CN107474102A - A kind of method that Sargassum protein is extracted using special extraction kettle material bag - Google Patents
A kind of method that Sargassum protein is extracted using special extraction kettle material bag Download PDFInfo
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Abstract
本发明公开了一种采用特制的萃取釜物料袋提取海藻蛋白的方法,包括如下步骤:(1)在亚临界水萃取设备中,将海藻粉装入特制的萃取釜物料袋中并悬吊于萃取釜内,将预热好的脱氧去离子水注入萃取釜中,超声条件下,加热加压进行萃取反应;(2)萃取结束后,收集冷却至室温的萃取液,再进行冷却沉淀,离心,取上清液,冷冻,干燥,得到粗的海藻蛋白。本发明采用特制的萃取釜物料袋进行海藻蛋白的提取,增大了萃取液与物料的接触面积,显著提高了海藻粗蛋白的得率,未辅以超声时,海藻蛋白得率提高4倍;辅以超声时,海藻蛋白得到提高了1.6倍。
The invention discloses a method for extracting seaweed protein by using a special material bag of an extraction kettle, which comprises the following steps: (1) in subcritical water extraction equipment, put seaweed powder into a special material bag of an extraction kettle and hang it on In the extraction kettle, inject preheated deoxygenated deionized water into the extraction kettle, and under ultrasonic conditions, heat and pressurize to carry out the extraction reaction; (2) After the extraction is completed, collect the extract cooled to room temperature, then cool and precipitate, and centrifuge , take the supernatant, freeze, and dry to obtain thick seaweed protein. The present invention uses a special extraction kettle material bag to extract seaweed protein, which increases the contact area between the extract and the material, and significantly improves the yield of seaweed crude protein. When no ultrasound is used, the yield of seaweed protein is increased by 4 times; When supplemented with ultrasound, seaweed protein was enhanced by 1.6 times.
Description
技术领域technical field
本发明涉及亚临界水萃取技术领域,具体涉及一种采用特制的萃取釜物料袋提取海藻蛋白的方法。The invention relates to the technical field of subcritical water extraction, in particular to a method for extracting seaweed protein by using a special material bag of an extraction kettle.
背景技术Background technique
亚临界水,又称高压热水、超热水或热液态水,是指在一定压力下(一般在5~20MPa),温度处于100℃以上,临界温度374℃以下的高温水,且一直保持液体状态。亚临界水萃取是利用亚临界水作为萃取剂,在密闭、无氧、高压的容器内,依据有机物相似相溶的原理,通过萃取物料与萃取剂在浸泡过程中的分子扩散过程,达到固体物料中的脂溶性成分转移到液态的萃取剂中,再通过浓缩、脱水处理将萃取溶剂与目标产物分离,最终得到目标产物的一种新型萃取分离技术。Subcritical water, also known as high-pressure hot water, super hot water or hot liquid water, refers to high-temperature water with a temperature above 100°C and a critical temperature below 374°C under a certain pressure (generally 5-20MPa), and it has been kept liquid state. Subcritical water extraction is to use subcritical water as the extraction agent, in a closed, oxygen-free, high-pressure container, according to the principle of similar solubility of organic matter, through the molecular diffusion process of the extraction material and the extraction agent during the soaking process, to achieve the solid material It is a new extraction and separation technology that transfers the fat-soluble components in the liquid to the liquid extractant, and then separates the extraction solvent from the target product through concentration and dehydration, and finally obtains the target product.
亚临界水萃取设备萃取的对象多为固体原料,由于固态基质本身属性及亚临界水高温、高压特殊条件的要求和限制,在萃取釜中无法实现安装搅拌装置,物料大多是堆积在一起,导致传质效率低和萃取过程的不均匀性,并且随装料量的增多和增加的堆积高度,这种缺陷表现的异常明显。亚临界水技术的萃取率有待进一步提高,尤其是对那些热敏性物质的提取,需要通过添加有机溶剂或表面活性剂等夹带剂的方法才能达到较满意的萃取率和回收率,大大限制了它的应用和发展。Most of the objects extracted by subcritical water extraction equipment are solid raw materials. Due to the properties of the solid matrix itself and the requirements and limitations of the special conditions of high temperature and high pressure of subcritical water, it is impossible to install a stirring device in the extraction kettle, and most of the materials are piled up together, resulting in The low mass transfer efficiency and the inhomogeneity of the extraction process, and with the increase of the charging amount and the increase of the accumulation height, this defect is extremely obvious. The extraction rate of subcritical water technology needs to be further improved, especially for the extraction of those heat-sensitive substances, it is necessary to add organic solvents or surfactants and other entraining agents to achieve a satisfactory extraction rate and recovery rate, which greatly limits its use. application and development.
亚临界水萃取设备主要由两部分组成,即控制系统和操作系统。控制系统主要包括温度调节控制器、压力调节控制器、超温超压报警器和整台设备的电路系统等。为了操作方便,该部分的控制器设计为控制面板,通过面板上的开关、按钮、旋钮来控制整个机器。操作系统部分主要由蓄水池、压力泵、预加热器、恒温装置、提取釜、调节阀、冷却器及收集器等组成。Subcritical water extraction equipment is mainly composed of two parts, namely the control system and the operating system. The control system mainly includes temperature regulating controller, pressure regulating controller, over-temperature and over-pressure alarm and the circuit system of the whole equipment. For the convenience of operation, the controller of this part is designed as a control panel, and the whole machine is controlled through the switches, buttons and knobs on the panel. The operating system part is mainly composed of a reservoir, a pressure pump, a pre-heater, a constant temperature device, an extraction kettle, a regulating valve, a cooler and a collector.
提取机理:温度较低时,水分子之间的距离紧密,亚临界状态下,随着温度的升高,分子动能增大,分子间距离逐渐变大,流体微观结构的氢键、离子水合、离子缔合、簇状结构等发生了变化,因此亚临界水的物理、化学特性与常温常压水有较大差异。介电常数是溶剂溶解能力的量度,常温常压下的水极性较强,亚临界状态下水的介电常数ε随温度的升高而降低,水的氢键被打开或减弱从而大大降低水的极性,极性由强变弱,从而允许水分子与低极性的溶质分子更加靠近而增加吸引力,性质类似于有机溶剂,促进溶质分子的溶解,能将不同极性的目标物质依次提取出来。因此通过控制亚临界水的温度和压力,使水的极性在较大范围内变化,从而实现天然产物中水溶性到脂溶性活性物质的连续提取。且仅用水做溶剂,具有无毒害,安全性强,高效环保,操作简便的优势,成为当前萃取分离领域的研究热点。Extraction mechanism: when the temperature is low, the distance between water molecules is close. In the subcritical state, as the temperature increases, the kinetic energy of the molecules increases, and the distance between molecules gradually increases. The hydrogen bonds of the fluid microstructure, ion hydration, Ion association, cluster structure, etc. have changed, so the physical and chemical characteristics of subcritical water are quite different from those of normal temperature and pressure water. The dielectric constant is a measure of the dissolving ability of a solvent. The polarity of water at normal temperature and pressure is strong. In the subcritical state, the dielectric constant ε of water decreases with the increase of temperature, and the hydrogen bond of water is opened or weakened, thereby greatly reducing the water Polarity, the polarity changes from strong to weak, which allows water molecules to get closer to low-polarity solute molecules to increase the attractive force. Its properties are similar to organic solvents, which promote the dissolution of solute molecules and can sequentially separate target substances of different polarities. Extract it. Therefore, by controlling the temperature and pressure of the subcritical water, the polarity of the water can be changed in a wide range, thereby realizing the continuous extraction of water-soluble to fat-soluble active substances in natural products. And only water is used as a solvent, which has the advantages of non-toxicity, strong safety, high efficiency and environmental protection, and easy operation, and has become a research hotspot in the field of extraction and separation.
在利用亚临界水萃取设备提取天然产物时,通常通过控制压力、时间、温度、超声频率、功率方面进行改进优化来提高活性物质得率,通过增大物料表面积来提高活性物质得率鲜有报道。利用该设备提取的物料颗粒一般大于60目,在不借助外力的作用下粒度越小的物料在水的作用下越容易结块严重影响了物料与亚临界水的接触,在不能搅拌的亚临界水设备的萃取釜内,增大物料与亚临界水的接触面积能够较好的萃取目标活性产物,按照专利200710032663.1操作得到的活性物质产率低,而通过改进亚临界水物料篮来增大物料与亚临界水接触进而提高活性物质得率方面未见报道。When using subcritical water extraction equipment to extract natural products, the yield of active substances is usually improved by controlling pressure, time, temperature, ultrasonic frequency, and power. There are few reports on increasing the yield of active substances by increasing the surface area of the material. . The material particles extracted by this equipment are generally larger than 60 mesh. Without the action of external force, the smaller the particle size of the material is, the easier it is to agglomerate under the action of water, which seriously affects the contact between the material and subcritical water. In the subcritical water that cannot be stirred In the extraction kettle of the equipment, increasing the contact area between the material and subcritical water can better extract the target active product. The active material yield obtained by the operation according to the patent 200710032663.1 is low, and the subcritical water material basket is improved to increase the material and There is no report on subcritical water contact to improve the yield of active substances.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供了一种采用特制的萃取釜物料袋提取海藻蛋白的方法。该方法采用特制的萃取釜物料袋提取海藻蛋白,使物料能与萃取液的接触面积增大,解决了现有技术中直接利用亚临界水萃取设备提取时容易造成的物料包裹成团、结块,导致提取率低的问题,实现得到萃取产率高的海藻蛋白活性物质。The purpose of the present invention is to provide a method for extracting seaweed protein by using a special extraction kettle material bag to address the deficiencies in the prior art. The method uses a special extraction kettle material bag to extract seaweed protein, which increases the contact area between the material and the extract, and solves the problem of material wrapping and agglomeration that are easily caused by direct use of subcritical water extraction equipment in the prior art. , leading to the problem of low extraction rate, so as to obtain the active substance of seaweed protein with high extraction yield.
本发明的目的通过如下技术方案实现。The purpose of the present invention is achieved through the following technical solutions.
一种采用特制的萃取釜物料袋提取海藻蛋白的方法,包括如下步骤:A method for extracting seaweed protein using a special extraction kettle material bag, comprising the steps of:
(1)在亚临界水萃取设备中,将海藻粉装入特制的萃取釜物料袋中并悬吊于萃取釜内,将预热好的脱氧去离子水注入萃取釜中,超声条件下,加热加压进行萃取反应;(1) In the subcritical water extraction equipment, put the seaweed powder into the special material bag of the extraction kettle and hang it in the extraction kettle, inject the preheated deoxygenated deionized water into the extraction kettle, and heat it under ultrasonic conditions Pressurize for extraction reaction;
(2)萃取结束后,收集冷却至室温的萃取液,再进行冷却沉淀,离心,取上清液,冷冻,干燥,得到粗的海藻蛋白。(2) After the extraction is completed, the extract cooled to room temperature is collected, cooled and precipitated, centrifuged, the supernatant is taken, frozen, and dried to obtain crude seaweed protein.
进一步地,所述特制的萃取釜物料袋包括支架箍、纱布层、纱布袋以及束口绳;Further, the special extraction kettle material bag includes a support hoop, a gauze layer, a gauze bag and a beam;
所述支架箍为由竖直方向上多个同轴的不锈钢箍排列组成;所述不锈钢箍未封闭,具有开口;相邻的两个不锈钢箍之间通过钢丝进行连接,钢丝的两端分别连接在相邻两个不锈钢箍的开口端,并且由下至上方向,连接第一个不锈钢箍与第二个不锈钢箍的钢丝的两端连接在两个不锈钢箍的同一侧开口端,而其余两两相邻不锈钢箍之间的连接为开口端错位连接;The bracket hoop is composed of a plurality of coaxial stainless steel hoops arranged in the vertical direction; the stainless steel hoop is not closed and has an opening; two adjacent stainless steel hoops are connected by steel wires, and the two ends of the steel wires are respectively connected At the open ends of two adjacent stainless steel hoops, and from bottom to top, the two ends of the steel wire connecting the first stainless steel hoop and the second stainless steel hoop are connected to the open ends of the same side of the two stainless steel hoops, while the other two The connection between adjacent stainless steel hoops is an open end dislocation connection;
所述纱布层为纱布固定在支架箍的每一个不锈钢箍上,用于盛放物料;The gauze layer is fixed on each stainless steel hoop of the bracket hoop by gauze for holding materials;
所述纱布袋为纱布制成的袋子,用于包裹具有纱布层的支架箍;Described gauze bag is the bag that gauze is made, is used for wrapping the bracket hoop that has gauze layer;
所述束口绳穿连在纱布袋的开口处,用于封闭纱布袋及整个物料袋的悬挂。The mouth rope is threaded through the opening of the gauze bag, and is used for closing the gauze bag and the suspension of the whole material bag.
更进一步地,所述支架箍的不锈钢箍及钢丝的材料均采用直径2mm的不锈钢丝。Furthermore, the stainless steel hoop and steel wire of the stent hoop are made of stainless steel wire with a diameter of 2mm.
更进一步地,所述钢丝与不锈钢箍的连接方式为焊接,或直接通过握成钢箍的钢丝折叠而成。Furthermore, the steel wire is connected to the stainless steel hoop by welding, or directly by folding the steel wire into a steel hoop.
钢丝的规格根据实际萃取釜腔的大小确定,萃取釜腔较大时,选用直径更大的不锈钢钢丝,达到更好的支撑效果;同时,不锈钢箍的直径大小根据萃取釜的腔体大小进行设计,并确保使整个物料袋的大小不超过萃取釜大小,能放入萃取釜中。The specifications of the steel wire are determined according to the size of the actual extraction kettle cavity. When the extraction kettle cavity is large, use a stainless steel wire with a larger diameter to achieve a better supporting effect; at the same time, the diameter of the stainless steel hoop is designed according to the size of the extraction kettle cavity , and ensure that the size of the entire material bag does not exceed the size of the extraction kettle and can be placed in the extraction kettle.
更进一步地,所述纱布袋包括有不锈钢丝束口绳的纱布袋和不锈钢箍与纱布联用两种形式;所述不锈钢丝束口绳的纱布袋形式为不锈钢丝穿过纱布袋的开口端并用于束口悬吊整个物料袋;所述不锈钢箍与纱布联用的纱布袋形式为不锈钢箍与纱布袋分开放在物料篮中,并将纱布袋的开口及不锈钢箍固定在超声波探头上进行悬挂。Furthermore, the gauze bag includes two forms: a gauze bag with a stainless steel tow rope and a stainless steel hoop combined with gauze; the gauze bag of the stainless steel tow rope is in the form of a stainless steel wire passing through the open end of the gauze bag It is also used to suspend the entire material bag at the mouth of the beam; the gauze bag used in conjunction with the stainless steel hoop and gauze is in the form of a stainless steel hoop and the gauze bag being placed separately in the material basket, and the opening of the gauze bag and the stainless steel hoop are fixed on the ultrasonic probe for suspension.
更进一步地,所述束口绳的材料采用0.2~1mm的不锈钢丝,优选为0.5mm的不锈钢丝,0.2~1mm的不锈钢丝便于折叠弯曲,方便使用。Furthermore, the material of the beam rope is 0.2-1 mm stainless steel wire, preferably 0.5 mm stainless steel wire, which is easy to fold and bend, and convenient to use.
更进一步地,所述纱布层的纱布的规格根据物料的粒径大小选择,选择孔径大于物料的粒径大小的纱布。Furthermore, the specifications of the gauze in the gauze layer are selected according to the particle size of the material, and the gauze with a pore size larger than the particle size of the material is selected.
纱布层的面积大于不锈钢箍包围的面积;同时,纱布层的层数与不锈钢箍的层数相同,可通过调整不锈钢箍与纱布层的层数进而调整物料的分散程度,通过增加不锈钢箍与纱布层的层数可进一步将物料摊开,进一步增大物料与萃取液的接触面积。The area of the gauze layer is larger than the area surrounded by the stainless steel hoop; at the same time, the number of layers of the gauze layer is the same as that of the stainless steel hoop, and the degree of dispersion of the material can be adjusted by adjusting the number of layers of the stainless steel hoop and the gauze layer. The number of layers can further spread the material and further increase the contact area between the material and the extract.
更进一步地,所述纱布层与纱布袋的纱布规格为40~60目,优选为40目。Furthermore, the gauze specification of the gauze layer and the gauze bag is 40-60 mesh, preferably 40 mesh.
在不改变亚临界水萃取设备的萃取釜结构以及设备不安装搅拌装置的情况下,特制的物料袋能很好地增大物料与亚临界水的直接接触面积,提高天然产物的提取得率。同时,特制的纱布袋的两种形式设计分别针对适用于亚临界水萃取设备装配有超声探头与未加超声探头的情况,且以不锈钢铁丝及纱布作为材质,对萃取效果的影响极小,来源简单易得,制作成本低廉,装置结构简单、操作方便,使得特制的物料袋的实用性更强。Without changing the structure of the extraction kettle of the subcritical water extraction equipment and the equipment is not equipped with a stirring device, the special material bag can well increase the direct contact area between the material and the subcritical water, and improve the extraction yield of natural products. At the same time, the two forms of special gauze bags are designed to be suitable for subcritical water extraction equipment equipped with ultrasonic probes and without ultrasonic probes, and stainless steel wire and gauze are used as materials, which have minimal impact on the extraction effect. Source Simple and easy to obtain, low manufacturing cost, simple device structure and convenient operation make the special material bag more practical.
进一步地,步骤(1)中,所述预热是预热至60~100℃。Further, in step (1), the preheating is to preheat to 60-100°C.
进一步地,步骤(1)中,所述脱氧去离子水注入萃取釜的速率为100mL/min。Further, in step (1), the rate at which the deoxidized and deionized water is injected into the extraction tank is 100 mL/min.
以脱氧去离子水在形成亚临界水作为萃取剂进行萃取的过程中,避免了萃取物被氧化的问题,从而使最终得到的萃取物将具有优异的活性。In the process of extracting with deoxygenated and deionized water to form subcritical water as the extractant, the problem of the oxidation of the extract is avoided, so that the final extract will have excellent activity.
进一步地,步骤(1)中,所述超声的功率为50~500W。Further, in step (1), the power of the ultrasound is 50-500W.
进一步地,步骤(1)中,所述加热是使温度达到100~150℃。Further, in step (1), the heating is to make the temperature reach 100-150°C.
进一步地,步骤(1)中,所述加压是使压力达到1~20MPa。Further, in step (1), the pressurization is to make the pressure reach 1-20 MPa.
进一步地,步骤(1)中,所述萃取反应的时间为0.5~2.5h。Further, in step (1), the extraction reaction time is 0.5-2.5 hours.
进一步地,步骤(2)中,所述冷却沉淀是冷却至4℃进行沉淀。Further, in step (2), the cooling precipitation is cooling to 4° C. for precipitation.
进一步地,步骤(2)中,所述离心是在4℃、8000r/min条件下离心30min。Further, in step (2), the centrifugation is performed at 4° C. and 8000 r/min for 30 minutes.
进一步地,步骤(2)中,所述冷冻是在≤-20℃温度下冷冻成冰块;所述干燥是真空冷冻干燥。Further, in step (2), the freezing is freezing into ice cubes at a temperature ≤ -20°C; the drying is vacuum freeze-drying.
进一步地,上述所述的方法中,步骤(1)中不采用超声辅助,特制的萃取釜物料袋中的纱布袋采用不锈钢丝束口绳的纱布袋。Further, in the method described above, ultrasonic assistance is not used in step (1), and the gauze bag in the material bag of the special extraction kettle adopts a gauze bag with a stainless steel tow mouth rope.
与现有技术相比,本发明具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
(1)本发明采用特制的萃取釜物料袋进行海藻蛋白的提取,增大了萃取液与物料的接触面积,显著提高了海藻粗蛋白的得率,且使用不锈钢丝改变物料放置时的构型可操作性强,无公害,对提取物料没有影响;(1) The present invention uses a special extraction kettle material bag to extract seaweed protein, which increases the contact area between the extract and the material, significantly improves the yield of seaweed crude protein, and uses stainless steel wire to change the configuration of the material when it is placed Strong operability, no pollution, no impact on the extracted materials;
(2)本发明方法采用的特制的萃取釜物料袋的制作简单方便,操作性强,易于实现工业应用;(2) the making of the special extraction kettle material bag that the inventive method adopts is simple and convenient, operability is strong, is easy to realize industrial application;
(3)本发明采用特制的萃取釜物料袋进行海藻蛋白的提取,未辅以超声时,海藻蛋白得率提高4倍;辅以超声时,海藻蛋白得到提高了1.6倍。(3) The present invention uses a special extraction kettle material bag to extract seaweed protein. When not supplemented with ultrasound, the yield of seaweed protein is increased by 4 times; when supplemented with ultrasound, the seaweed protein is increased by 1.6 times.
附图说明Description of drawings
图1为本发明具体实施例中采用的亚临界水萃取设备的结构示意图;Fig. 1 is the structural representation of the subcritical water extraction equipment that adopts in the specific embodiment of the present invention;
图2为本发明具体实施例中特制的萃取釜物料袋中的物料支架箍的正视图;Fig. 2 is the front view of the material bracket hoop in the special extraction kettle material bag in the specific embodiment of the present invention;
图3为本发明具体实施例中特制的萃取釜物料袋中的物料支架箍的正视图;Fig. 3 is the front view of the material bracket hoop in the special extraction kettle material bag in the specific embodiment of the present invention;
图4为本发明具体实施例中未加超声探头的亚临界水萃取釜中的剖面示意图;Fig. 4 is the sectional schematic diagram in the subcritical water extraction tank that does not add ultrasonic probe in the specific embodiment of the present invention;
图5为本发明具体实施例中携带不锈钢丝束口绳特制萃取釜物料袋在未加超声探头的亚临界水萃取釜中的剖面示意图;Fig. 5 is the schematic sectional view of carrying the special extraction kettle material bag of stainless steel tow mouth rope in the subcritical water extraction kettle without ultrasonic probe in the specific embodiment of the present invention;
图6为本发明具体实施例中添加超声探头的亚临界水萃取釜中的剖面示意图;Fig. 6 is the sectional schematic diagram in the subcritical water extraction tank that adds ultrasonic probe in the specific embodiment of the present invention;
图7为本发明具体实施例中不锈钢箍与纱布联用的特制萃取釜物料袋在添加超声探头的亚临界水萃取釜中的剖面示意图。Fig. 7 is a schematic cross-sectional view of a special extraction kettle material bag in which stainless steel hoops and gauze are used together in a subcritical water extraction kettle with an ultrasonic probe added in a specific embodiment of the present invention.
具体实施方式detailed description
以下结合具体实施例及附图对本发明的技术方案作进一步详细描述,但本发明不限于此。The technical solutions of the present invention will be further described in detail below in conjunction with specific embodiments and drawings, but the present invention is not limited thereto.
本发明具体实施例中,用于提取海藻蛋白的亚临界水萃取设备的结构示意图如图1所示,包括控制系统部分与操作系统部分,控制系统部分与操作系统部分通过电信号的方式连接;In a specific embodiment of the present invention, a schematic structural diagram of a subcritical water extraction device for extracting algae protein is shown in Figure 1, including a control system part and an operating system part, and the control system part and the operating system part are connected by means of electrical signals;
操作系统部分包括:氮气瓶1-1、蓄水装置1-2、压力泵1-3、预热釜1-4、物料篮1-5、萃取釜1-6、恒温装置1-7、冷却釜1-8、收集器1-9、压力表1-10、温度表1-11、冷却水进口1-12、冷却水出口1-13、背压阀1-14以及截流阀1-15;The operating system part includes: nitrogen cylinder 1-1, water storage device 1-2, pressure pump 1-3, preheating kettle 1-4, material basket 1-5, extraction kettle 1-6, constant temperature device 1-7, cooling Kettle 1-8, collector 1-9, pressure gauge 1-10, temperature gauge 1-11, cooling water inlet 1-12, cooling water outlet 1-13, back pressure valve 1-14 and shut-off valve 1-15;
氮气瓶1-1通过管道和调节阀与蓄水装置1-2的进口端连接;压力泵1-3的一端通过调节阀与蓄水装置1-2的出口连接,并通过截流阀1-15分别及冷却釜1-8的出口连接,另一端通过调节阀与预热釜1-4连接;预热釜1-4通过调节阀与萃取釜1-6的进口端连接;萃取釜1-6的内部设置有物料篮1-5,萃取釜1-6的外部设置有恒温装置1-7,萃取釜1-6的顶部还设置有压力表1-10和温度表1-11用于监控釜内的压力及温度;萃取釜1-6的出口端通过调节阀与冷却釜1-8的进口端连接;冷却釜1-8的上端设置有冷却水出口1-13,下端设置有冷却水进口1-12;冷却釜1-8与压力泵1-3连接的一端还通过背压阀1-14与收集器1-9连接;The nitrogen cylinder 1-1 is connected to the inlet of the water storage device 1-2 through a pipeline and a regulating valve; one end of the pressure pump 1-3 is connected to the outlet of the water storage device 1-2 through a regulating valve, and is passed through a shut-off valve 1-15 They are respectively connected to the outlet of the cooling kettle 1-8, and the other end is connected to the preheating kettle 1-4 through a regulating valve; the preheating kettle 1-4 is connected to the inlet port of the extraction kettle 1-6 through a regulating valve; the extraction kettle 1-6 There is a material basket 1-5 inside, a constant temperature device 1-7 is arranged outside the extraction kettle 1-6, and a pressure gauge 1-10 and a temperature gauge 1-11 are arranged on the top of the extraction kettle 1-6 for monitoring the kettle. The pressure and temperature inside; the outlet port of the extraction kettle 1-6 is connected to the inlet port of the cooling kettle 1-8 through a regulating valve; the upper end of the cooling kettle 1-8 is provided with a cooling water outlet 1-13, and the lower end is provided with a cooling water inlet 1-12; one end of the cooling kettle 1-8 connected to the pressure pump 1-3 is also connected to the collector 1-9 through the back pressure valve 1-14;
控制系统部分设计为控制面板1-16,控制面板1-16上设计有温度调节控制器1-17、压强调节控制器1-18、超温超压报警器1-19以及整个装置的电源开关1-20;The control system part is designed as a control panel 1-16, and the control panel 1-16 is designed with a temperature adjustment controller 1-17, a pressure adjustment controller 1-18, an over-temperature and over-pressure alarm 1-19 and a power switch for the entire device 1-20;
萃取过程中,打开连接氮气瓶1-1与蓄水装置1-2之间的调节阀,通入氮气除去蓄水装置1-2中水的氧气,形成脱氧去离子水;需萃取的物料放置在萃取釜1-6的物料蓝1-5中,萃取溶剂水通过压力泵1-3及预热釜1-4形成脱氧去离子亚临界水进入萃取釜1-6中,并通过恒温装置1-7保持萃取釜1-6的釜内温度,通过压力表1-10和温度表1-11监控釜内的压力及温度;萃取后溶解有萃取物的亚临界水通过调节阀进入冷却釜1-8内进行冷却,冷却后的水再通过背压阀1-14进入收集器1-9中进行收集。During the extraction process, open the regulating valve connecting the nitrogen cylinder 1-1 and the water storage device 1-2, feed nitrogen to remove the oxygen in the water storage device 1-2, and form deoxidized deionized water; the materials to be extracted are placed in In the material blue 1-5 of the extraction kettle 1-6, the extraction solvent water passes through the pressure pump 1-3 and the preheating kettle 1-4 to form deoxidized and deionized subcritical water, enters the extraction kettle 1-6, and passes through the constant temperature device 1 -7 Keep the temperature in the extraction kettle 1-6, monitor the pressure and temperature in the kettle through the pressure gauge 1-10 and the temperature gauge 1-11; after the extraction, the subcritical water dissolved with the extract enters the cooling kettle 1 through the regulating valve -8 for cooling, and the cooled water enters the collector 1-9 through the back pressure valve 1-14 for collection.
本发明具体实施例中,特制的萃取釜物料袋,包括支架箍、纱布层、纱布袋以及束口绳;In a specific embodiment of the present invention, the special extraction kettle material bag includes a support hoop, a gauze layer, a gauze bag and a beam;
支架箍的正视图和侧视图分别如图2和图3所示,支架箍为由竖直方向上多个同轴的不锈钢箍排列组成;不锈钢箍未封闭,具有开口;相邻的两个不锈钢箍之间通过钢丝进行连接,钢丝的两端分别连接在相邻两个不锈钢箍的开口端,并且由下至上方向,连接第一个不锈钢箍与第二个不锈钢箍的钢丝的两端连接在两个不锈钢箍的同一侧开口端,而其余两两相邻不锈钢箍之间的连接为开口端错位连接;且支架箍的不锈钢箍及钢丝的材料均采用直径2mm的不锈钢丝,不锈钢箍的直径为55mm,支架箍的高为100mm,共6个不锈钢箍,钢丝与不锈钢箍的连接方式为焊接,或直接通过握成钢箍的钢丝折叠而成;The front view and side view of the bracket hoop are shown in Figure 2 and Figure 3 respectively. The bracket hoop is composed of multiple coaxial stainless steel hoops arranged in the vertical direction; the stainless steel hoop is not closed and has an opening; two adjacent stainless steel hoops The hoops are connected by steel wires, and the two ends of the steel wires are respectively connected to the open ends of two adjacent stainless steel hoops, and from bottom to top, the two ends of the steel wires connecting the first stainless steel hoop and the second stainless steel hoop are connected to the The open end of the same side of the two stainless steel hoops, and the connection between the other two adjacent stainless steel hoops is an open end dislocation connection; and the stainless steel hoop and steel wire of the bracket hoop are made of stainless steel wire with a diameter of 2mm, and the diameter of the stainless steel hoop is The height of the bracket hoop is 55mm, the height of the bracket hoop is 100mm, and there are 6 stainless steel hoops in total. The connection method between the steel wire and the stainless steel hoop is welding, or it is directly folded by the steel wire that is held into a steel hoop;
纱布层为纱布固定在支架箍的每一个不锈钢箍上,用于盛放物料;纱布层的纱布的规格根据物料的粒径大小选择,选择孔径大于物料的粒径大小的纱布,选用40目纱布;The gauze layer is gauze fixed on each stainless steel hoop of the support hoop, which is used to hold the material; the specifications of the gauze layer are selected according to the particle size of the material, and the gauze with a hole diameter larger than the particle size of the material is selected, and 40 mesh gauze is selected. ;
纱布袋为纱布制成的袋子,用于包裹具有纱布层的支架箍,纱布袋的纱布规格为40目;纱布袋包括有不锈钢丝束口绳的纱布袋和不锈钢箍与纱布联用两种形式;不锈钢丝束口绳的纱布袋形式为不锈钢丝穿过纱布袋的开口端并用于束口悬吊整个物料袋;不锈钢箍与纱布联用的纱布袋形式为不锈钢箍与纱布袋分开放在物料篮中,并将纱布袋的开口及不锈钢箍固定在超声波探头上进行悬挂;The gauze bag is a bag made of gauze, which is used to wrap the support hoop with a gauze layer. The gauze specification of the gauze bag is 40 mesh; the gauze bag includes a gauze bag with a stainless steel tow rope and a combination of stainless steel hoop and gauze. The form of the gauze bag of the stainless steel wire tow rope is that the stainless steel wire passes through the opening end of the gauze bag and is used to suspend the entire material bag at the mouth of the gauze; basket, and fix the opening of the gauze bag and the stainless steel hoop on the ultrasonic probe for suspension;
束口绳穿连在纱布袋的开口处,用于封闭纱布袋及整个物料袋的悬挂;束口绳的材料采用0.5mm的不锈钢丝。The gauze rope is threaded through the opening of the gauze bag to close the gauze bag and hang the entire material bag; the material of the gauze rope is 0.5mm stainless steel wire.
传统的亚临界水萃取设备的萃取釜在提取物料时容易结块成团物料难以与亚临界水充分反应,导致提取效率低下;用纱布袋包裹住物料置于物料篮的底部,导致物料直接与不锈钢材质的物料篮接触,在高温情况下导致纱布袋与物料受到不同程度的烤焦,影响实验效果;The extraction kettle of traditional subcritical water extraction equipment is easy to agglomerate and form agglomerates when extracting materials. It is difficult for the materials to fully react with subcritical water, resulting in low extraction efficiency; Contact with the material basket made of stainless steel will cause the gauze bag and the material to be scorched to varying degrees under high temperature conditions, which will affect the experimental effect;
采用所述亚临界水萃取设备萃取海藻蛋白的过程中,萃取釜中不加入超声探头直接进行萃取,或加入超声探头辅以超声进行萃取;不加入超声探头的萃取釜采用不锈钢丝束口绳形式的纱布袋,加入超声探头的萃取釜采用不锈钢箍与纱布联用形式的纱布袋;In the process of using the subcritical water extraction equipment to extract seaweed protein, the extraction kettle does not add an ultrasonic probe to extract directly, or add an ultrasonic probe to supplement it with ultrasound for extraction; the extraction kettle without adding an ultrasonic probe adopts the form of a stainless steel tow rope The gauze bag, the extraction kettle with ultrasonic probe adopts the gauze bag in the form of stainless steel hoop and gauze;
其中,未加超声探头的亚临界水萃取釜中的剖面示意图如图4所示,图中所示结构包括萃取釜盖4-1、纱布袋4-2、入水口4-3、釜盖底部4-4、物料吊篮4-5、筛网4-6、物料4-7以及萃取釜壁4-8,物料4-7直接装在纱布袋4-2后悬吊在釜盖底部4-4。Wherein, the schematic cross-sectional view of the subcritical water extraction kettle without an ultrasonic probe is shown in Figure 4, and the structure shown in the figure includes an extraction kettle cover 4-1, a gauze bag 4-2, a water inlet 4-3, and the bottom of the kettle cover 4-4, material hanging basket 4-5, screen 4-6, material 4-7 and extraction kettle wall 4-8, material 4-7 is directly packed in gauze bag 4-2 and then suspended at the bottom of the kettle cover 4- 4.
在未加超声探头的亚临界水萃取釜中采用不锈钢丝束口绳的纱布袋的物料袋后的萃取釜的剖视图如图5所示,图中结构包括萃取釜盖5-1、纱布袋5-2、入水口5-3、釜盖底部5-4、物料吊篮5-5、筛网5-6、物料5-7、萃取釜壁5-8、纱布层5-9,物料5-7铺展放置在纱布层5-9上后装入不锈钢丝束口绳的纱布袋的中,再通过束口绳悬吊于釜盖底部5-4。通过不锈钢丝束口绳的纱布袋悬挂于物料篮的顶端使物料悬空不接触物料篮的壁,有效防止烤焦物料和纱布袋。The sectional view of the extraction kettle behind the material bag of the gauze bag of the stainless steel tow mouth rope in the subcritical water extraction kettle without an ultrasonic probe is shown in Figure 5. The structure in the figure includes an extraction kettle cover 5-1, a gauze bag 5 -2, water inlet 5-3, kettle cover bottom 5-4, material hanging basket 5-5, screen 5-6, material 5-7, extraction kettle wall 5-8, gauze layer 5-9, material 5- 7 spread and be placed in the gauze bag of packing into stainless steel tow mouth rope after being placed on the gauze layer 5-9, hang on the kettle lid bottom 5-4 by the tie rope again. The gauze bag is suspended on the top of the material basket through the stainless steel wire tow rope so that the material is suspended in the air without touching the wall of the material basket, which effectively prevents the material and the gauze bag from being scorched.
添加超声探头的亚临界水萃取釜中的剖面示意图如图6所示,图中结构包括萃取釜盖6-1、纱布袋6-2、入水口6-3、超声探头6-4、物料吊篮6-5、筛网6-6、物料6-7以及萃取釜壁6-8;超声探头6-4安置在萃取釜的内顶部,纱布袋6-2包裹好的物料6-7直接放置在物料吊篮6-5中。The schematic cross-sectional view of the subcritical water extraction kettle with ultrasonic probe added is shown in Figure 6. The structure in the figure includes an extraction kettle cover 6-1, a gauze bag 6-2, a water inlet 6-3, an ultrasonic probe 6-4, and a material hanger. Basket 6-5, screen 6-6, material 6-7 and extraction kettle wall 6-8; ultrasonic probe 6-4 is placed on the inner top of the extraction kettle, and material 6-7 wrapped in gauze bag 6-2 is placed directly In material basket 6-5.
在添加超声探头的亚临界水萃取釜中采用不锈钢箍与纱布联用的纱布袋的物料袋后的萃取釜的剖视图如图7所示,图中结构包括萃取釜盖7-1、纱布袋7-2、入水口7-3、超声探头7-4、物料吊篮7-5、筛网7-6、物料7-7、萃取釜壁7-8、纱布层7-9以及不锈钢箍7-10,将物料7-7依次分层地铺在纱布层上。In the subcritical water extraction kettle with ultrasonic probe added, the sectional view of the extraction kettle after the material bag of the gauze bag with stainless steel hoop and gauze is used is shown in Figure 7. The structure in the figure includes the extraction kettle cover 7-1 and the gauze bag 7 -2. Water inlet 7-3, ultrasonic probe 7-4, material hanging basket 7-5, screen 7-6, material 7-7, extraction kettle wall 7-8, gauze layer 7-9 and stainless steel hoop 7- 10. Lay materials 7-7 on the gauze layer layer by layer.
通过不锈钢箍与纱布联用的纱布袋,将纱布袋固定到超声探头上保证物料袋悬空,避免直接接触金属导致烧焦的现象。The gauze bag combined with the stainless steel hoop and gauze is used to fix the gauze bag to the ultrasonic probe to ensure that the material bag is suspended in the air and avoid direct contact with the metal to cause scorching.
采用特制的物料袋提取海藻蛋白,将物料层层铺开充分增大了物料与亚临界水的接触面积,并将物料架置于纱布袋中,用不锈钢悬吊于物料篮中,防止物料袋直接接触物料篮的壁与底部,使亚临界水充分与物料反应来达到萃取效果,同时又避免物料袋直接接触高温吊篮壁而导致的纱布袋烤焦现象,达到提高设备提取率的目的。Use a special material bag to extract seaweed protein, spread the material layer by layer to fully increase the contact area between the material and subcritical water, and place the material rack in the gauze bag, and hang it in the material basket with stainless steel to prevent the material bag Directly contact the wall and bottom of the material basket, so that the subcritical water can fully react with the material to achieve the extraction effect, and at the same time avoid the scorching phenomenon of the gauze bag caused by the material bag directly contacting the wall of the high-temperature hanging basket, so as to improve the extraction rate of the equipment.
实施例1Example 1
采用上述特制的萃取釜物料袋,利用亚临界水萃取设备制备高压水从螺旋藻中提取蛋白,具体包括如下步骤:Using the above-mentioned special extraction kettle material bag, using subcritical water extraction equipment to prepare high-pressure water to extract protein from spirulina, the specific steps are as follows:
(1)首先检查亚临界水萃取设备是否能正常启动,再将蓄水装置的水加到预定位置15L,开始准备实验,将事先准备好的螺旋藻干粉(购买的海藻即为粉状)称量50g;(1) First check whether the subcritical water extraction equipment can start normally, then add the water in the water storage device to the predetermined position of 15L, and start to prepare for the experiment. Amount 50g;
将螺旋藻干粉均匀铺开在6层的支架箍的纱布层中,将支架箍放入纱布袋中,用束口绳封闭纱布袋并悬吊于萃取釜中,将釜盖好,温度传感器插好便于检测萃取釜上下以及釜内的温度;Spread the dry powder of spirulina evenly in the gauze layer of the 6-layer bracket hoop, put the bracket hoop into the gauze bag, close the gauze bag with a tie rope and hang it in the extraction kettle, cover the kettle, and insert the temperature sensor It is convenient to detect the temperature of the top and bottom of the extraction kettle and the temperature inside the kettle;
(2)打开设备总开关后,将水泵的开关打开,控制去离子水以100mL/min的流速注入预热炉预热至90℃,再通过预热炉注入到萃取釜中;(2) After turning on the main switch of the equipment, turn on the switch of the water pump, control the flow rate of 100mL/min to inject deionized water into the preheating furnace to preheat to 90°C, and then inject it into the extraction kettle through the preheating furnace;
(3)设定提取参数,萃取条件:在萃取温度150℃、萃取压力10MPa、超声功率300W或不加超声的条件下,对原料进行有效成分的萃取,萃取时间为1h;对原料进行有效成分的萃取,当设备达到设定条件时开始计时,实验平行三次;(3) Set the extraction parameters and extraction conditions: under the conditions of extraction temperature 150°C, extraction pressure 10MPa, ultrasonic power 300W or without ultrasound, extract the active ingredients of the raw materials, and the extraction time is 1h; extract the active ingredients of the raw materials When the extraction of the equipment reaches the set conditions, the timing is started, and the experiment is performed in parallel three times;
(4)萃取结束后将萃取液冷却至室温,收集萃取液;(4) After the extraction is finished, the extract is cooled to room temperature, and the extract is collected;
(5)将收集好的萃取液置于冰箱中冷却沉淀2h至4℃;(5) Place the collected extract in a refrigerator to cool and precipitate for 2 hours to 4°C;
(6)将冷却沉淀好的藻液在4℃、8000r/min的条件下离心30min,上清液即为螺旋藻蛋白液;(6) Centrifuge the cooled and precipitated algae solution at 4°C and 8000r/min for 30 minutes, and the supernatant is the spirulina protein solution;
(7)将蛋白液分装于塑料培养皿中放置于-20℃冰箱中冷冻;(7) Divide the protein solution into plastic petri dishes and place in a -20°C refrigerator to freeze;
(8)将处理好的藻液冰块冷冻真空干燥,得到粗的螺旋藻蛋白;(8) Freezing and vacuum-drying the treated algae liquid ice cubes to obtain thick spirulina protein;
注意,在进行上述操作时要进行全程避光操作。Note that the whole process should be protected from light when performing the above operations.
未进行改进的试验方法:步骤(1)中,将物料直接放置于纱布袋中并置于萃取釜底部,其余步骤相同。Test method without improvement: In step (1), the material is directly placed in a gauze bag and placed at the bottom of the extraction kettle, and the rest of the steps are the same.
将得到的活性物质在分光光度计上做全波段扫描,并与水提取的螺旋藻蛋白作对比,主要吸收峰都在210~220nm之间,说明提取出来的物质为螺旋藻蛋白。Scan the obtained active substance on the spectrophotometer in full band, and compare it with the spirulina protein extracted from water. The main absorption peaks are all between 210-220nm, indicating that the extracted substance is spirulina protein.
同时计算改进后的亚临界水提取的粗蛋白得率与未进行过改进的亚临界水萃得的蛋白得率进行对比。At the same time, the crude protein yield of the improved subcritical water extraction was calculated and compared with that of the unmodified subcritical water extraction.
采用Bio-Rad Protein Assay法测定螺旋藻提取液中的蛋白含量,以标准牛血清蛋白的质量浓度为横坐标,595nm下测定的溶液吸光度值为纵坐标绘制曲线,进行定量分析。比较四种提取方法提取的蛋白质含量,计算方法:The protein content in the Spirulina extract was determined by Bio-Rad Protein Assay, and the mass concentration of standard bovine serum albumin was taken as the abscissa, and the absorbance value of the solution measured at 595 nm was plotted as the ordinate for quantitative analysis. Comparing the protein content extracted by the four extraction methods, the calculation method:
结果如表1所示。The results are shown in Table 1.
表1四种提取方法提取的蛋白质含量Table 1 Protein content extracted by four extraction methods
从表1数据分析,改进亚临界水萃取釜的物料篮结构,显著提高了物料的蛋白得率。利用亚临界水萃取设备提取海藻蛋白,未改进设备并未超声的情况下提取率仅为10.3%,当增大了物料与亚临界水的接触面积,在未超声的情况下蛋白得率达到40.2%,近乎是未改进装置前的4倍;同样,为改进设备在设备加超声的情况下,蛋白得率为41.%,但在改进设备并超声的情况下,蛋白得率为67.1%,几乎增加了1.6倍。说明增大物料与亚临界水的接触面积能让物料与亚临界水反应更加充分并显著提高蛋白得率。According to the data analysis in Table 1, improving the material basket structure of the subcritical water extraction kettle significantly increased the protein yield of the material. Using subcritical water extraction equipment to extract seaweed protein, the extraction rate is only 10.3% without improved equipment and ultrasound. When the contact area between the material and subcritical water is increased, the protein yield reaches 40.2% without ultrasound. %, nearly 4 times that before the device was not improved; similarly, for the improvement of equipment, the protein yield was 41.% when the equipment was added with ultrasound, but under the situation of improved equipment and ultrasound, the protein yield was 67.1%, Almost a 1.6-fold increase. It shows that increasing the contact area between materials and subcritical water can make the reaction between materials and subcritical water more fully and significantly increase the protein yield.
本发明实施例中,特制的萃取釜物料袋的支架箍具有6个不锈钢箍,可以增加箍的数量,进一步增加物料摊开的面积,便于物料与亚临界水充分接触,获得更高得率的活性物质。In the embodiment of the present invention, the bracket hoop of the special extraction kettle material bag has 6 stainless steel hoops, which can increase the number of hoops, further increase the area where the material is spread, and facilitate the full contact between the material and the subcritical water to obtain a higher yield. active substance.
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