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CN107486381A - Valve paint application technique - Google Patents

Valve paint application technique Download PDF

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Publication number
CN107486381A
CN107486381A CN201710839005.7A CN201710839005A CN107486381A CN 107486381 A CN107486381 A CN 107486381A CN 201710839005 A CN201710839005 A CN 201710839005A CN 107486381 A CN107486381 A CN 107486381A
Authority
CN
China
Prior art keywords
paint
valve
grease
application technique
finish
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710839005.7A
Other languages
Chinese (zh)
Inventor
陈双河
孙宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU CHENGGONG VALVE TECHNOLOGY Co Ltd
Original Assignee
JIANGSU CHENGGONG VALVE TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU CHENGGONG VALVE TECHNOLOGY Co Ltd filed Critical JIANGSU CHENGGONG VALVE TECHNOLOGY Co Ltd
Priority to CN201710839005.7A priority Critical patent/CN107486381A/en
Publication of CN107486381A publication Critical patent/CN107486381A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/52Two layers
    • B05D7/54No clear coat specified
    • B05D7/544No clear coat specified the first layer is let to dry at least partially before applying the second layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/58No clear coat specified
    • B05D7/584No clear coat specified at least some layers being let to dry, at least partially, before applying the next layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/30Change of the surface
    • B05D2350/33Roughening
    • B05D2350/38Roughening by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2502/00Acrylic polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2503/00Polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2504/00Epoxy polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2506/00Halogenated polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2518/00Other type of polymers
    • B05D2518/10Silicon-containing polymers

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

It is as follows the step of technique the invention discloses a kind of valve paint application technique:(a) surface of valve is handled:(a1) polishing removes the surface defect of valve;(a2) except grease and soluble-salt is removed to valve surface;(a3) abrasive material is carried out to valve surface, reaches the roughness of paint requirements;(a4) to valve surface blasting treatment and Shot Blasting;(b) paint process matched therewith corresponding to valve is selected, integral spray processing is carried out using the paint process matched therewith to valve;Wherein, every one of painting layer implements lower one of painting layer again after fully drying or solidify.The painting technology of valve can be realized well by the technique, improve its service life.

Description

Valve paint application technique
Technical field
The present invention relates to a kind of valve paint application technique.
Background technology
At present, before valve dispatches from the factory, it is necessary to painted to valve, so as to make it be not easy to get rusty, valve is improved Service life, but in the prior art, without the valve painting technology of specification, the valve after paint, after long-time use, also It is to be easier to get rusty, service life is had a greatly reduced quality.
The content of the invention
The technical problems to be solved by the invention are the defects of overcoming prior art, improve a kind of valve paint application work Skill, the painting technology of valve can be realized well by the technique, improve its service life.
In order to solve the above-mentioned technical problem, the technical scheme is that:A kind of valve paint application technique, the step of technique It is rapid as follows:
(a) surface of valve is handled:
(a1) polishing removes the surface defect of valve;
(a2) except grease and soluble-salt is removed to valve surface;
(a3) abrasive material is carried out to valve surface, reaches the roughness of paint requirements;
(a4) to valve surface blasting treatment and Shot Blasting;
(b) paint process matched therewith corresponding to valve is selected, valve is carried out at integral spray using the paint process matched therewith Reason;Wherein, every one of painting layer implements lower one of painting layer again after fully drying or solidify.
Further for can not be covered when can coat spraying crack, the position such as corner, avoid after dispatching from the factory, these positions Occur getting rusty and reduce the phenomenon of its service life, in step (b), before integral spray processing, valve spraying is not easy to cover The surface of lid is manually precoated using paint process matched therewith.
Further, in step (a1), sharp edge and all coarse cut edges are polished to the circle that radius is at least 2mm Angle.
Further for preferably carrying out blasting treatment to the surface of valve, in step (a4), in blasting treatment, valve The temperature of door is at least 5 DEG C, and is more than more than 3 DEG C of air dew point temperature, and relative humidity is less than 85%.
Further, in step (a2), determine that the method surfaces to be coated with the presence or absence of grease pollution is as follows:It is sprayed on and is treated with water Apply on surface, if forming the globule on surfaces to be coated in 25 seconds, show surfaces to be coated there is grease;Either:With chalk with By surfaces to be coated, surfaces to be coated there is the light region of chalk trace and have grease stable pressure.
Further for grease is removed well, in step (a2), area is less than 100cm2The removal side of grease zone Method is:Heavy oil dirt first is removed with perching knife, then wiping contaminated surface with the rag or wire brush for being moistened with solvent again makes grease abundant Dissolving, is finally wiped dry with clean rag, and wiping will be carried out three or four times, use clean rag every time.
Further for grease is removed well, in step (a2), area is more than 100cm2The removal side of grease zone Method is:Heavy oil dirt first is removed with perching knife, then sprays water-soluble alkaline emulsifying agent, treats water-soluble alkaline emulsifying agent and grease reaction 5 After minute, with scrub-brush, mop or cleaning pad brushing surface, grease is set fully to dissolve, it is finally light using at least 150 bars of cleaning Water is clean by surface washing.
Painted well further for that can realize, in step (a3), abrasive material is carried out to valve surface, makes roughness Between 30~85 μm.
A kind of paint process matched therewith is further provided, described to paint in process matched therewith, painting layer at least has finish paint And priming paint;The finish paint is acrylic acid top-coat, and the priming paint is quick-drying alcohol acid primer;Either:The finish paint is that polyurethane is mute Finish coat varnish, the priming paint are quick-drying zinc phosphate primer;Either:The priming paint is the thick slurry priming paint of epoxy;The finish paint is epoxy Thickness slurry finish paint.
Further provide another paint process matched therewith, it is described paint process matched therewith in, painting layer have finish paint, Intermediate coat and priming paint;The priming paint is epoxy zinc rich primer, and the intermediate coat is quick setting epoxy cloud iron intermediate coat, and the finish paint is Fluorine carbon finishing paint;Either:The finish paint, intermediate coat and priming paint are the thick slurry paint of epoxy;Either:The priming paint is inorganic silicic acid Zinc rich primer, the intermediate coat and the finish paint are organosilicon heat-resistant lacquer.
After employing above-mentioned technical proposal, the present invention has carried out processing early stage to valve, has eliminated valve table before paint The surface defect in face, the process except grease and removal soluble-salt is carried out to valve surface and valve surface has been ground Material, reach the roughness of paint requirements, finally to valve surface blasting treatment and Shot Blasting;So paint is compared It is attached in valve surface well, after valve dispatches from the factory use, improves its service life;In addition, the present invention is in integral spray Between, artificial precoating is carried out to the place that can not cover of spraying, avoiding these local later stages gets rusty, and is affected by the external environment Phenomenon.
Embodiment
In order that present disclosure is easier to be clearly understood, below according to specific embodiment, the present invention is made into One step is described in detail.
A kind of valve paint application technique is as follows the step of technique:
(a) surface of valve is handled:
(a1) polishing removes the surface defect of valve;Surface defect refers to the defects of burr, projection and sawtooth and appointed What splashing, solder flux, welding slag and raised intermediate plate etc.;
(a2) except grease and soluble-salt is removed to valve surface;
(a3) abrasive material is carried out to valve surface, reaches the roughness of paint requirements;
(a4) to valve surface blasting treatment and Shot Blasting;
(b) paint process matched therewith corresponding to valve is selected, valve is carried out at integral spray using the paint process matched therewith Reason;Wherein, every one of painting layer implements lower one of painting layer again after fully drying or solidify.
The positions such as the crack that can not be covered during in order to coat spraying, corner, are avoided after dispatching from the factory, these positions are given birth to Rust reduces the phenomenon of its service life, and in step (b), before integral spray processing, the table for being not easy to cover is sprayed to valve Face is manually precoated using paint process matched therewith.
In step (a1), sharp edge and all coarse cut edges are polished to the fillet that radius is at least 2mm.
In order to preferably carry out blasting treatment to the surface of valve, in step (a4), in blasting treatment, the temperature of valve Degree is at least 5 DEG C, and is more than more than 3 DEG C of air dew point temperature, and relative humidity is less than 85%.
In step (a2), determine that the method surfaces to be coated with the presence or absence of grease pollution is as follows:It is sprayed on water surfaces to be coated On, if forming the globule on surfaces to be coated in 25 seconds, show surfaces to be coated there is grease;Either:With chalk with stabilization By surfaces to be coated, surfaces to be coated there is the light region of chalk trace and have grease pressure.
In order to remove grease well, in step (a2), area is less than 100cm2The minimizing technology of grease zone is:First Heavy oil dirt is removed with perching knife, then wiping contaminated surface with the rag or wire brush for being moistened with solvent again makes grease fully dissolve, most Wiped afterwards with clean rag dry, wiping will be carried out three or four times, use clean rag every time.
In order to remove grease well, in step (a2), area is more than 100cm2The minimizing technology of grease zone is:First Heavy oil dirt is removed with perching knife, then sprays water-soluble alkaline emulsifying agent, after water-soluble alkaline emulsifying agent and grease react 5 minutes, With scrub-brush, mop or cleaning pad brushing surface, grease is set fully to dissolve, finally using at least 150 bars of cleaning fresh water by table Rinse well in face.
Painted well in order to realize, in step (a3), abrasive material carried out to valve surface, make roughness 30~ Between 85 μm.
In the paint process matched therewith, painting layer at least has finish paint and priming paint;The finish paint is acrylic acid top-coat, institute It is quick-drying alcohol acid primer to state priming paint, and the dry film thickness of the quick-drying alcohol acid primer is 50~75 microns, the acrylic acid top-coat Dry film thickness is 40 microns, and kind thickness is 90~115 microns;Either:The finish paint is polyurethane matte finish paint, the priming paint For quick-drying zinc phosphate primer, the dry film thickness of the quick-drying zinc phosphate primer is 75~95 microns, the polyurethane matte finish paint Dry film thickness be 50 microns~90 microns, kind thickness be 125 microns~185 microns;Either:The priming paint is the thick slurry of epoxy Priming paint;The finish paint is the thick slurry finish paint of epoxy, and the dry film thickness of finish paint and priming paint is 300 microns, and total film thickness is 600 microns.
In the paint process matched therewith, painting layer has finish paint, intermediate coat and priming paint;The priming paint is epoxy zinc-rich bottom Paint, the intermediate coat is quick setting epoxy cloud iron intermediate coat, and the finish paint is fluorine carbon finishing paint, and the dry film thickness of epoxy zinc rich primer is 80 microns, the dry film thickness of quick setting epoxy cloud iron intermediate coat is 90 microns, and the dry film thickness of fluorine carbon finishing paint is 80 microns, is amounted to 250 microns;Either:The finish paint, intermediate coat and priming paint are the thick slurry paint of epoxy, the finish paint, intermediate coat and priming paint it is dry Film thickness is 500 microns, and total film thickness is 1500 microns;Either:The priming paint is inorganic silicic acid zinc rich primer, described inorganic Silicic acid zinc rich primer is 50~75 microns, and the intermediate coat and the finish paint are organosilicon heat-resistant lacquer, the intermediate coat and institute It is 20 microns~30 microns to state finish paint, amounts to 90 microns~135 microns;Either:The priming paint is inorganic silicic acid zinc-rich bottom Paint, the intermediate coat are quick setting epoxy cloud iron intermediate coat, and the finish paint is quick-drying polyurethane finish paint, and the priming paint is 50~75 micro- Rice, the intermediate coat are 125 microns~175 microns, and the finish paint is 50 microns~75 microns, and total film thickness is 225~325 micro- Rice.
The operation principle of the present invention is as follows:
The present invention has carried out processing early stage to valve, has eliminated the surface defect of valve surface, to valve table before paint Face has carried out except grease and removed the process of soluble-salt and carried out abrasive material to valve surface, reaches the coarse of paint requirements Degree, finally to valve surface blasting treatment and Shot Blasting;So paint is attached in valve surface better, After valve dispatches from the factory use, its service life is improved;In addition, the present invention between integral spray, can not cover to spraying Place has carried out artificial precoating, avoids these local later stages and gets rusty, the phenomenon being affected by the external environment.
Particular embodiments described above, pair present invention solves the technical problem that, technical scheme and beneficial effect carry out It is further described, should be understood that the specific embodiment that the foregoing is only the present invention, is not limited to this Invention, within the spirit and principles of the invention, any modification, equivalent substitution and improvements done etc., should be included in this hair Within bright protection domain.

Claims (10)

1. a kind of valve paint application technique, it is characterised in that as follows the step of technique:
(a) surface of valve is handled:
(a1) polishing removes the surface defect of valve;
(a2) except grease and soluble-salt is removed to valve surface;
(a3) abrasive material is carried out to valve surface, reaches the roughness of paint requirements;
(a4) to valve surface blasting treatment and Shot Blasting;
(b) paint process matched therewith corresponding to valve is selected, integral spray processing is carried out using the paint process matched therewith to valve;Its In, every one of painting layer implements lower one of painting layer again after fully drying or solidify.
2. valve paint application technique according to claim 1, it is characterised in that:In step (b), at integral spray Before reason, the surface that valve spraying is not easy to cover manually is precoated using paint process matched therewith.
3. valve paint application technique according to claim 1, it is characterised in that:In step (a1), sharp edge and all Coarse cut edge is polished to the fillet that radius is at least 2mm.
4. valve paint application technique according to claim 1, it is characterised in that:In step (a4), in blasting treatment When, the temperature of valve is at least 5 DEG C, and is more than more than 3 DEG C of air dew point temperature, and relative humidity is less than 85%.
5. valve paint application technique according to claim 1, it is characterised in that:In step (a2), table to be coated is determined Face is as follows with the presence or absence of the method for grease pollution:It is sprayed on water on surfaces to be coated, if forming the globule on surfaces to be coated in 25 seconds, Then show surfaces to be coated there is grease;Either:It is surfaces to be coated chalk occur with chalk with stable pressure by surfaces to be coated The light region of vestige has grease.
6. valve paint application technique according to claim 1, it is characterised in that:In step (a2), area is less than 100cm2The minimizing technology of grease zone is:Heavy oil dirt first is removed with perching knife, then again with the rag or wire brush for being moistened with solvent Wiping contaminated surface makes grease fully dissolve, and is finally wiped with clean rag dry, wiping will be carried out three or four times, be used every time Clean rag.
7. valve paint application technique according to claim 1, it is characterised in that:In step (a2), area is more than 100cm2The minimizing technology of grease zone is:Heavy oil dirt first is removed with perching knife, then sprays water-soluble alkaline emulsifying agent, treats water solubility After alkaline emulsion agent is reacted 5 minutes with grease, with scrub-brush, mop or cleaning pad brushing surface, grease is set fully to dissolve, finally It is using at least 150 bars of cleaning fresh water that surface washing is clean.
8. valve paint application technique according to claim 1, it is characterised in that:In step (a3), to valve surface Abrasive material is carried out, makes roughness between 30~85 μm.
9. valve paint application technique according to claim 1, it is characterised in that:In the paint process matched therewith, paint Coating at least has finish paint and priming paint;The finish paint is acrylic acid top-coat, and the priming paint is quick-drying alcohol acid primer;Either:Institute It is polyurethane matte finish paint to state finish paint, and the priming paint is quick-drying zinc phosphate primer;Either:The priming paint is the thick slurry bottom of epoxy Paint;The finish paint is the thick slurry finish paint of epoxy.
10. valve paint application technique according to claim 1, it is characterised in that:In the paint process matched therewith, paint Coating has finish paint, intermediate coat and priming paint;The priming paint is epoxy zinc rich primer, and the intermediate coat is among quick setting epoxy cloud iron Paint, the finish paint is fluorine carbon finishing paint;Either:The finish paint, intermediate coat and priming paint are the thick slurry paint of epoxy;Either:It is described Priming paint is inorganic silicic acid zinc rich primer, and the intermediate coat and the finish paint are organosilicon heat-resistant lacquer;Either:The priming paint is Inorganic silicic acid zinc rich primer, the intermediate coat are quick setting epoxy cloud iron intermediate coat, and the finish paint is quick-drying polyurethane finish paint.
CN201710839005.7A 2017-09-18 2017-09-18 Valve paint application technique Pending CN107486381A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710839005.7A CN107486381A (en) 2017-09-18 2017-09-18 Valve paint application technique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710839005.7A CN107486381A (en) 2017-09-18 2017-09-18 Valve paint application technique

Publications (1)

Publication Number Publication Date
CN107486381A true CN107486381A (en) 2017-12-19

Family

ID=60651805

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710839005.7A Pending CN107486381A (en) 2017-09-18 2017-09-18 Valve paint application technique

Country Status (1)

Country Link
CN (1) CN107486381A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108620302A (en) * 2018-03-30 2018-10-09 叶柳竹 A kind of sewage valve method for paint spraying and its technique

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101804401A (en) * 2010-03-29 2010-08-18 扬帆集团股份有限公司 Painting method of seawater ballast tank
CN104056763A (en) * 2014-05-30 2014-09-24 南通贝斯特船舶与海洋工程设计有限公司 Ship coating process
CN105457858A (en) * 2016-01-12 2016-04-06 青岛和德隆机械有限公司 Electrostatic powder spraying method for valve casting

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101804401A (en) * 2010-03-29 2010-08-18 扬帆集团股份有限公司 Painting method of seawater ballast tank
CN104056763A (en) * 2014-05-30 2014-09-24 南通贝斯特船舶与海洋工程设计有限公司 Ship coating process
CN105457858A (en) * 2016-01-12 2016-04-06 青岛和德隆机械有限公司 Electrostatic powder spraying method for valve casting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108620302A (en) * 2018-03-30 2018-10-09 叶柳竹 A kind of sewage valve method for paint spraying and its technique

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Application publication date: 20171219

RJ01 Rejection of invention patent application after publication