CN107498857A - A kind of worktable lifting formula 3D printer - Google Patents
A kind of worktable lifting formula 3D printer Download PDFInfo
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- CN107498857A CN107498857A CN201710588365.4A CN201710588365A CN107498857A CN 107498857 A CN107498857 A CN 107498857A CN 201710588365 A CN201710588365 A CN 201710588365A CN 107498857 A CN107498857 A CN 107498857A
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- 238000007639 printing Methods 0.000 claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 5
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- 238000007790 scraping Methods 0.000 claims abstract description 4
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- 238000005192 partition Methods 0.000 claims description 4
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- 239000002699 waste material Substances 0.000 abstract description 3
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- 230000015572 biosynthetic process Effects 0.000 abstract 1
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- 238000010146 3D printing Methods 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 8
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- 238000004519 manufacturing process Methods 0.000 description 3
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- 238000003892 spreading Methods 0.000 description 2
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- 206010010356 Congenital anomaly Diseases 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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Abstract
Description
技术领域technical field
本发明涉及到3D打印领域,具体的说是一种工作台升降式3D打印机。The invention relates to the field of 3D printing, in particular to a workbench lifting type 3D printer.
背景技术Background technique
3D打印技术诞生于上世纪80年代的美国,此后马上出现第一波小高潮,美国很快涌现出多家3D打印公司;1984年,Charles Hull开始研发3D打印技术,1986年,他自立门户,创办了世界上第一家3D打印技术公司,同年发布了第一款商用3D打印机。1988年,ScottCrump发明了FDM热熔挤制成型技术,并于1989年成立了现在的另一家3D打印上市公司Stratasys,该公司在1992年卖出了第一台商用3D打印机。3D printing technology was born in the United States in the 1980s, and there was a first wave of small climax immediately after that, and many 3D printing companies emerged in the United States soon; in 1984, Charles Hull began to develop 3D printing technology, and in 1986, he set up his own company. Founded the world's first 3D printing technology company and released the first commercial 3D printer in the same year. In 1988, Scott Crump invented the FDM hot-melt extrusion molding technology, and in 1989 established Stratasys, another 3D printing listed company, which sold the first commercial 3D printer in 1992.
我国从1991年开始研究3D打印技术,当时的名称叫快速原型技术,即开发样品之前的实物模型;具体在国际上有几种成熟的工艺,分层实体制造LOM、立体光刻SL、熔融挤压FDM、激光烧结SLS等,国内也在不断跟踪开发。2000年前后,这些工艺从实验室研究逐步向工程化、产品化转化。由于做出来的只是原型,而不是可以使用的产品,而且国内对产品开发也不重视,大多是抄袭,所以快速原型技术在中国工业领域普及得很慢,全国每年仅销售几十台快速原型设备,主要应用于职业技术培训、高校等教育领域。my country began to study 3D printing technology in 1991. The name at that time was rapid prototyping technology, that is, the physical model before developing samples; specifically, there are several mature processes in the world, such as layered entity manufacturing LOM, stereolithography SL, melt extrusion Pressed FDM, laser sintering SLS, etc., are also being tracked and developed in China. Around 2000, these processes gradually transformed from laboratory research to engineering and productization. Because only prototypes are produced, not usable products, and the country does not pay much attention to product development, most of them are plagiarized, so rapid prototyping technology is slowly popularized in China's industrial field, and only dozens of rapid prototyping equipment are sold nationwide every year , Mainly used in vocational and technical training, colleges and universities and other education fields.
3D打印机操作员为系统人为的设定3D打印所需的参数,该参数预存在相应的存储设备中或者就存在电脑里,打印机的控制系统从存储设备里或者从电脑里获取3D模型数据,进行相应的分析,切片,再对切片后的2D图片进行路径规划,同时建立出合理的支撑部分,最后由中控系统按照软件的设定自动生成3D打印机所需要的控制指令,即G代码。控制板上的步进电机驱动器接受命令驱动相应的步进电机带动打印头进行工作。打印头开始吐丝按照点动成线,线动成面的原理绘制2D图层,一层层的把模型制作出来,z轴的每次移动量都是人为设定好的距离,也叫作层高。模型的打印完成之后,还需要后期的打磨,抛光,或者上色等后续工作。The 3D printer operator artificially sets the parameters required for 3D printing for the system. The parameters are pre-stored in the corresponding storage device or stored in the computer. The control system of the printer obtains the 3D model data from the storage device or the computer, and performs Corresponding analysis, slicing, and then path planning for the sliced 2D pictures, while establishing a reasonable support part, and finally the central control system automatically generates the control instructions required by the 3D printer according to the software settings, that is, the G code. The stepper motor driver on the control board receives the command to drive the corresponding stepper motor to drive the print head to work. The printing head starts to spin silk according to the principle of jogging to form a line, and the principle of line to form a surface to draw a 2D layer, and make a model layer by layer. Each movement of the z-axis is an artificially set distance, also known as Storey height. After the printing of the model is completed, follow-up work such as grinding, polishing, or coloring is required.
3D打印技术在最近几年里实现爆发式的高速发展,尤其是在桌面级的3D打印领域表现尤为突出。国内外很多的手办生产商3D打印爱好者都可以使用3D打印机,把自己设计,改进的零件或者其他新奇作品低成本快速的制造出来,3D打印还有一个优点:就是它的层堆积增材制造方式完美解决了开模制造的限制条件,极大地释放了设计师的想象力。3D printing technology has achieved explosive rapid development in recent years, especially in the field of desktop 3D printing. Many 3D printing enthusiasts at home and abroad can use 3D printers to quickly manufacture their own designs, improved parts or other novel works at low cost. 3D printing has another advantage: its layer-by-layer additive The manufacturing method perfectly solves the restrictive conditions of mold opening and greatly releases the designer's imagination.
现有的3D打印机一般都具有一个打印平台和位于其上的打印头,打印头在相互垂直的三组导轨上运动,从而完成平面内任意点以及高度上的打印工作。Existing 3D printers generally have a printing platform and a printing head on it, and the printing head moves on three sets of guide rails perpendicular to each other, so as to complete the printing work at any point in the plane and on the height.
发明内容Contents of the invention
本发明的目的是提供一种工作台升降式3D打印机,工作台由储料仓和成型仓构成,且两者通过钢丝绳形成的闭环回路同时向相反方向运动,不仅消除了反向间隙,而且,通过设置刮料板将储料仓内的打印粉末料刮送到成型仓中,还能解决普通3D打印机铺粉时遇到的废料难以回收的问题。The purpose of the present invention is to provide a workbench lifting type 3D printer. The workbench is composed of a storage bin and a forming bin, and the closed loop formed by the wire rope moves in opposite directions at the same time, which not only eliminates the backlash, but also, By setting the scraper to scrape the printing powder in the storage bin to the forming bin, it can also solve the problem that the waste materials encountered in ordinary 3D printer powder laying are difficult to recycle.
本发明为实现上述发明目的所采用的技术方案为:一种工作台升降式3D打印机,包括由支腿支撑的机架,机架内设置有将其内部分为两部分的隔板,且在这两部分内分别上下滑动设置有储料仓和成型仓,储料仓和成型仓构成工作台,储料仓和成型仓均固定在钢丝绳形成的闭环回路上,闭环回路环绕若干导向轮设置,且由Z向传动轴通过闭环回路带动储料仓和成型仓同时向相反方向运动;所述机架的上部设置有支撑架,支撑架内的两侧对称设置有Y向传动导轨,在两条Y向传动导轨上滑动设置有Y向滑动架,Y向滑动架由设置在Y向传动导轨两端的两条Y向传动轴通过皮带带动其沿Y向传动导轨来回往复运动,Y向滑动架底部安装有将储料仓内的打印粉末料刮送到成型仓内的刮料板;Y向滑动架上设置有与Y向传动导轨垂直的X向传动导轨,X向传动导轨上滑动设置有底部安装打印头的X向滑动块。The technical solution adopted by the present invention to realize the above-mentioned invention object is: a workbench lifting type 3D printer, including a frame supported by outriggers, and a partition that divides the inside of the frame into two parts is arranged in the frame. The storage bin and the forming bin are respectively sliding up and down in these two parts. The storage bin and the forming bin constitute a workbench. Both the storage bin and the forming bin are fixed on a closed-loop circuit formed by a steel wire rope. The closed-loop loop is set around several guide wheels. And the Z-direction transmission shaft drives the storage bin and the forming bin to move in opposite directions at the same time through the closed-loop circuit; the upper part of the frame is provided with a support frame, and the two sides of the support frame are symmetrically provided with Y-direction transmission guide rails. The Y-direction sliding frame is slidingly arranged on the Y-direction transmission rail. The Y-direction sliding frame is driven by the two Y-direction transmission shafts arranged at both ends of the Y-direction transmission rail through the belt to move back and forth along the Y-direction transmission rail. The bottom of the Y-direction sliding frame A scraper plate is installed to scrape the printing powder in the storage bin to the forming bin; the Y-direction sliding frame is provided with an X-direction transmission guide rail perpendicular to the Y-direction transmission guide rail, and the X-direction transmission guide rail is slidingly provided with a bottom Install the X-direction slider of the print head.
本发明中,所述X向传动导轨为步进电机带动其转动的螺杆;In the present invention, the X-direction transmission guide rail is a screw driven by a stepping motor;
或者,所述X向滑动块由步进电机通过钢丝绳带动其沿X向传动导轨往复运动;Alternatively, the X-direction sliding block is driven by a stepping motor through a wire rope to reciprocate along the X-direction transmission guide rail;
本发明中,所述两条Y向传动轴中的一条为与步进电机连接的主动轴,另一条为从动轴,两条Y向传动轴通过两者间的皮带构成皮带传动机构,且Y向滑动架的两侧与皮带固定连接,使其随皮带沿Y向传动导轨往复运动;所述Z向传动轴由步进电机驱动其正反转。In the present invention, one of the two Y-direction transmission shafts is a driving shaft connected with a stepping motor, and the other is a driven shaft, and the two Y-direction transmission shafts form a belt transmission mechanism through a belt between them, and The two sides of the Y-direction sliding frame are fixedly connected with the belt, so that it reciprocates along the Y-direction transmission guide rail with the belt; the Z-direction transmission shaft is driven by a stepping motor to rotate forward and backward.
本发明中,所述Z向传动轴7通过闭环回路带动储料仓和成型仓同时向相反方向运动是指,在Z向传动轴转动时,储料仓和成型仓分别向上和向下运动,且运动距离相同。In the present invention, the Z-direction transmission shaft 7 drives the storage bin and the forming bin to move in opposite directions at the same time through a closed-loop circuit means that when the Z-direction transmission shaft rotates, the storage bin and the forming bin move upward and downward respectively, And the movement distance is the same.
本发明中,所述X向滑动块底部安装的打印头喷射胶体或发射激光,以对刮料板刮送到成型仓内的打印粉末料进行粘结成型或烧结成型。In the present invention, the printing head installed at the bottom of the X-direction sliding block sprays colloid or emits laser light to bond or sinter the printing powder scraped by the scraper to the molding chamber.
本发明中,所述刮料板包括一与Y向传动导轨相垂直的竖板,竖板朝向储料仓的一侧为弧形,竖板的底端设有朝向成型仓一侧且倾斜向下的存料板,存料板的自由端为倾斜向下的斜面,竖板和存料板的两侧与机架的侧壁配合形成半封闭刮料空间。In the present invention, the scraper plate includes a vertical plate perpendicular to the Y-direction transmission guide rail. The side of the vertical plate facing the storage bin is arc-shaped. The lower material storage plate, the free end of the material storage plate is an inclined downward slope, and the two sides of the vertical plate and the material storage plate cooperate with the side wall of the frame to form a semi-enclosed scraping space.
本发明的工作原理为:构成工作台的储料仓和成型仓分别在两侧,3D打印机在接到计算机指令后,Y向传动轴通过皮带带动Y向滑动架从储料仓的上方移动到成型仓上方,由于Y向滑动架底部安装有刮料板,在此过程中,刮料板将储料仓中的打印粉末料刮送到成型仓内,而后再由计算机指令分别控制Y向传动轴和X向传动导轨,从而带动X向滑动块以及打印头在平面内运动,完成每一层的打印;当一层打印好后,计算机发出指令控制Z向传动轴运动,带动储料仓和成型仓分别同步上升和下降,打印下一层;本发明中打印头在打印时喷射出胶体或者发射出激光,从而将刮料板刮到成型仓内的打印粉末料粘结或烧结成图案,没有粘住或烧结的粉末为松散粉末,后续可以自行脱落以备重复使用。The working principle of the present invention is as follows: the storage bin and the forming bin constituting the workbench are on both sides respectively, and after the 3D printer receives instructions from the computer, the Y-direction drive shaft drives the Y-direction sliding frame to move from above the storage bin to the Above the forming chamber, there is a scraper plate installed at the bottom of the Y-direction sliding frame. During this process, the scraper board scrapes the printing powder in the storage chamber into the forming chamber, and then the Y-direction transmission is controlled by computer instructions. shaft and X-direction transmission guide rail, so as to drive the X-direction sliding block and the print head to move in the plane to complete the printing of each layer; when a layer is printed, the computer sends instructions to control the movement of the Z-direction transmission shaft to drive the storage bin and The forming chamber rises and falls synchronously to print the next layer; in the present invention, the printing head ejects colloid or emits laser light during printing, so that the printing powder scraped by the scraper into the forming chamber is bonded or sintered into a pattern, Powders that do not stick or sinter are loose powders that later fall off on their own for reuse.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1)本发明采用钢丝绳牵引带动储料仓和成型仓同时向相反方向运动,同时采用皮带和Y向传动轴带动打印头沿Y方向运动,能够消除反向间隙;反向间隙实验的结果:Y方向向前走一步后,接着向后走,通过比较前后两次的位移,即可判断反向间隙,当Y方向向前走一步的位移为0.021mm,返回的位移为0.020mm。这里存在着0.001mm的间隙,但是当连续走时,重复定位精度基本上无误差。当连续走150步后,接着反向走150步,位移基本为零。X方向和Z方向的反向间隙与Y方向类似,基本上被消除。该实验装置Y方向的分辨率上达到0.018mm,X方向的分辨率上达到0.019mm,Z方向的分辨率达到0.018mm,反向间隙基本消除;1) The present invention uses wire rope traction to drive the storage bin and the forming bin to move in opposite directions at the same time, and uses a belt and a Y-direction drive shaft to drive the print head to move in the Y direction, which can eliminate the backlash; the results of the backlash experiment: Y After walking one step forward in the direction, then walking backward, the backlash can be judged by comparing the two displacements before and after. When the displacement of one step forward in the Y direction is 0.021mm, the displacement of returning is 0.020mm. There is a gap of 0.001mm here, but when walking continuously, the repeat positioning accuracy is basically error-free. After walking 150 steps continuously, and then walking 150 steps in the opposite direction, the displacement is basically zero. The backlash in the X and Z directions is basically eliminated similar to the Y direction. The resolution of the experimental device in the Y direction reaches 0.018mm, the resolution in the X direction reaches 0.019mm, the resolution in the Z direction reaches 0.018mm, and the backlash is basically eliminated;
2)本发明将打印的工作台分为储料仓和成型仓,并采用钢丝绳牵引带动两者同时向相反方向运动,成型时,储料仓逐渐上升,同时由于钢丝作用,成型仓同步下降一定高度,并且储料仓逐渐上升高度与成型仓下降高度相等,然后刮料板开始刮料,这样就不会造成普通铺粉机构所遇到的各种问题,比如废料很难回收的先天不足问题,同时由于两个板联动自重互相抵消,使电动机的载荷大幅下降;2) The invention divides the printed workbench into a storage bin and a forming bin, and adopts wire rope traction to drive the two to move in opposite directions at the same time. When forming, the storage bin gradually rises, and at the same time, due to the action of the steel wire, the forming bin drops synchronously to a certain extent. Height, and the height of the storage bin gradually rises to the same height as the lowering height of the forming bin, and then the scraper starts to scrape the material, so that it will not cause various problems encountered by ordinary powder spreading mechanisms, such as the congenital problem that waste is difficult to recycle, At the same time, because the weight of the linkage of the two plates cancels each other out, the load of the motor is greatly reduced;
3)本发明将现有打印机的铺粉机构简化为一个刮料板,配合两侧高出1毫米的箱壁组成一个半封闭的空间,通过Y方向的运动把粉料由储料仓刮到成型仓并且铺平压实。3) The present invention simplifies the powder spreading mechanism of the existing printer into a scraper plate, which forms a semi-enclosed space with the box walls 1 mm higher on both sides, and scrapes the powder from the storage bin to the Form the bin and pave and compact it.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明刮料板的结构示意图;Fig. 2 is the structural representation of scraper plate of the present invention;
附图标记:1、机体,101、隔板,102、储料仓,103、成型仓,2、固定架,201、Y向传动导轨,202、Y向传动轴,3、Y向滑动架,4、X向传动导轨,5、X向滑动块,6、刮料板,601、竖板,602、存料板,7、Z向传动轴,8、支腿,9、导向轮,10、闭环回路。Reference signs: 1, body, 101, partition, 102, storage bin, 103, forming bin, 2, fixed frame, 201, Y-direction transmission guide rail, 202, Y-direction transmission shaft, 3, Y-direction sliding frame, 4. X-direction transmission guide rail, 5. X-direction sliding block, 6. scraper plate, 601, vertical plate, 602, stock plate, 7. Z-direction transmission shaft, 8. supporting leg, 9. guide wheel, 10. closed loop.
具体实施方式detailed description
如图所示,一种工作台升降式3D打印机,包括由支腿8支撑的机架1,机架1内设置有将其内部分为两部分的隔板101,且在这两部分内分别上下滑动设置有储料仓102和成型仓103,储料仓102和成型仓103构成工作台,储料仓102和成型仓103均固定在钢丝绳形成的闭环回路10上,闭环回路10环绕若干导向轮9设置,且由Z向传动轴7通过闭环回路10带动储料仓102和成型仓103同时向相反方向运动;所述机架1的上部设置有支撑架2,支撑架2内的两侧对称设置有Y向传动导轨201,在两条Y向传动导轨201上滑动设置有Y向滑动架3,Y向滑动架3由设置在Y向传动导轨201两端的两条Y向传动轴202通过皮带带动其沿Y向传动导轨201来回往复运动,Y向滑动架3底部安装有将储料仓102内的打印粉末料刮送到成型仓103内的刮料板6;Y向滑动架3上设置有与Y向传动导轨201垂直的X向传动导轨4,X向传动导轨4上滑动设置有底部安装打印头的X向滑动块5;As shown in the figure, a workbench lifting type 3D printer includes a frame 1 supported by legs 8. A partition 101 is arranged inside the frame 1 to divide its interior into two parts. A storage bin 102 and a forming bin 103 are arranged sliding up and down. The storage bin 102 and the forming bin 103 constitute a workbench. Both the storage bin 102 and the forming bin 103 are fixed on the closed-loop circuit 10 formed by the wire rope. The wheel 9 is set, and the Z-direction transmission shaft 7 drives the storage bin 102 and the forming bin 103 to move in opposite directions at the same time through the closed loop circuit 10; The Y-direction transmission guide rails 201 are arranged symmetrically, and the Y-direction carriage 3 is slidably arranged on the two Y-direction transmission guide rails 201. The Y-direction carriage 3 is passed by two Y-direction transmission shafts 202 arranged at both ends of the Y-direction transmission guide rails 201. The belt drives it to reciprocate along the Y-direction transmission guide rail 201. The bottom of the Y-direction sliding frame 3 is equipped with a scraper 6 that scrapes the printing powder in the storage bin 102 to the forming chamber 103; An X-direction transmission guide rail 4 perpendicular to the Y-direction transmission guide rail 201 is provided, and an X-direction sliding block 5 with a print head installed at the bottom is slidably arranged on the X-direction transmission guide rail 4;
所述Z向传动轴7通过闭环回路10带动储料仓102和成型仓103同时向相反方向运动是指,在Z向传动轴7转动时,储料仓102和成型仓103分别向上和向下运动,且运动距离相同。The Z-direction transmission shaft 7 drives the storage bin 102 and the forming bin 103 to move in opposite directions at the same time through the closed-loop circuit 10, which means that when the Z-direction transmission shaft 7 rotates, the storage bin 102 and the forming bin 103 go up and down respectively. Exercise, and the exercise distance is the same.
以上为本发明的基本实施方式,可在以上基础上做进一步的优化、改进和限定:The above is the basic implementation of the present invention, further optimization, improvement and limitation can be done on the basis of the above:
如,所述X向传动导轨4为步进电机带动其转动的螺杆;For example, the X-direction transmission guide rail 4 is a screw driven by a stepping motor;
或者,所述X向滑动块5由步进电机通过钢丝绳带动其沿X向传动导轨4往复运动;Alternatively, the X-direction sliding block 5 is driven by a stepping motor through a wire rope to reciprocate along the X-direction transmission guide rail 4;
又如,所述两条Y向传动轴202中的一条为与步进电机连接的主动轴,另一条为从动轴,两条Y向传动轴202通过两者间的皮带构成皮带传动机构,且Y向滑动架3的两侧与皮带固定连接,使其随皮带沿Y向传动导轨201往复运动;所述Z向传动轴7由步进电机驱动其正反转;As another example, one of the two Y-direction transmission shafts 202 is a driving shaft connected with a stepping motor, and the other is a driven shaft, and the two Y-direction transmission shafts 202 form a belt transmission mechanism through a belt between the two, And both sides of the Y-direction sliding frame 3 are fixedly connected with the belt, so that it reciprocates with the belt along the Y-direction transmission guide rail 201; the Z-direction transmission shaft 7 is driven by a stepping motor to rotate forward and backward;
再如,所述X向滑动块5底部安装的打印头喷射胶体或发射激光,以对刮料板6刮送到成型仓103内的打印粉末料进行粘结成型或烧结成型;For another example, the printing head installed at the bottom of the X-direction sliding block 5 sprays colloid or emits laser light, so as to bond or sinter the printing powder scraped by the scraper 6 into the molding chamber 103;
最后,所述刮料板6包括一与Y向传动导轨201相垂直的竖板601,竖板601朝向储料仓102的一侧为弧形,竖板601的底端设有朝向成型仓103一侧且倾斜向下的存料板602,存料板602的自由端为倾斜向下的斜面,竖板601和存料板602的两侧与机架1的侧壁配合形成半封闭刮料空间。Finally, the scraper 6 includes a vertical plate 601 perpendicular to the Y-direction transmission guide rail 201. The side of the vertical plate 601 facing the storage bin 102 is arc-shaped, and the bottom end of the vertical plate 601 is provided with a One side and inclined downward storage plate 602, the free end of the storage plate 602 is an inclined downward slope, the two sides of the vertical plate 601 and the storage plate 602 cooperate with the side wall of the frame 1 to form a semi-closed scraper space.
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CN109551761A (en) * | 2019-01-04 | 2019-04-02 | 西安交通大学 | A kind of power spreading device and powdering method of automatically updated scraper |
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CN109551761A (en) * | 2019-01-04 | 2019-04-02 | 西安交通大学 | A kind of power spreading device and powdering method of automatically updated scraper |
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Application publication date: 20171222 |