CN107488908A - A kind of mixed yarn process units and production method - Google Patents
A kind of mixed yarn process units and production method Download PDFInfo
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- CN107488908A CN107488908A CN201710717172.4A CN201710717172A CN107488908A CN 107488908 A CN107488908 A CN 107488908A CN 201710717172 A CN201710717172 A CN 201710717172A CN 107488908 A CN107488908 A CN 107488908A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 8
- 230000008569 process Effects 0.000 title claims description 7
- 239000000835 fiber Substances 0.000 claims abstract description 73
- 238000009987 spinning Methods 0.000 claims abstract description 28
- 238000002156 mixing Methods 0.000 claims abstract description 27
- 230000000694 effects Effects 0.000 claims abstract description 16
- 230000009471 action Effects 0.000 claims abstract description 8
- 239000002994 raw material Substances 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims 3
- 239000010985 leather Substances 0.000 claims 2
- 239000000203 mixture Substances 0.000 claims 2
- 230000001360 synchronised effect Effects 0.000 claims 2
- 240000008564 Boehmeria nivea Species 0.000 claims 1
- 238000009960 carding Methods 0.000 abstract description 25
- 230000005540 biological transmission Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/22—Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
本发明给出一种混纺纱生产装置和生产方法,生产装置包括粗纱喂入混合装置和混合粗纱牵伸装置,粗纱喂入混合装置包括粗纱假捻解捻装置和粗纱分梳汇聚装置,通过对喂入的两根捻向相反、捻度大小相同的粗纱在粗纱假捻解捻装置中进行假捻捻度的解捻,而后经过解捻作用的粗纱内的纤维通过粗纱分梳汇聚装置的条形齿实现两根粗纱内的纤维的混合,混合后的纤维在解捻捻度消失后得到无捻作用的混合粗纱,无捻混合粗纱经混合粗纱牵伸装置牵伸得到具有弱捻的混合纤维须条,混合纤维须条在细纱捻度的作用下被加捻得到最终的混纺纱,实现两根粗纱喂入牵伸区前的纤维状下的充分混合,改善混合效果,同时在细纱工序直接实现混纺纱生产,提高纺纱效率。
The invention provides a blended yarn production device and production method. The production device includes a roving feeding and mixing device and a mixed roving drafting device. The roving feeding and mixing device includes a roving false twisting and untwisting device and a roving carding and converging device. The fed two rovings with the opposite twist direction and the same twist are untwisted in the roving false twist untwisting device, and then the fibers in the untwisted roving pass through the strip shape of the roving carding and converging device. The teeth realize the mixing of the fibers in the two rovings. After the untwisting twist disappears, the mixed fibers can obtain the mixed roving with no twist effect. The twistless mixed roving is drafted by the mixed roving drafting device to obtain the mixed fiber strands with weak twist. , the mixed fiber strands are twisted under the action of the twist of the spun yarn to obtain the final blended yarn, which realizes the full mixing of the two rovings in the fibrous state before they are fed into the drafting zone, improves the mixing effect, and at the same time directly realizes the blending in the spinning process Spinning production, improve spinning efficiency.
Description
技术领域technical field
本发明涉及到纺织技术领域,具体的说涉及到一种混纺纱生产装置及生产方法。The invention relates to the technical field of textiles, in particular to a blended yarn production device and production method.
背景技术Background technique
随着社会经济的日益发展和人民生活水平的不断提高,人们的消费观念不断更新,对服装的功能性和服用性的要求越来越高,特别是对服装的抗菌、保健、手感品质等方面的要求不断提高;另一方面,随着经济的发展,各种功能性纤维及纺织品的应用领域逐渐扩大。因此,具有各种特殊功能的纤维材料的研发越来越受到重视,功能性纤维材料的种类也越来越齐全。然而,现有各种功能性纤维的性能往往较为单一,例如竹炭纤维具有优良的抗菌性能,但其手感性、亲肤性、抱合力和可纺性较差,因此,具有综合性能的功能性纺织品需要多种纤维进行混纺,如何选用不同品种、不同比例的纤维进行混合,以及采用何种纺纱工艺才能纺制出各项性能较佳的功能性高品质纱线,将是目前急需解决的问题。With the continuous development of social economy and the continuous improvement of people's living standards, people's consumption concepts are constantly updated, and the requirements for the functionality and wearability of clothing are getting higher and higher, especially for antibacterial, health care, and hand quality of clothing. On the other hand, with the development of the economy, the application fields of various functional fibers and textiles are gradually expanding. Therefore, more and more attention has been paid to the research and development of fiber materials with various special functions, and the types of functional fiber materials are becoming more and more complete. However, the performance of various existing functional fibers is often relatively single. For example, bamboo charcoal fiber has excellent antibacterial properties, but its hand feeling, skin affinity, cohesion and spinnability are poor. Textiles require a variety of fibers to be blended. How to choose different types and different proportions of fibers for blending, and what kind of spinning process to use to spin functional high-quality yarns with better performance, will be urgently resolved. question.
针对此,本发明给出一种混纺纱生产装置和生产方法,在细纱工序,通过对喂入的两根捻向相反的粗纱进行假捻捻度的解捻,而后经过解捻作用的粗纱内的纤维通过带有锯齿状的喇叭口实现两根粗纱内的纤维的混合,混合后的纤维在解捻捻度消失后得到无捻作用的混合粗纱,从而实现两根粗纱喂入牵伸区前的纤维状下的充分混合,改善混合效果,同时在细纱工序直接实现混纺纱的生产,提高纺纱效率。In view of this, the present invention provides a blended yarn production device and production method. In the spun yarn process, the untwisting of the false twist twist is performed on the two fed rovings with opposite twists, and then the rovings that have undergone the untwisting action are untwisted. The fibers in the two rovings are mixed through the saw-toothed bell mouth. After the untwisting twist of the mixed fibers disappears, a mixed roving without twist is obtained, so that the two rovings are fed into the drafting area. Fully mixed under the fiber form to improve the mixing effect, and at the same time directly realize the production of blended yarn in the spinning process to improve spinning efficiency.
发明内容Contents of the invention
本发明的目的是给出一种混纺纱生产装置和生产方法,以实现在细纱工序中两根喂入的粗纱进入牵伸区前的纤维状下的充分混合,改善混合效果,同时在细纱工序直接实现混纺纱的生产,提高纺纱效率。The purpose of the present invention is to provide a blended yarn production device and production method, to realize the full mixing of the two fed rovings in the fibrous state before entering the drafting zone in the spinning process, improve the mixing effect, and at the same time The process directly realizes the production of blended yarn and improves spinning efficiency.
为了达到上述目的,本发明采用的技术方案是:一种混纺纱生产装置,包括粗纱喂入混合装置和混合粗纱牵伸装置,所述混合粗纱牵伸装置包括前罗拉和前皮辊组成的前罗拉对、中罗拉和中皮辊组成的中罗拉对、后罗拉和后皮辊组成的后罗拉对,所述前罗拉由主电机带动转动,所述中罗拉和前罗拉之间通过第一齿轮传动连接,所述后罗拉和中罗拉之间通过第二齿轮传动连接,所述混合粗纱牵伸装置的作用是将由粗纱喂入混合装置输出的无捻混合粗纱经牵伸得到具有弱捻的混合纤维须条,所述粗纱喂入混合装置包括粗纱假捻解捻装置和粗纱分梳汇聚装置,所述粗纱假捻解捻装置为条形带结构,所述粗纱假捻解捻装置通过滑轮组固定在细纱机的车台面上,所述粗纱假捻解捻装置环绕细纱机一周,所述粗纱假捻解捻装置环绕过细纱机的前车台面和后车台面,所述粗纱假捻解捻装置通过第一伺服电机带动转动,所述第一伺服电机与可编程逻辑控制器相连,所述可编程逻辑控制器与触摸屏相连,所述触摸屏中设置有喂入的第一粗纱和第二粗纱的捻度输入界面,第一粗纱和第二粗纱经放置在导纱架上的第一粗纱筒和第二粗纱筒退绕后喂入,其中第一粗纱和第二粗纱的捻度相同但是捻向相反,喂入的第一粗纱与粗纱假捻解捻装置的上部接触后进入粗纱分梳汇聚装置,第一粗纱与粗纱假捻解捻装置的接触部分形成第一假捻解捻工作面,喂入的第二粗纱与粗纱假捻解捻装置的下部接触后进入粗纱分梳汇聚装置,第二粗纱与粗纱假捻解捻装置的接触部分形成第二假捻解捻工作面,所述粗纱分梳汇聚装置包括上弧形口和下弧形口,所述上弧形口和下弧形口均为内凹的弧形结构,所述上弧形口所在圆的直径大于下弧形口所在圆的直径,所述上弧形口的弧度和下弧形口的弧度相同,所述上弧形口和下弧形口通过底部弧面相连接,在所述上弧形口的朝上的侧边上均匀排列有条形齿,所述粗纱分梳汇聚装置的底部弧面与导杆固定连接,所述导杆的左端和右端分别通过左旋转装置和右旋转装置固定在细纱机的左侧和右侧,所述左旋转装置和右旋转装置共同通过第二电机带动旋转,所述粗纱分梳汇聚装置的上弧形口紧靠粗纱假捻解捻装置的下部。In order to achieve the above object, the technical solution adopted by the present invention is: a blended yarn production device, including a roving feeding and mixing device and a mixed roving drafting device, and the mixed roving drafting device includes a front roller and a front top roller. The front roller pair, the middle roller pair composed of the middle roller and the middle top roller, the rear roller pair composed of the rear roller and the rear top roller, the front roller is driven by the main motor to rotate, and the middle roller and the front roller pass through the first gear transmission connection, the rear roller and middle roller are connected through a second gear transmission, and the function of the mixed roving drafting device is to draft the untwisted mixed roving outputted by the roving feeding and mixing device to obtain a weakly twisted roving Mixed fiber strands, the roving feeding and mixing device includes a roving false-twisting and untwisting device and a roving carding and converging device, the roving false-twisting and untwisting device is a strip belt structure, and the roving false-twisting and untwisting device passes through a pulley block Fixed on the carriage surface of the spinning frame, the roving false twisting and untwisting device surrounds the spinning frame for a week, the roving false twisting and untwisting device surrounds the front and rear carriages of the spinning frame, and the roving false twisting and untwisting device The device is driven to rotate by a first servo motor, and the first servo motor is connected to a programmable logic controller, and the programmable logic controller is connected to a touch screen, and the first roving and the second roving to be fed are set in the touch screen Twist input interface, the first roving and the second roving are fed after being unwound by the first roving bobbin and the second roving bobbin placed on the yarn guide frame, wherein the twist of the first roving and the second roving are the same but the twist direction is opposite , the fed first roving enters the roving carding and converging device after contacting the upper part of the roving false twisting and untwisting device, the contact part of the first roving and the roving false twisting and untwisting device forms the first false twisting and untwisting working surface, and the feeding The second roving and the lower part of the roving false twisting and untwisting device contact and then enter the roving carding and converging device, and the contact part between the second roving and the roving false twisting and untwisting device forms a second false twisting and untwisting working surface, and the roving carding The converging device includes an upper arc-shaped mouth and a lower arc-shaped mouth. The upper arc-shaped mouth and the lower arc-shaped mouth are both concave arc-shaped structures. The diameter of the circle where the upper arc-shaped mouth is located is larger than the circle where the lower arc-shaped mouth is located. The diameter of the upper arc-shaped mouth is the same as that of the lower arc-shaped mouth. The upper arc-shaped mouth and the lower arc-shaped mouth are connected by the bottom arc surface, and the upward side of the upper arc-shaped mouth There are bar-shaped teeth evenly arranged on the top, the bottom arc surface of the roving carding and converging device is fixedly connected with the guide rod, and the left end and right end of the guide rod are respectively fixed on the left side and the right side of the spinning frame through a left rotation device and a right rotation device. On the right side, the left rotating device and the right rotating device are jointly driven to rotate by the second motor, and the upper arc opening of the roving carding and converging device is close to the lower part of the roving false twisting and untwisting device.
本发明还涉及到一种混纺纱生产方法,纺纱时,原料不同、捻度相同、捻向相反的第一粗纱和第二粗纱经放置在导纱架上的第一粗纱筒和第二粗纱筒退绕后喂入,第二电机带动左旋转装置和右旋转装置共同旋转使得粗纱分梳汇聚装置的上弧形口的条形齿不与第一粗纱和第二粗纱接触,同时在触摸屏的第一粗纱和第二粗纱的捻度输入界面中输入喂入的第一粗纱和第二粗纱的捻度和捻向,而后可编程逻辑控制器根据输入的捻度计算出粗纱假捻解捻装置的转速、根据输入的捻向得出粗纱假捻解捻装置的转动方向,可编程逻辑控制器根据得出的转速和转向控制第一伺服电机转动,继而带动粗纱假捻解捻装置环绕细纱机转动,喂入的第一粗纱与粗纱假捻解捻装置的上部接触,在第一假捻解捻工作面与第一粗纱接触并由于两者之间的摩擦作用带动位于第一假捻解捻工作面上部的第一粗纱产生与粗纱假捻解捻装置转动方向相同的转动,继而对位于第一假捻解捻工作面上部的第一粗纱产生第一解捻捻度,且第一解捻捻度的捻向与第一粗纱的捻度捻向相反、第一解捻捻度的大小与第一粗纱的捻度大小相同,从而对位于第一假捻解捻工作面上部的第一粗纱产生解捻作用,从而使得第一粗纱内的纤维处于纤维状的分散状态,同时对位于第一假捻解捻工作面下部的第一粗纱产生第一加捻捻度,且第一加捻捻度的捻向与第一粗纱的捻度捻向相同、第一加捻捻度的大小与第一粗纱的捻度大小相同,喂入的第二粗纱与粗纱假捻解捻装置的下部接触,在第二假捻解捻工作面与第二粗纱接触并由于两者之间的摩擦作用带动位于第二假捻解捻工作面上部的第二粗纱产生与粗纱假捻解捻装置转动方向相反的转动,继而对位于第二假捻解捻工作面上部的第二粗纱产生第二解捻捻度,且第二解捻捻度的捻向与第二粗纱的捻度捻向相反、第二解捻捻度的大小与第二粗纱的捻度大小相同,从而对位于第二假捻解捻工作面上部的第二粗纱产生解捻作用,从而使得第二粗纱内的纤维处于纤维状的分散状态,同时对位于第二假捻解捻工作面下部的第二粗纱产生第二加捻捻度,且第二加捻捻度的捻向与第二粗纱的捻度捻向相同、第二加捻捻度的大小与第二粗纱的捻度大小相同,当第一伺服电机开始工作时,第二电机带动左旋转装置和右旋转装置共同旋转使得粗纱分梳汇聚装置的上弧形口的条形齿与第一粗纱和第二粗纱相接触,粗纱假捻解捻装置在对位于第一假捻解捻工作面上部的第一粗纱和位于第二假捻解捻工作面上部的第二粗纱进行解捻时,同时将两者往一起靠拢,使得处于纤维状的分散状态的第一粗纱和第二粗纱内的纤维相互混合,混合后的纤维继续向下运动,在还未受到第一加捻捻度和第二加捻捻度的作用之前被粗纱分梳汇聚装置的上弧形口的条形齿分割成3-8个纤维束,且每个纤维束内均包含第一粗纱和第二粗纱内的纤维,而后每个纤维束的第一粗纱内的纤维和第二粗纱内的纤维分别第一加捻捻度和第二加捻捻度的作用下恢复到第一粗纱和第二粗纱时的捻度,且由于第一粗纱和第二粗纱的捻度相同但捻向相反,使得每个纤维束均为无捻状态,从而实现每个纤维束内的第一粗纱内的纤维和第二粗纱内的纤维更加充分的混合,而后各纤维束沿着粗纱分梳汇聚装置的底部弧面向下运动,此过程中由于粗纱分梳汇聚装置口径的减小,使得各纤维束之间相互混合,从而在粗纱分梳汇聚装置的下弧形口出输出得到无捻粗纱,主电机带动前罗拉转动,继而带动前皮辊同步转动,前罗拉转动继而通过第一齿轮带动中罗拉转动,继而带动中皮辊同步转动,中罗拉转动继而通过第二齿轮带动后罗拉转动,继而带动后皮辊同步转动,无捻粗纱首先进入后罗拉对,而后进入中罗拉对,受到后罗拉对和中罗拉对之间组成的后牵伸区的牵伸作用,而后进入前罗拉对,受到中罗拉对和前罗拉对之间组成的前牵伸区的牵伸作用,得到具有弱捻的混合纤维须条,混合纤维须条在细纱捻度的作用下被加捻得到最终的混纺纱。The invention also relates to a method for producing blended yarn. During spinning, the first roving and the second roving, which have different raw materials, the same twist, and opposite twist directions, pass through the first roving bobbin and the second roving placed on the yarn guide frame. The tube is fed after unwinding, and the second motor drives the left rotating device and the right rotating device to rotate together so that the bar-shaped teeth of the upper arc-shaped opening of the roving carding and converging device do not contact the first and second rovings. Input the twist and twist direction of the first roving and the second roving fed into the twist input interface of the first roving and the second roving, and then the programmable logic controller calculates the rotating speed, According to the input twist direction, the rotation direction of the roving false twisting and untwisting device is obtained, and the programmable logic controller controls the rotation of the first servo motor according to the obtained rotation speed and direction, and then drives the roving false twisting and untwisting device to rotate around the spinning frame, feeding The incoming first roving is in contact with the upper part of the roving false-twisting and untwisting device, and the first false-twisting and untwisting working surface is in contact with the first roving and is driven by the friction between the two to be located on the upper part of the first false-twisting and untwisting working surface. The first roving rotates in the same direction as that of the roving false twisting and untwisting device, and then produces the first untwisting twist to the first roving located on the upper part of the first false twisting and untwisting working surface, and the twist direction of the first untwisting twist The twist direction of the first roving is opposite to that of the first roving, and the magnitude of the first untwisting twist is the same as that of the first roving, so that an untwisting effect is produced on the first roving located on the upper part of the first false twisting untwisting working surface, so that the first roving The fibers in a roving are in a fiber-like dispersed state, and at the same time, the first twisting degree is generated for the first roving located at the lower part of the first false twisting and untwisting working surface, and the twisting direction of the first twisting degree is consistent with the twisting degree of the first roving The twist direction is the same, the twist of the first twisting is the same as that of the first roving, the second roving fed in is in contact with the lower part of the roving false twisting and untwisting device, and is connected to the second roving on the second false twisting and untwisting working surface. Contact and due to the friction between the two, the second roving located on the upper part of the second false-twisting and untwisting working surface is driven to rotate in the opposite direction to the rotation direction of the roving false-twisting and untwisting device, and then rotates against the second false-twisting and untwisting working surface. The second roving at the top produces a second untwisting twist, and the twisting direction of the second untwisting twist is opposite to the twisting direction of the second roving, and the second untwisting twist is the same as the twist of the second roving. The second roving on the upper part of the second false twisting and untwisting working surface produces an untwisting effect, so that the fibers in the second roving are in a fiber-like dispersed state, and at the same time, the second roving located at the lower part of the second false twisting and untwisting working surface is generated. The second twist twist, and the twist direction of the second twist twist is the same as the twist twist direction of the second roving, the size of the second twist twist is the same as the twist of the second roving, when the first servo motor starts to work, The second motor drives the left rotating device and the right rotating device to rotate together so that the bar-shaped teeth of the upper arc-shaped mouth of the roving carding and converging device are in contact with the first roving and the second roving, and the roving false twisting and untwisting device is positioned at the first When untwisting the first roving on the upper part of the false twisting and untwisting working surface and the second roving on the upper part of the second false twisting and untwisting working surface, the two are brought together at the same time, so that the fiber-like The fibers in the first roving and the second roving in the loose state are mixed with each other, and the mixed fibers continue to move downward, before being affected by the first twisting degree and the second twisting degree, they are combed and converged by the roving carding and converging device. The bar-shaped teeth of the upper arc-shaped mouth are divided into 3-8 fiber bundles, and each fiber bundle contains the fibers in the first roving and the second roving, and then the fibers in the first roving and the second roving in each fiber bundle The fibers in the two rovings return to the twists of the first roving and the second roving under the action of the first twist twist and the second twist twist respectively, and because the twist of the first roving and the second roving is the same but the twist direction is opposite, Each fiber bundle is in an untwisted state, so that the fibers in the first roving and the fibers in the second roving in each fiber bundle are more fully mixed, and then each fiber bundle is moved along the bottom of the roving carding and converging device The arc moves downward. During this process, due to the reduction of the caliber of the roving carding and converging device, the fiber bundles are mixed with each other, so that the untwisted roving is obtained at the lower arc-shaped mouth of the roving carding and converging device. The main motor drives The front roller rotates, and then drives the front top roller to rotate synchronously. The front roller rotates and then drives the middle roller to rotate through the first gear, and then drives the middle top roller to rotate synchronously. The rollers rotate synchronously. The roving first enters the rear roller pair, then enters the middle roller pair, and is drafted by the rear drafting zone formed between the rear roller pair and the middle roller pair, and then enters the front roller pair, and is drawn by the middle roller pair. The drafting effect of the front drafting zone formed between the front roller pair and the mixed fiber strands with weak twist is obtained, and the mixed fiber strands are twisted under the action of the twist of the spun yarn to obtain the final blended yarn.
本发明的优点是:通过对喂入的两根捻向相反的粗纱进行假捻捻度的解捻,而后经过解捻作用的粗纱内的纤维通过带有锯齿状的喇叭口实现两根粗纱内的纤维的混合,混合后的纤维在解捻捻度消失后得到无捻作用的混合粗纱,从而实现两根粗纱喂入牵伸区前的纤维状下的充分混合,改善混合效果,同时在细纱工序直接实现混纺纱的生产,提高纺纱效率。The advantage of the present invention is: through the untwisting of the false twist twist of the two fed rovings with opposite twisting directions, and then the fibers in the untwisted rovings realize the twisting in the two rovings through the saw-toothed bell mouth. Mixing of fibers, after the untwisting twist disappears, the mixed rovings can be obtained without twisting, so as to realize the full mixing of the two rovings before they are fed into the drafting zone, improve the mixing effect, and at the same time directly Realize the production of blended yarn and improve spinning efficiency.
附图说明Description of drawings
图1为本发明的纺纱装置结构示意图。Fig. 1 is a schematic structural view of the spinning device of the present invention.
具体实施方式detailed description
如图1所示,一种混纺纱生产装置,包括粗纱喂入混合装置和混合粗纱牵伸装置,混合粗纱牵伸装置包括前罗拉和前皮辊组成的前罗拉对7、中罗拉和中皮辊组成的中罗拉对8、后罗拉和后皮辊组成的后罗拉对9,前罗拉由主电机带动转动,中罗拉和前罗拉之间通过第一齿轮传动连接,后罗拉和中罗拉之间通过第二齿轮传动连接,混合粗纱牵伸装置的作用是将由粗纱喂入混合装置输出的无捻混合粗纱经牵伸得到具有弱捻的混合纤维须条,粗纱喂入混合装置包括粗纱假捻解捻装置3和粗纱分梳汇聚装置4,粗纱假捻解捻装置为条形带结构,粗纱假捻解捻装置通过滑轮组固定在细纱机的车台面上,粗纱假捻解捻装置环绕细纱机一周,粗纱假捻解捻装置环绕过细纱机的前车台面和后车台面,粗纱假捻解捻装置通过第一伺服电机带动转动,第一伺服电机与可编程逻辑控制器相连,可编程逻辑控制器与触摸屏相连,触摸屏中设置有喂入的第一粗纱1和第二粗纱2的捻度输入界面,第一粗纱1和第二粗纱2经放置在导纱架上的第一粗纱筒和第二粗纱筒退绕后喂入,其中第一粗纱和第二粗纱的捻度相同但是捻向相反,喂入的第一粗纱与粗纱假捻解捻装置的上部接触后进入粗纱分梳汇聚装置,第一粗纱与粗纱假捻解捻装置的接触部分形成第一假捻解捻工作面,喂入的第二粗纱与粗纱假捻解捻装置的下部接触后进入粗纱分梳汇聚装置,第二粗纱与粗纱假捻解捻装置的接触部分形成第二假捻解捻工作面,粗纱分梳汇聚装置4包括上弧形口和下弧形口,上弧形口和下弧形口均为内凹的弧形结构,上弧形口所在圆的直径大于下弧形口所在圆的直径,上弧形口的弧度和下弧形口的弧度相同,上弧形口和下弧形口通过底部弧面相连接,在上弧形口的朝上的侧边上均匀排列有条形齿5,粗纱分梳汇聚装置的底部弧面与导杆固定连接,导杆的左端和右端分别通过左旋转装置和右旋转装置固定在细纱机的左侧和右侧,左旋转装置和右旋转装置共同通过第二电机带动旋转,粗纱分梳汇聚装置的上弧形口紧靠粗纱假捻解捻装置的下部。As shown in Figure 1, a blended yarn production device includes a roving feeding mixing device and a mixed roving drafting device. The mixed roving drafting device includes a front roller pair 7 composed of a front roller and a front top roller, a middle roller and a middle roller. The middle roller pair 8 composed of top rollers, the rear roller pair 9 composed of the rear roller and the rear top roller, the front roller is driven by the main motor to rotate, the middle roller and the front roller are connected through the first gear transmission, the rear roller and the middle roller The mixed roving drafting device is used to draw the untwisted mixed roving outputted by the roving feeding and mixing device to obtain mixed fiber strands with weak twist. The roving feeding and mixing device includes roving false twist The untwisting device 3 and the roving carding and converging device 4, the roving false twisting and untwisting device is a strip belt structure, the roving false twisting and untwisting device is fixed on the car table of the spinning frame through the pulley block, and the roving false twisting and untwisting device surrounds the spinning frame One week, the roving false-twisting and untwisting device surrounds the front and rear carriage tables of the spinning frame, and the roving false-twisting and untwisting device is driven to rotate by the first servo motor, which is connected to the programmable logic controller, and the programmable logic controller The controller is connected with the touch screen, and the touch screen is provided with the twist input interface of the fed first roving 1 and the second roving 2, and the first roving 1 and the second roving 2 pass through the first roving drum and the second The two roving bobbins are fed after unwinding, wherein the twist of the first roving and the second roving are the same but the twist direction is opposite, the fed first roving contacts with the upper part of the roving false twisting and untwisting device and then enters the roving carding and converging device. The contact part between a roving and the roving false-twisting and untwisting device forms the first false-twisting and untwisting working surface, and the fed-in second roving contacts with the lower part of the roving false-twisting and untwisting device and enters the roving carding and converging device. The contact part of the roving false twisting and untwisting device forms the second false twisting and untwisting working surface, and the roving carding and converging device 4 includes an upper arc-shaped mouth and a lower arc-shaped mouth, both of which are concave Arc-shaped structure, the diameter of the circle where the upper arc-shaped mouth is located is greater than the diameter of the circle where the lower arc-shaped mouth is located, the arc of the upper arc-shaped mouth is the same as that of the lower arc-shaped mouth, and the upper arc-shaped mouth and the lower arc-shaped mouth are connected through the bottom arc surface Connection, on the upward side of the upper arc mouth, bar-shaped teeth 5 are evenly arranged, the bottom arc surface of the roving carding and converging device is fixedly connected with the guide rod, and the left end and right end of the guide rod respectively pass through the left rotation device and the right The rotating device is fixed on the left and right sides of the spinning frame. The left rotating device and the right rotating device are jointly driven by the second motor to rotate. The upper arc opening of the roving carding and converging device is close to the lower part of the roving false twisting and untwisting device.
纺纱时,原料不同、捻度相同、捻向相反的第一粗纱1和第二粗纱2经放置在导纱架上的第一粗纱筒和第二粗纱筒退绕后喂入,第二电机带动左旋转装置和右旋转装置共同旋转使得粗纱分梳汇聚装置4的上弧形口的条形齿不与第一粗纱1和第二粗纱2接触,同时在触摸屏的第一粗纱和第二粗纱的捻度输入界面中输入喂入的第一粗纱和第二粗纱的捻度和捻向,而后可编程逻辑控制器根据输入的捻度计算出粗纱假捻解捻装置的转速、根据输入的捻向得出粗纱假捻解捻装置3的转动方向,可编程逻辑控制器根据得出的转速和转向控制第一伺服电机转动,继而带动粗纱假捻解捻装置3环绕细纱机转动,喂入的第一粗纱1与粗纱假捻解捻装置3的上部接触,在第一假捻解捻工作面与第一粗纱接触并由于两者之间的摩擦作用带动位于第一假捻解捻工作面上部的第一粗纱产生与粗纱假捻解捻装置转动方向相同的转动,继而对位于第一假捻解捻工作面上部的第一粗纱产生第一解捻捻度,且第一解捻捻度的捻向与第一粗纱的捻度捻向相反、第一解捻捻度的大小与第一粗纱的捻度大小相同,从而对位于第一假捻解捻工作面上部的第一粗纱产生解捻作用,从而使得第一粗纱1内的纤维处于纤维状的分散状态,同时对位于第一假捻解捻工作面下部的第一粗纱1产生第一加捻捻度,且第一加捻捻度的捻向与第一粗纱的捻度捻向相同、第一加捻捻度的大小与第一粗纱的捻度大小相同,喂入的第二粗纱2与粗纱假捻解捻装置3的下部接触,在第二假捻解捻工作面与第二粗纱接触并由于两者之间的摩擦作用带动位于第二假捻解捻工作面上部的第二粗纱产生与粗纱假捻解捻装置转动方向相反的转动,继而对位于第二假捻解捻工作面上部的第二粗纱产生第二解捻捻度,且第二解捻捻度的捻向与第二粗纱的捻度捻向相反、第二解捻捻度的大小与第二粗纱的捻度大小相同,从而对位于第二假捻解捻工作面上部的第二粗纱产生解捻作用,从而使得第二粗纱2内的纤维处于纤维状的分散状态,同时对位于第二假捻解捻工作面下部的第二粗纱产生第二加捻捻度,且第二加捻捻度的捻向与第二粗纱的捻度捻向相同、第二加捻捻度的大小与第二粗纱的捻度大小相同,当第一伺服电机开始工作时,第二电机带动左旋转装置和右旋转装置共同旋转使得粗纱分梳汇聚装置的上弧形口的条形齿与第一粗纱1和第二粗纱2相接触,粗纱假捻解捻装置在对位于第一假捻解捻工作面上部的第一粗纱和位于第二假捻解捻工作面上部的第二粗纱进行解捻时,同时将两者往一起靠拢,使得处于纤维状的分散状态的第一粗纱1和第二粗纱2内的纤维相互混合,混合后的纤维继续向下运动,在还未受到第一加捻捻度和第二加捻捻度的作用之前被粗纱分梳汇聚装置4的上弧形口的条形齿5分割成3-8个纤维束,且每个纤维束内均包含第一粗纱和第二粗纱内的纤维,而后每个纤维束的第一粗纱内的纤维和第二粗纱内的纤维分别第一加捻捻度和第二加捻捻度的作用下恢复到第一粗纱1和第二粗纱2时的捻度,且由于第一粗纱和第二粗纱的捻度相同但捻向相反,使得每个纤维束均为无捻状态,从而实现每个纤维束内的第一粗纱内的纤维和第二粗纱内的纤维更加充分的混合,而后各纤维束沿着粗纱分梳汇聚装置的底部弧面向下运动,此过程中由于粗纱分梳汇聚装置4口径的减小,使得各纤维束之间相互混合,从而在粗纱分梳汇聚装置的下弧形口出输出得到无捻粗纱6,主电机带动前罗拉转动,继而带动前皮辊同步转动,前罗拉转动继而通过第一齿轮带动中罗拉转动,继而带动中皮辊同步转动,中罗拉转动继而通过第二齿轮带动后罗拉转动,继而带动后皮辊同步转动,无捻粗纱首先进入后罗拉对,而后进入中罗拉对7,受到后罗拉对7和中罗拉对8之间组成的后牵伸区的牵伸作用,而后进入前罗拉对9,受到中罗拉对8和前罗拉对9之间组成的前牵伸区的牵伸作用,得到具有弱捻的混合纤维须条,混合纤维须条在细纱捻度的作用下被加捻得到最终的混纺纱。During spinning, the first roving 1 and the second roving 2, which have different raw materials, the same twist, and opposite twist directions, are fed through the first roving bobbin and the second roving bobbin placed on the yarn guide frame after being unwound, and the second motor drives The left rotation device and the right rotation device rotate together so that the bar-shaped teeth of the upper arc-shaped mouth of the roving carding and converging device 4 do not contact the first roving 1 and the second roving 2, while the first roving and the second roving on the touch screen Input the twist and twist direction of the first roving and the second roving fed into the twist input interface, and then the programmable logic controller calculates the speed of the roving false twisting and untwisting device according to the input twist, and obtains the twist direction of the roving according to the input twist direction. For the direction of rotation of the false twisting and untwisting device 3, the programmable logic controller controls the rotation of the first servo motor according to the obtained rotational speed and direction, and then drives the roving false twisting and untwisting device 3 to rotate around the spinning frame, and the fed first roving 1 Contact with the upper part of the roving false-twisting and untwisting device 3, contact the first roving on the first false-twisting and untwisting working surface, and drive the first roving located on the upper part of the first false-twisting and untwisting working surface due to the friction between the two Generate the rotation in the same direction as that of the roving false twisting and untwisting device, and then generate the first untwisting twist to the first roving located on the upper part of the first false twisting and untwisting working surface, and the twist direction of the first untwisting twist is the same as that of the first roving The twist direction of the twist is opposite, and the first untwisting twist is the same as the twist of the first roving, so that the first roving located on the upper part of the first false twisting and untwisting working surface has an untwisting effect, so that the first roving 1 The fibers are in a fiber-like dispersed state, and at the same time, the first twisting twist is generated on the first roving 1 located at the lower part of the first false twisting and untwisting working surface, and the twisting direction of the first twisting twist is the same as the twisting direction of the first roving The same, the size of the first twisting twist is the same as the twist of the first roving, the second roving 2 fed in is in contact with the lower part of the roving false twisting and untwisting device 3, and the second false twisting and untwisting working surface is in contact with the second roving Contact and due to the friction between the two, the second roving located on the upper part of the second false-twisting and untwisting working surface is driven to rotate in the opposite direction to the rotation direction of the roving false-twisting and untwisting device, and then rotates against the second false-twisting and untwisting working surface. The second roving at the top produces a second untwisting twist, and the twisting direction of the second untwisting twist is opposite to the twisting direction of the second roving, and the second untwisting twist is the same as the twist of the second roving. The second roving on the upper part of the second false twisting and untwisting working surface produces an untwisting effect, so that the fibers in the second roving 2 are in a fiber-like dispersed state, and at the same time, the second roving located at the lower part of the second false twisting and untwisting working surface The second twist twist is generated, and the twist direction of the second twist twist is the same as that of the second roving, and the size of the second twist twist is the same as that of the second roving. When the first servo motor starts to work The second motor drives the left rotating device and the right rotating device to rotate together so that the bar-shaped teeth of the upper arc-shaped mouth of the roving carding and converging device are in contact with the first roving 1 and the second roving 2, and the roving false twisting and untwisting device When untwisting the first roving on the top of the first false-twisting untwisting working surface and the second roving on the top of the second false-twisting and untwisting working surface, the two are brought together at the same time, so that the fiber-like dispersion The fibers in the first roving 1 and the second roving 2 in the state are mixed with each other, and the mixed fibers continue to move downwards, before being affected by the first twisting degree and the second twisting twisting degree, they are separated by the roving carding and converging device The bar-shaped tooth 5 of the upper arc-shaped opening of 4 is divided into 3-8 fiber bundles, and each fiber bundle contains fibers in the first roving and the second roving, and then the fibers in the first roving of each fiber bundle The fibers in the fiber and the second roving recover to the twist of the first roving 1 and the second roving 2 under the action of the first twist twist and the second twist twist respectively, and because the twist of the first roving and the second roving are the same But the twist direction is opposite, so that each fiber bundle is in an untwisted state, so that the fibers in the first roving and the fibers in the second roving in each fiber bundle are more fully mixed, and then each fiber bundle is divided along the roving. The arc at the bottom of the combing and converging device moves downwards. During this process, due to the reduction of the caliber of the roving carding and converging device 4, the fiber bundles are mixed with each other, so that the output and output of the lower arc of the roving carding and converging device are seamless. Twisted roving 6, the main motor drives the front roller to rotate, and then drives the front top roller to rotate synchronously, the front roller rotates and then drives the middle roller to rotate through the first gear, and then drives the middle top roller to rotate synchronously, the middle roller rotates and then drives the rear through the second gear The roller rotates, and then drives the rear top roller to rotate synchronously. The roving first enters the rear roller pair, and then enters the middle roller pair 7, and is drafted by the rear drafting zone formed between the rear roller pair 7 and the middle roller pair 8. Then enter the front roller pair 9, and be subjected to the drafting action of the front drafting zone formed between the middle roller pair 8 and the front roller pair 9, to obtain a mixed fiber strand with a weak twist, and the mixed fiber strand is under the effect of the twist of the spun yarn Twisted to obtain the final blended yarn.
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CN111455517A (en) * | 2019-01-22 | 2020-07-28 | 唐继翔 | Carding fiber twisting and collecting spinning method and spinning equipment, and fancy yarn |
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CN106757570A (en) * | 2017-03-22 | 2017-05-31 | 江南大学 | A kind of synchronous twisting spinning apparatus and Yarn spinning method |
CN106801275A (en) * | 2017-03-28 | 2017-06-06 | 江南大学 | A kind of rove backtwisting spun yarn increases twists with the fingers spinning apparatus and Yarn spinning method |
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CN106757568A (en) * | 2017-03-22 | 2017-05-31 | 江南大学 | A kind of incorgruous twisting spinning apparatus and Yarn spinning method of synchronization |
CN106757570A (en) * | 2017-03-22 | 2017-05-31 | 江南大学 | A kind of synchronous twisting spinning apparatus and Yarn spinning method |
CN106801275A (en) * | 2017-03-28 | 2017-06-06 | 江南大学 | A kind of rove backtwisting spun yarn increases twists with the fingers spinning apparatus and Yarn spinning method |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111455517A (en) * | 2019-01-22 | 2020-07-28 | 唐继翔 | Carding fiber twisting and collecting spinning method and spinning equipment, and fancy yarn |
CN110616480A (en) * | 2019-08-12 | 2019-12-27 | 嘉兴学院 | False twist compact spinning device with rotating wheel disc structure |
CN110616480B (en) * | 2019-08-12 | 2022-04-01 | 嘉兴学院 | False twist compact spinning device with rotating wheel disc structure |
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