CN107487050A - Housing material diaphragm seal, housing material and the manufacture method of electrical storage device - Google Patents
Housing material diaphragm seal, housing material and the manufacture method of electrical storage device Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B32—LAYERED PRODUCTS
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- B32B15/00—Layered products comprising a layer of metal
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- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
- H01G11/80—Gaskets; Sealings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
- H01G11/82—Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/117—Inorganic material
- H01M50/119—Metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/184—Sealing members characterised by their shape or structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/186—Sealing members characterised by the disposition of the sealing members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/193—Organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/19—Sealing members characterised by the material
- H01M50/197—Sealing members characterised by the material having a layered structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/31—Heat sealable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/10—Batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/16—Capacitors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明涉及蓄电装置的外包装材料用密封膜、外包装材料及制造方法。蓄电装置的外包装材料用密封膜为下述构成:由包含形成外包装材料的最内层的第一未拉伸膜层、和层合于第一未拉伸膜层的一侧的面的第二未拉伸膜层的2层以上的层合体形成;第一未拉伸膜层含有无规共聚物和润滑剂,所述无规共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分;第二未拉伸膜层含有嵌段共聚物和润滑剂,所述嵌段共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分;第一未拉伸膜层中的润滑剂的含有浓度为200ppm~3000ppm,第二未拉伸膜层中的润滑剂的含有浓度为500ppm~5000ppm。
The present invention relates to a sealing film for an outer packaging material of an electrical storage device, an outer packaging material, and a manufacturing method. A sealing film for an exterior material of an electrical storage device is composed of a first unstretched film layer that forms the innermost layer of the exterior material, and a surface laminated on one side of the first unstretched film layer. A laminate of two or more layers of the second unstretched film layer is formed; the first unstretched film layer contains a random copolymer and a lubricant, and the random copolymer contains propylene and other copolymerization components other than propylene as Copolymerized component; the second unstretched film layer contains a block copolymer and a lubricant, the block copolymer contains propylene and other copolymerized components other than propylene as a copolymerized component; the lubricant in the first unstretched film layer The content concentration of the lubricant in the second unstretched film layer is 200 ppm to 3000 ppm, and the content concentration of the lubricant in the second unstretched film layer is 500 ppm to 5000 ppm.
Description
技术领域technical field
本发明涉及用于构成下述蓄电装置的外包装材料的密封膜、和使用了该密封膜的蓄电装置用外包装材料的制造方法,所述蓄电装置为:用于智能手机、平板电脑等便携式设备中的电池、电容器(condenser);用于混合动力汽车、电动汽车、风力发电、太阳能发电、夜间电力的蓄电用途的电池、电容器等。The present invention relates to a sealing film for constituting an exterior material of an electrical storage device for use in smartphones and tablets, and a method of manufacturing an electrical storage device outer packaging material using the sealing film. Batteries and capacitors used in portable devices such as computers; batteries and capacitors used for power storage of hybrid vehicles, electric vehicles, wind power generation, solar power generation, and nighttime power.
背景技术Background technique
近年来,随着智能手机、平板电脑终端等移动电子设备的薄型化、轻量化,作为搭载于上述移动电子设备的锂离子二次电池、锂聚合物二次电池、锂离子电容(lithium ioncapacitor)、双电层电容器等蓄电装置的外包装材料,使用由耐热性树脂层/粘接剂层/金属箔层/粘接剂层/热塑性树脂层(内侧密封层)形成的层合体来代替以往的金属罐。此外,利用上述构成的层合体(外包装材料)对电动汽车等的电源、蓄电用途的大型电源、电容等进行外包装的情况也逐渐增加。通过对所述层合体进行拉伸成型、深拉深成型,可成型为大致长方体形状等立体形状。通过成型为这样的立体形状,可确保用于收纳蓄电装置主体部的收纳空间。In recent years, with the reduction in thickness and weight of mobile electronic devices such as smartphones and tablet terminals, lithium ion secondary batteries, lithium polymer secondary batteries, lithium ion capacitors (lithium ion capacitors) mounted on the above mobile electronic devices , Electric double-layer capacitors and other electrical storage device outer packaging materials are replaced by laminates consisting of heat-resistant resin layer/adhesive layer/metal foil layer/adhesive layer/thermoplastic resin layer (inner sealing layer) Traditional metal cans. In addition, power sources such as electric vehicles, large power sources for storage of electricity, capacitors, and the like are increasingly being packaged using the laminate (outer packaging material) having the above-mentioned structure. By stretching or deep drawing the laminate, it can be molded into a three-dimensional shape such as a substantially rectangular parallelepiped. By molding into such a three-dimensional shape, a storage space for housing the main body of the power storage device can be ensured.
为了以没有针孔、断裂等的良好的状态成型为这样的立体形状,寻求提高内侧密封层的表面的滑动性。作为提高内侧密封层的表面的滑动性从而确保良好的成型性的技术,提出了二次电池容器用层合材料,其为依次层合外装树脂膜、第一粘接剂层、化学转化处理铝箔、第二粘接剂层、密封膜而成的层合材料,其中,所述密封膜由α-烯烃的含量为2~10重量%的丙烯和α-烯烃的无规共聚物形成,且在该层合材料中包含1000ppm~5000ppm的润滑剂(参见专利文献1)。In order to form such a three-dimensional shape in a good state without pinholes, cracks, etc., it is desired to improve the sliding properties of the surface of the inner sealant layer. As a technique for improving the sliding properties of the surface of the inner sealant layer to ensure good moldability, a laminated material for secondary battery containers has been proposed in which an exterior resin film, a first adhesive layer, and a chemical conversion-treated aluminum foil are sequentially laminated , a laminate made of a second adhesive layer and a sealing film, wherein the sealing film is formed of a random copolymer of propylene and α-olefin with an α-olefin content of 2 to 10% by weight, and the The laminate contains 1000 ppm to 5000 ppm of lubricant (see Patent Document 1).
专利文献1:日本特开2003-288865号公报Patent Document 1: Japanese Patent Laid-Open No. 2003-288865
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
然而,上述现有技术中,由于外包装材料(层合材料)的生产工序中的加热保持时间、保管期间而难以控制表面润滑剂析出量,虽然成型时的滑动性良好,但由于润滑剂在表面过度地析出,因此外包装材料成型时,在成型模具的成型面附着堆积润滑剂而产生白粉(由润滑剂导致的白粉)。若成为这样的白粉在成型面附着堆积的状态,则难以进行良好的成型,因此每次附着堆积白粉时,必须进行清扫以除去白粉,但由于进行这样的白粉的清扫除去而导致外包装材料的生产率降低这样的问题。However, in the prior art described above, it is difficult to control the amount of lubricant deposited on the surface due to the heating and holding time and storage period in the production process of the outer packaging material (laminated material). Excessive precipitation occurs on the surface, so when the packaging material is molded, the lubricant adheres and accumulates on the molding surface of the molding die to generate white powder (white powder caused by the lubricant). If it becomes the state that such white powder adheres and accumulates on the molding surface, it is difficult to perform good molding. Therefore, every time white powder adheres and accumulates, it must be cleaned to remove the white powder. There is such a problem that productivity decreases.
当然,若减少润滑剂的添加量(润滑剂含有率),则可抑制白粉的附着堆积,但该情况下会产生表面润滑剂析出量不足而成型性变差这样的问题。如上所述地,一直以来难以同时实现优异的成型性和抑制在外包装材料表面露出白粉。Of course, if the amount of lubricant added (lubricant content rate) is reduced, the adhesion and accumulation of white powder can be suppressed, but in this case, the problem that the deposited amount of lubricant on the surface is insufficient and the moldability deteriorates occurs. As described above, it has been difficult to achieve both excellent moldability and suppression of white powder exposure on the surface of the packaging material.
本发明是鉴于上述的技术背景而完成的,其目的在于提供下述的蓄电装置的外包装材料用密封膜及蓄电装置用外包装材料和其制造方法:可抑制在外包装材料的表面析出的润滑剂量的减少,在成型时可确保良好的滑动性,从而成型性优异,并且不易在表面露出白粉。The present invention has been made in view of the above-mentioned technical background, and an object of the present invention is to provide a sealing film for an exterior material of an electrical storage device, an exterior material for an electrical storage device, and a manufacturing method thereof that can suppress deposition on the surface of an exterior material. The reduction in the amount of lubricant ensures good sliding properties during molding, resulting in excellent moldability, and it is difficult to expose white powder on the surface.
用于解决问题的手段means of solving problems
为了达成上述目的,本发明提供以下的手段。In order to achieve the above objects, the present invention provides the following means.
[1]蓄电装置的外包装材料用密封膜,其特征在于,由包含第一未拉伸膜层、和层合于该第一未拉伸膜层的一侧的面的第二未拉伸膜层的2层以上的层合体形成,[1] A sealing film for an exterior material of an electrical storage device, comprising a first unstretched film layer and a second unstretched film layer laminated on one side of the first unstretched film layer. A laminate of two or more layers of the stretched film layer is formed,
所述第一未拉伸膜层形成外包装材料的最内层,said first unstretched film layer forms an innermost layer of the outer packaging material,
所述第一未拉伸膜层含有无规共聚物和润滑剂,所述无规共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分,The first unstretched film layer contains a random copolymer containing propylene and other copolymer components other than propylene as copolymer components, and a lubricant,
所述第二未拉伸膜层含有嵌段共聚物和润滑剂,所述嵌段共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分,The second unstretched film layer contains a block copolymer containing propylene and other copolymer components other than propylene as copolymer components, and a lubricant,
所述第一未拉伸膜层中的润滑剂的含有浓度为200ppm~3000ppm,所述第二未拉伸膜层中的润滑剂的含有浓度为500ppm~5000ppm。The content concentration of the lubricant in the first unstretched film layer is 200 ppm to 3000 ppm, and the content concentration of the lubricant in the second unstretched film layer is 500 ppm to 5000 ppm.
[2]蓄电装置的外包装材料用密封膜,其特征在于,由包含第二未拉伸膜层、层合于该第二未拉伸膜层的一侧的面的第一未拉伸膜层、和层合于所述第二未拉伸膜层的另一侧的面的第一未拉伸膜层的3层以上的层合体形成,[2] A sealing film for an exterior material of an electrical storage device, comprising a first unstretched film layer laminated on one side of the second unstretched film layer. A film layer and a laminate of three or more layers of the first unstretched film layer laminated on the other side of the second unstretched film layer,
分别层合于所述第二未拉伸膜层的两侧的第一未拉伸膜层中的某一侧的所述第一未拉伸膜层形成外包装材料的最内层,The first unstretched film layer on one side of the first unstretched film layer laminated on both sides of the second unstretched film layer forms the innermost layer of the outer packaging material,
所述第一未拉伸膜层含有无规共聚物和润滑剂,所述无规共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分,The first unstretched film layer contains a random copolymer containing propylene and other copolymer components other than propylene as copolymer components, and a lubricant,
所述第二未拉伸膜层含有嵌段共聚物和润滑剂,所述嵌段共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分,The second unstretched film layer contains a block copolymer containing propylene and other copolymer components other than propylene as copolymer components, and a lubricant,
所述第一未拉伸膜层中的润滑剂的含有浓度为200ppm~3000ppm,所述第二未拉伸膜层中的润滑剂的含有浓度为500ppm~5000ppm。The content concentration of the lubricant in the first unstretched film layer is 200 ppm to 3000 ppm, and the content concentration of the lubricant in the second unstretched film layer is 500 ppm to 5000 ppm.
[3]如前项1或2所述的蓄电装置的外包装材料用密封膜,其中,所述第二未拉伸膜层中的润滑剂含有浓度为形成外包装材料的最内层的所述第一未拉伸膜层中的润滑剂含有浓度的0.5倍~5倍。[3] The sealing film for an outer packaging material of an electrical storage device according to item 1 or 2 above, wherein the lubricant in the second unstretched film layer contains a concentration of that of the innermost layer of the outer packaging material. The lubricant in the first unstretched film layer contains 0.5 times to 5 times the concentration.
[4]蓄电装置用外包装材料,其特征在于,包含由前项1~3中任一项所述的密封膜形成的内侧密封层、和层合于该内侧密封层的一面侧的金属箔层。[4] The exterior material for an electrical storage device, comprising an inner sealant layer formed of the sealant film according to any one of the preceding items 1 to 3, and a metal laminated on one side of the inner sealant layer. foil layer.
[5]蓄电装置用外包装材料,其特征在于,包含作为外侧层的耐热性树脂层、由前项1~3中任一项所述的密封膜形成的内侧密封层、和配置于它们两层之间的金属箔层。[5] An outer packaging material for an electrical storage device, comprising a heat-resistant resin layer as an outer layer, an inner sealing layer formed of the sealing film according to any one of the preceding items 1 to 3, and an outer sealing layer disposed on The metal foil layer between them.
[6]如前项4或5所述的蓄电装置用外包装材料,其中,存在于形成外包装材料的最内层的所述第一未拉伸膜层的表面的润滑剂量为0.1μg/cm2~1.0μg/cm2的范围。[6] The outer packaging material for an electrical storage device according to item 4 or 5 above, wherein the amount of lubricant present on the surface of the first unstretched film layer forming the innermost layer of the outer packaging material is 0.1 μg /cm 2 to 1.0 μg/cm 2 range.
[7]蓄电装置用外装壳体,其是由前项4~6中任一项所述的外包装材料的成型体形成的。[7] An exterior case for an electrical storage device formed from a molded body of the exterior material described in any one of the preceding items 4 to 6.
[8]蓄电装置用外包装材料的制造方法,其特征在于,包括:[8] A method of manufacturing an outer packaging material for an electrical storage device, comprising:
准备层合体的工序,所述层合体是介由第一粘接剂将前项1~3中任一项所述的密封膜和金属箔进行层合而成的;和A step of preparing a laminate obtained by laminating the sealing film and the metal foil according to any one of the preceding items 1 to 3 via a first adhesive; and
熟化工序,对所述层合体进行加热处理,从而得到蓄电装置用外包装材料。In the aging step, the laminate is heat-treated to obtain an exterior material for an electrical storage device.
[9]如前项8所述的蓄电装置用外包装材料的制造方法,其中,所述第一粘接剂为热固性粘接剂。[9] The method of manufacturing an exterior material for an electrical storage device according to item 8 above, wherein the first adhesive is a thermosetting adhesive.
[10]蓄电装置用外包装材料的制造方法,其特征在于,包括:[10] A method for manufacturing an outer packaging material for an electrical storage device, comprising:
准备层合体的工序,所述层合体的构成为在金属箔的一侧的面介由第二粘接剂层合有耐热性树脂膜、并且在所述金属箔的另一侧的面介由第一粘接剂层合有前项1~3中任一项所述的密封膜;和A step of preparing a laminate in which a heat-resistant resin film is laminated on one surface of the metal foil via a second adhesive, and the other surface of the metal foil is interposed The sealing film described in any one of the preceding items 1 to 3 is laminated with a first adhesive; and
熟化工序,对所述层合体进行加热处理,从而得到蓄电装置用外包装材料。In the aging step, the laminate is heat-treated to obtain an exterior material for an electrical storage device.
[11]如前项10所述的蓄电装置用外包装材料的制造方法,其中,所述第一粘接剂为热固性粘接剂,所述第二粘接剂为热固性粘接剂。[11] The method of manufacturing an exterior material for an electrical storage device according to item 10 above, wherein the first adhesive is a thermosetting adhesive, and the second adhesive is a thermosetting adhesive.
[12]如前项8~11中任一项所述的蓄电装置用外包装材料的制造方法,其中,存在于形成进行加热处理而得到的所述蓄电装置用外包装材料的最内层的所述第一未拉伸膜层的表面的润滑剂量为0.1μg/cm2~1.0μg/cm2的范围。[12] The method for producing an exterior material for an electrical storage device according to any one of items 8 to 11 above, wherein the innermost The amount of lubricant on the surface of the first unstretched film layer of the layer is in the range of 0.1 μg/cm 2 to 1.0 μg/cm 2 .
发明的效果The effect of the invention
就[1]及[2]的发明而言,可抑制在熟化处理后的外包装材料的表面(内侧密封层的最内层的表面7a)存在的(析出的)润滑剂量的减少,在成型时可确保良好的滑动性,从而成型性优异,并且在外包装材料的表面(内侧密封层的最内层的表面7a)不易露出白粉。此外,存在于所述熟化处理后的外包装材料的表面的润滑剂量即使在输送、保管时等受到热历程也不发生变化,因此可提供稳定地具备优异的成型性的外包装材料。In the inventions of [1] and [2], it is possible to suppress the decrease in the amount of (precipitated) lubricant present on the surface of the aging-treated outer packaging material (surface 7a of the innermost layer of the inner sealant layer), and to reduce the amount of lubricant during molding. Good slidability can be ensured at this time, so that moldability is excellent, and white powder is not easily exposed on the surface of the outer packaging material (surface 7a of the innermost layer of the inner sealing layer). In addition, since the amount of lubricant present on the surface of the aging-treated outer packaging material does not change even when subjected to heat history during transportation, storage, etc., it is possible to provide an outer packaging material stably having excellent moldability.
就[3]的发明而言,第二未拉伸膜层中的润滑剂含有浓度为形成外包装材料的最内层的第一未拉伸膜层中的润滑剂含有浓度的0.5倍~5倍,在熟化处理时,通过为0.5倍以上,可抑制润滑剂因润滑剂浓度梯度的原因而从最内层的第一未拉伸膜层7向第二未拉伸膜层8朝向界面(两膜层7、8的界面)集中移动,通过为5倍以下,可抑制润滑剂因润滑剂浓度梯度的原因而从第二未拉伸膜层8向最内层的第一未拉伸膜层7朝向界面(两膜层7、8的界面)集中移动,可将存在于形成熟化处理后的外包装材料的最内层的第一未拉伸膜层的表面7a的润滑剂量控制为0.1μg/cm2~1.0μg/cm2的范围。In the invention of [3], the lubricant content concentration in the second unstretched film layer is 0.5 to 5 times the lubricant content concentration in the first unstretched film layer forming the innermost layer of the packaging material. times, during the aging treatment, by being more than 0.5 times, the lubricant can be suppressed from the first unstretched film layer 7 of the innermost layer to the second unstretched film layer 8 toward the interface ( The interface of two film layers 7,8) concentrates to move, and by being below 5 times, lubricant can be suppressed from the second unstretched film layer 8 to the first unstretched film of the innermost layer due to the reason of lubricant concentration gradient. Layer 7 moves toward the interface (the interface of the two film layers 7, 8) intensively, and the amount of lubricant present on the surface 7a of the first unstretched film layer that forms the innermost layer of the outer packaging material after the aging treatment can be controlled to be 0.1 The range of μg/cm 2 to 1.0 μg/cm 2 .
就[4]及[5]的发明而言,可提供下述的蓄电装置用外包装材料:可抑制在外包装材料的表面(内侧密封层的最内层的表面7a)存在的(析出的)润滑剂量的减少,在成型时可确保良好的滑动性,从而成型性优异,并且在外包装材料的表面(内侧密封层的最内层的表面7a)不易露出白粉。According to the inventions of [4] and [5], it is possible to provide the following outer packaging material for an electrical storage device: the presence (precipitated ) The reduction of the amount of lubricant can ensure good sliding properties during molding, so that the moldability is excellent, and the surface of the outer packaging material (the surface 7a of the innermost layer of the inner sealing layer) is not easy to expose white powder.
此外,就[5]的发明而言,由于还具备作为外侧层的耐热性树脂层,因此可充分地确保金属箔层的与内侧密封层相反一侧的绝缘性,并且能提高外包装材料的物理强度及耐冲击性。In addition, in the invention of [5], since the heat-resistant resin layer is also provided as the outer layer, the insulation of the side opposite to the inner sealing layer of the metal foil layer can be sufficiently ensured, and the outer packaging material can be improved. Physical strength and impact resistance.
就[6]的发明而言,可提供成型时能够呈现更良好的滑动性、进一步确保良好的成型性,并且能够防止露出白粉的蓄电装置用外包装材料。According to the invention of [6], it is possible to provide an exterior material for an electrical storage device capable of exhibiting better slidability during molding, further securing better moldability, and preventing exposure of white powder.
就[7]的发明而言,可提供能够进行良好的成型,并且在外装壳体的表面(内侧密封层的最内层的表面)不易露出白粉的蓄电装置用外装壳体。According to the invention of [7], it is possible to provide an exterior case for an electrical storage device that can be molded well and is less likely to expose white powder on the surface of the exterior case (the surface of the innermost layer of the inner sealant layer).
就[8]~[11]的发明而言,可制造下述的蓄电装置用外包装材料:可抑制在外包装材料的表面(内侧密封层的最内层的表面7a)存在的(析出的)润滑剂量的减少,在成型时可确保良好的滑动性,从而成型性优异,并且在外包装材料的表面(内侧密封层的最内层的表面7a)不易露出白粉。According to the inventions of [8] to [11], it is possible to manufacture the following outer packaging material for an electrical storage device in which the presence (precipitated ) The reduction of the amount of lubricant can ensure good sliding properties during molding, so that the moldability is excellent, and the surface of the outer packaging material (the surface 7a of the innermost layer of the inner sealing layer) is not easy to expose white powder.
此外,就[10]及[11]的发明而言,由于还具备作为外侧层的耐热性树脂层,因此可充分地确保金属箔层的与内侧密封层相反一侧的绝缘性,并且能提高外包装材料的物理强度及耐冲击性。In addition, in the inventions of [10] and [11], since the heat-resistant resin layer is further provided as the outer layer, the insulation of the side opposite to the inner sealing layer of the metal foil layer can be sufficiently ensured, and the Improve the physical strength and impact resistance of the outer packaging material.
就[12]的发明而言,由于存在于最内层的表面的润滑剂量为0.1μg/cm2~1.0μg/cm2的范围,因此可制造成型时能够呈现更良好的滑动性、进一步确保良好的成型性、并且能够防止露出白粉的蓄电装置用外包装材料。此外,存在于得到的蓄电装置用外包装材料的表面的润滑剂量(0.1μg/cm2~1.0μg/cm2)即使在输送、保管时等受到热历程也不发生变化,因此可提供稳定地具备优异的成型性的外包装材料。In the invention of [12], since the amount of lubricant present on the surface of the innermost layer is in the range of 0.1 μg/cm 2 to 1.0 μg/cm 2 , it is possible to exhibit better sliding properties during molding and further ensure Good formability and can prevent white powder from being exposed as an outer packaging material for electrical storage devices. In addition, since the amount of lubricant (0.1 μg/cm 2 to 1.0 μg/cm 2 ) present on the surface of the obtained electrical storage device outer packaging material does not change even when it is subjected to heat history during transportation, storage, etc., it is possible to provide a stable It is an outer packaging material with excellent formability.
附图说明Description of drawings
图1是示出本发明涉及的蓄电装置用外包装材料的实施方式之一的剖视图。FIG. 1 is a cross-sectional view showing one embodiment of an exterior material for an electrical storage device according to the present invention.
图2是示出本发明涉及的蓄电装置用外包装材料的另一实施方式的剖视图。2 is a cross-sectional view showing another embodiment of the exterior material for an electrical storage device according to the present invention.
图3是示出本发明涉及的蓄电装置的实施方式之一的剖视图。Fig. 3 is a cross-sectional view showing one embodiment of the power storage device according to the present invention.
图4是将构成图3的蓄电装置的外包装材料(平面状的外包装材料)、蓄电装置主体部及外装壳体(成型为立体形状的成型体)以热封前的分离的状态示出的立体图。Fig. 4 is a state in which the outer packaging material (flat outer packaging material), the main body of the electrical storage device, and the outer casing (a molded body molded into a three-dimensional shape) constituting the electrical storage device of Fig. 3 are separated before being heat-sealed; The perspective view shown.
附图标记说明Explanation of reference signs
1...蓄电装置用外包装材料1...Outer packaging materials for power storage devices
2...耐热性树脂层(外侧层)2...Heat-resistant resin layer (outer layer)
3...内侧密封层(密封膜)(内侧层)3... Inner sealing layer (sealing film) (inner layer)
4...金属箔层4...metal foil layer
5...第二粘接剂层(外侧粘接剂层)5...Second adhesive layer (outer adhesive layer)
6...第一粘接剂层(内侧粘接剂层)6...First adhesive layer (inside adhesive layer)
7...第一未拉伸膜层(最内层)7...the first unstretched film layer (innermost layer)
7a...第一未拉伸膜层的表面(外包装材料的最内层的表面)7a... the surface of the first unstretched film layer (the surface of the innermost layer of the outer packaging material)
8...第二未拉伸膜层8...second unstretched film layer
9...第一未拉伸膜层(金属箔层侧)9...First unstretched film layer (metal foil layer side)
10...蓄电装置用外装壳体(成型体)10...External case for power storage device (molded body)
15...外装构件15...exterior components
30...蓄电装置30...Power storage device
31...蓄电装置主体部31...Main part of power storage device
具体实施方式detailed description
将本发明涉及的蓄电装置的外包装材料用密封膜的第一实施方式示于图1。所述密封膜3由包含形成外包装材料1的最内层的第一未拉伸膜层7、和层合于该第一未拉伸膜层7的一侧的面的第二未拉伸膜层8的层合体形成,所述第一未拉伸膜层7含有无规共聚物和润滑剂,所述无规共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分,所述第二未拉伸膜层8含有嵌段共聚物和润滑剂,所述嵌段共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分。A first embodiment of a sealing film for an exterior material of an electrical storage device according to the present invention is shown in FIG. 1 . The sealing film 3 is composed of a first unstretched film layer 7 forming the innermost layer of the outer packaging material 1, and a second unstretched film layer laminated on one side of the first unstretched film layer 7. A laminate of film layers 8 is formed, the first unstretched film layer 7 contains a random copolymer and a lubricant, the random copolymer contains propylene and other copolymer components other than propylene as copolymer components, and the second The bi-unstretched film layer 8 contains a block copolymer containing propylene and other copolymer components other than propylene as copolymer components, and a lubricant.
此外,将本发明涉及的蓄电装置的外包装材料用密封膜的第二实施方式示于图2。该密封膜3为下述构成:由包含第二未拉伸膜层8、层合于该第二未拉伸膜层的一侧的面的第一未拉伸膜层7、和层合于所述第二未拉伸膜层的另一侧的面的第一未拉伸膜层9的层合体形成;所述一侧的第一未拉伸膜层7形成外包装材料1的最内层;所述第一未拉伸膜层7、9含有无规共聚物和润滑剂,所述无规共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分;所述第二未拉伸膜层8含有嵌段共聚物和润滑剂,所述嵌段共聚物含有丙烯及除丙烯以外的其他共聚成分作为共聚成分。Moreover, the 2nd Embodiment of the sealing film for exterior materials of the electrical storage device concerning this invention is shown in FIG. 2. The sealing film 3 is composed of a second unstretched film layer 8, a first unstretched film layer 7 laminated on one side of the second unstretched film layer, and a The laminate of the first unstretched film layer 9 on the other side of the second unstretched film layer is formed; the first unstretched film layer 7 on one side forms the innermost layer; the first unstretched film layer 7, 9 contains a random copolymer and a lubricant, and the random copolymer contains propylene and other copolymer components other than propylene as copolymer components; the second unstretched The film layer 8 contains a block copolymer containing propylene and other copolymer components other than propylene as copolymer components, and a lubricant.
所述第一未拉伸膜层7、9含有无规共聚物及润滑剂,所述无规共聚物含有“丙烯”及“除丙烯以外的其他共聚成分”作为共聚成分。关于所述无规共聚物,作为所述“除丙烯以外的其他共聚成分”,没有特别限定,例如可举出乙烯、1-丁烯、1-己烯、1-戊烯、4-甲基-1-戊烯等烯烃成分以及丁二烯等。The first unstretched film layers 7 and 9 contain a random copolymer containing "propylene" and "copolymerization components other than propylene" as copolymerization components, and a lubricant. The random copolymer is not particularly limited as the "copolymerization component other than propylene", and examples thereof include ethylene, 1-butene, 1-hexene, 1-pentene, 4-methyl -Olefin components such as 1-pentene, butadiene, etc.
所述第二未拉伸膜层8含有嵌段共聚物及润滑剂,所述嵌段共聚物含有“丙烯”及“除丙烯以外的其他共聚成分”作为共聚成分。关于所述嵌段共聚物,作为所述“除丙烯以外的其他共聚成分”,没有特别限定,例如可举出乙烯、1-丁烯、1-己烯、1-戊烯、4-甲基-1-戊烯等烯烃成分以及丁二烯等。The second unstretched film layer 8 contains a block copolymer containing "propylene" and "copolymerization components other than propylene" as copolymerization components, and a lubricant. Regarding the block copolymer, the "copolymerization components other than propylene" are not particularly limited, and examples thereof include ethylene, 1-butene, 1-hexene, 1-pentene, 4-methyl -Olefin components such as 1-pentene, butadiene, etc.
而且,对于本发明涉及的密封膜3而言重要的是,将所述第一未拉伸膜层7、9中的润滑剂的含有浓度设定为200ppm~3000ppm,将所述第二未拉伸膜层8中的润滑剂的含有浓度设定为500ppm~5000ppm。通过满足这样的条件,在进行用于使粘接剂固化的熟化处理时,可抑制存在于第一未拉伸膜层7的润滑剂向第二未拉伸膜层8内移动,因此可确保在外包装材料的表面(作为最内层的第一未拉伸膜层的表面7a)析出的润滑剂量,在外包装材料成型时可确保良好的滑动性,从而可得到优异的成型性。若第一未拉伸膜层7中的润滑剂的含有浓度小于200ppm,则在进行用于使粘接剂固化的熟化处理后,存在于最内层的表面7a的润滑剂量变得不充分,导致无法得到优异的成型性,若超过3000ppm,则在进行用于使粘接剂固化的熟化处理后,在最内层的表面7a显著地产生白粉,必须进行清扫、除去白粉的作业,从而产生生产率下降这样的问题,另外,作为外包装材料使用时,还会产生与金属箔层的粘接力下降、容易发生电解液的污染这样的问题。此外,若第二未拉伸膜层8中的润滑剂的含有浓度小于500ppm,则进行用于使粘接剂固化的熟化处理时,润滑剂容易从最内层的第一未拉伸膜层7向第二未拉伸膜层8移动,存在于最内层的表面7a的润滑剂量变得不充分,导致成型时的滑动性变差,若超过5000ppm,则进行用于使粘接剂固化的熟化处理时,润滑剂容易从第二未拉伸膜层8向第一未拉伸膜层7、9移动,在生产中的装置内产生白粉污染,作为外包装材料使用时,容易产生与金属箔层的粘接力下降、电解液的污染。Furthermore, it is important for the sealing film 3 according to the present invention to set the lubricant content in the first unstretched film layers 7 and 9 to 200 ppm to 3000 ppm, and to set the lubricant in the second unstretched film layers The content concentration of the lubricant in the stretched film layer 8 is set to 500 ppm to 5000 ppm. By satisfying such a condition, when the aging treatment for curing the adhesive is performed, the lubricant present in the first unstretched film layer 7 can be suppressed from migrating into the second unstretched film layer 8, thereby ensuring The amount of lubricant precipitated on the surface of the wrapping material (the surface 7a of the first unstretched film layer as the innermost layer) ensures good sliding properties during molding of the wrapping material, resulting in excellent moldability. If the content concentration of the lubricant in the first unstretched film layer 7 is less than 200 ppm, the amount of lubricant present on the surface 7a of the innermost layer becomes insufficient after the aging treatment for curing the adhesive, As a result, excellent moldability cannot be obtained. If it exceeds 3000ppm, after the aging treatment for curing the adhesive, white powder will be remarkably generated on the surface 7a of the innermost layer, and it is necessary to clean and remove the white powder. There is a problem of lowering productivity, and when used as an outer packaging material, there are also problems that the adhesive force with the metal foil layer is lowered, and the contamination of the electrolytic solution is likely to occur. In addition, when the content concentration of the lubricant in the second unstretched film layer 8 is less than 500 ppm, the lubricant is easily released from the innermost first unstretched film layer during the aging treatment for curing the adhesive. 7 moves to the second unstretched film layer 8, the amount of lubricant existing on the surface 7a of the innermost layer becomes insufficient, resulting in poor sliding properties during molding, and if it exceeds 5000ppm, it will be used to cure the adhesive. During the ripening treatment, the lubricant easily moves from the second unstretched film layer 8 to the first unstretched film layer 7, 9, and white powder pollution occurs in the device in production. When used as an outer packaging material, it is easy to produce the same The adhesion of the metal foil layer is reduced, and the electrolyte is polluted.
其中,所述第一未拉伸膜层7、9中的润滑剂的含有浓度优选为300ppm~2700ppm的范围,更优选为800ppm~1200ppm的范围。此外,所述第二未拉伸膜层8中的润滑剂的含有浓度优选为700ppm~4500ppm的范围,更优选为800ppm~2700ppm的范围。Wherein, the content concentration of the lubricant in the first unstretched film layers 7 and 9 is preferably in the range of 300 ppm to 2700 ppm, more preferably in the range of 800 ppm to 1200 ppm. In addition, the content concentration of the lubricant in the second unstretched film layer 8 is preferably in the range of 700 ppm to 4500 ppm, more preferably in the range of 800 ppm to 2700 ppm.
本发明涉及的密封膜3中,所述第二未拉伸膜层8中的润滑剂含有浓度优选为形成外包装材料1的最内层的所述第一未拉伸膜层7中的润滑剂含有浓度的0.5倍~5倍。通过为0.5倍以上,在进行用于使粘接剂固化的熟化处理时,可抑制润滑剂因润滑剂浓度梯度的原因而从最内层的第一未拉伸膜层7向第二未拉伸膜层8朝向界面(两膜层7、8的界面)集中移动,从而使存在于最内层的表面7a的润滑剂量变得充分,可得到更优异的成型性,通过为5倍以下,在进行用于使粘接剂固化的熟化处理时,可抑制润滑剂因润滑剂浓度梯度的原因而从第二未拉伸膜层8向最内层的第一未拉伸膜层7朝向界面(两膜层7、8的界面)集中移动,可充分地抑制最内层的第一未拉伸膜层7的润滑剂含量的变动。其中,所述第二未拉伸膜层8中的润滑剂含有浓度更优选为形成外包装材料1的最内层的所述第一未拉伸膜层7中的润滑剂含有浓度的1.0倍~3.0倍。In the sealing film 3 involved in the present invention, the lubricant in the second unstretched film layer 8 preferably has a concentration equal to the lubricating agent in the first unstretched film layer 7 forming the innermost layer of the outer packaging material 1. The agent contains 0.5 times to 5 times the concentration. By being 0.5 times or more, when performing aging treatment for curing the adhesive, it can be suppressed that the lubricant moves from the first unstretched film layer 7 of the innermost layer to the second unstretched film layer due to the lubricant concentration gradient. Stretch film layer 8 moves toward the interface (the interface of two film layers 7, 8) intensively, thereby the amount of lubricant present on the surface 7a of the innermost layer becomes sufficient, and more excellent moldability can be obtained, and the pass is 5 times or less, When the aging treatment for curing the adhesive is carried out, the lubricant can be suppressed from moving from the second unstretched film layer 8 to the innermost first unstretched film layer 7 toward the interface due to the lubricant concentration gradient. (The interface between the two film layers 7, 8) moves intensively, and the fluctuation of the lubricant content of the innermost first unstretched film layer 7 can be sufficiently suppressed. Wherein, the lubricant concentration in the second unstretched film layer 8 is more preferably 1.0 times the lubricant concentration in the first unstretched film layer 7 forming the innermost layer of the outer packaging material 1. ~3.0 times.
作为所述润滑剂,没有特别限定,例如,可举出饱和脂肪酸酰胺、不饱和脂肪酸酰胺、取代酰胺、羟甲基酰胺、饱和脂肪酸双酰胺、不饱和脂肪酸双酰胺、脂肪酸酯酰胺、芳香族系双酰胺等。作为所述润滑剂,可仅使用1种,也可混合使用多种。The lubricant is not particularly limited, and examples thereof include saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylol amides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, aromatic Department of bisamides and so on. As the lubricant, only one type may be used, or a plurality of types may be mixed and used.
作为所述饱和脂肪酸酰胺,没有特别限定,例如,可举出月桂酰胺、棕榈酰胺、硬脂酰胺、山嵛酰胺、羟基硬脂酰胺等。作为所述不饱和脂肪酸酰胺,没有特别限定,例如,可举出油酸酰胺、芥酸酰胺等。It does not specifically limit as said saturated fatty acid amide, For example, lauramide, palmitamide, stearamide, behenamide, hydroxystearamide etc. are mentioned. It does not specifically limit as said unsaturated fatty acid amide, For example, oleic acid amide, erucic acid amide, etc. are mentioned.
作为所述取代酰胺,没有特别限定,例如,可举出N-油基棕榈酰胺、N-十八烷基硬脂酰胺、N-十八烷基油酸酰胺、N-油基硬脂酰胺、N-十八烷基芥酸酰胺等。此外,作为所述羟甲基酰胺,没有特别限定,例如,可举出羟甲基硬脂酰胺等。The substituted amides are not particularly limited, and examples include N-oleyl palmitamide, N-octadecyl stearamide, N-octadecyl oleamide, N-oleyl stearamide, N-octadecyl erucamide, etc. Moreover, it does not specifically limit as said methylol amide, For example, methylolstearamide etc. are mentioned.
作为所述饱和脂肪酸双酰胺,没有特别限定,例如,可举出甲撑双硬脂酰胺、乙撑双癸酰胺、乙撑双月桂酰胺、乙撑双硬脂酰胺、乙撑双羟基硬脂酰胺、乙撑双山嵛酰胺、六亚甲基双硬脂酰胺、六亚甲基双山嵛酰胺、六亚甲基羟基硬脂酰胺、N,N’-双十八烷基己二酰胺、N,N’-双十八烷基癸二酰胺等。The saturated fatty acid bisamide is not particularly limited, and examples thereof include methylene bis-stearamide, ethylene bis-decanoamide, ethylene bis-lauramide, ethylene bis-stearamide, and ethylene bis-hydroxystearamide. , Ethylene bis-behenamide, Hexamethylene bis-stearamide, Hexamethylene bis-behenamide, Hexamethylene hydroxystearamide, N, N'-Dioctadecyl adipamide, N , N'-Dioctadecyl Sebacamide, etc.
作为所述不饱和脂肪酸双酰胺,没有特别限定,例如,可举出乙撑双油酸酰胺、乙撑双芥酸酰胺、六亚甲基双油酸酰胺、N,N’-双油基癸二酰胺等。The unsaturated fatty acid bisamide is not particularly limited, and examples thereof include ethylene bisoleic acid amide, ethylene biserucic acid amide, hexamethylene bisoleic acid amide, N,N'-bisoleyldecane diamide, etc.
作为所述脂肪酸酯酰胺,没有特别限定,例如,可举出硬脂酸十八烷酰胺基乙脂(stearamidoethyl stearate)等。作为所述芳香族系双酰胺,没有特别限定,例如,可举出间苯二甲撑双硬脂酰胺、间苯二甲撑双羟基硬脂酰胺、N,N’-双十八烷基间苯二甲酰胺等。It does not specifically limit as said fatty acid ester amide, For example, stearamidoethyl stearate etc. are mentioned. The aromatic bisamide is not particularly limited, and examples thereof include m-xylylene bisstearamide, m-xylylene bishydroxystearamide, N,N'-dioctadecyl m- Phthalamide, etc.
优选将所述密封膜3的厚度设定为10μm~100μm。通过设定为10μm以上,可充分防止针孔的产生,并且通过设定为100μm以下,可降低树脂使用量,可实现成本降低。Preferably, the thickness of the sealing film 3 is set to 10 μm to 100 μm. By setting it to 10 μm or more, the occurrence of pinholes can be sufficiently prevented, and by setting it to 100 μm or less, it is possible to reduce the amount of resin used and reduce costs.
使用图1的2层层合结构作为所述密封膜3的情况下,2层的厚度的比率优选设定为第一未拉伸膜层7的厚度/第二未拉伸膜层8的厚度=5~90/95~10的范围,其中,特别优选设定为第一未拉伸膜层7的厚度/第二未拉伸膜层8的厚度=5~40/95~60的范围。When using the 2-layer laminate structure of FIG. 1 as the sealing film 3, the ratio of the thicknesses of the 2 layers is preferably set to the thickness of the first unstretched film layer 7/the thickness of the second unstretched film layer 8 = the range of 5 to 90/95 to 10, especially preferably set to the range of thickness of the first unstretched film layer 7 /thickness of the second unstretched film layer 8 = 5 to 40/95 to 60.
此外,使用图2的3层层合结构作为所述密封膜3的情况下,3层的厚度的比率优选设定为第一未拉伸膜层7的厚度/第二未拉伸膜层8的厚度/第一未拉伸膜层9的厚度=5~45/90~10/5~45的范围,其中,特别优选设定为第一未拉伸膜层7的厚度/第二未拉伸膜层8的厚度/第一未拉伸膜层9的厚度=5~20/90~60/5~20的范围。In addition, when using the three-layer laminated structure of FIG. 2 as the sealing film 3, the ratio of the thicknesses of the three layers is preferably set to the thickness of the first unstretched film layer 7/the second unstretched film layer 8 The thickness of the thickness/the thickness of the first unstretched film layer 9=5~45/90~10/5~45 range, wherein, particularly preferably set as the thickness of the first unstretched film layer 7/the second unstretched film layer Thickness of the stretched film layer 8/thickness of the first unstretched film layer 9=5-20/90-60/5-20.
形成所述最内层的第一未拉伸膜层7中还可含有抗粘连剂(anti-blockingagents)。此外,也可以在形成所述最内层的第一未拉伸膜层7及金属箔层侧的第一未拉伸膜层9的双方中含有抗粘连剂。作为所述抗粘连剂,没有特别限定,例如,可举出二氧化硅粒子、丙烯酸树脂粒子、硅酸铝粒子等。所述抗粘连剂的粒径优选以平均粒径计在0.1μm~10μm的范围内,其中,更优选以平均粒径计在1μm~5μm的范围内。使第一未拉伸膜层7、9中含有所述抗粘连剂时,其含有浓度优选设定为100ppm~5000ppm。The first unstretched film layer 7 forming the innermost layer may further contain anti-blocking agents. In addition, an antiblocking agent may be contained in both the first unstretched film layer 7 forming the innermost layer and the first unstretched film layer 9 on the metal foil layer side. It does not specifically limit as said antiblocking agent, For example, a silica particle, an acrylic resin particle, an aluminum silicate particle etc. are mentioned. The particle diameter of the anti-blocking agent is preferably in the range of 0.1 μm to 10 μm in terms of average particle diameter, and more preferably in the range of 1 μm to 5 μm in terms of average particle diameter. When the antiblocking agent is contained in the first unstretched film layers 7 and 9, the concentration thereof is preferably set to 100 ppm to 5000 ppm.
通过使形成所述最内层的第一未拉伸膜层7中含有所述抗粘连剂(粒子),由此在最内层7的表面7a形成微小突起,减小膜彼此的接触面积,从而可抑制密封膜彼此的粘连。此外,通过与所述润滑剂一同含有抗粘连剂(粒子),由此可进一步提高所述成型时的滑动性。By making the first unstretched film layer 7 forming the innermost layer contain the anti-blocking agent (particles), microscopic protrusions are formed on the surface 7a of the innermost layer 7 to reduce the contact area between the films, Thereby, blocking of the sealing films can be suppressed. In addition, by containing an anti-blocking agent (particles) together with the lubricant, the sliding properties at the time of the molding can be further improved.
优选地,利用多层挤出成型、吹胀成型、T模流延膜(T-die cast film)成型等成型法制造所述密封膜3。Preferably, the sealing film 3 is manufactured by multi-layer extrusion molding, inflation molding, T-die cast film molding and other molding methods.
本发明涉及的蓄电装置用外包装材料1是使用具备上述构成的密封膜制作而成的。准备下述的构成层合体:介由第一粘接剂(内侧粘接剂)6层合上述第一实施方式的密封膜3和金属箔4。此时,密封膜3的第二未拉伸膜层8与第一粘接剂6接触(参照图1)。接着,对得到的层合体进行加热处理(进行熟化处理),由此可得到图1所示的构成的本发明的蓄电装置用外包装材料1。The exterior material 1 for an electrical storage device according to the present invention is produced using the sealing film having the above configuration. A laminate was prepared in which the sealing film 3 and the metal foil 4 of the first embodiment described above were laminated via a first adhesive (inside adhesive) 6 . At this time, the second unstretched film layer 8 of the sealing film 3 is in contact with the first adhesive 6 (see FIG. 1 ). Next, the obtained laminate is subjected to heat treatment (aging treatment), thereby obtaining the exterior material 1 for an electrical storage device of the present invention having the configuration shown in FIG. 1 .
此外,准备下述构成的层合体:在金属箔4的一侧的面介由第二粘接剂(外侧粘接剂)5层合有耐热性树脂膜(外侧层)2,并且在所述金属箔4的另一侧的面介由第一粘接剂(内侧粘接剂)6层合有上述第二实施方式的密封膜3。此时,密封膜3的第一未拉伸膜层9与第一粘接剂(内侧粘接剂)6接触(参照图2)。即,密封膜3的另一侧的第一未拉伸膜层7形成最内层(参照图2)。接着,对得到的层合体进行加热处理(进行熟化处理),由此可得到图2所示的构成的本发明的蓄电装置用外包装材料1。In addition, a laminated body having a structure in which a heat-resistant resin film (outer layer) 2 is laminated on one side of the metal foil 4 via a second adhesive (outer adhesive) 5, and The sealing film 3 of the second embodiment described above is laminated on the other surface of the metal foil 4 via a first adhesive (inside adhesive) 6 . At this time, the first unstretched film layer 9 of the sealing film 3 is in contact with the first adhesive (inside adhesive) 6 (see FIG. 2 ). That is, the first unstretched film layer 7 on the other side of the sealing film 3 forms the innermost layer (see FIG. 2 ). Next, the obtained laminate is subjected to heat treatment (aging treatment), thereby obtaining the exterior material 1 for an electrical storage device of the present invention having the configuration shown in FIG. 2 .
作为所述第一粘接剂(内侧粘接剂)6,没有特别限定,例如,可举出热固性粘接剂等。此外,作为所述第二粘接剂(外侧粘接剂)5,没有特别限定,例如,可举出热固性粘接剂等。作为所述热固性粘接剂,没有特别限定,例如,可举出烯烃系粘接剂、环氧系粘接剂、丙烯酸系粘接剂等。Although it does not specifically limit as said 1st adhesive agent (inside adhesive agent) 6, For example, a thermosetting adhesive agent etc. are mentioned. Moreover, it does not specifically limit as said 2nd adhesive agent (outer adhesive agent) 5, For example, a thermosetting adhesive agent etc. are mentioned. It does not specifically limit as said thermosetting adhesive agent, For example, an olefin type adhesive agent, an epoxy type adhesive agent, an acrylic type adhesive agent etc. are mentioned.
所述熟化处理的加热温度优选设定为65℃以下,其中,从粘接剂的固化度及存在于外包装材料的表面7a的润滑剂量的优选量的保持的观点考虑,更优选设定为35℃~45℃。此外,对于所述熟化处理的加热时间而言,由于固化时间根据粘接剂的种类的不同而发生改变,因此,对应于粘接剂的种类,加热时间为可得到充分的粘接强度的时间以上即可,若考虑工序的开发周期(1ead time),则加热时间在可得到充分的粘接强度的范围内尽可能短较好。The heating temperature of the aging treatment is preferably set to 65° C. or lower, and more preferably set to 65° C. or less from the viewpoint of maintaining the degree of curing of the adhesive and the preferred amount of lubricant present on the surface 7 a of the outer packaging material. 35℃~45℃. In addition, since the curing time varies depending on the type of adhesive, the heating time for the aging treatment should be the time at which sufficient adhesive strength can be obtained according to the type of adhesive. The above is enough, and considering the development period (lead time) of the process, it is preferable that the heating time be as short as possible within the range where sufficient adhesive strength can be obtained.
经过这样的熟化处理而得到的本发明的蓄电装置用外包装材料1为下述的构成:在金属箔层4的一侧的面介由第二粘接剂层(外侧粘接剂层)5层合一体化有耐热性树脂层(外侧层)2,并且在所述金属箔层4的另一侧的面介由第一粘接剂层(内侧粘接剂层)6层合一体化有内侧密封层(密封膜)(内侧层)3(参照图1、2)。The exterior material 1 for an electrical storage device of the present invention obtained through such an aging treatment has a configuration in which a second adhesive layer (outer adhesive layer) is interposed on one side of the metal foil layer 4 . 5. A heat-resistant resin layer (outer layer) 2 is laminated and integrated, and the other side of the metal foil layer 4 is laminated via a first adhesive layer (inner adhesive layer) 6. An inner sealing layer (sealing film) (inner layer) 3 is formed (see FIGS. 1 and 2 ).
对于经过上述熟化处理而得到的蓄电装置用外包装材料1而言,如上所述,制造中使用的密封膜3的第一未拉伸膜层中的润滑剂的含有浓度被设定为200ppm~3000ppm,第二未拉伸膜层中的润滑剂的含有浓度被设定为500ppm~5000ppm,因此存在于形成熟化处理后的蓄电装置用外包装材料1的最内层的第一未拉伸膜层7的表面7a的润滑剂量可被控制为0.1μg/cm2~1.0μg/cm2的范围。因此,得到的蓄电装置用外包装材料1可抑制在表面(内侧密封层的最内层的表面7a)存在的(析出的)润滑剂量的减少,在成型时可确保良好的滑动性,从而成型性优异,并且在外包装材料的表面(内侧密封层的最内层的表面7a)不易露出白粉。In the electrical storage device exterior material 1 obtained through the aging treatment, the lubricant content in the first unstretched film layer of the sealing film 3 used in the production was set to 200 ppm as described above. ~ 3000ppm, the content concentration of the lubricant in the second unstretched film layer is set to 500ppm ~ 5000ppm, so it exists in the first unstretched film layer forming the innermost layer of the electrical storage device outer packaging material 1 after aging treatment. The amount of lubricant on the surface 7a of the stretch film layer 7 can be controlled within the range of 0.1 μg/cm 2 to 1.0 μg/cm 2 . Therefore, in the obtained exterior material 1 for an electrical storage device, the decrease in the amount of (precipitated) lubricant existing on the surface (the surface 7a of the innermost layer of the inner seal layer) can be suppressed, and good sliding properties can be ensured during molding, thereby It has excellent moldability, and white powder is less likely to be exposed on the surface of the outer packaging material (surface 7a of the innermost layer of the inner sealant layer).
所述蓄电装置用外包装材料1中,所述第一未拉伸膜层(最内层)7的表面7a的动摩擦系数优选在0.10~0.50的范围内。通过为0.50以下,可提高滑动性,可确保良好的成型性,并且通过为0.10以上,可降低润滑剂向最内层的表面7a渗出的渗出量。In the exterior material 1 for an electrical storage device, the kinetic friction coefficient of the surface 7 a of the first unstretched film layer (innermost layer) 7 is preferably within a range of 0.10 to 0.50. When it is 0.50 or less, slidability can be improved and good formability can be ensured, and when it is 0.10 or more, the amount of lubricant seeping out to the surface 7 a of the innermost layer can be reduced.
本发明的蓄电装置用外包装材料1可作为例如锂离子二次电池用外包装材料使用。对于所述蓄电装置用外包装材料1而言,可不实施成型地直接作为外包装材料使用,也可进行例如深拉深成型、拉伸成型等成型从而作为外装壳体10使用(参照图4)。The exterior material 1 for electrical storage devices of this invention can be used as an exterior material for lithium ion secondary batteries, for example. The outer packaging material 1 for the electrical storage device can be used as an outer packaging material without molding, or it can be used as an outer casing 10 by forming such as deep drawing molding or stretch molding (see FIG. 4 ). ).
本发明的蓄电装置用外包装材料1中,所述内侧密封层(内侧层)3担负下述作用:对锂离子二次电池等中使用的腐蚀性强的电解液等也具备优异的耐化学药品性,同时对外包装材料赋予热封性。In the exterior material 1 for an electrical storage device according to the present invention, the inner sealing layer (inner layer) 3 plays a role of having excellent resistance to highly corrosive electrolytes and the like used in lithium-ion secondary batteries and the like. Chemical resistance, while imparting heat sealability to the outer packaging material.
此外,所述耐热性树脂层(基材层;外侧层)2虽然并不是必需的构成层,但优选采用在所述金属箔层4的另一侧的面(与内侧密封层相反一侧的面)上介由第二粘接剂层(外侧粘接剂层)5而层合有耐热性树脂层2的构成(参照图1、2)。通过设置这样的耐热性树脂层2,能够充分地确保金属箔层4的另一侧的面(与内侧密封层相反一侧的面)侧的绝缘性,并且能够提高外包装材料1的物理强度及耐冲击性。In addition, the heat-resistant resin layer (base material layer; outer layer) 2 is not an essential constituent layer, but it is preferably used on the other side of the metal foil layer 4 (the side opposite to the inner sealant layer). surface) on which a heat-resistant resin layer 2 is laminated via a second adhesive layer (outer adhesive layer) 5 (see FIGS. 1 and 2 ). By providing such a heat-resistant resin layer 2, the insulation on the other side of the metal foil layer 4 (the side opposite to the inner sealing layer) can be sufficiently ensured, and the physical properties of the outer packaging material 1 can be improved. strength and impact resistance.
作为构成所述耐热性树脂层(基材层;外侧层)2的耐热性树脂,使用于对外包装材料进行热封时的热封温度不发生熔融的耐热性树脂。作为所述耐热性树脂,优选使用具有比构成第二未拉伸膜层8的嵌段共聚物的熔点高10℃以上的熔点的耐热性树脂,特别优选使用具有比构成第二未拉伸膜层8的嵌段共聚物的熔点高20℃以上的熔点的耐热性树脂。As the heat-resistant resin constituting the heat-resistant resin layer (base material layer; outer layer) 2, a heat-resistant resin that does not melt at the heat-sealing temperature when heat-sealing the outer packaging material is used. As the heat-resistant resin, it is preferable to use a heat-resistant resin having a melting point higher than the melting point of the block copolymer constituting the second unstretched film layer 8 by 10° C. The block copolymer of the stretch film layer 8 is a heat-resistant resin whose melting point is 20° C. or higher.
作为所述耐热性树脂层(外侧层)2,没有特别限定,例如,可举出尼龙膜等聚酰胺膜、聚酯膜等,可优选使用这些膜的拉伸膜。其中,作为所述耐热性树脂层2,特别优选使用双轴拉伸尼龙膜等双轴拉伸聚酰胺膜、双轴拉伸聚对苯二甲酸丁二醇酯(PBT)膜、双轴拉伸聚对苯二甲酸乙二醇酯(PET)膜或双轴拉伸聚萘二甲酸乙二醇酯(PEN)膜。作为所述尼龙膜,没有特别限定,例如,可举出尼龙6膜、尼龙6,6膜、尼龙MXD膜等。需要说明的是,所述耐热性树脂层2可以由单层形成,或者,也可以由例如包含聚酯膜/聚酰胺膜的多层(包含PET膜/尼龙膜的多层等)形成。The heat-resistant resin layer (outer layer) 2 is not particularly limited, and examples thereof include polyamide films such as nylon films, polyester films, and the like, and stretched films of these films can be preferably used. Among them, as the heat-resistant resin layer 2, it is particularly preferable to use a biaxially stretched polyamide film such as a biaxially stretched nylon film, a biaxially stretched polybutylene terephthalate (PBT) film, a biaxially stretched Stretched polyethylene terephthalate (PET) film or biaxially stretched polyethylene naphthalate (PEN) film. It does not specifically limit as said nylon film, For example, a nylon 6 film, a nylon 6,6 film, a nylon MXD film etc. are mentioned. It should be noted that the heat-resistant resin layer 2 may be formed of a single layer, or may be formed of, for example, a multilayer of polyester film/polyamide film (multilayer of PET film/nylon film, etc.).
所述耐热性树脂层(外侧层)2的厚度优选为2μm~50μm。使用聚酯膜的情况下,厚度优选为2μm~50μm,使用尼龙膜的情况下,厚度优选为7μm~50μm。通过设定为上述优选下限值以上,能够确保作为外包装材料的充分的强度,并且,通过设定为上述优选上限值以下,能够减小拉伸成型、拉深成型等成型时的应力,从而能够提高成型性。The thickness of the heat-resistant resin layer (outer layer) 2 is preferably 2 μm to 50 μm. When a polyester film is used, the thickness is preferably 2 μm to 50 μm, and when a nylon film is used, the thickness is preferably 7 μm to 50 μm. By setting the above-mentioned preferable lower limit value or more, sufficient strength as the outer packaging material can be ensured, and by setting the above-mentioned preferable upper limit value or less, the stress during molding such as stretch molding and deep-drawing molding can be reduced. , so that the formability can be improved.
本发明的蓄电装置用外包装材料1中,在所述耐热性树脂层(外侧层)2的与金属箔层4相反一侧的表面上,附着有在形成蓄电装置用外包装材料1的最内层的第一未拉伸膜7中所含有的润滑剂。该附着润滑剂是指,以卷绕的状态对层压加工得到的蓄电装置用外包装材料1进行熟化时,通过与卷绕的状态下的内侧密封层3的表面7a的接触,而从该内侧层3转印的润滑剂。所述转印后的附着量优选为0.1μg/cm2~0.8μg/cm2的范围。若附着量为这样的范围,则可提高蓄电装置用外包装材料1的成型性。其中,所述转印后的附着量更优选为0.1μg/cm2~0.6μg/cm2的范围,特别优选为0.15μg/cm2~0.45μg/cm2的范围。利用深拉深成型等将所述蓄电装置用外包装材料1成型后,对于该转印润滑剂而言,可进行除去,或者也可放置不管,或者还可使其自然消失。In the exterior material 1 for an electrical storage device according to the present invention, on the surface of the heat-resistant resin layer (outer layer) 2 opposite to the metal foil layer 4, the exterior material for forming an electrical storage device is attached. The lubricant contained in the first unstretched film 7 of the innermost layer of 1. The adhering lubricant means that when the exterior material 1 for an electrical storage device obtained by lamination processing is aged in a wound state, it is formed by contact with the surface 7a of the inner sealing layer 3 in the wound state. The inner layer 3 is transferred lubricant. The adhesion amount after the transfer is preferably in the range of 0.1 μg/cm 2 to 0.8 μg/cm 2 . If the adhesion amount is in such a range, the formability of the exterior material 1 for electrical storage devices can be improved. Among them, the adhesion amount after the transfer is more preferably in the range of 0.1 μg/cm 2 to 0.6 μg/cm 2 , particularly preferably in the range of 0.15 μg/cm 2 to 0.45 μg/cm 2 . After molding the electrical storage device exterior material 1 by deep drawing or the like, the transfer lubricant may be removed, left alone, or allowed to disappear naturally.
所述金属箔层4担负对外包装材料1赋予阻止氧、水分的侵入的气体阻隔性的作用。作为所述金属箔层4,没有特别限定,例如,可举出铝箔、SUS箔(不锈钢箔)、铜箔等,其中,优选使用铝箔、SUS箔(不锈钢箔)。所述金属箔层4的厚度优选为5μm~120μm。通过为5μm以上,能够防止在制造金属箔时的压延时产生针孔,并且,通过为120μm以下可以减小拉伸成型、拉深成型等成型时的应力,从而能够提高成型性。其中,所述金属箔层4的厚度更优选为10μm~80μm。The metal foil layer 4 plays a role of imparting gas barrier properties to the outer packaging material 1 to prevent intrusion of oxygen and moisture. It does not specifically limit as said metal foil layer 4, For example, aluminum foil, SUS foil (stainless steel foil), copper foil etc. are mentioned, Among them, aluminum foil and SUS foil (stainless steel foil) are used preferably. The thickness of the metal foil layer 4 is preferably 5 μm to 120 μm. By being 5 μm or more, it is possible to prevent pinholes from being generated during rolling during metal foil production, and by being 120 μm or less, it is possible to reduce stress during forming such as stretching and deep drawing, thereby improving formability. Wherein, the thickness of the metal foil layer 4 is more preferably 10 μm to 80 μm.
对于所述金属箔层4而言,优选至少对内侧的面(内侧密封层3侧的面)实施化学转化处理。通过实施这样的化学转化处理,可以充分防止由内容物(电池的电解液等)导致的对金属箔表面的腐蚀。例如,通过进行以下处理来对金属箔实施化学转化处理。即,例如,通过在进行脱脂处理后的金属箔的表面上涂布下述1)~3)中任一种水溶液后进行干燥,由此实施化学转化处理:The metal foil layer 4 is preferably subjected to chemical conversion treatment at least on the inner surface (surface on the inner sealing layer 3 side). By performing such a chemical conversion treatment, it is possible to sufficiently prevent corrosion of the surface of the metal foil due to the contents (electrolyte solution of a battery, etc.). For example, the chemical conversion treatment is performed on the metal foil by performing the following treatment. That is, for example, the chemical conversion treatment is carried out by applying any one of the following 1) to 3) aqueous solutions on the surface of the metal foil after the degreasing treatment and then drying:
1)含有磷酸;1) Contains phosphoric acid;
铬酸;和chromic acid; and
选自由氟化物的金属盐及氟化物的非金属盐组成的组中的至少1种化合物的混合物的水溶液;an aqueous solution of a mixture of at least one compound selected from the group consisting of metal salts of fluorides and non-metallic salts of fluorides;
2)含有磷酸;2) Contains phosphoric acid;
选自由丙烯酸系树脂、脱乙酰壳多糖(chitosan)衍生物树脂及酚醛系树脂组成的组中的至少1种树脂;和at least one resin selected from the group consisting of acrylic resins, chitosan derivative resins, and phenolic resins; and
选自由铬酸及铬(III)盐组成的组中的至少1种化合物的混合物的水溶液;an aqueous solution of a mixture of at least one compound selected from the group consisting of chromic acid and chromium (III) salts;
3)含有磷酸;3) Contains phosphoric acid;
选自由丙烯酸系树脂、脱乙酰壳多糖衍生物树脂及酚醛系树脂组成的组中的至少1种树脂;at least one resin selected from the group consisting of acrylic resins, chitosan derivative resins, and phenolic resins;
选自由铬酸和铬(III)盐组成的组中的至少一种化合物;和at least one compound selected from the group consisting of chromic acid and chromium(III) salts; and
选自由氟化物的金属盐及氟化物的非金属盐组成的组中的至少1种化合物的混合物的水溶液。An aqueous solution of a mixture of at least one compound selected from the group consisting of metal salts of fluorides and non-metallic salts of fluorides.
对于所述化学转化被膜而言,作为铬附着量(每一面),优选为0.1mg/m2~50mg/m2,特别优选为2mg/m2~20mg/m2。The amount of chromium attached to the chemical conversion coating (per side) is preferably 0.1 mg/m 2 to 50 mg/m 2 , particularly preferably 2 mg/m 2 to 20 mg/m 2 .
所述第二粘接剂层(外侧粘接剂层)5的厚度优选设定为1μm~5μm。其中,从外包装材料1的薄膜化、轻量化的观点考虑,所述外侧粘接剂层5的厚度特别优选设定为1μm~3μm。The thickness of the second adhesive layer (outer adhesive layer) 5 is preferably set to 1 μm to 5 μm. Among them, the thickness of the outer adhesive layer 5 is particularly preferably set to 1 μm to 3 μm from the viewpoint of thinning and reducing the weight of the outer packaging material 1 .
所述第一粘接剂层(内侧粘接剂层)6的厚度优选设定为1μm~5μm。其中,从外包装材料1的薄膜化、轻量化的观点考虑,所述内侧粘接剂层6的厚度特别优选设定为1μm~3μm。The thickness of the first adhesive layer (inner adhesive layer) 6 is preferably set to 1 μm to 5 μm. Among them, the thickness of the inner adhesive layer 6 is particularly preferably set to 1 μm to 3 μm from the viewpoint of thinning and reducing the weight of the outer packaging material 1 .
通过对本发明的外包装材料1进行成型(深拉深成型、拉伸成型等),可得到外装壳体(电池壳体等)10(参照图4)。需要说明的是,本发明的外包装材料1也可以不经成型而直接使用(参照图4)。By molding (deep drawing, stretching, etc.) the exterior material 1 of the present invention, an exterior case (battery case, etc.) 10 can be obtained (see FIG. 4 ). In addition, the outer packaging material 1 of this invention can also be used as it is without molding (refer FIG. 4).
将使用本发明的外包装材料1构成的蓄电装置30的实施方式之一示于图3。该蓄电装置30为锂离子二次电池。如图3、4所示,本实施方式中,外装构件15由将外包装材料1成型而得到的外装壳体10、和平面状的外包装材料1构成。然后,在将本发明的外包装材料1成型而得到的外装壳体10的收纳凹部内,收纳有大致长方体形状的蓄电装置主体部(电化学元件等)31,在该蓄电装置主体部31上,以外包装材料1的内侧密封层3侧为内方(下侧)的方式配置有未被成型的本发明的外包装材料1,将该平面状外包装材料1的内侧密封层3(第一未拉伸膜层7)的周缘部、和所述外装壳体10的凸缘部(密封用周缘部)29的内侧密封层3(第一未拉伸膜层7)利用热封进行密封接合从而进行密封,由此构成本发明的蓄电装置30(参照图3、4)。需要说明的是,所述外装壳体10的收纳凹部的内侧的表面为内侧密封层3(第一未拉伸膜层7),收纳凹部的外表面为耐热性树脂层(外侧层)2(参照图4)。FIG. 3 shows one embodiment of an electrical storage device 30 constituted using the outer packaging material 1 of the present invention. This power storage device 30 is a lithium ion secondary battery. As shown in FIGS. 3 and 4 , in the present embodiment, the exterior member 15 is composed of the exterior case 10 obtained by molding the exterior material 1 and the planar exterior material 1 . Then, in the storage recess of the exterior case 10 obtained by molding the exterior material 1 of the present invention, a substantially rectangular parallelepiped-shaped power storage device main body (electrochemical element, etc.) 31 is housed. 31, the outer packaging material 1 of the present invention that has not been molded is arranged in a manner that the inner sealing layer 3 side of the outer packaging material 1 is inward (lower), and the inner sealing layer 3 of the planar outer packaging material 1 ( The peripheral portion of the first unstretched film layer 7) and the inner sealing layer 3 (first unstretched film layer 7) of the flange portion (peripheral portion for sealing) 29 of the outer case 10 are sealed by heat sealing. The power storage device 30 (see FIGS. 3 and 4 ) of the present invention is constituted by hermetically joining and sealing. It should be noted that the inner surface of the storage recess of the exterior case 10 is the inner sealing layer 3 (first unstretched film layer 7), and the outer surface of the storage recess is the heat-resistant resin layer (outer layer) 2. (Refer to Figure 4).
图3中,39为将所述外包装材料1的周缘部、和所述外装壳体10的凸缘部(密封用周缘部)29进行接合(熔敷)而成的热封部。需要说明的是,所述蓄电装置30中,连接于蓄电装置主体部31的极耳的前端部被导出至外装构件15的外部,省略图示。In FIG. 3 , 39 is a heat-sealed portion formed by joining (welding) the peripheral edge portion of the outer packaging material 1 and the flange portion (peripheral edge portion for sealing) 29 of the outer casing 10 . It should be noted that, in the power storage device 30 described above, the tip portion of the tab connected to the power storage device main body 31 is led out to the outside of the exterior member 15 , which is not shown in the figure.
作为所述蓄电装置主体部31,没有特别限定,例如,可举出电池主体部、电容主体部、电容器主体部等。The power storage device main body 31 is not particularly limited, and examples thereof include a battery main body, a capacitor main body, and a capacitor main body.
所述热封部39的宽度优选设定为0.5mm以上。通过设定为0.5mm以上,可确切地进行密封。其中,所述热封部39的宽度优选设定为3mm~15mm。The width of the heat-sealed portion 39 is preferably set to 0.5 mm or more. By setting it to 0.5 mm or more, reliable sealing can be performed. Wherein, the width of the heat-sealed portion 39 is preferably set at 3 mm to 15 mm.
需要说明的是,虽然上述实施方式中,外装构件15是由将外包装材料1成型而得到的外装壳体10、和平面状的外包装材料1构成的(参照图3、4),但并不特别限定于这样的组合,例如,外装构件15可以为由一对平面状的外包装材料1形成的构成,或者也可以为由一对外装壳体10形成的构成。It should be noted that, although in the above-mentioned embodiment, the exterior member 15 is composed of the exterior case 10 obtained by molding the exterior material 1 and the planar exterior material 1 (see FIGS. 3 and 4 ), it does not Such a combination is not particularly limited, and for example, the exterior member 15 may be formed of a pair of planar exterior materials 1 , or may be formed of a pair of exterior cases 10 .
实施例Example
接着,对本发明的具体实施例进行说明,但本发明不特别限定于这些实施例。Next, specific examples of the present invention will be described, but the present invention is not particularly limited to these examples.
<实施例1><Example 1>
在厚度为40μm的铝箔4的两个面上,涂布包含磷酸、聚丙烯酸(丙烯酸系树脂)、铬(III)盐化合物、水、醇的化学转化处理液,然后于180℃进行干燥,形成化学转化被膜。该化学转化被膜每一面的铬附着量为10mg/m2。On both sides of an aluminum foil 4 with a thickness of 40 μm, a chemical conversion treatment liquid containing phosphoric acid, polyacrylic acid (acrylic resin), chromium (III) salt compound, water, and alcohol is coated, and then dried at 180° C. to form Chemical conversion coating. The amount of chromium attached to each side of the chemical conversion coating was 10 mg/m 2 .
接着,在完成所述化学转化处理的铝箔4的一侧的面上,介由二液固化型的聚氨酯系粘合剂5而干式层压(贴合)厚度为25μm的双轴拉伸尼龙6膜2。Next, on one side of the aluminum foil 4 that has undergone the chemical conversion treatment, biaxially stretched nylon with a thickness of 25 μm is dry-laminated (bonded) through a two-component curing type polyurethane adhesive 5 . 6 film 2.
接着,使用T模,以将含有乙烯-丙烯无规共聚物、1000ppm的芥酸酰胺及2000ppm的二氧化硅粒子(抗粘连剂)而形成的厚度为12μm的第一未拉伸膜7、含有乙烯-丙烯嵌段共聚物及2500ppm的芥酸酰胺而形成的厚度为28μm的第二未拉伸膜8依次进行2层层合的方式进行共挤出,由此得到将上述2层进行层合而形成的厚度为40μm的密封膜(第一未拉伸膜层7/第二未拉伸膜层8)3,然后,将该密封膜3的第二未拉伸膜层8面介由二液固化型的马来酸改性聚丙烯粘接剂6而叠合于所述干式层压后的铝箔4的另一侧的面,通过夹入橡胶夹持辊与被加热至100℃的层压辊之间并进行压接,由此实施干式层压,然后,于40℃熟化(加热)10天,由此得到图1所示的构成的蓄电装置用外包装材料1。Next, using a T-die, the first unstretched film 7 with a thickness of 12 μm formed by containing ethylene-propylene random copolymer, 1000 ppm of erucamide, and 2000 ppm of silica particles (anti-blocking agent), containing The second unstretched film 8 having a thickness of 28 μm formed by an ethylene-propylene block copolymer and 2500 ppm of erucamide was coextruded in such a manner that two layers were sequentially laminated to obtain the above-mentioned two-layer laminated film. And the thickness that forms is the sealing film (the first unstretched film layer 7/the second unstretched film layer 8) 3 of 40 μm, then, the second unstretched film layer 8 face of this sealing film 3 is passed through two The liquid-curable maleic acid-modified polypropylene adhesive 6 is superimposed on the other side of the dry-laminated aluminum foil 4, and is sandwiched by rubber nip rollers and heated to 100°C. Dry lamination was carried out between lamination rolls and pressure-bonded, and then aged (heated) at 40° C. for 10 days to obtain an electrical storage device exterior material 1 having the configuration shown in FIG. 1 .
需要说明的是,作为所述二液固化型马来酸改性聚丙烯粘接剂,将100质量份作为主剂的马来酸改性聚丙烯(熔点为80℃,酸值为10mgKOH/g)、8质量份作为固化剂的六亚甲基二异氰酸酯的异氰脲酸酯体(NCO含有率:20质量%)、以及溶剂进行混合而制成粘接剂溶液,使用该粘接剂溶液,以固态成分涂布量成为2g/m2的方式将该粘接剂溶液涂布于所述铝箔4的另一侧的面,使其加热干燥,然后,与所述密封膜3的第二未拉伸膜层8面进行叠合。It should be noted that, as the two-component curing type maleic acid-modified polypropylene adhesive, 100 parts by mass of maleic acid-modified polypropylene (melting point: 80° C., acid value: 10 mgKOH/g ), 8 parts by mass of hexamethylene diisocyanate isocyanurate (NCO content: 20 mass %) as a curing agent, and a solvent were mixed to prepare an adhesive solution, and the adhesive solution was used , apply the adhesive solution on the other side surface of the aluminum foil 4 in such a way that the solid content coating amount becomes 2 g/m 2 , heat and dry it, and then, with the second layer of the sealing film 3 The unstretched film layers are laminated on 8 sides.
得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.27μg/cm2(表1)。In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.27 μg/cm 2 (Table 1).
<实施例2><Example 2>
在厚度为40μm的铝箔4的两个面上,涂布包含磷酸、聚丙烯酸(丙烯酸系树脂)、铬(III)盐化合物、水、醇的化学转化处理液,然后于180℃进行干燥,形成化学转化被膜。该化学转化被膜每一面的铬附着量为10mg/m2。On both sides of an aluminum foil 4 with a thickness of 40 μm, a chemical conversion treatment liquid containing phosphoric acid, polyacrylic acid (acrylic resin), chromium (III) salt compound, water, and alcohol is coated, and then dried at 180° C. to form Chemical conversion coating. The amount of chromium attached to each side of the chemical conversion coating was 10 mg/m 2 .
接着,在完成所述化学转化处理的铝箔4的一侧的面上,介由二液固化型的聚氨酯系粘合剂5而干式层压(贴合)厚度为25μm的双轴拉伸尼龙6膜2。Next, on one side of the aluminum foil 4 that has undergone the chemical conversion treatment, biaxially stretched nylon with a thickness of 25 μm is dry-laminated (bonded) through a two-component curing type polyurethane adhesive 5 . 6 film 2.
接着,使用T模,以将含有乙烯-丙烯无规共聚物、1000ppm的芥酸酰胺及2000ppm的二氧化硅粒子(抗粘连剂)而形成的厚度为6μm的第一未拉伸膜7、含有乙烯-丙烯嵌段共聚物及2500ppm的芥酸酰胺而形成的厚度为28μm的第二未拉伸膜8、含有乙烯-丙烯无规共聚物、1000ppm的芥酸酰胺及2000ppm的二氧化硅粒子(抗粘连剂)而形成的厚度为6μm的第一未拉伸膜9依次进行3层层合的方式进行共挤出,由此得到将上述3层进行层合而形成的厚度为40μm的密封膜(第一未拉伸膜层7/第二未拉伸膜层8/第一未拉伸膜层9)3,然后,将该密封膜3的一侧的第一未拉伸膜层9面介由二液固化型的马来酸改性聚丙烯粘接剂6而叠合于所述干式层压后的铝箔4的另一侧的面,通过夹入橡胶夹持辊与被加热至100℃的层压辊之间并进行压接,由此实施干式层压,然后,于40℃熟化(加热)10天,由此得到图2所示的构成的蓄电装置用外包装材料1。Next, using a T-die, the first unstretched film 7 with a thickness of 6 μm formed by containing an ethylene-propylene random copolymer, 1000 ppm of erucamide, and 2000 ppm of silica particles (anti-blocking agent), containing A second unstretched film 8 with a thickness of 28 μm formed from an ethylene-propylene block copolymer and 2500 ppm of erucamide, containing ethylene-propylene random copolymer, 1000 ppm of erucamide and 2000 ppm of silica particles ( anti-blocking agent) and the first unstretched film 9 with a thickness of 6 μm was co-extruded in a manner of sequentially laminating three layers, thereby obtaining a sealing film with a thickness of 40 μm formed by laminating the above three layers (the first unstretched film layer 7/the second unstretched film layer 8/the first unstretched film layer 9) 3, then, the first unstretched film layer 9 surface on one side of the sealing film 3 The surface on the other side of the dry-laminated aluminum foil 4 is superimposed on the other side of the dry-laminated aluminum foil 4 through the two-component curing type maleic acid-modified polypropylene adhesive 6, and is heated to Dry lamination was carried out between lamination rolls at 100°C with pressure, and then aged (heated) at 40°C for 10 days to obtain the outer packaging material for an electrical storage device with the configuration shown in Fig. 2 1.
需要说明的是,作为所述二液固化型马来酸改性聚丙烯粘接剂,将100质量份作为主剂的马来酸改性聚丙烯(熔点为80℃,酸值为10mgKOH/g)、8质量份作为固化剂的六亚甲基二异氰酸酯的异氰脲酸酯体(NCO含有率:20质量%)、以及溶剂进行混合而制成粘接剂溶液,使用该粘接剂溶液,以固态成分涂布量成为2g/m2的方式将该粘接剂溶液涂布于所述铝箔4的另一侧的面,使其加热干燥,然后,与所述密封膜3的一侧的第一未拉伸膜层9面进行叠合。It should be noted that, as the two-component curing type maleic acid-modified polypropylene adhesive, 100 parts by mass of maleic acid-modified polypropylene (melting point: 80° C., acid value: 10 mgKOH/g ), 8 parts by mass of hexamethylene diisocyanate isocyanurate (NCO content: 20 mass %) as a curing agent, and a solvent were mixed to prepare an adhesive solution, and the adhesive solution was used , apply the adhesive solution on the other side surface of the aluminum foil 4 in such a manner that the coating amount of the solid component becomes 2 g/m 2 , heat and dry it, and then, with one side of the sealing film 3 The first unstretched film layer 9 faces are laminated.
得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.25μg/cm2(表1)。In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.25 μg/cm 2 (Table 1).
<实施例3><Example 3>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为1000ppm,除此之外,与实施例2同样地操作,得到图2所示的构成的蓄电装置用外包装材料1。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.20μg/cm2(表1)。Except that the concentration of erucamide in the second unstretched film layer 8 before lamination was set to 1000 ppm, the same procedure as in Example 2 was carried out to obtain an electrical storage device having the configuration shown in FIG. 2 Use outer packing material 1. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.20 μg/cm 2 (Table 1).
<实施例4><Example 4>
将层合前的第一未拉伸膜层7、9中的芥酸酰胺的含有浓度设定为500ppm,除此之外,与实施例2同样地操作,得到图2所示的构成的蓄电装置用外包装材料1。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.15μg/cm2(表1)。Except that the content concentration of erucamide in the first unstretched film layers 7 and 9 before lamination was set to 500 ppm, it was carried out in the same manner as in Example 2 to obtain a battery having the configuration shown in FIG. 2 . Outer packaging materials for electrical devices 1. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.15 μg/cm 2 (Table 1).
<实施例5><Example 5>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为1000ppm、将层合前的第一未拉伸膜层7、9中的芥酸酰胺的含有浓度设定为2000ppm,除此之外,与实施例2同样地操作,得到图2所示的构成的蓄电装置用外包装材料1。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.35μg/cm2(表1)。The content concentration of erucamide in the second unstretched film layer 8 before lamination was set to 1000 ppm, and the content concentration of erucamide in the first unstretched film layers 7 and 9 before lamination was set to 1000 ppm. Except having set it as 2000 ppm, it carried out similarly to Example 2, and obtained the exterior material 1 for electrical storage devices of the structure shown in FIG. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.35 μg/cm 2 (Table 1).
<实施例6><Example 6>
第一未拉伸膜层7、9及第二未拉伸膜层8中,作为润滑剂,使用山嵛酰胺来代替芥酸酰胺,除此之外,与实施例2同样地操作,得到图2所示的构成的蓄电装置用外包装材料1。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.19μg/cm2(表1)。In the first unstretched film layer 7, 9 and the second unstretched film layer 8, as a lubricant, use behenamide instead of erucamide, except that, operate in the same way as in Example 2, and obtain the The exterior material 1 for an electrical storage device having the configuration shown in 2. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.19 μg/cm 2 (Table 1).
<实施例7><Example 7>
第一未拉伸膜层7、9及第二未拉伸膜层8中,作为润滑剂,使用油酸酰胺来代替芥酸酰胺,除此之外,与实施例2同样地操作,得到图2所示的构成的蓄电装置用外包装材料1。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.50μg/cm2(表1)。In the first unstretched film layer 7,9 and the second unstretched film layer 8, as a lubricant, use oleic acid amide instead of erucic acid amide, except that, operate in the same way as in Example 2, and obtain Fig. The exterior material 1 for an electrical storage device having the configuration shown in 2. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.50 μg/cm 2 (Table 1).
<实施例8><Embodiment 8>
第一未拉伸膜层7、9及第二未拉伸膜层8中,作为润滑剂,使用硬脂酰胺来代替芥酸酰胺,除此之外,与实施例2同样地操作,得到图2所示的构成的蓄电装置用外包装材料1。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.30μg/cm2(表1)。In the first unstretched film layer 7, 9 and the second unstretched film layer 8, as a lubricant, stearic acid amide is used instead of erucamide, except that it is performed in the same manner as in Example 2 to obtain the The exterior material 1 for an electrical storage device having the configuration shown in 2. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.30 μg/cm 2 (Table 1).
<实施例9><Example 9>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为4500ppm,除此之外,与实施例2同样地操作,得到图2所示的构成的蓄电装置用外包装材料1。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.10μg/cm2(表1)。Except that the content concentration of erucamide in the second unstretched film layer 8 before lamination was set to 4500 ppm, it was carried out in the same manner as in Example 2, and an electrical storage device having the configuration shown in FIG. 2 was obtained. Use outer packing material 1. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.10 μg/cm 2 (Table 1).
<比较例1><Comparative example 1>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为300ppm,除此之外,与实施例1同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.07μg/cm2(表1)。Except having set the content concentration of the erucamide in the 2nd unstretched film layer 8 before lamination to 300 ppm, it carried out similarly to Example 1, and obtained the exterior material for electrical storage devices. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.07 μg/cm 2 (Table 1).
<比较例2><Comparative example 2>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为300ppm,除此之外,与实施例2同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.08μg/cm2(表1)。Except having set the content concentration of the erucamide in the 2nd unstretched film layer 8 before lamination to 300 ppm, it carried out similarly to Example 2, and obtained the exterior material for electrical storage devices. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.08 μg/cm 2 (Table 1).
<比较例3><Comparative example 3>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为8000ppm、将层合前的第一未拉伸膜层7、9中的芥酸酰胺的含有浓度设定为2000ppm,除此之外,与实施例2同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为1.31μg/cm2(表1)。The content concentration of erucamide in the second unstretched film layer 8 before lamination was set to 8000 ppm, and the content concentration of erucamide in the first unstretched film layers 7 and 9 before lamination was set to 8000 ppm. Except having set it as 2000ppm, it carried out similarly to Example 2, and obtained the outer packaging material for electrical storage devices. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 1.31 μg/cm 2 (Table 1).
<比较例4><Comparative example 4>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为1500ppm、将层合前的第一未拉伸膜层7、9中的芥酸酰胺的含有浓度设定为8000ppm,除此之外,与实施例2同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为1.05μg/cm2(表1)。The content concentration of erucamide in the second unstretched film layer 8 before lamination was set to 1500 ppm, and the content concentration of erucamide in the first unstretched film layers 7 and 9 before lamination was set to 1500 ppm. Except having set it as 8000ppm, it carried out similarly to Example 2, and obtained the outer packaging material for electrical storage devices. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 1.05 μg/cm 2 (Table 1).
<比较例5><Comparative example 5>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为1500ppm、将层合前的第一未拉伸膜层7、9中的芥酸酰胺的含有浓度设定为100ppm,除此之外,与实施例2同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.06μg/cm2(表1)。The content concentration of erucamide in the second unstretched film layer 8 before lamination was set to 1500 ppm, and the content concentration of erucamide in the first unstretched film layers 7 and 9 before lamination was set to 1500 ppm. Except having set it as 100 ppm, it carried out similarly to Example 2, and obtained the exterior material for electrical storage devices. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.06 μg/cm 2 (Table 1).
<比较例6><Comparative example 6>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为100ppm、将层合前的第一未拉伸膜层7中的芥酸酰胺的含有浓度设定为250ppm,除此之外,与实施例1同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.02μg/cm2(表1)。The content concentration of erucamide in the second unstretched film layer 8 before lamination was set to 100 ppm, and the content concentration of erucamide in the first unstretched film layer 7 before lamination was set to 100 ppm. Except for 250 ppm, it carried out similarly to Example 1, and obtained the outer packaging material for electric storage devices. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.02 μg/cm 2 (Table 1).
<比较例7><Comparative example 7>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为100ppm、将层合前的第一未拉伸膜层7、9中的芥酸酰胺的含有浓度设定为250ppm,除此之外,与实施例2同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.02μg/cm2(表1)。The concentration of erucamide in the second unstretched film layer 8 before lamination was set to 100 ppm, and the concentration of erucamide in the first unstretched film layers 7 and 9 before lamination was set to 100 ppm. Except having set it as 250 ppm, it carried out similarly to Example 2, and obtained the outer packaging material for electrical storage devices. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 0.02 μg/cm 2 (Table 1).
<比较例8><Comparative example 8>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为21000ppm、将层合前的第一未拉伸膜层7、9中的芥酸酰胺的含有浓度设定为3500ppm,除此之外,与实施例2同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为3.20μg/cm2(表1)。The content concentration of erucamide in the second unstretched film layer 8 before lamination was set to 21000 ppm, and the content concentration of erucamide in the first unstretched film layers 7 and 9 before lamination was set to 21000 ppm. Except having set it as 3500ppm, it carried out similarly to Example 2, and obtained the exterior material for electrical storage devices. In the obtained exterior material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the exterior material was 3.20 μg/cm 2 (Table 1).
<比较例9><Comparative example 9>
将层合前的第二未拉伸膜层8中的芥酸酰胺的含有浓度设定为100ppm、将层合前的第一未拉伸膜层7、9中的芥酸酰胺的含有浓度设定为3500ppm,除此之外,与实施例2同样地操作,得到蓄电装置用外包装材料。得到的蓄电装置用外包装材料1中,存在于外包装材料的最内层(第一未拉伸膜层7)的表面7a的润滑剂量为0.05μg/cm2(表1)The concentration of erucamide in the second unstretched film layer 8 before lamination was set to 100 ppm, and the concentration of erucamide in the first unstretched film layers 7 and 9 before lamination was set to 100 ppm. Except having set it as 3500ppm, it carried out similarly to Example 2, and obtained the exterior material for electrical storage devices. In the obtained outer packaging material 1 for an electrical storage device, the amount of lubricant present on the surface 7a of the innermost layer (first unstretched film layer 7) of the outer packaging material was 0.05 μg/cm 2 (Table 1)
基于下述评价法对通过上述方式得到的各蓄电装置用外包装材料(完成熟化处理)进行评价。将其结果示于表1。需要说明的是,表1中记载的动摩擦系数是按照JISK7125-1995对各蓄电装置用外包装材料(完成熟化处理)的最内层的表面7a进行测定而得到的动摩擦系数。Each of the exterior materials for electrical storage devices obtained as described above (completed with aging treatment) was evaluated based on the following evaluation method. The results are shown in Table 1. In addition, the dynamic friction coefficient shown in Table 1 is a dynamic friction coefficient measured by JISK7125-1995 with respect to the surface 7a of the innermost layer of each electrical storage device exterior material (aging process completed).
<存在于外包装材料的最内层的表面的润滑剂量的评价法><Evaluation method for the amount of lubricant present on the surface of the innermost layer of the outer packaging material>
从各蓄电装置用外包装材料中切取2片长100mm×宽100mm的矩形状的试验片,然后,将这2片的试验片叠合,将二者的密封层的周缘部彼此于热封温度200℃进行热封,从而制成袋体。使用注射器向该袋体的内部空间内注入1mL丙酮,以密封层的最内层7的表面与丙酮接触的状态放置3分钟,然后取出袋体内的丙酮。用气相色谱法测定该取出的液体中包含的润滑剂量并分析,由此求出存在于外包装材料的最内层的表面的润滑剂量(μg/cm2)。即,求出最内层的表面每1cm2的润滑剂量。Two rectangular test pieces with a length of 100 mm x a width of 100 mm were cut out from each electrical storage device outer packaging material, and then these two test pieces were stacked, and the peripheral parts of the sealing layers of the two were heat-sealed to each other. Heat sealing is performed at a temperature of 200° C. to form a bag body. Inject 1 mL of acetone into the inner space of the bag using a syringe, leave the surface of the innermost layer 7 of the sealing layer in contact with the acetone for 3 minutes, and then take out the acetone in the bag. The amount of lubricant contained in the extracted liquid was measured and analyzed by gas chromatography, thereby obtaining the amount of lubricant (μg/cm 2 ) present on the innermost surface of the packaging material. That is, the amount of lubricant per 1 cm 2 of the surface of the innermost layer was obtained.
<成型性评价法><Moldability Evaluation Method>
使用成型深度不限的直型模具按下述成型条件对外包装材料进行深拉深1段成型,对各成型深度(9mm、8mm、7mm、6mm、5mm、4mm、3mm、2mm)各自进行成型性评价,调查可进行在角部完全不产生针孔的良好的成型的最大成型深度(mm)。将最大成型深度为5mm以上的情形判定为“○”,将最大成型深度为2mm以上且小于5mm的情形判定为“△”,将最大成型深度小于2mm的情形判定为“×”。将该结果示于表1。需要说明的是,针孔的有无是通过目视观察有无从针孔透过的透过光来调查的。Use a straight mold with unlimited molding depth to perform deep drawing of the outer packaging material in one stage according to the following molding conditions, and perform moldability for each molding depth (9mm, 8mm, 7mm, 6mm, 5mm, 4mm, 3mm, 2mm) For evaluation, the maximum molding depth (mm) at which good molding can be performed without any pinholes at the corners was investigated. The case where the maximum molding depth was 5 mm or more was judged as "○", the case where the maximum molding depth was 2 mm or more and less than 5 mm was judged as "△", and the case where the maximum molding depth was less than 2 mm was judged as "×". The results are shown in Table 1. It should be noted that the presence or absence of pinholes was investigated by visually observing the presence or absence of transmitted light passing through the pinholes.
(成型条件)(molding conditions)
成型模具...冲头:33.3mm×53.9mm,冲模:80mm×120mm,角部R:2mm,冲头R:1.3mm,冲模R:1mmForming die... Punch: 33.3mm×53.9mm, Die: 80mm×120mm, Corner R: 2mm, Punch R: 1.3mm, Die R: 1mm
防皱压力...表压:0.475MPa,实压(计算值):0.7MPaAnti-wrinkle pressure...gauge pressure: 0.475MPa, real pressure (calculated value): 0.7MPa
材质...SC(碳钢)材,仅冲头R镀铬。Material...SC (carbon steel), only the punch R is chrome-plated.
<白粉的有无评价法><How to evaluate the presence or absence of white powder>
从各蓄电装置用外包装材料中切取长600mm×宽100mm的矩形状的试验片,然后以内侧密封层3面(即最内层的表面7a)为上侧的方式将得到的试验片载置于试验台上,并以将缠有黑色的布(Waste)表面呈黑色的SUS制锤(质量1.3kg、接地面的尺寸为55mm×50mm)载置于该试验片的上表面的状态,将该锤以4cm/秒的拉拽速度沿与试验片的上表面平行的水平方向拉拽,由此以与试验片的上表面接触的状态将锤拉拽移动400mm的长度。目视观察拉拽移动后的锤的接触面的布(黑色),将在布(黑色)的表面显著产生白粉的情形评价为“×”,将产生一定程度(中等程度)白粉的情形评价为“△”,将几乎没有白粉或者没有确认到白粉的情形评价为“○”。需要说明的是,作为上述黑色的布,使用的是TRUSCO公司制“除静电薄布S SD2525 3100”。A rectangular test piece with a length of 600 mm x a width of 100 mm was cut out from each storage material for an electrical storage device, and the obtained test piece was mounted with the inner side sealing layer 3 (i.e., the innermost surface 7a) as the upper side. Placed on the test stand, and placed on the upper surface of the test piece, a SUS hammer (mass 1.3 kg, ground surface size 55 mm x 50 mm) wrapped with black cloth (Waste) with a black surface, The hammer was pulled in a horizontal direction parallel to the upper surface of the test piece at a pulling speed of 4 cm/sec, thereby moving the hammer over a length of 400 mm while being in contact with the upper surface of the test piece. The cloth (black) on the contact surface of the hammer after being pulled was visually observed, and the case where white powder was remarkably generated on the surface of the cloth (black) was evaluated as "x", and the case where white dust was generated to a certain degree (medium degree) was evaluated as "△" and the case where almost no white powder was observed or no white powder was observed were evaluated as "◯". In addition, as the said black cloth, the TRUSCO company make "static destaticizing thin cloth S SD2525 3100" was used.
<综合判定><Comprehensive Judgment>
将成型性评价为“○”、且白粉的有无评价也为“○”的情形在综合判定中判定为“○”;将成型性评价及白粉的有无评价中至少任意一方为“×”的情形在综合判定中判定为“×”。When the evaluation of formability is "○" and the evaluation of the presence or absence of white powder is also "○", it is judged as "○" in the comprehensive judgment; at least one of the evaluation of moldability and the evaluation of the presence or absence of white powder is "×" In the case of , it was judged as "×" in the comprehensive judgment.
由表1可知,使用本发明的密封膜构成的实施例1~9的本发明的蓄电装置用外包装材料的成型性优异,并且在外包装材料的表面不易露出白粉。As can be seen from Table 1, the outer packaging materials for electrical storage devices of the present invention of Examples 1 to 9 constituted using the sealing film of the present invention have excellent moldability, and white powder is less likely to be exposed on the surface of the outer packaging materials.
与之相对,脱离本发明的规定范围的比较例1、2、5~7、9中,外包装材料的成型性不良好,脱离本发明的规定范围的比较例3、4、8中,在外包装材料的表面显著地产生白粉。On the other hand, in Comparative Examples 1, 2, 5 to 7, and 9 that deviate from the prescribed range of the present invention, the moldability of the outer packaging material was not good, and in Comparative Examples 3, 4, and 8 that deviated from the prescribed range of the present invention, the outer packaging materials were poor. White powder was remarkably generated on the surface of the packaging material.
产业上的可利用性Industrial availability
使用本发明涉及的密封膜制作的蓄电装置用外包装材料及本发明涉及的蓄电装置用外包装材料可以用作各种蓄电装置的外包装材料,作为具体例,例如为:The outer packaging material for electrical storage devices produced using the sealing film according to the present invention and the outer packaging material for electrical storage devices according to the present invention can be used as outer packaging materials for various electrical storage devices. As specific examples, for example:
·锂二次电池(锂离子电池、锂聚合物电池等)等蓄电装置;Lithium secondary batteries (lithium ion batteries, lithium polymer batteries, etc.) and other power storage devices;
·锂离子电容;Lithium-ion capacitors;
·双电层电容器;等等。· Electric double layer capacitors; etc.
此外,除了上述例示的蓄电装置以外,本发明涉及的蓄电装置也包括全固态电池。In addition, in addition to the power storage devices exemplified above, the power storage device according to the present invention also includes an all-solid-state battery.
本申请主张在2016年6月9日提出申请的日本专利申请特愿2016-115176号的优先权,其公开内容直接构成本申请的一部分。This application claims the priority of Japanese Patent Application Japanese Patent Application No. 2016-115176 for which it applied on June 9, 2016, and the disclosure content directly constitutes a part of this application.
在此所使用的术语及说明是为了说明本发明涉及的实施方式而使用的,本发明并不受其限制。如果在权利要求范围之内,只要不超出其主旨,则本发明也允许任何设计变更。The terms and descriptions used here are for explaining the embodiments related to the present invention, and the present invention is not limited thereto. The present invention also allows any design changes within the scope of the claims as long as they do not exceed the gist thereof.
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JP2020092082A (en) * | 2018-11-26 | 2020-06-11 | 昭和電工パッケージング株式会社 | Exterior case for power storage device and method for manufacturing the same |
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