A kind of equipment and control method for long spiro nail head formation
Technical field
The present invention relates to fastener manufacture fields, and in particular to a kind of equipment and controlling party for long spiro nail head formation
Method.
Background technique
In the prior art, the processing of screw head is often used heading machine and is processed, and the process of heading machine is generally adjusted
Directly, inlet wire, cutting, feeding enter main mould, press forging and forming, embryo material and exit, such heading machine is preferentially to carry out to raw material
Feeding enters main mould and carries out press forging and forming again for straightening, and this job order is suitable for the shorter screw of length, if screw length compared with
It is long, after preferential straightening, screw may can be made to be bent again during inlet wire, cutting, feeding enter main mould, to cause
Cannot not only head formation be carried out to screw when press forging and forming, it is also possible to make long spiro nail bending more it is serious it is stuck in a mold, nothing
Method exits main mould, and then needs to safeguard heading machine accordingly, leverages the efficiency of processing.
Summary of the invention
Long spiro nail is set to carry out straightening in head formation the technical problems to be solved by the present invention are: providing one kind, and
It is not in a kind of equipment and control method for long spiro nail head formation of equipment downtime occur because processing failure.
The technical scheme is that it includes the transport mechanism for transmitting long spiro nail embryo material, the transport mechanism
Top is equipped with for arrange by material and material being accurately placed into the feeding distribution mechanism in transport mechanism, the biography in an orderly manner
It send and is additionally provided with above mechanism for long spiro nail to be carried out straightness correction and carries out the builder of head formation, the biography
Sending mechanism includes conveyer belt, and the conveyer belt is made up of multiple cricoid hinged disks of sealed joint that are hinged to, each described hinged
A transmission block is connected on disk, the transmission block is equipped with the first loading chute and second for accepting long spiro nail embryo material and loads
Slot, the feeding distribution mechanism include tripper and sub-material push rod, and the tripper, which is equipped with one, can only once pass through a root long screw
The first passage of embryo material and the second channel mobile for sub-material push rod, the lower end of the first passage are connected with the second channel, institute
The junction for stating first passage and second channel is equipped with isolation board, and the inner wall of the isolation board and second channel is hinged, it is described every
It is equipped with torsional spring from the hinged place of plate and second channel, the sub-material push rod is set in second channel and can make one by movement
A long spiro nail embryo material from first passage pass through second channel enter the first loading chute in and can be by another long spiro nail embryo material
Shift above the second loading chute make another long spiro nail embryo material enter the second loading chute, while close first passage prevent it is other
Long spiro nail embryo material enters second channel from first passage, and the builder includes link block, fixed block group and formed punch group, described
Link block be equipped with passed through for transport mechanism and opening direction be horizontal direction open slot, the side inner walls of the link block with
One end of transmission block fits, and the fixed block group is connected for being matched with transmission block with fixed length with the top surface of link block
The bottom surface of screw, the formed punch group and link block is connected for making long spiro nail head formation.
The having the beneficial effect that of the present invention program will carry out preliminary straightening, cuts and is put into feeding distribution mechanism, by the
The limitation in one channel makes long spiro nail embryo material enter first passage one by one, completes the orderly arrangement of long spiro nail embryo material, and sub-material push rod is received
When contracting, after long spiro nail embryo material enters second channel from first passage, under the limitation of sub-material push rod and isolation board, a long spiral shell
Embryo material to be followed closely to enter in the first loading chute across second channel, another long spiro nail embryo material enters second channel from first passage,
Sub-material push rod starts movement and another long spiro nail embryo material is pushed through isolation board and shifts one of second channel far from sub-material push rod onto
End, then another long spiro nail embryo material enters in the second loading chute from second channel, long by two by the effect of conveyer belt
Screw embryo material is sent in builder, and correction is fixed to long spiro nail embryo material using builder, then carries out head formation,
Long spiro nail embryo material is separated by these steps, the primary head formation for carrying out two long spiro nail embryo materials is processed and in head
Straightening is carried out to long spiro nail embryo material again when portion forms, not only ensure that the success rate of long spiro nail head formation, moreover it is possible to protect
Demonstrate,prove the straightness of long spiro nail.It the case where if there is the failure of long spiro nail head formation, can also be to avoid long spiro nail embryo material in mold
Interior the phenomenon that being bent, it is stuck in mold to avoid long spiro nail embryo material, during device remains in operation, either head
The long spiro nail embryo material for shaping successful long spiro nail embryo material or head formation failure is all easily detached from from loading chute, after will not influence
Continuous work is not needed to shut down the corresponding maintenance for carrying out device, be improved work efficiency.
As an improvement of the present invention, the fixed block group includes being fixed on the first cylinder of link block top surface and with
The fixed block of the removable connection of the motion bar of one cylinder, the transmission block and the removable connection of hinged disk can by the improvement
It, can be with when fixed block and transmission block are combined to control the division of fixed block and transmission block by the first cylinder of control
Long spiro nail embryo material is fixed and the straightness of long spiro nail embryo material is corrected, after fixed block is separated with transmission block,
Transmission block can send out builder with the long spiro nail completed the process, while pass through the motion bar of the first cylinder and fixed block
The removable connection of removable connection and hinged disk and transmission block, convenient for by the disassembly, replacement and dimension of fixed block and transmission block
Shield.
As an improvement of the present invention, the cross section of first loading chute and the second loading chute is dome-shaped, described
The circular arc of dome-shaped is semicircle, and the fixed block is equipped with the first fixing groove matched with the first loading chute and loads with second
The second fixing groove that slot matches, the two sides of first fixing groove, which are equipped with, to be cooperatively formed with the first loading chute for correcting long spiral shell
The protrusion of the cylindrical hole of the screw rod straightness of embryo material is followed closely, the two sides of second fixing groove are equipped with to be cooperatively formed with the second loading chute
For correcting the protrusion of the cylindrical hole of the screw rod straightness of long spiro nail embryo material, by the improvement, the design of loading chute can be to prevent
Only long spiro nail is detached from the first loading chute and second during transportation and loads, and the design of the first fixing groove and the second fixing groove can be with
A guiding role from when to fixed block in conjunction with transmission block, avoid fixed block in conjunction with transmission block when contraposition inaccuracy, not only
It ensure that the fixation of fixed block rear long spiro nail in conjunction with transmission block, also the circularity of long spiro nail and straightness corrected.
As an improvement of the present invention, the formed punch group includes formed punch pedestal, and the formed punch pedestal is along long spiro nail axial direction
It is slidably connected at the bottom surface of link block, the formed punch pedestal is connected with the driving device for moving back and forth formed punch pedestal, the drive
Dynamic device includes driving motor and drive rod, and one end of the drive rod and driving motor are rotatablely connected, the drive rod it is another
One end is connect with formed punch base rotation, by the improvement, is easily changed and safeguards formed punch, while formed punch pedestal is along long spiro nail axis
Formed punch pedestal can be made to avoid rushing when moving back and forth on the slot on the bottom surface of link block to the bottom surface for being slidably connected at link block
Head pedestal or so offset avoids eccentric phenomena when long spiro nail head formation, while by driving device, can make formed punch bottom
Seat moves reciprocatingly on the bottom surface of link block, quickly completes and carries out head formation to long spiro nail embryo material and be detached from long spiro nail embryo material
Work.
As an improvement of the present invention, the formed punch group further includes two formed punches with the removable connection of formed punch pedestal,
The junction of the formed punch pedestal and formed punch is equipped with limiting slot, and the junction of the formed punch and formed punch pedestal is equipped with and limiting slot phase
The limited block of adaptation, the axis of two formed punches when head formation is processed respectively with the first loading chute and the second loading chute
The axis of semi-circular segments coincides, and passes through the improvement, it is ensured that the link position of formed punch pedestal and formed punch avoids formed punch even
It is connected to discovery offset in position on formed punch pedestal, occurs the axis of the axis on head and long spiro nail when so as to cause long spiro nail head formation
The not conllinear phenomenon of line.
As an improvement of the present invention, the other end of the second channel, which is equipped with, provides the second gas of sub-material push rod power
The motion bar of cylinder, second cylinder is connect with sub-material push rod, by the improvement, can effectively control the shifting of sub-material push rod
It is dynamic, it enters in the first loading chute and controls so that one long spiro nail embryo material of control smoothly can pass through second channel from first passage
Another long spiro nail embryo material is moved to the top of the second loading chute from the junction of first passage and second channel and enters the
Two loading chutes.
As an improvement of the present invention, the diameter of the long spiro nail embryo material is equal with the height of second channel, the length
Screw embryo material enter the first loading chute after it is tangent with second channel, by the improvement, another long spiro nail embryo material can be made more
It is easy to be shifted onto the top of the second loading chute by sub-material push rod, will not both be influenced by previous long spiro nail embryo material, it will not be by rear
The influence of one long spiro nail embryo material.
As an improvement of the present invention, the transport mechanism further includes providing servo motor and the steering of transmission drive
Driven wheel, the servo motor be located at conveyer belt steering one end and matched with conveyer belt for provide transmission drive and
Turn to conveyer belt, the driven wheel that turns to is located at the other end of conveyer belt steering and matches with conveyer belt for making to transmit
Band turn to, by the improvement, transport mechanism can with cycle operation and can make by head formation handle long spiro nail from
It is fallen on transmission block, does not need artificially to take out.
In addition invention additionally discloses a kind of control methods of equipment for long spiro nail head formation, which is characterized in that packet
Include following steps:
S1, the long spiro nail embryo material for cutting length is put into feeding distribution mechanism;
S2, long spiro nail embryo material enter first passage one by one;
S3, through sub-material push rod in the second channel it is mobile make a root long screw embryo material separated with other long spiro nail embryo materials and
Into in the first loading chute, separates another root long screw embryo material with other screw embryo materials and enter in the second loading chute;
S4, the transmission block for being loaded with long spiro nail embryo material enter in builder and stop moving in the underface of fixed block;
S5, fixed block are pushed by the first cylinder action, match the first loading chute with the first fixing groove, make the second loading
Slot is matched with the second fixing groove, long spiro nail embryo material is fixed and is carried out respectively the correction of straightness;
S6, formed punch group are mobile to long spiro nail embryo material direction under the action of driving device, carry out head to long spiro nail embryo material
Forming;
After S7, head formation, formed punch group is detached from long spiro nail under the action of driving device, and the first fixing groove is first
It is detached from and cooperates with the first loading chute under cylinder action, the second fixing groove is matched under the first cylinder action with the disengaging of the second loading chute
It closes;
S8, the transmission block equipped with the long spiro nail that head formation is completed remove builder, and transmission block arrives at servo motor
When place, starts 180 degree and turn to, long spiro nail is fallen from transmission block;
S9, transmission block continue to move to, and when arriving at steering driven wheel, 180 degree is turned to again, and then the first loading chute moves
The lower section for moving first passage starts to accept lower a pair of of long spiro nail embryo material.
The invention has the benefit that first by feeding distribution mechanism by the long spiro nail embryo material being put into feeding distribution mechanism originally into
The orderly arrangement of row, is then separated one by one, and the long spiro nail embryo material of two separation is placed on a transmission block, is made subsequent
Head formation processing becomes orderly, efficient, can also occur the phenomenon that leakage processing or secondary operation to avoid long spiro nail embryo material,
When long spiro nail embryo material is processed, two long spiro nail embryo materials can be processed simultaneously, the productivity of raising, first by long spiro nail embryo
The correction with straightness is fixed in material, guarantees the accuracy of processing and long spiro nail embryo material is avoided to squeeze in process
Be bent the stuck phenomenon on transmission block, long spiro nail embryo material head formation after processing is completed, long spiro nail can be turned in transmission block
It after 180 degree, falls off naturally from transmission block, does not need artificially to shut down feeding, manpower and time is greatly saved.
Detailed description of the invention
Fig. 1 is overall structure of the present invention.
Fig. 2 is builder side structure schematic view of the present invention.
Fig. 3 is that feeding distribution mechanism long spiro nail embryo material of the present invention enters the first loading slot structure schematic diagram (I).
Fig. 4 is that feeding distribution mechanism long spiro nail embryo material of the present invention enters the second loading slot structure schematic diagram.
Fig. 5 is II structure enlargement diagram of the invention.
Fig. 6 is structural schematic diagram when the first cylinder of builder of the present invention pushes.
Wherein, appended drawing reference are as follows: 1, transport mechanism, 1.1, conveyer belt, 1.1.1, hinged disk, 1.2, transmission block, 1.2.1,
First loading chute, 1.2.2, the second loading chute, 1.3, servo motor, 1.4, steering driven wheel, 2, feeding distribution mechanism, 2.1, sub-material
Device, 2.1.1, first passage, 2.1.2, second channel, 2.1.3, isolation board, 2.1.4, torsional spring, 2.2, sub-material push rod, 2.3,
Two cylinders, 3, builder, 3.1, link block, 3.1.1, open slot, 3.2, fixed block group, 3.2.1, the first cylinder, 3.2.2,
Fixed block, 3.2.2.1, the first fixing groove, 3.2.2.2, the second fixing groove, 3.3, formed punch group, 3.3.1, formed punch pedestal,
3.3.1.1, limiting slot, 3.3.2, formed punch, 3.3.2.1, limited block, 4, driving device, 4.1, driving motor, 4.2, drive rod.
Specific embodiment
Embodiments of the present invention will be further described with reference to the accompanying drawing.
As shown in figures 1 to 6, the working principle of the invention: it includes the transport mechanism 1 for transmitting long spiro nail embryo material, transmission
The top of mechanism 1 is equipped with for arrange by material and material being accurately placed into the depiler in transport mechanism 1 in an orderly manner
Structure 2, the top of transport mechanism 1 are additionally provided with for long spiro nail to be carried out straightness correction and carries out the builder of head formation
3, transport mechanism 1 includes conveyer belt 1.1, and conveyer belt 1.1 is made up of multiple cricoid hinged disk 1.1.1 of sealed joint that are hinged to,
A transmission block 1.2 is connected on each hinged disk 1.1.1, transmission block 1.2 is equipped with first for accepting long spiro nail embryo material
The cross section of loading chute 1.2.1 and the second loading chute 1.2.2, the first loading chute 1.2.1 and the second loading chute 1.2.2 are circular arch
Shape, the circular arc of dome-shaped are semicircle, and transport mechanism 1 further includes providing the servo motor 1.3 of 1.1 power of conveyer belt and turning to driven
Wheel 1.4, servo motor 1.3 are located at one end of the steering of conveyer belt 1.1 and match with conveyer belt 1.1 for providing conveyer belt
1.1 power and make conveyer belt 1.1 turn to, turn to driven wheel 1.4 be located at conveyer belt 1.1 turn to the other end and and conveyer belt
1.1 match for turning to conveyer belt 1.1, and feeding distribution mechanism 2 includes tripper 2.1 and sub-material push rod 2.2, and tripper 2.1 is set
Have one once can only be by the first passage 2.1.1 of a root long screw embryo material and the second channel mobile for sub-material push rod 2.2
2.1.2, the lower end of first passage 2.1.1 is connected to second channel 2.1.2, the company of first passage 2.1.1 and second channel 2.1.2
It meets place and is equipped with isolation board 2.1.3, isolation board 2.1.3 and the inner wall of second channel 2.1.2 are hinged, and isolation board 2.1.3 and second is logical
The hinged place of road 2.1.2 is equipped with torsional spring 2.1.4, and sub-material push rod 2.2 is set in second channel 2.1.2 and can be made by movement
One long spiro nail embryo material enters in the first loading chute 1.2.1 and can incite somebody to action across second channel 2.1.2 from first passage 2.1.1
Another long spiro nail embryo material, which is shifted above the second loading chute 1.2.2, makes another long spiro nail embryo material enter the second loading chute
1.2.2, while closing first passage 2.1.1 prevents other long spiro nail embryo materials from entering second channel from first passage 2.1.1
2.1.2, one end far from the second loading chute 1.2.2 of second channel 2.1.2, which is equipped with, provides the second gas of 2.2 power of sub-material push rod
The motion bar of cylinder 2.3, the second cylinder 2.3 is connect with sub-material push rod 2.2, and builder 3 includes link block 3.1, fixed block group 3.2
With formed punch group 3.3, link block 3.1 be equipped with passed through for transport mechanism 1 and opening direction be horizontal direction open slot 3.1.1,
The side inner walls of link block 3.1 and one end of transmission block 1.2 fit, and fixed block group 3.2 is connected with the top surface of link block 3.1
For matching with transmission block 1.2 to fix long spiro nail, fixed block group 3.2 includes the first gas for being fixed on 3.1 top surface of link block
Cylinder 3.2.1 and fixed block 3.2.2 with the removable connection of motion bar of the first cylinder 3.2.1, fixed block 3.2.2 are equipped with and the
The the first fixing groove 3.2.2.1 and the second fixing groove matched with the second loading chute 1.2.2 that one loading chute 1.2.1 is matched
3.2.2.2, the two sides of the first fixing groove 3.2.2.1 are equipped with and cooperatively form with the first loading chute 1.2.1 for correcting long spiro nail embryo
Expect the protrusion of the cylindrical hole of screw rod straightness, the two sides of the second fixing groove 3.2.2.2, which are equipped with, cooperates shape with the second loading chute 1.2.2
At the protrusion of the cylindrical hole for correcting long spiro nail embryo material screw rod straightness, transmission block 1.2 and the removable company of hinged disk 1.1.1
It connects, formed punch group 3.3 is connect for making long spiro nail head formation with the bottom surface of link block 3.1, and formed punch group 3.3 includes formed punch pedestal
And the two formed punch 3.3.2, formed punch pedestal 3.3.1 and formed punch 3.3.2 that are detachably connected on formed punch pedestal 3.3.1 3.3.1
Junction is equipped with and limiting slot 3.3.1.1 phase equipped with the junction of limiting slot 3.3.1.1, formed punch 3.3.2 and formed punch pedestal 3.3.1
The limiting slot on limited block 3.3.2.1 and formed punch pedestal 3.3.1 on the limited block 3.3.2.1 of adaptation, formed punch 3.3.2
3.3.1.1 after connecting, formed punch 3.3.2 is fixed on formed punch pedestal 3.3.1 with screw, the axis of two formed punch 3.3.2 is in head
Axis when portion forms respectively with the semi-circular segments of the first loading chute 1.2.1 and the second loading chute 1.2.2 coincides, formed punch bottom
Seat 3.3.1 is in axial sliding connection along long spiro nail in the bottom surface of link block 3.1, and formed punch pedestal 3.3.1, which is connected with, makes formed punch pedestal
3.3.1 the driving device 4 moved back and forth, driving device 4 include driving motor 4.1 and drive rod 4.2, one end of drive rod 4.2
It is rotatablely connected with driving motor 4.1, the other end and formed punch pedestal 3.3.1 of drive rod 4.2 are rotatablely connected.
In device operational process, first the long spiro nail embryo material cut is put into tripper 2.1, long spiro nail embryo material can be suitable
First passage 2.1.1 slip down to the junction of first passage 2.1.1 Yu second channel 2.1.2, if sub-material push rod 2.2 is in
Contraction state, then long spiro nail embryo material can be fallen in second channel 2.1.2, then passed through second channel 2.1.2 and entered into the
In one loading chute 1.2.1, if sub-material push rod 2.2 is in stretched condition, long spiro nail embryo material can be in first passage 2.1.1
It is interior;Start servo motor 1.3, the first loading chute 1.2.1 of each transmission block 1.2 is made to be moved to the lower section of first passage 2.1.1
When will stop;When the first loading chute 1.2.1 is moved to the lower section of first passage 2.1.1, the second cylinder 2.3 can be received first
Contracting is arrived at long spiro nail embryo material in second channel 2.1.2 and is entered in the first loading chute 1.2.1, then upholds and sub-material is pushed to push away
Bar 2.2 pushes another long spiro nail embryo material in second channel 2.1.2 one of second channel 2.1.2 far from the second cylinder 2.3 to
End, this one end can enter the second loading chute 1.2.2 at the end in the top of the second loading chute 1.2.2, another long spiro nail embryo material
In, while the sub-material push rod 2.2 upheld can prevent other long spiro nail embryo materials in first passage 2.1.1 from entering second channel
2.1.2 in, which can guarantee that the long spiro nail embryo material fallen on transmission block 1.2 every time only has two, the first loading chute
1.2.1 with each one in the second loading chute 1.2.2, avoid the occurrence of two or more long spiro nail embryo materials and fall together, make device slot
Two or more long spiro nail embryo materials can not be accommodated and cause long spiro nail embryo material to fall to outside device and cause waste or long spiro nail
Embryo material causes device to run not normal phenomenon between falling to the gap of device, meanwhile, because of the dress of the first loading chute 1.2.1 and second
The cross section for carrying slot 1.2.2 is dome-shaped, enters the first loading chute 1.2.1 and the second loading chute 1.2.2 in long spiro nail embryo material
Afterwards, it is not easy to fall off from the first loading chute 1.2.1 and the second loading chute 1.2.2;It is transported in the transmission block 1.2 with long spiro nail embryo material
When moving below fixed block 3.2.2, the bottom surface of link block 3.1 supports conveyer belt 1.1, and the first cylinder 3.2.1 is pushed, and makes fixed block
3.2.2 decline, the first fixing groove 3.2.2.1 on fixed block 3.2.2 matches to form a cylinder with the first loading chute 1.2.1
Hole, the second fixing groove 3.2.2.2 match to form another cylindrical hole with the second loading chute 1.2.2, this two cylindrical hole can be right
The screw rod straightness of two root long screw embryo materials is corrected, and the screw rod straightness after can not only guaranteeing long spiro nail forming may be used also
To avoid long spiro nail embryo material because the bending of long spiro nail embryo material causes head formation to fail during head formation, long spiro nail embryo material
Head formation unsuccessfully be easy to cause the waste of long spiro nail embryo material, while also resulting in long spiro nail embryo material and being trapped in device slot not
Easily take out;After the completion of transmission block 1.2 and fixed block 3.2.2 cooperate, driving device 4 drives formed punch pedestal 3.3.1 to close to long
The direction of screw embryo material is mobile, and completes the head formation work of long spiro nail embryo material;Then driving device 4 drives formed punch pedestal
3.3.1 the long spiro nail completed far from head formation, the first cylinder 3.2.1 rise, and make fixed block 3.2.2 far from transmission block 1.2, solution
Except the fixation and correction to long spiro nail, conveyer belt 1.1 continues with the movement of transmission block 1.2, until being moved at servo motor 1.3
Start to turn to, when the moving direction of transmission block 1.2 turns over 180 degree, the long spiro nail that has completed the process on transmission block 1.2 can be from
It is fallen in first loading chute 1.2.1 and the second loading chute 1.2.2, transmission block 1.2 moves on, and diverted driven wheel 1.4 is again
After the 180 degree that commutates, new long spiral shell is accepted in the underface that the first loading chute 1.2.1 on transmission block 1.2 returns to first passage 2.1.1
Embryo material is followed closely, the circulation of a long spiro nail head formation is completed.It, once can be to two long spiro nail embryos by the operation of above-mentioned apparatus
Material carries out head formation, substantially increases the efficiency of long spiro nail embryo material head formation.
In this equipment, removable connection, the first cylinder 3.2.1 and the fixed block of transmission block 1.2 and hinged disk 1.1.1
3.2.2 the removable connection of removable connection, formed punch pedestal 3.3.1 and formed punch 3.3.2 can be connected by screw to
What mode connected, it is conveniently replaceable the specification of transmission block 1.2, fixed block 3.2.2, formed punch 3.3.2 in this way, is suitable for this equipment more
The processing of the long spiro nail of more specifications.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.