏心套1的顶端。Further, the eccentric servo motor 121 is fixed on the supporting plate 21, and its output shaft is connected to the driving synchronous pulley 14 through the motor shaft sleeve 17, and the driving synchronous pulley 14 is connected to the driving synchronous pulley 14 through the timing belt 16. The driven synchronous pulley 13 is described, and the driven synchronous pulley 13 is fixedly connected to the top of the eccentric sleeve 1 .
更进一步地,所述同步带16的两侧分别设有张紧轮机构对所述同步带16的两侧实现张紧。在本实施例中,所述张紧轮机构包括张紧轮15、张紧杆26和张紧顶块18,所述张紧杆26包括固定段和转动段,两者通过转轴27可相互转动地连接。固定段连接于张紧顶块,转动段连接于张紧轮,通过转动转动段可以实现张紧轮对同步带的张紧,从而调节同步带转动的速度,从而调节位置调整的精度。Furthermore, both sides of the synchronous belt 16 are respectively provided with tensioning wheel mechanisms to realize tension on both sides of the synchronous belt 16 . In this embodiment, the tensioning wheel mechanism includes a tensioning wheel 15, a tensioning rod 26 and a tensioning top block 18, and the tensioning rod 26 includes a fixed section and a rotating section, both of which can rotate mutually through a rotating shaft 27 ground connection. The fixed section is connected to the tensioning top block, and the rotating section is connected to the tensioning wheel. By rotating the rotating section, the tensioning wheel can be used to tighten the synchronous belt, thereby adjusting the rotating speed of the synchronous belt, thereby adjusting the accuracy of position adjustment.
进一步地,所述偏心套1的上端和下端分别通过圆锥辊子轴承51和52可转动地连接于所述外套筒3,上端和下端的圆锥辊子轴承51和52的外圈分别通过大轴承外挡环81和82压紧,上端的圆锥辊子轴承51的上端面通过轴承内挡环7压紧,下端的圆锥辊子轴承52的下端面通过轴承内垫圈83压紧。Further, the upper and lower ends of the eccentric sleeve 1 are rotatably connected to the outer sleeve 3 through tapered roller bearings 51 and 52, respectively, and the outer rings of the upper and lower tapered roller bearings 51 and 52 are respectively passed through the outer ring of the large bearing. The retaining rings 81 and 82 are compressed, the upper end surface of the tapered roller bearing 51 at the upper end is compressed by the inner retaining ring 7 of the bearing, and the lower end surface of the tapered roller bearing 52 at the lower end is compressed by the inner washer 83 of the bearing.
进一步地,所述转动轴2的上端和下端分别通过圆锥辊子轴承61和62可转动地连接于所述偏心套1,上端的圆锥辊子轴承61的上端面通过轴承挡环9压紧。Further, the upper end and the lower end of the rotating shaft 2 are rotatably connected to the eccentric sleeve 1 through tapered roller bearings 61 and 62 respectively, and the upper end surface of the upper tapered roller bearing 61 is pressed by the bearing stop ring 9 .
进一步地,所述转动轴2的上部的外径小于下部的外径,所述下部露于所述偏心套外。在本实施例中,所述下部通过圆锥辊子轴承62可转动地连接于转动轴轴承套4,所述转动轴轴承套4则固定连接于所述偏心套1。将转动轴2设计为上端小、下端大的形式,可以使转动轴2在旋转时具有较好的稳定性、减少其在旋转时的摆动。Further, the outer diameter of the upper part of the rotating shaft 2 is smaller than that of the lower part, and the lower part is exposed outside the eccentric sleeve. In this embodiment, the lower part is rotatably connected to the rotating shaft bearing sleeve 4 through the tapered roller bearing 62 , and the rotating shaft bearing sleeve 4 is fixedly connected to the eccentric sleeve 1 . Designing the rotating shaft 2 with a small upper end and a larger lower end can make the rotating shaft 2 have better stability and reduce its swing when rotating.
对于本领域的技术人员来说,可以根据以上的技术方案和构思,给出各种相应的改变和变形,而所有的这些改变和变形,都应该包括在本发明权利要求的保护范围之内。For those skilled in the art, various corresponding changes and modifications can be made according to the above technical solutions and concepts, and all these changes and modifications should be included in the protection scope of the claims of the present invention.
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