CN107457618B - A kind of figuratum big glass sheet of band takes ring or circle and trimming method - Google Patents
A kind of figuratum big glass sheet of band takes ring or circle and trimming method Download PDFInfo
- Publication number
- CN107457618B CN107457618B CN201710827415.XA CN201710827415A CN107457618B CN 107457618 B CN107457618 B CN 107457618B CN 201710827415 A CN201710827415 A CN 201710827415A CN 107457618 B CN107457618 B CN 107457618B
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- product
- circle
- tool
- glass sheet
- tooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention discloses a kind of figuratum big glass sheets of band to take ring or circle and trimming method, comprising the following steps: upper glue is uniformly put on the boss that tooling smelting has by dispensing tool;It will be put in parallel with the big glass sheet of pattern to making glue be diffused in tooling smelting on tooling smelting tool and have corresponding boss surface and corresponding bonding glass;The tooling smelting for bonding glass product tool is moved into progress UV exposure curing under UV curing;The glass product tooling smelting tool bonded is taken out, ready product is put into finishing impression equipment, CCD scanning is carried out, according to path optimizing, corresponding bistrique is configured and opens thick, trim process;Product after processing is completed, the product of tooling smelting tool together is put into solution peptizing agent and is dissolved;The finished product of collection is put into supersonic wave cleaning machine and is cleaned, after product is clean, tests, pack as required.The present invention can increase substantially out of roundness, concentricity, the section smoothness of product, while can realize that big glass sheet takes the volume production of ring or circle and deburring product.
Description
Technical field
The present invention relates to laser cutting fields, and in particular to a kind of figuratum big glass sheet of band takes ring or circle and deburring side
Method.
Background technique
Currently, taking ring or circle and trimming method all with figuratum big glass sheet is that will use with figuratum big glass sheet
Wax is pasted on substrate glass, using aperture machining product inner hole, will be decomposed with the big glass sheet of figure using cutting machine
At small square piece, multiple small square piece superpositions are pasted into item using wax, are processed into the outer of needs using profiling machine (or rolling circle equipment)
Circle size.The traditional scheme has the disadvantages that out of roundness, concentricity, the section smoothness of 1, product are poor;2, appearance scratches
More, yield is poor;3, product is pasted using wax not environmentally, does not meet ROSH requirement;4, processing efficiency is relatively low, when big yield, needs
It is equipped with more profiling machines (or rolling circle equipment) and is just able to satisfy production capacity.
Summary of the invention
The purpose of the present invention is overcoming the deficiencies in the prior art, a kind of proper circle that can increase substantially product is provided
Degree, concentricity, section smoothness, while can realize that big glass sheet takes the volume production of ring or circle and deburring product.
The technical solution adopted by the present invention to solve above-mentioned technical problem are as follows:
A kind of figuratum big glass sheet of band takes ring or circle and trimming method, it the following steps are included:
S1, upper glue is uniformly put on the boss that tooling smelting has by dispensing tool;
S2, it will be put in parallel with the big glass sheet of pattern to tooling smelting tool, and glass be pushed in parallel and uniformly, until keeping glue equal
It is even to be diffused in the corresponding boss surface of tooling smelting tool and corresponding bonding glass;
S3, the tooling smelting for bonding glass product tool is moved into the completion to be solidified such as progress UV exposure under UV curing;
The glass product tooling smelting tool that S4, taking-up have bonded, places finishing impression equipment for ready product, carries out CCD and sweeps
It retouches, according to path optimizing, configures corresponding bistrique and open thick, trim process;
S5, product take out tooling smelting tool together with product, by the production of tooling smelting tool together after processing is completed, from equipment processing storehouse
Product, which are put into solution peptizing agent, to be dissolved, and is completed to dispergation, is removed waste material, collects finished product;
S6, the finished product of collection is put into supersonic wave cleaning machine and is cleaned, after product is clean, tested, pack as required.
As the preferred of the present embodiment, in the step S1, dispensing tool carries out process for dispensing glue in tool fixture
In, dispensing tool and tool fixture boss along the vertical direction on same straight line.
As the preferred of the present embodiment, in the step S3, the solidification energy of UV curing is 1500~2000mJ/
cm2, the time of UV exposure is 50~60s.
As the preferred of the present embodiment, in step s 4, the method for CCD scanning is that tooling smelting tool boss is passed through laser light
Spot composition figure is marked, and marked region size is limited in the visual field of CCD imaging, each in mark zone is round
The endpoint and centre point of four positive directions of boss, these mark points are positioning alignment point when CCD adopts image.
As the preferred of the present embodiment, in the step S4, during opening thick to big glass sheet progress outer circle, adopt
It is carried out taking ring or circle with the semicircle mode of closing up.
As the preferred of the present embodiment, in the step S5, the product of tooling smelting tool together is put into solution peptizing agent
It is dissolved, dissolution time is 0.5~1min.
The invention has the following advantages:
1, carrying out big plate processing using trimming method of the invention can guarantee that the pattern on big plate is pressed with figured plate glass
Defined size requires core to take out, and out of roundness≤0.03mm, concentricity≤0.03mm, flash≤0.05mm, deburring are symmetrical
Degree≤0.03mm can meet the high standards at present to optical mirror slip.
2, the present invention completes cutting using finishing impression equipment integral type, and it is consistent that bulk article is effectively ensured in the deburring of front and back sides
Property, outer circle opens thick path and closes up mode using semicircle, effectively save bistrique and efficiency (counter bored holes mode, more saving bistrique,
It improves efficiency, while can disposably complete the deburring of product front and back sides using Grinding hand for edging, it is ensured that its symmetry.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of tooling smelting of the present invention tool;
Fig. 2 is schematic diagram of the tool fixture of the present invention after dispensing;
Fig. 3 is the structural schematic diagram that the present invention has the big glass sheet of pattern;
Fig. 4 is that the present invention will be placed on the stickup schematic diagram on tool fixture boss with the big glass sheet of pattern;
Fig. 5 is that outer circle of the present invention opens thick path schematic diagram;
Fig. 6 is the structural schematic diagram that the present invention opens roughing heads;
Fig. 7 is the structural schematic diagram of Grinding hand for edging of the present invention;
Fig. 8 is schematic diagram of the present invention in dispergation completion and removal waste material;
Fig. 9 is the schematic diagram after ring plate inside and outside circle deburring of the present invention.
Specific embodiment
In order to keep the purposes, technical schemes and advantages of the embodiment of the present invention clearer, implement below in conjunction with the present invention
Technical solution in example carries out clear, complete description, it is clear that and described embodiment is section Example of the invention, and
It is not all of embodiment.Based on the embodiment of the present invention, those of ordinary skill in the art are not before making the creative labor
Every other embodiment obtained is put, protection scope of the present invention is belonged to.
As shown in Figure 1 to 9, the embodiment of the present invention provides the deburring side that a kind of figuratum big glass sheet of band takes ring or circle
Method, specifically includes the following steps:
Step 1: referring to figure 1 and figure 2, tool fixture is placed on horizontal workbench, we can be with from figure
See that several circular annular form boss that are distributed with of uniform array (there are 9 circular annular forms convex in tool fixture in the present embodiment
Platform), wherein the diameter of the inner ring of circular annular form boss is identical as with the interior circular diameter of circular pattern on the big glass sheet of pattern,
The diameter of the outer ring of circular annular form boss is identical as with the outer diameter of a circle of circular pattern on the big glass sheet of pattern, passes through a little
Glue tool uniformly puts upper glue in the upper surface for the circular annular form boss that tooling smelting has, and in the present embodiment, dispensing tool is in work
Dress jig on carry out it is for dispensing glue during, dispensing tool keep with tool fixture round boss along the vertical direction on it is straight in same
On line, it is more acurrate that position for dispensing glue is carried out in this way, while in the uniform point of the symmetric points of round boss upper surface front, rear, left and right four
Glue absolutely cannot carry out uniform dispensing in entire upper surface, can be to be equipped on this four positions in each tool fixture
Point glue point, guarantees the accuracy of dispensing position, the size of dispensing amount is controlled by dispensing tool.
Step 2: ginseng is as shown in figure 3 and figure 4, will be put with the big glass sheet equality of pattern to tooling smelting tool, it is parallel and equal
Even pushing glass is being placed until so that glue is uniformly dispersed in tooling smelting has corresponding boss surface and corresponding bonding glass with figure
During the big glass sheet of case, by that will be sucked with the big glass sheet of pattern with suctorial manipulator, manipulator is then controlled
On CCD scanning device, will accurately be placed into tool fixture with the big glass sheet of pattern, and guarantee the pattern on big glass sheet
It is disposably overlapped with the circular annular form boss in tool fixture.
The completions to be solidified such as UV exposure are carried out under UV curing step 3: the tooling smelting for bonding glass product tool is moved to,
In the present embodiment, select the solidification energy of UV curing for 1500~2000mJ/cm2, the time of UV exposure is 50~60s,
Curing process manageed it with regard to you to pattern big glass sheet by UV curing, ensure that the intensity of bonding convenient for the later period open it is thick and
Deburring, but cured energy cannot be too big, the cured time can not be too long, otherwise, can the dispergation process to the later period cause
It influences, the overlong time of dispergation, solution peptizing agent will affect the quality of product.
Step 4: taking out the glass product tooling smelting tool bonded from UV curing referring to shown in Fig. 5 to 6, preparing
Good product places finishing impression equipment, carries out CCD scanning, according to path optimizing, configures corresponding bistrique and opens thick and trim process;Its
In, method that CCD is specifically scanned are as follows: tooling smelting tool circular annular form boss is marked by laser facula composition figure,
Marked region size (i.e. entire tool fixture) is limited in the visual field of CCD imaging, each circular rings in mark zone
The endpoint and centre point of four positive directions of shape boss, these mark points are positioning alignment point when CCD adopts image.Referring to figure
Shown in 5, during carrying out outer circle to big glass sheet and opening thick, carry out taking ring or circle using the semicircle mode of closing up, below we
It specifically introduces the semicircle mode of closing up and take the process of ring (due to carrying out path description not with figuratum big glass sheet
The schematic diagram that outer circle opens thick path can clearly be drawn, it is existing we that the schematic diagram that outer circle opens thick path is put into tool fixture is enterprising
Row description can be clearer, referring specifically to Fig. 5):
In the present embodiment, with thering are 9 circular optical eyeglasses to correspond to 9 in tool fixture in figuratum big glass sheet
Circular annular form boss, below we by topmost 3 circular optical eyeglasses outer circle open thick process for be introduced, it is remaining
Below the outer circle of 6 circular optical eyeglasses open thick mode in the present embodiment to open thick mode identical.Firstly, we will be above
3 circular optical eyeglasses are numbered along coarse position split above and below cross central line, shown in Figure 5, will open coarse position point
For A, B, C, D, A ', B ', C ', D ', during carrying out outer circle and opening thick, we according to A → B → C → D → D ' → C ' → B ' →
The path order of A ' (wherein A and A ', B and B ', C and C ', D and D ' coincide during actual open slightly) carries out out slightly (can
To be directed toward referring to the arrow in Fig. 5), it carries out out slightly, effectively saving and opening roughing heads to foreign round in such a way that this semicircle closes up
Wear rate, while the efficiency (counter bored holes mode, more saving bistrique, improve efficiency) of work is improved, while compared to whole
It is higher that circle opens thick out of roundness and concentricity, and carries out (shown in Figure 6) when inner circle opens thick, opens thick mode phase with traditional
Together.
Step 5: product takes out tooling smelting tool together with production after processing is completed, from equipment processing storehouse referring to shown in Fig. 7 to 9
The product of tooling smelting tool together is put into solution peptizing agent and dissolves by product, and dissolution time is 0.5~1min, completes to dispergation,
Waste material is removed, finished product is collected, while having deburring to the ring plate inside and outside circle two sides of product, by Grinding hand for edging (referring to Fig. 8 institute
Show) it can disposably complete the deburrings (including inner circle deburring and foreign aid's deburring) of product front and back sides, it is ensured that its symmetry.
It is cleaned step 6: the finished product of collection is put into supersonic wave cleaning machine, after product is clean, test as required,
Packaging.
Carrying out the processing of big plate using trimming method of the invention can guarantee pattern on big plate by rule with figured plate glass
Fixed size requires core to take out, and out of roundness≤0.03mm, concentricity≤0.03mm, flash≤0.05mm, deburring symmetry
≤ 0.03mm can meet the high standards at present to optical mirror slip.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (5)
1. a kind of figuratum big glass sheet of band takes ring or circle and trimming method, which is characterized in that it the following steps are included:
S1, upper glue is uniformly put on the boss that tooling smelting has by dispensing tool;
S2, it will be put in parallel with the big glass sheet of pattern to tooling smelting tool, and glass be pushed in parallel and uniformly, until expanding glue uniformly
It is dispersed in tooling smelting and has corresponding boss surface and corresponding bonding glass;
S3, the tooling smelting for bonding glass product tool is moved into the completion to be solidified such as progress UV exposure under UV curing;
The glass product tooling smelting tool that S4, taking-up have bonded, places finishing impression equipment for ready product, carries out CCD scanning, press
According to path optimizing, configures corresponding bistrique and open thick, trim process;
S5, product take out tooling smelting tool together with product after processing is completed, from equipment processing storehouse, and the product of tooling smelting tool together is put
Enter to solve in peptizing agent and be dissolved, completed to dispergation, remove waste material, collects finished product;
S6, the finished product of collection is put into supersonic wave cleaning machine and is cleaned, after product is clean, tested, pack as required;
In the step S4, during opening thick to big glass sheet progress outer circle, carry out taking ring using the semicircle mode of closing up
Or circle, the semicircle close up mode are as follows:
It is most upper with there is 9 circular optical eyeglasses to correspond to 9 circular annular form boss in tool fixture in figuratum big glass sheet
The outer circle of the 3 circular optical eyeglasses in side is opened slightly, and the outer circle of remaining 6 circular optical eyeglasses below opens thick mode and the method
It is identical to open thick mode: firstly, we carry out 3 circular optical eyeglasses above along coarse position split above and below cross central line
Number, will open coarse position and is divided into A, B, C, D, A ', B ', C ', D ', during carrying out outer circle and opening thick, we are according to A → B → C
→ D → D ' → C ' → B ' → A ' path order carries out out slightly, and wherein A and A ', B and B ', C and C ', D and D ' are opened slightly actual
It coincides in the process.
2. the figuratum big glass sheet of band according to claim 1 takes ring or circle and trimming method, it is characterised in that: in institute
It states in step S1, for dispensing tool during carrying out for dispensing glue in tool fixture, dispensing tool and tool fixture boss are along vertical
On direction on same straight line.
3. the figuratum big glass sheet of band according to claim 1 takes ring or circle and trimming method, it is characterised in that: in institute
It states in step S3, the solidification energy of UV curing is 1500~2000mJ/cm2, the time of UV exposure is 50~60s.
4. the figuratum big glass sheet of band according to claim 1 takes ring or circle and trimming method, it is characterised in that: in step
In rapid S4, the method for CCD scanning is that tooling smelting is had to boss to be marked by laser facula composition figure, marked region size
It is limited in the visual field of CCD imaging, the endpoint of four positive directions of each round boss in mark zone and the center of circle
Point, these mark points are positioning alignment point when CCD adopts image.
5. the figuratum big glass sheet of band according to claim 1 takes ring or circle and trimming method, it is characterised in that: in institute
It states in step S5, the product of tooling smelting tool together is put into solution peptizing agent and is dissolved, dissolution time is 0.5~1min.
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CN201710827415.XA CN107457618B (en) | 2017-09-14 | 2017-09-14 | A kind of figuratum big glass sheet of band takes ring or circle and trimming method |
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CN107457618B true CN107457618B (en) | 2019-06-04 |
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US3868794A (en) * | 1973-07-16 | 1975-03-04 | Owens Illinois Inc | Method of finishing laser rods and fixtures therefor |
CN101376226A (en) * | 2007-08-28 | 2009-03-04 | 鸿富锦精密工业(深圳)有限公司 | Rolling jig |
CN103786040A (en) * | 2012-10-29 | 2014-05-14 | 上海胜僖汽车配件有限公司 | Fixing method for mechanical workpiece machining |
CN204338381U (en) * | 2014-11-13 | 2015-05-20 | 苏州特铭精密科技有限公司 | A kind of automobile lamp button spraying radium carving tool |
CN204565883U (en) * | 2015-03-18 | 2015-08-19 | 蓝思科技(长沙)有限公司 | A kind of fixture processing small-size glass for CNC |
CN205309974U (en) * | 2015-11-05 | 2016-06-15 | 广东富源科技股份有限公司 | CNC processes sapphire lens guide margin and mould for edge polishing |
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2017
- 2017-09-14 CN CN201710827415.XA patent/CN107457618B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3868794A (en) * | 1973-07-16 | 1975-03-04 | Owens Illinois Inc | Method of finishing laser rods and fixtures therefor |
CN101376226A (en) * | 2007-08-28 | 2009-03-04 | 鸿富锦精密工业(深圳)有限公司 | Rolling jig |
CN103786040A (en) * | 2012-10-29 | 2014-05-14 | 上海胜僖汽车配件有限公司 | Fixing method for mechanical workpiece machining |
CN204338381U (en) * | 2014-11-13 | 2015-05-20 | 苏州特铭精密科技有限公司 | A kind of automobile lamp button spraying radium carving tool |
CN204565883U (en) * | 2015-03-18 | 2015-08-19 | 蓝思科技(长沙)有限公司 | A kind of fixture processing small-size glass for CNC |
CN205309974U (en) * | 2015-11-05 | 2016-06-15 | 广东富源科技股份有限公司 | CNC processes sapphire lens guide margin and mould for edge polishing |
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