CN107498652B - High-strength bamboo fiber curtain-OSB container bottom plate and manufacturing method thereof - Google Patents
High-strength bamboo fiber curtain-OSB container bottom plate and manufacturing method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/06—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
- B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
本发明涉及的是高强竹纤维帘‑OSB集装箱底板及其制造方法,其高强竹纤维帘‑OSB集装箱底板的结构是上下表层各铺设一层竹纤维帘(2),向内为施胶刨片定向表层(3)和施胶刨片随机排布芯层(4),或芯层用定向刨花板(5)。其制造方法包括如下工艺步骤:(1)制作竹纤维帘;(2)刨片或OSB的处理;(3)施胶;(4)组坯和热压。优点:将竹纤维帘与刨片或OSB组坯,这样可将量大的竹材和速生木材用到集装箱底板上,拓宽了底板的原料来源,具有原材料来源广、表面美观、生产效率高等优点,是一种可持续的循环经济,符合国际集装箱工业的发展要求。
The invention relates to a high-strength bamboo fiber curtain-OSB container floor and a manufacturing method thereof. The structure of the high-strength bamboo fiber curtain-OSB container floor is that a layer of bamboo fiber curtains (2) are laid on the upper and lower layers, and sizing shavings are arranged inwardly. Oriented surface layer (3) and sizing flakes are randomly arranged in the core layer (4), or oriented strand board (5) for the core layer. The manufacturing method includes the following process steps: (1) making bamboo fiber curtains; (2) treating flakes or OSB; (3) sizing; (4) forming blanks and hot pressing. Advantages: Bamboo fiber curtains are combined with flakes or OSB, so that a large amount of bamboo and fast-growing wood can be used on the bottom of the container, which broadens the source of raw materials for the bottom, and has the advantages of wide source of raw materials, beautiful surface and high production efficiency. It is a sustainable circular economy that meets the development requirements of the international container industry.
Description
技术领域technical field
本发明涉及的是高强竹纤维帘-OSB集装箱底板及其制造方法,属木材工业中的人造板制造技术领域。The invention relates to a high-strength bamboo fiber curtain-OSB container bottom plate and a manufacturing method thereof, and belongs to the technical field of artificial board manufacturing in the wood industry.
背景技术Background technique
随着全球经济一体化的进程加快,全世界的物流量猛增,集装箱以快速的装卸、周转、运输方便安全而被越来越多使用,集装箱运输业发展飞快,促使集装箱的需求量也与日剧增。集装箱(Container)的底板要求有足够大的强度、刚度、吸振性、耐候性及较长的使用寿命,热带雨林的硬阔叶材阿必东(Apitong)和克隆(Keruing)一直被当作集装箱底板的理想材料,在20世纪90年代前一直是使用这两种木材制成的胶合板底板。全球已超过132,000,000TEU的集装箱安装了同一系列的热带雨林的硬阔叶材阿必东(Apitong)和克隆(Keruing)胶合板底板,严重影响热带雨林的生态环境,以印尼为例,上世纪五十年代该国森林面积为1.62亿公顷,到现在只有0.95亿公顷,其中原始森林毁损面积高达70%。由于该类树种的生长周期很长,一般均需50年以上,随着原始热带雨林的过度开采,大径级克隆和阿必东已出现原材料供应紧缺的局面。为此,马来西亚和印尼自1993年公布了限制砍伐热带雨林的政策,寻找新材料已刻不容缓。With the acceleration of the process of global economic integration, the world's logistics flow has soared, and containers are used more and more for their fast loading and unloading, turnover, convenient and safe transportation. The rapid development of the container transportation industry has prompted the demand for containers to increase with increasing day by day. The bottom plate of the container is required to have sufficient strength, rigidity, vibration absorption, weather resistance and long service life. Apitong and Keruing, the hard hardwoods of tropical rain forests, have always been used as containers. The ideal material for baseplates, until the 1990s, was plywood baseplates made from these two types of wood. Globally, more than 132,000,000 TEU containers have been installed with the same series of tropical rain forest hard broad-leaved wood Apitong and Keruing plywood floors, which seriously affect the ecological environment of tropical rain forests. Taking Indonesia as an example, in the 1950s The forest area of the country was 162 million hectares in the 1990s, but now it is only 95 million hectares, of which 70% of the original forest has been destroyed. Due to the long growth cycle of this kind of tree species, it usually takes more than 50 years. With the over-exploitation of the original tropical rain forest, the supply of raw materials for large-diameter clones and Abidong has been in short supply. To this end, Malaysia and Indonesia have announced policies to restrict the deforestation of tropical rainforests since 1993, and it is imperative to find new materials.
近几年来,竹木复合集装箱地板的使用越来越多,主要为竹帘竹席和单板复合的集装箱底板,由于竹帘制造过程中采用劈蔑机来加工,这种机械只能对竹壁大约对剖,厚度不均,效率低,生产集装箱底板时需要采用冷进冷出的热压工艺,耗时耗能源。In recent years, bamboo and wood composite container floors have been used more and more, mainly for the container floor of bamboo curtain, bamboo mat and veneer. The walls are roughly cut in half, the thickness is uneven, and the efficiency is low. The hot pressing process of cold in and cold out is required to produce the container bottom plate, which is time-consuming and energy-consuming.
现在有一种技术可以将新鲜竹材,在温度为160~190℃的饱和蒸汽罐中,利用高温蒸汽的快速加热和湿热热处理,此时半纤维素在如此高的温度和湿度下迅速水解和热解,达到短时间将维管束之间结合力减弱的目的,取出后将其将竹纤维束之间分离开来,其长束竹纤维的直径为0.25-0.60mm,再将其通过编织机,编织成一定厚度的竹纤维帘,将其浸渍胶粘剂后,经过脱水和干燥,再将其同刨片或OSB组坯制造板材,就可以得到热进热出的高强竹纤维帘-OSB集装箱底板,这是因为单根竹纤维的拉伸强度高达1770MPa(化学分离)、930MPa(机械分离);维管束的拉伸强度达到470 MPa(机械分离),竹束纤维(通过化学离析或碾压疏解作用将竹材薄壁细胞分离形成的多个维管束在一起的竹丝纤维)拉伸强度达到610MPa(化学分离),将其应用到表层,可以发挥其在板坯表背层对整块板的力学性能大幅提升的优点。竹纤维经过高温热处理后,此时的竹纤维已具备尺寸稳定性好,且竹束帘的厚度均匀,板材可以采用热进热出的热压工艺,节约了能源,提高了效率,并且表层具有防腐、防蛀和防霉功效,制作成具有表面美观,强度高的集装箱底板。且芯层的OSB材料来源广泛,表层的长束竹纤维来源广泛,原料的利用率高。且本方法可以利用现在应用得较少的丛生竹和壁薄的毛竹竹梢等,如云南的巨龙竹、龙竹、黄竹,四川的慈竹,广东的青皮竹,福建的木竹等,且竹材的径级不限。At present, there is a technology that can make fresh bamboo wood in a saturated steam tank with a temperature of 160-190 ° C, using rapid heating and moist heat heat treatment of high-temperature steam. At this time, hemicellulose is rapidly hydrolyzed and pyrolyzed under such high temperature and humidity. , to achieve the purpose of weakening the binding force between the vascular bundles in a short time. After taking it out, separate the bamboo fiber bundles. The diameter of the long bundle of bamboo fibers is 0.25-0.60mm. The bamboo fiber curtain of a certain thickness is impregnated with adhesive, then dehydrated and dried, and then it is made of shavings or OSB blanks to make a board, and a high-strength bamboo fiber curtain with hot in and hot out-OSB container floor can be obtained. It is because the tensile strength of a single bamboo fiber is as high as 1770MPa (chemical separation) and 930MPa (mechanical separation); the tensile strength of vascular bundles reaches 470 MPa (mechanical separation), and the bamboo bundle fibers (through chemical separation or rolling decompression) The tensile strength of bamboo silk fibers with multiple vascular bundles formed by the separation of bamboo parenchyma cells) reaches 610MPa (chemical separation), and when it is applied to the surface layer, it can exert its mechanical properties in the surface and back layers of the slab to the whole board. Significantly improved advantages. After the bamboo fiber is heat treated at high temperature, the bamboo fiber at this time has good dimensional stability, and the thickness of the bamboo bundle curtain is uniform. Anti-corrosion, anti-moth and anti-mildew effect, it is made into a container floor with beautiful surface and high strength. And the OSB material of the core layer comes from a wide range, the long bundle of bamboo fibers on the surface layer comes from a wide range, and the utilization rate of raw materials is high. Moreover, the method can utilize the clump bamboo and the thin-walled bamboo shoots, etc., which are less used now, such as giant dragon bamboo, dragon bamboo, yellow bamboo in Yunnan, Ci bamboo in Sichuan, green bamboo in Guangdong, wood bamboo in Fujian, etc. , and the diameter class of bamboo is not limited.
发明内容SUMMARY OF THE INVENTION
本发明提出的是高强竹纤维帘-OSB集装箱底板及其制造方法,其目的旨在利用竹材的纤维几乎都是纵向平行排列、无横向纤维的特点,制造高强长束竹纤维,进一步制造高强竹纤维帘-OSB集装箱底板。The present invention proposes a high-strength bamboo fiber curtain-OSB container floor and a manufacturing method thereof. The purpose of the invention is to utilize the characteristics that the fibers of bamboo are almost arranged in parallel longitudinally and without transverse fibers to manufacture high-strength long-bundle bamboo fibers, and further manufacture high-strength bamboo fibers. Fiber Curtain - OSB Container Floor.
本发明的技术解决方案:Technical solution of the present invention:
高强竹纤维帘-OSB集装箱底板,其结构是上下表层各铺设一层竹纤维帘(2),向内为施胶刨片定向表层(3)和施胶刨片随机排布芯层(4),或芯层用定向刨花板(5),在上下表层的外层还可以有一层树脂浸渍纸(1)。High-strength bamboo fiber curtain-OSB container bottom plate, the structure of which is that a layer of bamboo fiber curtain (2) is laid on each of the upper and lower layers, and the sizing shavings are oriented inwardly. The surface layer (3) and the sizing shavings are randomly arranged in a core layer (4). , or oriented strand board (5) for the core layer, and a layer of resin-impregnated paper (1) on the outer layers of the upper and lower layers.
其制造方法,包括如下工艺步骤:Its manufacturing method comprises the following process steps:
(1)制作竹纤维帘;(1) Making bamboo fiber curtains;
(2)刨片或OSB的处理;(2) Processing of flakes or OSB;
(3)施胶;(3) Sizing;
(4)组坯和热压。(4) grouping and hot pressing.
本发明的优点:可有效地利用具有生长快、周期短、年年可择伐、持续利用时间长的散生竹和丛生竹资源,且竹材的径级不限。由于经高温饱和蒸汽处理,维管束间薄壁细胞易于分离,且竹纤维尺寸稳定性好,以及防腐、防蛀和防霉功效,这种高强长束竹纤维编制成帘后,采用可持续的速生林木材制作为刨片或OSB作为芯层材料,将竹纤维帘与刨片或OSB组坯,具有原材料来源广、表面美观、生产效率高等优点,是一种可持续的循环经济,符合户外人造板工业的发展趋势。The invention has the advantages that scattered bamboo and clumped bamboo resources with fast growth, short period, selective cutting every year and long continuous utilization time can be effectively utilized, and the diameter grade of bamboo is not limited. Due to the high-temperature saturated steam treatment, the parenchyma cells between the vascular bundles are easy to separate, and the bamboo fiber has good dimensional stability, as well as anti-corrosion, moth-proof and mildew-proof effects. Fast-growing forest wood is made of shavings or OSB as the core material, and the bamboo fiber curtain and shavings or OSB are assembled into blanks. It has the advantages of wide raw material source, beautiful surface and high production efficiency. It is a sustainable circular economy, which is in line with outdoor The development trend of wood-based panel industry.
附图说明Description of drawings
附图1是第一种高强竹纤维帘-OSB集装箱底板结构示意图。Accompanying drawing 1 is the first kind of high-strength bamboo fiber curtain-OSB container floor structure schematic diagram.
附图2是第二种高强竹纤维帘-OSB集装箱底板结构示意图。Figure 2 is a schematic diagram of the structure of the second type of high-strength bamboo fiber curtain-OSB container bottom plate.
图中:1是一层酚醛浸渍纸;2是一层浸渍酚醛胶并经低于70℃干燥的竹纤维帘,该竹纤维帘的厚度为2.0~10.0mm;3是一层施胶刨片定向表层;4是一层施胶刨片随机铺装芯层。5是一层芯层用定向刨花板,厚度23-25mm,密度为0.74-0.78 g/cm3。In the figure: 1 is a layer of phenolic impregnated paper; 2 is a layer of bamboo fiber curtain impregnated with phenolic glue and dried below 70°C, the thickness of the bamboo fiber curtain is 2.0-10.0mm; 3 is a layer of sizing shavings Oriented surface layer; 4 is a layer of sizing chips randomly paved with core layer. 5 is an oriented strand board for a core layer, with a thickness of 23-25 mm and a density of 0.74-0.78 g/cm 3 .
具体实施方式Detailed ways
高强竹纤维帘-OSB集装箱底板,其特征是上下表层各铺设一层竹纤维帘(2),向内为施胶刨片定向表层(3)和施胶刨片随机排布芯层(4),或芯层用定向刨花板(5)。High-strength bamboo fiber curtain-OSB container floor is characterized in that one layer of bamboo fiber curtain (2) is laid on the upper and lower layers, and the sizing shavings are oriented to the surface layer (3) and the sizing shavings are randomly arranged inwards. The core layer (4) , or oriented strand board (5) for the core layer.
所述的竹纤维帘(2) 浸渍过酚醛胶,淋胶后采用卧式脱水机将胶甩干,并低于70℃干燥到含水率12-18%,厚度为2.0~10.0mm。The bamboo fiber curtain (2) is impregnated with phenolic glue, and the glue is dried by using a horizontal dehydrator after pouring the glue, and then dried at a temperature below 70°C to a moisture content of 12-18% and a thickness of 2.0-10.0 mm.
所述的施胶刨片定向表层(3)和施胶刨片随机排布芯层(4) 按刨片重量的1%施加石蜡,刨片重量的8%的施胶量施酚醛胶;刨片按表层:芯层:芯层:表层=25:25:25:25组坯,其中表层定向、芯层随机铺装,压制后厚度22-25mm,密度0.74-0.78 g/cm3 。Described sizing shavings oriented surface layer (3) and sizing shavings are randomly arranged in the core layer (4) by applying paraffin wax by 1% by weight of the shavings, and applying phenolic glue at a sizing amount of 8% of the shavings weight; The sheet is formed by surface layer: core layer: core layer: surface layer = 25:25:25:25 group of blanks, wherein the surface layer is oriented and the core layer is randomly paved, the thickness after pressing is 22-25mm, and the density is 0.74-0.78 g/cm 3 .
所述的芯层用定向刨花板(5),表层涂布酚醛胶,酚醛胶中按1公斤酚醛胶加入5.4克的杀虫剂,涂胶量200g/m2,陈化或低于70℃干燥。The oriented strand board (5) for the core layer is coated with phenolic glue, and 5.4 grams of insecticide is added to the phenolic glue according to 1 kg of the phenolic glue, and the amount of glue applied is 200 g/m 2 , and the phenolic glue is aged or dried at a temperature lower than 70° C. .
在高强竹纤维帘-OSB集装箱底板上下表层的外层还可以有一层树脂浸渍纸,所述的树脂浸渍纸为酚醛树脂浸渍纸或三聚氰胺树脂浸渍纸。The outer layers of the upper and lower layers of the high-strength bamboo fiber curtain-OSB container floor may also have a layer of resin-impregnated paper, and the resin-impregnated paper is phenolic resin-impregnated paper or melamine resin-impregnated paper.
所述的高强竹纤维帘-OSB集装箱底板的制造方法,其特征是包括如下工艺步骤:The manufacturing method of the described high-strength bamboo fiber curtain-OSB container bottom plate is characterized in that comprising the following processing steps:
(1)制作竹纤维帘;(1) Making bamboo fiber curtains;
(2)刨片或OSB的处理;(2) Processing of flakes or OSB;
(3)施胶;(3) Sizing;
(4)组坯和热压。(4) grouping and hot pressing.
所述的步骤(1)制作竹纤维帘,包括如下工艺:The step (1) of making bamboo fiber curtains includes the following processes:
直径为50~300mm的含水率高于30%的新鲜竹筒或浸泡至含水率高于30%的干燥竹材,按要求截成2000~3000mm长,将其内节去除,保留圆筒或将其劈成3-8片竹片;将竹材用小车堆垛好,竹材之间留有空隙,堆垛时竹材长度方向有斜度,竹青面朝上; Fresh bamboo tubes with a diameter of 50-300mm with a moisture content higher than 30% or dried bamboo materials soaked to a moisture content of more than 30%, cut into 2000-3000mm long as required, remove the inner section, keep the cylinder or split it Into 3-8 pieces of bamboo; stack the bamboo with a trolley, leaving a gap between the bamboos, when stacking, the length of the bamboo has a slope, and the green side of the bamboo is facing up;
将装有竹材的小车推进压力罐内,关闭罐门,向罐内通入温度为160~190℃高温饱和蒸汽,保持10~60min处理时间,然后将蒸汽缓慢减压排出,将小车拉出;Push the trolley loaded with bamboo into the pressure tank, close the tank door, pass high-temperature saturated steam with a temperature of 160-190°C into the tank, keep the treatment time for 10-60 minutes, and then slowly decompress the steam to discharge, and pull out the trolley;
处理好的竹材再通过多辊碾压纵向碾压,或单辊横向碾压,或用锤击方法,将竹纤维束之间分离开来,得到高强长束竹纤维,长束竹纤维的直径为0.25-0.60mm,竹节处稍大; The treated bamboo is then rolled vertically by multiple rollers, or horizontally rolled by a single roller, or by hammering, to separate the bamboo fiber bundles to obtain high-strength long bundles of bamboo fibers, the diameter of the long bundles of bamboo fibers. 0.25-0.60mm, the bamboo joint is slightly larger;
用细线将其编织成厚度为2-10mm的竹纤维帘,长度和宽度可以根据需要来调节,并将含水率控制在12%以下。 It is woven into a bamboo fiber curtain with a thickness of 2-10mm with thin threads, the length and width can be adjusted according to needs, and the moisture content is controlled below 12%.
所述的步骤(2)刨片或OSB的处理:将木材制得刨片(strand),要求刨片长40-150mm,厚0.8-1.1mm,刨片的含水率在施胶前调整至6%以下;或将所述的刨片先压按表层:芯层:芯层:表层=25:25:25:25铺装,再按按刨片重量的1%施加石蜡,刨片重量的8%施胶量施酚醛胶;其中表层定向、芯层随机铺装,压制成厚度22-25mm,密度0.74-0.78 g/cm3的芯层用定向刨花板,并将其两表面砂光。The step (2) treatment of shavings or OSB: the wood is made into shavings (strand), the length of the shavings is required to be 40-150mm, the thickness of the shavings is 0.8-1.1mm, and the moisture content of the shavings is adjusted to 6 before sizing. % or less; or the shavings are first pressed to the surface layer: core layer: core layer: surface layer=25:25:25:25 paving, then apply paraffin by 1% of the shavings weight, 8 of the shavings weight % sizing amount of phenolic glue; wherein the surface layer is oriented and the core layer is randomly paved, pressed into an OSB with a thickness of 22-25mm and a density of 0.74-0.78 g/cm 3 for the core layer, and the two surfaces are sanded.
所述的步骤(3)施胶:将竹纤维帘浸渍酚醛胶,淋胶后采用卧式脱水机将胶甩干,并低于70℃干燥到含水率12-18%;刨片施胶时,酚醛胶按每1公斤固含量100%的酚醛胶或异氰酸酯(MDI)中加入5.4克的杀虫剂,按按刨片重量的1%施加石蜡,刨片重量的8%施胶量施胶,;芯层用定向刨花板表层涂布酚醛胶,涂胶量200g/m2,陈化或低于70℃干燥。The step (3) sizing: soak the bamboo fiber curtain with phenolic glue, use a horizontal dehydrator to dry the glue after pouring the glue, and dry it below 70°C to a moisture content of 12-18%; , the phenolic glue is added with 5.4 grams of pesticides per 1 kg of phenolic glue or isocyanate (MDI) with a solid content of 100%, and paraffin is applied according to 1% of the weight of the shavings, and the sizing amount is 8% of the weight of the shavings. ,; The core layer is coated with phenolic glue on the surface layer of OSB, and the coating amount is 200g/m 2 , and it is aged or dried below 70°C.
所述的步骤(4)组坯和热压:将竹纤维帘放在表背层,芯层刨片按表层:芯层:芯层:表层=25:25:25:25,其中刨片表层定向,芯层随机铺装的要求,按压制成厚度22-23mm,密度0.74-0.78 g/cm3来控制刨片组坯,或中间为已经涂胶的芯层用定向刨花板;在温度为140~180℃,压力为3.0~5.5MPa的条件下进行热压,保持18~45分钟,然后排汽卸压。The step (4) of forming the blank and hot pressing: placing the bamboo fiber curtain on the surface and back layer, and pressing the core layer flakes according to the surface layer: core layer: core layer: surface layer=25:25:25:25, wherein the surface layer of the flakes is Orientation, the requirements of random laying of the core layer, press to make the thickness of 22-23mm, the density of 0.74-0.78 g/ cm3 to control the chip group blank, or the oriented strand board for the core layer that has been glued in the middle; at the temperature of 140 ~180℃, under the condition of pressure of 3.0~5.5MPa, carry out hot pressing, keep it for 18~45 minutes, and then discharge steam to relieve pressure.
实施例1:Example 1:
如图1所示,高强竹纤维帘-OSB集装箱底板,其结构是上下表层从外至内各依次铺设一层树脂浸渍纸1、一层浸渍酚醛胶并经低于70℃干燥的竹纤维帘2;再向内分别为一层施胶刨片定向表层3、两层施胶刨片随机排布芯层4、一层施胶刨片定向表层3,接着为一层浸渍酚醛胶并经低于70℃干燥的竹纤维帘2,最下层为一层树脂浸渍纸1。As shown in Figure 1, the high-strength bamboo fiber curtain-OSB container floor, its structure is that the upper and lower layers are sequentially laid with a layer of resin-impregnated paper 1 and a layer of bamboo fiber curtains impregnated with phenolic glue and dried at lower than 70 ° C from the outside to the inside. 2; Inwards are a layer of sizing shavings oriented surface layer 3, two layers of sizing shavings are randomly arranged core layer 4, a layer of sizing shavings oriented surface layer 3, followed by a layer of impregnated phenolic glue and low The bottom layer of the
其制造方法如下:Its manufacturing method is as follows:
(1)制作竹纤维帘,包括如下工艺:(1) Making bamboo fiber curtains, including the following processes:
直径为90mm左右的新鲜毛竹筒,按要求截成2.45m长,将其内节去除,保留圆筒,将竹材用小车堆垛好,竹材之间留有空隙,堆垛时竹材长度方向有10°斜度,最好将其竹青面朝上; Fresh bamboo tube with a diameter of about 90mm, cut into 2.45m long as required, remove the inner section, keep the cylinder, stack the bamboo with a trolley, leave a gap between the bamboo, and the length of the bamboo is 10 when stacking. °Incline, it is best to put its bamboo green side up;
将装有竹材的小车推进压力罐内,关闭罐门,向罐内通入温度为170℃高温饱和蒸汽,保持35min处理时间。然后将蒸汽缓慢减压排出,将小车拉出; Push the trolley loaded with bamboo into the pressure tank, close the tank door, and inject high-temperature saturated steam with a temperature of 170°C into the tank for 35 minutes. Then the steam is slowly decompressed and discharged, and the trolley is pulled out;
竹材通过多辊碾压纵向碾压后,竹黄层去除,并将竹纤维束之间分离开来,就得到了高强长束竹纤维; After the bamboo is longitudinally rolled by multi-roller rolling, the bamboo yellow layer is removed, and the bamboo fiber bundles are separated to obtain high-strength long-bundle bamboo fibers;
用细线将其编织成厚度6mm的竹纤维帘,竹纤维帘的幅面为2.45m长*1.25m宽,并将含水率控制在12%以下。 It is woven into a bamboo fiber curtain with a thickness of 6mm with thin threads. The width of the bamboo fiber curtain is 2.45m long * 1.25m wide, and the moisture content is controlled below 12%.
(2)刨片的处理:将木材制得刨片,要求刨片长40-150mm,厚度0.8-1.1mm,刨花的含水率在施胶前调整至6%以下。(2) Processing of shavings: The shavings are prepared from wood, and the length of the shavings is 40-150mm, the thickness is 0.8-1.1mm, and the moisture content of the shavings is adjusted to below 6% before sizing.
(3)施胶:将竹纤维帘浸渍酚醛胶,淋胶后采用卧式脱水机将胶甩干,并低于70℃干燥到含水率12-18%。按刨片重量的1%施加石蜡,胶中按1公斤酚醛胶或异氰酸酯(MDI)(固含量100%)加入5.4克的杀虫剂,然后再按刨片重量的8%施胶量施胶,同时按刨片重量的1%施加石蜡。(3) Sizing: Impregnate the bamboo fiber curtain with phenolic glue, use a horizontal dehydrator to dry the glue after pouring the glue, and dry it below 70°C to a moisture content of 12-18%. Apply paraffin wax according to 1% of the weight of the shavings, add 5.4 grams of insecticide to the glue according to 1 kg of phenolic glue or isocyanate (MDI) (solid content 100%), and then sizing according to 8% of the weight of the shavings. , while applying paraffin at 1% by weight of the flakes.
(4)、组坯和热压:将竹纤维帘放在表背层,芯层中刨片按表层:芯层:芯层:表层=25:25:25:25组坯,其中表层刨片定向铺装、芯层随机铺装,按压制成厚度23mm,密度0.74-0.78g/cm3的目标来控制组坯。在温度为160℃,最高压力为4.5MPa的条件下进行热压,保持22分钟,然后排汽卸压。(4), grouping and hot pressing: put the bamboo fiber curtain on the surface and back layer, and the flakes in the core layer are grouped according to the surface layer: core layer: core layer: surface layer = 25:25:25:25 group of blanks, of which the surface layer flakes Directional paving, random paving of the core layer, and pressing to make a target with a thickness of 23 mm and a density of 0.74-0.78 g/cm 3 to control the group blank. Hot pressing was carried out under the conditions of temperature of 160°C and maximum pressure of 4.5MPa, maintained for 22 minutes, and then exhausted to relieve pressure.
经常规后期加工后,即可得到成品复合集装箱底板,其物理力学性能如下:After conventional post-processing, the finished composite container floor can be obtained, and its physical and mechanical properties are as follows:
MOR∥:≥ 110 MPaMOR∥: ≥ 110 MPa
MOR⊥:≥ 30 MPaMOR⊥: ≥ 30 MPa
MOE∥:≥ 11000 MPaMOE∥: ≥ 11000 MPa
MOE⊥:≥ 3000 MPaMOE⊥: ≥ 3000 MPa
密度: 0.80~0.90 g/cm3。Density: 0.80~0.90 g/cm 3 .
实施例2:Example 2:
如图2所示,高强竹纤维帘-OSB集装箱底板,其结构是上下表层从外至内各依次铺设一层浸渍酚醛胶并经低于70℃干燥的竹纤维帘2;中间为芯层用定向刨花板5,再向下为一层浸渍酚醛胶并经低于70℃干燥竹纤维帘2。As shown in Figure 2, the high-strength bamboo fiber curtain-OSB container bottom plate, its structure is that the upper and lower layers are sequentially laid with a layer of
其制造方法如下:Its manufacturing method is as follows:
(1)制作竹纤维帘包括如下工艺:(1) Making bamboo fiber curtains includes the following processes:
直径为200mm左右的新鲜巨龙竹竹筒,按要求截成2.45m长,劈成两半,并将其内节去除,将竹材用小车堆垛好,竹材之间需有空隙,堆垛时竹材长度方向有8°斜度,最好将其竹青面朝上; The fresh giant dragon bamboo bamboo tube with a diameter of about 200mm is cut into 2.45m long as required, split into two halves, and the inner section is removed, and the bamboo is stacked with a trolley. There is an 8° inclination in the length direction, and it is best to put the bamboo green side up;
将装有竹材的小车推进压力罐内,关闭罐门,向罐内通入温度为180℃高温饱和蒸汽,保持25min处理时间。然后将蒸汽缓慢减压排出,将小车拉出; Push the trolley loaded with bamboo into the pressure tank, close the tank door, and inject high-temperature saturated steam with a temperature of 180°C into the tank for 25 minutes. Then the steam is slowly decompressed and discharged, and the trolley is pulled out;
竹材通过多辊碾压纵向碾压后,竹黄层去除,并将竹纤维束之间分离开来,就得到了高强长束竹纤维; After the bamboo is longitudinally rolled by multi-roller rolling, the bamboo yellow layer is removed, and the bamboo fiber bundles are separated to obtain high-strength long-bundle bamboo fibers;
用细线将其编织成厚度6mm的竹纤维帘,竹纤维帘的幅面为2.45m长*1.25m宽,并将含水率控制在12%以下; Weaving it into a bamboo fiber curtain with a thickness of 6mm with thin threads, the width of the bamboo fiber curtain is 2.45m long * 1.25m wide, and the moisture content is controlled below 12%;
(2)OSB的处理:将刨片按表层:芯层:芯层:表层=25:25:25:25,再按8%的施胶量施胶,其中表层定向,芯层随机铺装的要求,压制成厚度22-25mm,密度0.74-0.78 g/cm3的OSB,并将其两表面砂光。(2) OSB treatment: Press the surface layer: core layer: core layer: surface layer = 25:25:25:25, and then sizing according to the sizing amount of 8%, in which the surface layer is oriented and the core layer is randomly paved Requirements, press into OSB with a thickness of 22-25mm and a density of 0.74-0.78 g/ cm3 , and sand its two surfaces.
(3)施胶:将竹纤维帘浸渍酚醛胶,淋胶后采用卧式脱水机将胶甩干,并低于70℃干燥到含水率12-18%。芯层用刨花板表层涂布酚醛胶,该胶中按1公斤酚醛胶加入5.4克的杀虫剂,涂胶量200g/m2,陈化或低于70℃干燥。(3) Sizing: Impregnate the bamboo fiber curtain with phenolic glue, use a horizontal dehydrator to dry the glue after pouring the glue, and dry it below 70°C to a moisture content of 12-18%. The core layer is coated with phenolic glue on the surface layer of the particleboard, and 5.4 grams of pesticides are added to the glue according to 1 kg of the phenolic glue.
(4)组坯和热压:将竹纤维帘放在表背层,中间为芯层用定向刨花板。在温度为145℃,最高压力为4.5MPa的条件下进行热压,保持16分钟,然后排汽卸压。(4) Assembling and hot pressing: Put the bamboo fiber curtain on the surface and back layer, and in the middle is the oriented strand board for the core layer. Hot pressing was carried out under the condition of temperature of 145°C and maximum pressure of 4.5MPa, kept for 16 minutes, and then exhausted to relieve pressure.
经常规后期加工后,即可得到成品复合集装箱底板,其物理力学性能如下:After conventional post-processing, the finished composite container floor can be obtained, and its physical and mechanical properties are as follows:
MOR∥:≥ 110 MPaMOR∥: ≥ 110 MPa
MOR⊥:≥ 30 MPaMOR⊥: ≥ 30 MPa
MOE∥:≥ 11000 MPaMOE∥: ≥ 11000 MPa
MOE⊥:≥ 3000 MPaMOE⊥: ≥ 3000 MPa
密度: 0.80~0.90 g/cm3。Density: 0.80~0.90 g/cm 3 .
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