CN107486071A - One kind matches somebody with somebody fertile equipment - Google Patents
One kind matches somebody with somebody fertile equipment Download PDFInfo
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- CN107486071A CN107486071A CN201710557487.7A CN201710557487A CN107486071A CN 107486071 A CN107486071 A CN 107486071A CN 201710557487 A CN201710557487 A CN 201710557487A CN 107486071 A CN107486071 A CN 107486071A
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- 230000007246 mechanism Effects 0.000 claims abstract description 110
- 239000000463 material Substances 0.000 claims description 125
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- 238000003756 stirring Methods 0.000 claims description 45
- 230000009194 climbing Effects 0.000 claims description 16
- 238000005194 fractionation Methods 0.000 abstract 1
- 239000003337 fertilizer Substances 0.000 description 129
- 238000010586 diagram Methods 0.000 description 38
- 238000009826 distribution Methods 0.000 description 23
- 238000005303 weighing Methods 0.000 description 13
- 238000007599 discharging Methods 0.000 description 10
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- 238000000034 method Methods 0.000 description 9
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/114—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
- B01F27/1921—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements comprising helical elements and paddles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/184—Preventing generation of dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/714—Feed mechanisms for feeding predetermined amounts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/32—Mixing fertiliser ingredients
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fertilizing (AREA)
Abstract
Description
技术领域technical field
本发明涉及农业机械技术领域,尤其涉及一种配肥设备。The invention relates to the technical field of agricultural machinery, in particular to a fertilizer distributing equipment.
背景技术Background technique
现有技术的配肥设备一般通过风机输送、螺旋输送、吊斗提升等方式进行化肥物料的输送。风机输送通过将配肥设备设计为密闭系统,利用风机运行使密闭的配肥设备管路内产生真空负压,将化肥物料吸入储料斗或者卸料斗内,以进行后续的下料操作或者出料操作。螺旋输送以电机作为动力来源,通过螺旋叶片在管路内旋转,将化肥物料推送至储料斗或卸料斗。吊斗提升通过吊斗作为载体,利用电机驱动钢绳或者链条带动吊斗,将化肥物料吊装至储料斗或卸料斗。Fertilizer distributing equipment in the prior art generally carries out the transportation of chemical fertilizer materials by fan transportation, screw transportation, bucket lifting and other methods. Fan conveying designs the fertilizer distribution equipment as a closed system, uses the operation of the fan to generate a vacuum negative pressure in the closed fertilizer distribution equipment pipeline, and sucks the fertilizer material into the storage hopper or discharge hopper for subsequent feeding or discharging operate. The screw conveyor uses the motor as the power source, and the screw blade rotates in the pipeline to push the fertilizer material to the storage hopper or discharge hopper. The bucket is lifted through the bucket as a carrier, and the motor drives the steel rope or chain to drive the bucket to lift the fertilizer material to the storage hopper or unloading hopper.
然而上述输送方式具有如下缺点:However, the above-mentioned delivery method has the following disadvantages:
风机输送对储料斗、卸料斗和管路系统的密封要求非常高,只要有漏气现象就会大大降低物料的输送效率,加工成本高、加工难度高、安装难度高,设备长期运行可靠性差。风机输送的动力部件一般采用高风机、空压机、电机等,电能消耗大。风力输送时,难以输送纯粉物料或含粉较多的物料,粉料在高速风力的带动下会产生扬尘,粉料过多容易堵塞除尘系统,而且粉料容易出现挂壁搭桥的现象。生产时,化肥物料首先装入位于地面的下工位料斗,然后通过管路向上输送至上工位储料斗,物料输送效率极低。风机动力输送物料需要很多电气元件及电切换阀来控制风机气路系统,控制点多,只要其中部分控制部件损坏,整个配肥机将无法正常工作,易损坏且故障率较高。Fan transportation has very high sealing requirements for storage hoppers, discharge hoppers and pipeline systems. As long as there is air leakage, the transportation efficiency of materials will be greatly reduced, the processing cost is high, the processing difficulty is high, the installation is difficult, and the long-term operation reliability of the equipment is poor. The power components conveyed by the fan generally use high-speed fans, air compressors, motors, etc., which consume a lot of power. When conveyed by wind, it is difficult to convey pure powder materials or materials with a lot of powder. The powder materials will generate dust under the drive of high-speed wind. During production, fertilizer materials are first loaded into the lower station hopper on the ground, and then transported upwards to the upper station storage hopper through pipelines, and the material transportation efficiency is extremely low. Fan power conveying materials requires a lot of electrical components and electric switching valves to control the fan air system. There are many control points. As long as some of the control components are damaged, the entire fertilizer distribution machine will not work normally, and it is easily damaged and has a high failure rate.
螺旋输送是靠物料与螺旋叶片之间产生的摩擦来推动物料在管路内输送,如果螺杆加工强度不够,极易折断螺杆,而且电机选型不合理,也容易导致过载跳电。螺旋叶片与物料在输送过程中产生的挤压力极易破坏物料的颗粒完整性。配肥原料都为腐蚀性,对螺旋杆的材质要求非常严格,活动部件易被腐蚀。在潮湿环境里,粉状物料极易结块,使螺杆卡死,无法继续工作。每个输料螺杆需配1台电机为动力,整台配肥设备的能耗较大。生产时,化肥物料首先装入位于地面的下工位料斗,然后通过螺杆向上输送至上工位储料斗,物料输送效率极低。控制点较多,所需的控制元件较多,控制元件频繁工作导致故障率较高。Screw conveying relies on the friction between the material and the screw blade to push the material to be transported in the pipeline. If the screw processing strength is not enough, the screw is easy to break, and the selection of the motor is unreasonable, and it is easy to cause overload and tripping. The extrusion force generated by the screw blade and the material during the conveying process can easily destroy the particle integrity of the material. Fertilizer raw materials are all corrosive, and the requirements for the material of the screw rod are very strict, and the moving parts are easily corroded. In a humid environment, the powdery material is easy to agglomerate, causing the screw to be stuck and cannot continue to work. Each feeding screw needs to be equipped with a motor as power, and the energy consumption of the whole fertilizer distributing equipment is relatively large. During production, fertilizer materials are first loaded into the lower station hopper on the ground, and then transported upwards to the upper station storage hopper through the screw, and the material transportation efficiency is extremely low. There are more control points, more control components are required, and the frequent work of control components leads to a higher failure rate.
对于采用吊斗提升的配肥设备,由于配肥原料都为腐蚀性,吊斗的掉绳和链条容易被腐蚀,极易产生机械故障,设备运行一段时间后需花大量时间进行维护。此外,吊斗提升的方式也具有能耗较大、物料输送效率低、控制点多而导致故障率高的缺点。For the fertilizer distribution equipment that is lifted by the bucket, since the fertilizer distribution materials are corrosive, the ropes and chains of the bucket are easily corroded, and mechanical failures are very easy to occur. After a period of operation, the equipment needs to spend a lot of time on maintenance. In addition, the lifting method of the bucket also has the disadvantages of high energy consumption, low material conveying efficiency, and many control points, resulting in high failure rate.
而且现有的配肥设备还因体积过大,具有不便于运输的缺点。Moreover, the existing fertilizer distributing equipment has the disadvantage of being inconvenient to transport because of its large volume.
发明内容Contents of the invention
本发明提供一种配肥设备,以解决现有的配肥设备不便于运输的问题。The invention provides a fertilizer distributing equipment to solve the problem that the existing fertilizer distributing equipment is not convenient for transportation.
本发明提供的配肥设备,包括:输送装置、上工位平台、工作仓和第一支撑机构;The fertilizer distributing equipment provided by the present invention includes: a conveying device, an upper station platform, a working warehouse and a first support mechanism;
所述第一支撑机构设于地面,所述工作仓设于所述第一支撑机构上,所述上工位平台设于所述工作仓上;The first supporting mechanism is set on the ground, the working compartment is set on the first supporting mechanism, and the upper station platform is set on the working compartment;
所述输送装置的一端设于地面,所述输送装置的另一端设于所述上工位平台。One end of the conveying device is set on the ground, and the other end of the conveying device is set on the upper station platform.
进一步,本发明所述的配肥设备,所述工作仓内按照自上而下的顺序依次设有:储料装置、计量装置、搅拌装置和出料装置。Furthermore, in the fertilizer distributing equipment of the present invention, the working chamber is sequentially provided with: a storage device, a metering device, a stirring device and a discharging device in sequence from top to bottom.
进一步,本发明所述的配肥设备,所述上工位平台设有投料口,所述投料口连通至所述储料装置。Further, in the fertilizer distributing equipment of the present invention, the upper station platform is provided with a feeding port, and the feeding port is connected to the material storage device.
进一步,本发明所述的配肥设备,所述储料装置、所述计量装置、所述搅拌装置和所述出料装置通过工作仓的内部框架结构固定位置。Further, in the fertilizer distributing equipment of the present invention, the positions of the storage device, the metering device, the stirring device and the discharge device are fixed by the internal frame structure of the working chamber.
进一步,本发明所述的配肥设备还包括:第二支撑机构;Further, the fertilizer distribution equipment according to the present invention also includes: a second support mechanism;
所述第二支撑机构设于地面,所述输送装置设于所述第二支撑机构。The second supporting mechanism is arranged on the ground, and the conveying device is arranged on the second supporting mechanism.
进一步,本发明所述的配肥设备,所述上工位平台的外缘设有护栏,所述护栏在所述输送装置的另一端的位置处设有缺口。Further, in the fertilizer distributing equipment of the present invention, the outer edge of the upper station platform is provided with a guardrail, and the guardrail is provided with a gap at the position of the other end of the conveying device.
进一步,本发明所述的配肥设备还包括:攀爬装置;Further, the fertilizer distribution equipment of the present invention also includes: a climbing device;
所述攀爬装置设于所述工作仓侧部,并且所述攀爬装置从所述上工位平台延伸至地面。The climbing device is arranged at the side of the working cabin, and the climbing device extends from the upper station platform to the ground.
进一步,本发明所述的配肥设备还包括:楼梯;Further, the fertilizer distribution equipment according to the present invention also includes: stairs;
所述楼梯的一端设于地面,所述楼梯的另一端设于所述工作仓的仓门的位置处。One end of the stairs is arranged on the ground, and the other end of the stairs is arranged at the position of the door of the working warehouse.
进一步,本发明所述的配肥设备,所述上工位平台、所述工作仓和所述第一支撑机构之间通过可拆卸连接机构相连。Furthermore, in the fertilizer distributing equipment of the present invention, the upper station platform, the working bin and the first support mechanism are connected through a detachable connection mechanism.
本发明提供的配肥设备的整机高度高于规定的运输高度,通过将配肥设备分为工作仓、上工位平台、输送装置和支撑机构这四个主要拆分模块,当进行运输时,将工作仓、上工位平台的护栏、输送装置和支撑机构进行拆分,可以符合运输高度要求,便于运输。The complete machine height of the fertilizer distributing equipment provided by the present invention is higher than the specified transportation height. By dividing the fertilizer distributing equipment into four main dismantling modules, namely, the working warehouse, the upper station platform, the conveying device and the supporting mechanism, when transporting , The working warehouse, the guardrail of the upper station platform, the conveying device and the supporting mechanism are disassembled, which can meet the transportation height requirements and facilitate transportation.
附图说明Description of drawings
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为本发明实施例一的配肥设备的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the fertilizer distributing equipment of embodiment one of the present invention;
图2为本发明实施例一的配肥设备的主视结构示意图;Fig. 2 is the schematic diagram of the front view of the fertilizer distributing equipment according to Embodiment 1 of the present invention;
图3为本发明实施例一的上工位平台、第一支撑机构和省去盖板的工作仓的主视结构示意图;Fig. 3 is a front structural schematic view of the upper station platform, the first support mechanism and the working chamber without the cover plate according to Embodiment 1 of the present invention;
图4为本发明实施例一的上工位平台、第一支撑机构和省去盖板的工作仓的立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the upper station platform, the first support mechanism and the working chamber without the cover plate according to the first embodiment of the present invention;
图5为本发明实施例一的储料装置、计量装置、搅拌装置和出料装置的位置关系示意图;5 is a schematic diagram of the positional relationship of the storage device, the metering device, the stirring device and the discharging device according to Embodiment 1 of the present invention;
图6为本发明实施例一的上工位平台的俯视结构示意图;Fig. 6 is a top view structural schematic diagram of the upper station platform in Embodiment 1 of the present invention;
图7为本发明实施例一的储料装置的俯视结构示意图;Fig. 7 is a top structural schematic diagram of a storage device according to Embodiment 1 of the present invention;
图8为本发明实施例一的储料仓的立体结构示意图;Fig. 8 is a schematic diagram of a three-dimensional structure of a storage bin according to Embodiment 1 of the present invention;
图9为本发明实施例一的省去第一阀门的储料仓的立体结构示意图;Fig. 9 is a schematic perspective view of the three-dimensional structure of the storage bin without the first valve in Embodiment 1 of the present invention;
图10为本发明实施例一的省去第一阀门的储料仓的仰视结构示意图;Fig. 10 is a schematic bottom view of the storage bin without the first valve in Embodiment 1 of the present invention;
图11为本发明实施例一的计量装置的立体结构示意图;Fig. 11 is a schematic diagram of a three-dimensional structure of a metering device according to Embodiment 1 of the present invention;
图12为本发明实施例一的计量装置的仰视结构示意图;Fig. 12 is a schematic bottom view of the metering device according to Embodiment 1 of the present invention;
图13为本发明实施例一的计量机构的立体结构示意图;Fig. 13 is a schematic diagram of the three-dimensional structure of the metering mechanism according to Embodiment 1 of the present invention;
图14为本发明实施例一的搅拌装置和出料装置的立体结构示意图;Fig. 14 is a three-dimensional structural schematic diagram of a stirring device and a discharging device according to Embodiment 1 of the present invention;
图15为本发明实施例一的打开状态的搅拌装置的结构示意图;15 is a schematic structural view of the stirring device in an open state according to Embodiment 1 of the present invention;
图16为本发明实施例一的出料装置的立体结构示意图;Fig. 16 is a three-dimensional structural schematic diagram of a discharge device according to Embodiment 1 of the present invention;
图17为本发明实施例一的配肥设备的右视结构示意图;Fig. 17 is a right view structural diagram of the fertilizer distributing equipment according to Embodiment 1 of the present invention;
图18为本发明实施例二的储料仓的立体结构示意图;Fig. 18 is a schematic diagram of a three-dimensional structure of a storage bin according to Embodiment 2 of the present invention;
图19为本发明实施例二的储料仓的剖面结构示意图;Fig. 19 is a schematic cross-sectional structure diagram of a storage bin according to Embodiment 2 of the present invention;
图20为本发明实施例二的第一螺旋机构的立体结构示意图;Fig. 20 is a schematic three-dimensional structure diagram of the first screw mechanism according to the second embodiment of the present invention;
图21为本发明实施例二的第一螺旋机构的仰视结构示意图;Fig. 21 is a schematic bottom view of the first screw mechanism in Embodiment 2 of the present invention;
图22为本发明实施例二的另一种第一螺旋机构的主视结构示意图;Fig. 22 is a front structural schematic diagram of another first screw mechanism according to Embodiment 2 of the present invention;
图23为本发明实施例二的储料装置、计量装置和搅拌装置的主视结构示意图;Fig. 23 is a front structural schematic diagram of the material storage device, the metering device and the stirring device according to the second embodiment of the present invention;
图24为本发明实施例二的储料装置、计量装置和搅拌装置的立体结构示意图;Fig. 24 is a three-dimensional structural schematic diagram of a material storage device, a metering device and a stirring device according to Embodiment 2 of the present invention;
图25为本发明实施例二的第二螺旋机构的立体结构示意图;Fig. 25 is a schematic perspective view of the second screw mechanism of the second embodiment of the present invention;
图26为本发明实施例二的第二螺旋机构的仰视结构示意图。Fig. 26 is a schematic bottom view of the second screw mechanism according to the second embodiment of the present invention.
附图标记说明:Explanation of reference signs:
输送装置1;输送装置的一端11;输送装置的另一端12;Delivery device 1; one end 11 of the delivery device; the other end 12 of the delivery device;
上工位平台2;护栏21;护栏的缺口211;控制面板22;上工位平台的投料口23;隔板231;操作区域24;The upper station platform 2; the guardrail 21; the gap 211 of the guardrail; the control panel 22; the feeding port 23 of the upper station platform; the partition 231; the operating area 24;
储料装置3;储料仓31;储料仓的投料口311;下料口312;第一阀门313;储料仓的顶壁314;储料仓的第一侧壁315;储料仓的第二侧壁316;第一防尘机构317;第一螺旋机构32;第一旋转轴321;刮片3211;第一螺旋叶片3221;第二螺旋叶片3222;第三螺旋叶片3223;第四螺旋叶片3224;第一支撑杆3231;第二支撑杆3232;第三支撑杆3233;Storage device 3; storage bin 31; feeding port 311 of storage bin; discharge port 312; first valve 313; top wall 314 of storage bin; first side wall 315 of storage bin; The second side wall 316; the first dustproof mechanism 317; the first screw mechanism 32; the first rotating shaft 321; the scraper 3211; the first helical blade 3221; the second helical blade 3222; blade 3224; first support rod 3231; second support rod 3232; third support rod 3233;
所述计量装置4;计量机构41;第二开口411;第三开口412;The metering device 4; the metering mechanism 41; the second opening 411; the third opening 412;
搅拌装置5;搅拌仓51;第四开口511;第二旋转轴521;第二螺旋机构52;第五螺旋叶片5221;第六螺旋叶片5222;第七螺旋叶片5223;第八螺旋叶片5224;第四支撑杆5231;第五支撑杆5232;第六支撑杆5233;第七支撑杆5234;第三螺旋机构53;Stirring device 5; Stirring bin 51; Fourth opening 511; Second rotating shaft 521; Second screw mechanism 52; Fifth screw blade 5221; Sixth screw blade 5222; Seventh screw blade 5223; Four support rods 5231; the fifth support rod 5232; the sixth support rod 5233; the seventh support rod 5234; the third screw mechanism 53;
出料装置6;第六开口61;The discharge device 6; the sixth opening 61;
工作仓7;盖板71;仓门72;内部框架结构73;Working warehouse 7; cover plate 71; warehouse door 72; internal frame structure 73;
攀爬装置81;楼梯82;climbing device 81; stairs 82;
第一支撑机构91;第二支撑机构92。The first supporting mechanism 91; the second supporting mechanism 92.
具体实施方式detailed description
下面结合附图对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
实施例一Embodiment one
图1为本发明实施例一的配肥设备的立体结构示意图,图2为本发明实施例一的配肥设备的主视结构示意图,如图1和图2所示,本发明实施例一的配肥设备包括:输送装置1、上工位平台2、工作仓7和第一支撑机构91。Fig. 1 is a three-dimensional structural schematic diagram of the fertilizer distribution equipment of the first embodiment of the present invention, and Fig. 2 is a front structural schematic diagram of the fertilizer distribution equipment of the first embodiment of the present invention, as shown in Fig. 1 and Fig. 2, the first embodiment of the present invention The fertilizer distributing equipment includes: a conveying device 1 , an upper station platform 2 , a working warehouse 7 and a first support mechanism 91 .
第一支撑机构91设于地面,工作仓7设于第一支撑机构91上,上工位平台2设于工作仓7上。输送装置的一端11设于地面,输送装置的另一端12设于上工位平台2。图1中的输送装置1采用传送带。此外,输送装置也可采用吊斗或电梯方式将整袋化肥物料从地面输送至上工位平台2,只要满足输送装置的两端分别在地面和上工位平台以进行整袋化肥物料的输送即可。The first supporting mechanism 91 is arranged on the ground, the working warehouse 7 is arranged on the first supporting mechanism 91 , and the upper station platform 2 is arranged on the working warehouse 7 . One end 11 of the conveying device is set on the ground, and the other end 12 of the conveying device is set on the upper station platform 2 . The conveying device 1 in Fig. 1 adopts a conveyor belt. In addition, the conveying device can also use a bucket or an elevator to convey the whole bag of fertilizer materials from the ground to the upper station platform 2, as long as the two ends of the conveying device are respectively on the ground and the upper station platform for conveying the whole bag of fertilizer materials. Can.
具体地,上工位平台2、工作仓7和第一支撑机构91之间通过可拆卸连接机构相连。输送装置1并不直接连接于上工位平台2,输送装置1设于第二支撑机构93,第二支撑机构92设于地面。运输时,可将输送装置1、上工位平台2、工作仓7、第一支撑机构91和第二支撑机构92拆分后进行运输,工作时,将第一支撑机构91、工作仓7和上工位平台2自下而上依次搭建安装,再将输送装置的另一端12对准安设于上工位平台2,就可进行生产作业。通过将配肥设备分为若干可拆分模块化的构件,便于拆卸和运输大型配肥设备。Specifically, the upper station platform 2, the working bin 7 and the first support mechanism 91 are connected through a detachable connection mechanism. The conveying device 1 is not directly connected to the upper station platform 2, but the conveying device 1 is arranged on the second supporting mechanism 93, and the second supporting mechanism 92 is arranged on the ground. During transportation, the conveying device 1, the upper station platform 2, the working warehouse 7, the first supporting mechanism 91 and the second supporting mechanism 92 can be disassembled for transportation, and during work, the first supporting mechanism 91, the working warehouse 7 and the The upper station platform 2 is built and installed sequentially from bottom to top, and then the other end 12 of the conveying device is aligned and installed on the upper station platform 2, and the production operation can be carried out. By dividing the fertilizer distribution equipment into several detachable modular components, it is convenient to disassemble and transport large fertilizer distribution equipment.
图3为本发明实施例一的上工位平台、第一支撑机构和省去盖板的工作仓的主视结构示意图,图4为本发明实施例一的上工位平台、第一支撑机构和省去盖板的工作仓的立体结构示意图,图5为本发明实施例一的储料装置、计量装置、搅拌装置和出料装置的位置关系示意图,如图3至图5所示,本发明实施例的工作仓7内按照自上而下的顺序依次设有:储料装置3、计量装置4和搅拌装置5。储料装置3、计量装置4和搅拌装置5是配肥设备中结构最复杂的部分,将这三个部分设于工作仓7内,在生产工作和运输时保护其不受损坏。此外,出料装置6也可设于工作仓7内并设于搅拌装置5下方。上工位平台2设于储料装置3上方,即上工位平台2、储料装置3、计量装置4、搅拌装置5和储料装置6按照自上而下的顺序依次设置并通过工作仓7的内部框架结构73固定各部件位置。如图2所示,工作仓7四周环绕设有盖板71,故障时可拆卸盖板71对工作仓7内部的各装置进行检修。Fig. 3 is a front structural schematic diagram of the upper station platform, the first support mechanism and the working chamber without the cover plate in the first embodiment of the present invention, and Fig. 4 is the upper station platform and the first support mechanism in the first embodiment of the present invention and the three-dimensional structure schematic diagram of the working chamber without the cover plate, Fig. 5 is a schematic diagram of the positional relationship of the storage device, the metering device, the stirring device and the discharging device in Embodiment 1 of the present invention, as shown in Fig. 3 to Fig. 5, the present invention According to the sequence from top to bottom, the working chamber 7 of the embodiment of the invention is provided with: a material storage device 3 , a metering device 4 and a stirring device 5 . The storage device 3, the metering device 4 and the stirring device 5 are the most complicated parts of the fertilizer distribution equipment. These three parts are arranged in the working chamber 7 to protect them from damage during production and transportation. In addition, the discharging device 6 can also be arranged in the working chamber 7 and below the stirring device 5 . The upper station platform 2 is set above the material storage device 3, that is, the upper station platform 2, the material storage device 3, the metering device 4, the stirring device 5 and the material storage device 6 are arranged in sequence from top to bottom and pass through the working chamber The internal frame structure 73 of 7 fixes each component position. As shown in FIG. 2 , the working chamber 7 is surrounded by a cover plate 71 , and the cover plate 71 can be detached to check and repair the various devices inside the working chamber 7 in case of failure.
本发明实施例的配肥设备工作时,将未拆袋的化肥物料从输送装置的一端11输送至输送装置的另一端12,工作人员在上工位平台2上将化肥物料进行拆袋并投入至上工位平台2下方的储料装置3,化肥物料从上工位平台2开始进入整个配肥设备进行加工生产。储料装置3、计量装置4和搅拌装置5按照自上而下的顺序依次设置,因此化肥物料在配肥设备中的输送,不需要任何输送动力设备,仅依靠重力就完成了从储料装置3经过计量装置4到达搅拌装置5的输送动作。When the fertilizer dispensing equipment in the embodiment of the present invention is working, the unopened fertilizer material is transported from one end 11 of the conveying device to the other end 12 of the conveying device, and the staff unpacks and puts the chemical fertilizer material into the upper station platform 2 Go to the material storage device 3 below the upper station platform 2, and the fertilizer materials enter the entire fertilizer distribution equipment from the upper station platform 2 for processing and production. The storage device 3, the metering device 4 and the stirring device 5 are set up in order from top to bottom, so the transportation of fertilizer materials in the fertilizer distribution equipment does not require any conveying power equipment, and the transportation from the storage device is completed only by gravity. 3. The conveying action through the metering device 4 to the stirring device 5.
本发明实施例的配肥设备,不需要利用风机对化肥物料进行上料或出料,因此对气密性没有要求,扬尘少,控制点大幅减少从而降低故障率,利用重力作用进行输送从而降低能耗。The fertilizer distributing equipment in the embodiment of the present invention does not need to use fans to load or discharge fertilizer materials, so there is no requirement for air tightness, less dust, and the control points are greatly reduced to reduce the failure rate. energy consumption.
本发明实施例的配肥设备,也不需要利用螺旋杆进行上料或者出料,省去螺杆从而降低制造成本,也不会影响到肥料的颗粒完整性,在潮湿环境下仍然可以正常工作,控制点大幅减少从而降低故障率,利用重力作用进行输送从而降低能耗。The fertilizer distributing equipment of the embodiment of the present invention does not need to use the screw rod for feeding or discharging, which saves the screw rod to reduce the manufacturing cost, and does not affect the particle integrity of the fertilizer, and can still work normally in a humid environment. The control points are greatly reduced to reduce the failure rate, and the gravity is used for transportation to reduce energy consumption.
与吊斗提升的方式相比,本发明实施例的配肥设备仅通过吊斗或传送带输送未拆袋的化肥物料,并不是在化肥物料进入配肥设备内部后,再利用吊斗对已经拆袋的化肥物料进行输送,避免了吊绳和链条被腐蚀的问题。此外,本发明实施例的配肥设备还具有物料输送效率高、故障率低、能耗低的优点。Compared with the lifting method of the lifting bucket, the fertilizer distribution equipment in the embodiment of the present invention only transports the unopened fertilizer material through the bucket or the conveyor belt, and does not use the bucket to disassemble the fertilizer material after the fertilizer material enters the inside of the fertilizer distribution equipment. The bags of fertilizer materials are transported to avoid the problem of corrosion of slings and chains. In addition, the fertilizer distributing equipment in the embodiment of the present invention also has the advantages of high material conveying efficiency, low failure rate, and low energy consumption.
图6为本发明实施例一的上工位平台的俯视结构示意图,如图6并结合图4所示,上工位平台2的外缘设有护栏21,护栏21环绕上工位平台2外周布置,用于保护在上工位平台2上的工作人员。护栏21在输送装置的另一端12的位置处设有缺口211。工作人员从缺口211处获取输送装置1输送的整袋化肥物料。如图1所示,输送装置的另一端12的高度高于上工位平台2底面的高度,避免工作人员对整袋化肥物料进行提拉动作。上工位平台2的底面为平面,不设台阶,便于工作人员拖拽整袋化肥物料。Fig. 6 is a top view structural diagram of the upper station platform according to Embodiment 1 of the present invention. As shown in Fig. 6 and in conjunction with Fig. 4, the outer edge of the upper station platform 2 is provided with a guardrail 21, and the guardrail 21 surrounds the outer periphery of the upper station platform 2 Arrangement is used to protect the staff on the upper station platform 2. The guardrail 21 is provided with a notch 211 at the position of the other end 12 of the conveying device. The worker obtains the whole bag of fertilizer materials conveyed by the conveying device 1 from the gap 211 . As shown in FIG. 1 , the height of the other end 12 of the conveying device is higher than the height of the bottom surface of the upper station platform 2, so as to prevent the staff from lifting the whole bag of chemical fertilizer materials. The bottom surface of the upper station platform 2 is a plane without steps, which is convenient for the staff to drag the whole bag of fertilizer materials.
可选地,上工位平台2的底面设有滑道机构,滑道机构设于输送装置的另一端12的下方,滑道机构设有从输送装置的另一端12延伸至上工位平台2底面的斜坡面。输送装置1运行情况下,需要工作人员避免与输送装置1接触,以免发生安全事故。例如,输送装置1采用传送带,工作人员如果不小心碰触到传送带,有可能被运动中的传送带卷入。通过在输送装置的另一端12的下方设有滑道机构,整袋化肥物料从输送装置的另一端12落至滑道机构,再滑落至上工位平台2的底面,从而避免工作人员与输送装置1接触。Optionally, the bottom surface of the upper station platform 2 is provided with a slideway mechanism, and the slideway mechanism is located below the other end 12 of the conveying device, and the slideway mechanism is provided with the bottom surface extending from the other end 12 of the conveying device to the upper station platform 2 slope surface. When the conveying device 1 is in operation, it is necessary for staff to avoid contact with the conveying device 1 to avoid safety accidents. For example, the conveying device 1 adopts a conveyor belt, and if a worker accidentally touches the conveyor belt, he may be involved in the moving conveyor belt. By providing a slideway mechanism under the other end 12 of the conveying device, the whole bag of fertilizer materials falls from the other end 12 of the conveying device to the slideway mechanism, and then slides down to the bottom surface of the upper station platform 2, thereby preventing the staff from interacting with the conveying device. 1 contact.
如图4所示,上工位平台2设有控制面板22,控制面板22用于控制输送装置1。具体地,控制面板22设有用于控制输送装置1的输送速度、开启和停止等的按键。由于上工位平台2的工作人员是进行投料的主要操作人员,因此需要将输送装置的控制面板设于上工位平台,由上工位平台2的工作人员进行控制,避免输送装置输送速度过快,来不及投料而导致化肥物料的堆积,此外,上工位平台2操作空间有限且高度较高,在上工位平台2进行操作控制可避免突发故障引发安全事故。As shown in FIG. 4 , the upper station platform 2 is provided with a control panel 22 for controlling the conveying device 1 . Specifically, the control panel 22 is provided with keys for controlling the conveying speed, starting and stopping of the conveying device 1 . Since the staff on the upper station platform 2 are the main operators for feeding materials, it is necessary to set the control panel of the conveying device on the upper station platform and be controlled by the staff on the upper station platform 2 to avoid excessive conveying speed of the conveying device. Fast, too late to feed and lead to the accumulation of fertilizer materials. In addition, the upper station platform 2 has limited operating space and a high height. Operation control on the upper station platform 2 can avoid sudden failures and safety accidents.
在上工位平台设有底面的情况下,在上工位平台2底面设有投料口23,投料口23连通至储料装置3。投料口23可直接连通储料装置,或者通过开口或通道连通储料装置,或者通过工作仓的顶壁设有的开口或者通道连通储料装置。例如,储料装置3的储料仓设有第一开口(图中未示出),该第一开口与投料口23相对设置,化肥物料依次通过投料口23和第一开口落入储料仓内。此外,在由储料装置3的顶壁作为上工位平台的底面的情况下,即省去额外的上工位平台底面而由储料装置的顶壁代替的情况下,在储料装置3顶壁设有投料口。本发明实施例主要是以上工位平台的底面由储料装置的顶壁构成的情况进行说明。When the upper station platform is provided with a bottom surface, a feeding port 23 is provided on the bottom surface of the upper station platform 2 , and the feeding port 23 is connected to the material storage device 3 . The feeding port 23 can be directly connected to the material storage device, or connected to the material storage device through an opening or a channel, or connected to the material storage device through an opening or a channel provided on the top wall of the working chamber. For example, the storage bin of the material storage device 3 is provided with a first opening (not shown in the figure), and the first opening is arranged opposite to the feeding port 23, and the fertilizer material falls into the storage bin through the feeding port 23 and the first opening successively. Inside. In addition, when the top wall of the storage device 3 is used as the bottom surface of the upper station platform, that is, when the bottom surface of the upper station platform is omitted and replaced by the top wall of the storage device, the storage device 3 The top wall is provided with a feeding port. The embodiment of the present invention is mainly described in the case that the bottom surface of the above station platform is formed by the top wall of the material storage device.
在投料口23的位置处设有隔板231,各个投料口23通过隔板231相隔,以避免不同种类的化肥物料飞溅至其它投料口。投料口23设有过滤网,可以将因潮湿变质结块的化肥物料滤除。A partition 231 is provided at the position of the feeding port 23, and each feeding port 23 is separated by the partition 231, so as to prevent different types of fertilizer materials from splashing to other feeding ports. The feeding port 23 is provided with a filter screen, which can filter out the chemical fertilizer materials that have deteriorated and agglomerated due to moisture.
如图6所示,各个投料口23沿所述上工位平台2的外周布置,在上工位平台2的中心形成上工位平台2的操作区域24,操作区域24不包括投料口23所在的区域。工作人员在操作区域24内活动。操作区域24的一侧与输送装置的另一端12相接,即护栏21的缺口211,方便工作人员获取输送至上工位平台的化肥物料。操作区域24的另一侧与攀爬装置81相接,便于工作人员从攀爬装置81登至上工位平台2。如图6所示,各投料口23环绕操作区域24的外周布置,从而为操作区域24节省出尽可能多的空间,而且处于中心位置的工作人员也便于向四周的投料口投送化肥物料,不需要太多走动。As shown in Figure 6, each feeding port 23 is arranged along the periphery of the upper station platform 2, and the operation area 24 of the upper station platform 2 is formed at the center of the upper station platform 2, and the operation area 24 does not include the feeding port 23. Area. Workers move within the operating area 24 . One side of the operation area 24 is in contact with the other end 12 of the conveying device, that is, the gap 211 of the guardrail 21, which is convenient for the staff to obtain the fertilizer materials conveyed to the upper station platform. The other side of the operating area 24 is connected to the climbing device 81 , which is convenient for the staff to climb to the upper station platform 2 from the climbing device 81 . As shown in Figure 6, each feeding port 23 is arranged around the periphery of the operating area 24, thereby saving as much space as possible for the operating area 24, and the staff in the central position are also convenient to throw fertilizer materials to the surrounding feeding ports. Not much moving around is required.
图7为本发明实施例一的储料装置的俯视结构示意图,如图7所示,本发明实施例一的储料装置3由六个外部结构相同的储料仓31环绕储料装置的中垂线拼合构成。每个储料仓31用于储存一种化肥物料,因此,本发明实施例的配肥装置可以同时对六种化肥物料进行加工生产。此外,本发明对储料仓的数量不作限定,储料仓的数量可以根据实际生产需要进行增减。Fig. 7 is a top view structure schematic diagram of the material storage device of the first embodiment of the present invention, as shown in Fig. 7, the material storage device 3 of the first embodiment of the present invention is surrounded by six storage bins 31 with the same external structure in the middle of the material storage device Composition of vertical lines. Each storage bin 31 is used to store one kind of fertilizer material, therefore, the fertilizer distributing device of the embodiment of the present invention can simultaneously process and produce six kinds of fertilizer materials. In addition, the present invention does not limit the number of storage bins, and the number of storage bins can be increased or decreased according to actual production needs.
图8为本发明实施例一的储料仓的立体结构示意图,图9为本发明实施例一的省去第一阀门的储料仓的立体结构示意图,如图8和图9所示,储料仓设有投料口311(省去了上工位平台底面的情况)、下料口312和第一阀门313。Fig. 8 is a schematic diagram of the three-dimensional structure of the storage bin in Embodiment 1 of the present invention, and Fig. 9 is a schematic diagram of the stereoscopic structure of the storage bin in Embodiment 1 of the present invention without the first valve, as shown in Fig. 8 and Fig. 9 , the storage bin The silo is provided with a feeding port 311 (the situation on the bottom surface of the upper station platform is omitted), a feeding port 312 and a first valve 313 .
储料仓的投料口311设于储料仓的顶壁314的外缘,下料口312设于储料仓的底部。第一阀门313设于下料口312。各储料仓之间相邻的第一侧壁315为竖直设置且相互配合,从而使多个储料仓环绕储料装置的中垂线拼合成为一个储料装置。如图7所示,储料仓31的顶面呈三角形,六个储料仓31拼合为顶面呈六边形的储料装置3。各储料仓的下料口312向储料装置3的中垂线偏移设置,即各储料仓312的下料口均围绕并靠近储料装置3的中垂线布置。由于储料仓31的体积远大于下方的计量装置4,因此需要下料口312向中心靠拢,才能使各投料口312均位于计量装置4上方,否则计量装置4由于顶面面积过大,其侧壁又需要满足安息角设置,必然导致计量装置过大,从整体上为配肥设备增加了不必要的空间和高度。The feeding port 311 of the storage bin is arranged on the outer edge of the top wall 314 of the storage bin, and the feeding port 312 is arranged at the bottom of the storage bin. The first valve 313 is located at the feeding port 312 . The adjacent first side walls 315 between the storage bins are arranged vertically and cooperate with each other, so that a plurality of storage bins surround the vertical line of the storage device and form a storage device. As shown in FIG. 7 , the top surface of the storage bin 31 is triangular, and the six storage bins 31 are assembled into a storage device 3 with a hexagonal top surface. The discharge port 312 of each storage bin is offset to the vertical line of the material storage device 3 , that is, the discharge port of each storage bin 312 is arranged around and close to the vertical line of the material storage device 3 . Because the volume of the storage bin 31 is much larger than the metering device 4 below, it is necessary for the feeding port 312 to move closer to the center so that each feeding port 312 is located above the metering device 4, otherwise the metering device 4 is too large due to the top surface area. The side wall also needs to meet the setting of the angle of repose, which will inevitably lead to an oversized metering device, adding unnecessary space and height to the fertilizer distribution equipment as a whole.
图10为本发明实施例一的省去第一阀门的储料仓的仰视结构示意图,如图10所示,图中虚线部分为储料仓的投料口311的位置,储料仓的投料口311在地面的投影与下料口312在地面的投影彼此不重叠。储料仓的第二侧壁316从投料口311延伸至下料口312,投料口311在地面的投影落入第二侧壁316在地面的投影范围内。从投料口311投入的化肥物料首先全部落至第二侧壁316,再从第二侧壁滑入至下料口312。从而避免化肥物料直接落至下料口312,当向计量装置4下料时,化肥物料不会直接对计量装置形成冲击,减小对称重精度的不利影响。第二侧壁316符合安息角设置,避免化肥物料挂壁。图中第二侧壁316为平面结构,此外,第二侧壁316也可设为弧形壁面结构,其弧形壁面与相邻侧壁相切,可减少平面与平面之间接触形成的棱角,减少化肥物料的搭桥现象。Fig. 10 is a schematic diagram of the upward structure of the storage bin omitting the first valve according to Embodiment 1 of the present invention. The projection of 311 on the ground and the projection of the feeding port 312 on the ground do not overlap with each other. The second side wall 316 of the storage bin extends from the feeding port 311 to the feeding port 312 , and the projection of the feeding port 311 on the ground falls within the projection range of the second side wall 316 on the ground. The fertilizer materials input from the feeding port 311 first all fall to the second side wall 316 , and then slide into the feeding port 312 from the second side wall. In this way, the chemical fertilizer material is prevented from falling directly to the feeding port 312, and when the material is fed to the metering device 4, the chemical fertilizer material will not directly impact the metering device, reducing the adverse effect on the weighing accuracy. The second side wall 316 conforms to the setting of the angle of repose, so as to prevent the fertilizer material from hanging on the wall. The second side wall 316 in the figure is a planar structure. In addition, the second side wall 316 can also be set as an arc-shaped wall structure, and its arc-shaped wall is tangent to the adjacent side wall, which can reduce the edges and corners formed by the contact between the planes. , to reduce the bridging phenomenon of fertilizer materials.
图11为本发明实施例一的计量装置的立体结构示意图,图12为本发明实施例一的计量装置的仰视结构示意图,图13为本发明实施例一的计量机构的立体结构示意图,如图11至13所示,本发明实施例的计量装置4包括:三个计量机构41。各个计量机构41之间相邻的侧壁为竖直设置且相互配合,可以将三个计量机构41围绕计量装置的中垂线紧密拼合在一起,以节省空间。每个计量机构41与两个储料仓31相对设置,每个计量机构41对两个储料仓31化肥物料依次进行称重,即首先将一个储料仓31的化肥物料下料输送至其下方的计量机构41进行计量,当该计量机构41内的化肥物料达到预设重量后,停止该储料仓31的下料输送,同时启动另一个位于该计量机构41上方的储料仓31的下料输送,该计量机构41对另一个储料仓31的化肥物料进行称重。三个计量机构41同时进行计量,各计量机构41之间独立工作。如果只设有一个计量机构对各储料仓的化肥物料依次称重,会导致称重步骤耗费大量时间,搅拌装置需等待称重结束后,方可进行搅拌,导致配肥效率大幅降低。而如果为每一个储料仓配备一个计量机构,又会导致计量装置整体体积过大,而且额外增设的计量机构增加了配肥设备的成本。Fig. 11 is a schematic diagram of the three-dimensional structure of the metering device in Embodiment 1 of the present invention, Fig. 12 is a schematic diagram of the bottom view of the metering device in Embodiment 1 of the present invention, and Fig. 13 is a schematic diagram of the stereoscopic structure of the metering mechanism in Embodiment 1 of the present invention, as shown in Fig. As shown in 11 to 13 , the metering device 4 of the embodiment of the present invention includes: three metering mechanisms 41 . Adjacent side walls between the respective metering mechanisms 41 are arranged vertically and cooperate with each other, so that the three metering mechanisms 41 can be closely fitted together around the vertical line of the metering device to save space. Each metering mechanism 41 is arranged opposite to the two storage bins 31, and each metering mechanism 41 weighs the fertilizer materials in the two storage bins 31 in sequence, that is, firstly, the fertilizer materials in one storage bin 31 are fed to the other. The metering mechanism 41 below performs metering, and when the fertilizer material in the metering mechanism 41 reaches a preset weight, the feeding of the storage bin 31 is stopped, and the feeding of another storage bin 31 above the metering mechanism 41 is started simultaneously. For feeding and conveying, the weighing mechanism 41 weighs the fertilizer material in the other storage bin 31 . The three metering mechanisms 41 perform metering at the same time, and each metering mechanism 41 works independently. If there is only one measuring mechanism to weigh the fertilizer materials in each storage silo sequentially, the weighing step will take a lot of time, and the stirring device must wait for the weighing to be completed before stirring, resulting in a significant drop in fertilizer distribution efficiency. However, if each storage bin is equipped with a metering mechanism, the overall volume of the metering device will be too large, and the additional metering mechanism will increase the cost of the fertilizer distribution equipment.
计量机构41的顶壁设有第二开口411,计量机构的底部设有第三开口412,第三开口412设有第二阀门413。第二开口411与下料口312相对设置。如图12所示,各计量机构的第三开口412均向计量装置的中垂线偏移设置,即围绕并靠近计量装置4的中垂线,其原理与储料仓的下料口设置方式相似,此处不再赘述。参考图9,下料口312与第二开口411之间设有第一防尘机构317,对于粉末状化肥物料,依靠重力进行物料输送,仍然会产生一定量的粉尘,在储料仓与计量机构之间设有防尘机构317可防止粉尘外扬。The top wall of the metering mechanism 41 is provided with a second opening 411 , the bottom of the metering mechanism is provided with a third opening 412 , and the third opening 412 is provided with a second valve 413 . The second opening 411 is opposite to the feeding opening 312 . As shown in Figure 12, the third opening 412 of each metering mechanism is offset to the vertical line of the metering device, that is, around and close to the vertical line of the metering device 4, the principle of which is the same as that of the discharge port of the storage bin. similar and will not be repeated here. Referring to Fig. 9, a first dust-proof mechanism 317 is provided between the feeding port 312 and the second opening 411. For powdery chemical fertilizer materials, a certain amount of dust will still be generated if the material is transported by gravity. A dust-proof mechanism 317 is provided between the mechanisms to prevent dust from flying out.
其中,计量机构内设有称重传感器,称重传感器可采用电阻应变式称重传感器,当计量机构41内的化肥原料重量增加时,计量机构41下沉,导致电阻应变式称重传感器发生形变,进而输出化肥原料的重量信号。Wherein, a weighing sensor is provided in the measuring mechanism, and the weighing sensor can adopt a resistance strain type weighing sensor. When the weight of the chemical fertilizer raw material in the measuring mechanism 41 increases, the measuring mechanism 41 sinks, resulting in deformation of the resistance strain type weighing sensor. , and then output the weight signal of the fertilizer raw material.
图14为本发明实施例一的搅拌装置和出料装置的立体结构示意图,图15为本发明实施例一的打开状态的搅拌装置的结构示意图,如图14和15所示,本发明实施例的搅拌装置包括:搅拌仓51和水平设置的搅拌螺旋53。搅拌仓的顶壁设有第四开口511,搅拌装置的底部设有第五开口(图中未示出),第四开口511与计量机构的第三开口412相对设置。搅拌螺旋53水平设于搅拌仓51内。参考图13,计量机构的第三开口412与第四开口511之间设有第二防尘机构414,第二防尘机构原理与第一防尘机构原理相似,因此不再赘述。Fig. 14 is a three-dimensional schematic diagram of the stirring device and the discharge device of the first embodiment of the present invention, and Fig. 15 is a schematic structural view of the open state of the stirring device of the first embodiment of the present invention, as shown in Figs. 14 and 15, the embodiment of the present invention The stirring device comprises: a stirring chamber 51 and a horizontally arranged stirring screw 53. The top wall of the mixing bin is provided with a fourth opening 511, the bottom of the stirring device is provided with a fifth opening (not shown in the figure), and the fourth opening 511 is opposite to the third opening 412 of the metering mechanism. The stirring screw 53 is horizontally arranged in the stirring chamber 51 . Referring to FIG. 13 , a second dust-proof mechanism 414 is provided between the third opening 412 and the fourth opening 511 of the metering mechanism. The principle of the second dust-proof mechanism is similar to that of the first dust-proof mechanism, so details are not repeated here.
图16为本发明实施例一的出料装置的立体结构示意图,如图16并结合图14所示,实施例一的配肥设备还包括:出料装置6。出料装置6设于搅拌装置5下方。如图3所示,出料装置6具体也设于工作仓7内,出料装置6的出料口61从工作仓7底部伸出。出料装置的顶部为第六开口62,出料装置的底部设有出料口61。第六开口62与搅拌装置底部的第五开口相对设置。第六开口与第五开口之间设有第三防尘机构(图中未示出),第三防尘机构原理与第一防尘机构原理相似,因此不再赘述。FIG. 16 is a three-dimensional schematic diagram of the discharge device according to Embodiment 1 of the present invention. As shown in FIG. 16 and FIG. 14 , the fertilizer distributing equipment according to Embodiment 1 further includes: a discharge device 6 . The discharging device 6 is arranged below the stirring device 5 . As shown in FIG. 3 , the discharge device 6 is specifically also arranged in the working chamber 7 , and the discharge port 61 of the discharge device 6 protrudes from the bottom of the working chamber 7 . The top of the discharge device is the sixth opening 62 , and the bottom of the discharge device is provided with a discharge port 61 . The sixth opening 62 is opposite to the fifth opening at the bottom of the stirring device. A third dust-proof mechanism (not shown in the figure) is provided between the sixth opening and the fifth opening. The principle of the third dust-proof mechanism is similar to that of the first dust-proof mechanism, so details will not be repeated here.
图17为本发明实施例一的配肥设备的右视结构示意图,如图17并结合图1所示,实施例一的配肥设备还包括:攀爬装置81。攀爬装置81从上工位平台2延伸至地面。工作人员通过攀爬装置81前往上工位平台2。攀爬装置81可采用爬梯、电梯、楼梯等设备。实施例一的配肥设备还包括:楼梯82。楼梯82的一端设于地面,楼梯82的另一端设于工作仓7的仓门72的位置处。如图17所示,仓门72处于打开状态,工作人员可以通过仓门72进入工作仓内,对工作仓内的设备进行维护、检修等工作。FIG. 17 is a right view structural diagram of the fertilizer distributing equipment of Embodiment 1 of the present invention. As shown in FIG. 17 and in conjunction with FIG. 1 , the fertilizer distributing equipment of Embodiment 1 further includes: a climbing device 81 . The climbing device 81 extends from the upper station platform 2 to the ground. The staff goes to the upper station platform 2 by the climbing device 81 . Climbing device 81 can adopt equipment such as climbing ladder, elevator, stair. The fertilizer distributing equipment of Embodiment 1 also includes: stairs 82 . One end of the staircase 82 is located on the ground, and the other end of the staircase 82 is located at the position of the warehouse door 72 of the working warehouse 7 . As shown in FIG. 17 , the door 72 is open, and the staff can enter the working cabin through the door 72 to perform maintenance and repair work on the equipment in the working cabin.
实施例二Embodiment two
本发明实施例二也公开一种配肥设备,实施例二的配肥设备与实施例一的配肥设备基本相同,不同之处主要在于储料仓、搅拌装置和投料口的排布位置。Embodiment 2 of the present invention also discloses a fertilizer distributing equipment. The fertilizer distributing equipment in Embodiment 2 is basically the same as the fertilizer distributing equipment in Embodiment 1. The main difference lies in the arrangement positions of storage bins, stirring devices and feeding ports.
图18为本发明实施例二的储料仓的立体结构示意图,图19为本发明实施例二的储料仓的剖面结构示意图,如图18和图19所示,本发明实施例二的储料仓31呈倒置的圆锥形,整个储料仓的仓面为弧形,没有平面与平面之间接触形成的棱角,棱角的形成容易使堆积的物料搭桥,影响物料的流动性质。虽然弧形内壁可有效改善颗粒状化肥物料的流动性,但是对于粉末状或者湿度较高的化肥物料,仍然有可能出现搭桥现象,影响化肥物料的自由流动。因此,在储料仓31内竖直设有第一螺旋机构32,以破坏储料仓内粉末状或高湿度的化肥物料的搭桥结构,通过搅拌使化肥物料松散,便于流动。Figure 18 is a schematic diagram of a three-dimensional structure of a storage bin according to Embodiment 2 of the present invention, and Figure 19 is a schematic diagram of a cross-sectional structure of a storage bin according to Embodiment 2 of the present invention. The silo 31 is in an inverted conical shape, and the surface of the entire storage silo is arc-shaped, without edges and corners formed by contact between planes. The formation of edges and corners can easily bridge the accumulated materials and affect the flow properties of the materials. Although the arc-shaped inner wall can effectively improve the fluidity of granular fertilizer materials, for powdery or high-humidity fertilizer materials, bridging may still occur, affecting the free flow of fertilizer materials. Therefore, a first screw mechanism 32 is vertically provided in the storage bin 31 to destroy the bridging structure of the powdery or high-humidity fertilizer materials in the storage bin, and make the fertilizer materials loose by stirring to facilitate flow.
第一螺旋机构32包括:第一螺旋组件、第二螺旋组件和竖直设置的第一旋转轴321。第一螺旋组件和第二螺旋组件设于第一旋转轴且旋向相反设置。第一螺旋组件的半径大于第二螺旋组件半径。第一螺旋组件使化肥物料向下翻滚,将化肥物料推至出料口312。第二螺旋组件使化肥物料向上翻滚,使化肥物料结构松散。两组螺旋组件共同作用,在储料仓内形成对流,更容易破坏搭桥结构。The first screw mechanism 32 includes: a first screw assembly, a second screw assembly and a vertically arranged first rotating shaft 321 . The first helical component and the second helical component are arranged on the first rotating shaft and are arranged in opposite directions. The radius of the first helical assembly is greater than the radius of the second helical assembly. The first screw assembly rolls the fertilizer material downwards and pushes the fertilizer material to the outlet 312 . The second screw assembly makes the fertilizer material roll upwards to loosen the structure of the fertilizer material. The two sets of spiral components work together to form convection in the storage bin, which makes it easier to damage the bridge structure.
图20为本发明实施例二的第一螺旋机构的立体结构示意图,图21为本发明实施例二的第一螺旋机构的仰视结构示意图,如图20和图21所示,第一螺旋组件包括:第一螺旋叶片3221和第二螺旋叶片3222。第二螺旋组件包括:第三螺旋叶片3223和第四螺旋叶片3224。Figure 20 is a schematic perspective view of the first screw mechanism of the second embodiment of the present invention, and Figure 21 is a schematic bottom view of the first screw mechanism of the second embodiment of the present invention, as shown in Figures 20 and 21, the first screw assembly includes : the first helical blade 3221 and the second helical blade 3222 . The second helical assembly includes: a third helical blade 3223 and a fourth helical blade 3224 .
第一螺旋叶片3221和第二螺旋叶片3222均呈自上而下半径逐渐减小的带状叶片,第一螺旋叶片3221和第二螺旋叶片3222的外缘与倒置圆锥形的储料仓的内壁相配合,避免出现搅拌死角。第一螺旋叶片3221相对于第二螺旋叶片3222沿旋转轴321的旋转方向旋转180°布置,第一螺旋叶片3221与第二螺旋叶片3222的旋向相同。The first helical blade 3221 and the second helical blade 3222 are band-shaped blades whose radius gradually decreases from top to bottom. Cooperate with each other to avoid the dead angle of stirring. The first helical blade 3221 is rotated by 180° relative to the second helical blade 3222 along the rotation direction of the rotating shaft 321 , and the first helical blade 3221 and the second helical blade 3222 have the same rotation direction.
第三螺旋叶片3223和第四螺旋叶片3224均呈自上而下半径逐渐减小的带状叶片,第三螺旋叶片3223相对于第四螺旋叶片3224沿旋转轴321的旋转方向旋转180°布置,第三螺旋叶片3223与第四螺旋叶片3224的旋向相同。Both the third helical blade 3223 and the fourth helical blade 3224 are belt-shaped blades whose radius gradually decreases from top to bottom, and the third helical blade 3223 is rotated 180° relative to the fourth helical blade 3224 along the rotation direction of the rotating shaft 321. The third helical blade 3223 and the fourth helical blade 3224 have the same rotation direction.
第一螺旋组件与第二螺旋组件的旋向相反,具体地,第一螺旋叶片3221和第二螺旋叶片3222的旋向与第三螺旋叶片3223和第四螺旋叶片3224的旋向相反。The direction of rotation of the first helical component and the second helical component is opposite, specifically, the direction of rotation of the first helical blade 3221 and the second helical blade 3222 is opposite to that of the third helical blade 3223 and the fourth helical blade 3224 .
优选地,L1=L2>L3=L4;L1表示第一螺旋叶片3221的半径,L2表示第二螺旋叶片3222的半径,L3表示第三螺旋叶片3223的半径,L4表示第四螺旋叶片3224的半径。Preferably, L 1 =L 2 >L 3 =L 4 ; L 1 represents the radius of the first helical blade 3221, L 2 represents the radius of the second helical blade 3222, L 3 represents the radius of the third helical blade 3223, L 4 Indicates the radius of the fourth helical blade 3224 .
第一螺旋叶片3221和第二螺旋叶片3222将储料仓内部的化肥物料推向出料口312,同时刮去储料仓内壁的化肥物料,便于化肥物料流动下料。第三螺旋叶片3223和第四螺旋叶片3224位于第一螺旋叶片3221和第二螺旋叶片3222的内部,在化肥物料整体向下运动时,在其内部向上翻滚推送化肥物料,在储料仓内部形成大规模的物料对流,彻底破坏搭桥结构。The first helical blade 3221 and the second helical blade 3222 push the fertilizer material inside the storage bin to the outlet 312, and scrape off the fertilizer material on the inner wall of the storage bin at the same time, so as to facilitate the flow and discharge of the fertilizer material. The third helical blade 3223 and the fourth helical blade 3224 are located inside the first helical blade 3221 and the second helical blade 3222. When the fertilizer material moves downward as a whole, it rolls upwards and pushes the fertilizer material inside, forming a Large-scale material convection completely destroys the bridge structure.
第一旋转轴321设有:第一支撑杆3231和第二支撑杆3232。The first rotating shaft 321 is provided with: a first support rod 3231 and a second support rod 3232 .
第一支撑杆3231和第二支撑杆3232均垂直于第一旋转轴321,第一支撑杆3231与第二支撑杆3232平行,第一支撑杆3231设于第二支撑杆3232上方,第一支撑杆3231的长度大于第二支撑杆3232的长度,第一旋转轴321穿过第一支撑杆3231和第二支撑杆3232的中点。The first support rod 3231 and the second support rod 3232 are both perpendicular to the first rotation shaft 321, the first support rod 3231 is parallel to the second support rod 3232, the first support rod 3231 is arranged above the second support rod 3232, and the first support rod 3232 The length of the rod 3231 is greater than the length of the second support rod 3232 , and the first rotation axis 321 passes through the midpoint of the first support rod 3231 and the second support rod 3232 .
第一螺旋叶片3221穿过第一支撑杆3231的端部32311和第二支撑杆3232的端部32321。第二螺旋叶片3222穿过第一支撑杆3231的端部32311和第二支撑杆3232的端部32321。第三螺旋叶片3223穿过第一支撑杆3231的支撑部32312和第二支撑杆3232的支撑部32322。第四螺旋叶片3224穿过第一支撑杆3231的支撑部32312和第二支撑杆3232的支撑部32322。第一支撑杆的端部32311至第一旋转轴321之间的部分为第一支撑杆的支撑部32312,其他支撑杆的端部和支撑部与此相同。The first helical blade 3221 passes through the end 32311 of the first support rod 3231 and the end 32321 of the second support rod 3232 . The second spiral blade 3222 passes through the end 32311 of the first support rod 3231 and the end 32321 of the second support rod 3232 . The third helical blade 3223 passes through the support portion 32312 of the first support rod 3231 and the support portion 32322 of the second support rod 3232 . The fourth helical blade 3224 passes through the support portion 32312 of the first support rod 3231 and the support portion 32322 of the second support rod 3232 . The part between the end 32311 of the first support rod and the first rotating shaft 321 is the support part 32312 of the first support rod, and the ends and support parts of the other support rods are the same.
可选地,第一旋转轴321还设有:第三支撑杆3233。第三支撑杆3233可进一步增强螺旋组件的工作强度。Optionally, the first rotating shaft 321 is further provided with: a third support rod 3233 . The third support rod 3233 can further enhance the working strength of the screw assembly.
第一旋转轴321穿过第三支撑杆3233的中点,第三支撑杆3233设于第一支撑杆3231和第二支撑杆3232之间。第三支撑杆3233垂直于第一旋转轴321和第一支撑杆3231。第三支撑杆3233的长度小于第一支撑杆3231的长度,并且第三支撑杆3233的长度大于第二支撑杆3232的长度。The first rotating shaft 321 passes through the midpoint of the third support rod 3233 , and the third support rod 3233 is disposed between the first support rod 3231 and the second support rod 3232 . The third supporting rod 3233 is perpendicular to the first rotating shaft 321 and the first supporting rod 3231 . The length of the third support rod 3233 is less than the length of the first support rod 3231 , and the length of the third support rod 3233 is greater than the length of the second support rod 3232 .
第一螺旋叶片3221和第二螺旋叶片3222均穿过第三支撑杆3233的端部32331。第三螺旋叶片3223和第四螺旋叶片3224均穿过第三支撑杆3233的支撑部32332。Both the first helical blade 3221 and the second helical blade 3222 pass through the end 32331 of the third support rod 3233 . Both the third helical blade 3223 and the fourth helical blade 3224 pass through the support portion 32332 of the third support rod 3233 .
可选地,第一旋转轴321设有刮片3211。当化肥物料流到出料口时,物料极易形成搭桥,粉状物料极易堵塞或者呈块状下料,严重影响储料仓下方计量装置的称重精度,通过刮片3211破坏出料口处的物料搭桥,使物料流动均匀,提高了称重精度。Optionally, the first rotating shaft 321 is provided with a scraper 3211 . When the fertilizer material flows to the discharge port, the material is easy to form a bridge, and the powdery material is easy to be blocked or discharged in a block shape, which seriously affects the weighing accuracy of the metering device under the storage bin, and the discharge port is damaged by the scraper 3211 The material at the place is bridged to make the material flow evenly and improve the weighing accuracy.
刮片3211设于第一螺旋组件和第二螺旋组件下方,具体设于第二支撑杆3232下方。如图20所示,刮片3211采用螺旋片结构,螺旋片可带动物料向下传动,使物料均匀的流出下料口。图22为本发明实施例二的另一种第一螺旋机构的主视结构示意图,如图22所示,该图中的第一螺旋机构与图20的第一螺旋机构的不同之处仅在于刮片3211结构,图22的第一螺旋机构的刮片3211采用角片结构,该角片沿第一旋转轴321竖直设置,采用角片结构的刮片3211可将下料口312的物料打散,物料依靠重力作用向下流动。The scraper 3211 is disposed under the first helical assembly and the second helical assembly, specifically, under the second support rod 3232 . As shown in Figure 20, the scraper 3211 adopts a helical blade structure, and the helical blade can drive the material to move downward, so that the material can evenly flow out of the discharge port. Figure 22 is a schematic front view of another first screw mechanism according to Embodiment 2 of the present invention. As shown in Figure 22, the difference between the first screw mechanism in this figure and the first screw mechanism in Figure 20 is only that Scraper 3211 structure, the scraper 3211 of the first screw mechanism in Figure 22 adopts a corner piece structure, and the corner piece is vertically arranged along the first rotating shaft 321, and the scraper 3211 adopting the corner piece structure can remove the material from the feeding port 312 Break up, the material flows down by gravity.
图23为本发明实施例二的储料装置、计量装置和搅拌装置的主视结构示意图,图24为本发明实施例二的储料装置、计量装置和搅拌装置的立体结构示意图,如图23和图24所示,本发明实施例二的储料装置3、计量装置4和搅拌装置5自上而下依次顺序布置。由储料装置3的顶壁构成上工位平台(图中未示出)的底面。储料装置3设有投料口311,投料口311在地面的投影落入储料装置3的储料仓的第二侧壁316在地面的投影范围内。实施例二的第二侧壁316呈弧形,不同于实施例一的平面形状的第二侧壁316。第二侧壁316呈弧形,可减少储料仓内壁平面与平面之间接触形成的棱角,避免化肥物料在棱角附近产生化肥物料堆积、挂壁、搭桥现象。Fig. 23 is a front structural schematic view of the material storage device, metering device and stirring device of the second embodiment of the present invention, and Fig. 24 is a three-dimensional structural schematic diagram of the material storage device, metering device and stirring device of the second embodiment of the present invention, as shown in Fig. 23 As shown in FIG. 24 , the storage device 3 , the metering device 4 and the stirring device 5 of the second embodiment of the present invention are arranged sequentially from top to bottom. The bottom surface of the upper station platform (not shown) is formed by the top wall of the material storage device 3 . The material storage device 3 is provided with a material feeding port 311, and the projection of the material feeding port 311 on the ground falls within the projection range of the second side wall 316 of the storage bin of the material storage device 3 on the ground. The second side wall 316 of the second embodiment is arc-shaped, which is different from the planar second side wall 316 of the first embodiment. The second side wall 316 is arc-shaped, which can reduce the edges and corners formed by the contact between the planes of the inner wall of the storage bin, and avoid the accumulation, wall hanging and bridging of fertilizer materials near the edges and corners.
参考图24,各投料口布置于操作区域的两侧,在操作区域的另外两侧则分别设有输送装置和攀爬装置。操作区域分别与输送装置的另一端和攀爬装置相接。Referring to Fig. 24, each feeding port is arranged on both sides of the operation area, and the other two sides of the operation area are respectively provided with a conveying device and a climbing device. The operating area is connected with the other end of the conveying device and the climbing device respectively.
如图24所示,本发明实施例二的搅拌装置5包括:搅拌仓51和第二螺旋机构52。第二螺旋机构52竖直设于搅拌仓51内。搅拌仓51呈自上而下容积逐渐减小的倒置圆锥形。As shown in FIG. 24 , the stirring device 5 according to the second embodiment of the present invention includes: a stirring chamber 51 and a second screw mechanism 52 . The second screw mechanism 52 is vertically arranged in the mixing chamber 51 . The mixing bin 51 is in the shape of an inverted cone whose volume gradually decreases from top to bottom.
图25为本发明实施例二的第二螺旋机构的立体结构示意图,图26为本发明实施例二的第二螺旋机构的仰视结构示意图,如图25和图26所示,第二螺旋机构52包括:第三螺旋组件、第四螺旋组件和竖直设置的第二旋转轴521。第三螺旋组件和第四螺旋组件设于第二旋转轴且旋向相反。第三螺旋组件和第四螺旋组件位于搅拌仓51内。Fig. 25 is a schematic three-dimensional structural diagram of the second screw mechanism in Embodiment 2 of the present invention, and Fig. 26 is a schematic bottom view of the second screw mechanism in Embodiment 2 of the present invention. As shown in Fig. 25 and Fig. 26, the second helical mechanism 52 It includes: a third screw assembly, a fourth screw assembly and a vertically arranged second rotating shaft 521 . The third helical component and the fourth helical component are disposed on the second rotation axis and rotate in opposite directions. The third screw assembly and the fourth screw assembly are located in the mixing chamber 51 .
第三螺旋组件包括:第五螺旋叶片5221和第六螺旋叶片5222。The third helical assembly includes: a fifth helical blade 5221 and a sixth helical blade 5222 .
第四螺旋组件包括:第七螺旋叶片5223和第八螺旋叶片5224。The fourth helical assembly includes: a seventh helical blade 5223 and an eighth helical blade 5224 .
第五螺旋叶片5221和第六螺旋叶片5222均呈自上而下半径逐渐减小的带状叶片,第五螺旋叶片5221相对于第六螺旋叶片5222沿第二旋转轴521的旋转方向旋转180°布置,第五螺旋叶片5221与第六螺旋叶片5222的旋向相同。第七螺旋叶片5223和第八螺旋叶片5224均呈自上而下半径逐渐减小的带状叶片,第七螺旋叶片5223相对于第八螺旋叶片5224沿第二旋转轴521的旋转方向旋转180°布置,第七螺旋叶片5223与第八螺旋叶片5224的旋向相同。Both the fifth helical blade 5221 and the sixth helical blade 5222 are belt-shaped blades whose radius gradually decreases from top to bottom, and the fifth helical blade 5221 rotates 180° relative to the sixth helical blade 5222 along the rotation direction of the second rotation axis 521 arrangement, the fifth helical blade 5221 and the sixth helical blade 5222 have the same rotation direction. Both the seventh helical blade 5223 and the eighth helical blade 5224 are belt-shaped blades whose radius gradually decreases from top to bottom, and the seventh helical blade 5223 rotates 180° relative to the eighth helical blade 5224 along the rotation direction of the second rotation axis 521 arrangement, the seventh helical blade 5223 and the eighth helical blade 5224 have the same rotation direction.
第五螺旋叶片5221和第六螺旋叶片5222的旋向与第七螺旋叶片5223和第八螺旋叶片5224的旋向相反。第五螺旋叶片5221和第六螺旋叶片5222的半径大于第七螺旋叶片5223和第八螺旋叶片5224的半径。The rotation direction of the fifth helical blade 5221 and the sixth helical blade 5222 is opposite to that of the seventh helical blade 5223 and the eighth helical blade 5224 . The radii of the fifth helical blade 5221 and the sixth helical blade 5222 are larger than the radii of the seventh helical blade 5223 and the eighth helical blade 5224 .
第一旋转轴设有:第四支撑杆5231、第五支撑杆5232、第六支撑杆5233和第七支撑杆5234。The first rotating shaft is provided with: a fourth support rod 5231 , a fifth support rod 5232 , a sixth support rod 5233 and a seventh support rod 5234 .
第四支撑杆5231和第五支撑杆5232均垂直于第二旋转轴521,第二旋转轴521穿过第四支撑杆5231和第五支撑杆5232的中点,第四支撑杆5231设于第五支撑杆5232上方,第四支撑杆5231与第五支撑杆5232相垂直,第四支撑杆5231的长度大于第五支撑杆5232的长度;Both the fourth support rod 5231 and the fifth support rod 5232 are perpendicular to the second rotating shaft 521, the second rotating shaft 521 passes through the midpoint of the fourth supporting rod 5231 and the fifth supporting rod 5232, and the fourth supporting rod 5231 is arranged on the second Above the fifth support rod 5232, the fourth support rod 5231 is perpendicular to the fifth support rod 5232, and the length of the fourth support rod 5231 is greater than the length of the fifth support rod 5232;
第六支撑杆5233和第七支撑杆5234均垂直于第二旋转轴521,第二旋转轴521穿过第六支撑杆5233和第七支撑杆5234的中点,第六支撑杆5233设于第七支撑杆5234上方,第六支撑杆5233与第七支撑杆5234相垂直,第六支撑杆5233的长度大于第七支撑杆5234的长度。The sixth support rod 5233 and the seventh support rod 5234 are both perpendicular to the second rotation axis 521, the second rotation axis 521 passes through the midpoint of the sixth support rod 5233 and the seventh support rod 5234, and the sixth support rod 5233 is arranged on the second rotation axis 521. Above the seventh support rod 5234 , the sixth support rod 5233 is perpendicular to the seventh support rod 5234 , and the length of the sixth support rod 5233 is greater than the length of the seventh support rod 5234 .
第四支撑杆5231与第六支撑杆5233处于同一平面。第五支撑杆5232与第七支撑杆5234处于同一平面。第四支撑杆5231的长度大于第六支撑杆5233的长度。The fourth support rod 5231 and the sixth support rod 5233 are on the same plane. The fifth support rod 5232 is on the same plane as the seventh support rod 5234 . The length of the fourth support rod 5231 is greater than the length of the sixth support rod 5233 .
第五螺旋叶片5221穿过第四支撑杆5231的端部52311和第五支撑杆5232的端部52321。第六螺旋叶片5222穿过第四支撑杆5231的另一个端部52311和第五支撑杆5232的另一个端部52321。第七螺旋叶片5223穿过第六支撑杆5233的端部52331和第七支撑杆5234的端部52341。第八螺旋叶片5224穿过第六支撑杆5233端部52331和第七支撑杆5234的端部52341。The fifth helical blade 5221 passes through the end 52311 of the fourth support rod 5231 and the end 52321 of the fifth support rod 5232 . The sixth helical blade 5222 passes through the other end 52311 of the fourth support rod 5231 and the other end 52321 of the fifth support rod 5232 . The seventh helical blade 5223 passes through the end 52331 of the sixth support rod 5233 and the end 52341 of the seventh support rod 5234 . The eighth helical blade 5224 passes through the end 52331 of the sixth support rod 5233 and the end 52341 of the seventh support rod 5234 .
第二螺旋机构的工作原理与第一螺旋机构的工作原理类似,因此不再赘述。第一螺旋机构和第二螺旋机构可互换使用。由于储料仓仅需要将化肥物料的搭桥结构破坏,并不需要充分搅拌,因此第一螺旋机构的螺旋叶片的旋转角度为180°,即可满足要求。而第二螺旋机构的用于搅拌,因此第二螺旋机构的螺旋叶片的旋转角度为270°,以实现充分搅拌。The working principle of the second screw mechanism is similar to that of the first screw mechanism, so it will not be repeated here. The first screw mechanism and the second screw mechanism may be used interchangeably. Since the storage bin only needs to destroy the bridging structure of the fertilizer material and does not need to be fully stirred, the rotation angle of the helical blade of the first screw mechanism is 180°, which can meet the requirements. And the second screw mechanism is used for stirring, so the rotation angle of the helical blade of the second screw mechanism is 270°, to realize sufficient stirring.
上述实施例一和实施例二的配肥设备的工作原理为:工作人员在上工位平台接收输送装置输送的整袋化肥后,在上工位平台进行拆袋,然后将化肥物料从投料口投入储料装置,储料装置将化肥物料下料至称重装置,当称重机构内的化肥物料达到预设重量后,将化肥物料输送至搅拌装置进行搅拌,搅拌完成后,对化肥物料进行出料。The working principle of the fertilizer distributing equipment in the first and second embodiments above is as follows: After receiving the whole bag of chemical fertilizer delivered by the conveying device on the upper station platform, the staff unpacks the bag on the upper station platform, and then puts the fertilizer material from the feeding port Put into the storage device, the storage device will feed the fertilizer material to the weighing device, when the fertilizer material in the weighing mechanism reaches the preset weight, the fertilizer material will be transported to the stirring device for stirring, after the stirring is completed, the fertilizer material will be Discharge.
实施例三Embodiment Three
本发明实施例三提供一种配肥方法,该所述配肥方法应用于实施例一或者实施例二的配肥设备。实施例三的配肥方法包括:Embodiment 3 of the present invention provides a fertilizer distribution method, which is applied to the fertilizer distribution equipment of Embodiment 1 or Embodiment 2. The fertilizer distribution method of embodiment three comprises:
步骤S1,通过输送装置将化肥物料从地面输送至上工位平台;Step S1, transporting the fertilizer material from the ground to the upper station platform through the conveying device;
步骤S2,在所述上工位平台对化肥物料进行拆袋;Step S2, unpacking the fertilizer materials on the upper station platform;
步骤S3,将化肥物料从所述上工位平台投送至储料装置;Step S3, delivering the fertilizer material from the upper station platform to the storage device;
步骤S4,利用重力作用将所述储料装置内的化肥物料输送至计量装置进行称重;Step S4, using gravity to transport the fertilizer material in the storage device to a metering device for weighing;
步骤S5,利用重力作用将所述计量装置内的符合预设重量的化肥物料输送至搅拌装置进行搅拌;Step S5, using gravity to transport the chemical fertilizer material in the metering device that meets the preset weight to the stirring device for stirring;
步骤S6,利用重力作用将所述搅拌装置内的搅拌完成的化肥物料输送至出料装置进行出料。Step S6, using gravity to transport the stirred fertilizer material in the stirring device to the discharging device for discharging.
本发明实施例三的配肥方法,应用于实施例一或实施例二的配肥设备,其工作原理可参考实施例一和实施例二,此处不再赘述。The method for distributing fertilizer in Embodiment 3 of the present invention is applied to the fertilizer distributing equipment in Embodiment 1 or Embodiment 2. For its working principle, reference may be made to Embodiment 1 and Embodiment 2, which will not be repeated here.
本领域技术人员在考虑说明书及实践这里公开的发明后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由下面的权利要求指出。Other embodiments of the invention will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any modification, use or adaptation of the present invention, these modifications, uses or adaptations follow the general principles of the present invention and include common knowledge or conventional technical means in the technical field not disclosed in this disclosure . The specification and examples are to be considered exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
应当理解的是,本发明并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。It should be understood that the present invention is not limited to the precise constructions which have been described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof.
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CN207342612U (en) * | 2017-07-10 | 2018-05-11 | 云南云天化农业科技股份有限公司 | One kind is with fertile equipment |
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CN104338476A (en) * | 2013-08-01 | 2015-02-11 | 和原生态控股股份有限公司 | Paste fertilizer preparation machine and production method |
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CN104607093A (en) * | 2015-02-13 | 2015-05-13 | 和原生态控股股份有限公司 | Liquid fertilizer preparation machine |
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CN108356454A (en) * | 2018-03-30 | 2018-08-03 | 川田机械制造(上海)有限公司 | A kind of feeding platform |
CN112812889A (en) * | 2021-01-06 | 2021-05-18 | 四川三联新材料有限公司 | Production process of essence and spice |
WO2023102720A1 (en) * | 2021-12-07 | 2023-06-15 | Tetra Laval Holdings & Finance S.A. | A buffer tank, a filling machine comprising the buffer tank and a method for filling liquid food product in packages |
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Application publication date: 20171219 |